CN108129170A - A kind of environment-friendly type feces of livestock and poultry high-temperature aerobic fermentation room - Google Patents
A kind of environment-friendly type feces of livestock and poultry high-temperature aerobic fermentation room Download PDFInfo
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- CN108129170A CN108129170A CN201810023580.4A CN201810023580A CN108129170A CN 108129170 A CN108129170 A CN 108129170A CN 201810023580 A CN201810023580 A CN 201810023580A CN 108129170 A CN108129170 A CN 108129170A
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- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
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- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
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Abstract
本发明公开了一种环保型畜禽粪便高温好氧发酵室,包括安装在底座上的发酵罐体,发酵罐体的顶部设有进料口,发酵罐体的底部设有出料口,发酵罐体内部由上至下被分割成若干个发酵室,在最上层至最下层发酵室之间设有若干层固定隔板和转动隔板,固定隔板与发酵罐体的内壁固定连接,固定隔板和转动隔板上分别设有若干条镂空槽,发酵罐体的中心设有空心旋转轴,空心旋转轴穿过固定隔板与转动隔板,在转动隔板的边缘连接有滑块,滑块的一侧与设置在发酵罐体内壁上的滑槽滑动配合,滑块的一端与弧形活塞杆的一端连接,弧形活塞杆的另一端与弧形驱动缸体内的活塞连接,弧形驱动缸体与液压源或气压源连接;发酵室内分别设有与空心旋转轴连接的搅拌曝气管。
The invention discloses an environment-friendly high-temperature aerobic fermentation room for livestock and poultry manure, which comprises a fermentation tank installed on a base. The interior of the tank is divided into several fermentation chambers from top to bottom, and there are several layers of fixed partitions and rotating partitions between the top and bottom fermentation chambers. The fixed partitions are fixedly connected with the inner wall of the fermentation tank, and fixed The clapboard and the rotating clapboard are respectively provided with a number of hollow grooves. The center of the fermenter body is provided with a hollow rotating shaft. One side of the slider is slidingly matched with the chute provided on the inner wall of the fermentation tank, one end of the slider is connected with one end of the arc-shaped piston rod, and the other end of the arc-shaped piston rod is connected with the piston in the arc-shaped drive cylinder. The arc-shaped driving cylinder is connected with a hydraulic source or an air pressure source; the fermentation chamber is respectively provided with stirring and aeration tubes connected with a hollow rotating shaft.
Description
技术领域technical field
本发明涉及于养殖废弃物处理和生物肥料制造技术领域,具体涉及一种环保型畜禽粪便高温好氧发酵室。The invention relates to the technical field of breeding waste treatment and biological fertilizer production, in particular to an environment-friendly high-temperature aerobic fermentation chamber for livestock and poultry manure.
背景技术Background technique
肥料是提供一种或几种以上植物必需的矿质元素,改善土壤性质、提高土壤肥力水平的一类物质,是农业生产的物质基础之一。目前我国生产的复混肥料,主要是由氮、磷、钾等化学肥料复混而成,缺点是长期使用后,不仅会使农作物的病虫害的状况加剧,还会造成杂草横生、环境污染严重,使栽培农作物的土壤生态失调,造成土壤板结等现象,制约我国现代农业产业的可持续发展。为了改善这些不良状况,生物有机肥应运而生。Fertilizer is a kind of substance that provides one or more essential mineral elements for plants, improves soil properties, and improves soil fertility. It is one of the material basis of agricultural production. At present, the compound fertilizers produced in our country are mainly composed of nitrogen, phosphorus, potassium and other chemical fertilizers. The disadvantage is that after long-term use, it will not only aggravate the pests and diseases of crops, but also cause weeds to grow wildly and cause serious environmental pollution. , make the soil ecological imbalance of cultivated crops, cause soil compaction and other phenomena, and restrict the sustainable development of my country's modern agricultural industry. In order to improve these bad conditions, bio-organic fertilizers came into being.
我国目前,畜禽养殖业的污染现已成为我国农村生态环境恶化的主要原因之一,严重制约了国家经济环境的可持续发展。我国是养殖大国,相对应产出的畜禽污染也已经处于高凤险和国家环境自理严重不符。畜禽污染已经很大程度上影晌了土壤、水体和大气的环境质量。据世界卫生组织统计,人类的病疫70%来源于动物且主要来源于鸡猪鸭牛羊等人工养殖动物;联合国粮农组织测算,地球上环境污染的70%来源于养殖业,而对攸关所有生物生命的大气臭氧层的破坏,70%来源于养殖业。At present in our country, the pollution of the livestock and poultry breeding industry has become one of the main reasons for the deterioration of the rural ecological environment in our country, which seriously restricts the sustainable development of the national economic environment. my country is a large breeding country, and the corresponding output of livestock and poultry pollution is already at a high risk, which is seriously inconsistent with the national environmental protection. Poultry pollution has greatly affected the environmental quality of soil, water and atmosphere. According to the statistics of the World Health Organization, 70% of human diseases and epidemics come from animals, mainly from artificially farmed animals such as chickens, pigs, ducks, cattle and sheep; the Food and Agriculture Organization of the United Nations estimates that 70% of the environmental pollution on the earth comes from the breeding industry, and it is important to all 70% of the destruction of the atmospheric ozone layer for biological life comes from aquaculture.
我国规模化养殖场污染日益严重,治污工程被国家提上重要议程。随着人们环保意识的增强,国家对环境污染也越来越重视,对污水排放不达标的企业,实施“关转并停”并严格执行。针对这一现状,各地都积极行动起来,加大了畜禽污水治理工程。走生态牧业是畜牧可持续发展的必经之路,为实现中国梦作贡献。The pollution of large-scale farms in my country is becoming more and more serious, and pollution control projects have been put on the important agenda of the country. With the enhancement of people's awareness of environmental protection, the country pays more and more attention to environmental pollution. Enterprises that fail to meet the sewage discharge standards will be "shut down and stopped" and strictly enforced. In response to this situation, all localities have taken active actions to increase the livestock and poultry sewage treatment projects. Taking ecological animal husbandry is the only way for the sustainable development of animal husbandry and contributes to the realization of the Chinese dream.
