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CN107779833A - A kind of composite film coating technique - Google Patents

A kind of composite film coating technique Download PDF

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Publication number
CN107779833A
CN107779833A CN201711083492.5A CN201711083492A CN107779833A CN 107779833 A CN107779833 A CN 107779833A CN 201711083492 A CN201711083492 A CN 201711083492A CN 107779833 A CN107779833 A CN 107779833A
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vacuum
plating
layer
temperature
thickness
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孙德恩
何倩
李静
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Chongqing University
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/02Pretreatment of the material to be coated
    • C23C14/021Cleaning or etching treatments
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/16Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
    • C23C14/165Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon by cathodic sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/32Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
    • C23C18/34Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
    • C23C18/36Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents using hypophosphites
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/12Electroplating: Baths therefor from solutions of nickel or cobalt

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

本发明提供了一种复合镀膜工艺,包括:在基材表面采用真空镀沉积Ti/Cu结合层;所述真空腔室的真空度为小于5×10‑4Pa,温度为400~420℃;在所述结合层上采用电解电镀镍和/或化学电镀镍制备功能层,得到复合镀膜。本发明提供的复合镀膜工艺采用特定参数的电镀工艺结合特定工艺的真空镀工艺,最终制备得到的复合膜其涂层与基材结合优异,无脱膜,结合力高。The invention provides a composite coating process, comprising: depositing a Ti/Cu bonding layer on the surface of a substrate by vacuum plating; the vacuum degree of the vacuum chamber is less than 5× 10-4 Pa, and the temperature is 400-420°C; The functional layer is prepared by electrolytic nickel plating and/or electroless nickel plating on the combination layer to obtain a composite coating film. The composite coating process provided by the present invention adopts an electroplating process with specific parameters combined with a vacuum plating process with a specific process, and the composite film finally prepared has excellent bonding between the coating and the substrate, no stripping, and high bonding force.

Description

一种复合镀膜工艺A composite coating process

技术领域technical field

本发明涉及合金薄膜制备领域,尤其是涉及一种复合镀膜工艺。The invention relates to the field of alloy film preparation, in particular to a composite coating process.

背景技术Background technique

表面工程技术是指通过各种物理、化学、机械或复合等方法来改变基体表面的化学成分、组织结构、应力状态,从而使基体表面获得某种特殊性能,如耐磨损、耐腐蚀、耐高温以及优异的光学、磁学、电学、热学等性能的一种技术。电镀与真空镀是表面工程技术领域两大主要工艺技术。电镀技术主要分为电解电镀和化学电镀。电解电镀是指在外加电流的情况下,使镀液中的化学物质还原并沉积在工件表面形成镀层的方法。为了电镀过程顺利进行,要求工件必须导电。化学电镀无需通电,且对工件导电性无特殊要求。电镀前处理过程相对复杂,且镀膜过程中涂层与基体之间仅靠微弱的范德华力作用,因而涂层与基体的结合力较弱。电镀涂层常见厚度范围在2~1000μm之间,电镀过程具有整平效果,可以改善基体表面光洁度,涂层具有优良的防腐蚀性能。真空镀,也称物理气相沉积,是指在真空容器中通过蒸发源加热蒸发或离子溅射固体材料,使这些蒸发和溅射的材料沉积到基材表面从而形成涂层。如蒸发镀、离子镀和溅射等。真空镀膜工艺具有绿色环保的优点,无废水废气排放,产物无毒无害。可以方便的在金属及非金属表面涂覆。真空镀制备的涂层与基体具有良好的结合力,膜层结构致密,硬度较高,具有优良的耐磨损性能。真空镀涂层常见厚度范围在0.1~10μm之间,涂层紧贴基体表面,整平效果较差,真空镀涂层不能改善基体表面光洁度。Surface engineering technology refers to changing the chemical composition, structure, and stress state of the substrate surface through various physical, chemical, mechanical or composite methods, so that the substrate surface can obtain certain special properties, such as wear resistance, corrosion resistance, and corrosion resistance. A technology with high temperature and excellent optical, magnetic, electrical, thermal and other properties. Electroplating and vacuum plating are two main technologies in the field of surface engineering technology. Electroplating technology is mainly divided into electrolytic plating and chemical plating. Electrolytic plating refers to the method of reducing the chemical substances in the plating solution and depositing them on the surface of the workpiece to form a coating under the condition of external current. In order for the electroplating process to proceed smoothly, the workpiece must be electrically conductive. Electroless plating does not require electricity and has no special requirements on the conductivity of the workpiece. The pre-treatment process of electroplating is relatively complicated, and only weak van der Waals force acts between the coating and the substrate during the coating process, so the bonding force between the coating and the substrate is weak. The common thickness range of electroplating coatings is between 2 and 1000 μm. The electroplating process has a leveling effect, which can improve the surface finish of the substrate, and the coating has excellent corrosion resistance. Vacuum plating, also known as physical vapor deposition, refers to the evaporation or sputtering of solid materials by heating evaporation sources in a vacuum container, so that these evaporated and sputtered materials are deposited on the surface of the substrate to form a coating. Such as evaporation plating, ion plating and sputtering. The vacuum coating process has the advantages of green and environmental protection, no waste water and waste gas discharge, and the product is non-toxic and harmless. It can be easily coated on metal and non-metal surfaces. The coating prepared by vacuum plating has good bonding force with the substrate, the film structure is dense, the hardness is high, and it has excellent wear resistance. The common thickness range of the vacuum plating coating is between 0.1 and 10 μm. The coating is close to the surface of the substrate, and the leveling effect is poor. The vacuum plating coating cannot improve the surface finish of the substrate.

虽然电镀技术存在废水处理等复杂问题,但是电镀技术具有整平效果,可以制备厚膜,且电镀技术处理工件的成本相对较低。在短期内,真空镀很难完全取代电镀。现有技术公开的复合镀膜工艺由于镀膜过程中对薄膜的结合力、耐磨性以及防腐蚀性能要求较低,故在一定程度上不能满足表面处理领域的使用要求。Although electroplating technology has complex problems such as wastewater treatment, electroplating technology has a leveling effect and can prepare thick films, and the cost of electroplating technology to treat workpieces is relatively low. In the short term, it is difficult for vacuum plating to completely replace electroplating. The composite coating process disclosed in the prior art cannot meet the application requirements in the field of surface treatment to a certain extent due to lower requirements on the bonding force, wear resistance and anti-corrosion performance of the film during the coating process.

发明内容Contents of the invention

有鉴于此,本发明要解决的技术问题在于提供一种复合镀膜工艺,本发明提供的复合镀膜工艺制备得到的复合膜,其涂层与基材结合优异,无脱膜,结合力高。In view of this, the technical problem to be solved by the present invention is to provide a composite coating process. The composite film prepared by the composite coating process provided by the present invention has excellent bonding between the coating and the substrate, no stripping, and high bonding force.

本发明提供了一种复合镀膜工艺,包括:The invention provides a composite coating process, comprising:

在基材表面采用真空镀沉积Ti/Cu结合层;所述真空腔室的真空度为小于5×10- 4Pa,温度为400~420℃;A Ti/Cu bonding layer is deposited on the surface of the substrate by vacuum plating; the vacuum degree of the vacuum chamber is less than 5×10 - 4 Pa, and the temperature is 400-420°C;

在所述结合层上采用电解电镀镍和/或化学电镀镍制备功能层,得到复合镀膜。The functional layer is prepared by electrolytic nickel plating and/or electroless nickel plating on the combination layer to obtain a composite coating film.

