CN107753197A - Rear Boost Smart Drive - Google Patents
Rear Boost Smart Drive Download PDFInfo
- Publication number
- CN107753197A CN107753197A CN201711011722.7A CN201711011722A CN107753197A CN 107753197 A CN107753197 A CN 107753197A CN 201711011722 A CN201711011722 A CN 201711011722A CN 107753197 A CN107753197 A CN 107753197A
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- processor
- universal wheel
- wheelchair
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- driving mechanism
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B19/00—Wheels not otherwise provided for or having characteristics specified in one of the subgroups of this group
- B60B19/12—Roller-type wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0002—Castors in general; Anti-clogging castors assembling to the object, e.g. furniture
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G5/00—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
- A61G5/04—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs motor-driven
- A61G5/048—Power-assistance activated by pushing on hand rim or on handlebar
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G5/00—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
- A61G5/04—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs motor-driven
- A61G5/041—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs motor-driven having a specific drive-type
- A61G5/045—Rear wheel drive
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G5/00—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
- A61G5/04—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs motor-driven
- A61G5/041—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs motor-driven having a specific drive-type
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G5/00—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
- A61G5/04—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs motor-driven
- A61G5/047—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs motor-driven by a modular detachable drive system
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G5/00—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
- A61G5/08—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable
- A61G5/0808—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable characterised by a particular folding direction
- A61G5/0816—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable characterised by a particular folding direction folding side to side, e.g. reducing or expanding the overall width of the wheelchair
- A61G5/0825—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable characterised by a particular folding direction folding side to side, e.g. reducing or expanding the overall width of the wheelchair comprising a scissor-type frame, e.g. having pivoting cross bars for enabling folding
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G5/00—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
- A61G5/10—Parts, details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B19/00—Wheels not otherwise provided for or having characteristics specified in one of the subgroups of this group
- B60B19/003—Multidirectional wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B3/00—Disc wheels, i.e. wheels with load-supporting disc body
- B60B3/04—Disc wheels, i.e. wheels with load-supporting disc body with a single disc body not integral with rim, i.e. disc body and rim being manufactured independently and then permanently attached to each other in a second step, e.g. by welding
- B60B3/048—Disc wheels, i.e. wheels with load-supporting disc body with a single disc body not integral with rim, i.e. disc body and rim being manufactured independently and then permanently attached to each other in a second step, e.g. by welding the rim being rotatably mounted to the wheel disc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0028—Construction of wheels; methods of assembling on axle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B5/00—Accessories or details specially adapted for hand carts
- B62B5/0026—Propulsion aids
- B62B5/0033—Electric motors
- B62B5/0036—Arrangements of motors
- B62B5/004—Arrangements of motors in wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B5/00—Accessories or details specially adapted for hand carts
- B62B5/0026—Propulsion aids
- B62B5/0033—Electric motors
- B62B5/0036—Arrangements of motors
- B62B5/0043—One motor drives one wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B5/00—Accessories or details specially adapted for hand carts
- B62B5/0026—Propulsion aids
- B62B5/0069—Control
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G2203/00—General characteristics of devices
- A61G2203/30—General characteristics of devices characterised by sensor means
- A61G2203/36—General characteristics of devices characterised by sensor means for motion
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G2203/00—General characteristics of devices
- A61G2203/70—General characteristics of devices with special adaptations, e.g. for safety or comfort
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G5/00—Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
- A61G5/10—Parts, details or accessories
- A61G5/1054—Large wheels, e.g. higher than the seat portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B2200/00—Type of product being used or applied
- B60B2200/20—Furniture or medical appliances
- B60B2200/22—Chairs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B2900/00—Purpose of invention
- B60B2900/10—Reduction of
- B60B2900/133—Noise
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B2900/00—Purpose of invention
- B60B2900/30—Increase in
- B60B2900/321—Lifetime
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/80—Other vehicles not covered by groups B60Y2200/10 - B60Y2200/60
- B60Y2200/84—Wheelchairs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B2301/00—Wheel arrangements; Steering; Stability; Wheel suspension
- B62B2301/02—Wheel arrangements; Steering; Stability; Wheel suspension comprising wheels for longitudinal travelling and wheels for lateral travelling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Transportation (AREA)
- Combustion & Propulsion (AREA)
- Handcart (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
- Motorcycle And Bicycle Frame (AREA)
- Motor Power Transmission Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种适用于轮椅或推车等运输工具的后助力智能驱动器。The invention relates to a rear power-assisted intelligent driver suitable for transportation tools such as wheelchairs or carts.
背景技术Background technique
轮椅是康复的重要工具,它不仅是肢体伤残者的代步工具,更重要的是使他们借助于轮椅进行身体锻炼和参与社会活动,所以人们对轮椅的灵活性要求也越来越高。The wheelchair is an important tool for rehabilitation. It is not only a means of transportation for the physically disabled, but more importantly, it enables them to perform physical exercises and participate in social activities with the help of wheelchairs. Therefore, people have higher and higher requirements for the flexibility of wheelchairs.
传统的万向轮受外力推动,需改变轮子的方向才能运动,且当外力改变运动方向时,车轮需要有一段调整轮子方向的过程,使用不灵活。并且车轮受负载的方向与轮子中心偏移,使轮架产生偏心力矩,运行不平稳,影响使用寿命。The traditional universal wheel is driven by external force, and the direction of the wheel needs to be changed to move, and when the external force changes the direction of movement, the wheel needs a process of adjusting the direction of the wheel, which is not flexible to use. Moreover, the direction in which the wheel is subjected to load deviates from the center of the wheel, causing the wheel frame to generate an eccentric moment, making the operation unstable and affecting the service life.
