CN102080598B - Control method of combustion engine using dimethyl ether and high-octane rating fuel - Google Patents
Control method of combustion engine using dimethyl ether and high-octane rating fuel Download PDFInfo
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- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 title claims abstract description 296
- 239000000446 fuel Substances 0.000 title claims abstract description 261
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 128
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000006835 compression Effects 0.000 claims abstract description 22
- 238000007906 compression Methods 0.000 claims abstract description 22
- 238000002156 mixing Methods 0.000 claims abstract description 22
- 150000001875 compounds Chemical class 0.000 claims abstract description 14
- 238000002347 injection Methods 0.000 claims description 81
- 239000007924 injection Substances 0.000 claims description 81
- 239000000498 cooling water Substances 0.000 claims description 61
- 239000003502 gasoline Substances 0.000 claims description 40
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 33
- 239000000203 mixture Substances 0.000 claims description 26
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 22
- 239000001301 oxygen Substances 0.000 claims description 22
- 229910052760 oxygen Inorganic materials 0.000 claims description 22
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000007789 gas Substances 0.000 claims description 12
- 238000012360 testing method Methods 0.000 claims description 12
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 10
- 238000005474 detonation Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000005260 corrosion Methods 0.000 claims description 2
- 239000003915 liquefied petroleum gas Substances 0.000 claims description 2
- 239000002826 coolant Substances 0.000 claims 3
- 238000010304 firing Methods 0.000 claims 3
- 230000001427 coherent effect Effects 0.000 claims 1
- 230000007797 corrosion Effects 0.000 claims 1
- 238000004880 explosion Methods 0.000 claims 1
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- 239000011435 rock Substances 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 230000009466 transformation Effects 0.000 claims 1
- 239000002912 waste gas Substances 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 6
- 239000000295 fuel oil Substances 0.000 abstract 1
- 239000003921 oil Substances 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000009841 combustion method Methods 0.000 description 10
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 description 5
- JVSWJIKNEAIKJW-UHFFFAOYSA-N dimethyl-hexane Natural products CCCCCC(C)C JVSWJIKNEAIKJW-UHFFFAOYSA-N 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 239000002828 fuel tank Substances 0.000 description 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 239000003949 liquefied natural gas Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明提供一种采用二甲醚DME和高辛烷值燃料现场混合和复合燃烧模式内燃机的控制方法,具体涉及一种内燃机的燃烧控制与运行方式、燃料配制与供给。The invention provides a control method of an internal combustion engine using dimethyl ether DME and high-octane fuel on-site mixing and compound combustion mode, and specifically relates to a combustion control and operation mode, fuel preparation and supply of the internal combustion engine.
背景技术 Background technique
随着车辆保有量的急剧增加,能源消耗和环境污染问题已经成为了人们关注的重点,同时也是目前亟待解决的问题之一。随着电控技术的发展,传统汽油机和柴油机在燃料消耗及尾气排放方面都有了大幅的改善和提高,但仍然存在着自身的弊端。传统的汽油机由于采用化学计量当量比、预混均质燃烧,因此NOx和PM排放较低。同时由于压缩比低,因此工作噪音较低,但同样是由于受爆震及低压缩比等因素的限制和影响,燃油消耗较大且热效率低。与汽油机相比,柴油机较高的压缩比使其具有较高的热效率和较低的燃油消耗。但是,传统柴油机的燃烧是燃料喷雾的扩散燃烧,依靠内燃机活塞压缩到接近上止点时的高温使混合气自燃着火。由于喷雾与空气的混合时间较短,燃料与空气混合的严重不均匀,形成高温浓混合气区和高温火焰区,导致碳烟和NOX大量生成。同时高压缩比还导致柴油机工作粗暴、噪音较大。均质预混压燃HCCI的燃烧方式是将传统柴油机的压燃与传统汽油机的预混均质燃烧相结合,通过较高的压缩比实现高热效率,均质预混合实现低排放。HCCI内燃机在进气冲程时将进气道内的预混合气吸入气缸,当压缩到上止点附近时均质混合气实现多点自燃着火。由于混合气较稀且均质多点同时燃烧,同时没有火花点火和传播、扩散燃烧峰面的局部高温区,因此HC、CO以及NOX和PM排放都很低,同时还具有较高的热效率。但HCCI燃烧方式受燃烧边界条件和燃料化学协同控制,很难对着火时刻进行准确控制,因此整机运行工况较窄。尽管目前采用电子控制和排气后处理装置可使汽油机达到极低的排放。同时,电控高压共轨和多次喷油技术并附以排气后处理技术的使用也使柴油机达到很低的排放。HCCI燃烧方式可以使热效率提高的同时显著降低排放。但由于车用发动机在运行过程中处于不断变化的复杂过程,单一的燃烧模式和传统单一燃料很难满足和适应全工况下发动机的运转要求,造成了降低排放的同时消耗部分功率或增加油耗等情况。With the rapid increase of vehicle ownership, energy consumption and environmental pollution have become the focus of people's attention, and it is also one of the problems that need to be solved urgently. With the development of electronic control technology, traditional gasoline engines and diesel engines have been greatly improved and improved in terms of fuel consumption and exhaust emissions, but they still have their own disadvantages. Due to the stoichiometric equivalent ratio and premixed homogeneous combustion of traditional gasoline engines, NOx and PM emissions are low. At the same time, due to the low compression ratio, the working noise is low, but also due to the limitation and influence of factors such as knocking and low compression ratio, the fuel consumption is large and the thermal efficiency is low. Compared with gasoline engines, the higher compression ratio of diesel engines makes them have higher thermal efficiency and lower fuel consumption. However, the combustion of a traditional diesel engine is the diffusion combustion of fuel spray, relying on the high temperature when the piston of the internal combustion engine is compressed to close to the top dead center to make the mixture spontaneously ignite. Due to the short mixing time of spray and air, the mixture of fuel and air is seriously uneven, forming a high-temperature rich mixture area and a high-temperature flame area, resulting in a large amount of soot and NO X. At the same time, the high compression ratio also causes the diesel engine to work rough and noisy. The combustion method of homogeneous premixed compression ignition HCCI is to combine the compression ignition of the traditional diesel engine with the premixed homogeneous combustion of the traditional gasoline engine, achieve high thermal efficiency through a high compression ratio, and achieve low emissions through homogeneous premixing. The HCCI internal combustion engine sucks the premixed gas in the intake port into the cylinder during the intake stroke, and when it is compressed to near the top dead center, the homogeneous mixed gas realizes multi-point autoignition and ignition. Due to the lean mixture and homogeneous multi-point combustion at the same time, there is no local high-temperature area on the spark ignition and propagation, and the diffusion combustion peak, so HC, CO, NO X and PM emissions are very low, and it also has high thermal efficiency. . However, the HCCI combustion method is controlled by the combustion boundary conditions and fuel chemistry, and it is difficult to accurately control the ignition time, so the operating conditions of the whole machine are narrow. Although the current use of electronic control and exhaust after-treatment devices can make gasoline engines achieve extremely low emissions. At the same time, the use of electronically controlled high-pressure common rail and multiple fuel injection technologies with exhaust after-treatment technology also enables diesel engines to achieve very low emissions. The HCCI combustion method can significantly reduce emissions while improving thermal efficiency. However, since the vehicle engine is in a constantly changing and complex process during operation, it is difficult for a single combustion mode and traditional single fuel to meet and adapt to the operating requirements of the engine under all working conditions, resulting in the reduction of emissions while consuming part of the power or increasing fuel consumption. and so on.
