CN107917674A - FP and II type FBG compound sensors for high temperature strain measurement - Google Patents
FP and II type FBG compound sensors for high temperature strain measurement Download PDFInfo
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- 238000005259 measurement Methods 0.000 title claims abstract description 36
- -1 FBG compound Chemical class 0.000 title 1
- 239000013307 optical fiber Substances 0.000 claims abstract description 44
- 239000002131 composite material Substances 0.000 claims abstract description 35
- 239000000919 ceramic Substances 0.000 claims abstract description 16
- 239000003292 glue Substances 0.000 claims abstract description 14
- 239000010453 quartz Substances 0.000 claims abstract description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000009529 body temperature measurement Methods 0.000 claims abstract description 6
- 239000000835 fiber Substances 0.000 claims description 22
- 235000012239 silicon dioxide Nutrition 0.000 claims description 16
- 230000008859 change Effects 0.000 claims description 14
- 238000001228 spectrum Methods 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000008646 thermal stress Effects 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 5
- 230000003595 spectral effect Effects 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 1
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- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000000985 reflectance spectrum Methods 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/16—Measuring arrangements characterised by the use of optical techniques for measuring the deformation in a solid, e.g. optical strain gauge
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Abstract
本发明公开了一种用于高温应变测量的FP与Ⅱ型FBG复合传感器,包括第一FBG光纤,第二光纤,纯石英毛细管,陶瓷胶。本发明采用陶瓷胶将Ⅱ型FBG传感器和FP传感器进行有效封装,所述Ⅱ型FBG传感器用于温度测量,FP传感器用于温度和应变测量,通过光谱仪中解调的光谱信息,可实现温度和应变的分离。所述方法中采用的光纤及陶瓷胶均可在高温环境中工作,可实现在1000度高温下的温度和应变测量。
The invention discloses an FP and type II FBG composite sensor for high-temperature strain measurement, which comprises a first FBG optical fiber, a second optical fiber, a pure quartz capillary and ceramic glue. The invention uses ceramic glue to effectively package the type II FBG sensor and the FP sensor. The type II FBG sensor is used for temperature measurement, and the FP sensor is used for temperature and strain measurement. Through the spectral information demodulated in the spectrometer, temperature and Strain separation. Both the optical fiber and the ceramic glue used in the method can work in a high temperature environment, and can realize temperature and strain measurement at a high temperature of 1000 degrees.
Description
技术领域technical field
本发明涉及光纤传感领域,具体涉及一种用于高温应变测量的FP与Ⅱ型FBG复合传感器。The invention relates to the field of optical fiber sensing, in particular to an FP and type II FBG composite sensor for high temperature strain measurement.
背景技术Background technique
应变,是指材料在外力和非均匀温度场等因素作用下,产生变形的程度。高温应变测量,是指对工作温度高于500℃的被测对象进行的应变测量,如对工作状态下的飞机发动机、核动力发动机、超临界发电机进行的应变测量。Strain refers to the degree of deformation of a material under the action of factors such as external force and non-uniform temperature field. High-temperature strain measurement refers to the strain measurement of the measured object whose working temperature is higher than 500°C, such as the strain measurement of aircraft engines, nuclear power engines, and supercritical generators under working conditions.
基于电阻应变片的应变电测系统,在高于500℃的温度环境下,受电磁辐射干扰后,电阻应变片的测试稳定性较差,存活率也较低,且电阻应变片的电阻值受温度影响较大。The strain electrical measurement system based on the resistance strain gauge, in the temperature environment higher than 500 ℃, after being interfered by electromagnetic radiation, the test stability of the resistance strain gauge is poor, the survival rate is also low, and the resistance value of the resistance strain gauge It is greatly affected by temperature.
