CN106119784B - A kind of Ti-Al-Mo-N multicomponent hards Gradient Film and its preparation method and application - Google Patents
A kind of Ti-Al-Mo-N multicomponent hards Gradient Film and its preparation method and application Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 238000000576 coating method Methods 0.000 claims abstract description 92
- 239000011248 coating agent Substances 0.000 claims abstract description 87
- 238000007733 ion plating Methods 0.000 claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 11
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 8
- 239000011159 matrix material Substances 0.000 claims abstract description 4
- 239000000758 substrate Substances 0.000 claims description 52
- 239000010936 titanium Substances 0.000 claims description 43
- 238000007747 plating Methods 0.000 claims description 42
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 36
- 239000000956 alloy Substances 0.000 claims description 33
- 239000007789 gas Substances 0.000 claims description 30
- 229910045601 alloy Inorganic materials 0.000 claims description 29
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 21
- 229910052719 titanium Inorganic materials 0.000 claims description 20
- 229910001182 Mo alloy Inorganic materials 0.000 claims description 13
- 101000803685 Homo sapiens Vacuolar protein sorting-associated protein 4A Proteins 0.000 claims description 8
- 102100035085 Vacuolar protein sorting-associated protein 4A Human genes 0.000 claims description 8
- 229910011214 Ti—Mo Inorganic materials 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 101000596394 Homo sapiens Vesicle-fusing ATPase Proteins 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 101000803689 Homo sapiens Vacuolar protein sorting-associated protein 4B Proteins 0.000 claims description 2
- 238000003723 Smelting Methods 0.000 claims description 2
- 229910052786 argon Inorganic materials 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 27
- 238000013461 design Methods 0.000 abstract description 7
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 6
- 238000007639 printing Methods 0.000 abstract description 5
- 238000000151 deposition Methods 0.000 description 31
- 230000008021 deposition Effects 0.000 description 31
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 20
- 150000002500 ions Chemical class 0.000 description 19
- 230000007797 corrosion Effects 0.000 description 18
- 238000005260 corrosion Methods 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 239000012528 membrane Substances 0.000 description 13
- 238000012360 testing method Methods 0.000 description 13
- 238000005516 engineering process Methods 0.000 description 12
- 239000013077 target material Substances 0.000 description 8
- 239000012535 impurity Substances 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005498 polishing Methods 0.000 description 5
- 238000002604 ultrasonography Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000009390 chemical decontamination Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910010037 TiAlN Inorganic materials 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000007772 electroless plating Methods 0.000 description 2
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 238000007751 thermal spraying Methods 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910004349 Ti-Al Inorganic materials 0.000 description 1
- 229910004692 Ti—Al Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- 238000000541 cathodic arc deposition Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010849 ion bombardment Methods 0.000 description 1
- 238000004372 laser cladding Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
- C23C14/325—Electric arc evaporation
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0641—Nitrides
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physical Vapour Deposition (AREA)
Abstract
本发明涉及一种Ti‑Al‑Mo‑N多组元硬质梯度膜及其制备方法和应用;属于特种材料制备技术领域。本发明所Ti‑Al‑Mo‑N多组元硬质梯度膜以质量百分比计包括下属组分:Ti 55%‑85%、Al 8%‑30%、Mo 4%‑15%、N 3%‑25%。所述梯度膜通过电弧离子镀制备成具有基体/TiN/Ti‑Al‑Mo‑N的涂层;该涂层可用于造纸、印刷领域。本发明组分设计合理,工艺简单,便于大规模的应用,尤其是在印刷领域大规模的应用。The invention relates to a Ti-Al-Mo-N multi-component hard gradient film and its preparation method and application; it belongs to the technical field of special material preparation. The Ti-Al-Mo-N multi-component hard gradient film of the present invention includes the following components in terms of mass percentage: Ti 55%-85%, Al 8%-30%, Mo 4%-15%, N 3% -25%. The gradient film is prepared by arc ion plating to form a coating with matrix/TiN/Ti-Al-Mo-N; the coating can be used in the fields of papermaking and printing. The invention has reasonable component design, simple process, and is convenient for large-scale application, especially large-scale application in the printing field.
Description
技术领域technical field
本发明涉及一种Ti-Al-Mo-N多组元硬质梯度膜及其制备方法和应用;属于特种材料制备技术领域。The invention relates to a Ti-Al-Mo-N multi-component hard gradient film and a preparation method and application thereof; it belongs to the technical field of preparation of special materials.
背景技术Background technique
电弧离子镀是在阴极与阳极触发引燃电弧,弧光放电仅在靶材表面的一个或几个密集的弧斑处进行,弧斑在阴极靶材表面以每秒几十米的速度做无规则运动整个靶材均匀消耗,在阴极电弧沉积中,沉积材料是受真空电弧的作用而得到蒸发,在电弧线路中源材料作为阴极,大多数电弧的基本过程皆发生在阴极区电弧点,电弧点的典型尺寸为几微米,并且有非常高的电流密度。通过电弧蒸发所得到的蒸发物由电子,离子,中性气相原子和微粒组成。从阴极直接产生等离子体不用熔池,阴极靶材可根据工件形状在任意方向布置,使夹具大大简化。Arc ion plating is to trigger the ignition arc between the cathode and the anode. The arc discharge is only carried out at one or several dense arc spots on the surface of the target. The whole moving target is consumed evenly. In cathodic arc deposition, the deposition material is evaporated by the action of vacuum arc. In the arc line, the source material is used as the cathode. Most of the basic processes of the arc occur at the arc point in the cathode area. The typical size of a few micrometers, and have a very high current density. The evaporated product obtained by arc evaporation consists of electrons, ions, neutral gas phase atoms and particles. The plasma is directly generated from the cathode without a molten pool, and the cathode target can be arranged in any direction according to the shape of the workpiece, which greatly simplifies the fixture.
电弧离子镀因其沉积率高,镀膜前对工件清洗工艺简单且对环境无影响,因此得到迅猛发展。在真空条件下,利用气体辉光放电使气体离化,产生离子轰击效应,最终将蒸发物和反应物沉积在基体上。电弧离子镀所沉积的产品一般膜层附着力强,高能粒子的不断轰击可以促进膜层的表面扩散和化学冶金结合;相比于化学镀、电镀、热喷涂而言电弧离子镀产品膜层均匀性较好、膜层密度大,膜层沉积速率快,受热均匀性好。Arc ion plating has developed rapidly because of its high deposition rate, simple cleaning process for workpieces before coating, and no impact on the environment. Under vacuum conditions, gas glow discharge is used to ionize the gas to produce an ion bombardment effect, and finally the evaporant and reactant are deposited on the substrate. Products deposited by arc ion plating generally have strong film adhesion, and the continuous bombardment of high-energy particles can promote the surface diffusion and chemical metallurgical combination of the film layer; compared with electroless plating, electroplating, and thermal spraying, the film layer of arc ion plating products is uniform Good performance, high film density, fast film deposition rate, and good heating uniformity.
