CN107975432B - A dual fuel engine and its control method - Google Patents
A dual fuel engine and its control method Download PDFInfo
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- 230000009977 dual effect Effects 0.000 title claims description 7
- 238000007906 compression Methods 0.000 claims abstract description 76
- 230000006835 compression Effects 0.000 claims abstract description 76
- 238000006467 substitution reaction Methods 0.000 claims abstract description 17
- 238000002347 injection Methods 0.000 claims description 61
- 239000007924 injection Substances 0.000 claims description 61
- 239000000203 mixture Substances 0.000 claims description 55
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 40
- 239000001301 oxygen Substances 0.000 claims description 40
- 229910052760 oxygen Inorganic materials 0.000 claims description 40
- 239000007789 gas Substances 0.000 claims description 5
- 239000011800 void material Substances 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 5
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 238000002485 combustion reaction Methods 0.000 description 14
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 10
- 239000003345 natural gas Substances 0.000 description 5
- 230000003197 catalytic effect Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
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- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 1
- 238000011217 control strategy Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/08—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed simultaneously using pluralities of fuels
- F02D19/081—Adjusting the fuel composition or mixing ratio; Transitioning from one fuel to the other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B11/00—Engines characterised by both fuel-air mixture compression and air compression, or characterised by both positive ignition and compression ignition, e.g. in different cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D35/00—Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for
- F02D35/02—Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions
- F02D35/027—Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions using knock sensors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/14—Introducing closed-loop corrections
- F02D41/1438—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
- F02D41/1444—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
- F02D41/1454—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an oxygen content or concentration or the air-fuel ratio
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/40—Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/40—Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
- F02D41/401—Controlling injection timing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/04—Engine intake system parameters
- F02D2200/0404—Throttle position
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/10—Parameters related to the engine output, e.g. engine torque or engine speed
- F02D2200/101—Engine speed
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
- Combined Controls Of Internal Combustion Engines (AREA)
Abstract
本发明公开了一种双燃料发动机及其控制方法,包括点火装置和节气门装置,二者均与所述发动机ECU连接;点火装置的火花塞安装在所述发动机的气缸盖上;节气门装置安装在所述发动机的的进气总管上;还公开了双燃料发动机的控制方法;本公开解决现有双燃料发动机无法在小负荷工况下燃用点燃式燃料的问题,实现双燃料发动机在小负荷工况下点燃式燃料对压燃式燃料的全替代(替代率100%),提升现有双燃料发动机在小负荷工况下的经济性和排放性,充分发挥双燃料发动机的性能优势。
The invention discloses a dual-fuel engine and a control method thereof, comprising an ignition device and a throttle valve device, both of which are connected with the engine ECU; the spark plug of the ignition device is installed on the cylinder head of the engine; the throttle valve device is installed On the intake manifold of the engine; a control method for a dual-fuel engine is also disclosed; the present disclosure solves the problem that the existing dual-fuel engine cannot use spark-ignition fuel under small load conditions, and realizes the dual-fuel engine in a small The full substitution of ignition fuel to compression ignition fuel under load conditions (100% substitution rate) improves the economy and emissions of existing dual-fuel engines under low-load conditions, and gives full play to the performance advantages of dual-fuel engines.
Description
技术领域technical field
本发明属于发动机技术、控制方法领域,涉及一种双燃料发动机及其控制方法。The invention belongs to the field of engine technology and control methods, and relates to a dual-fuel engine and a control method thereof.
背景技术Background technique
由于理化性能的差异,点燃式燃料在压燃式发动机上的应用方式主要有乳化法、助燃法、直接压燃法、双燃料法。其中,双燃料法是指在发动机工作过程中,通过进气系统或供油系统向压燃式发动机气缸内输入部分点燃式燃料,在气缸内形成部分预混可燃混合气,然后在压缩上止点附近向气缸内喷入少量的压燃式燃料,通过将压燃式燃料压燃,进而引燃点燃式燃料与空气形成的预混可燃混合气,实现发动机同时燃用点燃式燃料和压燃式燃料。采用双燃料法将某些点燃式燃料(如天然气、甲醇等)应用在压燃式发动机上不仅有助于提高原有压燃式发动机的有效热效率、降低折合当量有效燃油消耗率,而且有助于降低原有压燃式发动机的尾气排放。因此,将部分点燃式燃料(如天然气、甲醇等)采用双燃料法应用到压燃式发动机上,对缓解传统压燃式燃料-柴油供应短缺带来的能源安全问题和改善原有压燃式发动机尾气排放带来的环境问题具有重要的理论意义和现实价值。Due to the difference in physical and chemical properties, the application methods of ignition fuel in compression ignition engines mainly include emulsion method, combustion-supporting method, direct compression ignition method, and dual-fuel method. Among them, the dual-fuel method means that during the operation of the engine, part of the ignition fuel is input into the cylinder of the compression ignition engine through the intake system or the oil supply system, and a part of the premixed combustible mixture is formed in the cylinder, and then stops at the top of compression. A small amount of compression-ignition fuel is injected into the cylinder near the point, and the pre-mixed combustible gas mixture formed by the ignition-type fuel and air is ignited by compressing the ignition-type fuel, so that the engine can burn the ignition-type fuel and compression-ignition at the same time. type fuel. Using the dual fuel method to apply some ignition fuels (such as natural gas, methanol, etc.) to the compression ignition engine not only helps to improve the effective thermal efficiency of the original compression ignition engine, reduces the equivalent effective fuel consumption rate, but also helps To reduce the exhaust emissions of the original compression ignition engine. Therefore, the application of some ignition fuels (such as natural gas, methanol, etc.) to the compression ignition engine by the dual fuel method is of great significance for alleviating the energy security problems caused by the shortage of traditional compression ignition fuel-diesel supply and improving the original compression ignition type. The environmental problems caused by engine exhaust emission have important theoretical significance and practical value.
由于双燃料法的诸多优势,国内外众多科研机构和高等院校均投入大量的人力物力,开展相关研究,取得了一系列的技术成果,但也发现一些突出问题,至今尚未解决。天津大学姚春德、西安交通大学刘圣华、长安大学张春化和刘生全等人研究发现,在小负荷工况下,喷入点燃式燃料(替代率较小时)会造成燃烧滞后,燃烧温度降低,燃烧循环变动变大,经济性恶化,同时伴随较高的CO和HC排放;并且如果继续增大点燃式燃料供给量(增大点燃式燃料替代率)或减小发动机工作负荷,此时起引燃作用的压燃式燃料量过小,大量点燃式燃料汽化对新鲜充量的冷却作用明显,加上点燃式燃料对压燃式燃料着火的抑制作用明显,易造成发动机失火,导致发动机无法工作。Due to the many advantages of the dual-fuel method, many domestic and foreign scientific research institutions and colleges and universities have invested a lot of manpower and material resources to carry out related research, and achieved a series of technical achievements, but also found some outstanding problems, which have not yet been solved. Yao Chunde of Tianjin University, Liu Shenghua of Xi'an Jiaotong University, Zhang Chunhua and Liu Shengquan of Chang'an University and others found that under small load conditions, the injection of ignited fuel (when the substitution rate is small) will cause combustion lag, the combustion temperature will decrease, and the combustion cycle will change. large, the economy deteriorates, accompanied by higher CO and HC emissions; and if you continue to increase the ignition fuel supply (increase the ignition fuel substitution rate) or reduce the engine workload, the pressure that plays the role of ignition at this time. If the amount of ignited fuel is too small, the vaporization of a large amount of ignited fuel has an obvious cooling effect on the fresh charge, and the ignited fuel has an obvious inhibitory effect on the ignition of compression ignition fuel, which may easily cause the engine to misfire and cause the engine to fail to work.
