CN101962748B - Method for plating conductive film on surface of polytetrafluoroethylene by adopting arc ion plating technology - Google Patents
Method for plating conductive film on surface of polytetrafluoroethylene by adopting arc ion plating technology Download PDFInfo
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- CN101962748B CN101962748B CN 201010522808 CN201010522808A CN101962748B CN 101962748 B CN101962748 B CN 101962748B CN 201010522808 CN201010522808 CN 201010522808 CN 201010522808 A CN201010522808 A CN 201010522808A CN 101962748 B CN101962748 B CN 101962748B
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- 239000004810 polytetrafluoroethylene Substances 0.000 title claims abstract description 50
- 229920001343 polytetrafluoroethylene Polymers 0.000 title claims abstract description 50
- -1 polytetrafluoroethylene Polymers 0.000 title claims abstract description 39
- 238000007747 plating Methods 0.000 title claims abstract description 20
- 238000007733 ion plating Methods 0.000 title claims abstract description 18
- 238000005516 engineering process Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 17
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910001120 nichrome Inorganic materials 0.000 claims abstract description 19
- 238000010884 ion-beam technique Methods 0.000 claims abstract description 14
- 230000007704 transition Effects 0.000 claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 10
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 9
- 229910052802 copper Inorganic materials 0.000 claims abstract description 9
- 229910052737 gold Inorganic materials 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 239000011248 coating agent Substances 0.000 abstract description 4
- 238000000576 coating method Methods 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 4
- 239000010408 film Substances 0.000 description 27
- 239000010949 copper Substances 0.000 description 7
- 239000010931 gold Substances 0.000 description 7
- 239000007769 metal material Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
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Abstract
本发明涉及采用电弧离子镀技术在聚四氟乙烯表面镀导电薄膜的方法,属于表面工程技术领域。利用电弧离子镀技术,依次采用加热工件、离子束清洗和镀过渡层的方法,在聚四氟乙烯表面镀导电薄膜,将聚四氟乙烯工件放入到真空室内,加热;导入Ar和O2的混合气体;打开离子源对聚四氟乙烯工件进行离子束清洗;关闭离子源和供气系统,打开Cr或NiCr电弧源,镀Cr或NiCr过渡层;关闭Cr或NiCr电弧源;加脉冲偏压,打开Al、Cu或Au电弧源,镀Al、Cu或Au导电薄膜。本发明在聚四氟乙烯表面镀金属导电薄膜具有薄膜致密、附着牢固、厚度均匀可控和可以实现复杂曲面工件镀膜等优点,达到了工程应用水平。The invention relates to a method for plating a conductive film on the surface of polytetrafluoroethylene by using an arc ion plating technology, and belongs to the technical field of surface engineering. Using the arc ion plating technology, the method of heating the workpiece, ion beam cleaning and plating the transition layer is adopted in turn, and the conductive film is plated on the surface of the polytetrafluoroethylene, and the polytetrafluoroethylene workpiece is placed in a vacuum chamber and heated; Ar and O2 are introduced Open the ion source to clean the PTFE workpiece with ion beam; close the ion source and gas supply system, open the Cr or NiCr arc source, plate Cr or NiCr transition layer; close the Cr or NiCr arc source; add pulse bias Press, turn on the Al, Cu or Au arc source, and plate Al, Cu or Au conductive film. The metal conductive film coated on the surface of polytetrafluoroethylene in the invention has the advantages of dense film, firm adhesion, uniform and controllable thickness, can realize complex curved surface workpiece coating, etc., and reaches the engineering application level.
Description
技术领域technical field
本发明涉及采用电弧离子镀技术在聚四氟乙烯表面镀导电薄膜的方法,即就是为了制作微带电路,在聚四氟乙烯表面电弧离子镀导电薄膜的方法,属于表面工程技术领域。The invention relates to a method for plating a conductive film on the surface of polytetrafluoroethylene by using an arc ion plating technology, that is, a method for plating a conductive film on the surface of polytetrafluoroethylene by arc ion plating for the purpose of making a microstrip circuit, and belongs to the technical field of surface engineering.