在光纤测量技术领域,宽带光源是光纤测量系统的必须组件。在其他条件相同的情况下,宽带光源产生的宽带入射光,光谱范围越宽,光纤测量系统的测量精度更高,测量结果更准确。In the field of fiber optic measurement technology, a broadband light source is an essential component of a fiber optic measurement system. Under other conditions being the same, the wider the spectral range of the broadband incident light generated by the broadband light source, the higher the measurement accuracy of the fiber optic measurement system and the more accurate the measurement results.
因此,对基于光纤法珀传感器的应变光测系统进行入射光改进,是光纤测量技术领域期望解决的技术问题。Therefore, it is a technical problem expected to be solved in the field of optical fiber measurement technology to improve the incident light of the strain optical measurement system based on the optical fiber Fab sensor.
发明内容Contents of the invention
本发明提供一种用于高温应变测量的FP与Ⅱ型FBG复合传感器,能够实现高温环境中温度应变的测量。The invention provides an FP and type II FBG composite sensor for high temperature strain measurement, which can realize temperature strain measurement in a high temperature environment.
本发明的技术方案:一种用于高温应变测量的FP与Ⅱ型FBG复合传感器,其中所述复合传感器包括,第一FBG光纤,第二光纤,纯石英毛细管,陶瓷胶;The technical solution of the present invention: a composite sensor of FP and Type II FBG for high temperature strain measurement, wherein the composite sensor includes a first FBG optical fiber, a second optical fiber, a pure silica capillary, and ceramic glue;
所述复合传感器的制作方法包括以下步骤:The manufacturing method of described composite sensor comprises the following steps:
1)将刻写的第一FBG光纤光栅穿入纯石英毛细管;1) Penetrating the first FBG fiber grating written into the pure silica capillary;
2)将距离所述第一FBG栅区5mm的位置处切掉光纤,并将第一FBG固定于石英毛细管中央;2) cutting off the optical fiber at a position 5 mm away from the first FBG gate region, and fixing the first FBG to the center of the quartz capillary;
3)将一段端面平整的第二光纤穿入石英毛细管的另外一侧,与第一FBG端光纤形成FP复合传感器;3) A section of the second optical fiber with a flat end surface is inserted into the other side of the quartz capillary to form a FP composite sensor with the first FBG end optical fiber;
4)通过高温应变测量系统观察所述FP复合传感器的反射谱,调整第一FBG光纤和第二光纤位置至最优位置;4) Observing the reflection spectrum of the FP composite sensor through a high-temperature strain measurement system, and adjusting the positions of the first FBG optical fiber and the second optical fiber to optimal positions;
5)将陶瓷胶涂覆于第一FBG光纤、第二光纤和石英毛细管中,并进行固化。5) Coating ceramic glue in the first FBG optical fiber, the second optical fiber and the quartz capillary, and curing.
优选的,步骤5)所述的陶瓷胶固化的步骤包括:常温固化10小时后,93.3℃固化3小时,121.1℃固化3小时。Preferably, the step of curing the ceramic adhesive in step 5) includes: curing at room temperature for 10 hours, curing at 93.3°C for 3 hours, and curing at 121.1°C for 3 hours.
优选的,步骤4)所述的高温应变测量系统包括依次连接的宽带光源,环形器,FP复合传感器,光谱仪。Preferably, the high-temperature strain measurement system described in step 4) includes a broadband light source, a circulator, an FP composite sensor, and a spectrometer connected in sequence.
优选的,所述第一FBG光纤为入射光纤,所述第二光纤为反射光纤。Preferably, the first FBG optical fiber is an incident optical fiber, and the second optical fiber is a reflective optical fiber.
优选的,所述第一FBG光纤光栅通过红外飞秒激光进行刻写。Preferably, the first FBG fiber grating is written by infrared femtosecond laser.