优选的,所述基材为钛、钨、钼、钽、陶瓷、玻璃或铁氧体。Preferably, the substrate is titanium, tungsten, molybdenum, tantalum, ceramics, glass or ferrite.

优选的,所述电解电镀镍具体为:Preferably, the electrolytic nickel plating is specifically:

采用酸和碱中的一种或几种预处理,电镀镍,干燥;所述电镀为闪镀;所述闪镀的膜厚度为0.3μm;所述闪镀的温度为45~55℃;所述闪镀的电流密度为3~5A;所述干燥的温度为80~100℃,干燥的时间为800~1000s。One or more pretreatments of acid and alkali are used to electroplate nickel and dry; the electroplating is flash plating; the film thickness of the flash plating is 0.3 μm; the temperature of the flash plating is 45-55°C; The current density of the flash plating is 3-5A; the drying temperature is 80-100°C, and the drying time is 800-1000s.

优选的,所述化学镀镍具体为:Preferably, the electroless nickel plating is specifically:

采用酸和碱中的一种或几种预处理,在85~90℃、pH值为8.5~9进行化学镀镍,干燥;所述化学镀镍的镀液为硫酸镍或添加特氟龙的硫酸镍。Adopt one or more pretreatments of acid and alkali, carry out electroless nickel plating at 85-90°C, pH value of 8.5-9, and dry; the plating solution of the electroless nickel plating is nickel sulfate or Teflon added nickel sulfate.

优选的,所述真空镀为磁控溅射,所述磁控溅射的真空度为0.1~1Pa,所述磁控溅射的气体为氩气;所磁控溅射的偏压值为-20~-200V;所述磁控溅射的溅射靶功率密度为小于8W/cm2;所述结合层厚度为0.02~1μm。Preferably, the vacuum plating is magnetron sputtering, the vacuum degree of the magnetron sputtering is 0.1~1Pa, the gas of the magnetron sputtering is argon; the bias value of the magnetron sputtering is - 20-200V; the power density of the sputtering target of the magnetron sputtering is less than 8W/cm 2 ; the thickness of the bonding layer is 0.02-1 μm.

优选的,所述结合层中金属Ti层厚度0.02~0.3μm,金属Cu层厚度>0.3μm。Preferably, the thickness of the metal Ti layer in the bonding layer is 0.02˜0.3 μm, and the thickness of the metal Cu layer is >0.3 μm.

优选的,所述表面处理具体为:基材经过碱液脱脂、纯水漂洗、脱水、80~120℃热风烘干。Preferably, the surface treatment specifically includes: degreasing the base material with lye, rinsing with pure water, dehydrating, and drying with hot air at 80-120°C.

本发明提供了一种复合镀膜工艺,包括:The invention provides a composite coating process, comprising:

在基材表面采用硫酸镍电解电镀制备底层;所述电解电镀的温度为25~35℃;所述电流密度为0.5~1.2A/dm2The bottom layer is prepared by nickel sulfate electrolytic plating on the surface of the substrate; the temperature of the electrolytic plating is 25-35°C; the current density is 0.5-1.2A/dm 2 ;

在所述底层上采用真空镀制备功能层;所述真空镀具体为:在真空度小于5×10- 4Pa,温度为130~140℃的真空腔室内沉积金属结合层Ti层,再在结合层上沉积钛的碳化物功能层;其中,沉积过程真空度为0.1~1Pa。The functional layer is prepared by vacuum plating on the bottom layer; the vacuum plating specifically includes: depositing a metal bonding layer Ti layer in a vacuum chamber with a vacuum degree of less than 5×10 - 4 Pa and a temperature of 130 to 140°C, and then depositing a Ti layer on the bonding layer A titanium carbide functional layer is deposited on the layer; wherein, the vacuum degree of the deposition process is 0.1-1Pa.

优选的,所述基材为铝、不锈钢、黄铜。Preferably, the base material is aluminum, stainless steel, brass.

优选的,所述底层厚度>5μm,功能层厚度为0.5~2μm。Preferably, the thickness of the bottom layer is >5 μm, and the thickness of the functional layer is 0.5-2 μm.

与现有技术相比,本发明提供了一种复合镀膜工艺,包括:在基材表面采用真空镀沉积Ti/Cu结合层;所述真空腔室的真空度为低于5×10-4Pa,温度为400~420℃;在所述结合层上采用电解电镀镍和/或化学电镀镍制备功能层,得到复合镀膜。本发明提供的复合镀膜工艺采用特定参数的电镀工艺结合特定工艺的真空镀工艺,最终制备得到的复合膜的其涂层与基材结合优异,无脱膜,结合力高。Compared with the prior art, the present invention provides a composite coating process, comprising: adopting vacuum plating to deposit a Ti/Cu bonding layer on the surface of the substrate; the vacuum degree of the vacuum chamber is lower than 5×10 -4 Pa , the temperature is 400-420° C.; the functional layer is prepared by electrolytic nickel plating and/or electroless nickel plating on the bonding layer to obtain a composite coating. The composite coating process provided by the present invention adopts an electroplating process with specific parameters combined with a vacuum plating process with a specific process, and the composite film finally prepared has excellent bonding between the coating and the substrate, no stripping, and high bonding force.

附图说明Description of drawings

图1钛基质工件不同工艺表面处理后光学显微镜观察图。Fig. 1 Optical microscope observation diagram of titanium matrix workpiece after surface treatment by different processes.

具体实施方式Detailed ways

本发明提供了一种复合镀膜工艺,本领域技术人员可以借鉴本文内容,适当改进工艺参数实现。特别需要指出的是,所有类似的替换和改动对本领域技术人员来说是显而易见的,它们都属于本发明保护的范围。本发明的方法及应用已经通过较佳实施例进行了描述,相关人员明显能在不脱离本发明内容、精神和范围内对本文的方法和应用进行改动或适当变更与组合,来实现和应用本发明技术。The present invention provides a composite coating process, which can be implemented by those skilled in the art by referring to the content of this article and appropriately improving the process parameters. In particular, it should be pointed out that all similar substitutions and modifications are obvious to those skilled in the art, and they all belong to the protection scope of the present invention. The method and application of the present invention have been described through preferred embodiments, and relevant personnel can obviously make changes or appropriate changes and combinations to the method and application herein without departing from the content, spirit and scope of the present invention to realize and apply the present invention Invent technology.

本发明提供了一种复合镀膜工艺,包括:The invention provides a composite coating process, comprising:

在基材表面采用真空镀沉积Ti/Cu结合层;所述真空腔室的真空度小于5×10-4Pa,温度为400~420℃;A Ti/Cu bonding layer is deposited on the surface of the substrate by vacuum plating; the vacuum degree of the vacuum chamber is less than 5×10 -4 Pa, and the temperature is 400-420°C;

在所述结合层上采用电解电镀镍和/或化学电镀镍制备功能层,得到复合镀膜。The functional layer is prepared by electrolytic nickel plating and/or electroless nickel plating on the combination layer to obtain a composite coating film.