电弧离子镀TiN产品硬度一般能达到2000HV左右,随时工艺的革新,早在TiN兴起时便时常拿来与Al2O3比较。当电弧离子镀TiN引入Al元素后形成TiAlN产品,由于Al的加入高温下Al向表面扩散,会形成一层氧化铝保护膜,这层膜对于涂层的耐磨,耐蚀性能帮助很大。Arc ion plating TiN product hardness can generally reach about 2000HV, and with the innovation of technology, TiN was often compared with Al 2 O 3 as early as the rise of TiN. When arc ion plating TiN introduces Al elements to form TiAlN products, due to the addition of Al and the diffusion of Al to the surface at high temperature, a layer of aluminum oxide protective film will be formed, which is very helpful for the wear resistance and corrosion resistance of the coating.
目前采用电弧离子镀技术制备多组元膜层的主要研究点是:1.合金靶材和纯金属靶材的组合使用和成分问题。2.膜基之间的结合力,膜层与膜层之间的结合力问题。3.最大程度增强硬度。但是到目前为止,在基体上如SKD2油墨刮刀表面用电弧离子镀的方法制备耐磨耐蚀Ti-Al-Mo-N多组元硬质梯度涂层材料,在国内外尚未见报道。At present, the main research points of using arc ion plating technology to prepare multi-component film layers are: 1. The combined use and composition of alloy targets and pure metal targets. 2. The bonding force between the film base and the bonding force between the film layers. 3. Maximize hardness. But so far, there is no report at home and abroad on the preparation of wear-resistant and corrosion-resistant Ti-Al-Mo-N multi-component hard gradient coating materials by arc ion plating on the surface of the substrate such as SKD2 ink scraper.
发明内容Contents of the invention
本发明针对现有技术的缺陷,提供一种Ti-Al-Mo-N多组元硬质梯度膜及其制备方法和应用。Aiming at the defects of the prior art, the invention provides a Ti-Al-Mo-N multi-component hard gradient film and its preparation method and application.
本发明一种Ti-Al-Mo-N多组元硬质梯度膜;以质量百分比计包括下述组分:A Ti-Al-Mo-N multi-component hard gradient film of the present invention; comprises the following components in terms of mass percentage:
Ti 55%-85%、优选为67%-83%、进一步优选为70%-80%;Ti 55%-85%, preferably 67%-83%, more preferably 70%-80%;
Al 8%-30%、优选为10%-21%、进一步优选为12%-20%;Al 8%-30%, preferably 10%-21%, more preferably 12%-20%;
Mo 4%-15%、优选为4%-12%、进一步优选为5%-10%;Mo 4%-15%, preferably 4%-12%, more preferably 5%-10%;
N 3%-25%、优选为3%-23%、进一步优选为3%-22%。N 3%-25%, preferably 3%-23%, more preferably 3%-22%.
本发明一种Ti-Al-Mo-N多组元硬质梯度膜的制备方法,包括下述方案:以Ti-Al-Mo合金靶为原料,通过电弧离子镀,在工件表面制备得到Ti-Al-Mo-N多组元硬质梯度膜;电弧离子镀前,控制沉积炉内的真空度小于等于0.03Pa;沉积时,控制炉内N气压强为2.2-2.66Pa,控制Ti-Al-Mo合金靶的电流为70-80A、控制工件转速为4~6r/min,控制施镀温度为450-500℃;A method for preparing a Ti-Al-Mo-N multi-component hard gradient film of the present invention includes the following scheme: using a Ti-Al-Mo alloy target as a raw material, and preparing a Ti-Al-Mo alloy target on the surface of a workpiece by arc ion plating Al-Mo-N multi-component hard gradient film; before arc ion plating, control the vacuum in the deposition furnace to be less than or equal to 0.03Pa; The current of the Mo alloy target is 70-80A, the rotational speed of the workpiece is controlled at 4-6r/min, and the plating temperature is controlled at 450-500°C;
所述Ti-Al-Mo合金靶以质量百分比计包括下述组分:The Ti-Al-Mo alloy target includes the following components in mass percentage:
Ti 55%-85%;Ti 55%-85%;
Al 10%-30%;Al 10%-30%;
Mo 5%-15%。Mo 5%-15%.
本发明一种Ti-Al-Mo-N多组元硬质梯度膜的制备方法,电弧离子镀时,控制沉积时间为20-30min。The invention relates to a method for preparing a Ti-Al-Mo-N multi-component hard gradient film. During arc ion plating, the deposition time is controlled to be 20-30 minutes.
本发明一种Ti-Al-Mo-N多组元硬质梯度膜的制备方法,所述Ti-Al-Mo合金靶的制备方法为:A method for preparing a Ti-Al-Mo-N multi-component hard gradient film of the present invention, the method for preparing the Ti-Al-Mo alloy target is as follows:
按设计组分配取纯钛、纯铝、Ti-Mo中间合金作为原料,对所配取的原料进行至少2次、优选为3次真空冶炼,得到所述Ti-Al-Mo合金靶。Pure titanium, pure aluminum, and Ti-Mo master alloy are selected according to the designed composition as raw materials, and vacuum smelting is carried out at least 2 times, preferably 3 times, on the prepared raw materials to obtain the Ti-Al-Mo alloy target.
所述纯钛为工业纯钛,其纯度大于等于99.9%;所述纯铝为工业高纯Al,其纯度大于等于99.9%;所述Ti-Mo中间合金中杂质的质量百分含量小于0.1%。The pure titanium is industrial pure titanium with a purity greater than or equal to 99.9%; the pure aluminum is industrial high-purity Al with a purity greater than or equal to 99.9%; the mass percentage of impurities in the Ti-Mo master alloy is less than 0.1% .
本发明一种Ti-Al-Mo-N多组元硬质梯度膜的应用,包括将所述Ti-Al-Mo-N多组元硬质梯度膜用作涂层,所述涂层的结构为基体/TiN/Ti-Al-Mo-N。The application of a Ti-Al-Mo-N multi-component hard gradient film of the present invention includes using the Ti-Al-Mo-N multi-component hard gradient film as a coating, and the structure of the coating is It is matrix/TiN/Ti-Al-Mo-N.
作为优选,本发明一种Ti-Al-Mo-N多组元硬质梯度膜的应用,所述涂层中TiN的厚度为0.5-1.2微米。所述TiN中N的质量百分含量为16-25%,余量为Ti。Preferably, in the application of a Ti-Al-Mo-N multi-component hard gradient film of the present invention, the thickness of TiN in the coating is 0.5-1.2 microns. The mass percent content of N in the TiN is 16-25%, and the balance is Ti.
作为优选,本发明一种Ti-Al-Mo-N多组元硬质梯度膜的应用,所述涂层中Ti-Al-Mo-N的厚度为1.5-3.0微米。Preferably, in the application of a Ti-Al-Mo-N multi-component hard gradient film of the present invention, the thickness of Ti-Al-Mo-N in the coating is 1.5-3.0 microns.