背景技术Background technique
由于聚四氟乙烯与金属材料间匹配性差,在聚四氟乙烯表面制备金属薄膜具有很大难度,因此关于聚四氟乙烯表面真空镀金属薄膜的研究相对较少,尤其是采用电弧离子镀技术进行聚四氟乙烯基底表面镀膜的研究未见报道。本发明利用加热工件、离子束清洗和镀过渡层等技术手段,有效提高了导电薄膜附着力,解决了在聚四氟乙烯表面制备金属薄膜的技术难题。Due to the poor matching between PTFE and metal materials, it is very difficult to prepare a metal film on the surface of PTFE. Therefore, there are relatively few studies on the vacuum metallization film on the surface of PTFE, especially the use of arc ion plating technology. There is no report on the research on surface coating of polytetrafluoroethylene substrate. The invention utilizes technical means such as heating workpieces, cleaning ion beams, plating transition layers, etc., effectively improves the adhesion of conductive films, and solves the technical problem of preparing metal films on the surface of polytetrafluoroethylene.
发明内容Contents of the invention
本发明的目的是为了解决聚四氟乙烯与金属材料间匹配性差的问题,提出采用电弧离子镀技术在聚四氟乙烯表面镀导电薄膜的方法,就是利用电弧离子镀技术具有离子能量高、离化率高和制备的薄膜附着力高等优点,采用电弧离子镀技术对聚四氟乙烯基底表面镀膜进行研究,特别是通过加热和离子束清洗,提高了聚四氟乙烯表面的活性;同时,镀过渡层增加了聚四氟乙烯与导电薄膜的匹配性,从而提高聚四氟乙烯表面导电薄膜的附着力。The purpose of the present invention is to solve the problem of poor matching between polytetrafluoroethylene and metal materials, and proposes a method of using arc ion plating technology to plate a conductive film on the surface of polytetrafluoroethylene. Due to the advantages of high conversion rate and high adhesion of the prepared film, arc ion plating technology was used to study the coating on the surface of polytetrafluoroethylene substrate, especially through heating and ion beam cleaning, which improved the activity of the surface of polytetrafluoroethylene; at the same time, the plating The transition layer increases the matching between the polytetrafluoroethylene and the conductive film, thereby improving the adhesion of the conductive film on the surface of the polytetrafluoroethylene.
本发明的目的是通过以下技术方案实现的。The purpose of the present invention is achieved through the following technical solutions.
本发明的采用电弧离子镀技术在聚四氟乙烯表面镀导电薄膜的方法,利用电弧离子镀技术,依次采用加热工件、离子束清洗和镀过渡层的方法,在聚四氟乙烯表面镀导电薄膜,其具体步骤为:The method for plating conductive film on the surface of polytetrafluoroethylene using arc ion plating technology of the present invention uses arc ion plating technology to sequentially adopt the method of heating workpiece, ion beam cleaning and plating transition layer to plate conductive film on the surface of polytetrafluoroethylene , the specific steps are:
1)将聚四氟乙烯工件放入到真空室内,然后抽真空,真空度≤5×10-3a,保持时间不低于2h,然后将聚四氟乙烯工件加热到100~150℃;1) Put the polytetrafluoroethylene workpiece into the vacuum chamber, then evacuate, the vacuum degree is ≤5×10 -3 a, keep it for not less than 2h, and then heat the polytetrafluoroethylene workpiece to 100-150°C;
2)打开供气系统,向步骤1)中的真空室内导入Ar和O2的混合气体,Ar与O2的体积比为1∶1,保持真空度为2×10-2Pa~5×10-2Pa;打开离子源,设定工作电压为3.0kV~4.0kV,对聚四氟乙烯工件进行离子束清洗30min~50min;2) Open the gas supply system, introduce the mixed gas of Ar and O2 into the vacuum chamber in step 1), the volume ratio of Ar and O2 is 1:1, and keep the vacuum degree at 2× 10-2 Pa~5×10 -2 Pa; Turn on the ion source, set the working voltage to 3.0kV~4.0kV, and clean the PTFE workpiece with ion beam for 30min~50min;
3)关闭离子源和供气系统,打开Cr或NiCr电弧源,设定Cr或NiCr电弧源的工作电流为60~80A,镀Cr或NiCr过渡层10min~30min;3) Turn off the ion source and gas supply system, turn on the Cr or NiCr arc source, set the working current of the Cr or NiCr arc source to 60-80A, and plate the Cr or NiCr transition layer for 10min-30min;
4)关闭Cr或NiCr电弧源;在聚四氟乙烯工件上加-80V~-200V的脉冲偏压,脉冲偏压频率为1kHz~10kHz,脉冲偏压占空比为10%~20%;打开Al、Cu或Au电弧源,设定Al、Cu或Au电弧源的放电电流为60~80A,镀Al、Cu或Au导电薄膜120min~200min。4) Turn off the Cr or NiCr arc source; apply a pulse bias of -80V to -200V on the PTFE workpiece, the pulse bias frequency is 1kHz to 10kHz, and the pulse bias duty cycle is 10% to 20%; open Al, Cu or Au arc source, set the discharge current of Al, Cu or Au arc source to 60-80A, plate Al, Cu or Au conductive film for 120min-200min.