本发明提供的复合镀膜工艺首先在基材表面采用真空镀沉积Ti/Cu结合层。In the composite coating process provided by the invention, a Ti/Cu bonding layer is deposited on the surface of the substrate by vacuum plating.

本发明所述基材优选为钛、钨、钼、钽、陶瓷、玻璃或铁氧体。The substrate of the present invention is preferably titanium, tungsten, molybdenum, tantalum, ceramics, glass or ferrite.

本发明首先对上述基材表面进行前处理;优选具体为:The present invention first carries out pretreatment to above-mentioned base material surface; Preferably be specifically:

基材经过碱液脱脂、纯水漂洗、脱水、80~120℃热风烘干。The substrate is degreased with lye, rinsed with pure water, dehydrated, and dried with hot air at 80-120°C.

本发明所述碱液优选为氢氧化钠。所述碱的浓度优选为10wt·%。所述碱处理的温度为室温(25℃)。时间为30~40s。The lye of the present invention is preferably sodium hydroxide. The concentration of the base is preferably 10 wt.%. The temperature of the alkali treatment is room temperature (25° C.). The time is 30-40s.

所述纯水漂洗优选为2~3次;本发明对于所述漂洗、脱水不进行限定,本领域技术人员熟知即可。The pure water rinsing is preferably 2-3 times; the present invention does not limit the rinsing and dehydration, as long as those skilled in the art are familiar with it.

本发明所述80~120℃热风烘干优选可以为90~110℃热风烘干。The hot air drying at 80-120°C in the present invention is preferably hot-air drying at 90-110°C.

经过上述表面处理可以去除工件上的锈迹、油渍等污迹。After the above surface treatment, the rust, oil stains and other stains on the workpiece can be removed.

在上述处理过的基材上,本发明首先采用真空镀的方法沉积Ti/Cu结合层。On the above-mentioned treated substrate, the present invention first adopts the method of vacuum plating to deposit a Ti/Cu bonding layer.

本发明所述真空镀优选在真空镀膜机中进行;优选将待镀工件放入滚筒式真空镀膜机的金属网罩内,并将该金属网罩置于真空腔室内。The vacuum plating of the present invention is preferably carried out in a vacuum coating machine; preferably, the workpiece to be plated is placed in a metal mesh cover of a drum-type vacuum coating machine, and the metal mesh cover is placed in a vacuum chamber.

所述真空镀优选具体为:The vacuum plating is preferably specifically:

a)真空腔室抽真空,并同时加热真空腔室。a) The vacuum chamber is evacuated, and the vacuum chamber is heated at the same time.

保持加热温度在420~450℃。当真空腔室的真空度小于5×10-4Pa后,调节真空腔室温度并稳定在400~420℃;Keep the heating temperature at 420-450°C. When the vacuum degree of the vacuum chamber is less than 5×10 -4 Pa, adjust the temperature of the vacuum chamber and stabilize it at 400-420°C;

b)真空腔室通入氩气,在高电压低电流放电模式下运行阳极层离子源,产生氩离子;同时,开启偏压电源,设置偏压值在-1200~-3000V之间,对待镀工件进行等离子体辉光清洗30~60min,其中偏压电源可以为直流电源或者脉冲电源。b) The vacuum chamber is fed with argon gas, and the ion source of the anode layer is operated in the high-voltage and low-current discharge mode to generate argon ions; at the same time, turn on the bias power supply and set the bias value between -1200 ~ -3000V, to be plated The workpiece is cleaned by plasma glow for 30-60 minutes, and the bias power supply can be a DC power supply or a pulse power supply.

c)采用真空镀技术制备结合层。c) The bonding layer is prepared by vacuum plating technology.

所述真空镀优选为磁控溅射,所述磁控溅射的真空度优选为0.1~1Pa,所述磁控溅射的气体为氩气;所磁控溅射的偏压值优选为-20~-200V;所述磁控溅射的溅射靶功率密度为小于8W/cm2;优选为6~8W/cm2;所述结合层厚度为0.02~1μm。具体的,所述结合层中金属Ti层厚度优选0.02~0.3μm,金属Cu层厚度优选为大于0.3μm。The vacuum plating is preferably magnetron sputtering, the vacuum degree of the magnetron sputtering is preferably 0.1~1Pa, and the gas of the magnetron sputtering is argon; the bias value of the magnetron sputtering is preferably- 20-200V; the power density of the sputtering target of the magnetron sputtering is less than 8W/cm 2 ; preferably 6-8W/cm 2 ; the thickness of the bonding layer is 0.02-1 μm. Specifically, the thickness of the metal Ti layer in the bonding layer is preferably 0.02-0.3 μm, and the thickness of the metal Cu layer is preferably greater than 0.3 μm.

本发明结合层常为复合层结构,包含一层金属钛层,以及一层金属铜层。通过调节沉积时间控制金属结合层厚度。偏压电源可以为直流电源或者脉冲电源。The bonding layer of the present invention is usually a composite layer structure, including a layer of metal titanium and a layer of metal copper. The metal bonding layer thickness is controlled by adjusting the deposition time. The bias power supply can be a DC power supply or a pulse power supply.

真空镀技术制备结合层完毕,停止滚筒式工件架驱动,基质工件温度降温至100℃以下;真空腔室充入干燥空气;开炉门,被镀钛基质工件出炉。After the preparation of the bonding layer by vacuum plating technology, stop the drive of the drum-type workpiece holder, and the temperature of the substrate workpiece will drop below 100°C; the vacuum chamber will be filled with dry air; the furnace door will be opened, and the titanium-plated substrate workpiece will be released from the furnace.

在所述结合层上采用电解电镀镍和/或化学电镀镍制备功能层,得到复合膜层。A functional layer is prepared by electrolytic nickel plating and/or electroless nickel plating on the bonding layer to obtain a composite film layer.

即为,可以在所述结合层上采用电解电镀镍和化学电镀镍结合的方式制备功能层,得到复合膜层。That is, the functional layer can be prepared by combining electrolytic nickel plating and electroless nickel plating on the bonding layer to obtain a composite film layer.

也可以为,在所述结合层上采用化学电镀镍制备功能层,得到复合膜层。It is also possible to prepare a functional layer by electroless nickel plating on the bonding layer to obtain a composite film layer.

其中,所述电解电镀镍具体为:Wherein, the electrolytic nickel plating is specifically:

采用酸和碱中的一种或几种预处理,电镀镍,干燥。Use one or more pretreatments of acid and alkali, electroplate nickel, and dry.

优选具体为:碱洗、酸洗、闪镀镍、化学镀镍(EN)、特氟龙化学镍(Ni-PTFE)、干燥。Preferably, it is specifically: alkaline cleaning, pickling, flash nickel plating, electroless nickel (EN), Teflon chemical nickel (Ni-PTFE), and drying.

所述碱优选为氢氧化钠;所述酸可以为硫酸或盐酸;所述碱或酸的浓度优选为10wt.%~25wt.%;所述电镀为闪镀;所述闪镀的膜厚度为0.3μm;所述闪镀的温度为45~55℃;所述闪镀的电流密度为3~5A。所述干燥温度为80~100℃,干燥时间为800~1000s。The alkali is preferably sodium hydroxide; the acid can be sulfuric acid or hydrochloric acid; the concentration of the alkali or acid is preferably 10wt.% to 25wt.%; the electroplating is flash plating; the film thickness of the flash plating is 0.3 μm; the temperature of the flash plating is 45-55° C.; the current density of the flash plating is 3-5A. The drying temperature is 80-100°C, and the drying time is 800-1000s.