作为优选,本发明一种Ti-Al-Mo-N多组元硬质梯度膜的应用,所述基体选自SKD1油墨刮刀、SKD2油墨刮刀、ROE油墨刮刀、ABE油墨刮刀、SKH-2油墨刮刀中的至少一种,优选为SKD2油墨刮刀。As a preference, the application of a Ti-Al-Mo-N multi-component hard gradient film of the present invention, the substrate is selected from SKD1 ink scraper, SKD2 ink scraper, ROE ink scraper, ABE ink scraper, SKH-2 ink scraper At least one of them, preferably SKD2 ink scraper.
作为优选,本发明一种Ti-Al-Mo-N多组元硬质梯度膜的应用,所述涂层的制备方法包括下述步骤:As preferably, the application of a Ti-Al-Mo-N multi-component hard gradient film of the present invention, the preparation method of the coating comprises the following steps:
步骤一step one
将表面清洁且表面光洁度Ra为0.07-0.09um、优选为0.08um的基材置于电弧离子镀设备内,抽真空至电弧离子镀设备内的压力为0.03-0.003Pa,然后通入氩气至电弧离子镀设备内的压力为0.16-0.22Pa时,开启低能离子源,控制电弧离子镀设备内的温度为200℃-250℃,控制加速电压为2.3-6.0Kv、优选为4.0Kv,弧流为80-100A、对基材进行活化清洗;得到活化基材;Place a substrate with a clean surface and a surface roughness Ra of 0.07-0.09um, preferably 0.08um, in the arc ion plating equipment, vacuumize until the pressure in the arc ion plating equipment is 0.03-0.003Pa, and then pass argon gas to When the pressure in the arc ion plating equipment is 0.16-0.22Pa, turn on the low-energy ion source, control the temperature in the arc ion plating equipment to 200°C-250°C, control the accelerating voltage to 2.3-6.0Kv, preferably 4.0Kv, and the arc current 80-100A, activate and clean the base material; obtain the activated base material;
步骤二step two
以纯Ti为Ti靶材,将Ti靶材以及步骤一所得活化基材置于电弧离子镀设备内,抽真空至电弧离子镀设备内的压力为0.03-0.003Pa,同时控制活化基体的偏压为-400~-450V;然后通入N气至电弧离子镀设备内的N气的分压为1.2-1.4Pa(由于反应膜腔内只有一种反应气体,所以N气分压即为总压。)并控制Ti靶材的电流为55-60A,进行电弧离子镀,最后关闭控制电源,随电弧离子镀设备冷却至室温,得到带有TiN层的基材;进行电弧离子镀时,控制活化基材的转速为4~6r/min、控制施镀温度为380-400℃;Use pure Ti as the Ti target, place the Ti target and the activated substrate obtained in step 1 in the arc ion plating equipment, vacuumize until the pressure in the arc ion plating equipment is 0.03-0.003Pa, and control the bias voltage of the activated substrate as -400~-450V; then pass N gas into the arc ion plating equipment, the partial pressure of N gas is 1.2-1.4Pa (because there is only one reaction gas in the reaction membrane chamber, the partial pressure of N gas is the total pressure. ) and control the current of the Ti target to be 55-60A, perform arc ion plating, and finally turn off the control power supply, and cool down to room temperature with the arc ion plating equipment to obtain a substrate with a TiN layer; when performing arc ion plating, control the activated base The rotation speed of the material is 4~6r/min, and the control plating temperature is 380-400℃;
步骤三step three
将步骤二所得带有TiN层的基材和Ti-Al-Mo合金靶置于电弧离子镀设备内,抽真空至电弧离子镀设备内的压力为0.03-0.003Pa,同时控制活化基体的偏压为-400~-450V,通入N气至电弧离子镀设备内的N气的分压为2.2-2.66Pa,并控制Ti-Al-Mo合金靶的电流为70-80A,进行电弧离子镀,得到所述涂层;进行电弧离子镀时,控制带有TiN层的基材的转速为4~6r/min、控制施镀温度为450-500℃。Place the substrate with TiN layer and Ti-Al-Mo alloy target obtained in step 2 in the arc ion plating equipment, vacuumize until the pressure in the arc ion plating equipment is 0.03-0.003Pa, and control the bias voltage of the activated substrate at the same time It is -400~-450V, the partial pressure of N gas that is fed into the arc ion plating equipment is 2.2-2.66Pa, and the current of the Ti-Al-Mo alloy target is controlled to 70-80A, and the arc ion plating is performed. The coating is obtained; when arc ion plating is performed, the rotation speed of the base material with the TiN layer is controlled to be 4-6 r/min, and the plating temperature is controlled to be 450-500° C.
作为优选方案,步骤一中,对基材进行活化清洗10-15min。As a preferred solution, in step 1, the substrate is activated and cleaned for 10-15 minutes.
在工业化应用时,表面清洁且表面光洁度Ra为0.07-0.09um的基材是通过下述方案制备的:In industrial applications, substrates with a clean surface and a surface roughness Ra of 0.07-0.09um are prepared by the following scheme:
将基体(如SKD2油墨刮刀基体)在抛光机上进行机械抛光,抛光至Ra0.08um左右。抛光试样清水清洗干净,烘干置于试样盘中。用脱脂棉蘸取丙酮擦拭施镀表面,除去表面油污、锈蚀、氧化层和杂质。丙酮擦拭完毕后,清水冲洗,放出呈有酒精的烧杯中超声清洗10-15min。超声完毕,取出去离子水清洗,烘干,待镀。The substrate (such as SKD2 ink scraper substrate) is mechanically polished on a polishing machine to about Ra0.08um. The polished samples were washed with clean water, dried and placed in the sample pan. Use absorbent cotton dipped in acetone to wipe the plating surface to remove surface oil, rust, oxide layer and impurities. After wiping with acetone, rinse with clean water, and put it into a beaker containing alcohol for ultrasonic cleaning for 10-15min. After the ultrasound is completed, take out the deionized water to clean, dry, and wait for plating.
作为优选方案,步骤二中,进行电弧离子镀的时间为15-20min。As a preferred solution, in step 2, the time for arc ion plating is 15-20min.
作为优选方案,步骤三中,进行电弧离子镀的时间为时间20-30min。As a preferred solution, in step 3, the time for arc ion plating is 20-30 minutes.
作为优选方案,步骤三中,进行电弧离子镀结束后,关闭控制电源,随电弧离子镀设备冷却至室温。As a preferred solution, in step 3, after the arc ion plating is completed, the control power supply is turned off, and the arc ion plating equipment is cooled to room temperature.