为此,公开号为CN204352052U的实用新型专利公开了一种电动轮椅,如图1所示,该电动轮椅的前轮2为全向轮,包括轮毂2-1、从动轮2-2,及与轮毂2-1一体设计的两排“Y”形突出,任意一排“Y”形突出由多个分布在同一圆周上“Y”形突出2-3构成,两排“Y”形突出交错布置,从动轮2-2安装于“Y”形突出2-3上开有的孔中,两个相邻“Y”形突出2-3之间对应设置一个从动轮2-2,一排“Y”形突出上的任意“Y”形突出正对另一排“Y”形突出的两个“Y”形突出之间。For this reason, publication number is that the utility model patent of CN204352052U discloses a kind of electric wheelchair, as shown in Figure 1, the front wheel 2 of this electric wheelchair is an omnidirectional wheel, comprises wheel hub 2-1, driven wheel 2-2, and The hub 2-1 is integrally designed with two rows of "Y"-shaped protrusions, any row of "Y"-shaped protrusions is composed of multiple "Y"-shaped protrusions 2-3 distributed on the same circumference, and the two rows of "Y"-shaped protrusions are arranged in a staggered manner , the driven wheel 2-2 is installed in the hole provided on the "Y"-shaped protrusion 2-3, and a driven wheel 2-2 is correspondingly arranged between two adjacent "Y"-shaped protrusions 2-3, and a row of "Y" Any "Y"-shaped projection on the "-shaped projection is between two "Y"-shaped projections facing another row of "Y"-shaped projections.
对于上述的万向轮是用于轮椅的前轮或者后轮,虽然两排沿轮毂周向排列的滚子是交错排列的,但由于支撑滚子的Y形突出上有间断,导致有轮椅在行驶过程中存在起伏,即会产生颠簸,降低了轮椅的舒适性。For the above-mentioned universal wheel is used for the front wheel or the rear wheel of the wheelchair, although the two rows of rollers arranged in the circumferential direction of the hub are staggered, but because the Y-shaped projections of the supporting rollers are interrupted, there are wheelchairs on the wheel. There are ups and downs during driving, that is, bumps are generated, which reduces the comfort of the wheelchair.
发明内容Contents of the invention
本发明的目的在于提供一种装配在轮椅或推车等小型运输工具后部并对运输工具的舒适性不产生影响的后助力智能驱动器。The object of the present invention is to provide a rear power-assisted intelligent driver which is assembled at the rear of small vehicles such as wheelchairs or carts and does not affect the comfort of the vehicle.
解决上述职技术问题的技术方案如下:The technical solution to solve the above technical problems is as follows:
后助力智能驱动器,包括万向轮,该万向轮包括两端具有开口且中空的轮毂,轮毂的两端开口处分别固定有端盖,轮毂内设置有驱动该轮毂转动的电动驱动机构,电动驱动机构的两端分别穿过端盖并支承在端盖上,轮毂的圆周上活动地装配有至少两排沿该轮毂周向布置的滚子,还包括:The rear power-assisted intelligent driver includes a universal wheel. The universal wheel includes a hollow hub with openings at both ends. End caps are respectively fixed at the openings at both ends of the hub. An electric drive mechanism is arranged inside the hub to drive the hub to rotate. The two ends of the driving mechanism respectively pass through the end cover and are supported on the end cover. The circumference of the hub is movably equipped with at least two rows of rollers arranged along the circumference of the hub, and includes:
壳体,壳体的一端对称设有沿该壳体轴向延伸的支臂,在两个支臂之间形成装配空间,万向轮进入到两个支臂之间的装配空间中后,电动驱动机构的两端分别与支臂连接,壳体的另一端用于铰接在运输工具的后部,万向轮在重力作用下与地面接触;The casing, one end of the casing is symmetrically provided with a support arm extending axially along the casing, and an assembly space is formed between the two support arms. After the universal wheel enters the assembly space between the two support arms, the motorized The two ends of the drive mechanism are respectively connected to the support arm, the other end of the housing is used to be hinged to the rear of the vehicle, and the universal wheels are in contact with the ground under the action of gravity;
蓄电池,蓄电池设置在壳体内;A storage battery, the storage battery is arranged in the casing;
控制器,控制器位于壳体内并与蓄电池电连接,控制器的输出端与电动驱动机构电连接。The controller is located in the casing and is electrically connected to the storage battery, and the output end of the controller is electrically connected to the electric drive mechanism.
本发明的优点在于:在运输工具上安装了本发明的后助力智能驱动器后,无需像背景技术中的运输工具那样,将万向轮当作运输工具的前轮来使用,而是将万向轮与壳体等部件装配成一体形成的后助力智能驱动器安装在运输工具的后部,后助力智能驱动器与地面形成接触,当后助力智能驱动器启动后,对运输工具产生辅助的驱动作用力帮助运输工具行驶,以减轻乘座在运输工具上人员通过手动操作方式驱动运输工具的负担。因此,本发明的后助力智能驱动器在起到辅助驱动运输工具时,运输工具在行驶过程中不会出现颠簸的感觉,对运输工具的舒适性不产生影响。The advantage of the present invention is that: after the rear power-assisted intelligent driver of the present invention is installed on the transport tool, it is not necessary to use the universal wheel as the front wheel of the transport tool like the transport tool in the background technology, but to use the universal wheel The rear booster intelligent driver formed by assembling the wheel and the housing and other components is installed at the rear of the vehicle. The rear booster intelligent driver is in contact with the ground. When the rear booster smart driver is started, it will generate auxiliary driving force for the vehicle. The vehicle is driven to reduce the burden of the person sitting on the vehicle to drive the vehicle manually. Therefore, when the rear power-assisted intelligent driver of the present invention plays an auxiliary role in driving the transport tool, the transport tool will not feel bumpy during driving, and will not affect the comfort of the transport tool.