其中,所述化学镀镍具体为:Wherein, the electroless nickel plating is specifically:

采用酸和碱中的一种或几种预处理,在85~90℃、pH值为8.5~9进行化学镀镍,干燥;所述化学镀镍的镀液包括硫酸镍或添加特氟龙的硫酸镍;更优选可以包括包括硫酸镍、磷酸二氢钠、Na3C6H5O7、氯化铵。Use one or more pretreatments of acid and alkali, carry out electroless nickel plating at 85-90°C, pH value 8.5-9, and dry; the plating solution of the electroless nickel plating includes nickel sulfate or Teflon added Nickel sulfate; more preferably nickel sulfate, sodium dihydrogen phosphate, Na 3 C 6 H 5 O 7 , ammonium chloride.

优选具体为:酸洗、水漂洗、酸洗、水漂洗、钯活化、水漂洗、化学镀镍、水漂洗、干燥得到。It is preferably obtained by: pickling, water rinsing, pickling, water rinsing, palladium activation, water rinsing, electroless nickel plating, water rinsing, and drying.

其中,所述酸可以为硫酸或盐酸;所述碱或酸的浓度优选为10wt.%~25wt.%;所述酸处理时间优选为15~20s;所述水漂洗优选为去离子水漂洗;所述漂洗次数优选为2~3次;所述漂洗时间优选为20~40s;所述钯活化时间优选为15~20s;所述干燥温度为80~100℃,干燥时间为800~1000s。Wherein, the acid can be sulfuric acid or hydrochloric acid; the concentration of the alkali or acid is preferably 10wt.% to 25wt.%; the acid treatment time is preferably 15 to 20s; the water rinsing is preferably deionized water rinsing; The number of times of rinsing is preferably 2-3 times; the rinsing time is preferably 20-40s; the palladium activation time is preferably 15-20s; the drying temperature is 80-100°C, and the drying time is 800-1000s.

用上述“真空镀+电镀”复合镀膜工艺处理的陶瓷基质工件,光学显微镜观察,其表面无裂纹、污点、崩角、流水纹等缺陷,也没有融合线、砂孔、缩水痕、夹模线等缺陷。化学电镀功能层厚度均匀,无需外加电流。样品表面涂层无鼓包、脱落,性能良好。表面无变色,无腐蚀质点。The ceramic matrix workpiece treated with the above-mentioned "vacuum plating + electroplating" composite coating process, observed by an optical microscope, has no defects such as cracks, stains, chipping, water lines and other defects on the surface, and there are no fusion lines, sand holes, shrinkage marks, and clamping lines. and other defects. The thickness of the electroless plating functional layer is uniform, and no external current is required. The surface coating of the sample has no bulging or peeling off, and the performance is good. No discoloration on the surface, no corrosion particles.

本发明还提供了由上述复合镀膜工艺制备得到的复合镀膜。The present invention also provides the composite coating film prepared by the above composite coating film process.

本发明提供了一种复合镀膜工艺,包括:The invention provides a composite coating process, comprising:

在基材表面采用硫酸镍电解电镀制备底层;所述电解电镀的温度为25~35℃;所述电流密度为0.5~1.2A/dm2The bottom layer is prepared by nickel sulfate electrolytic plating on the surface of the substrate; the temperature of the electrolytic plating is 25-35°C; the current density is 0.5-1.2A/dm 2 ;

在所述底层上采用真空镀制备功能层;所述真空镀具体为:在真空度小于5×10- 4Pa,温度为130~140℃的真空腔室内沉积金属结合层Ti层,再在结合层上沉积钛的碳化物功能层;其中,沉积过程真空度为0.1~1Pa。The functional layer is prepared by vacuum plating on the bottom layer; the vacuum plating specifically includes: depositing a metal bonding layer Ti layer in a vacuum chamber with a vacuum degree of less than 5×10 - 4 Pa and a temperature of 130 to 140°C, and then depositing a Ti layer on the bonding layer A titanium carbide functional layer is deposited on the layer; wherein, the vacuum degree of the deposition process is 0.1-1Pa.

本发明所述基材优选为铝、不锈钢、黄铜。The base material of the present invention is preferably aluminum, stainless steel, brass.

本发明在上述基材表面采用硫酸镍电解电镀制备底层。In the present invention, the bottom layer is prepared by nickel sulfate electrolytic plating on the surface of the substrate.

所述电解电镀包括:预处理、电镀镍和烘烤。The electrolytic plating includes: pretreatment, nickel electroplating and baking.

其中,首先对上述基材进行预处理,所述预处理具体为:机械抛光、化学除油、酸浸蚀。Wherein, firstly, pretreatment is performed on the above-mentioned substrate, and the pretreatment specifically includes: mechanical polishing, chemical degreasing, and acid etching.

具体的,所述化学除油采用质量浓度为20g/L碳酸钠,质量浓度为30g/L磷酸钠的,在温度30~60℃,时间10min进行除油。所述酸浸蚀去氧化层优选采用氢氟酸与水体积比为1:1,室温,时间30~120s。Specifically, the chemical degreasing uses sodium carbonate with a mass concentration of 20 g/L and sodium phosphate with a mass concentration of 30 g/L, and degreasing is carried out at a temperature of 30-60° C. for 10 minutes. The acid etching to remove the oxide layer is preferably carried out with a volume ratio of hydrofluoric acid to water of 1:1 at room temperature for 30-120s.

所述电镀镍的镀液优选包括质量浓度为280g/L的硫酸镍、质量浓度为30~40g/L的硼酸,质量浓度为2~10g/L的氯化钠,所述电镀的温度25~35℃,电流密度0.5~1.2A/dm2。烘烤温度80℃~100℃,时间800~900s。The plating solution of described nickel electroplating preferably comprises the nickel sulfate that mass concentration is 280g/L, the boric acid that mass concentration is 30~40g/L, the sodium chloride that mass concentration is 2~10g/L, the temperature of described electroplating 25~ 35°C, current density 0.5-1.2A/dm 2 . The baking temperature is 80°C-100°C, and the baking time is 800-900s.

电镀得到底层,其中所述底层厚度大于5μm,功能层厚度为0.5~2μm。The bottom layer is obtained by electroplating, wherein the thickness of the bottom layer is greater than 5 μm, and the thickness of the functional layer is 0.5-2 μm.

在所述底层上采用真空镀制备功能层。A functional layer is prepared on the bottom layer by vacuum plating.

所述真空镀具体为:在真空度小于5×10-4Pa,温度为130~140℃的真空腔室内沉积金属结合层Ti层,再在结合层上沉积钛的碳化物功能层;其中,沉积过程真空度为0.1~1Pa。The vacuum plating specifically includes: depositing a metal bonding layer Ti layer in a vacuum chamber with a vacuum degree of less than 5×10 -4 Pa and a temperature of 130-140° C., and then depositing a titanium carbide functional layer on the bonding layer; wherein, The degree of vacuum in the deposition process is 0.1-1Pa.