由于在小负荷工况下双燃料发动机采用点燃式燃料和压燃式燃料双燃料运行时性能差,目前实际应用中双燃料发动机主要是在中、大负荷工况下采用点燃式燃料和压燃式燃料双燃料运行,造成点燃式燃料(如天然气、甲醇等)对压燃式燃料的替代率相对较低。因此,迫切需要开发一种新型双燃料发动机与其系统控制方法,使双燃料发动机能在小负荷工况下燃用点燃式燃料,实现点燃式燃料对压燃式燃料替代率的大幅度提升,并充分发挥双燃料发动机的性能优势。Due to the poor performance of dual-fuel engines using spark-ignition fuel and compression-ignition fuel dual-fuel operation under low-load conditions, in practical applications, dual-fuel engines mainly use spark-ignition fuel and compression-ignition fuel under medium and high load conditions. Due to the dual-fuel operation of type fuel, the substitution rate of ignition type fuel (such as natural gas, methanol, etc.) to compression ignition type fuel is relatively low. Therefore, it is urgent to develop a new type of dual-fuel engine and its system control method, so that the dual-fuel engine can burn ignition fuel under small load conditions, and achieve a substantial increase in the replacement rate of ignition fuel to compression ignition fuel, and Take full advantage of the performance benefits of dual-fuel engines.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术中存在的问题,本发明的目的在于,提供一种双燃料发动机及其控制方法,解决现有双燃料发动机无法在小负荷工况下燃用点燃式燃料的问题,实现双燃料发动机在小负荷工况下点燃式燃料对压燃式燃料的全替代(替代率100%),提升现有双燃料发动机在小负荷工况下的经济性和排放性,充分发挥双燃料发动机的性能优势。In view of the problems existing in the above-mentioned prior art, the purpose of the present invention is to provide a dual-fuel engine and a control method thereof, so as to solve the problem that the existing dual-fuel engine cannot use spark-ignition fuel under low-load conditions, and realize dual-fuel engine. The full substitution of ignition fuel for compression ignition fuel (100% replacement rate) for fuel engines under low load conditions improves the economy and emissions of existing dual-fuel engines under low-load conditions, and gives full play to dual-fuel engines performance advantage.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种双燃料发动机的控制方法,包括以下步骤:A control method of a dual-fuel engine, comprising the following steps:
(一)双燃料发动机处于冷启动、暖机或者怠速的工况下(1) The dual-fuel engine is under cold start, warm-up or idling conditions
(1)节气门的开度保持全关;(1) The opening of the throttle valve remains fully closed;
(2)压燃式燃料喷油器停止工作;(2) The compression ignition fuel injector stops working;
(3)根据冷起动、暖机和怠速工况下混合气过量空气系数λ的要求值确定点燃式燃料的喷射量;(3) Determine the injection quantity of ignition fuel according to the required value of the excess air coefficient λ of the mixture under cold start, warm-up and idling conditions;
(4)在活塞运动到压缩上止点前5° CA时进行点火,点燃点燃式燃料与空气形成的可燃混合气;(4) ignite when the piston moves to 5° CA before compression top dead center, and ignite the combustible mixture formed by the ignited fuel and air;
(5)节气门位置传感器测得节气门的开度信号,发动机ECU根据节气门的开度信号对节气门开度ψ进行闭环修正,使双燃料发动机的节气门在冷启动、暖机和怠速工况下处于完全关闭状态;(5) The throttle valve position sensor measures the throttle valve opening signal, and the engine ECU performs closed-loop correction on the throttle valve opening ψ according to the throttle valve opening signal, so that the throttle valve of the dual-fuel engine is in cold start, warm-up and idle speed. It is completely closed under working conditions;
发动机ECU根据发动机的排气管中的氧气含量对点燃式燃料喷油器的喷油脉宽进行闭环修正,使混合气过量空气系数λ的值始终为冷起动、暖机和怠速工况下混合气过量空气系数λ的要求值。The engine ECU performs closed-loop correction on the fuel injection pulse width of the ignition fuel injector according to the oxygen content in the exhaust pipe of the engine, so that the value of the excess air coefficient λ of the mixture is always the mixture under cold start, warm-up and idle speed conditions. The required value of the excess air coefficient λ.
(二)双燃料发动机处于怠速-30%负荷,即小负荷的工况下(2) The dual-fuel engine is at idle speed-30% load, that is, under the condition of small load
(1)油门开度Φ由0%增加到30%;(1) The throttle opening Φ is increased from 0% to 30%;
(2)发动机ECU按照节气门开度ψ随油门开度Φ的变化关系式,调整节气门的开度ψ;根据小负荷情况下混合气过量空气系数λ的要求值,确定喷射点燃式燃料的量;压燃式燃料喷油器停止工作;(2) The engine ECU adjusts the throttle valve opening degree ψ according to the relationship between the throttle valve opening degree ψ and the accelerator opening degree Φ; according to the required value of the excess air coefficient λ of the mixture under the condition of small load, determines the injection ignition type fuel. quantity; compression ignition fuel injector stops working;
(3)在活塞运动到压缩上止点前10° CA时进行点火,点燃点燃式燃料与空气形成的可燃混合气;(3) ignite when the piston moves to 10° CA before compression top dead center, and ignite the combustible mixture formed by the ignited fuel and air;
(4)节气门位置传感器测得节气门的开度信号,发动机ECU根据节气门的开度信号,对节气门开度ψ进行闭环修正,使节气门的开度符合节气门开度ψ随油门开度Φ的变化关系式;(4) The throttle valve position sensor measures the throttle valve opening signal, and the engine ECU performs closed-loop correction on the throttle valve opening degree ψ according to the throttle valve opening degree signal, so that the throttle valve opening degree conforms to the throttle valve opening degree ψ. The change relationship of degree Φ;
发动机ECU根据氧气含量对点燃式燃料喷油器的喷油脉宽进行闭环修正,使混合气过量空气系数λ为小负荷情况下混合气过量空气系数λ的要求值。The engine ECU performs closed-loop correction on the injection pulse width of the ignition fuel injector according to the oxygen content, so that the excess air coefficient λ of the mixture is the required value of the excess air coefficient λ of the mixture under the condition of small load.