发明内容 Contents of the invention
本发明采用了如下技术方案:一种采用二甲醚和高辛烷值燃料现场混合和复合燃烧模式内燃机的控制方法,所述的二甲醚和高辛烷值燃料现场混合和复合燃烧模式内燃机由传统电控火花点火内燃机改造而成,包括气缸20、内燃机进气管16、内燃机排气管21、内燃机活塞19、点火模块11、火花塞12、电子节气门15以及曲轴转角位置传感器的曲轴转角信号1、冷却水温度传感器的冷却水温度信号2、进气温度传感器的进气温度信号3、进气压力传感器的进气压力信号4、节气门位置传感器的节气门位置信号5、爆震传感器的燃烧压力及爆震信号6、线性氧传感器的空燃比信号7;同时还包括混合燃料电子控制单元8、高辛烷值燃料箱9、高辛烷值燃料压力调节器10、高辛烷值燃料喷嘴13、二甲醚喷嘴14、二甲醚调压器17、二甲醚罐18以及控制混合燃料喷射的混合燃料点火控制信号a、高辛烷值燃料喷射信号b、二甲醚喷射信号c和电子节气门控制信号d;The present invention adopts the following technical scheme: a control method of an internal combustion engine using on-site mixing and compound combustion mode of dimethyl ether and high-octane fuel, and the on-site mixing and compound combustion mode internal combustion engine of dimethyl ether and high-octane fuel It is transformed from a traditional electronically controlled spark ignition internal combustion engine, including a
曲轴转角位置传感器的曲轴转角信号1、冷却水温度传感器的冷却水温度信号2、进气温度传感器的进气温度信号3、进气压力传感器的进气压力信号4、节气门位置传感器的节气门位置信号5、爆震传感器的燃烧压力及爆震信号6、线性氧传感器的空燃比信号7输入进混合燃料电子控制单元8;混合燃料电子控制单元8是在现有ECU的基础上进行改进,在实现原有控制功能的基础上对混合燃料双喷嘴的喷射时刻以及喷射脉宽进行控制,各种信号的通信、采集以及判定遵循原机ECU的设定;混合燃料电子控制单元8向点火模块11发出混合燃料点火控制信号a使火花塞12发火或者关闭,实现点燃或压燃的复合燃烧模式;向电子节气门15发出电子节气门控制信号d以调整电子节气门15的开度,改变发动机的进气量,实现不同负荷和转速的要求;向高辛烷值燃料喷嘴13发出高辛烷值燃料喷射信号b,实现高辛烷值燃料的喷射,向二甲醚喷嘴14发出二甲醚喷射信号c,实现二甲醚的喷射,喷射的两种燃料在内燃机进气管16内现场混合,将喷入的二甲醚的能量占总喷入燃料能量的比例设定为αDME,以此来表明两种燃料的混合比例;当内燃机处于进气冲程时,随着内燃机活塞19下行将燃料与空气的混合气吸入内燃机气缸20,实现混合气的燃烧,在经过压缩、做功冲程后,在排气冲程时将燃烧过的废气随内燃机活塞19上行而通过内燃机排气管21排出内燃机气缸20;高辛烷值燃料箱9、高辛烷值燃料压力调节器10和高辛烷值燃料喷嘴13通过不锈钢管或耐压软管依次连接,高辛烷值燃料喷嘴13固连在内燃机进气管16上;二甲醚罐18、二甲醚调压器17和二甲醚喷嘴14通过不锈钢管或耐压防腐蚀软管依次连接,二甲醚喷嘴14固连在内燃机进气管16上;Crankshaft angle signal from crank angle position sensor 1, cooling water temperature signal from cooling water temperature sensor 2, intake air temperature signal from intake air temperature sensor 3, intake air pressure signal from intake pressure sensor 4, throttle valve from throttle position sensor The position signal 5, the combustion pressure of the knock sensor and the knock signal 6, and the air-fuel ratio signal 7 of the linear oxygen sensor are input into the mixed fuel electronic control unit 8; the mixed fuel electronic control unit 8 is improved on the basis of the existing ECU, On the basis of realizing the original control function, the injection timing and injection pulse width of the mixed fuel dual nozzles are controlled, and the communication, collection and judgment of various signals follow the settings of the original ECU; the mixed fuel electronic control unit 8-
混合燃料电子控制单元8通过读取曲轴转角位置传感器的曲轴转角信号1、节气门位置传感器的节气门位置信号5以及进气压力传感器的进气压力信号4确定发动机当前的转速及负荷,同时读取冷却水温度传感器的冷却水温度信号2、进气温度传感器的进气温度信号3、爆震传感器的燃烧压力及爆震信号6以及线性氧传感器的空燃比信号7,通过对各种信号进行分析由此确定发动机所运行的工况;The mixed fuel electronic control unit 8 determines the current speed and load of the engine by reading the crank angle signal 1 of the crank angle position sensor, the throttle position signal 5 of the throttle position sensor, and the intake pressure signal 4 of the intake pressure sensor. Take the cooling water temperature signal 2 from the cooling water temperature sensor, the intake air temperature signal 3 from the intake air temperature sensor, the combustion pressure and knocking signal 6 from the knock sensor, and the air-fuel ratio signal 7 from the linear oxygen sensor, and perform various signal processing Analysis thereby determines the operating conditions under which the engine is operating;
其特征在于:包括了起动-怠速、低负荷、中负荷和高负荷四种控制方式:It is characterized in that it includes four control modes: start-idle, low load, medium load and high load:
1)起动-怠速工况:该工况根据具体的运行环境分为三种不同的情况,分别是起动工况、暖机工况和怠速工况;当发动机处于起动-怠速工况时,采用单独依靠火花塞点火点燃高十六烷值二甲醚的点燃燃烧方式;1) Starting-idling working condition: This working condition is divided into three different situations according to the specific operating environment, which are starting working condition, warm-up working condition and idling working condition; when the engine is in starting-idling working condition, adopt The ignition and combustion method of igniting high cetane number dimethyl ether solely by spark plug ignition;
起动工况:当曲轴位置传感器的曲轴转角信号1显示发动机的转速高于220r/min时,混合燃料电子控制单元8判断发动机处于起动工况,之后向点火模块11发出点火控制信号a,由点火模块11控制火花塞12跳火,同时混合燃料电子控制单元8还将向二甲醚喷嘴14发出二甲醚喷射信号c,实现由纯二甲醚点燃起动;Starting condition: when the crank angle signal 1 of the crankshaft position sensor shows that the engine speed is higher than 220r/min, the mixed fuel electronic control unit 8 judges that the engine is in the starting condition, and then sends an ignition control signal a to the