所述真空镀优选具体为:The vacuum plating is preferably specifically:

a)真空腔室抽真空,并同时加热真空腔室。a) The vacuum chamber is evacuated, and the vacuum chamber is heated at the same time.

保持加热温度在140~150℃。当真空腔室的真空度优于5×10-4Pa后,调节真空腔室温度并稳定在130~140℃;Keep the heating temperature at 140-150°C. When the vacuum degree of the vacuum chamber is better than 5×10 -4 Pa, adjust the temperature of the vacuum chamber and stabilize it at 130-140°C;

b)真空腔室通入氩气,在高电压低电流放电模式下运行阳极层离子源,产生氩离子;同时,开启偏压电源,设置偏压值在-1200~-3000V之间,对待镀工件进行等离子体辉光清洗30~60min,其中偏压电源可以为直流电源或者脉冲电源。b) The vacuum chamber is fed with argon gas, and the ion source of the anode layer is operated in the high-voltage and low-current discharge mode to generate argon ions; at the same time, turn on the bias power supply and set the bias value between -1200 ~ -3000V, to be plated The workpiece is cleaned by plasma glow for 30-60 minutes, and the bias power supply can be a DC power supply or a pulse power supply.

c)采用真空镀技术制备结合层。所述结合层厚度为0.02~1μm。具体的,所述结合层中金属Ti层厚度优选0.01~0.3μm,金属Cu层厚度优选为大于0.3μm。c) The bonding layer is prepared by vacuum plating technology. The thickness of the bonding layer is 0.02-1 μm. Specifically, the thickness of the metal Ti layer in the bonding layer is preferably 0.01-0.3 μm, and the thickness of the metal Cu layer is preferably greater than 0.3 μm.

优选所述真空镀技术的磁控溅射方法沉积功能层,对于黑色功能层,优选采用钛的碳化物。通入乙炔气体作为反应气体,通入氩气作为工作气体,镀膜过程中真空度优选为0.1~1Pa。所述真空镀优选为磁控溅射,所述溅射钛靶功率密度小于8W/cm2;更优选为6~8W/cm2。沉积过程中偏压电源设置为-20~-200V之间,偏压电源可以为直流电源或者脉冲电源,优选脉冲偏压电源;调节真空腔室温度并稳定在130~140℃;膜层厚度通过控制沉积时间控制。Preferably, the magnetron sputtering method of the vacuum plating technique is used to deposit the functional layer, and for the black functional layer, titanium carbide is preferably used. Acetylene gas is fed in as the reaction gas, argon gas is fed in as the working gas, and the vacuum degree during the coating process is preferably 0.1-1Pa. The vacuum plating is preferably magnetron sputtering, and the power density of the sputtering titanium target is less than 8W/cm 2 ; more preferably 6-8W/cm 2 . During the deposition process, the bias power supply is set between -20 and -200V. The bias power supply can be a DC power supply or a pulse power supply, and the pulse bias power supply is preferred; the temperature of the vacuum chamber is adjusted and stabilized at 130-140°C; the thickness of the film layer is passed Control deposition time control.

真空镀技术制备功能层完毕,停止工件架驱动,铝基质工件温度降温至90℃以下;真空腔室充入干燥空气;开炉门,被镀铝基质工件出炉。After the preparation of the functional layer by vacuum plating technology, the drive of the workpiece frame is stopped, and the temperature of the aluminum substrate workpiece is lowered to below 90°C; the vacuum chamber is filled with dry air; the furnace door is opened, and the aluminum substrate workpiece is released from the furnace.

采用上述“电镀+真空镀”复合镀膜工艺处理的铝基质工件,光学显微镜观察,其表面无裂纹、污点、崩角、流水纹等缺陷,也没有融合线、砂孔、缩水痕、夹模线等缺陷。铝基质工件硬度135Hv,电镀镍层厚度9~10μm,镍层硬度介于740Hv,真空镀功能层厚度1~1.5μm,真空镀功能层硬度1050Hv。镀件表面颜色为黑色,其中L值(表征黑度,数值越小,越黑)介于35~38。百格测试结果显示涂层与基材结合优异,无脱膜,结合力达95%以上。The aluminum matrix workpiece treated by the above-mentioned "electroplating + vacuum plating" composite coating process, observed by an optical microscope, has no defects such as cracks, stains, chipping, water lines and other defects on the surface, and there are no fusion lines, sand holes, shrinkage marks, and clamping lines. and other defects. The hardness of the aluminum matrix workpiece is 135Hv, the thickness of the electroplated nickel layer is 9-10μm, the hardness of the nickel layer is between 740Hv, the thickness of the vacuum-plated functional layer is 1-1.5μm, and the hardness of the vacuum-plated functional layer is 1050Hv. The surface color of the plated parts is black, and the L value (representing the blackness, the smaller the value, the darker) is between 35 and 38. The results of the Baige test show that the coating has an excellent bond with the substrate, no stripping, and the bonding force is over 95%.

本发明提供了一种复合镀膜工艺,包括:在基材表面采用真空镀沉积Ti/Cu结合层;所述真空腔室的真空度为小于5×10-4Pa,温度为400~420℃;在所述结合层上采用电解电镀镍和/或化学电镀镍制备功能层,得到复合镀膜。本发明提供的复合镀膜工艺采用特定参数的电镀工艺结合特定工艺的真空镀工艺,最终制备得到的复合膜的其涂层与基材结合优异,无脱膜,结合力高。The invention provides a composite coating process, comprising: depositing a Ti/Cu bonding layer on the surface of a substrate by vacuum plating; the vacuum degree of the vacuum chamber is less than 5×10 -4 Pa, and the temperature is 400-420°C; The functional layer is prepared by electrolytic nickel plating and/or electroless nickel plating on the combination layer to obtain a composite coating film. The composite coating process provided by the present invention adopts an electroplating process with specific parameters combined with a vacuum plating process with a specific process, and the composite film finally prepared has excellent bonding between the coating and the substrate, no stripping, and high bonding force.

为了进一步说明本发明,以下结合实施例对本发明提供的复合镀膜工艺进行详细描述。In order to further illustrate the present invention, the composite coating process provided by the present invention will be described in detail below in conjunction with the examples.

实施例1Example 1

(1)前处理(1) Pretreatment

(a)待镀钛基质工件经过碱液脱脂NaOH(10wt·%),温度为室温(25℃),时间为30~40s。纯水漂洗、脱水和热风(80~120℃)烘干,去除工件上的锈迹、油渍等污迹(工件外观参见图1a);(a) Degreasing NaOH (10wt.%) with alkaline solution for the workpiece to be plated with titanium base, the temperature is room temperature (25°C), and the time is 30-40s. Rinse with pure water, dehydrate and dry with hot air (80-120°C) to remove rust, oil stains and other stains on the workpiece (see Figure 1a for the appearance of the workpiece);

(b)把经过工序(a)处理的待镀工件放入滚筒式真空镀膜机的金属网罩内,并将该金属网罩置于真空腔室内;(b) Put the workpiece to be plated through the process (a) into the metal mesh cover of the drum type vacuum coating machine, and place the metal mesh cover in the vacuum chamber;