随着我国畜牧业不断壮大与发展,产业规模环保先行竞争的日趋激烈,畜牧业的规范化、集约化发展已成为必然趋势。养殖业的污染正成为我国农村生态环境恶化的主要原因,大型养殖场畜禽粪便污染也成为农业污染的重要组成部分。With the continuous growth and development of my country's animal husbandry industry, the competition for industrial scale environmental protection is becoming increasingly fierce, and the standardized and intensive development of animal husbandry has become an inevitable trend. Pollution from the breeding industry is becoming the main reason for the deterioration of the rural ecological environment in my country, and livestock and poultry feces pollution from large farms has also become an important part of agricultural pollution.
生物有机肥是以畜禽粪便、城市生活垃圾、农作物秸秆、农副产品和食品加工产生的有机废弃物为原料,配以多功能发酵菌种剂,使之快速除臭、腐熟、脱水,再添加功能性微生物菌剂,加工而成的含有一定量功能性微生物的有机肥料。Bio-organic fertilizer is made of livestock and poultry manure, municipal solid waste, crop stalks, agricultural by-products and organic waste from food processing, and is mixed with multi-functional fermentation strain agent to make it deodorize, decompose and dehydrate quickly, and then add Functional microbial agent is a processed organic fertilizer containing a certain amount of functional microorganisms.
生物有机肥是一种生物性的土壤改良剂,可改善地力,使土壤恢复正常的生态平衡,可增加土壤有机质含量,形成团粒结构,提高土壤透气、保水、保肥性能,从而有利于作物根系的生长,生物有机肥可提高和改善植物品质和产量。生物有机肥无毒、无害、使用安全,能有效提高化肥利用率,分解农药残留,改善作物品质,负面生产出无公害食品。一方面,生物有机肥减少了因化肥施用过量而引起农产品对人体和禽兽造成的危害;另一方面,生物有机肥本身含有的无机、有机养分可直接提供农作物营养,有利于作物的吸收和品质的提高,生物有机肥能够增强土壤酶的活性。土壤中微生物的活动是土壤酶形成和积累的根本来源。土壤微生物含量增加,土壤过氧化酶,转化酶等活性显著提高,由于酶促效应增强,加速了土壤有机质的分解和矿物养分的转化,获而有利予农作物根系对养分的吸收,生物有机肥能够增强植物抗病虫害的能力。Bio-organic fertilizer is a kind of biological soil improver, which can improve soil fertility, restore soil to normal ecological balance, increase soil organic matter content, form aggregate structure, improve soil air permeability, water retention and fertilizer retention performance, which is beneficial to crop root system The growth of bio-organic fertilizers can improve and improve plant quality and yield. Bio-organic fertilizers are non-toxic, harmless, and safe to use. They can effectively improve the utilization rate of chemical fertilizers, decompose pesticide residues, improve crop quality, and produce pollution-free food. On the one hand, bio-organic fertilizers reduce the harm of agricultural products to humans and animals caused by excessive application of chemical fertilizers; on the other hand, the inorganic and organic nutrients contained in bio-organic fertilizers can directly provide crop nutrition, which is conducive to the absorption and quality of crops. The improvement of bio-organic fertilizer can enhance the activity of soil enzymes. The activity of microorganisms in the soil is the fundamental source of the formation and accumulation of soil enzymes. The content of soil microorganisms increases, and the activities of soil peroxidase and invertase increase significantly. Due to the enhanced enzymatic effect, the decomposition of soil organic matter and the transformation of mineral nutrients are accelerated, which is beneficial to the absorption of nutrients by the roots of crops. Bio-organic fertilizers can Enhance the ability of plants to resist diseases and insect pests.
生物有机肥料能促进作物根际有益微生物的增殖,改善作物根际生态环境。有益微生物的大量繁殖和抗病因子的增加,在植物根际区域形成优势种群,抑制了病原微生物的生长繁殖,降低了植物瘸虫害的发生:同时,有益微生物可诱导植物产生抗菌素类物质和植物的过氧化氢酶、多酚氧化酶等,参与植物的防御反应,提嵩穗物的抗病虫害的能力,降低重茬作物的病情指数,连年施用,可大大缓解连作障碍,生物有机肥中的有益微生物在繁殖过程中向土壤分泌多种代谢产物,拮抗有害微生物,能促进土壤中养分的转化,提高土壤养分的有效性,改善作物的营养条件,增加土壤肥力。Bio-organic fertilizers can promote the proliferation of beneficial microorganisms in the rhizosphere of crops and improve the ecological environment of the rhizosphere of crops. The massive reproduction of beneficial microorganisms and the increase of disease resistance factors form dominant populations in the rhizosphere of plants, inhibit the growth and reproduction of pathogenic microorganisms, and reduce the occurrence of plant lameness and pests: at the same time, beneficial microorganisms can induce plants to produce antibiotics and plant Catalase, polyphenol oxidase, etc., participate in the defense response of plants, improve the ability of crops to resist diseases and insect pests, reduce the disease index of crops in heavy cropping, and apply them year after year, which can greatly alleviate the obstacles of continuous cropping. The beneficial effect of bio-organic fertilizers During the reproduction process, microorganisms secrete a variety of metabolites to the soil, antagonize harmful microorganisms, promote the transformation of nutrients in the soil, improve the effectiveness of soil nutrients, improve the nutritional conditions of crops, and increase soil fertility.
但是目前常见的生物有机肥还存在一些缺陷,如堆沤温度低,不能杀死有害细菌,特别是鸡粪,若不经过发酵处理,或发酵处理不完善,会因鸡粪中含有大量尿激酶而导致烧苗,长期使用甚至可能会导致寸草不生,给农业生产带来严重的不良影响。However, there are still some defects in the common bio-organic fertilizers at present, such as low stacking temperature, which cannot kill harmful bacteria, especially chicken manure. And lead to burning seedlings, long-term use may even cause no grass to grow, and bring serious adverse effects to agricultural production.