(三)双燃料发动机处于30%-100%负荷的工况下(3) The dual-fuel engine is under the condition of 30%-100% load
(1)油门开度Φ由30%增加到100%;(1) The throttle opening Φ is increased from 30% to 100%;
(2)确定发动机转速n;(2) Determine the engine speed n;
(3)节气门开度ψ迅速调整到全开;(3) The throttle valve opening ψ is quickly adjusted to fully open;
(4)火花塞停止跳火;(4) The spark plug stops flashing;
(5)确定在当前油门开度Φ和发动机转速n下,混合器过量空气系数λ的值和替代率L的值,根据混合器过量空气系数λ的值和替代率L的值,确定点燃式燃料的喷油量和压燃式燃料的喷油量;(5) Determine the value of the excess air coefficient λ of the mixer and the value of the substitution rate L under the current accelerator opening Φ and the engine speed n, and determine the ignition type according to the value of the excess air coefficient λ of the mixer and the value of the substitution rate L. Fuel injection quantity and compression ignition fuel injection quantity;
(6)发动机ECU对压燃式燃料喷油器和点燃式燃料喷油器的喷油脉宽进行闭环修正。(6) The engine ECU performs closed-loop correction on the injection pulse width of the compression ignition fuel injector and the ignition fuel injector.
可选地,所述的对压燃式燃料喷油器和点燃式燃料喷油器的喷油脉宽进行闭环修正,具体包括以下过程:Optionally, the closed-loop correction of the injection pulse width of the compression ignition fuel injector and the ignition fuel injector specifically includes the following process:
检测发动机排气管中的氧气浓度,发动机ECU将检测到的氧气浓度与目标范围进行比较,如果排气管中的氧气浓度低于目标范围的最小值时,发动机ECU发出控制指令,同时减少压燃式燃料喷油器和点燃式燃料喷油器的喷油脉宽;Detect the oxygen concentration in the engine exhaust pipe, and the engine ECU compares the detected oxygen concentration with the target range. If the oxygen concentration in the exhaust pipe is lower than the minimum value of the target range, the engine ECU sends a control command and reduces the pressure at the same time. The fuel injection pulse width of the fired fuel injector and the ignition fuel injector;
如果排气管中的氧气浓度高于目标范围的最大值时,发动机ECU发出控制指令,同时增大压燃式燃料喷油器和点燃式燃料喷油器的喷油脉宽;If the oxygen concentration in the exhaust pipe is higher than the maximum value of the target range, the engine ECU sends a control command and increases the injection pulse width of the compression ignition fuel injector and the ignition fuel injector;
如果排气管中的氧气浓度处于目标范围内时,则对压燃式燃料喷油器和点燃式燃料喷油器的喷油脉宽进行调整,具体过程为:若检测到爆震信号,发动机ECU发出控制指令,减少点燃式燃料喷油器的喷油脉宽并相应增大压燃式燃料喷油器的喷油脉宽,并维持过量空气系数λ保持不变;若未检测到爆震信号,发动机ECU发出控制指令,增大点燃式燃料喷油器的喷油脉宽并减小压燃式燃料喷油器的喷油脉宽,并维持过量空气系数λ保持不变。If the oxygen concentration in the exhaust pipe is within the target range, adjust the fuel injection pulse width of the compression ignition fuel injector and the ignition fuel injector. The specific process is: if a knock signal is detected, the engine The ECU sends a control command to reduce the fuel injection pulse width of the ignition fuel injector and correspondingly increase the fuel injection pulse width of the compression ignition fuel injector, and keep the excess air coefficient λ unchanged; if no knocking is detected signal, the engine ECU sends a control command to increase the fuel injection pulse width of the ignition fuel injector and reduce the fuel injection pulse width of the compression ignition fuel injector, and maintain the excess air coefficient λ remains unchanged.
本公开还提供了一种双燃料发动机,,所述的双燃料发动机还包括点火装置和节气门装置,二者均与所述发动机ECU连接;点火装置的火花塞安装在所述发动机的气缸盖上;节气门装置安装在所述发动机的进气总管上;The present disclosure also provides a dual-fuel engine, the dual-fuel engine further includes an ignition device and a throttle valve device, both of which are connected to the engine ECU; the spark plug of the ignition device is mounted on the cylinder head of the engine ; the throttle valve device is installed on the intake manifold of the engine;
所述的点火装置,在双燃料发动机处于冷起动、暖机或者怠速的工况下,点火装置的火花塞在活塞运动到压缩上止点前5° CA时进行点火,点燃点燃式燃料与空气形成的可燃混合气;在双燃料发动机处于怠速-30%负荷,即小负荷的工况下,火花塞在活塞运动到压缩上止点前10° CA时进行点火,点燃点燃式燃料与空气形成的可燃混合气;双燃料发动机处于30%-100%负荷的工况下,火花塞停止跳火;In the ignition device, when the dual-fuel engine is under cold start, warm-up or idle speed conditions, the spark plug of the ignition device is ignited when the piston moves to 5° CA before compression top dead center, and the ignition-type fuel and air are formed. When the dual-fuel engine is at idle speed -30% load, that is, under the condition of small load, the spark plug ignites when the piston moves to 10° CA before compression top dead center, igniting the combustible mixture formed by the ignited fuel and air. Mixed gas; when the dual-fuel engine is in the working condition of 30%-100% load, the spark plug stops flashing;
所述的节气门装置,在双燃料发动机处于冷起动、暖机或者怠速的工况下,保持全关;在双燃料发动机处于怠速-30%负荷,即小负荷的工况下,节气门开度ψ随油门开度Φ变化;在双燃料发动机处于30%-100%负荷的工况下,节气门开度ψ全开。The throttle valve device is kept fully closed when the dual-fuel engine is in cold start, warm-up or idling conditions; and when the dual-fuel engine is in idle speed-30% load, that is, a small load condition, the throttle valve is opened. The degree ψ varies with the throttle opening Φ; when the dual-fuel engine is under 30%-100% load conditions, the throttle valve opening ψ is fully open.
可选地,所述的节气门装置包括节气门和节气门位置传感器,节气门为圆形结构,当节气门的轴线与所述的进气总管的轴线一致时,节气门的边缘与所述的进气总管之间留有空隙。Optionally, the throttle valve device includes a throttle valve and a throttle valve position sensor, the throttle valve is a circular structure, and when the axis of the throttle valve is consistent with the axis of the intake manifold, the edge of the throttle valve and the There is a gap between the intake manifolds.
与现有技术相比,本发明具有以下技术效果:Compared with the prior art, the present invention has the following technical effects:
1、本发明在传统双燃料发动机上安装点火系统,使发动机在冷起动、暖机、怠速及小负荷工况下能以点燃着火的方式进行工作,解决了传统双燃料发动机小负荷工况无法正常燃用点燃式燃料的弊端。1. The present invention installs an ignition system on the traditional dual-fuel engine, so that the engine can work in a way of igniting and igniting under cold start, warm-up, idling and low-load conditions, and solves the problem that the traditional dual-fuel engine cannot be under low-load conditions. Disadvantages of normal burning of ignited fuel.
2、在冷起动、暖机、怠速及小负荷工况下,通过调整节气门的开度,能有效控制缸内混合气实际工作下的相对压缩比,防止点燃式燃料混合气燃烧过程中发生爆震现象。2. Under cold start, warm-up, idle speed and small load conditions, by adjusting the opening of the throttle valve, the relative compression ratio of the in-cylinder mixture under actual operation can be effectively controlled to prevent the ignition of the fuel mixture from occurring during the combustion process. knocking phenomenon.