复合传感器在高温应变测量时,温度变化量和热应力满足下式:When the composite sensor measures high temperature strain, the temperature change and thermal stress satisfy the following formula:
在进行温度测量时,光纤光栅测量出的温度变化为:During temperature measurement, the temperature change measured by the fiber grating is:
其中ΔλB为解调仪解调出的中心波长变化量,α为第一FBG的热膨胀系数,ξ为热光系数,λB为第一FBG的布拉格中心波长;Wherein Δλ B is the central wavelength change amount demodulated by the demodulator, α is the thermal expansion coefficient of the first FBG, ξ is the thermo-optic coefficient, and λ B is the Bragg center wavelength of the first FBG;
在进行应变测量时,其中:When performing strain measurements where:
被测物的热应变εthermal=αobject×ΔT (2)The thermal strain of the measured object ε thermal = α object × ΔT (2)
其中αobject为被测物的热膨胀系数,ΔT为第一FBG所测得的温度变化。Wherein α object is the thermal expansion coefficient of the measured object, and ΔT is the temperature change measured by the first FBG.
本发明的有益效果;本发明提供一种用于高温应变测量的FP与Ⅱ型FBG复合传感器,通过采用陶瓷胶将Ⅱ型FBG传感器和FP传感器进行有效封装,可同时实现对高温环境下的温度测量和应变测量。所述封装结构中Ⅱ型FBG传感器用于温度测量,FP传感器用于温度和应变测量,通过光谱仪中解调的光谱信息,可实现温度和应变的分离。所述方法中采用的光纤及陶瓷胶均可在高温环境中工作,可实现在1000度高温下的温度和应变测量。Beneficial effects of the present invention; the present invention provides a FP and Type II FBG composite sensor for high-temperature strain measurement. By using ceramic glue to effectively package the Type II FBG sensor and the FP sensor, the temperature in a high-temperature environment can be realized at the same time. measurement and strain measurement. In the packaging structure, the type II FBG sensor is used for temperature measurement, and the FP sensor is used for temperature and strain measurement, and the separation of temperature and strain can be realized through the spectral information demodulated in the spectrometer. Both the optical fiber and the ceramic glue used in the method can work in a high temperature environment, and can realize temperature and strain measurement at a high temperature of 1000 degrees.
应当理解,前述大体的描述和后续详尽的描述均为示例性说明和解释,并不应当用作对本发明所要求保护内容的限制。It should be understood that both the foregoing general description and the following detailed description are exemplary illustrations and explanations, and should not be used as limitations on the claimed content of the present invention.
附图说明Description of drawings
参考随附的附图,本发明更多的目的、功能和优点将通过本发明实施方式的如下描述得以阐明,其中:With reference to the accompanying drawings, more objects, functions and advantages of the present invention will be clarified through the following description of the embodiments of the present invention, wherein:
图1示意性示出本发明复合传感器的结构示意图;Fig. 1 schematically shows the structural representation of composite sensor of the present invention;
图2示意性示出本发明复合传感器封装后的光谱示意图;Fig. 2 schematically shows the schematic diagram of the spectrum after the composite sensor of the present invention is packaged;
图3示意性示出本发明第一FBG中心波长与温度变化的曲线图;Fig. 3 schematically shows the graph of the first FBG central wavelength and temperature variation of the present invention;
图4示意性示出本发明复合传感器反射谱与温度变化的曲线图。Fig. 4 schematically shows the graph of the reflectance spectrum and temperature variation of the composite sensor of the present invention.
具体实施方式Detailed ways
通过参考示范性实施例,本发明的目的和功能以及用于实现这些目的和功能的方法将得以阐明。然而,本发明并不受限于以下所公开的示范性实施例;可以通过不同形式来对其加以实现。说明书的实质仅仅是帮助相关领域技术人员综合理解本发明的具体细节。The objects and functions of the present invention and methods for achieving the objects and functions will be clarified by referring to the exemplary embodiments. However, the present invention is not limited to the exemplary embodiments disclosed below; it can be implemented in various forms. The essence of the description is only to help those skilled in the relevant art comprehensively understand the specific details of the present invention.