作为优选方案,所述电弧离子镀设备为Bulat-6型多弧离子镀膜机。镀膜机由真空系统、镀膜系统、以及电气控制系统组成,无附加磁过滤系统。镀膜室内有三个弧源,选用左右两侧弧源起弧沉积。As a preferred solution, the arc ion plating equipment is a Bulat-6 multi-arc ion coating machine. The coating machine is composed of vacuum system, coating system, and electrical control system, without additional magnetic filtration system. There are three arc sources in the coating chamber, and the arc sources on the left and right sides are used to initiate arc deposition.
当所述电弧离子镀设备为Bulat-6型多弧离子镀膜机时,所述Ti靶材为圆形靶;所述圆形靶的直径为φ60mm,厚度为42mm。When the arc ion plating equipment is a Bulat-6 multi-arc ion coating machine, the Ti target is a circular target; the diameter of the circular target is φ60 mm, and the thickness is 42 mm.
当所述电弧离子镀设备为Bulat-6型多弧离子镀膜机时,步骤三进行电弧离子镀结束后,关闭霍尔控制电源,工件随膜腔冷却至室温取出,密封保存待测。工件取出后,离子镀膜机需抽真空、待下次使用。When the arc ion plating equipment is a Bulat-6 multi-arc ion coating machine, after the arc ion plating in step 3 is completed, the Hall control power supply is turned off, and the workpiece is taken out with the membrane chamber cooled to room temperature, sealed and stored for testing. After the workpiece is taken out, the ion coating machine needs to be vacuumed for the next use.
本发明所涉及的靶材如Ti靶材、Ti-Al-Mo合金靶可根据实际需求尺寸进行加工。The targets involved in the present invention, such as Ti targets and Ti-Al-Mo alloy targets, can be processed according to the actual required size.
本发明所设计的涂层,可用于造纸、印刷等领域。The coating designed by the invention can be used in papermaking, printing and other fields.
原理优势Principle advantage
本发明通过电弧离子镀技术,在基体(如墨刮刀表面)先由Ar气轰击预处理;然后通入N气沉积TiN涂层以提高多组元硬质涂层之间结合力;最后将熔炼好的自制合金靶材沉积至工件上,得到耐磨耐蚀性能优良的硬质涂层。The present invention uses the arc ion plating technology to pretreat the substrate (such as the surface of an ink scraper) by Ar gas bombardment; then feeds N gas to deposit a TiN coating to improve the bonding force between the multi-component hard coatings; A good self-made alloy target is deposited on the workpiece to obtain a hard coating with excellent wear resistance and corrosion resistance.
本发明采用电弧离子镀技术,通过基体预处理工艺制度、施镀时工件偏压、氮气分压、施镀时间、弧流、工件转速等参数的协同作用,所得涂层取得了意料不到的效果,尤其实现了涂层力学性能和使用性能的良好匹配。The present invention adopts the arc ion plating technology, and through the synergy of substrate pretreatment process system, workpiece bias voltage during plating, nitrogen partial pressure, plating time, arc current, workpiece speed and other parameters, the obtained coating has achieved unexpected results. Effect, especially to achieve a good match between the mechanical properties and performance of the coating.
原理和优势Principles and advantages
同时,本发明还针对于国内刮刀产品性能的缺陷,提供了一种在稳定的二元系硬质膜TiAlN中加入Mo元素,得到具有基体/TiN/Ti-Al-Mo-N结构的涂层。当该涂层用于印刷、造纸时起到了意料不到效果,其可能原因是:At the same time, the present invention also aims at the defects in the performance of domestic scraper products, and provides a coating with a matrix/TiN/Ti-Al-Mo-N structure by adding Mo element into the stable binary system hard film TiAlN . When the coating is used for printing and papermaking, it has unexpected effects, and the possible reasons are:
Mo具有固体的自润滑性能,其在摩擦磨损过程中可以形成MoO3相具有良好的耐磨减擦作用。这种体系不仅可以发挥Al元素形成氧化铝保护膜的耐蚀功能,还能发挥Mo元素优良的耐磨减擦性进而大大提升其使用效果。Mo has solid self-lubricating properties, and it can form MoO3 phase in the process of friction and wear, which has good wear resistance and friction reduction effect. This system can not only exert the corrosion resistance function of Al element to form the aluminum oxide protective film, but also exert the excellent wear resistance and friction reduction of Mo element, thereby greatly improving its use effect.
本发明涂层结构为基体/TiN/Ti-Al-Mo-N,在基体上先镀上一层TiN是为了更好的膜层之间的结合力,并且在成熟Ti-Al体系中加入Mo元素使涂层的耐磨性有显著增强。The coating structure of the present invention is substrate/TiN/Ti-Al-Mo-N. A layer of TiN is plated on the substrate first for better adhesion between the film layers, and Mo is added to the mature Ti-Al system. Elements significantly enhance the wear resistance of the coating.
相比于激光熔覆,热喷涂等方法,本发明方法可以在较低温度下进行沉积(一般在500℃左右),这样可以避免受热不均匀性所导致的力学性能影响;相比于化学气相沉积和化学镀等方法,本发明方法的生产方式简单,离化率高,生产效益大,更有利于实现市场产业化。电弧离子镀Ti-Al-Mo-N不仅拓宽了材料生产领域,降低了生产成本,提高了生产效率,而且有效改善了涂层的耐腐蚀性能以及涂层耐磨性能。Compared with methods such as laser cladding and thermal spraying, the method of the present invention can deposit at a lower temperature (generally around 500° C.), which can avoid the influence of mechanical properties caused by thermal inhomogeneity; compared to chemical vapor phase For methods such as deposition and electroless plating, the method of the present invention has simple production methods, high ionization rate, large production benefits, and is more conducive to realizing market industrialization. Arc ion plating Ti-Al-Mo-N not only broadens the field of material production, reduces production costs, improves production efficiency, but also effectively improves the corrosion resistance and wear resistance of the coating.
总之,本发明通过多组元硬质梯度膜组分的设计、通过组元硬质梯度膜各制备参数的协同作用,达到优异的效果,同时当该多组元硬质梯度膜案设计结构应用于涂层时,该涂层在造纸、印刷等领域表现出了意向不到的优势,In a word, the present invention achieves excellent results through the design of the components of the multi-component hard gradient membrane and the synergy of the preparation parameters of the component hard gradient membrane. At the same time, when the multi-component hard gradient membrane design structure is applied When coating, the coating has shown unexpected advantages in papermaking, printing and other fields.
具体实施方式Detailed ways
针对目前油墨刮刀磨损快、效率低等问题,本发明提供了一种耐磨耐蚀硬质涂层的制备方式。Aiming at the current problems of fast wear and low efficiency of ink scrapers, the invention provides a preparation method of a wear-resistant and corrosion-resistant hard coating.