3、双燃料发动机控制各工况下混合气的过量空气系数,在冷起动、暖机和怠速工况下采用浓混合气,便于发动机冷起动、暖机和怠速;在小负荷工况下燃用经济混合气,提高双燃料发动机燃用点燃式燃料的经济性;在中、大负荷工况下燃用稀混合气,提高双燃料发动机混合气燃烧质量,获得良好的经济性并降低尾气排放。3. The dual-fuel engine controls the excess air coefficient of the mixture under various operating conditions, and uses a rich mixture in cold start, warm-up and idle conditions, which is convenient for cold start, warm-up and idle speed of the engine; Use an economical mixture to improve the economy of dual-fuel engines using spark-ignition fuel; use a lean mixture under medium and heavy load conditions to improve the combustion quality of dual-fuel engine mixtures, achieve good economy and reduce exhaust emissions .
4、双燃料发动机负荷调节方式:小负荷工况下采用量调节(通过调整混合气的量来调整负荷的大小),大负荷工况下采用质调节(通过调整做功工质的量来调整负荷的大小,即通过调整混合气浓度来调整负荷的大小)。4. The load adjustment method of dual-fuel engine: under small load conditions, use volume adjustment (adjust the size of the load by adjusting the amount of the mixture), and use quality adjustment under large load conditions (adjust the load by adjusting the amount of work substance The size of the load is adjusted by adjusting the concentration of the mixture).
5、本发明对传统双燃料发动机ECU控制策略进行更新,实现冷起动、暖机、怠速及小负荷工况下单一燃用点燃式燃料,中、大负荷工况下同时燃用点燃式燃料和压燃式燃料。5. The present invention updates the ECU control strategy of the traditional dual-fuel engine, so as to realize single combustion of ignition type fuel under cold start, warm-up, idle speed and small load conditions, and simultaneous combustion of ignition type fuel and ignition type fuel under medium and large load conditions. Compression ignition fuel.
附图说明Description of drawings
图1是点燃式燃料缸内喷射的双燃料发动机的结构原理图;Fig. 1 is a schematic diagram of the structure of a dual-fuel engine with spark-in-cylinder injection;
图2是点燃式燃料进气道喷射的双燃料发动机的结构原理图;Fig. 2 is the structural principle diagram of the dual-fuel engine with ignition type fuel port injection;
图3是双燃料发动机节气门开度随油门开度变化曲线图;FIG. 3 is a graph showing the change of the throttle opening of the dual-fuel engine with the throttle opening;
图4是双燃料发动机混合气浓度随工况变化曲线图;Fig. 4 is a graph showing the variation of the mixture concentration of a dual-fuel engine with operating conditions;
图5是点燃式燃料替代率随工况变化曲线图;Fig. 5 is a graph showing the change of ignition fuel substitution rate with working conditions;
附图标记说明:1消音器;2还原催化转化器;3氧化催化转化器;4氧传感器;5排气门;6压燃式燃料供给油路;7压燃式燃料喷油器;8火花塞;9进气门;10点燃式燃料喷油器;11节气门;12节气门位置传感器;13空气滤清器;14发动机ECU;15发动机气缸壁;16发动机活塞;17油门;18油门位置传感器;19爆震传感器;20转速传感器。DESCRIPTION OF REFERENCE NUMERALS: 1 muffler; 2 reduction catalytic converter; 3 oxidation catalytic converter; 4 oxygen sensor; 5 exhaust valve; 6 compression ignition fuel supply circuit; 7 compression ignition fuel injector; 8 spark plug ; 9 intake valves; 10 ignition fuel injectors; 11 throttle valves; 12 throttle position sensors; 13 air filters; 14 engine ECUs; 15 engine cylinder walls; 16 engine pistons; 17 throttle valves; 18 throttle position sensors ; 19 knock sensor; 20 rev sensor.
下面结合附图和具体实施方式对本发明的方案作进一步详细地解释和说明。The solution of the present invention will be further explained and described in detail below in conjunction with the accompanying drawings and specific embodiments.
具体实施方式Detailed ways
本公开提供一种双燃料发动机的控制方法,其实现冷起动、暖机、怠速及小负荷工况下以点燃着火的方式进行工作,而中、大负荷工况下以压燃着火的方式进行工作,具体包括以下:The present disclosure provides a control method for a dual-fuel engine, which realizes the operation in the mode of ignition and ignition under cold start, warm-up, idle speed and small load conditions, and in the mode of compression ignition under medium and large load conditions. work, including the following:
(一)、双燃料发动机处于冷起动、暖机或者怠速的工况下(1) The dual-fuel engine is under cold start, warm-up or idling conditions
(1)发动机ECU14控制节气门11的开度保持全关,此时仍有空气进入;(1) The engine ECU 14 controls the opening of the throttle valve 11 to remain fully closed, and air still enters at this time;
(2)发动机ECU14控制压燃式燃料喷油器7停止工作;(2) The engine ECU 14 controls the compression ignition fuel injector 7 to stop working;
(3)发动机ECU14控制点燃式燃料喷油器10按冷起动、暖机和怠速工况下混合气浓度要求,即过量空气系数λ<1,确定喷射点燃式燃料的量,本实施例中,过量空气系数λ=0.85;混合气浓度要求参见图4,过量空气系数λ=实际供给的空气量/燃料完全燃烧需要的空气量;(3) The engine ECU 14 controls the ignition type fuel injector 10 to determine the amount of injected ignition type fuel according to the requirements of the mixture concentration under cold start, warm-up and idling conditions, that is, the excess air coefficient λ<1. In this embodiment, Excess air coefficient λ=0.85; see Figure 4 for mixture concentration requirements, excess air coefficient λ=actually supplied air amount/air amount required for complete combustion of fuel;
其中,根据过量空气系数λ,确定喷射点燃式燃料的量,其具体过程为:在双燃料发动机处于冷起动、暖机或者怠速的工况下,由节气门进入发动机内部的空气量已知,根据过量空气系数λ可知燃料完全燃烧需要的空气量,根据燃料完全燃烧需要的空气量与喷射点燃式燃料的量的对应关系,即可确定出喷射点燃式燃料的量;Among them, the amount of injected ignition fuel is determined according to the excess air coefficient λ. The specific process is as follows: when the dual-fuel engine is in cold start, warm-up or idling conditions, the amount of air entering the engine through the throttle valve is known, According to the excess air coefficient λ, the amount of air required for the complete combustion of the fuel can be known, and the amount of the injected ignition fuel can be determined according to the corresponding relationship between the air amount required for the complete combustion of the fuel and the amount of the injected ignition fuel;
(4)发动机ECU14控制点火装置的火花塞8在活塞运动到压缩上止点前5° CA时进行点火,点燃点燃式燃料与空气形成的可燃混合气;(4) The engine ECU 14 controls the spark plug 8 of the ignition device to ignite when the piston moves to 5° CA before the compression top dead center, and ignites the combustible mixture formed by the ignited fuel and air;
(5)节气门位置传感器12测得节气门11的开度信号,发动机ECU14根据节气门11的开度信号对节气门开度ψ进行闭环修正,使节气门11在冷启动、暖机和怠速工况下处于完全关闭状态;(5) The throttle valve position sensor 12 measures the opening signal of the throttle valve 11, and the engine ECU 14 performs closed-loop correction on the throttle valve opening ψ according to the opening signal of the throttle valve 11, so that the throttle valve 11 is used in cold start, warm-up and idle operation. is completely closed;
氧传感器4测得发动机的排气管中的氧气含量,发动机ECU14根据氧气含量对对点燃式燃料喷油器10的喷油脉宽进行闭环修正,使双燃料发动机在冷启动、暖机和怠速工况下混合气过量空气系数λ控制在0.85。具体来说,氧传感器4测得排气管中的氧气含量,当测得的氧气含量大于λ=0.85对应的阈值时,发动机ECU14控制点燃式燃料喷油器10的喷油脉宽增大,当测得的氧气含量小于λ=0.85对应的阈值时,发动机ECU14控制点燃式燃料喷油器10的喷油脉宽减小。The oxygen sensor 4 measures the oxygen content in the exhaust pipe of the engine, and the engine ECU 14 performs closed-loop correction on the fuel injection pulse width of the ignition fuel injector 10 according to the oxygen content, so that the dual-fuel engine can be used for cold start, warm-up and idle speed. Under the working conditions, the excess air coefficient λ of the mixture is controlled at 0.85. Specifically, the oxygen sensor 4 measures the oxygen content in the exhaust pipe, and when the measured oxygen content is greater than the threshold corresponding to λ=0.85, the engine ECU 14 controls the fuel injection pulse width of the ignition fuel injector 10 to increase, When the measured oxygen content is less than the threshold value corresponding to λ=0.85, the engine ECU 14 controls the fuel injection pulse width of the spark ignition fuel injector 10 to decrease.