发明内容Contents of the invention
本发明的目的在于,克服现有技术中存在的缺陷,提供一种结构简单、使用便捷、发酵效果好,占地面积小、可连续加料、发酵生产、连续排出有机肥料、对环境无污染、自动化程度高的环保型畜禽粪便高温好氧智能快速发酵室。The purpose of the present invention is to overcome the defects in the prior art and provide a simple structure, convenient use, good fermentation effect, small footprint, continuous feeding, fermentation production, continuous discharge of organic fertilizers, no pollution to the environment, Environmentally friendly livestock and poultry manure high-temperature aerobic intelligent fast fermentation room with high degree of automation.
为实现上述目的,本发明的技术方案是设计一种环保型畜禽粪便高温好氧发酵室,所述发酵室包括安装在底座上的发酵罐体,发酵罐体的顶部设有进料口,发酵罐体的底部设有出料口,发酵罐体内部由上至下被分割成若干个相对独立的发酵室,在最上层发酵室与最下层发酵室之间设有若干层隔板,所述隔板包括固定隔板和转动隔板,固定隔板的边缘与发酵罐体的内壁固定且密封连接,在所述固定隔板和转动隔板上分别设有若干条呈放射形镂空槽,固定隔板与转动隔板位于相邻镂空槽之间板面的形状及尺寸与镂空槽的形状及尺寸相同,发酵罐体的中心设有空心旋转轴,所述空心旋转轴穿过固定隔板与转动隔板,且通过轴承与固定隔板、转动隔板连接,转动隔板与发酵罐体的内壁之间设有间隙,在转动隔板的边缘至少连接有一块滑块,滑块的一侧与设置在发酵罐体内壁上的滑槽滑动配合,滑块的一端与弧形活塞杆的一端连接,弧形活塞杆的另一端与弧形驱动缸体内的活塞连接,弧形驱动缸体通过驱动换向阀及管路与液压源或气压源连接;在所述若干个相对独立的发酵室内分别设有与空心旋转轴连接的搅拌曝气管。In order to achieve the above object, the technical solution of the present invention is to design an environment-friendly high-temperature aerobic fermentation room for livestock and poultry manure, the fermentation room includes a fermentation tank body installed on the base, and the top of the fermentation tank body is provided with a feed port. The bottom of the fermentation tank is equipped with a discharge port, and the interior of the fermentation tank is divided into several relatively independent fermentation rooms from top to bottom. The partition includes a fixed partition and a rotating partition. The edge of the fixed partition is fixed and sealed to the inner wall of the fermentation tank. Several radial hollow grooves are respectively arranged on the fixed partition and the rotating partition. The fixed partition and the rotating partition are located between the adjacent hollow tanks. The shape and size of the plate surface are the same as those of the hollow tank. The center of the fermentation tank is provided with a hollow rotating shaft, and the hollow rotating shaft passes through the fixed partition. It is connected with the rotating partition, and is connected with the fixed partition and the rotating partition through bearings. There is a gap between the rotating partition and the inner wall of the fermentation tank. At least one slider is connected to the edge of the rotating partition. One of the sliders One end of the slider is connected with one end of the arc-shaped piston rod, the other end of the arc-shaped piston rod is connected with the piston in the arc-shaped driving cylinder, and the arc-shaped driving cylinder The body is connected to a hydraulic source or an air pressure source by driving a reversing valve and a pipeline; a stirring aeration tube connected to a hollow rotating shaft is respectively arranged in the several relatively independent fermentation chambers.
本发明所述的发酵室将发酵罐由进料口到出料口分割成为若干个发酵室,每个发酵室均为相对独立密封的发酵室。发酵室与发酵室之间通过固定隔板与转动隔板分割开,固定隔板的边缘与发酵室体的内壁固定连接,中间通过轴承与空心转轴连接,空心转轴转动时固定隔板不转动,转动隔板的边缘与发酵室体的内壁留有间隙,在其边缘连接有滑块,可通过滑块推动转动隔板转动,滑块可以沿着设置在发酵室体内壁上的滑槽滑动,将滑块与一弧线型活塞杆一端连接,弧线型活塞杆的另一端通过活塞设置在内腔为弧线形的缸体内,将缸体固定在发酵室体内壁上,在将缸体通过驱动换向阀及管道与液压元或压缩空气源连接。在固定隔板与转动隔板上分别设置有镂空槽,而且将固定隔板与转动隔板位于相邻镂空槽之间板面的形状及尺寸与镂空槽的形状及尺寸做成相同。这样当转动隔板转动到两者的镂空部分相互重叠时,就可以将上层发酵室中的物料排泄到下一层发酵室内,而此时的下层发酵室下面的固定隔板与转动隔板上的镂空部分相互错开,从而构成封闭的底盘,既可以承载物料又可以起到隔离上、下发酵室之间的连通。发酵室之间物料的转移可以由上至下或由下至上分别依次进行,或间隔一段时间后在进行物料的转移。设置在空心轴上的搅拌曝气管可用于对物料进行曝气搅拌,即通过具有压力的气体搅拌物料,还可以用其对物料通入热空气加温物料,也可以喷水加湿物料,还可以向物料中喷洒菌种,上述操作可以对若干个发酵室同时进行操作,也可以分别进行操作,当空心转轴只与一条输送管道连接,输送管道再通过换向阀分别与压缩空气管道、加热管道、加水管道及菌种喷洒管道连接时,每个发酵室将同时进行上述操作。当空心转轴与若干条输送管道连接,每条输送管道分别通过不同的换向阀分别与压缩空气管道、加热管道、加水管道及菌种喷洒管道连接时,此时就可以对每一个发酵室分别进行上述操作。The fermentation chamber of the present invention divides the fermentation tank into several fermentation chambers from the feed port to the discharge port, and each fermentation chamber is a relatively independent and sealed fermentation chamber. The fermentation chamber is separated from the fermentation chamber by a fixed partition and a rotating partition. The edge of the fixed partition is fixedly connected to the inner wall of the fermentation chamber body, and the middle is connected to the hollow shaft through a bearing. When the hollow shaft rotates, the fixed partition does not rotate. There is a gap between the edge of the rotating partition and the inner wall of the fermentation chamber, and a slider is connected to the edge, which can be used to push the rotating partition to rotate, and the slider can slide along the chute arranged on the inner wall of the fermentation chamber. Connect the slider to one end of an arc-shaped piston rod, and the other end of the arc-shaped piston rod is set in a cylinder with an arc-shaped inner cavity through the piston, and the cylinder is fixed on the inner wall of the fermentation chamber. The body is connected with hydraulic unit or compressed air source by driving reversing valve and pipeline. Hollow grooves are respectively arranged on the fixed partition and the rotating partition, and the shape and size of the surface of the fixed partition and the rotating partition between the adjacent hollow grooves are made to be the same as those of the hollow grooves. In this way, when the rotating partition rotates until the hollow parts of the two overlap each other, the material in the upper fermentation chamber can be discharged