实施例1Example 1
(1)沉积技术的确定与合金靶材的制备:(1) Determination of deposition technology and preparation of alloy targets:
采用Bulat-6型多弧离子镀膜机沉积涂层,镀膜机由真空系统、镀膜系统、以及电气控制系统组成,无附加磁过滤系统。镀膜室内有三个弧源,选用左右两侧弧源起弧沉积。The Bulat-6 multi-arc ion coating machine is used to deposit the coating. The coating machine is composed of a vacuum system, a coating system, and an electrical control system without an additional magnetic filter system. There are three arc sources in the coating chamber, and the arc sources on the left and right sides are used to initiate arc deposition.
靶材的设计、选取及制备:施镀TIN涂层时,选用购买的工业纯钛靶,纯度99.9%,钛靶形状根据设备要求加工成直径为φ60mm,厚度为42mm的圆形靶。施镀Ti-Al-Mo-N涂层时,靶材选用自制合金靶。合金靶成分设计为:Ti的质量百分比为75%、Al的质量百分比为20%、Mo的质量百分比为5%。合金靶均通过真空感应熔炼炉进行三次真空熔炼,熔炼合金材料为:工业纯钛,纯度99.9%;工业高纯Al,纯度99.9%;Ti-Mo中间合金,纯度99.9%。The design, selection and preparation of the target material: when TIN coating is applied, the commercially pure titanium target purchased is selected, the purity is 99.9%, and the shape of the titanium target is processed into a circular target with a diameter of φ60mm and a thickness of 42mm according to the requirements of the equipment. When the Ti-Al-Mo-N coating is applied, the target material is a self-made alloy target. The composition of the alloy target is designed as follows: the mass percentage of Ti is 75%, the mass percentage of Al is 20%, and the mass percentage of Mo is 5%. The alloy targets are all vacuum smelted three times through a vacuum induction melting furnace. The smelted alloy materials are: industrial pure titanium with a purity of 99.9%; industrial high-purity Al with a purity of 99.9%; Ti-Mo master alloy with a purity of 99.9%.
将制备好的靶材根据设备要求利用线切割技术加工成需要的尺寸。The prepared target is processed into the required size by wire cutting technology according to the requirements of the equipment.
(2)基体预处理:(2) Substrate pretreatment:
①化学除污处理:将油墨刮刀基体在抛光机上进行机械抛光,抛光至Ra0.08um左右。抛光试样清水清洗干净,烘干置于试样盘中。用脱脂棉蘸取丙酮擦拭施镀表面,除去表面油污、锈蚀、氧化层和杂质。丙酮擦拭完毕后,清水冲洗,放出呈有酒精的烧杯中超声清洗15min。超声完毕,取出去离子水清洗,烘干,待镀。① Chemical decontamination treatment: Mechanically polish the ink scraper substrate on a polishing machine to about Ra0.08um. The polished samples were washed with clean water, dried and placed in the sample pan. Use absorbent cotton dipped in acetone to wipe the plating surface to remove surface oil, rust, oxide layer and impurities. After wiping with acetone, rinse with water, put it into a beaker with alcohol and ultrasonically clean it for 15 minutes. After the ultrasound is completed, take out the deionized water to clean, dry, and wait for plating.
②Ar气预处理工艺:在离子镀膜之前,将膜室真空本底抽至0.03Pa通入Ar气,至炉压升高到0.16Pa时,开启低能离子源,温度保持在220℃之间、加速电压为4.0Kv、弧流为80A、对试样进行活化清洗15min。②Ar gas pretreatment process: Before ion coating, the vacuum background of the membrane chamber is pumped to 0.03Pa and Ar gas is introduced. The voltage is 4.0Kv, the arc current is 80A, and the sample is activated and cleaned for 15 minutes.
(3)电弧离子镀沉积涂层工艺:(3) Arc ion plating deposition coating process:
①TiN膜层施镀工艺确定:膜室真空抽至0.03Pa,基体加-420V偏压,通入N气,将N气压强保持在1.25Pa,钛靶弧电流调整为58A,工件转速保持5r/min,施镀温度为400℃,沉积时间15min。① The plating process of the TiN film layer is determined: the film chamber is vacuumed to 0.03Pa, the substrate is biased at -420V, N gas is introduced, and the N gas pressure is kept at 1.25Pa. The titanium target arc current is adjusted to 58A, and the workpiece speed is maintained at 5r/ min, the plating temperature is 400°C, and the deposition time is 15 min.
②Ti-Al-Mo-N膜层施镀工艺确定:根据涂层结构要求,基体镀上TiN后。关闭霍尔控制电源,镀完TiN工件随膜腔冷却至室温,校准真空度至0.03Pa,基体加-450V偏压、通入N气压强保持在2.66Pa、合金靶弧电流调整为73A、工件转速保持5r/min、施镀温度为470℃、沉积时间30min。②The plating process of Ti-Al-Mo-N film layer is determined: according to the requirements of the coating structure, the substrate is plated with TiN. Turn off the Hall control power supply, cool the TiN workpiece to room temperature with the film cavity after plating, calibrate the vacuum to 0.03Pa, apply a -450V bias voltage to the substrate, and keep the N pressure at 2.66Pa, and adjust the alloy target arc current to 73A. The rotational speed was kept at 5r/min, the plating temperature was 470°C, and the deposition time was 30min.
③沉积完毕后,关闭霍尔控制电源,工件随膜腔冷却至室温取出,密封保存待测。取出后,离子镀膜机需抽真空、待下次使用。所得Ti-Al-Mo-N膜层中,以质量百分比计,由下述组分组成:③ After the deposition is completed, turn off the Hall control power supply, and the workpiece is taken out with the membrane cavity cooled to room temperature, and sealed and stored for testing. After taking it out, the ion coating machine needs to be vacuumed for the next use. In the obtained Ti-Al-Mo-N film layer, by mass percent, it is composed of the following components:
Ti 71%、Al 18%、Mo 4%、N 7%。Ti 71%, Al 18%, Mo 4%, N 7%.
经SEM测试,TiN+Ti-Al-Mo-N的厚度约为3.4um;用纳米硬度仪测得硬度HIT为3.54GPa,测得涂层弹性模量EIT为400.6Gpa;经电化学实验测试,涂层腐蚀电流密度3.29uA,对比基体腐蚀电流密度19.3uA,施镀后耐蚀性提升约6倍。According to the SEM test, the thickness of TiN+Ti-Al-Mo-N is about 3.4um; the hardness HIT measured by the nanohardness tester is 3.54GPa, and the elastic modulus EIT of the coating is 400.6Gpa; after the electrochemical experiment test, The corrosion current density of the coating is 3.29uA, compared with the substrate corrosion current density of 19.3uA, and the corrosion resistance after plating is improved by about 6 times.
实施例2Example 2
(1)沉积技术的确定与合金靶材的制备:(1) Determination of deposition technology and preparation of alloy targets:
采用Bulat-6型多弧离子镀膜机沉积涂层,镀膜机由真空系统、镀膜系统、以及电气控制系统组成,无附加磁过滤系统。镀膜室内有三个弧源,选用左右两侧弧源起弧沉积。The Bulat-6 multi-arc ion coating machine is used to deposit the coating. The coating machine is composed of a vacuum system, a coating system, and an electrical control system without an additional magnetic filter system. There are three arc sources in the coating chamber, and the arc sources on the left and right sides are used to initiate arc deposition.