(二)、双燃料发动机处于怠速-30%负荷,即小负荷的工况下(2) The dual-fuel engine is at idle speed-30% load, that is, under the condition of small load
(1)踩下加速踏板,油门开度Φ由0%增加到30%;(1) Depress the accelerator pedal and increase the accelerator opening Φ from 0% to 30%;
(2)发动机ECU14按照节气门开度ψ随油门开度Φ的变化关系,如图3所示,调整节气门11的开度ψ(0-45%);在本实施例中,在小负荷的情况下,图3中的直线的斜率k=1.5;同时,发动机ECU14按小负荷工况下混合气浓度要求,混合气过量空气系数λ=1.05~1.15,本实施例中,混合气过量空气系数λ=1.10,确定喷射点燃式燃料的量,调整点燃式燃料喷油器10的喷油脉宽,此时压燃式燃料喷油器7在发动机ECU14的控制下仍停止工作;(2) The engine ECU 14 adjusts the opening degree ψ (0-45%) of the throttle valve 11 according to the changing relationship between the throttle valve opening degree ψ and the accelerator opening degree Φ, as shown in FIG. 3; In the case of , the slope of the straight line in FIG. 3 is k=1.5; at the same time, the engine ECU 14 has the mixture excess air coefficient λ=1.05~1.15 according to the mixture concentration requirement under small load conditions. In this embodiment, the mixture excess air Coefficient λ=1.10, determine the amount of injected ignition type fuel, adjust the injection pulse width of ignition type fuel injector 10, at this time compression ignition type fuel injector 7 still stops working under the control of engine ECU14;
(3)发动机ECU14控制火花塞8在活塞运动到压缩上止点前10° CA时进行点火,点燃点燃式燃料与空气形成的可燃混合气;(3) The engine ECU 14 controls the spark plug 8 to ignite when the piston moves to 10° CA before the compression top dead center, and ignites the combustible mixture formed by the ignited fuel and air;
(4)节气门位置传感器12测得节气门11的开度信号,发动机ECU14根据节气门11的开度信号,对节气门开度ψ进行闭环修正,使节气门11保持在根据图3得到的节气门的开度大小;(4) The throttle valve position sensor 12 measures the opening degree signal of the throttle valve 11, and the engine ECU 14 performs closed-loop correction on the throttle valve opening degree ψ according to the opening degree signal of the throttle valve 11, so that the throttle valve 11 is kept at the throttle valve obtained according to FIG. 3 . The size of the valve opening;
氧传感器4测得排气管中的氧气含量,发动机ECU14根据氧气含量对点燃式燃料喷油器10的喷油脉宽进行闭环修正,使双燃料发动机在小负荷工况下混合气过量空气系数控制在1.10。具体来说,氧传感器4测得排气管中的氧气含量,当测得的氧气含量大于λ=1.10对应的阈值时,发动机ECU14控制点燃式燃料喷油器10的喷油脉宽增大,当测得的氧气含量小于λ=1.10对应的阈值时,发动机ECU14控制点燃式燃料喷油器10的喷油脉宽减小。The oxygen sensor 4 measures the oxygen content in the exhaust pipe, and the engine ECU 14 performs closed-loop correction on the fuel injection pulse width of the ignition fuel injector 10 according to the oxygen content, so that the dual-fuel engine has an excess air ratio of the mixture under low load conditions. Controlled at 1.10. Specifically, the oxygen sensor 4 measures the oxygen content in the exhaust pipe. When the measured oxygen content is greater than the threshold value corresponding to λ=1.10, the engine ECU 14 controls the fuel injection pulse width of the ignition fuel injector 10 to increase, When the measured oxygen content is less than the threshold value corresponding to λ=1.10, the engine ECU 14 controls the fuel injection pulse width of the spark-ignition fuel injector 10 to decrease.
(三)、双燃料发动机处于30%-100%负荷的工况下(3) The dual-fuel engine is under 30%-100% load conditions
(1)踩下加速踏板,油门开度Φ由30%增加到100%;(1) Depress the accelerator pedal and increase the accelerator opening Φ from 30% to 100%;
(2)发动机ECU14对油门位置传感器18获取的油门开度信号和转速传感器20获取的转速信号进行分析处理,确定油门开度Φ(30%-100%)和发动机转速n;(2) The engine ECU 14 analyzes and processes the accelerator opening signal obtained by the accelerator position sensor 18 and the rotational speed signal obtained by the rotational speed sensor 20, and determines the accelerator opening Φ (30%-100%) and the engine speed n;
(3)发动机ECU14控制节气门开度ψ迅速调整到全开;(3) The engine ECU14 controls the throttle valve opening ψ to be quickly adjusted to fully open;
(4)发动机ECU14控制火花塞8停止跳火;(4) The engine ECU 14 controls the spark plug 8 to stop sparking;
(5)发动机ECU14根据混合气浓度随工况变化曲线图(图4),确定在当前油门开度Φ(30%-100%)和发动机转速n下,混合器过量空气系数λ的值,根据过量空气系数λ确定两种燃料的总量;在确定两种燃料的总量的情况下,再根据替代率随工况变化曲线图(图5),求点燃式燃料喷油器10的喷油量和压燃式燃料喷油器7的喷油量,并按照求出的喷油量调整点燃式燃料喷油器10的喷油脉宽和压燃式燃料喷油器7的喷油脉宽;(5) The engine ECU 14 determines the value of the excess air coefficient λ of the mixer under the current accelerator opening Φ (30%-100%) and the engine speed n according to the change curve of the mixture concentration with the working conditions (Fig. 4). The excess air coefficient λ determines the total amount of the two fuels; in the case of determining the total amount of the two fuels, according to the change curve of the substitution rate with the working conditions (Fig. 5), find the fuel injection of the spark-ignited fuel injector 10 and the injection amount of the compression ignition fuel injector 7, and adjust the injection pulse width of the ignition fuel injector 10 and the injection pulse width of the compression ignition fuel injector 7 according to the obtained fuel injection amount ;
其中,替代率 Among them, the replacement rate
注:mD-点燃式燃料质量消耗率Note: m D - ignition fuel mass consumption rate
HμD-点燃式燃料低热值H μD - Ignition fuel low calorific value
mY-压燃式燃料质量消耗率m Y - Compression ignition fuel mass consumption rate
HμY-压燃式燃料低热值H μY - low calorific value of compression ignition fuel
其中,HμD-点燃式燃料低热值和HμY-压燃式燃料低热值为常数,在已知两种燃料的总量的情况下,根据上述公式即可求得点燃式燃料质量消耗率mD和压燃式燃料质量消耗率mY。Among them, H μD - the low calorific value of the ignition fuel and H μY - the low calorific value of the compression ignition fuel are constants. When the total amount of the two fuels is known, the mass consumption rate m of the ignition fuel can be obtained according to the above formula D and the compression ignition fuel mass consumption rate m Y .