into the next fermentation chamber, and at this time, the fixed partition and the rotating partition below the lower fermentation chamber The hollowed out parts of the fermenter are staggered to form a closed chassis, which can not only carry materials but also isolate the communication between the upper and lower fermentation chambers. The transfer of materials between the fermentation chambers can be carried out sequentially from top to bottom or bottom to top, or the transfer of materials can be carried out after a certain period of time. The stirring aeration tube set on the hollow shaft can be used to aerate and stir the material, that is, to stir the material through the gas with pressure, and also to pass hot air into the material to heat the material, or to spray water to humidify the material, and to Bacteria can be sprayed into the material. The above operations can be performed on several fermentation chambers at the same time, or separately. When the hollow shaft is only connected to one conveying pipeline, the conveying pipeline is connected to the compressed air pipeline and heating respectively through the reversing valve. When the pipeline, the water adding pipeline and the strain spraying pipeline are connected, each fermentation room will carry out the above operations at the same time. When the hollow rotating shaft is connected with several conveying pipelines, and each conveying pipeline is respectively connected with compressed air pipeline, heating pipeline, water adding pipeline and strain spraying pipeline through different reversing valves, at this time, each fermentation room can be separately Do the above.
为了能够实现将物料自动添加到发酵罐内,优选的技术方案是,在所述发酵罐体外部由进料口至地面之间设有提升机,在所述提升机上连接有上料斗。In order to be able to automatically add materials into the fermenter, the preferred technical solution is that a hoist is provided outside the fermenter body from the feed inlet to the ground, and an upper hopper is connected to the hoist.
为了便于将发酵好的物料从发酵罐内自动的输出到包装设备或运输设备上,进一步优选的技术方案是,所述最下层发酵室呈锥斗状,所述出料口设置在锥斗底部端口处,在所述发酵罐体的出料口处通过阀门连接有传送带或螺旋输送机。In order to facilitate the automatic output of fermented materials from the fermenter to packaging equipment or transportation equipment, a further preferred technical solution is that the bottom fermentation chamber is in the shape of a cone, and the discharge port is arranged at the bottom of the cone At the port, a conveyor belt or a screw conveyor is connected through a valve at the discharge port of the fermenter body.
为了便于随时观察及分析每一个发酵室内物料的发酵情况,进一步优选的技术方案还有,在所述若干个相对独立的发酵室的侧壁分别设有观察窗口和取样口,取样口通过取样阀门、样管路与负压泵连接,取在所述样管路上设有样品排出口。In order to facilitate the observation and analysis of the fermentation conditions of the materials in each fermentation chamber at any time, a further preferred technical solution is that an observation window and a sampling port are respectively arranged on the side walls of the several relatively independent fermentation chambers, and the sampling port passes through the sampling valve. 1. The sample pipeline is connected to a negative pressure pump, and a sample discharge port is provided on the sample pipeline.
为了便于对每层发酵室内发酵中的物料随时进行搅拌,并为其进行温度湿度及菌种含量的调节,进一步优选的技术方案还有,所述搅拌曝气管为空心管,其一端封闭另一端与空心旋转轴连接,每层发酵室内的搅拌曝气管均位于固定分隔板上方,在所述搅拌曝气管的管壁上设有若干个喷孔,在喷孔之间设有搅拌抓,搅拌抓可用于对物料进行翻抛,在排泄物料时还可用于清楚固定分隔板上的物料。In order to facilitate the stirring of the materials being fermented in each layer of the fermentation chamber at any time, and to adjust the temperature, humidity and bacterial content, a further preferred technical solution is that the stirring aeration pipe is a hollow pipe, one end of which is closed and the other is closed. One end is connected with the hollow rotating shaft, and the agitation and aeration tubes in each layer of the fermentation chamber are located above the fixed partition plate. There are several spray holes on the tube wall of the agitation and aeration tubes, and a stirring aeration tube is arranged between the spray holes. Grab, stirring grab can be used to turn over and throw materials, and can also be used to clear and fix materials on the partition plate when discharging materials.
为了使得由喷孔内喷出的气体和液体均匀地喷洒到物料的表面,进一步优选的技术方案还有,所述喷孔的开口向上和/或向下,在所述喷孔上装有喷嘴或喷头。In order to make the gas and liquid ejected from the spray hole evenly spray on the surface of the material, a further preferred technical solution is that the opening of the spray hole is upward and/or downward, and a nozzle or a nozzle is installed on the spray hole. nozzle.
为了便于将压缩空气、热空气、菌种、加湿用水添加到每层发酵室内,便于对每层发酵室内的气压、温度、湿度、菌种含量的统一控制或分别单独控制,进一步优选的技术方案还有,所述空心旋转轴的一端封闭,另一端通过输送管道、喷洒换向阀分别与压缩空气气源、加热气源、加入菌种及用于加湿的输送管道连接,通入空心旋转轴的输送管道只有一路或在各发酵室上分别连接有一路输送管道。In order to facilitate the addition of compressed air, hot air, strains, and humidification water to each layer of fermentation chamber, to facilitate the unified control or separate control of the air pressure, temperature, humidity, and strain content in each layer of fermentation chamber, the further preferred technical solution In addition, one end of the hollow rotating shaft is closed, and the other end is respectively connected with the compressed air source, the heating air source, the adding bacteria and the conveying pipe for humidification through the conveying pipeline and the spraying reversing valve, and is connected to the hollow rotating shaft. There is only one delivery pipeline or one delivery pipeline is connected to each fermentation chamber respectively.