(c)真空腔室抽真空,并同时加热真空腔室。保持加热温度在420~450℃。当真空腔室的真空度小于5×10-4Pa后,调节真空腔室温度并稳定在400~420℃;(c) The vacuum chamber is evacuated, and the vacuum chamber is heated at the same time. Keep the heating temperature at 420-450°C. When the vacuum degree of the vacuum chamber is less than 5×10 -4 Pa, adjust the temperature of the vacuum chamber and stabilize it at 400-420°C;

(d)真空腔室通入氩气,在高电压低电流放电模式下运行阳极层离子源,产生氩离子;同时,开启偏压电源,设置偏压值在-1200~-3000V之间,对待镀钛基质工件进行等离子体辉光清洗30~60min,其中偏压电源可以为直流电源或者脉冲电源;(d) The vacuum chamber is fed with argon gas, and the ion source of the anode layer is operated in the high-voltage and low-current discharge mode to generate argon ions; at the same time, the bias power is turned on, and the bias value is set between -1200 and -3000V. Titanium-plated matrix workpieces are cleaned by plasma glow for 30-60 minutes, and the bias power supply can be DC power supply or pulse power supply;

(2)采用真空镀技术制备结合层(2) The bonding layer is prepared by vacuum plating technology

优选真空镀技术的磁控溅射方法沉积金属结合层,该结合层厚度在0.02~1μm;该结合层常为复合层结构,包含一层金属钛层,厚度0.02~0.3μm,以及一层金属铜层。通过调节沉积时间控制金属结合层厚度。沉积过程中偏压电源设置为-20~-200V之间,偏压电源可以为直流电源或者脉冲电源;溅射靶功率密度小于8W/cm2;镀膜过程中真空度为0.1~1Pa,调节真空腔室温度并稳定在400~420℃;Preferably, the magnetron sputtering method of vacuum plating technology is used to deposit the metal bonding layer, and the thickness of the bonding layer is 0.02-1 μm; copper layer. The metal bonding layer thickness is controlled by adjusting the deposition time. During the deposition process, the bias power supply is set between -20 and -200V, and the bias power supply can be DC power supply or pulse power supply; the power density of the sputtering target is less than 8W/cm 2 ; the vacuum degree during the coating process is 0.1-1Pa, adjust the vacuum The chamber temperature is stable at 400-420°C;

(3)真空镀技术制备结合层完毕,停止滚筒式工件架驱动,钛基质工件温度降温至100℃以下;真空腔室充入干燥空气;开炉门,被镀钛基质工件出炉;真空镀技术处理的钛基质工件外观参见图1b,表面为金属铜层;(3) After the preparation of the bonding layer by vacuum plating technology, stop the drive of the roller workpiece rack, and the temperature of the titanium matrix workpiece will drop below 100°C; the vacuum chamber will be filled with dry air; the furnace door will be opened, and the titanium substrate workpiece will be released from the furnace; vacuum plating technology The appearance of the processed titanium matrix workpiece is shown in Figure 1b, and the surface is a metal copper layer;

(4)采用电镀技术制备功能层(4) Preparation of functional layer by electroplating technology

经过真空镀技术处理的工件,接下来进行电镀技术处理。采用电解电镀结合化学电镀,电镀工艺流程:碱洗→硫酸(10wt.%)洗→闪镀镍(0.3μm)→化学镀镍(EN)→特氟龙化学镍(Ni-PTFE)→干燥(90℃,900s)。电镀技术处理的钛基质工件外观参见图1c,表面为特富龙化学镍层。The workpiece processed by vacuum plating technology is then processed by electroplating technology. Using electrolytic plating combined with chemical plating, the electroplating process flow: alkaline washing → sulfuric acid (10wt.%) washing → nickel flash plating (0.3μm) → electroless nickel (EN) → Teflon chemical nickel (Ni-PTFE) → drying ( 90°C, 900s). The appearance of the titanium matrix workpiece treated by electroplating technology is shown in Figure 1c, and the surface is a Teflon chemical nickel layer.

(5)采用“真空镀+电镀”复合镀膜工艺处理的钛基质工件,光学显微镜观察,其表面无裂纹、污点、崩角、流水纹等缺陷,也没有融合线、砂孔、缩水痕、夹模线等缺陷。采用化学镀镍无需通电,且镀层厚度均匀。功能层EN+Ni-PTFE厚度为7~11μm,其中Ni-PTFE厚度1~2μm。热处理后涂层硬度介于500~550Hv。结合力测试采用百格检验方法,结合力达到95%以上。耐汗液测试,在40℃条件下分别放置24h和48h,“真空镀+电镀”复合镀膜工艺处理的钛基质工件,表面无变色,无腐蚀质点。(5) The titanium matrix workpiece treated by the "vacuum plating + electroplating" composite coating process, observed by an optical microscope, has no defects such as cracks, stains, chipping, running water lines and other defects on the surface, and there are no fusion lines, sand holes, shrinkage marks, clips Defects such as molding lines. The use of electroless nickel plating does not require electricity, and the thickness of the plating layer is uniform. The thickness of the functional layer EN+Ni-PTFE is 7-11 μm, wherein the thickness of Ni-PTFE is 1-2 μm. The hardness of the coating after heat treatment is between 500 and 550Hv. The binding force test adopts the 100-grid test method, and the binding force reaches more than 95%. Sweat resistance test, placed at 40°C for 24h and 48h respectively, the titanium matrix workpiece treated by the "vacuum plating + electroplating" composite coating process has no discoloration on the surface and no corrosion particles.

实施例2Example 2

(1)前处理(1) Pretreatment

(a)待镀陶瓷基质工件经过碱液脱脂NaOH(10wt·%),温度为室温(25℃),时间为30~40s。、纯水漂洗、脱水和热风(80~120℃)烘干,去除工件上的锈迹、油渍等污迹;(a) The ceramic matrix workpiece to be plated is degreased with NaOH (10wt.%) in alkaline solution, the temperature is room temperature (25°C), and the time is 30-40s. , Pure water rinsing, dehydration and hot air (80 ~ 120 ℃) drying to remove rust, oil stains and other stains on the workpiece;

(b)把经过工序(a)处理的待镀陶瓷基质工件放入真空腔室内;(b) putting the ceramic matrix workpiece to be plated into the vacuum chamber through the process (a);

(c)真空腔室抽真空,并同时加热真空腔室。保持加热温度在420~450℃。当真空腔室的真空度小于5×10-4Pa后,调节真空腔室温度并稳定在400~420℃;(c) The vacuum chamber is evacuated, and the vacuum chamber is heated at the same time. Keep the heating temperature at 420-450°C. When the vacuum degree of the vacuum chamber is less than 5×10 -4 Pa, adjust the temperature of the vacuum chamber and stabilize it at 400-420°C;

(d)真空腔室通入氩气,在高电压低电流放电模式下运行阳极层离子源,产生氩离子;同时,开启偏压电源,设置偏压值在-1200~-3000V之间,对待镀陶瓷基质工件进行等离子体辉光清洗30~60min,其中偏压电源为双极脉冲偏压电源或者射频偏压电源;(d) The vacuum chamber is fed with argon gas, and the ion source of the anode layer is operated in the high-voltage and low-current discharge mode to generate argon ions; at the same time, the bias power is turned on, and the bias value is set between -1200 and -3000V. Plasma glow cleaning is performed for 30-60 minutes on the workpiece plated with ceramic substrate, and the bias power supply is a bipolar pulse bias power supply or a radio frequency bias power supply;