附图说明Description of drawings
图1为现有技术中电动轮椅中的前轮的示意图;Fig. 1 is the schematic diagram of the front wheel in the electric wheelchair in the prior art;
图2为本发明的后助力智能驱动器安装在轮椅上后的示意图;Fig. 2 is the schematic diagram after the rear booster intelligent driver of the present invention is installed on the wheelchair;
图3为本发明的后助力智能驱动器;Fig. 3 is the rear booster intelligent driver of the present invention;
图4为本发明的结构示意图;Fig. 4 is a structural representation of the present invention;
图5为本发明的立体结构示意图;Fig. 5 is the three-dimensional structure schematic diagram of the present invention;
图6为本发明的在隐藏了端盖、轴及无刷直流电机后的剖面结构示意图;Fig. 6 is the cross-sectional schematic diagram of the present invention after hiding the end cover, the shaft and the brushless DC motor;
图7为在图6的基础上隐藏了轮毂之后的示意图;Fig. 7 is a schematic diagram after hiding the hub on the basis of Fig. 6;
图8为轮毂的示意图;Fig. 8 is the schematic diagram of wheel hub;
图9为第一支架的示意图;Figure 9 is a schematic diagram of the first bracket;
图10为第二支架的示意图;Fig. 10 is the schematic diagram of the second bracket;
图11为安装座圆弧半径与滚子圆弧半径的关系图;Figure 11 is a diagram showing the relationship between the arc radius of the mounting seat and the arc radius of the roller;
图12为在轮毂内装配了端盖、轴及无刷直流电机后的示意图;Fig. 12 is a schematic diagram after an end cover, a shaft and a brushless DC motor are assembled in the hub;
图13为本发明中的壳体的示意图;Fig. 13 is a schematic diagram of the housing in the present invention;
图14为在图13的基础上隐藏了上壳体后的示意图;Fig. 14 is a schematic diagram after the upper casing is hidden on the basis of Fig. 13;
图15为本发明中的控制器的示意图;Fig. 15 is a schematic diagram of the controller in the present invention;
图16为本发明中的连接装置的示意图;Fig. 16 is a schematic diagram of the connecting device in the present invention;
图17为霍尔传感器与磁钢在现有技术中的位置关系时,磁力线穿过霍尔传感器的示意图;Fig. 17 is a schematic diagram of the magnetic field lines passing through the Hall sensor when the positional relationship between the Hall sensor and the magnet steel in the prior art;
图18为霍尔传感器与磁钢在本发明中的位置关系时,磁力线穿过霍尔传感器的示意图;Fig. 18 is a schematic diagram of the magnetic field lines passing through the Hall sensor when the positional relationship between the Hall sensor and the magnetic steel in the present invention;
图2至图18中的附图标记:Reference numerals in Fig. 2 to Fig. 18:
A为后助力智能驱动器,B为万向轮;A is the rear power intelligent driver, B is the universal wheel;
10为轮毂,11为凸缘,11a为安装孔,12为空间,13为间隔空间;10 is a wheel hub, 11 is a flange, 11a is a mounting hole, 12 is a space, and 13 is an interval space;
20为支架组件,20a为装配槽,21为第一支架,21a为保护沿,22为第二支架,22a为轴向延伸部,22b为肋板,23为第一安装座,23a为第一弧形槽,24为第二装座,24a为第二弧形槽,25为第一台阶;20 is a bracket assembly, 20a is an assembly groove, 21 is a first bracket, 21a is a protective edge, 22 is a second bracket, 22a is an axial extension, 22b is a rib, 23 is a first mounting seat, 23a is a first Arc groove, 24 is the second seat, 24a is the second arc groove, and 25 is the first step;
30为滚子,31为轴承;30 is a roller, and 31 is a bearing;
40为端盖,41为轴,42为无刷直流电机,43为齿轮传动机构;40 is an end cover, 41 is a shaft, 42 is a brushless DC motor, and 43 is a gear transmission mechanism;
50为壳体,51为支臂,52为装配空间,53为收纳腔体,54为蓄电池;50 is a casing, 51 is a support arm, 52 is an assembly space, 53 is a storage cavity, and 54 is a storage battery;
60为控制器,61为直流电源,62为霍尔检测模块,63为处理器,64为驱动器;60 is a controller, 61 is a DC power supply, 62 is a Hall detection module, 63 is a processor, and 64 is a driver;
70为连接装置,71为夹头,72为铰链,73为第一连接杆,74为第二连接杆,75为伸缩式锁紧装置。70 is a connecting device, 71 is a collet, 72 is a hinge, 73 is a first connecting rod, 74 is a second connecting rod, and 75 is a telescopic locking device.
具体实施方式detailed description
本发明作为辅助驱动工具应用在轮椅或推车等小型运输工具上,并安装在这些运输工具的后部,本实施方式与轮椅结合进行说明,具体如下:The present invention is used as an auxiliary driving tool on small vehicles such as wheelchairs or carts, and is installed on the rear of these vehicles. This embodiment will be described in conjunction with the wheelchair, as follows:
如图2和图3所示,本发明的后助力智能驱动器A,包括万向轮B、壳体、蓄电池、控制器、连接装置,本发明的后助力智能驱动器A通过连接装置安装在轮椅的后立柱上后,后助力智能驱动器A与地面形成接触,当后助力智能驱动器A启动后,对轮椅产生辅助的驱动作用力帮助轮椅行驶,以减轻乘座在轮椅上人员通过手动操作方式驱动轮椅的负担,下面对每部分以及它们之间的关系进行详细说明:As shown in Figure 2 and Figure 3, the rear booster intelligent driver A of the present invention comprises a universal wheel B, a housing, a battery, a controller, and a connecting device. After the rear column is put on, the rear power-assisted intelligent driver A forms contact with the ground. When the rear power-assisted intelligent driver A is started, it generates an auxiliary driving force for the wheelchair to help the wheelchair drive, so as to reduce the need for people sitting on the wheelchair to drive the wheelchair through manual operation. The burden of each part and the relationship between them are described in detail below:
万向轮B包括两端具有开口且中空的轮毂10,如图4至图8所示,轮毂10的周面上设有径向的凸缘11,凸缘11的数量优先采用两组,每一组可以由一个连续的环状凸缘构成,也可以由多个离散的凸缘组成,本实施例中,每一组优先采用环状的凸缘11。凸缘11上设置有多个轴向的安装孔11a,这些安装孔11a用于安装支架组件20。The universal wheel B includes a hollow wheel hub 10 with openings at both ends, as shown in Figures 4 to 8, radial flanges 11 are provided on the peripheral surface of the wheel hub 10, and two groups of flanges 11 are preferably used, each One group may consist of a continuous annular flange, or may consist of a plurality of discrete flanges. In this embodiment, each group preferably adopts an annular flange 11 . The flange 11 is provided with a plurality of axial mounting holes 11 a, and these mounting holes 11 a are used for mounting the bracket assembly 20 .