为了便于将压缩空气、热空气、菌种、加湿用水添加到每层发酵室内,便于对每层发酵室内的气压、温度、湿度、菌种含量的统一控制或分别单独控制,进一步优选的技术方案还有,所述空心旋转轴的一端通过轴承、轴承座与发酵罐体连接,另一端通过轴承与发酵罐体连接,且其端部通过带轮、传动带、减速器与驱动电机连接,当空心旋转轴的一端只连接有一条输送管道时,空心旋转轴可以在驱动电机的驱动下连续正转或反转,若空心旋转轴的一端连接有多条输送管道时,输送管道应选用软管,且驱动电机应驱动空心旋转轴在一定的角度范围内交替地进行正转和反转,也就是使得搅拌曝气管不停地左右摆动。In order to facilitate the addition of compressed air, hot air, strains, and humidification water to each layer of fermentation chamber, to facilitate the unified control or separate control of the air pressure, temperature, humidity, and strain content in each layer of fermentation chamber, the further preferred technical solution In addition, one end of the hollow rotating shaft is connected to the fermentation tank body through a bearing and a bearing seat, the other end is connected to the fermentation tank body through a bearing, and its end is connected to the drive motor through a pulley, a transmission belt, and a reducer. When only one delivery pipe is connected to one end of the rotating shaft, the hollow rotating shaft can continuously rotate forward or reverse under the drive of the drive motor. And the driving motor should drive the hollow rotating shaft to alternately perform forward rotation and reverse rotation within a certain angle range, that is to make the agitating aeration tube swing left and right continuously.
为了便于在物料有上层发酵室排泄到下层发酵室时,位于固定分隔板上的物料能够自动掉落下去,进一步优选的技术方案还有,所述固定隔板位于相邻镂空槽之间板面呈向上凸起的倒V形结构。In order to facilitate the material on the fixed partition plate to fall down automatically when the material is discharged from the upper fermentation chamber to the lower fermentation chamber, a further preferred technical solution is that the fixed partition is located between adjacent hollow tanks. The surface is an inverted V-shaped structure that protrudes upwards.
为了便于节省能源,便于对发酵后产生的废气进行回收处理,便于对整个发酵过程进行自动化控制,进一步优选的技术方案还有,所述发酵罐体为保温型的罐体,包括有不锈钢的内层,金属外层和填充在内层域外层之间的保温层;在所述若干个相对独立的发酵室内壁上分别设有排气孔,排气孔分别通过排气阀门、管道分别与设置在发酵罐顶部的废气回收室连接,废气回收室再通过管道与废气处理池连接,废气处理池内设有废气处理液;所述驱动电机、喷洒换向阀、驱动换向阀、取样换向阀和排气阀门分别与PLC控制器电连接,PLC控制器还与设置在每层发酵室内的气压传感器、温度传感器、湿度传感器电连接PLC控制器还与设置在每层发酵室外部的观察窗口附近的摄像头电连接。In order to save energy, to recycle waste gas produced after fermentation, and to automatically control the entire fermentation process, a further preferred technical solution is that the fermentation tank is a heat-insulating tank, including a stainless steel inner layer, the metal outer layer and the insulation layer filled between the inner layer and the outer layer; vent holes are respectively arranged on the walls of the several relatively independent fermentation chambers, and the vent holes are respectively connected with the set by the exhaust valve and the pipeline. The waste gas recovery chamber on the top of the fermenter is connected, and the waste gas recovery chamber is connected to the waste gas treatment tank through pipelines, and the waste gas treatment tank is provided with waste gas treatment liquid; the drive motor, spraying reversing valve, driving reversing valve, and sampling reversing valve and the exhaust valve are respectively electrically connected with the PLC controller, and the PLC controller is also electrically connected with the air pressure sensor, temperature sensor, and humidity sensor arranged in the fermentation chamber of each layer. The PLC controller is also connected with the observation window arranged outside the fermentation chamber of each layer. electrical connection of the camera.
本发明的优点和有益效果在于:该环保型畜禽粪便高温好氧智能快速发酵室具有结构简单、使用便捷、发酵效果好,占地面积小、可连续加料、发酵生产、连续排出有机肥料、对环境无污染、自动化程度高等特点。使用该发酵室可以将需要经过数日才能发酵完成的有机肥料生产过程,可以实现每天都可以向发酵罐内计入新的原料,而且每天都可以有发酵罐内产出形的有机肥料。The advantages and beneficial effects of the present invention are: the environment-friendly livestock and poultry manure high-temperature aerobic intelligent rapid fermentation room has the advantages of simple structure, convenient use, good fermentation effect, small floor area, continuous feeding, fermentation production, continuous discharge of organic fertilizer, It has the characteristics of no pollution to the environment and high degree of automation. The fermentation chamber can be used to complete the organic fertilizer production process that needs to be fermented for several days. It can realize that new raw materials can be added to the fermenter every day, and organic fertilizer can be produced in the fermenter every day.
该发酵室具有占地面积小、耗电少、无污染、处理周期短等特点。前期加入菌种,可使其在适宜的环境温度中快速生长达到发酵目的。一般需要经过在升温→高温→降温的周期,对于畜禽粪便需要在7~10天发酵成熟。便发酵后的畜禽粪便变为可直接应用的生态有机肥。The fermentation room has the characteristics of small footprint, low power consumption, no pollution, and short processing cycle. Adding bacteria in the early stage can make it grow rapidly in a suitable environment temperature to achieve the purpose of fermentation. Generally, it needs to go through a cycle of heating → high temperature → cooling. For livestock and poultry manure, it needs to be fermented and matured in 7 to 10 days. The fermented livestock and poultry manure becomes an ecological organic fertilizer that can be directly applied.