(2)采用真空镀技术制备结合层(2) The bonding layer is prepared by vacuum plating technology

优选真空镀技术的磁控溅射方法沉积金属结合层,该结合层厚度在0.01~1μm;该结合层常为复合层结构,包含一层金属钛层,厚度0.01~0.1μm,以及一层金属铜层,厚度大于0.3μm。通过调节沉积时间控制金属结合层厚度。沉积过程中偏压电源设置为-20~-200V之间,偏压电源优选为双极性脉冲偏压电源或者射频电源;溅射靶功率密度小于8W/cm2;镀膜过程中真空度为0.1~1Pa,调节真空腔室温度并稳定在400~420℃;Preferably, the magnetron sputtering method of vacuum plating technology is used to deposit the metal bonding layer, and the thickness of the bonding layer is 0.01-1 μm; the bonding layer is usually a composite layer structure, including a metal titanium layer with a thickness of 0.01-0.1 A copper layer with a thickness greater than 0.3 μm. The metal bonding layer thickness is controlled by adjusting the deposition time. During the deposition process, the bias power supply is set between -20 and -200V, and the bias power supply is preferably a bipolar pulse bias power supply or a radio frequency power supply; the power density of the sputtering target is less than 8W/cm 2 ; the vacuum degree during the coating process is 0.1 ~1Pa, adjust the temperature of the vacuum chamber and stabilize it at 400~420℃;

(3)真空镀技术制备结合层完毕,停止工件架驱动,陶瓷基质工件温度降温至100℃以下;真空腔室充入干燥空气;开炉门,被镀陶瓷基质工件出炉;(3) After the preparation of the bonding layer by vacuum plating technology, stop the drive of the workpiece frame, and the temperature of the ceramic substrate workpiece is lowered to below 100°C; the vacuum chamber is filled with dry air; the furnace door is opened, and the ceramic substrate workpiece to be plated is released from the furnace;

(4)采用电镀技术制备功能层(4) Preparation of functional layer by electroplating technology

经过真空镀技术处理的工件,接下来进行电镀技术处理,采用化学电镀法,电镀工艺流程:酸洗(15s)→去离子水漂洗(三次,分别为20s、20s、40s)→酸洗(5wt.%硫酸,20s)→去离子水漂洗(三次,分别为20s、20s、40秒)→钯活化(15s)→去离子水漂洗(三次,20s、20s、40s)→化学镀镍(EN,88℃,400s)→去离子水漂洗(三次,30s、30s、40s)→干燥(90℃,900s)。The workpiece processed by vacuum plating technology is then processed by electroplating technology, using chemical electroplating method, electroplating process flow: pickling (15s) → deionized water rinse (three times, respectively 20s, 20s, 40s) → pickling (5wt .% sulfuric acid, 20s) → deionized water rinse (three times, respectively 20s, 20s, 40 seconds) → palladium activation (15s) → deionized water rinse (three times, 20s, 20s, 40s) → electroless nickel plating (EN, 88°C, 400s) → rinse with deionized water (three times, 30s, 30s, 40s) → dry (90°C, 900s).

(5)采用“真空镀+电镀”复合镀膜工艺处理的陶瓷基质工件,光学显微镜观察,其表面无裂纹、污点、崩角、流水纹等缺陷,也没有融合线、砂孔、缩水痕、夹模线等缺陷。化学电镀功能层厚度均匀,无需外加电流。功能层EN层厚度3±0.3μm。热处理后涂层硬度介于500~550Hv。百格测试结果显示涂层与基材结合优异,无脱膜,结合力达95%以上。无铅回流焊测试(260℃,15s)结果表明,样品表面涂层无鼓包、脱落,性能良好。(5) The ceramic matrix workpiece processed by the "vacuum plating + electroplating" composite coating process, observed by an optical microscope, has no defects such as cracks, stains, chipping, running water lines, etc. on the surface, and there are no fusion lines, sand holes, shrinkage marks, clips, etc. Defects such as molding lines. The thickness of the electroless plating functional layer is uniform, and no external current is required. The thickness of the EN layer of the functional layer is 3±0.3 μm. The hardness of the coating after heat treatment is between 500 and 550Hv. The results of the Baige test show that the coating has an excellent bond with the substrate, no stripping, and the bonding force is over 95%. The results of the lead-free reflow soldering test (260°C, 15s) show that the surface coating of the sample has no bulging or peeling off, and the performance is good.

实施例3Example 3

(1)采用电镀技术制备底层,使用电解电镀方法。机械抛光→化学除油→酸浸蚀→直接电镀镍→烘烤。其中化学除油采用碳酸钠(20g/L),磷酸钠(30g/L),温度30~60℃,时间10min。酸浸蚀去氧化层采用氢氟酸(1:1),室温,时间30~120s。直接电镀镍采用硫酸镍(280g/L),硼酸(30~40g/L),氯化钠(2~10g/L)温度25~35℃,电流密度0.5~1.2A/dm2。烘烤温度90℃,时间900s。(1) The bottom layer is prepared by electroplating technology, and the electrolytic plating method is used. Mechanical polishing→chemical degreasing→acid etching→direct nickel plating→baking. Among them, sodium carbonate (20g/L) and sodium phosphate (30g/L) are used for chemical degreasing at a temperature of 30-60°C for 10 minutes. Hydrofluoric acid (1:1) is used for acid etching to remove the oxide layer at room temperature for 30-120s. Nickel sulfate (280g/L), boric acid (30-40g/L) and sodium chloride (2-10g/L) are used for direct nickel plating. The temperature is 25-35°C and the current density is 0.5-1.2A/dm 2 . The baking temperature is 90°C, and the baking time is 900s.

(2)采用真空镀制备功能层。(2) The functional layer is prepared by vacuum plating.

采用电镀技术处理的工件,接下来采用真空镀技术进行处理。工序如下:The workpiece processed by electroplating technology is then processed by vacuum plating technology. The procedure is as follows:

(a)把经过工序(1)处理的待镀铝基质工件置入真空腔室内;(a) placing the aluminum-plated substrate workpiece processed through the process (1) into the vacuum chamber;

(b)真空腔室抽真空,并同时加热真空腔室。保持加热温度在140~150℃。当真空腔室的真空度小于5×10-4Pa后,调节真空腔室温度并稳定在130~140℃;(b) The vacuum chamber is evacuated while heating the vacuum chamber. Keep the heating temperature at 140-150°C. When the vacuum degree of the vacuum chamber is less than 5×10 -4 Pa, adjust the temperature of the vacuum chamber and stabilize it at 130-140°C;

(c)真空腔室通入氩气,在高电压低电流放电模式下运行阳极层离子源,产生氩离子;同时,开启偏压电源,设置偏压值在-1200~-3000V之间,对待镀工件进行等离子体辉光清洗30~60min,其中偏压电源为直流偏压电源或者脉冲偏压电源,优选脉冲偏压电源;(c) The vacuum chamber is fed with argon gas, and the ion source of the anode layer is operated in the high-voltage and low-current discharge mode to generate argon ions; at the same time, the bias power is turned on, and the bias value is set between -1200 and -3000V. The plated workpiece is cleaned by plasma glow for 30-60 minutes, wherein the bias power supply is a DC bias power supply or a pulse bias power supply, preferably a pulse bias power supply;