在一个或多个实施例中,优选地,凸缘11靠近轮毂10轴向端面的一端与轮毂10轴向端面之间的距离大于1mm,以形成用于装配支架组件一部分的空间12,以避免支架组件20与轮毂10装配后,支架组件20凸出到轮毂10轴向端面的轴向外侧,若轮毂的两端安装端盖,进而可避免支架组件20对端盖的装配产生干扰。轮毂10上的两个凸缘11之间的间隔空间13,形成装配支架组件一部分的空间。In one or more embodiments, preferably, the distance between the end of the flange 11 close to the axial end surface of the hub 10 and the axial end surface of the hub 10 is greater than 1mm, so as to form a space 12 for assembling a part of the bracket assembly, so as to avoid After the bracket assembly 20 is assembled with the hub 10, the bracket assembly 20 protrudes to the axial outside of the axial end surface of the hub 10. If end caps are installed at both ends of the hub, the interference of the bracket assembly 20 on the assembly of the end caps can be avoided. The space 13 between the two flanges 11 on the hub 10 forms a space for assembling a part of the bracket assembly.
轮毂10的两端开口处分别固定有端盖40,轮毂10内设置有驱动该轮毂转动的电动驱动机构,电动驱动机构的两端分别穿过端盖并支承在端盖上。如图4、图5和图12所示,电动驱动机构包括轴41、无刷直流电机42、齿轮传动机构43,轮毂10的内壁面上设有齿圈,端盖40固定在轮毂10的轴向端面上,在轮毂10的轴向端面上设有装配孔,端盖40盖上轮毂10的轴向端面上后,通过螺钉将端盖与轮毂10紧固为一体。无刷直流电机42位于轮毂10内部,轴41的一端从无刷直流电机42的中心穿过后,轴41的两端分别支撑在端盖40上,齿轮传动机构设置于无刷直流电机42的输出端,齿轮传动机构43与轮毂10内壁上的齿圈啮合。End caps 40 are respectively fixed at the openings at both ends of the hub 10 , and an electric drive mechanism for driving the hub to rotate is arranged inside the hub 10 , and the two ends of the electric drive mechanism respectively pass through the end caps and are supported on the end caps. As shown in Fig. 4, Fig. 5 and Fig. 12, the electric drive mechanism includes a shaft 41, a brushless DC motor 42, and a gear transmission mechanism 43. The inner wall of the hub 10 is provided with a gear ring, and the end cover 40 is fixed on the shaft of the hub 10. On the end face, an assembly hole is provided on the axial end face of the wheel hub 10. After the end cover 40 covers the axial end face of the wheel hub 10, the end cover and the wheel hub 10 are fastened as a whole by screws. The brushless DC motor 42 is located inside the hub 10. After one end of the shaft 41 passes through the center of the brushless DC motor 42, the two ends of the shaft 41 are respectively supported on the end cover 40, and the gear transmission mechanism is arranged on the output of the brushless DC motor 42. At the end, the gear transmission mechanism 43 meshes with the ring gear on the inner wall of the hub 10 .
在公开号为CN204352052U的专利中,安装从动轮的2-2的Y形突出2-3与轮毂2-1一体成型,这些一体成型的结构会造成制造难度增大,制造成本增高。对于CN204352052U中的专利而言,由于相邻两个Y型突出之间的间距是固定的,安装时,将从动轮2-2的两端分别插入到Y型突出端部设置的通孔中时,需要使从动轮2-2产生形变量才能进行装配,这样的结构不但安装难度大,由于使从动轮发生了形变,导致安装后的精度降低。因此,本发明提供另一种安装滚子30的方式,具体如下:In the patent with the publication number CN204352052U, the Y-shaped protrusion 2-3 of the driven wheel 2-2 is integrally formed with the wheel hub 2-1, and these integrally formed structures will increase the manufacturing difficulty and increase the manufacturing cost. For the patent in CN204352052U, since the spacing between two adjacent Y-shaped protrusions is fixed, when installing, when the two ends of the driven wheel 2-2 are respectively inserted into the through holes provided at the ends of the Y-shaped protrusions , the driven wheel 2-2 needs to be deformed to be assembled. Such a structure is not only difficult to install, but also reduces the accuracy of the installation due to the deformation of the driven wheel. Therefore, the present invention provides another way to install the roller 30, specifically as follows:
轮毂10的圆周上活动地装配有至少两排沿该轮毂周向布置的滚子30,滚子30通过安装在轮毂10圆周上的支架组件20进行支撑。如图4至图10所示,支架组件20固定在所述凸缘11上,支架组件20上设有容纳所述凸缘11的装配槽20a,所述凸缘11插入到所述装配槽20a中后,支架组件20与凸缘通过紧固件紧固为一体,紧固件优先采用螺钉。The circumference of the hub 10 is movably equipped with at least two rows of rollers 30 arranged along the circumference of the hub, and the rollers 30 are supported by the bracket assembly 20 installed on the circumference of the hub 10 . As shown in Figures 4 to 10, the bracket assembly 20 is fixed on the flange 11, and the bracket assembly 20 is provided with an assembly groove 20a for accommodating the flange 11, and the flange 11 is inserted into the assembly groove 20a In the middle, the bracket assembly 20 and the flange are fastened together by fasteners, and the fasteners are preferably screws.
如图6和图7所示,在一个或多个实施例中,支架组件20由离散的第一支架21和第二支架22经并拢后紧固所形成,第一支架21和第二支架22均呈环形,第一支架21和第二支架22分别套在所述轮毂10上,第二支架22与凸缘11上的安装孔通过螺钉连接,使第二支架22与凸缘11紧固为一体。As shown in FIGS. 6 and 7 , in one or more embodiments, the bracket assembly 20 is formed by fastening discrete first brackets 21 and second brackets 22 together, the first bracket 21 and the second bracket 22 Both are ring-shaped, the first bracket 21 and the second bracket 22 are sleeved on the hub 10 respectively, the second bracket 22 is connected with the mounting holes on the flange 11 by screws, so that the second bracket 22 and the flange 11 are fastened as One.
如图6和图7所示,由于第一支架21和第二支架22分别套在所述轮毂10上,第一支架21安装在空间12处,第二支架22安装在间隔空间13处,对于安装在空间12处的第一支架21而言,可以采用整体圆环的结构,也可以采用由多个弧形支架结合后形成一个圆环的结构,本实施例中,第一支架21优先采用整体式的圆环结构。As shown in Figures 6 and 7, since the first bracket 21 and the second bracket 22 are respectively sleeved on the hub 10, the first bracket 21 is installed at the space 12, and the second bracket 22 is installed at the space 13, for As far as the first bracket 21 installed in the space 12 is concerned, the structure of a whole ring can be adopted, and a structure of a ring formed by combining a plurality of arc-shaped brackets can also be adopted. In this embodiment, the first bracket 21 preferably adopts Integral ring structure.