该发酵室采用立体式流线式结构,每天投入一批畜禽粪便,每天产出一批有机肥。由于采用了立体多层发酵,无需添加任何辅料。每天连续自动投放畜禽粪便,如采用七层发酵室自动填装畜禽粪便,7天左右的发酵周期。70度高温恒温充氧发酵,可以在只添加一次菌种的情况下,就可以连续发酵。畜禽水分不限,最高达到80%,成品水分低于30%,且发酵后的成品可以直接装袋。全流程封闭,无废气排放,彻底解决了畜禽粪便干燥产生臭气污染环境的难题。The fermentation room adopts a three-dimensional streamlined structure, and a batch of livestock and poultry manure is input every day, and a batch of organic fertilizer is produced every day. Due to the adoption of three-dimensional multi-layer fermentation, there is no need to add any auxiliary materials. Automatically put in livestock and poultry manure every day, such as using a seven-layer fermentation room to automatically fill livestock and poultry manure, the fermentation cycle is about 7 days. 70 degrees high temperature and constant temperature and aerobic fermentation can be used for continuous fermentation with only one addition of bacteria. The moisture of livestock and poultry is not limited, up to 80%, the moisture of the finished product is less than 30%, and the finished product after fermentation can be directly bagged. The whole process is closed and there is no exhaust gas emission, which completely solves the problem of environmental pollution caused by odor caused by drying livestock and poultry manure.
该设备采用全封闭型设计,发酵产生的废气经废气回收池内的回收液(草酸)处理后排出,减少了二次污染。The equipment adopts a fully enclosed design, and the waste gas produced by fermentation is discharged after being treated with the recovery liquid (oxalic acid) in the waste gas recovery tank, reducing secondary pollution.
罐体采用双层保温结构,内碧不锈钢板,经久耐用,转动分隔板可采用液压驱动,使其结构简单、维修方便。电器采用智能集中PLC控制器控制,操作方便。该发酵室一年四季均可发酵使用,不受温度、外界限制,成品有机肥可直接销售,经济效益高,是养殖业最理想的粪污快速发酵设备。The tank body adopts a double-layer insulation structure, and the inner bisque stainless steel plate is durable. The rotating partition plate can be driven by hydraulic pressure, which makes its structure simple and easy to maintain. The electrical appliances are controlled by an intelligent centralized PLC controller, which is easy to operate. The fermentation room can be fermented and used all year round, and is not limited by temperature and the outside world. The finished organic fertilizer can be sold directly, with high economic benefits. It is the most ideal rapid fermentation equipment for manure in the aquaculture industry.
该发酵室低投入高产出,经济效益明显;The fermentation room has low input and high output, and the economic benefits are obvious;
单机产能:单场12万只鸡场和5000头以上猪场。Stand-alone production capacity: 120,000 chicken farms per farm and more than 5,000 pig farms.
投资小,占地少,无三废排放;Small investment, less land occupation, no discharge of three wastes;
发酵腐熟畜禽类有机肥可以卖出玉米价;Fermented and decomposed livestock and poultry organic fertilizers can be sold for corn prices;
节能:在利用节能发酵的产热可同步完成脱水、杀毒灭菌除虫、除臭等工作。Energy saving: Dehydration, sterilization, deworming, and deodorization can be completed simultaneously by using the heat produced by energy-saving fermentation.
可实现一次投入终身受益,10个月收回全部成本,真正实现变废为宝、经济循环、节能环保、资源节约、环境友好、卫生安全、可持续发展。It can realize life-long benefit from one-time investment, recover all costs within 10 months, and truly realize the transformation of waste into wealth, economic cycle, energy saving and environmental protection, resource conservation, environmental friendliness, hygiene and safety, and sustainable development.
附图说明Description of drawings
图1是本发明环保型畜禽粪便高温好氧智能快速发酵室的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of environment-friendly livestock and poultry feces high temperature aerobic intelligent rapid fermentation chamber of the present invention;
图2是图1中B-B剖视图;Fig. 2 is B-B sectional view among Fig. 1;
图3是图1中A处的局部放大结构示意图。FIG. 3 is a schematic diagram of a partially enlarged structure at point A in FIG. 1 .
图中:1、发酵罐体;2、进料口;3、出料口;4、发酵室;5、固定隔板;6、转动隔板;7、镂空槽;8、板面;9、空心旋转轴;10、滑块;11、滑槽;12、弧形活塞杆;13、弧形驱动缸体;14、搅拌曝气管;15、提升机;16、上料斗;17、传送带;18、观察窗口;19、取样口;20、搅拌抓;21、喷头;22、输送管道;23、驱动电;24、排气孔;25、废气回收室;26、PLC控制器,27、向上凸起。In the figure: 1. Fermentation tank body; 2. Feed inlet; 3. Discharge port; 4. Fermentation chamber; 5. Fixed partition; 6. Rotating partition; 7. Hollow groove; 8. Board surface; Hollow rotating shaft; 10, slider; 11, chute; 12, arc-shaped piston rod; 13, arc-shaped drive cylinder; 14, stirring aeration tube; 15, elevator; 16, hopper; 17, conveyor belt; 18. Observation window; 19. Sampling port; 20. Stirring catch; 21. Nozzle; 22. Conveyor pipe; 23. Drive electric; 24. Vent; 25. Exhaust gas recovery chamber; 26. PLC controller, 27. Upward raised.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The specific implementation manners of the present invention will be further described below in conjunction with the drawings and examples. The following examples are only used to illustrate the technical solution of the present invention more clearly, but not to limit the protection scope of the present invention.