靶材的设计、选取及制备:施镀TIN涂层时,选用购买的工业纯钛靶,纯度99.9%,钛靶形状根据设备要求加工成直径为φ60mm,厚度为42mm的圆形靶。施镀Ti-Al-Mo-N涂层时,靶材选用自制合金靶。合金靶成分设计为:Ti的质量百分比为75%、Al的质量百分比为18%、Mo的质量百分比为7%。合金靶均通过真空感应熔炼炉进行三次真空熔炼,熔炼合金材料为:工业纯钛,纯度99.9%;工业高纯Al,纯度99.9%;Ti-Mo中间合金,纯度99.9%。The design, selection and preparation of the target material: when TIN coating is applied, the commercially pure titanium target purchased is selected, the purity is 99.9%, and the shape of the titanium target is processed into a circular target with a diameter of φ60mm and a thickness of 42mm according to the requirements of the equipment. When the Ti-Al-Mo-N coating is applied, the target material is a self-made alloy target. The composition of the alloy target is designed as follows: the mass percentage of Ti is 75%, the mass percentage of Al is 18%, and the mass percentage of Mo is 7%. The alloy targets are all vacuum smelted three times through a vacuum induction melting furnace. The smelted alloy materials are: industrial pure titanium with a purity of 99.9%; industrial high-purity Al with a purity of 99.9%; Ti-Mo master alloy with a purity of 99.9%.
将制备好的靶材根据设备要求利用线切割技术加工成需要的尺寸。The prepared target is processed into the required size by wire cutting technology according to the requirements of the equipment.
(2)基体预处理:(2) Substrate pretreatment:
①化学除污处理:将SKD2油墨刮刀基体在抛光机上进行机械抛光,抛光至Ra0.08um左右。抛光试样清水清洗干净,烘干置于试样盘中。用脱脂棉蘸取丙酮擦拭施镀表面,除去表面油污、锈蚀、氧化层和杂质。丙酮擦拭完毕后,清水冲洗,放出呈有酒精的烧杯中超声清洗15min。超声完毕,取出去离子水清洗,烘干,待镀。① Chemical decontamination treatment: Mechanically polish the SKD2 ink scraper substrate on a polishing machine to about Ra0.08um. The polished samples were washed with clean water, dried and placed in the sample pan. Use absorbent cotton dipped in acetone to wipe the plating surface to remove surface oil, rust, oxide layer and impurities. After wiping with acetone, rinse with water, put it into a beaker with alcohol and ultrasonically clean it for 15 minutes. After the ultrasound is completed, take out the deionized water to clean, dry, and wait for plating.
②Ar气预处理工艺:在离子镀膜之前,将膜室真空本底抽至0.03Pa通入Ar气,至炉压升高到0.22Pa时,开启低能离子源,温度保持在250℃之间、加速电压为4.0Kv、弧流为100A、对试样进行活化清洗15min。②Ar gas pretreatment process: Before ion coating, the vacuum background of the membrane chamber is pumped to 0.03Pa and Ar gas is introduced. The voltage is 4.0Kv, the arc current is 100A, and the sample is activated and cleaned for 15 minutes.
(3)电弧离子镀沉积涂层工艺:(3) Arc ion plating deposition coating process:
①TiN膜层施镀工艺确定:膜室真空抽至0.03Pa,基体加-450V偏压,通入N气,将N气压强保持在1.35Pa,钛靶弧电流调整为60A,工件转速保持5r/min,施镀温度为400℃,沉积时间10min。① The plating process of the TiN film layer is determined: the film chamber is vacuumed to 0.03Pa, the substrate is biased at -450V, N gas is introduced, and the N gas pressure is kept at 1.35Pa. The titanium target arc current is adjusted to 60A, and the workpiece speed is maintained at 5r/ min, the plating temperature is 400°C, and the deposition time is 10 min.
②Ti-Al-Mo-N膜层施镀工艺确定:根据涂层结构要求,基体镀上TiN后。关闭霍尔控制电源,镀完TiN工件随膜腔冷却至室温,校准真空度至0.03Pa,基体加-450V偏压、通入N气压强保持在2.45Pa、合金靶弧电流调整为80A、工件转速保持5r/min、施镀温度为500℃、沉积时间20min。②The plating process of Ti-Al-Mo-N film layer is determined: according to the requirements of the coating structure, the substrate is plated with TiN. Turn off the Hall control power supply, cool the TiN workpiece to room temperature with the film cavity after plating, calibrate the vacuum to 0.03Pa, apply -450V bias voltage to the substrate, and keep the N pressure at 2.45Pa, and adjust the alloy target arc current to 80A. The rotational speed was kept at 5r/min, the plating temperature was 500°C, and the deposition time was 20min.
③沉积完毕后,关闭霍尔控制电源,工件随膜腔冷却至室温取出,密封保存待测。取出后,离子镀膜机需抽真空、待下次使用。所得Ti-Al-Mo-N膜层中,以质量百分比计,由下述组分组成:③ After the deposition is completed, turn off the Hall control power supply, and the workpiece is taken out with the membrane cavity cooled to room temperature, and sealed and stored for testing. After taking it out, the ion coating machine needs to be vacuumed for the next use. In the obtained Ti-Al-Mo-N film layer, by mass percent, it is composed of the following components:
Ti 70%、Al 15%、Mo 6%、N 9%。Ti 70%, Al 15%, Mo 6%, N 9%.
经SEM测试,TiN+Ti-Al-Mo-N的厚度约为2.34um;用纳米硬度仪测得硬度HIT为3.96GPa,测得涂层弹性模量EIT为344.6Gpa;经电化学实验测试,涂层腐蚀电流密度3.35uA,对比基体腐蚀电流密度19.3uA,施镀后耐蚀性提升约6倍。According to the SEM test, the thickness of TiN+Ti-Al-Mo-N is about 2.34um; the hardness HIT measured by the nanohardness tester is 3.96GPa, and the elastic modulus EIT of the coating is 344.6Gpa; through the electrochemical experiment test, The corrosion current density of the coating is 3.35uA, compared with the substrate corrosion current density of 19.3uA, and the corrosion resistance after plating is improved by about 6 times.
实施例3Example 3
(1)沉积技术的确定与合金靶材的制备:(1) Determination of deposition technology and preparation of alloy targets:
采用Bulat-6型多弧离子镀膜机沉积涂层,镀膜机由真空系统、镀膜系统、以及电气控制系统组成,无附加磁过滤系统。镀膜室内有三个弧源,选用左右两侧弧源起弧沉积。The Bulat-6 multi-arc ion coating machine is used to deposit the coating. The coating machine is composed of a vacuum system, a coating system, and an electrical control system without an additional magnetic filter system. There are three arc sources in the coating chamber, and the arc sources on the left and right sides are used to initiate arc deposition.