发动机起动时根据冷却水温度传感器的冷却水温度信号2和线性氧传感器的空燃比信号7确定起动时发动机的状态,并根据具体工况来确定燃料混合比α、过量空气系数λ和点火提前角β;起动工况时燃料采用αDME=1纯二甲醚,过量空气系数λ=0.5-0.8,点火提前角β=6°ATDC;随着冷却水温度传感器的冷却水温度信号2显示发动机的水温不断提高,混合燃料电子控制单元8实时动态调整二甲醚喷射信号c,使得过量空气系数λ逐渐趋于1,直至发动机水温达到90-95℃的正常工作范围,同时发动机进入怠速稳定状态;When the engine is started, the state of the engine at the time of starting is determined according to the cooling water temperature signal 2 of the cooling water temperature sensor and the air-fuel ratio signal 7 of the linear oxygen sensor, and the fuel mixture ratio α, excess air coefficient λ and ignition advance angle are determined according to specific working conditions β; the fuel used in the starting condition is α DME = 1 pure dimethyl ether, the excess air coefficient λ = 0.5-0.8, and the ignition advance angle β = 6° ATDC; along with the cooling water temperature signal 2 of the cooling water temperature sensor, the engine temperature is displayed As the water temperature continues to increase, the mixed fuel electronic control unit 8 dynamically adjusts the dimethyl ether injection signal c in real time, so that the excess air coefficient λ gradually tends to 1, until the engine water temperature reaches the normal operating range of 90-95°C, and the engine enters a stable idle state;
起动工况依据发动机的水温分为两种状态:The starting condition is divided into two states according to the water temperature of the engine:
[1]当混合燃料电子控制单元8接收冷却水温度传感器的冷却水温度信号2所显示的水温低于30℃时,判断发动机为冷机起动工况,此时应根据具体的冷却水温度将二甲醚喷入量提高,以满足发动机在冷机起动时所需要的λ=0.5-0.6的过浓混合气;此时由αDME=1纯二甲醚点燃,过量空气系数处于λ=0.5-0.6的过浓混合气区域;[1] When the mixed fuel electronic control unit 8 receives the cooling water temperature signal 2 from the cooling water temperature sensor and the water temperature displayed is lower than 30°C, it is judged that the engine is in a cold start condition. Increase the injection amount of dimethyl ether to meet the over-rich mixture of λ=0.5-0.6 required by the engine at cold start; at this time, it is ignited by α DME =1 pure dimethyl ether, and the excess air coefficient is at λ=0.5 -0.6 rich mixture area;
[2]当混合燃料电子控制单元8接收冷却水温度传感器的冷却水温度信号2所显示的水温不低于30℃时,判断发动机为热机起动工况,所需要的混合气浓度比冷机起动时低;混合燃料电子控制单元8)根据冷却水温调整点火控制信号a和二甲醚喷射信号c,此时由αDME=1纯二甲醚点燃,过量空气系数处于λ=0.6-0.8的浓混合气区域;[2] When the mixed fuel electronic control unit 8 receives the cooling water temperature signal 2 from the cooling water temperature sensor and the water temperature displayed is not lower than 30°C, it is judged that the engine is in the hot engine starting condition, and the required mixture concentration is higher than that of the cold engine start. low time; the mixed fuel electronic control unit 8) adjust the ignition control signal a and the dimethyl ether injection signal c according to the cooling water temperature. At this time, α DME = 1 pure dimethyl ether is ignited, and the excess air coefficient is at a rich value of λ = 0.6-0.8 mixture area;
暖机工况:当曲轴位置传感器的曲轴转角信号1显示发动机的转速高于700r/min时,混合燃料电子控制单元8判断发动机已正常起动,此时如果冷却水温低于75℃则属于暖机工况;在暖机工况下采用αDME=1纯二甲醚点燃燃烧方式,混合气浓度高于λ=1的理论当量比10%-20%,混合燃料电子控制单元8根据线性氧传感器的空燃比信号7将过量空气系数控制在λ=0.8-1的较浓混合气区域,并随着冷却水温的提高而通过控制二甲醚喷射信号c,逐渐降低二甲醚喷入量,使得混合气浓度趋于化学计量比浓度;Warm-up working condition: when the crankshaft angle signal 1 of the crankshaft position sensor shows that the engine speed is higher than 700r/min, the mixed fuel electronic control unit 8 judges that the engine has started normally, and if the cooling water temperature is lower than 75°C, it is a warm-up Working condition: α DME = 1 pure dimethyl ether is used to ignite and burn in the warm-up condition, the concentration of the mixed gas is 10%-20% higher than the theoretical equivalent ratio of λ = 1, and the mixed fuel electronic control unit 8 is based on the linear oxygen sensor The air-fuel ratio signal 7 controls the excess air coefficient in the rich mixture region of λ=0.8-1, and gradually reduces the injection amount of dimethyl ether by controlling the dimethyl ether injection signal c as the cooling water temperature increases, so that The gas mixture concentration tends to the stoichiometric concentration;
混合燃料电子控制单元8根据相关信号向点火模块11发出混合燃料点火控制信号a,使火花塞12跳火;向二甲醚喷嘴14发出二甲醚喷射信号c;同时向电子节气门15发出电子节气门控制信号d;通过控制电子节气门15开度和点火时刻使得发动机能够稳定运行在发动机循环变动小于10%的范围内,目标转速设定在1000-1400r/min;The mixed fuel electronic control unit 8 sends a mixed fuel ignition control signal a to the
怠速工况:当发动机水温高于75℃,混合燃料电子控制单元8)根据传感器信号确定发动机属于怠速工况时,向点火模块11发出混合燃料点火控制信号a并使火花塞12跳火,同时向二甲醚喷嘴14发出二甲醚喷射信号c使其喷射二甲醚燃料,根据相应的信号向电子节气门15发出电子节气门控制信号d使得电子节气门15在0-10%的区间内调整;在怠速工况下,由αDME=1纯二甲醚点燃燃烧模式运行,混合气浓度为化学计量比浓度,混合燃料电子控制单元8)通过推迟或提前点火时刻、改变二甲醚喷射量以及电子节气门15开度实现对于发动机怠速运行的稳定控制,使过量空气系数λ=1,点火提前角β=0-6°ATDC围内调整,同时目标转速控制在790-800r/min;Idle speed condition: when the engine water temperature is higher than 75°C and the mixed fuel electronic control unit 8) determines that the engine is in the idle speed condition according to the sensor signal, it sends a mixed fuel ignition control signal a to the
以上所述的冷机起动、正常起动工况、暖机工况以及怠速工况均应通过台架进行验证试验,确定相应的二甲醚喷射量以及点火时刻,使得发动机能够正常起动并不出现失火或爆震;The above-mentioned cold engine start, normal start conditions, warm-up conditions and idling conditions should be verified by the test bench to determine the corresponding DME injection amount and ignition timing, so that the engine can start normally without any failure. fire or detonation;
2)低负荷工况:当发动机运转在其全负荷0-30%的低负荷工况时,采用高辛烷值燃料与二甲醚的均质预混合压燃燃烧方式,此时αDME应不小于30%。2) Low load condition: when the engine is running at a low load condition of 0-30% of its full load, the homogeneous premixed compression ignition combustion method of high-octane fuel and dimethyl ether is used, and α DME should be Not less than 30%.