如图6和图7所示,对于安装在间隔空间13处的第二支架22而言,由于本实施例中的凸缘11是两个,因此,需要将第二支架21设置成至少由两个弧形支架组成,这样才能将第二支架安装在间隔空间13中,每个弧形支架优先采用半圆的结构,当然,弧形支架也可以不是半圆,只要这些弧形支架首尾衔接后组成环形的第二支架22即可,例如,弧形支架为3个时,每个弧形支架的弧度为120度,弧形支架为2个时,其中一个弧形支架的弧度小于180度,而另一个弧形支架的弧度大于180度。As shown in Figures 6 and 7, for the second bracket 22 installed in the space 13, since there are two flanges 11 in this embodiment, it is necessary to set the second bracket 21 to at least two Each arc-shaped bracket is composed of two arc-shaped brackets, so that the second bracket can be installed in the interval space 13. Each arc-shaped bracket preferably adopts a semicircular structure. Of course, the arc-shaped brackets can also be other than semi-circular, as long as these arc-shaped brackets are connected end to end to form a ring. The second support 22 can be, for example, when there are 3 arc supports, the radian of each arc support is 120 degrees, and when there are 2 arc supports, the arc of one of them is less than 180 degrees, while the other The radian of an arc-shaped bracket is greater than 180 degrees.
如图6和图7所示,本实施例中,轮毂的周面上的凸缘11为两组,每一组凸缘11上均安装有所述支架组件20,每组支架组件20中的弧形支架的一端与安装该支架组件的凸缘11抵顶,每组支架组件20中的弧形支架的另一端设有轴向延伸部22a,其中一组支架组件20中的弧形支架的轴向延伸部22a与另一组支架组件中的弧形支架的轴向延伸部相互抵顶以相互形成轴向限位。通过这样的结构设置,既使得第二支架22安装在了间隔空间13中,又让两个第二支架22的一端可以通过凸缘11进行轴向限位,两个第二支架22的另一端相互进行限位,在装配后使得第二支架22的稳固性更好。As shown in Figures 6 and 7, in this embodiment, the flanges 11 on the peripheral surface of the hub are two groups, each group of flanges 11 is equipped with the bracket assembly 20, and each group of bracket assemblies 20 One end of the arc bracket is abutted against the flange 11 on which the bracket assembly is installed, and the other end of the arc bracket in each group of bracket assemblies 20 is provided with an axial extension 22a, wherein the arc bracket in one group of bracket assemblies 20 The axial extension portion 22a abuts against the axial extension portion of the arc-shaped bracket in another group of bracket components to form an axial stop. Through such a structural arrangement, the second bracket 22 is installed in the space 13, and one end of the two second brackets 22 can be axially limited by the flange 11, and the other ends of the two second brackets 22 Limiting each other makes the stability of the second bracket 22 better after assembly.
如图4至图10所示,支架组件20的周面上均布有多个平行于轮毂径向的安装座,每个安装座由离散的第一安装座23和第二装座24并拢紧固后所形成,所述第一安装座23的一端位于第一支架21的圆周上,所述第二安装座24的一端位于第二支架22的圆周上。第一安装座23与第一支架21一体成型,第二安装座24与第二支架22一体成型,第一安装座23通过螺钉与第二安装座24进行紧固,从而使第一支架21与第二支架22固定为一体。As shown in Figures 4 to 10, a plurality of mounting seats parallel to the radial direction of the hub are evenly distributed on the peripheral surface of the bracket assembly 20, and each mounting seat is tightly closed by a discrete first mounting seat 23 and a second mounting seat 24. Formed after solidification, one end of the first mounting base 23 is located on the circumference of the first bracket 21 , and one end of the second mounting base 24 is located on the circumference of the second bracket 22 . The first mounting base 23 is integrally formed with the first bracket 21, the second mounting base 24 is integrally formed with the second bracket 22, and the first mounting base 23 is fastened with the second mounting base 24 by screws, so that the first bracket 21 and the second mounting base 24 are fastened together. The second bracket 22 is fixed as a whole.
如图4至图10所示,所述各个第一安装座23沿着第一支架21的径向延伸到第一支架21的轴向端面上形成第一台阶25,第一台阶25不但增加了第一支架21的强度,而且,各个第一台阶25优先以首尾相连的状态形成一个环状的台阶,第一支架21向第二支架22并拢时,第二支架22的轴向端面与第一台阶25的轴向端面相互抵顶后,在第一支架21的轴向端面、第二支架22的轴向端面以及第一台阶25之间围成所述装配槽20a。As shown in Figures 4 to 10, each of the first mounts 23 extends along the radial direction of the first bracket 21 to form a first step 25 on the axial end surface of the first bracket 21, and the first step 25 not only increases The strength of the first bracket 21, and each first step 25 preferentially forms an annular step in an end-to-end state, when the first bracket 21 draws close to the second bracket 22, the axial end surface of the second bracket 22 is aligned with the first bracket 22. After the axial end surfaces of the steps 25 abut against each other, the assembly groove 20 a is formed between the axial end surfaces of the first bracket 21 , the axial end surfaces of the second bracket 22 and the first step 25 .
如图4至图10所示,本发明中的万向轮B,在使用过程中,除了沿圆周方向转动外,还会向其他任意的方向转动,因此,万向轮B的受力是任意方向的作用力。本发明中,支架组件20与轮毂10是分别制造后组合成一体的,因此,支架组件20的强度与直接成型在轮毂10上的支架组件相比,强度会受到降低,从而,在一个或多个实施例中,为了增加支架组件20的强度,在轴向延伸部22a上设有肋板22b,肋板22b的一端与第二安装座24固定,肋板22b与第二安装座24的轴向端面连接,这样,当万向轮B受到非圆周方向的作用力时,在肋板22b的支撑作用下对这些作用力进行抵抗,可以避免第二安装座24发生断裂。As shown in Figures 4 to 10, the universal wheel B in the present invention, during use, will rotate in any direction other than the circumferential direction. Therefore, the force on the universal wheel B is arbitrary. direction force. In the present invention, the bracket assembly 20 and the hub 10 are manufactured separately and combined into one, therefore, the strength of the bracket assembly 20 will be reduced compared with the bracket assembly directly formed on the hub 10, thus, in one or more In one embodiment, in order to increase the strength of the bracket assembly 20, a rib 22b is provided on the axially extending portion 22a, and one end of the rib 22b is fixed to the second mount 24, and the shaft of the rib 22b is connected to the second mount 24. In this way, when the universal wheel B is subjected to a force in a non-circumferential direction, these forces are resisted under the support of the rib plate 22b, so that the second mounting seat 24 can be prevented from breaking.