在本实施例中,图4表示的曲线方程,当转速n=1550r/min时,过量空气系数与油门开度之间的对应关系如下:In this embodiment, in the curve equation shown in Figure 4, when the rotational speed n=1550r/min, the corresponding relationship between the excess air coefficient and the accelerator opening is as follows:
当n=1850r/min时,过量空气系数与油门开度之间的对应关系如下:When n=1850r/min, the corresponding relationship between the excess air coefficient and the throttle opening is as follows:
其中,y为过量空气系数;x为油门开度Among them, y is the excess air coefficient; x is the throttle opening
图5表示的曲线方程,当n=1550r/min时,替代率与油门开度之间的对应关系如下:The curve equation shown in Figure 5, when n=1550r/min, the corresponding relationship between the substitution rate and the accelerator opening is as follows:
当n=1850r/min时,替代率与油门开度之间的对应关系如下:When n=1850r/min, the corresponding relationship between the substitution rate and the accelerator opening is as follows:
其中,z为替代率;x为油门开度。Among them, z is the replacement rate; x is the accelerator opening.
(6)发动机ECU14根据氧传感器4和爆震传感器19反馈信号,对压燃式燃料喷油器7和点燃式燃料喷油器10的喷油脉宽进行闭环修正,进而实现发动机负荷的精准调整。具体过程为:(6) The engine ECU 14 performs closed-loop correction on the injection pulse widths of the compression ignition fuel injector 7 and the ignition fuel injector 10 according to the feedback signals of the oxygen sensor 4 and the knock sensor 19, thereby realizing precise adjustment of the engine load . The specific process is:
氧传感器4检测到发动机排气管中的氧气浓度,并将检测结果反馈给发动机ECU14。发动机ECU14将检测结果与目标范围进行比较,如果排气管中的氧气浓度低于目标范围的最小值时,发动机ECU14发出控制指令,同时减少压燃式燃料喷油器7和点燃式燃料喷油器10的喷油脉宽;The oxygen sensor 4 detects the oxygen concentration in the engine exhaust pipe, and feeds back the detection result to the engine ECU 14 . The engine ECU 14 compares the detection result with the target range, and if the oxygen concentration in the exhaust pipe is lower than the minimum value of the target range, the engine ECU 14 issues a control command and simultaneously reduces the compression ignition fuel injector 7 and the ignition fuel injection The fuel injection pulse width of the injector 10;
如果排气管中的氧气浓度高于目标范围的最大值时,发动机ECU14发出控制指令,同时增大压燃式燃料喷油器7和点燃式燃料喷油器10的喷油脉宽;If the oxygen concentration in the exhaust pipe is higher than the maximum value of the target range, the engine ECU 14 issues a control command, and simultaneously increases the injection pulse width of the compression ignition fuel injector 7 and the ignition fuel injector 10;
如果排气管中的氧气浓度处于目标范围内时,则根据爆震传感器19反馈信号对压燃式燃料喷油器7和点燃式燃料喷油器10的喷油脉宽进行调整,如果爆震传感器19检测到爆震信号,发动机ECU14发出控制指令,减少点燃式燃料喷油器10喷油脉宽并相应增大压燃式燃料喷油器7的喷油脉宽,并维持过量空气系数λ保持不变;如果爆震传感器19未检测到爆震信号,发动机ECU14发出控制指令,增大点燃式燃料喷油器10喷油脉宽并减小压燃式燃料喷油器7的喷油脉宽,并维持过量空气系数λ保持不变。If the oxygen concentration in the exhaust pipe is within the target range, the injection pulse width of the compression ignition fuel injector 7 and the ignition fuel injector 10 is adjusted according to the feedback signal of the knock sensor 19. The sensor 19 detects the knock signal, and the engine ECU 14 issues a control command to reduce the fuel injection pulse width of the ignition type fuel injector 10 and correspondingly increase the fuel injection pulse width of the compression ignition fuel injector 7, and maintain the excess air coefficient λ remain unchanged; if the knock sensor 19 does not detect a knock signal, the engine ECU 14 sends a control command to increase the injection pulse width of the ignition type fuel injector 10 and reduce the injection pulse width of the compression ignition type fuel injector 7 wide, and the excess air coefficient λ remains unchanged.
(四)、双燃料发动机负荷减小过程(4) The process of reducing the load of the dual-fuel engine
负荷减小过程中,按照原负荷增大过程的控制路线逆向返回怠速状态或停机。In the process of load reduction, it will return to the idle state or stop in the reverse direction according to the control route of the original load increase process.
本发明对双燃料发动机各工况下混合气浓度进行控制,在冷起动、暖机和怠速工况下采用浓混合气(过量空气系数λ=0.85),使发动机冷起动容易、暖机加速和怠速平稳;在小负荷工况下燃用经济混合气(过量空气系数λ=1.10),提高双燃料发动机燃用点燃式燃料的经济性;在中、大负荷工况下燃用稀混合气,提高双燃料发动机混合气燃烧质量,获得良好的经济性并降低尾气排放。The invention controls the mixture gas concentration under each working condition of the dual-fuel engine, and adopts a rich mixture (excess air coefficient λ=0.85) under cold start, warm-up and idling conditions, so that the engine is easy to start from cold, accelerate to warm-up and improve the efficiency of the engine. The idle speed is stable; the economical mixture (excess air coefficient λ=1.10) is used under small load conditions to improve the economy of dual-fuel engines using sparked fuel; in medium and large load conditions, the lean mixture is used, Improve the combustion quality of the dual-fuel engine mixture, obtain good economy and reduce exhaust emissions.
双燃料发动机结合自身尾气排放污染物的特点,同时采用氧化催化转化器和还原催化转化器,能较好的降低尾气中的炭烟、NOx、CO和HC。The dual-fuel engine combines the characteristics of its own exhaust emission pollutants, and adopts an oxidation catalytic converter and a reduction catalytic converter at the same time, which can better reduce the soot, NOx, CO and HC in the exhaust.