混合燃料电子控制单元8)在确定发动机属于其全负荷0-30%的低负荷工况运行后,首先通过混合燃料点火控制信号a关闭点火模块11,使火花塞12停止点火,实现均值充量混合压燃HCCI的燃烧模式;同时混合燃料电子控制单元8)根据各传感器信号判断转速及负荷区间,调整二甲醚喷射信号c和高辛烷值燃料喷射信号b,使得二甲醚喷嘴14和高辛烷值燃料喷嘴13按αDME不小于30%的适当比例喷射二甲醚和高辛烷值燃料,混合燃料电子控制单元8)同时对电子节气门15发出电子节气门控制信号d使电子节气门15100%开启,实现发动机在1200-6500r/min转速区间内、发动机全负荷0-30%的低负荷均质混合燃料压燃运行;The mixed fuel electronic control unit 8) after determining that the engine belongs to the low-load operation of 0-30% of its full load, first close the
发动机运行在低负荷区间时需要辛烷值较低易于燃烧爆炸的燃料,因此需要采用的αDME应不小于30%;在此基础上通过台架试验验证并优化二甲醚与高辛烷值燃料的混合比例以及喷射脉宽,使混合燃料的过量空气系数λ在1-3之间,确保发动机不出现失火等情况发生;When the engine is running in a low-load range, it needs fuel with a low octane number that is easy to burn and explode, so the α DME that needs to be used should not be less than 30%. On this basis, the combination of dimethyl ether and high octane number is verified and optimized through bench tests The mixing ratio of the fuel and the injection pulse width make the excess air coefficient λ of the mixed fuel between 1-3 to ensure that the engine does not misfire;
3)中负荷工况:当发动机运转在其全负荷30-70%的中负荷工况时,采用高辛烷值燃料与二甲醚混合燃料火花点燃燃烧方式,此时采用的αDME小于30%;3) Medium load condition: when the engine is running at 30-70% of its full load, the spark ignition combustion method of high-octane fuel and dimethyl ether mixed fuel is used, and the α DME used at this time is less than 30 %;
混合燃料电子控制单元8)在确定发动机属于其全负荷30-70%的中负荷工况运行后,连通点火模块11并控制火花塞12点火,混合燃料电子控制单元8)根据各传感器信号判断转速及负荷区间,调整二甲醚喷射信号c和高辛烷值燃料喷射信号b,使得二甲醚喷嘴14和高辛烷值燃料喷嘴13按αDME小于30%的比例喷射二甲醚和高辛烷值燃料,混合燃料电子控制单元8)同时对电子节气门15发出电子节气门控制信号d以实时调整节气门开度在20-55%之间变化,随着发动机负荷和转速的不断提高而将点火提前角β由8°BTDC不断提前至40°BTDC,实现发动机在1200-6500r/min转速区间内、过量空气系数λ=1情况下发动机全负荷30-70%的中负荷运行;在该工况下采用的αDME小于30%是避免由于燃料辛烷值过低而导致爆震等情况发生。The mixed fuel electronic control unit 8) after determining that the engine belongs to the medium load operating condition of 30-70% of its full load, connects the
4)高负荷工况:当发动机运转在其全负荷70-100%的高负荷工况时,发动机燃用αDME=0纯高辛烷值燃料,并采用火花塞点燃的燃烧方式;4) High-load working condition: when the engine is running at a high-load working condition of 70-100% of its full load, the engine burns α DME = 0 pure high-octane fuel, and adopts the combustion method of spark plug ignition;
混合燃料电子控制单元8)在确定发动机属于高负荷工况运行后,连通点火模块11并控制火花塞12点火,关闭二甲醚喷射信号c使得二甲醚喷嘴14停止喷射二甲醚,同时发出高辛烷值燃料喷射信号b使高辛烷值燃料喷嘴13喷射高辛烷值燃料,实现在发动机全负荷70-100%的高负荷工况下αDME=0单纯点燃高辛烷值燃料;The mixed fuel electronic control unit 8) after determining that the engine belongs to the high-load operation, connects the
混合燃料电子控制单元8同时对电子节气门15发出电子节气门控制信号d以使得节气门开度在55-100%之间实时调整,在全部燃用高辛烷值燃料的基础上,随着发动机负荷和转速的不断提高而将点火提前角β由8°BTDC不断提前至40°BTDC,实现发动机在1200-6500r/min转速区间内、过量空气系数λ=1情况下发动机全负荷70-100%的高负荷运行;在此基础上通过台架试验验证并优化高辛烷值燃料的喷射脉宽及点火时刻,确保发动机不出现失火爆震等情况发生。The mixed fuel electronic control unit 8 sends an electronic throttle control signal d to the
所述的高辛烷值燃料为甲醇或乙醇或液化石油气或天然气。The high-octane fuel is methanol or ethanol or liquefied petroleum gas or natural gas.