如图1、2、3所示,本发明是一种环保型畜禽粪便高温好氧发酵室,所述发酵室包括安装在底座上的发酵罐体1,发酵罐体1的顶部设有进料口2,发酵罐体1的底部设有出料口3,发酵罐体1内部由上至下被分割成7个相对独立的发酵室4,在最上层发酵室4与最下层发酵室4之间设有若干层隔板,所述隔板包括固定隔板5和转动隔板6,转动隔板6位于固定隔板5的下面,固定隔板5的边缘与发酵罐体1的内壁固定且密封连接,在所述固定隔板5和转动隔板6上分别设有若干条呈放射形镂空槽7,固定隔板5与转动隔板6位于相邻镂空槽7之间板面8的形状及尺寸与镂空槽7的形状及尺寸相同,在发酵罐体1的中心设有空心旋转轴9,所述空心旋转轴9穿过固定隔板5与转动隔板6,且通过轴承与固定隔板5、转动隔板6连接,转动隔板6与发酵罐体1的内壁之间设有间隙,在转动隔板6的边缘对称的连接有2各块滑块10,滑块10的一侧与设置在发酵罐体1内壁上的滑槽11滑动配合,滑块11的一端与弧形活塞杆12的一端连接,弧形活塞杆12的另一端与弧形驱动缸体13内的活塞连接,弧形驱动缸体13通过驱动换向阀及管路与液压源或气压源连接(图中未视);在所述7个相对独立的发酵室4内分别设有与空心旋转轴9连接的搅拌曝气管14。As shown in Figures 1, 2, and 3, the present invention is an environment-friendly high-temperature aerobic fermentation room for livestock and poultry manure. The fermentation room includes a fermentation tank body 1 installed on a base, and the top of the fermentation tank body 1 is provided with Feed port 2, the bottom of the fermentation tank 1 is provided with a discharge port 3, the inside of the fermentation tank 1 is divided into 7 relatively independent fermentation chambers 4 from top to bottom, the uppermost fermentation chamber 4 and the lowermost fermentation chamber 4 There are several layers of partitions between them, and the partitions include fixed partitions 5 and rotating partitions 6, the rotating partitions 6 are located under the fixed partitions 5, and the edges of the fixed partitions 5 are fixed to the inner wall of the fermentation tank body 1. And sealed connection, on described fixed partition 5 and rotating partition 6, be respectively provided with several radial hollow grooves 7, fixed partition 5 and rotating partition 6 are positioned at the plate surface 8 between adjacent hollow grooves 7 The shape and size are the same as those of the hollow groove 7. A hollow rotating shaft 9 is provided at the center of the fermenter body 1. The hollow rotating shaft 9 passes through the fixed partition 5 and the rotating partition 6, and is connected to the fixed partition by the bearing. The dividing plate 5 and the rotating dividing plate 6 are connected. There is a gap between the rotating dividing plate 6 and the inner wall of the fermentation tank body 1. Two sliding blocks 10 are symmetrically connected to the edge of the rotating dividing plate 6. One of the sliding blocks 10 One end of the slider 11 is connected with one end of the arc-shaped piston rod 12, and the other end of the arc-shaped piston rod 12 is connected with the piston in the arc-shaped driving cylinder 13. Connected, the arc-shaped drive cylinder 13 is connected with a hydraulic source or an air pressure source (not shown in the figure) by driving a reversing valve and a pipeline; Connected stirring aeration tube 14.
为了能够实现将物料自动添加到发酵罐内,本发明优选的实施方案是,在所述发酵罐体1外部由进料口2至地面之间设有提升机15,在所述提升机15上连接有上料斗16。In order to be able to automatically add materials into the fermenter, a preferred embodiment of the present invention is that a hoist 15 is provided outside the fermenter body 1 from the feed port 2 to the ground, and on the hoist 15 Connect with upper hopper 16.
为了便于将发酵好的物料从发酵罐体1内自动的输出到包装设备或运输设备上,本发明进一步优选的实施方案是,所述最下层发酵室4呈锥斗状,所述出料口3被设置在锥斗底部端口处,在所述发酵罐体1的出料口3处通过阀门连接有传送带17或螺旋输送机。In order to facilitate the automatic output of fermented materials from the fermentation tank body 1 to packaging equipment or transportation equipment, a further preferred embodiment of the present invention is that the bottom fermentation chamber 4 is in the shape of a cone, and the discharge port 3 is set at the port at the bottom of the cone bucket, and a conveyor belt 17 or a screw conveyor is connected to the discharge port 3 of the fermenter body 1 through a valve.
为了便于随时观察及分析每一个发酵室4内物料的发酵情况,本发明进一步优选的实施方案还有,在所述7个相对独立的发酵室4的侧壁分别设有观察窗口18和取样口19,取样口19通过取样阀门、取样管路与负压泵连接(图中未视),在所述样管路上设有样品排出口。In order to observe and analyze the fermentation situation of materials in each fermentation chamber 4 at any time, in a further preferred embodiment of the present invention, observation windows 18 and sampling ports are respectively provided on the side walls of the seven relatively independent fermentation chambers 4. 19. The sampling port 19 is connected to a negative pressure pump (not shown in the figure) through a sampling valve and a sampling pipeline, and a sample discharge port is arranged on the sampling pipeline.
为了便于对每层发酵室内发酵中的物料随时进行搅拌,并为其进行温度湿度及菌种含量的调节,本发明进一步优选的实施方案还有,所述搅拌曝气管14为空心管,其一端封闭另一端与空心旋转轴9连接,每层发酵室内的搅拌曝气管14均位于固定分隔板5上方,在所述搅拌曝气管14的管壁上设有若干个喷孔,在喷孔之间设有搅拌抓20,搅拌抓20可用于对物料进行翻抛,在排泄物料时还可用于清楚固定分隔板5上的物料。In order to facilitate the stirring of the materials in the fermentation of each layer of fermentation chamber at any time, and to adjust the temperature, humidity and bacterial species content for it, a further preferred embodiment of the present invention is that the stirring and aeration pipe 14 is a hollow pipe. One end is closed and the other end is connected to the hollow rotating shaft 9. The stirring aeration pipe 14 in each layer of fermentation chamber is located above the fixed partition plate 5. Several spray holes are arranged on the pipe wall of the stirring aeration pipe 14. Stirring grabs 20 are arranged between the spray holes, and the stirring grabs 20 can be used to turn over and throw materials, and can also be used to clear and fix the materials on the partition plate 5 when discharging materials.