有益效果Beneficial effect
本发明在聚四氟乙烯表面镀金属导电薄膜具有薄膜致密、附着牢固、厚度均匀可控和可以实现复杂曲面工件镀膜等优点,达到了工程应用水平。The metal conductive film coated on the surface of polytetrafluoroethylene in the invention has the advantages of dense film, firm adhesion, uniform and controllable thickness, can realize complex curved surface workpiece coating, etc., and reaches the engineering application level.
具体实施方式Detailed ways
实施例1Example 1
采用电弧离子镀技术在聚四氟乙烯表面镀导电薄膜的方法,利用电弧离子镀技术,依次采用加热工件、离子束清洗和镀过渡层的方法,在聚四氟乙烯表面镀导电薄膜,其具体步骤为:The method of plating conductive film on the surface of polytetrafluoroethylene by arc ion plating technology, using arc ion plating technology, adopting the method of heating the workpiece, ion beam cleaning and plating transition layer in turn, plating conductive film on the surface of polytetrafluoroethylene, its specific The steps are:
1)将聚四氟乙烯工件放入到真空室内,然后抽真空,真空度≤5×10-3Pa,保持时间为2h,然后将聚四氟乙烯工件加热到120℃;1) Put the polytetrafluoroethylene workpiece into the vacuum chamber, then evacuate, the vacuum degree is ≤5×10 -3 Pa, keep the time for 2h, and then heat the polytetrafluoroethylene workpiece to 120°C;
2)打开供气系统,向步骤1)中的真空室内导入Ar和O2的混合气体,Ar与O2的体积比为1∶1,保持真空度为3×10-2Pa;打开离子源,设定工作电压为4.0kV,对聚四氟乙烯工件进行离子束清洗30min;2) Open the gas supply system, introduce the mixed gas of Ar and O2 into the vacuum chamber in step 1), the volume ratio of Ar and O2 is 1:1, and keep the vacuum degree at 3 × 10 -2 Pa; open the ion source , set the working voltage to 4.0kV, and clean the PTFE workpiece with ion beam for 30 minutes;
3)关闭离子源和供气系统,打开Cr电弧源,设定Cr电弧源的工作电流为60A,镀Cr过渡层20min;3) Turn off the ion source and gas supply system, turn on the Cr arc source, set the working current of the Cr arc source to 60A, and plate the Cr transition layer for 20 minutes;
4)关闭Cr电弧源;在聚四氟乙烯工件上加-150V的脉冲偏压,脉冲偏压频率为5kHz,脉冲偏压占空比为10%;打开Al电弧源,设定Al电弧源的放电电流为70A,镀Al导电薄膜120min,最后制备的铝导电薄膜厚度为5μm。4) Close the Cr arc source; add a pulse bias of -150V on the polytetrafluoroethylene workpiece, the pulse bias frequency is 5kHz, and the pulse bias duty cycle is 10%; open the Al arc source, set the Al arc source The discharge current is 70A, the Al conductive film is plated for 120min, and the thickness of the final prepared aluminum conductive film is 5 μm.
实施例2Example 2
采用电弧离子镀技术在聚四氟乙烯表面镀导电薄膜的方法,利用电弧离子镀技术,依次采用加热工件、离子束清洗和镀过渡层的方法,在聚四氟乙烯表面镀导电薄膜,其具体步骤为:The method of plating conductive film on the surface of polytetrafluoroethylene by arc ion plating technology, using arc ion plating technology, adopting the method of heating the workpiece, ion beam cleaning and plating transition layer in turn, plating conductive film on the surface of polytetrafluoroethylene, its specific The steps are:
1)将聚四氟乙烯工件放入到真空室内,然后抽真空,真空度≤5×10-3Pa,保持时间为3h,然后将聚四氟乙烯工件加热到150℃;1) Put the polytetrafluoroethylene workpiece into the vacuum chamber, then evacuate, the vacuum degree is ≤5×10 -3 Pa, keep the time for 3h, and then heat the polytetrafluoroethylene workpiece to 150°C;
2)打开供气系统,向步骤1)中的真空室内导入Ar和O2的混合气体,Ar与O2的体积比为1∶1,保持真空度为5×10-2Pa;打开离子源,设定工作电压为3.0kV,对聚四氟乙烯工件进行离子束清洗40minn;2) Open the gas supply system, introduce the mixed gas of Ar and O2 into the vacuum chamber in step 1), the volume ratio of Ar and O2 is 1:1, and keep the vacuum at 5 × 10 -2 Pa; open the ion source , set the working voltage to 3.0kV, and perform ion beam cleaning on the PTFE workpiece for 40minn;
3)关闭离子源和供气系统,打开NiCr电弧源,设定NiCr电弧源的工作电流为80A,镀NiCr过渡层10min;3) Turn off the ion source and gas supply system, turn on the NiCr arc source, set the operating current of the NiCr arc source to 80A, and plate the NiCr transition layer for 10 minutes;
4)关闭NiCr电弧源;在聚四氟乙烯工件上加-100V的脉冲偏压,脉冲偏压频率为2kHz,脉冲偏压占空比为20%;打开Cu电弧源,设定Cu电弧源的放电电流为80A,镀Cu导电薄膜150min,最后制备的铜导电薄膜厚度为4μm。4) Turn off the NiCr arc source; add a pulse bias of -100V on the polytetrafluoroethylene workpiece, the pulse bias frequency is 2kHz, and the pulse bias duty cycle is 20%; turn on the Cu arc source, set the Cu arc source The discharge current is 80A, the Cu conductive film is plated for 150min, and the thickness of the copper conductive film prepared finally is 4 μm.