当混合燃料电子控制单元8检测到来自线性氧传感器的空燃比信号7所测得的过量空气系数λ与理论目标值偏离3%以上时,混合燃料电子控制单元8)重新检测曲轴转角位置传感器的曲轴转角信号1、节气门位置传感器的节气门位置信号5以及进气压力传感器的进气压力信号4并再次确定发动机当前的转速及负荷,并以此确定当前的燃烧方式以及燃料的喷射比例;同时通过调整PID算法调节二甲醚喷嘴14和高辛烷值燃料喷嘴13的喷油脉宽实现对各工况过量空气系数λ的有效闭环控制。When the mixed fuel electronic control unit 8 detects that the excess air coefficient λ measured by the air-fuel ratio signal 7 from the linear oxygen sensor deviates from the theoretical target value by more than 3%, the mixed fuel electronic control unit 8) re-detects the crankshaft angle position sensor The crank angle signal 1, the throttle position signal 5 of the throttle position sensor and the intake pressure signal 4 of the intake pressure sensor determine the current speed and load of the engine again, and determine the current combustion method and fuel injection ratio; At the same time, by adjusting the PID algorithm to adjust the fuel injection pulse width of the
本发明的工作过程:内燃机起动,混合燃料电控单元8接收曲轴转角位置传感器的曲轴转角信号1、冷却水温度传感器的冷却水温度信号2和节气门位置传感器的节气门位置信号5确定发动机为起动工况,控制DME喷嘴14喷射DME燃料,同时向点火模块11发出混合燃料点火控制信号a使火花塞12发火,为了确保燃料点燃,根据不同的冷却水温度采用不同浓度的混合气,由线性氧传感器的空燃比信号7显示过量空气系数,使其在λ=0.5-1范围内,点火角β=0-6°ATDC。随着冷却水温度的不断提高,通过调整DME喷射量使过量空气系数λ根据工况动态变化,直至进入怠速状态。怠速工况,混合燃料电子控制单元8接收曲轴转角位置传感器的曲轴转角信号1、冷却水温度传感器的冷却水温度信号2、节气门位置传感器的节气门位置信号5和线性氧传感器的空燃比信号7,控制DME喷嘴14喷射DME燃料,发出电子节气门控制信号d,通过调整电子节气门15的开度、点火角β实现内燃机稳定的怠速运行,过量空气系数λ=1,点火角β=0°ATDC。0-30%低负荷工况,混合燃料电控单元8根据各传感器信号判断发动机当前属于0-30%低负荷工况时,向DME喷嘴14发出DME喷射信号c,使其喷射DME,同时向高辛烷值燃料喷嘴13发出高辛烷值燃料喷射信号b,使其喷射高辛烷值燃料。混合燃料电控单元8停止向点火模块11发出点火控制信号a,关闭火花塞12,同时发出电子节气门控制信号d使电子节气门15全开,实现DME与高辛烷值燃料混合压燃燃烧模式。30-70%中负荷工况,混合燃料电控单元8根据各传感器信号判断发动机当前属于30-70%中负荷工况。此时混合燃料电控单元8向DME喷嘴14发出DME喷射信号c,使其喷射DME,同时向高辛烷值燃料喷嘴13发出高辛烷值燃料喷射信号b,使其喷射高辛烷值燃料。混合燃料电控单元8向点火模块11发出点火控制信号a,点火角β=18°BTDC,发出电子节气门控制信号d,通过调整电子节气门15的开度,实现DME与高辛烷值燃料混合点燃燃烧模式。70-100%高负荷工况,混合燃料电控单元8根据各传感器信号判断发动机当前属于70-100%高负荷工况。此时混合燃料电控单元8关闭DME喷嘴14,打开高辛烷值燃料喷嘴13,喷射高辛烷值燃料。混合燃料电控单元8向点火模块11发出点火控制信号a,点火角β=24°BTDC,发出电子节气门控制信号d,通过调整电子节气门15的开度,实现纯高辛烷值燃料点燃燃烧模式。Working process of the present invention: the internal combustion engine is started, and the mixed fuel electric control unit 8 receives the crankshaft angle signal 1 of the crankshaft angle position sensor, the cooling water temperature signal 2 of the cooling water temperature sensor and the throttle position signal 5 of the throttle position sensor to determine that the engine is In the starting condition, the
本发明的有益效果是,针对传统点燃和压燃式内燃机存在的不足,提出一种采用二甲醚和高辛烷值燃料现场混合和复合燃烧模式内燃机的控制方法。本发明的内燃机采用点燃与压燃复合混合燃烧模式,燃料采用DME与高辛烷值燃料的灵活现场混合方式。根据内燃机运行的工况选择燃烧模式并采用纯DME、纯高辛烷值燃料以及高辛烷值和DME燃料实时调整不同比例的现场混合以满足所述内燃机在全工况对燃料的要求。The beneficial effect of the present invention is that, aiming at the shortcomings of traditional ignition and compression ignition internal combustion engines, a control method for the internal combustion engine using on-site mixing and compound combustion mode of dimethyl ether and high-octane fuel is proposed. The internal combustion engine of the present invention adopts an ignition and compression ignition composite mixed combustion mode, and the fuel adopts a flexible on-site mixing mode of DME and high-octane fuel. According to the operating conditions of the internal combustion engine, the combustion mode is selected and pure DME, pure high-octane fuel, and high-octane and DME fuel are used to adjust the on-site mixing of different proportions in real time to meet the fuel requirements of the internal combustion engine under all working conditions.
采用高辛烷值和DME燃料现场混合技术和复合燃烧模式是一条方便可行的技术路线,通过控制火花塞的开启与关闭可满足内燃机在不同工况使用复合燃烧以及混合燃料现场混合的要求,即在起动-怠速工况下采用αDME=1纯DME点燃燃烧模式,提高发动机的冷启动性能,降低怠速工况的排放;0-30%低负荷采用较高αDME的均质混合燃料压燃燃烧方式,即在高辛烷值燃料中混入较多的DME,通过高辛烷值燃料降低混合燃料的十六烷值,控制DME的着火时刻,改善混合燃料发动机的性能;在30-70%中等负荷区域,采用较低αDME的点燃燃烧方式,即在高辛烷值燃料中混入较少的DME来降低燃料的辛烷值,在不爆震的基础上提高燃料的着火性能;在70-100%高负荷区域,采用αDME=0纯高辛烷值燃料点燃燃烧方式,使得发动机在高负荷运转时不出现爆震现象。采用以上燃料现场混合、符合燃烧模式,实现了混合燃料内燃机燃料辛烷值及十六烷值的灵活控制,提高内燃机起动性能、降低了油耗和排放,成为改善内燃机性能的简单且实用的技术手段。Using high-octane number and DME fuel on-site mixing technology and compound combustion mode is a convenient and feasible technical route. By controlling the opening and closing of spark plugs, it can meet the requirements of internal combustion engines using compound combustion and mixed fuel on-site mixing in different working conditions, that is, in The α DME = 1 pure DME ignition combustion mode is adopted under the starting-idling condition to improve the cold start performance of the engine and reduce the emission under the idling condition; 0-30% low load adopts the homogeneous mixed fuel compression ignition combustion with higher α DME The method is to mix more DME into the high-octane fuel, reduce the cetane number of the mixed fuel through the high-octane fuel, control the ignition moment of DME, and improve the performance of the mixed fuel engine; in the middle of 30-70% In the load area, the ignition combustion method with a lower α DME is adopted, that is, less DME is mixed into the high-octane fuel to reduce the octane number of the fuel, and the ignition performance of the fuel is improved on the basis of no knocking; at 70- In the 100% high-load area, α DME = 0 pure high-octane fuel is used to ignite and burn, so that the engine does not appear knocking when it is running at high load. The above-mentioned fuels are mixed on site and conform to the combustion mode, and the flexible control of the octane number and cetane number of the mixed fuel internal combustion engine fuel is realized, which improves the starting performance of the internal combustion engine, reduces fuel consumption and emissions, and becomes a simple and practical technical means to improve the performance of the internal combustion engine .