本发明控制双燃料发动机小负荷工况下采用量调节,解决点燃式燃料着火界限窄的弊端。使点燃式燃料在整个小负荷工作范围下都能保证良好的使用性能。The invention controls the dual-fuel engine under the small load condition by adopting the quantity adjustment, and solves the disadvantage of the narrow ignition limit of the ignition type fuel. So that the ignition fuel can ensure good performance in the entire small load working range.
本发明实现双燃料发动机冷起动、暖机、怠速及小负荷工况下,点燃式燃料对压燃式燃料的全替代(替代率100%),这将大幅度提高双燃料发动机点燃式燃料(如天然气、甲醇等)对压燃式燃料的替代率,从而进一步缓解我国传统压燃式燃料-柴油供应紧缺的问题。同时,在较高的相对压缩比下燃用点燃式燃料,有利于充分发挥部分点燃式燃料(如天然气、甲醇等)辛烷值高的特点,提高新型双燃料发动机的动力性、经济性和排放性,这不仅有助于进一步降低油耗、改善能源安全问题,而且有助于降低污染物排放,提高燃料的环保使用性。The present invention realizes the full substitution of the ignition type fuel for the compression ignition type fuel (the replacement rate is 100%) under the conditions of cold start, warm-up, idle speed and small load of the dual-fuel engine, which will greatly improve the dual-fuel engine ignition type fuel ( Such as natural gas, methanol, etc.) to the replacement rate of compression ignition fuel, thereby further alleviating the shortage of traditional compression ignition fuel-diesel supply in my country. At the same time, the use of ignited fuel at a higher relative compression ratio is conducive to giving full play to the high octane number of some ignited fuels (such as natural gas, methanol, etc.), and improving the power, economy and efficiency of the new dual-fuel engine. Emissions, which not only help to further reduce fuel consumption and improve energy security, but also help to reduce pollutant emissions and improve the environmental protection of fuels.
本公开的另一个方面提供了一种双燃料发动机,参见图1和图2,包括点火装置和节气门装置,点火装置的火花塞8安装在双燃料发动机的气缸盖上,并在发动机ECU14控制下进行工作;节气门装置安装在进气总管上,节气门装置连接发动机ECU14;节气门装置包括节气门11和节气门位置传感器12。Another aspect of the present disclosure provides a dual fuel engine, referring to FIGS. 1 and 2 , comprising an ignition device and a throttle valve device, a spark plug 8 of the ignition device is mounted on a cylinder head of the dual fuel engine, and is controlled by the engine ECU 14 The throttle valve device is installed on the intake manifold, and the throttle valve device is connected to the engine ECU 14 ; the throttle valve device includes a throttle valve 11 and a throttle valve position sensor 12 .
本公开在传统双燃料发动机上安装点火系统,使发动机在冷起动、暖机、怠速及小负荷工况下能以点燃着火的方式进行工作,解决了传统双燃料发动机小负荷工况无法燃用点燃式燃料的弊端。在冷起动、暖机、怠速及小负荷工况下,所述的节气门位置传感器12能够采集节气门11的开度信息,并将此信息传送到发动机ECU14,发动机ECU14根据节气门11的开度信息对节气门11的开度进行调整,通过调整节气门11的开度,能有效控制缸内混合气实际工作状态下的相对压缩比,防止点燃式燃料混合气燃烧过程中发生爆震现象。The present disclosure installs an ignition system on a traditional dual-fuel engine, so that the engine can work in a way of igniting and igniting under cold start, warm-up, idling and low-load conditions, and solves the problem that the traditional dual-fuel engine cannot be ignited under low-load conditions. Disadvantages of ignited fuel. Under cold start, warm-up, idling and low-load conditions, the throttle position sensor 12 can collect the opening degree information of the throttle valve 11, and transmit the information to the engine ECU 14. By adjusting the opening degree of the throttle valve 11, the relative compression ratio of the in-cylinder mixture under the actual working state can be effectively controlled, and the knocking phenomenon can be prevented during the combustion process of the ignition fuel mixture. .
在本实施例中,点燃式燃料可采用进气道喷射,也可以采用缸内直喷。双燃料发动机上还安装有氧传感器4、转速传感器20和爆震传感器19,其中,氧传感器4安装在排气管上,转速传感器20安装在曲轴的末端,爆震传感器19安装在双燃料发动机的机体上。In this embodiment, the ignition type fuel can be port injection or in-cylinder direct injection. An oxygen sensor 4, a rotational speed sensor 20 and a knock sensor 19 are also installed on the dual-fuel engine, wherein the oxygen sensor 4 is installed on the exhaust pipe, the rotational speed sensor 20 is installed at the end of the crankshaft, and the knock sensor 19 is installed on the dual-fuel engine on the body.
在本实施例中,所述节气门11为圆形结构,当节气门11的轴线与所述的进气总管的轴线一致时,节气门11的边缘与所述的进气总管之间留有空隙,保证在节气门11处于全关状态时,仍然有空气由进气总管进入到发动机的气缸内。发动机是通过可燃物燃烧,再将燃烧释放的热能转变成机械能,从而对外界做功。可燃物燃烧必须有氧气(空气)。冷启动、暖机和怠速工况下,节气门全关(即节气门开度最小),为了保证这些工况下发动机能够正常运转,必须有空气进气气缸,否则无法燃烧。In this embodiment, the throttle valve 11 has a circular structure. When the axis of the throttle valve 11 is consistent with the axis of the intake manifold, there is a gap between the edge of the throttle valve 11 and the intake manifold. The gap ensures that when the throttle valve 11 is in a fully closed state, there is still air entering the cylinder of the engine from the intake manifold. The engine burns combustibles, and then converts the heat energy released by the combustion into mechanical energy, thereby performing work on the outside world. Combustible combustion must have oxygen (air). Under cold start, warm-up and idling conditions, the throttle valve is fully closed (that is, the throttle valve opening is the smallest).
所述的点火装置,在双燃料发动机处于冷起动、暖机或者怠速的工况下,点火装置的火花塞8在活塞运动到压缩上止点前5° CA时进行点火,点燃点燃式燃料与空气形成的可燃混合气;在双燃料发动机处于怠速-30%负荷,即小负荷的工况下,火花塞8在活塞运动到压缩上止点前10° CA时进行点火,点燃点燃式燃料与空气形成的可燃混合气;双燃料发动机处于30%-100%负荷的工况下,火花塞8停止跳火。In the described ignition device, when the dual-fuel engine is under cold start, warm-up or idle speed conditions, the spark plug 8 of the ignition device is ignited when the piston moves to 5° CA before compression top dead center, and the ignition type fuel and air are ignited. The formed combustible gas mixture; when the dual-fuel engine is at idle speed -30% load, that is, under the condition of small load, the spark plug 8 ignites when the piston moves to 10° CA before the compression top dead center, and the ignition type fuel and air are ignited. When the dual-fuel engine is under the condition of 30%-100% load, the spark plug 8 stops flashing.