在下文中,将参考附图描述本发明的实施例。在附图中,相同的附图标记代表相同或类似的部件,或者相同或类似的步骤。Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the drawings, the same reference numerals represent the same or similar components, or the same or similar steps.
图1所示为本发明复合传感器的结构示意图,其中所述复合传感器包括第一FBG光纤101,第二光纤105,纯石英毛细管102,陶瓷胶103和金涂覆层104。FIG. 1 is a schematic structural diagram of a composite sensor of the present invention, wherein the composite sensor includes a first FBG optical fiber 101 , a second optical fiber 105 , a pure silica capillary 102 , ceramic glue 103 and a gold coating layer 104 .
其中,用于高温应变测量的FP与Ⅱ型FBG复合传感器制作方法,所述方法包括以下步骤:Among them, the manufacturing method of FP and type II FBG composite sensor for high temperature strain measurement, the method includes the following steps:
1)将红外飞秒激光刻写的第一FBG光纤光栅101穿入纯石英毛细管102;1) The first FBG fiber grating 101 written by the infrared femtosecond laser is penetrated into the pure quartz capillary 102;
2)将距离第一FBG 101栅区5mm的位置处切掉光纤,确保光纤端面平整无角度,并将第一FBG 101固定于纯石英毛细管102中央;2) Cut off the optical fiber at a position 5 mm away from the grid area of the first FBG 101 to ensure that the end face of the optical fiber is flat and without angles, and fix the first FBG 101 to the center of the pure silica capillary 102;
3)将另外一段端面平整的第二光纤105穿入纯石英毛细管102的另外一侧,与第一FBG光纤101形成FP复合传感器;3) Another section of the second optical fiber 105 with a smooth end surface is inserted into the other side of the pure silica capillary 102 to form a FP composite sensor with the first FBG optical fiber 101;
4)通过高温应变测量系统观察所述FP复合传感器的反射谱,调整第一FBG光纤和第二光纤位置至最优位置;4) Observing the reflection spectrum of the FP composite sensor through a high-temperature strain measurement system, and adjusting the positions of the first FBG optical fiber and the second optical fiber to optimal positions;
5)将陶瓷胶103涂覆于第一FBG光纤、第二光纤和石英毛细管中,并进行固化。5) Coating the ceramic glue 103 in the first FBG optical fiber, the second optical fiber and the quartz capillary, and curing it.
其中步骤5)中,陶瓷胶103的固化步骤包括:常温固化10小时后,93.3℃固化3小时,121.1℃固化3小时。陶瓷胶103还可以通过金涂覆层104固定和填充缝隙。In step 5), the curing step of the ceramic adhesive 103 includes: curing at room temperature for 10 hours, curing at 93.3° C. for 3 hours, and curing at 121.1° C. for 3 hours. The ceramic glue 103 can also fix and fill gaps through the gold coating layer 104 .
其中,步骤4)所述的高温应变测量系统包括依次连接的宽带光源,环形器,FP复合传感器,光谱仪。其中光谱仪用于与计算机连接,实时显示FP复合传感器的反射谱,用于调节第一FBG光纤101和第二光纤105位置至最优位置Wherein, the high-temperature strain measurement system described in step 4) includes a broadband light source, a circulator, an FP composite sensor, and a spectrometer connected in sequence. Wherein the spectrometer is used to connect with the computer, display the reflection spectrum of the FP composite sensor in real time, and is used to adjust the position of the first FBG optical fiber 101 and the second optical fiber 105 to the optimal position
所述第一FBG光纤101为入射光纤,所述第二光纤105为反射光纤。所述第一FBG光纤为Ⅱ型FBG。The first FBG fiber 101 is an incident fiber, and the second fiber 105 is a reflection fiber. The first FBG optical fiber is a Type II FBG.