为了使得由喷孔内喷出的气体和液体均匀地喷洒到物料的表面,本发明进一步优选的实施方案还有,所述喷孔的开口向上和/或向下,在所述喷孔上装有喷嘴或喷头21。In order to make the gas and liquid ejected from the spray hole evenly sprayed on the surface of the material, a further preferred embodiment of the present invention also has the opening of the spray hole upward and/or downward, and the spray hole is equipped with Nozzle or spray head 21 .
为了便于将压缩空气、热空气、菌种、加湿用水添加到每层发酵室4内,便于对每层发酵室内4的气压、温度、湿度、菌种含量的统一控制或分别单独控制,本发明进一步优选的实施方案还有,所述空心旋转轴9的一端封闭,另一端通过输送管道22、喷洒换向阀分别与压缩空气气源、加热气源、加入菌种及用于加湿的输送管道连接,通入空心旋转轴9的输送管道22只有一路或在各发酵室4上分别连接有一路输送管道22。In order to facilitate the addition of compressed air, hot air, bacteria, and humidification water into the fermentation chamber 4 of each layer, and to facilitate the unified control or separate control of the air pressure, temperature, humidity, and bacteria content in the fermentation chamber 4 of each layer, the present invention A further preferred embodiment also has one end of the hollow rotating shaft 9 closed, and the other end is respectively connected with the compressed air source, the heating gas source, the addition of bacteria and the delivery pipeline for humidification through the delivery pipeline 22 and the spray reversing valve. Connect, pass into the conveying pipeline 22 of hollow rotating shaft 9 to have only one way or be connected with one way conveying pipeline 22 on each fermenting chamber 4 respectively.
为了便于将压缩空气、热空气、菌种、加湿用水添加到每层发酵室内,便于对每层发酵室内的气压、温度、湿度、菌种含量的统一控制或分别单独控制,本发明进一步优选的实施方案还有,所述空心旋转轴9的一端通过轴承、轴承座与发酵罐体1连接,另一端通过轴承与发酵罐体1连接,且其端部通过带轮、传动带、减速器与驱动电机23连接,当空心旋转轴9的一端只连接有一条输送管道22时,空心旋转轴9可以在驱动电机23的驱动下连续正转或反转,若空心旋转轴9的一端连接有多条输送管道22时,输送管道22应选用软管,且驱动电机23应驱动空心旋转轴9在一定的角度范围内交替地进行正转和反转,也就是使得搅拌曝气管14不停地左右摆动。In order to facilitate the addition of compressed air, hot air, bacteria, and humidification water to each layer of fermentation chamber, to facilitate the unified control or separate control of the air pressure, temperature, humidity, and bacteria content in each layer of fermentation chamber, the present invention is further preferred. In another embodiment, one end of the hollow rotating shaft 9 is connected to the fermenter body 1 through a bearing and a bearing seat, and the other end is connected to the fermenter body 1 through a bearing, and its end is driven by a pulley, a transmission belt, a reducer and The motor 23 is connected. When one end of the hollow rotating shaft 9 is only connected to one conveying pipeline 22, the hollow rotating shaft 9 can continuously rotate forward or reversely under the drive of the drive motor 23. If one end of the hollow rotating shaft 9 is connected to multiple When conveying the pipeline 22, the conveying pipeline 22 should be a hose, and the driving motor 23 should drive the hollow rotating shaft 9 to alternately rotate forward and reverse within a certain angle range, that is, to make the stirring aeration pipe 14 keep moving left and right. swing.
为了便于在物料由上层发酵室4排泄到下层发酵室4时,位于固定分隔板5上的物料能够自动掉落下去,本发明进一步优选的实施方案还有,所述固定隔板5位于相邻镂空槽7之间板面8呈向上凸起27的倒V形结构。In order to make it easier for the material on the fixed partition plate 5 to fall down automatically when the material is discharged from the upper fermentation chamber 4 to the lower fermentation chamber 4, a further preferred embodiment of the present invention also includes that the fixed partition 5 is located on the opposite side. The plate surface 8 between adjacent hollow grooves 7 is an inverted V-shaped structure with upward protrusions 27 .
为了便于节省能源,便于对发酵后产生的废气进行回收处理,便于对整个发酵过程进行自动化控制,本发明进一步优选的实施方案还有,所述发酵罐体1为保温型的罐体,包括有不锈钢的内层,金属外层和填充在内层域外层之间的保温层;在所述7个相对独立的发酵室内壁上分别设有排气孔24,排气孔24分别通过排气阀门、管道分别与设置在发酵罐1顶部的废气回收室25连接,废气回收室25再通过管道与废气处理池连接(图中未视),废气处理池内设有废气处理液(草酸);所述驱动电机23、喷洒换向阀、驱动换向阀、取样换向阀和排气阀门分别与PLC控制器26电连接,PLC控制器26还与设置在每层发酵室4内的气压传感器、温度传感器、湿度传感器电连接,PLC控制器还与设置在每层发酵4外部的观察窗口18附近的摄像头电连接。In order to save energy, to recycle waste gas produced after fermentation, and to automatically control the entire fermentation process, a further preferred embodiment of the present invention is that the fermentation tank 1 is a heat-insulating tank, including The inner layer of stainless steel, the outer layer of metal and the insulation layer filled between the inner layer and the outer layer; vent holes 24 are respectively arranged on the walls of the seven relatively independent fermentation chambers, and the vent holes 24 pass through the exhaust valves respectively. , the pipeline are respectively connected with the waste gas recovery chamber 25 arranged on the top of the fermenter 1, and the waste gas recovery chamber 25 is connected with the waste gas treatment tank (not seen in the figure) through a pipeline, and the waste gas treatment tank is provided with a waste gas treatment liquid (oxalic acid); The driving motor 23, the spraying reversing valve, the driving reversing valve, the sampling reversing valve and the exhaust valve are respectively electrically connected with the PLC controller 26, and the PLC controller 26 is also connected with the air pressure sensor, temperature The sensor and the humidity sensor are electrically connected, and the PLC controller is also electrically connected with the camera near the observation window 18 arranged on the outside of each layer of fermentation 4 .
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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