(d)优选真空镀技术的磁控溅射方法沉积金属结合层,该结合层通常为金属钛层,其厚度在0.01~0.3μm。沉积过程中偏压电源设置为-20~-200V之间,偏压电源可以为直流电源或者脉冲电源,优选脉冲偏压电源;溅射靶功率密度小于8W/cm2;镀膜过程中真空度为0.1~1Pa,调节真空腔室温度并稳定在130~140℃;(d) Preferably, the magnetron sputtering method of the vacuum plating technique is used to deposit the metal bonding layer, which is usually a metal titanium layer with a thickness of 0.01-0.3 μm. During the deposition process, the bias power supply is set between -20 and -200V. The bias power supply can be a DC power supply or a pulse power supply, and the pulse bias power supply is preferred; the power density of the sputtering target is less than 8W/cm 2 ; the vacuum degree during the coating process is 0.1~1Pa, adjust the vacuum chamber temperature and stabilize it at 130~140℃;

(e)优选真空镀技术的磁控溅射方法沉积功能层,对于黑色功能层,考虑采用钛的碳化物。通入乙炔气体作为反应气体,通入氩气作为工作气体,镀膜过程中真空度设为0.1~1Pa。溅射钛靶功率密度小于8W/cm2;沉积过程中偏压电源设置为-20~-200V之间,偏压电源可以为直流电源或者脉冲电源,优选脉冲偏压电源;调节真空腔室温度并稳定在130~140℃;膜层厚度通过控制沉积时间控制。(e) The magnetron sputtering method of the vacuum plating technology is preferred to deposit the functional layer. For the black functional layer, titanium carbide is considered. The acetylene gas is fed in as the reaction gas, the argon gas is fed in as the working gas, and the vacuum degree is set at 0.1-1Pa during the coating process. The power density of the sputtering titanium target is less than 8W/cm 2 ; the bias power is set between -20 and -200V during the deposition process, and the bias power can be a DC power supply or a pulse power supply, preferably a pulse bias power supply; adjust the temperature of the vacuum chamber And it is stable at 130-140°C; the thickness of the film layer is controlled by controlling the deposition time.

(3)真空镀技术制备功能层完毕,停止工件架驱动,铝基质工件温度降温至90℃以下;真空腔室充入干燥空气;开炉门,被镀铝基质工件出炉;(3) After the preparation of the functional layer by vacuum plating technology, stop the drive of the workpiece frame, and the temperature of the aluminum substrate workpiece is lowered to below 90°C; the vacuum chamber is filled with dry air; the furnace door is opened, and the aluminum substrate workpiece is released from the furnace;

(4)采用“电镀+真空镀”复合镀膜工艺处理的铝基质工件,光学显微镜观察,其表面无裂纹、污点、崩角、流水纹等缺陷,也没有融合线、砂孔、缩水痕、夹模线等缺陷。铝基质工件硬度135Hv,电镀镍层厚度9~10μm,镍层硬度介于740Hv,真空镀功能层厚度1~1.5μm,真空镀功能层硬度1050Hv。镀件表面颜色为黑色,其中L值(表征黑度,数值越小,越黑)介于35~38。百格测试结果显示涂层与基材结合优异,无脱膜,结合力达95%以上。(4) The aluminum matrix workpiece processed by the "electroplating + vacuum plating" composite coating process, observed by an optical microscope, has no defects such as cracks, stains, chipping, water lines and other defects on the surface, and there are no fusion lines, sand holes, shrinkage marks, clips, etc. Defects such as molding lines. The hardness of the aluminum matrix workpiece is 135Hv, the thickness of the electroplated nickel layer is 9-10μm, the hardness of the nickel layer is between 740Hv, the thickness of the vacuum-plated functional layer is 1-1.5μm, and the hardness of the vacuum-plated functional layer is 1050Hv. The surface color of the plated parts is black, and the L value (representing the blackness, the smaller the value, the darker) is between 35 and 38. The results of the Baige test show that the coating has an excellent bond with the substrate, no stripping, and the bonding force is over 95%.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.

Claims (10)

  1. A kind of 1. composite film coating technique, it is characterised in that including:
    Vacuum Deposition depositing Ti/Cu binder courses are used in substrate surface;The vacuum of the vacuum chamber is less than 5 × 10-4Pa, temperature Spend for 400~420 DEG C;
    Functional layer is prepared using electrolysis electronickelling and/or chemical-electrical nickel plating on the binder course, obtains composite film coating.
  2. 2. technique according to claim 1, it is characterised in that the base material is titanium, tungsten, molybdenum, tantalum, ceramics, glass or iron Oxysome.
  3. 3. technique according to claim 1, it is characterised in that it is described electrolysis electronickelling be specially:
    Pre-processed, electronickelling, dried using the one or more in bronsted lowry acids and bases bronsted lowry;The plating is flash;The thickness of the flash Spend for 0.3 μm;The temperature of the flash is 45~55 DEG C;The current density of the flash is 3~5A;The temperature of the drying is 80~100 DEG C, the dry time is 800~1000s.
  4. 4. technique according to claim 1, it is characterised in that the chemical nickel plating is specially:
    Pre-processed using the one or more in bronsted lowry acids and bases bronsted lowry, be 8.5~9 progress chemical nickel platings in 85~90 DEG C, pH value, dry; The plating solution of the chemical nickel plating includes nickel sulfate or adds the nickel sulfate of Teflon.
  5. 5. technique according to claim 1, it is characterised in that the Vacuum Deposition is magnetron sputtering, the magnetron sputtering Vacuum is 0.1~1Pa, and the gas of the magnetron sputtering is argon gas;The bias value of the magnetron sputtering is -20~-200V;Institute The sputtering target power density for stating magnetron sputtering is less than 8W/cm2;The joint thickness is 0.02~1 μm.
  6. 6. technique according to claim 1, it is characterised in that metal Ti thickness degree is 0.02~0.3 μ in the binder course M, Ni metal thickness degree are more than 0.3 μm.
  7. 7. technique according to claim 1, it is characterised in that the surface treatment is specially:
    Base material is by alkalilye degreasing, pure water rinsing, dehydration, 80~120 DEG C of hot-air seasonings.
  8. A kind of 8. composite film coating technique, it is characterised in that including:
    Bottom is prepared using sulfuric acid nickel electrowinning plating in substrate surface;The temperature of the electrolysis plating is 25~35 DEG C;The electricity Current density is 0.5~1.2A/dm2
    Functional layer is prepared using Vacuum Deposition on the bottom;The Vacuum Deposition is specially:It is less than 5 × 10 in vacuum-4Pa, temperature Spend deposited metal binder course Ti layers in the vacuum chamber for 130~140 DEG C, then on binder course titanium deposition carbide function Layer;Wherein, deposition process vacuum is 0.1~1Pa.
  9. 9. technique according to claim 8, it is characterised in that the base material is aluminium, stainless steel, brass.
  10. 10. technique according to claim 8, it is characterised in that the underlayer thickness is more than 5 μm, and functional layer thickness is 0.5 ~2 μm.
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CN109560158B (en) * 2018-10-29 2020-06-19 无锡明协科技实业有限公司 A kind of preparation method of copper base photovoltaic welding strip
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