第一安装座23和第二装座24优先采用螺钉进行紧固,各第一安装座23的两端分别设有位于同一圆周上的第一弧形槽23a,各第二安装座24的两端分别设有位于同一圆周上的第二弧形槽24a。滚子30的形状优先采用腰鼓形,滚子30的端部放置于第二弧形槽中,第一安装座23向第二安装座24并拢紧固后,滚子30的端部被活动地装配到由第一安装座23上的第一弧形槽23a和第二安装座24上的第二弧形槽24围成的圆孔中。The first mounting seat 23 and the second mounting seat 24 are preferably fastened with screws, and the two ends of each first mounting seat 23 are respectively provided with a first arc-shaped groove 23a on the same circumference, and the two ends of each second mounting seat 24 The ends are respectively provided with second arc-shaped grooves 24a located on the same circumference. The shape of the roller 30 is preferably drum-shaped, and the end of the roller 30 is placed in the second arc-shaped groove. After the first mounting seat 23 is closed to the second mounting seat 24 and fastened, the end of the roller 30 is moved. Fit into the circular hole surrounded by the first arc-shaped groove 23 a on the first mount 23 and the second arc-shaped groove 24 on the second mount 24 .
上述装配方式,安装支架组件20时是先将第二支架22凸缘11进行紧固,滚子30的端部放置于第二弧形槽24a中,再将第一支架21向第二支架22并拢,最后,再将第一安装座和第二安装座进行紧固,最终滚子30的端部被活动地装配到由第一安装座23上的第一弧形槽23a和第二安装座24上的第二弧形槽24围成的圆孔中。这样,多个滚子30沿着支架组件20的周向布置,滚子30可随着轮毂10整体进行运动,滚子30也可以在安装座上进行自转,以适应改变任意方向时的运动。In the above-mentioned assembly method, when the bracket assembly 20 is installed, the flange 11 of the second bracket 22 is fastened first, and the end of the roller 30 is placed in the second arc-shaped groove 24a, and then the first bracket 21 is placed toward the second bracket 22. Finally, the first mounting seat and the second mounting seat are fastened, and finally the end of the roller 30 is movably assembled to the first arc-shaped groove 23a on the first mounting seat 23 and the second mounting seat 24 in the circular hole surrounded by the second arc groove 24. In this way, a plurality of rollers 30 are arranged along the circumference of the bracket assembly 20 , the rollers 30 can move integrally with the hub 10 , and the rollers 30 can also rotate on the mounting seat to adapt to the movement when changing any direction.
第一弧形槽23a和第二弧形槽24a的弧度均可以是180,也可以是:第一弧形槽23a的弧度小于180度,而第二弧形槽24a的弧度大于180度,还可以是:第一弧形槽23a的弧度大于180度,而第二弧形槽24a的弧度小于180度,简而言之,两个弧度相加之和为360度使第一弧形槽23a和第二弧形槽24a并拢形成圆孔即可。The arc of the first arc groove 23a and the second arc groove 24a can be 180 degrees, or: the arc of the first arc groove 23a is less than 180 degrees, and the arc of the second arc groove 24a is greater than 180 degrees. Can be: the arc of the first arc-shaped groove 23a is greater than 180 degrees, and the arc of the second arc-shaped groove 24a is less than 180 degrees. In short, the sum of the two arcs is 360 degrees so that the first arc-shaped groove 23a It is enough to form a circular hole together with the second arc-shaped groove 24a.
滚子30的端部设有轴承31,第一安装座23与第二安装座24并拢并紧固后,轴承31被装配到由第一安装座23上的第一弧形槽23a和第二安装座24上的第二弧形槽24a围成的圆孔中。通过在滚子30两端部安装轴承31,可以降低滚子30与安装座之间的摩擦力,使滚子30在自转时更加灵活。The end of the roller 30 is provided with a bearing 31. After the first mounting seat 23 and the second mounting seat 24 are brought together and fastened, the bearing 31 is assembled into the first arc groove 23a and the second mounting seat 23 on the first mounting seat 23. In the circular hole surrounded by the second arc-shaped groove 24a on the mounting base 24. By installing the bearings 31 at both ends of the roller 30, the friction force between the roller 30 and the mounting seat can be reduced, so that the roller 30 is more flexible when it rotates.
本实施例中,由于轮毂的周面上的凸缘11为两组,每一组凸缘11上均安装有所述支架组件20,位于两组支架组件20的安装座上的滚子30呈交错互补排列,相互交错互补排列的三个滚子30的弧形表面的中心点之间呈等腰三角形排列,该三个滚子中位于同一排支架组件20的安装座上的两个滚子30位于等腰三角形的底边上。这里两组支架组件20的安装座上相互交错互补排列的三个滚子30之间呈等腰三角形排列,该结构的设置可使得着地的三个滚子始终同时平衡的接触于底面,使得万向轮B在运行过程中始终保持稳定的状态,若两组支架组件20的安装座上相互交错互补排列的三个滚子30之间为非等腰三角形排列,则万向轮B在运行过程中则会不稳定,尤其在万向轮B转弯时会出现只有两个滚子着地的情形,万向轮B则会不平衡,若将本发明的万向轮B应用到轮椅上,则轮椅也会出现轻微的颠簸,使得坐在轮椅上的人感觉不舒适。In this embodiment, since the flanges 11 on the peripheral surface of the hub are in two groups, the bracket assembly 20 is installed on each group of flanges 11, and the rollers 30 on the mounting seats of the two groups of bracket assemblies 20 are in the form of Arranged in a staggered and complementary manner, the central points of the arc-shaped surfaces of the three rollers 30 arranged in a staggered and complementary manner are arranged in an isosceles triangle, and among the three rollers, the two rollers on the mounting seats of the same row of bracket assemblies 20 30 is located on the base of the isosceles triangle. Here, the three rollers 30 on the mounting bases of the two groups of bracket assemblies 20 are arranged in an isosceles triangle, which is arranged in an isosceles triangle. The universal wheel B always maintains a stable state during the operation process. If the three rollers 30 arranged alternately and complementary to each other on the mounting seats of the two groups of bracket assemblies 20 are arranged in a non-isosceles triangle, the universal wheel B will be in a stable state during the operation process. It will be unstable, especially when the universal wheel B turns, only two rollers will touch the ground, and the universal wheel B will be unbalanced. If the universal wheel B of the present invention is applied to the wheelchair, the wheelchair will There are also slight bumps that can be uncomfortable for a person in a wheelchair.