实施例3Example 3
采用电弧离子镀技术在聚四氟乙烯表面镀导电薄膜的方法,利用电弧离子镀技术,依次采用加热工件、离子束清洗和镀过渡层的方法,在聚四氟乙烯表面镀导电薄膜,其具体步骤为:The method of plating conductive film on the surface of polytetrafluoroethylene by arc ion plating technology, using arc ion plating technology, adopting the method of heating the workpiece, ion beam cleaning and plating transition layer in turn, plating conductive film on the surface of polytetrafluoroethylene, its specific The steps are:
1)将聚四氟乙烯工件放入到真空室内,然后抽真空,真空度≤5×10-3Pa,保持时间为2h,然后将聚四氟乙烯工件加热到130℃;1) Put the polytetrafluoroethylene workpiece into the vacuum chamber, then evacuate, the vacuum degree is ≤5×10 -3 Pa, keep the time for 2h, and then heat the polytetrafluoroethylene workpiece to 130°C;
2)打开供气系统,向步骤1)中的真空室内导入Ar和O2的混合气体,Ar与O2的体积比为1∶1,保持真空度为4×10-2Pa;打开离子源,设定工作电压为3.5kV,对聚四氟乙烯工件进行离子束清洗30min;2) Open the gas supply system, introduce the mixed gas of Ar and O2 into the vacuum chamber in step 1), the volume ratio of Ar and O2 is 1:1, and keep the vacuum at 4 × 10 -2 Pa; open the ion source , set the working voltage to 3.5kV, and perform ion beam cleaning on the PTFE workpiece for 30 minutes;
3)关闭离子源和供气系统,打开NiCr电弧源,设定NiCr电弧源的工作电流为70A,镀NiCr过渡层25min;3) Turn off the ion source and gas supply system, turn on the NiCr arc source, set the working current of the NiCr arc source to 70A, and plate the NiCr transition layer for 25 minutes;
4)关闭NiCr电弧源;在聚四氟乙烯工件上加-110V的脉冲偏压,脉冲偏压频率为3kHz,脉冲偏压占空比为15%;打开Au电弧源,设定Au电弧源的放电电流为75A,镀Au导电薄膜200min,最后制备的金导电薄膜厚度为4μm。4) Turn off the NiCr arc source; add a pulse bias of -110V on the polytetrafluoroethylene workpiece, the pulse bias frequency is 3kHz, and the pulse bias duty cycle is 15%; open the Au arc source, set the Au arc source The discharge current was 75A, the Au conductive film was plated for 200min, and the thickness of the final prepared gold conductive film was 4 μm.
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CN105132863A (en) * | 2015-09-11 | 2015-12-09 | 兰州空间技术物理研究所 | Method for relieving microcrack propagation of metal coating on composite-material surface |
CN105154819A (en) * | 2015-09-11 | 2015-12-16 | 兰州空间技术物理研究所 | Method for preparing reflective film on the surface of ultra light reflective mirror |
CN105671511A (en) * | 2016-03-29 | 2016-06-15 | 武汉诚盛电子有限公司 | Whole plasma vacuum plating process for car ornament |
CN111186061A (en) * | 2019-12-25 | 2020-05-22 | 江苏亿豪塑业股份有限公司 | Method for manufacturing tetrafluoro plate with metal aluminum coating on surface |
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