附图说明 Description of drawings
图1本发明的结构和工作原理图Fig. 1 structure and working principle diagram of the present invention
图中1曲轴转角位置传感器的曲轴转角信号;2冷却水温度传感器的冷却水温度信号;3进气温度传感器的进气温度信号;4进气压力传感器的进气压力信号;5节气门位置传感器的节气门位置信号;6爆震传感器的燃烧压力及爆震信号;7线性氧传感器的空燃比信号;8混合燃料电子控制单元;9高辛烷值燃料箱;10高辛烷值燃料压力调节器;11点火模块;12火花塞;13高辛烷值燃料喷嘴;14高十六烷值燃料喷嘴;15电子节气门;16内燃机进气管;17高十六烷值燃料压力调节器;18高十六烷值燃料箱;19内燃机活塞;20内燃机气缸;21内燃机排气管。混合燃料点火控制信号a;高辛烷值燃料喷射信号b;高十六烷值燃料喷射信号c;电子节气门控制信号d。In the figure, 1 crank angle signal of crank angle position sensor; 2 cooling water temperature signal of cooling water temperature sensor; 3 intake air temperature signal of intake air temperature sensor; 4 intake air pressure signal of intake air pressure sensor; 5 throttle position sensor throttle position signal; 6 combustion pressure and knock signal of knock sensor; 7 air-fuel ratio signal of linear oxygen sensor; 8 hybrid fuel electronic control unit; 9 high-octane fuel tank; 10 high-octane
具体实施方式 Detailed ways
本实施例对各种工况作了如下实验:This embodiment has done following experiment to various working conditions:
实验内燃机为1台直列4缸1.6L电喷汽油机,按图1所示改造成DME和高辛烷值燃料现场混合负荷燃烧模式内燃机。实验选用的高辛烷值燃料为甲醇CH3。用一台日本堀场株式会社生产的Horiba-7100DEGR排放分析仪,分别测量内燃机各个运行工况下的HC、CO和NOx排放。The experimental internal combustion engine is an in-line 4-cylinder 1.6L EFI gasoline engine, which is transformed into a DME and high-octane fuel on-site mixed load combustion mode internal combustion engine as shown in Figure 1. The high-octane fuel used in the experiment is methanol CH 3 . A Horiba-7100DEGR emission analyzer produced by Horiba Co., Ltd. was used to measure the HC, CO and NO x emissions of the internal combustion engine under various operating conditions.
1.起动实验1. Start experiment
起动发动机,混合燃料电控单元8根据冷却水温度传感器的冷却水温度信号2所示温度确定DME的喷射量以及混合气浓度。实验结果表明,当冷却水温度信号2为0.3V时,冷却水温为10-12℃,进气温度信号3为0.4V,进气温度14-15℃、进气压力信号4为3.7V,进气压力为0.91bar,混合燃料电控单元8向点火模块11发出点火控制信号a(4.1V),点火角β=6°ATDC,同时向DME喷嘴14发出DME喷射信号c(2.3V),使其以8.62L/min的喷射量将DME喷入进气道,此时节气门位置信号5为0.1V,节气门开度为3%,发动机正常起动燃烧,此时线性氧传感器的空燃比信号7为2.3V,过量空气系数λ为0.71,属于冷机启动且混合气较浓状况。Start the engine, and the mixed fuel electronic control unit 8 determines the injection amount of DME and the mixture gas concentration according to the temperature indicated by the cooling water temperature signal 2 of the cooling water temperature sensor. The experimental results show that when the cooling water temperature signal 2 is 0.3V, the cooling water temperature is 10-12°C, the intake air temperature signal 3 is 0.4V, the intake air temperature is 14-15°C, and the intake air pressure signal 4 is 3.7V. The air pressure is 0.91 bar, the mixed fuel electronic control unit 8 sends an ignition control signal a (4.1V) to the
试验中,用Horiba-7100DEGR排放分析仪测得HC排放为768ppm,CO排放为0.51%,NOx排放为11ppm。而采用单一燃料异辛烷C8H18点燃的HC排放为2101ppm,CO排放为1.08%,NOx排放为34ppm。原因是DME属于高十六烷值燃料,且闪点为-24℃,不仅着火性能良好,且同样易于点燃,特别是DME存在明显的低温放热现象,因此燃料的着火性能较单一燃料异辛烷大大提高,起动容易,燃烧迅速,排放物得到较大降低。In the test, the HC emission measured by the Horiba-7100DEGR emission analyzer is 768ppm, the CO emission is 0.51%, and the NO x emission is 11ppm. This compares to HC emissions of 2101ppm, CO emissions of 1.08%, and NO x emissions of 34ppm with the single-fuel isooctane C8H18 ignition. The reason is that DME is a fuel with a high cetane number, and its flash point is -24°C. It not only has good ignition performance, but is also easy to ignite. The alkane is greatly improved, the starting is easy, the combustion is rapid, and the emission is greatly reduced.
2.暖机实验n=1000-1800r/min,冷却水温13-75℃,节气门开度3-10%2. Warm-up experiment n=1000-1800r/min, cooling water temperature 13-75℃, throttle opening 3-10%
发动机起动后,混合燃料电控单元8根据冷却水温度传感器的冷却水温度信号2为0.4V时测得当前水温为13-15℃,进气温度信号3为0.4V,进气温度14-15℃、进气压力信号4为3.7V,进气压力为0.91bar,因此判断发动机当前属于暖机工况,继续向点火模块11发出点火控制信号a(4.1V),点火角β=6°ATDC,同时向DME喷嘴14发出DME喷射信号c(2.1V),使其以7.48L/min的喷射量将DME喷入进气道,发动机正常运行,此时节气门位置信号5为0.5V,节气门开度为10%线性氧传感器的空燃比信号7为2.6V,过量空气系数λ为0.85,发动机的目标转速设定在1800r/min。随着发动机在暖机工况下运行,冷却水温度传感器的冷却水温度信号2由0.4V增加到3.8V,显示发动机的温度逐渐升高至70-73℃,其它信号不变,混合燃料电控单元8逐渐降低DME喷射量的DME喷射信号c(1.6V),使其以7.08L/min的喷射量将DME喷入进气道,使混合气浓度逐渐降低,此时节气门位置信号5为0.1V,节气门开度为3%,发动机正常起动燃烧,此时线性氧传感器的空燃比信号7为3.1V,过量空气系数λ为0.94,发动机的目标转速设定在1000r/min。After the engine is started, the mixed fuel electronic control unit 8 measures the current water temperature as 13-15°C when the cooling water temperature signal 2 of the cooling water temperature sensor is 0.4V, the intake air temperature signal 3 is 0.4V, and the intake air temperature is 14-15°C. ℃, the intake air pressure signal 4 is 3.7V, and the intake air pressure is 0.91 bar, so it is judged that the engine is currently in the warm-up mode, and continues to send the ignition control signal a (4.1V) to the
3.怠速实验n=790-800rpm,冷却水温>75℃,节气门开度6-8%3. Idle speed test n=790-800rpm, cooling water temperature>75℃, throttle opening 6-8%
当发动机冷却水温度信号2为3.9V时测得当前冷却水温达到75℃之后,进气温度信号3为0.6V,进气温度20-23℃、进气压力信号4为3.7V,进气压力为0.91bar,混合燃料电控单元8判断发动机当前属于怠速工况,继续纯DME点燃燃烧模式。混合燃料电控单元8向点火模块11发出点火控制信号a(3.7V),点火角β=0°ATDC,同时向DME喷嘴14发出DME喷射信号c(1.4V),使其以6.7L/min的喷射量将DME喷入进气道,发动机正常运行,此时过量空气系数λ为1,混合燃料电控单元8向电子节气门15发出电子节气门控制信号d(0.3V)以调整电子节气门15的开度至6-8%,此时节气门位置信号5为0.3V,节气门开度为7%,发动机正常怠速运转,此时线性氧传感器的空燃比信号7为3.5V,过量空气系数λ为1.01,发动机的目标转速设定在791r/min。When the engine cooling water temperature signal 2 is 3.9V and the current cooling water temperature reaches 75°C, the intake air temperature signal 3 is 0.6V, the intake air temperature is 20-23°C, the intake air pressure signal 4 is 3.7V, and the intake air pressure is 0.91bar, the mixed fuel electronic control unit 8 judges that the engine is currently in the idling condition, and continues the pure DME ignition combustion mode. The mixed fuel electronic control unit 8 sends an ignition control signal a (3.7V) to the
怠速阶段的实验结果表明,纯DME点燃燃烧模式,发动机实际平均转速791r/min,转速循环变动COVn<5%。Horiba-7100DEGR排放分析仪测得HC排放为834ppm,CO排放为0.47%,NOx排放为20ppm。而采用单一燃料异辛烷C8H18点燃的HC排放为3326ppm,CO排放为0.531%,NOx排放为87ppm。发动机在怠速工况下需要易于燃烧的燃料,DME较高的十六烷值、低温氧化放热以及含氧等特性使其能够在怠速工况下改善缸内燃烧、提高发动机的效率并降低排放。The experimental results in the idling stage show that the pure DME ignition combustion mode, the actual average engine speed is 791r/min, and the speed cycle variation COVn<5%. The Horiba-7100DEGR emission analyzer measured HC emissions as 834ppm, CO emissions as 0.47%, and NOx emissions as 20ppm. This compares to 3326ppm HC emissions, 0.531% CO emissions and 87ppm NOx emissions with a single fuel isooctane C8H18 ignition. The engine needs an easy-to-burn fuel under idling conditions. DME’s high cetane number, low-temperature oxidation heat release, and oxygen content make it possible to improve in-cylinder combustion, improve engine efficiency and reduce emissions under idling conditions. .