如图4至图11所示,第一安装座23和第二装座24的外侧顶端呈与轮毂10同心的圆弧状,圆弧的半径为r,腰鼓形的滚子30的弧形表面与轮毂同心圆的半径为R1,r/R1的数值在0.96~0.98范围内。设置r/R1的数值在0.96~0.98范围内,万向轮B的稳定性、寿命最好,若小于该数值范围,则支架组件20以及安装座对滚子30的支撑力较差,滚子30自身的受力比较大,会影响滚子的寿命;若大于该数值范围,虽然支架组件20以及安装座对滚子的支撑力好,但是会使得万向轮B越过障碍物的能力降低,支架组件20以及安装座会形成阻力。As shown in Figures 4 to 11, the outer top ends of the first mounting seat 23 and the second mounting seat 24 are in the shape of an arc concentric with the hub 10, the radius of the arc is r, and the arc surface of the drum-shaped roller 30 The radius of the concentric circle with the hub is R1, and the value of r/R1 is in the range of 0.96-0.98. Set the value of r/R1 in the range of 0.96 to 0.98, and the stability and service life of the universal wheel B are the best. If it is less than this value range, the supporting force of the bracket assembly 20 and the mounting seat to the roller 30 is poor, and the roller 30 The force of 30 itself is relatively large, which will affect the life of the rollers; if it is greater than this value range, although the support force of the bracket assembly 20 and the mounting seat to the rollers is good, the ability of the universal wheel B to cross obstacles will be reduced. The bracket assembly 20 and the mount create resistance.
上述结构的万向轮B,将支架组件20与轮毂10分体进行制造,有利于降低制造难度,可以采用不同的材质制造轮毂10和支架组件20以及安装座,有利于降低制造成本,并且精度容易得到控制。在装配时,将滚子30的端部放置于第一弧形槽23a中,第二安装座24向第一安装座23并拢紧固后,滚子30的端部被活动地装配到由第一安装座23上的第一弧形槽23a和第二安装座24上的第二弧形槽24a围成的圆孔中,这样的结构不但在装配滚子30时变更简单,而且装配时避免了滚子30的变形,使装配后的精度得到了保证。因此这种结构的万向轮B优点在于:产品在使用过程中没有偏心力矩,变得更加平稳,使用寿命长。For the universal wheel B with the above structure, the bracket assembly 20 and the wheel hub 10 are manufactured separately, which is beneficial to reduce the manufacturing difficulty, and the wheel hub 10, the bracket assembly 20 and the mounting seat can be made of different materials, which is beneficial to reduce the manufacturing cost, and the accuracy Easy to get under control. When assembling, the end of the roller 30 is placed in the first arc-shaped groove 23a, and after the second mounting seat 24 is closed to the first mounting seat 23 and fastened, the end of the roller 30 is movably assembled to the first mounting seat 23. In the round hole surrounded by the first arc-shaped groove 23a on the first mounting seat 23 and the second arc-shaped groove 24a on the second mounting seat 24, such a structure not only makes it easier to change the roller 30 when assembling, but also avoids The deformation of the roller 30 is avoided, and the precision after assembly is guaranteed. Therefore, the universal wheel B of this structure has the advantage that the product has no eccentric moment during use, becomes more stable, and has a long service life.
如图2、图3、图13和图14所示,壳体50的一端对称设有沿该壳体轴向延伸的支臂51,在两个支臂51之间形成装配空间52,万向轮B进入到两个支臂之间的装配空间52中后,电动驱动机构的两端分别与支臂51连接;所述支臂51包括本体以及设置在本体上的支座,电动驱动机构的轴41的端部与支座固定连接。壳体50的另一端用于铰接在轮椅的后部,万向轮B在重力作用下与地面接触。As shown in Figure 2, Figure 3, Figure 13 and Figure 14, one end of the housing 50 is symmetrically provided with a support arm 51 extending axially along the housing, and an assembly space 52 is formed between the two support arms 51. After the wheel B enters the assembly space 52 between the two arms, the two ends of the electric drive mechanism are respectively connected with the arms 51; The end of the shaft 41 is fixedly connected with the support. The other end of the housing 50 is used to be hinged at the rear of the wheelchair, and the universal wheel B is in contact with the ground under the action of gravity.
如图14所示,壳体50内设有收纳腔体53,蓄电池54安装在收纳腔体53中;壳体50由上壳体和下壳体两部分组成,上壳体和下壳体内部形成空腔,上壳体和下壳体紧固为一体后,在上壳体和下壳体之间形成用于安装蓄电池54的收缩腔体53。从而,蓄电池54与壳体50以及万向轮B装配成一体。As shown in Figure 14, a storage cavity 53 is provided in the housing 50, and the storage battery 54 is installed in the storage cavity 53; the housing 50 is composed of an upper housing and a lower housing, and the upper housing and the lower housing are internally A cavity is formed, and after the upper case and the lower case are fastened into one body, a shrinkage cavity 53 for installing a storage battery 54 is formed between the upper case and the lower case. Thus, the battery 54 is assembled with the case 50 and the caster B integrally.