靶材的设计、选取及制备:施镀TIN涂层时,选用购买的工业纯钛靶,纯度99.9%,钛靶形状根据设备要求加工成直径为φ60mm,厚度为42mm的圆形靶。施镀Ti-Al-Mo-N涂层时,靶材选用自制合金靶。合金靶成分设计为:Ti的质量百分比为70%、Al的质量百分比为15%、Mo的质量百分比为15%。合金靶均通过真空感应熔炼炉进行三次真空熔炼,熔炼合金材料为:工业纯钛,纯度99.9%;工业高纯Al,纯度99.9%;Ti-Mo中间合金,纯度99.9%。The design, selection and preparation of the target material: when TIN coating is applied, the commercially pure titanium target purchased is selected, the purity is 99.9%, and the shape of the titanium target is processed into a circular target with a diameter of φ60mm and a thickness of 42mm according to the requirements of the equipment. When the Ti-Al-Mo-N coating is applied, the target material is a self-made alloy target. The composition of the alloy target is designed as follows: the mass percentage of Ti is 70%, the mass percentage of Al is 15%, and the mass percentage of Mo is 15%. The alloy targets are all vacuum smelted three times through a vacuum induction melting furnace. The smelted alloy materials are: industrial pure titanium with a purity of 99.9%; industrial high-purity Al with a purity of 99.9%; Ti-Mo master alloy with a purity of 99.9%.
将制备好的靶材根据设备要求利用线切割技术加工成需要的尺寸。The prepared target is processed into the required size by wire cutting technology according to the requirements of the equipment.
(2)基体预处理:(2) Substrate pretreatment:
①化学除污处理:将油墨刮刀基体在抛光机上进行机械抛光,抛光至Ra0.08um左右。抛光试样清水清洗干净,烘干置于试样盘中。用脱脂棉蘸取丙酮擦拭施镀表面,除去表面油污、锈蚀、氧化层和杂质。丙酮擦拭完毕后,清水冲洗,放出呈有酒精的烧杯中超声清洗15min。超声完毕,取出去离子水清洗,烘干,待镀。① Chemical decontamination treatment: Mechanically polish the ink scraper substrate on a polishing machine to about Ra0.08um. The polished samples were washed with clean water, dried and placed in the sample pan. Use absorbent cotton dipped in acetone to wipe the plating surface to remove surface oil, rust, oxide layer and impurities. After wiping with acetone, rinse with water, put it into a beaker with alcohol and ultrasonically clean it for 15 minutes. After the ultrasound is completed, take out the deionized water to clean, dry, and wait for plating.
②Ar气预处理工艺:在离子镀膜之前,将膜室真空本底抽至0.03Pa通入Ar气,至炉压升高到0.20Pa时,开启低能离子源,温度保持在240℃之间、加速电压为4.0Kv、弧流为85A、对试样进行活化清洗15min。②Ar gas pretreatment process: Before ion coating, the vacuum background of the membrane chamber is pumped to 0.03Pa and Ar gas is introduced. When the furnace pressure rises to 0.20Pa, the low-energy ion source is turned on. The voltage is 4.0Kv, the arc current is 85A, and the sample is activated and cleaned for 15 minutes.
(3)电弧离子镀沉积涂层工艺:(3) Arc ion plating deposition coating process:
①TiN膜层施镀工艺确定:膜室真空抽至0.03Pa,基体加-400V偏压,通入N气,将N气压强保持在1.30Pa,钛靶弧电流调整为55A,工件转速保持5r/min,施镀温度为400℃,沉积时间15min。① The plating process of the TiN film layer is determined: the film chamber is vacuumed to 0.03Pa, the substrate is biased at -400V, N gas is introduced, and the N gas pressure is kept at 1.30Pa. The titanium target arc current is adjusted to 55A, and the workpiece speed is maintained at 5r/ min, the plating temperature is 400°C, and the deposition time is 15 min.
②Ti-Al-Mo-N膜层施镀工艺确定:根据涂层结构要求,基体镀上TiN后。关闭霍尔控制电源,镀完TiN工件随膜腔冷却至室温,校准真空度至0.03Pa,基体加-450V偏压、通入N气压强保持在2.50Pa、合金靶弧电流调整为75A、工件转速保持5r/min、施镀温度为450℃、沉积时间30min。②The plating process of Ti-Al-Mo-N film layer is determined: according to the requirements of the coating structure, the substrate is plated with TiN. Turn off the Hall control power supply, cool the TiN workpiece to room temperature with the film cavity after plating, calibrate the vacuum to 0.03Pa, apply a -450V bias voltage to the substrate, and keep the N pressure at 2.50Pa, and adjust the alloy target arc current to 75A. The rotational speed was maintained at 5r/min, the plating temperature was 450°C, and the deposition time was 30min.
③沉积完毕后,关闭霍尔控制电源,工件随膜腔冷却至室温取出,密封保存待测。取出后,离子镀膜机需抽真空、待下次使用。所得Ti-Al-Mo-N膜层中,以质量百分比计,由下述组分组成:③ After the deposition is completed, turn off the Hall control power supply, and the workpiece is taken out with the membrane cavity cooled to room temperature, and sealed and stored for testing. After taking it out, the ion coating machine needs to be vacuumed for the next use. In the obtained Ti-Al-Mo-N film layer, by mass percent, it is composed of the following components:
Ti 65%、Al 10%、Mo 10%、N 15%。Ti 65%, Al 10%, Mo 10%, N 15%.
经SEM测试,TiN+Ti-Al-Mo-N的厚度约为4.13um;用纳米硬度仪测得硬度HIT为2.97GPa,测得涂层弹性模量EIT为344.9Gpa;经电化学实验测试,涂层腐蚀电流密度3.82uA,对比基体腐蚀电流密度19.3uA,施镀后耐蚀性提升约5倍。According to the SEM test, the thickness of TiN+Ti-Al-Mo-N is about 4.13um; the hardness HIT measured by the nanohardness tester is 2.97GPa, and the elastic modulus EIT of the coating is 344.9Gpa; the electrochemical experiment test shows that The corrosion current density of the coating is 3.82uA, compared with the substrate corrosion current density of 19.3uA, and the corrosion resistance after plating is improved by about 5 times.
实施例4Example 4
(1)沉积技术的确定与合金靶材的制备:(1) Determination of deposition technology and preparation of alloy targets:
采用Bulat-6型多弧离子镀膜机沉积涂层,镀膜机由真空系统、镀膜系统、以及电气控制系统组成,无附加磁过滤系统。镀膜室内有三个弧源,选用左右两侧弧源起弧沉积。The Bulat-6 multi-arc ion coating machine is used to deposit the coating. The coating machine is composed of a vacuum system, a coating system, and an electrical control system without an additional magnetic filter system. There are three arc sources in the coating chamber, and the arc sources on the left and right sides are used to initiate arc deposition.