4.低负荷实验n=1400rpm,冷却水温=90℃,节气门开度100%4. Low load experiment n=1400rpm, cooling water temperature=90℃, throttle opening 100%
混合燃料电控单元8根据发动机冷却水温度信号2为4.4V时测得当前冷却水温达到90℃之后,进气温度信号3为0.9V,进气温度25-26℃、进气压力信号4为3.7V,进气压力为0.91bar,节气门位置信号5为1V,节气门开度为20%,判断发动机当前属于0-30%低负荷工况时,向DME喷嘴14发出DME喷射信号c(1.2V),使其以6.9L/min的流量喷射DME进入发动机进气管16,同时向高辛烷值燃料喷嘴13发出高辛烷值燃料喷射信号b(1.1V),使其以2.81kg/h的流量将甲醇喷入进气管16。混合燃料电控单元8停止向点火模块11发出点火控制信号a(0V),关闭火花塞12,同时发出电子节气门控制信号d(5V)使电子节气门15全开,节气门位置信号5为5V,实现DME与甲醇混合压燃燃烧模式。发动机正常运行。When the mixed fuel electronic control unit 8 measures the engine cooling water temperature signal 2 at 4.4V, after the current cooling water temperature reaches 90°C, the intake air temperature signal 3 is 0.9V, the intake air temperature is 25-26°C, and the intake air pressure signal 4 is 3.7V, the intake pressure is 0.91bar, the throttle position signal 5 is 1V, the throttle opening is 20%, and when it is judged that the engine currently belongs to the 0-30% low load condition, the DME injection signal c is sent to the DME nozzle 14 ( 1.2V), so that it injects DME into the
实验结果表明,曲轴转角信号1为0.8V,内燃机转速1400rpm,按以上的高辛烷值燃料和高十六烷值燃料喷射量,Horiba-7100DEGR排放分析仪测得HC排放为455ppm,CO排放为0.35%,NOx排放为566ppm。而采用单一燃料异辛烷C8H18点燃的HC排放为677ppm,CO排放为0.51%,NOx排放为512ppm。当采用均质混合气压燃燃烧方式时,混合气在缸内多点同时爆炸燃烧,同时过量空气系数λ>1,因此排放有所降低,同时热效率有所增加。The experimental results show that the crankshaft angle signal 1 is 0.8V, the internal combustion engine speed is 1400rpm, according to the above high-octane number fuel and high cetane number fuel injection amount, the Horiba-7100DEGR emission analyzer measures HC emission as 455ppm, and CO emission as 0.35%, NOx emissions are 566ppm. This compares to HC emissions of 677ppm, CO emissions of 0.51%, and NOx emissions of 512ppm with single-fuel isooctane C8H18 ignition. When the homogeneous mixture compression ignition combustion method is adopted, the mixed gas explodes and burns at multiple points in the cylinder simultaneously, and the excess air coefficient λ>1, so the emission is reduced and the thermal efficiency is increased.
5.30-70%中负荷实验n=2000rpm,冷却水温=95℃,节气门开度35%5.30-70% medium load test n=2000rpm, cooling water temperature=95℃, throttle opening 35%
随着发动机转速和负荷的提高,混合燃料电控单元8根据发动机冷却水温度信号2为4.6V时测得当前冷却水温达到95℃之后,进气温度信号3为0.9V,进气温度25-26℃、进气压力信号4为3.7V,进气压力为0.91bar,节气门位置信号5为1.4V,节气门开度为35%,判断发动机当前属于30-70%中负荷工况。此时混合燃料电控单元8向DME喷嘴14发出DME喷射信号c(0.3V),以2.2L/min的流量喷射DME进入发动机进气管16同时向高辛烷值燃料喷嘴13发出高辛烷值燃料喷射信号b(1.9V),以4.8kg/h的流量将甲醇喷入进气管16。混合燃料电控单元8向点火模块11发出点火控制信号a(2.2V),点火角β=18°BTDC,实现DME与甲醇混合点燃燃烧模式。发动机正常运行,此时线性氧传感器的空燃比信号7为3.5V,过量空气系数λ为1.01。With the increase of the engine speed and load, the mixed fuel electronic control unit 8 measures that the current cooling water temperature reaches 95°C when the engine cooling water temperature signal 2 is 4.6V, the intake air temperature signal 3 is 0.9V, and the intake air temperature is 25- 26°C, intake pressure signal 4 is 3.7V, intake pressure is 0.91bar, throttle position signal 5 is 1.4V, throttle opening is 35%, it is judged that the engine is currently in the 30-70% medium load condition. At this time, the mixed fuel electronic control unit 8 sends a DME injection signal c (0.3V) to the
中负荷实验结果表明,曲轴转角信号1为1.3V,内燃机转速2000rpm,按以上的高辛烷值燃料和DME燃料喷射量,Horiba-7100DEGR排放分析仪测得HC排放为454ppm,CO排放为0.48%,NOx排放为513ppm。燃烧压力及爆震信号6为0.1V,循环变动小于2%。而采用单一燃料异辛烷C8H18点燃的HC排放为423ppm,CO排放为0.51%,NOx排放为392ppm。当发动机的运转在中负荷时,需要燃料的辛烷值有所提高以防止出现爆震现象,但同时为了保证燃料易于燃烧,因此需要混入较低比例的DME以提高燃料整体的着火性能,HC和CO排放物得到进一步降低,但NOx排放有所提高。The results of the medium load test show that the crankshaft angle signal 1 is 1.3V, the internal combustion engine speed is 2000rpm, according to the above high-octane fuel and DME fuel injection quantity, the Horiba-7100DEGR emission analyzer measures 454ppm of HC emission and 0.48% of CO emission , NO x emission is 513ppm. Combustion pressure and detonation signal 6 are 0.1V, and the cycle variation is less than 2%. This compares to HC emissions of 423ppm, CO emissions of 0.51%, and NOx emissions of 392ppm with single-fuel isooctane C8H18 ignition. When the engine is running at a medium load, the octane number of the fuel needs to be increased to prevent knocking, but at the same time, in order to ensure that the fuel is easy to burn, it is necessary to mix a lower proportion of DME to improve the overall ignition performance of the fuel. HC and CO emissions are further reduced, but NOx emissions are increased.