所述的节气门装置,在双燃料发动机处于冷起动、暖机或者怠速的工况下,保持全关;在双燃料发动机处于怠速-30%负荷,即小负荷的工况下,节气门开度ψ随油门开度Φ变化;在双燃料发动机处于30%-100%负荷的工况下,节气门开度ψ全开。The throttle valve device is kept fully closed when the dual-fuel engine is in cold start, warm-up or idling conditions; and when the dual-fuel engine is in idle speed-30% load, that is, a small load condition, the throttle valve is opened. The degree ψ varies with the throttle opening Φ; when the dual-fuel engine is under 30%-100% load conditions, the throttle valve opening ψ is fully open.
本发明的发动机采用进气节流的方式改变双燃料发动机在冷起动、暖机、怠速及小负荷工况下的相对压缩比,避免双燃料发动机压缩比过大造成双燃料发动机燃用点燃式燃料发生爆震现象。The engine of the invention adopts the air intake throttling method to change the relative compression ratio of the dual-fuel engine under cold start, warm-up, idling and low-load conditions, so as to avoid the dual-fuel engine's excessively large compression ratio causing the dual-fuel engine to use the ignition type The fuel is knocked.
通过加装点火系统,使双燃料发动机在冷起动、暖机、怠速及小负荷工况下能以点燃着火的方式工作,解决了点燃式燃料十六烷值低而难以压燃的缺陷。By installing the ignition system, the dual-fuel engine can work in the way of ignition and ignition under cold start, warm-up, idle speed and small load conditions, which solves the defect of low cetane number and difficult compression ignition of ignition type fuel.
本公开的第三个方面,提供一种双燃料发动机的控制方法,包括以下步骤:A third aspect of the present disclosure provides a method for controlling a dual-fuel engine, comprising the following steps:
(一)双燃料发动机处于冷启动、暖机或者怠速的工况下(1) The dual-fuel engine is under cold start, warm-up or idling conditions
(1)节气门(11)的开度保持全关;(1) The opening of the throttle valve (11) remains fully closed;
(2)压燃式燃料喷油器7停止工作;(2) The compression ignition fuel injector 7 stops working;
(3)根据冷起动、暖机和怠速工况下混合气过量空气系数λ的要求值确定点燃式燃料的喷射量;(3) Determine the injection quantity of ignition fuel according to the required value of the excess air coefficient λ of the mixture under cold start, warm-up and idling conditions;
(4)在活塞运动到压缩上止点前5° CA时进行点火,点燃点燃式燃料与空气形成的可燃混合气;(4) ignite when the piston moves to 5° CA before compression top dead center, and ignite the combustible mixture formed by the ignited fuel and air;
(5)节气门位置传感器12测得节气门11的开度信号,发动机ECU14根据节气门11的开度信号对节气门开度ψ进行闭环修正,使双燃料发动机的节气门11在冷启动、暖机和怠速工况下处于完全关闭状态;(5) The throttle valve position sensor 12 measures the opening degree signal of the throttle valve 11, and the engine ECU 14 performs closed-loop correction on the throttle valve opening degree ψ according to the opening degree signal of the throttle valve 11, so that the throttle valve 11 of the dual-fuel engine is cold-started, Fully shut down in warm and idling conditions;
发动机ECU14根据发动机的排气管中的氧气含量对点燃式燃料喷油器10的喷油脉宽进行闭环修正,使混合气过量空气系数λ的值始终为冷起动、暖机和怠速工况下混合气过量空气系数λ的要求值。The engine ECU 14 performs closed-loop correction on the fuel injection pulse width of the ignition fuel injector 10 according to the oxygen content in the exhaust pipe of the engine, so that the value of the excess air coefficient λ of the mixture is always the same as that under cold start, warm-up and idle speed conditions. The required value of the excess air coefficient λ of the mixture.
(二)双燃料发动机处于怠速-30%负荷,即小负荷的工况下(2) The dual-fuel engine is at idle speed-30% load, that is, under the condition of small load
(1)油门开度Φ由0%增加到30%;(1) The throttle opening Φ is increased from 0% to 30%;
(2)发动机ECU14按照节气门开度ψ随油门开度Φ的变化关系式,调整节气门11的开度ψ;根据小负荷情况下混合气过量空气系数λ的要求值,确定喷射点燃式燃料的量;压燃式燃料喷油器7停止工作;(2) The engine ECU 14 adjusts the opening degree ψ of the throttle valve 11 according to the relationship between the throttle valve opening degree ψ and the accelerator opening degree Φ; and determines the injection ignition type fuel according to the required value of the excess air coefficient λ of the mixture under the condition of small load amount; the compression ignition fuel injector 7 stops working;
(3)在活塞运动到压缩上止点前10° CA时进行点火,点燃点燃式燃料与空气形成的可燃混合气;(3) ignite when the piston moves to 10° CA before compression top dead center, and ignite the combustible mixture formed by the ignited fuel and air;
(4)节气门位置传感器12测得节气门11的开度信号,发动机ECU14根据节气门11的开度信号,对节气门开度ψ进行闭环修正,使节气门11的开度符合节气门开度ψ随油门开度Φ的变化关系式;(4) The throttle valve position sensor 12 measures the opening degree signal of the throttle valve 11, and the engine ECU 14 performs closed-loop correction on the throttle valve opening degree ψ according to the opening degree signal of the throttle valve 11, so that the opening degree of the throttle valve 11 matches the throttle valve opening degree The relationship between ψ and the throttle opening Φ;
发动机ECU14根据氧气含量对点燃式燃料喷油器10的喷油脉宽进行闭环修正,使混合气过量空气系数λ为小负荷情况下混合气过量空气系数λ的要求值。The engine ECU 14 performs closed-loop correction on the injection pulse width of the spark-ignition fuel injector 10 according to the oxygen content, so that the mixture excess air coefficient λ is the required value of the mixture excess air coefficient λ under light load conditions.
(三)双燃料发动机处于30%-100%负荷的工况下(3) The dual-fuel engine is under the condition of 30%-100% load
(1)油门开度Φ由30%增加到100%;(1) The throttle opening Φ is increased from 30% to 100%;
(2)确定发动机转速n;(2) Determine the engine speed n;
(3)节气门开度ψ迅速调整到全开;(3) The throttle valve opening ψ is quickly adjusted to fully open;
(4)火花塞8停止跳火;(4) The spark plug 8 stops flashing;
(5)确定在当前油门开度Φ和发动机转速n下,混合器过量空气系数λ的值和替代率的值,根据混合器过量空气系数λ的值和替代率的值,确定点燃式燃料的喷油量和压燃式燃料的喷油量;(5) Determine the value of the excess air coefficient λ of the mixer and the value of the substitution rate under the current accelerator opening Φ and the engine speed n, and determine the value of the ignition fuel according to the value of the excess air coefficient λ of the mixer and the value of the substitution rate. The amount of fuel injected and the amount of compression ignition fuel;
(6)发动机ECU14对压燃式燃料喷油器7和点燃式燃料喷油器10的喷油脉宽进行闭环修正。(6) The engine ECU 14 performs closed-loop correction on the injection pulse widths of the compression ignition type fuel injector 7 and the ignition type fuel injector 10 .
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