靶材的设计、选取及制备:施镀TIN涂层时,选用购买的工业纯钛靶,纯度99.9%,钛靶形状根据设备要求加工成直径为φ60mm,厚度为42mm的圆形靶。施镀Ti-Al-Mo-N涂层时,靶材选用自制合金靶。合金靶成分设计为:Ti的质量百分比为80%、Al的质量百分比为15%、Mo的质量百分比为5%。合金靶均通过真空感应熔炼炉进行三次真空熔炼,熔炼合金材料为:工业纯钛,纯度99.9%;工业高纯Al,纯度99.9%;Ti-Mo中间合金,纯度99.9%。The design, selection and preparation of the target material: when TIN coating is applied, the commercially pure titanium target purchased is selected, the purity is 99.9%, and the shape of the titanium target is processed into a circular target with a diameter of φ60mm and a thickness of 42mm according to the requirements of the equipment. When the Ti-Al-Mo-N coating is applied, the target material is a self-made alloy target. The composition of the alloy target is designed as follows: the mass percentage of Ti is 80%, the mass percentage of Al is 15%, and the mass percentage of Mo is 5%. The alloy targets are all vacuum smelted three times through a vacuum induction melting furnace. The smelted alloy materials are: industrial pure titanium with a purity of 99.9%; industrial high-purity Al with a purity of 99.9%; Ti-Mo master alloy with a purity of 99.9%.
将制备好的靶材根据设备要求利用线切割技术加工成需要的尺寸。The prepared target is processed into the required size by wire cutting technology according to the requirements of the equipment.
(2)基体预处理:(2) Substrate pretreatment:
①化学除污处理:将油墨刮刀基体在抛光机上进行机械抛光,抛光至Ra0.08um左右。抛光试样清水清洗干净,烘干置于试样盘中。用脱脂棉蘸取丙酮擦拭施镀表面,除去表面油污、锈蚀、氧化层和杂质。丙酮擦拭完毕后,清水冲洗,放出呈有酒精的烧杯中超声清洗15min。超声完毕,取出去离子水清洗,烘干,待镀。① Chemical decontamination treatment: Mechanically polish the ink scraper substrate on a polishing machine to about Ra0.08um. The polished samples were washed with clean water, dried and placed in the sample pan. Use absorbent cotton dipped in acetone to wipe the plating surface to remove surface oil, rust, oxide layer and impurities. After wiping with acetone, rinse with water, put it into a beaker with alcohol and ultrasonically clean it for 15 minutes. After the ultrasound is completed, take out the deionized water to clean, dry, and wait for plating.
②Ar气预处理工艺:在离子镀膜之前,将膜室真空本底抽至0.03Pa通入Ar气,至炉压升高到0.22Pa时,开启低能离子源,温度保持在250℃之间、加速电压为4.0Kv、弧流为100A、对试样进行活化清洗15min。②Ar gas pretreatment process: Before ion coating, the vacuum background of the membrane chamber is pumped to 0.03Pa and Ar gas is introduced. The voltage is 4.0Kv, the arc current is 100A, and the sample is activated and cleaned for 15 minutes.
(3)电弧离子镀沉积涂层工艺:(3) Arc ion plating deposition coating process:
①TiN膜层施镀工艺确定:膜室真空抽至0.03Pa,基体加-450V偏压,通入N气,将N气压强保持在1.40Pa,钛靶弧电流调整为60A,工件转速保持5r/min,施镀温度为400℃,沉积时间20min。① The plating process of the TiN film layer is determined: the film chamber is vacuumed to 0.03Pa, the substrate is biased at -450V, N gas is introduced, and the N gas pressure is kept at 1.40Pa. The titanium target arc current is adjusted to 60A, and the workpiece speed is maintained at 5r/ min, the plating temperature is 400°C, and the deposition time is 20min.
②Ti-Al-Mo-N膜层施镀工艺确定:根据涂层结构要求,基体镀上TiN后。关闭霍尔控制电源,镀完TiN工件随膜腔冷却至室温,校准真空度至0.03Pa,基体加-450V偏压、通入N气压强保持在2.66Pa、合金靶弧电流调整为80A、工件转速保持5r/min、施镀温度为500℃、沉积时间30min。②The plating process of Ti-Al-Mo-N film layer is determined: according to the requirements of the coating structure, the substrate is plated with TiN. Turn off the Hall control power supply, cool the TiN workpiece to room temperature with the film cavity after plating, calibrate the vacuum to 0.03Pa, apply -450V bias voltage to the substrate, and keep the N pressure at 2.66Pa, and adjust the alloy target arc current to 80A. The rotational speed was kept at 5r/min, the plating temperature was 500°C, and the deposition time was 30min.
③沉积完毕后,关闭霍尔控制电源,工件随膜腔冷却至室温取出,密封保存待测。取出后,离子镀膜机需抽真空、待下次使用。所得Ti-Al-Mo-N膜层中,以质量百分比计,由下述组分组成:③ After the deposition is completed, turn off the Hall control power supply, and the workpiece is taken out with the membrane cavity cooled to room temperature, and sealed and stored for testing. After taking it out, the ion coating machine needs to be vacuumed for the next use. In the obtained Ti-Al-Mo-N film layer, by mass percent, it is composed of the following components:
Ti 72%、Al 10%、Mo 4%、N14%。Ti 72%, Al 10%, Mo 4%, N 14%.
经SEM测试,TiN+Ti-Al-Mo-N的厚度约为4.79um;用纳米硬度仪测得硬度HIT为4.16GPa,测得涂层弹性模量EIT为375.3Gpa;经电化学实验测试,涂层腐蚀电流密度2.78uA,对比基体腐蚀电流密度19.3uA,施镀后耐蚀性提升约7倍。According to the SEM test, the thickness of TiN+Ti-Al-Mo-N is about 4.79um; the hardness HIT measured by the nanohardness tester is 4.16GPa, and the elastic modulus EIT of the coating is 375.3Gpa; the electrochemical experiment test shows that The corrosion current density of the coating is 2.78uA, compared with the substrate corrosion current density of 19.3uA, and the corrosion resistance after plating is improved by about 7 times.
本发明实施例提供的技术方案带来的有益效果是:相比于电刷镀制备的Ni-P-Cu-TiN涂层的最佳硬度值1200HV,本发明方法涂层的硬度有大幅增加,并且沉积膜层均匀、膜层密度大、时间大幅缩短。The beneficial effects brought by the technical solutions provided by the embodiments of the present invention are: compared with the optimum hardness value of 1200HV of the Ni-P-Cu-TiN coating prepared by electric brush plating, the hardness of the coating by the method of the present invention is greatly increased, Moreover, the deposited film layer is uniform, the film layer density is high, and the time is greatly shortened.
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