6.70-100%高负荷实验n=4500r/min,冷却水温95℃,节气门开度75%6. 70-100% high load test n=4500r/min, cooling water temperature 95°C, throttle opening 75%
随着发动机转速和负荷的提高,混合燃料电控单元8根据发动机冷却水温度信号2为4.6V时测得当前冷却水温达到95℃之后,进气温度信号3为0.9V,进气温度25-26℃、进气压力信号4为3.7V,进气压力为0.91bar,节气门位置信号5为3.8V,节气门开度为75%,判断发动机当前属于70-100%高负荷工况。此时混合燃料电控单元8向DME喷嘴14发出DME喷射信号c(0V)关闭DME喷嘴14,打开高辛烷值燃料喷嘴13,向高辛烷值燃料喷嘴13发出高辛烷值燃料喷射信号b(2.6V),以6.3kg/h的流量将甲醇喷入进气道。混合燃料电控单元8向点火模块11发出点火控制信号a(1.9V),点火角β=24°BTDC,实现纯甲醇点燃燃烧模式。发动机正常运行,此时线性氧传感器的空燃比信号7为3.5V,过量空气系数λ为1。With the increase of the engine speed and load, the mixed fuel electronic control unit 8 measures that the current cooling water temperature reaches 95°C when the engine cooling water temperature signal 2 is 4.6V, the intake air temperature signal 3 is 0.9V, and the intake air temperature is 25- 26°C, intake pressure signal 4 is 3.7V, intake pressure is 0.91bar, throttle position signal 5 is 3.8V, throttle opening is 75%, it is judged that the engine is currently under 70-100% high load condition. At this time, the mixed fuel electronic control unit 8 sends a DME injection signal c (0V) to the
实验结果表明,曲轴转角信号1为2.9V,内燃机转速4500r/min,内燃机功率为74.2kW,而原汽油机为75.3kW。燃烧压力及爆震信号6为0.1V,循环变动小于2%。Horiba-7100DEGR排放分析仪测得HC排放为222ppm,CO排放为0.21%,NOx排放为677ppm。而采用单一燃料异辛烷C8H18的HC排放为254ppm,CO排放为0.34%,NOx排放为339ppm。当高负荷运转时需要抗爆性能较好的燃料参与燃烧,甲醇的辛烷值超过110,因此能够有效避免发动机因负荷过高而引起的爆震等现象发生。在高负荷情况下采用纯甲醇点燃模式可以使得发动机在该工况范围内正常合理的运转,并有效降低循环变动以及排放等问题。同时由于DME属于含氧燃料,因此HC和CO排放物进一步降低,但NOx排放由于缸内燃烧温度提高而有较大提高。The experimental results show that the crank angle signal 1 is 2.9V, the internal combustion engine speed is 4500r/min, and the internal combustion engine power is 74.2kW, while the original gasoline engine is 75.3kW. Combustion pressure and detonation signal 6 are 0.1V, and the cycle variation is less than 2%. The Horiba-7100DEGR emission analyzer measured 222ppm of HC emissions, 0.21% of CO emissions and 677ppm of NO x emissions. That compares to 254ppm HC emissions, 0.34% CO emissions and 339ppm NOx emissions with the single-fuel isooctane C8H18 . When running at high load, fuel with better anti-knock performance is required to participate in the combustion. The octane number of methanol exceeds 110, so it can effectively avoid the occurrence of engine knocking caused by excessive load. The use of pure methanol ignition mode under high load conditions can make the engine run normally and reasonably within the range of working conditions, and effectively reduce problems such as cycle fluctuations and emissions. At the same time, because DME is an oxygen-containing fuel, the HC and CO emissions are further reduced, but the NOx emissions are greatly increased due to the increase of the combustion temperature in the cylinder.
通过对二甲醚和高辛烷值燃料现场混合和复合燃烧模式内燃机的台架试验,其结果表明,采用本发明提供二甲醚和高辛烷值燃料现场混合和复合燃烧模式内燃机的控制方法,可以在全工况及转速下运行,并在较宽广的转速和负荷范围实现低排放和高效率,。该内燃机在怠速、低负荷以及中负荷工况均较采用单一高辛烷值燃料点燃有明显提高。该技术将为车用内燃机达到欧4以上排放标准同时降低对石油及燃料的使用和消耗提供一条有效的技术途径。Through the bench test of dimethyl ether and high-octane fuel on-site mixing and compound combustion mode internal combustion engine, the results show that the present invention provides a control method for dimethyl ether and high-octane fuel on-site mixing and compound combustion mode internal combustion engine , can run under all working conditions and speeds, and achieve low emissions and high efficiency in a wide range of speeds and loads. Compared with single high-octane fuel ignition, the internal combustion engine has obvious improvement in idling speed, low load and medium load working conditions. This technology will provide an effective technical way for the vehicle internal combustion engine to meet the emission standard above Euro 4 while reducing the use and consumption of oil and fuel.
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US12215639B1 (en) | 2023-11-20 | 2025-02-04 | Caterpillar Inc. | Dual fuel operating strategy for engine based on expected in-cylinder temperature progression |
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WO1998003786A1 (en) * | 1993-08-06 | 1998-01-29 | Alexandr Vasilievich Chumakov | Supply system for internal combustion engines |
EP1258182A4 (en) * | 2000-02-18 | 2008-12-17 | Rtkl Associates Inc | Computer rack heat extraction device |
CN1312393C (en) * | 2004-02-12 | 2007-04-25 | 上海交通大学 | Injection system for two kinds of fuel of double fuel pump of diesel engine |
US7159568B1 (en) * | 2005-11-30 | 2007-01-09 | Ford Global Technologies, Llc | System and method for engine starting |
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US12215639B1 (en) | 2023-11-20 | 2025-02-04 | Caterpillar Inc. | Dual fuel operating strategy for engine based on expected in-cylinder temperature progression |
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