如图1所示,本发明复合传感器高温测量与应变测量时,腔长d与传感器长度L间的关系为:As shown in Figure 1, during the high temperature measurement and strain measurement of the composite sensor of the present invention, the relationship between the cavity length d and the sensor length L is:
其中, in,
其中λ1,λ2分别是反射光谱极大值点所对应波长。Among them, λ 1 and λ 2 are the wavelengths corresponding to the maximum points of the reflection spectrum, respectively.
其中,ε表示应变量,Δd表示腔长的变化量,其中L为传感器的测量长度(即陶瓷胶103固定点间的距离)Among them, ε represents the amount of strain, Δd represents the variation of the cavity length, wherein L is the measured length of the sensor (ie the distance between the fixed points of the ceramic glue 103)
本发明采用纯石英毛细管102的作用为:起到支撑与防护作用,有效保护FBG,并实现光纤端面的精确耦合。The function of the pure quartz capillary 102 used in the present invention is to play a role of support and protection, effectively protect the FBG, and realize precise coupling of the end face of the optical fiber.
其中第一光纤101即Ⅱ型FBG,具有良好的温度稳定性,抗高温特性突出,是通过脉冲激光实现物理破坏引起折射率的调制,折射率调制可达0.01。Among them, the first optical fiber 101 is the type II FBG, which has good temperature stability and outstanding high temperature resistance. The modulation of the refractive index is caused by the physical destruction of the pulsed laser, and the modulation of the refractive index can reach 0.01.
其中,本发明在进行温度测量时,光纤光栅测量出的温度变化为Wherein, when the present invention is measuring temperature, the temperature change measured by the fiber grating is
其中ΔλB为解调仪解调出的中心波长变化量,α为光纤光栅的热膨胀系数,ξ为热光系数,λB为光纤光栅的布拉格中心波长。Among them, Δλ B is the change of the central wavelength demodulated by the demodulator, α is the thermal expansion coefficient of the fiber Bragg grating, ξ is the thermo-optic coefficient, and λ B is the Bragg center wavelength of the fiber Bragg grating.
本发明进行应变测量时,其中:When the present invention carries out strain measurement, wherein:
被测物的热应变εthermal=αobject×ΔT (3)The thermal strain of the measured object ε thermal = α object × ΔT (3)
其中αobject为被测物的热膨胀系数,ΔT为FBG所测得的温度变化,Where α object is the thermal expansion coefficient of the measured object, ΔT is the temperature change measured by FBG,
最终被测物的真实应变应为εreal=ε-εthermal (4)The final real strain of the measured object should be ε real = ε-ε thermal (4)
其中步骤4)所述的最优位置为:FP传感器的干涉谱疏密程度合适,在整个温度测量范围内可以很容易读出干涉谱中极大值所对应波长的变化。Wherein the optimal position described in step 4) is: the density of the interference spectrum of the FP sensor is appropriate, and the change of the wavelength corresponding to the maximum value in the interference spectrum can be easily read in the entire temperature measurement range.
图2所示为本发明复合传感器封装后的光谱示意图,从图2中可以看出,封装后的复合传感器在波长为1555nm时,波长发生骤变。从图2中可以读出FBG的中心波长和FP传感器的干涉谱。Fig. 2 is a schematic diagram of the spectrum of the packaged composite sensor of the present invention. It can be seen from Fig. 2 that when the wavelength of the packaged composite sensor is 1555nm, the wavelength changes suddenly. From Figure 2, the central wavelength of the FBG and the interference spectrum of the FP sensor can be read out.
图3所示为本发明第一FBG中心波长与温度变化的曲线图,从图3可以看出,第一FBG中心波长与温度变化成正比。FIG. 3 is a graph showing the central wavelength of the first FBG and the temperature change in the present invention. It can be seen from FIG. 3 that the central wavelength of the first FBG is proportional to the temperature change.
图4所示为本发明复合传感器反射谱与温度变化的曲线图,从图4可以看出,温度越高,波长发生骤变时对应的波长越长。Fig. 4 is a graph showing the reflection spectrum of the composite sensor of the present invention and the temperature change. It can be seen from Fig. 4 that the higher the temperature, the longer the corresponding wavelength when the wavelength suddenly changes.
结合这里披露的本发明的说明和实践,本发明的其他实施例对于本领域技术人员都是易于想到和理解的。说明和实施例仅被认为是示例性的,本发明的真正范围和主旨均由权利要求所限定。Other embodiments of the invention will be apparent to and understood by those skilled in the art from consideration of the specification and practice of the invention disclosed herein. The description and examples are considered exemplary only, with the true scope and spirit of the invention defined by the claims.
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Cited By (8)
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CN108759704A (en) * | 2018-07-06 | 2018-11-06 | 武汉理工大学 | A kind of compound lumen type high-temp strain sensor of fiber F-P |
CN110579288A (en) * | 2019-09-16 | 2019-12-17 | 西北大学 | A fiber optic sensor based on double capillary glass tube packaging |
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CN111272804A (en) * | 2020-03-12 | 2020-06-12 | 陕西科技大学 | Device and method for measuring linear thermal expansion coefficient of enamel in ceramics based on grating |
CN113983940A (en) * | 2021-08-06 | 2022-01-28 | 西安理工大学 | Device and method for detecting thermally induced microstrain of energy storage battery by F-P/FBG multiplexing technology |
CN114413780A (en) * | 2022-03-29 | 2022-04-29 | 中国飞机强度研究所 | Structural thermal strain measurement method for airplane test |
CN114705229A (en) * | 2022-03-29 | 2022-07-05 | 深圳市联创杰科技有限公司 | A substrate-tunable optical fiber FP composite temperature and humidity sensor chip based on sensitive materials |
CN118533209A (en) * | 2024-07-25 | 2024-08-23 | 比亚迪股份有限公司 | Optical fiber sensor, detection device, battery system and detection system |
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CN108759704A (en) * | 2018-07-06 | 2018-11-06 | 武汉理工大学 | A kind of compound lumen type high-temp strain sensor of fiber F-P |
CN110579288A (en) * | 2019-09-16 | 2019-12-17 | 西北大学 | A fiber optic sensor based on double capillary glass tube packaging |
CN110579288B (en) * | 2019-09-16 | 2020-11-13 | 西北大学 | Optical fiber sensor based on double capillary glass tube packaging |
CN111024283A (en) * | 2019-12-20 | 2020-04-17 | 国家电网有限公司信息通信分公司 | Multi-parameter optical fiber sensing detection method and system for down-leading optical cable |
CN111024283B (en) * | 2019-12-20 | 2021-08-17 | 国家电网有限公司信息通信分公司 | Multi-parameter optical fiber sensing detection method and system for down-going optical cable |
CN111272804A (en) * | 2020-03-12 | 2020-06-12 | 陕西科技大学 | Device and method for measuring linear thermal expansion coefficient of enamel in ceramics based on grating |
CN113983940A (en) * | 2021-08-06 | 2022-01-28 | 西安理工大学 | Device and method for detecting thermally induced microstrain of energy storage battery by F-P/FBG multiplexing technology |
CN114413780A (en) * | 2022-03-29 | 2022-04-29 | 中国飞机强度研究所 | Structural thermal strain measurement method for airplane test |
CN114413780B (en) * | 2022-03-29 | 2022-06-24 | 中国飞机强度研究所 | Structural thermal strain measurement method for airplane test |
CN114705229A (en) * | 2022-03-29 | 2022-07-05 | 深圳市联创杰科技有限公司 | A substrate-tunable optical fiber FP composite temperature and humidity sensor chip based on sensitive materials |
CN118533209A (en) * | 2024-07-25 | 2024-08-23 | 比亚迪股份有限公司 | Optical fiber sensor, detection device, battery system and detection system |
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