在一些面积较小的环境中也不需要使用本发明的后助力智能驱动器时,例如在户内,或者乘座人员不需使用后助力智能驱动器,而需要将该后助力智能驱动器与轮椅进行分离,由于蓄电池54装配在壳体50内,因此,从轮椅上拆卸下来的后助力智能驱动器可以对蓄电池54进行充电,而且蓄电池不用固定在轮椅上,这样有助于减轻轮椅的重量,从而有助于减轻乘座人员单独通过手动方式驱动轮椅的负担。因此,将蓄电池54与壳体50以及万向轮B装配成一体的优点为,将后助力智能驱动器与轮椅进行分离后,可以对后助力智能驱动器进行充电,以及减轻乘座人员通过手动方式驱动轮椅的负担。In some environments with a smaller area, it is not necessary to use the rear booster intelligent driver of the present invention, such as indoors, or the occupants do not need to use the rear booster smart driver, but need to separate the rear booster smart driver from the wheelchair , because the storage battery 54 is assembled in the housing 50, therefore, the rear power-assisted intelligent driver dismantled from the wheelchair can charge the storage battery 54, and the storage battery does not need to be fixed on the wheelchair, which helps to reduce the weight of the wheelchair, thereby contributing to To reduce the burden on the occupant to manually drive the wheelchair alone. Therefore, the advantage of assembling the battery 54 with the housing 50 and the universal wheel B is that after the rear power-assist intelligent driver is separated from the wheelchair, the rear power-assist intelligent driver can be charged, and the occupant can be lightened to manually drive the wheelchair. wheelchair burden.
如图14所示,控制器60位于壳体50内并与蓄电池54电连接,控制器60的输出端与电动驱动机构电连接。控制器60根据轮椅的行驶速度控制电动驱动机构能否获得所需工作电流以向行驶的轮椅提供辅助驱动作用力。As shown in FIG. 14 , the controller 60 is located in the housing 50 and is electrically connected to the battery 54 , and the output end of the controller 60 is electrically connected to the electric drive mechanism. The controller 60 controls whether the electric driving mechanism can obtain the required working current according to the driving speed of the wheelchair to provide auxiliary driving force to the driving wheelchair.
端盖40内壁面上设有多个磁钢(图中未示出),这些磁钢均布在端盖40内壁面上的同一圆周上,每个磁钢的位置随着端盖的转动而发生变化,这些磁钢发出的磁力线供控制器进行检测,用于计算万向轮B的速度。The inner wall surface of the end cover 40 is provided with a plurality of magnetic steels (not shown in the figure), and these magnetic steels are evenly distributed on the same circumference on the inner wall surface of the end cover 40, and the position of each magnetic steel changes with the rotation of the end cover. changes, the magnetic force lines emitted by these magnets are detected by the controller and used to calculate the speed of the universal wheel B.
如图15所示,所述控制器60包括直流电源61、安装在电动驱动机构上的霍尔检测模块62、处理器63、驱动器64,直流电源61将蓄电池54的输入电压转换为多种工作电压,所述多种工作电压分别为12V、5V、3.3V等,这些电压分别供霍尔检测模块62、处理器63、驱动器64工作时使用。As shown in Figure 15, the controller 60 includes a DC power supply 61, a Hall detection module 62 installed on the electric drive mechanism, a processor 63, and a driver 64. The DC power supply 61 converts the input voltage of the storage battery 54 into various working Voltage, the various operating voltages are 12V, 5V, 3.3V, etc., and these voltages are respectively used by the Hall detection module 62, the processor 63, and the driver 64 when they work.
当轮椅在静止时,乘座人员或推动轮椅行驶的人员会给予轮椅手动作用力以使轮椅行驶,在手动给轮椅行驶速度时使万向轮B在与地面的摩擦作用力下转动,霍尔检测模块62对转动的万向轮B的端盖40上的多个磁钢进行检测。例如,端盖40上均布了18个磁钢,每检测到一个磁钢,霍尔检测模块62就产生一个波形,霍尔检测模块62将波形进行整形后输出到处理器63。When the wheelchair is stationary, the occupant or the person pushing the wheelchair will give the wheelchair a manual force to make the wheelchair move, and when the wheelchair is driven at a manual speed, the universal wheel B will rotate under the friction force with the ground, Hall The detection module 62 detects a plurality of magnets on the end cover 40 of the rotating universal wheel B. For example, 18 magnets are evenly distributed on the end cover 40 , and each time a magnet is detected, the Hall detection module 62 generates a waveform, and the Hall detection module 62 shapes the waveform and outputs it to the processor 63 .
所述霍尔检测模块62包括检测磁钢磁场的方向用于输出不同的波形信号以判断万向轮B处于正转或反转的霍尔传感器,这样,霍尔传感器不但对磁钢进行检测,还对磁钢的移动方向进行检测,以供处理器判断万向轮B是处理正转还是反转的状态,进而得出轮椅是处于前进还是倒退的状态。霍尔传感器安装在无刷直流电机的定子上,对于霍尔传感器来说,相对无刷直流电机42以及轮毂10和端盖40来说均是静止的,因此,可对均布在端盖40上的磁钢进行检测。霍尔检测模块62还包括整形电路,该整形电路将霍尔传感器获取的波形进行整形后输出到处理器63。The Hall detection module 62 includes a Hall sensor that detects the direction of the magnetic field of the magnetic steel and is used to output different waveform signals to determine whether the universal wheel B is in forward rotation or reverse rotation. In this way, the Hall sensor not only detects the magnetic steel, The moving direction of the magnetic steel is also detected for the processor to judge whether the universal wheel B is in the state of forward rotation or reverse rotation, and then obtain whether the wheelchair is in the forward or backward state. The Hall sensor is installed on the stator of the brushless DC motor. For the Hall sensor, it is static relative to the brushless DC motor 42, the hub 10 and the end cover 40. Therefore, it can be evenly distributed on the end cover 40. The magnetic steel on it is tested. The Hall detection module 62 also includes a shaping circuit, which shapes the waveform acquired by the Hall sensor and outputs it to the processor 63 .
对于霍尔传感器通过检测磁钢磁场的方向用于输出不同的波形信号以判断万向轮B处于正转或反转的方式,如果霍尔传感器安装在定子上以后与磁钢之间的关系是(常用的安装方式):霍尔传感器的长和高所围成的表面垂直于磁钢的磁力线(如图17所示),则霍尔传感器检测磁钢正向移动(沿万向轮B正向转动的方向)时输出的波形与反向移动时(沿万向轮B反向转动的方向)输出的波形是一致的,因此,这种安装方式无法判断各个磁钢是沿正向移动还是反向移动。在本实施例中,霍尔传感器安装在定子上以后与磁钢之间的关系是:所述霍尔传感器的宽和高所围成的表面垂直于磁钢的磁力线(如图18所示),基于这种安装方式,使得霍尔传感器在检测端盖40上的磁钢是正向移动还是反向移动时,霍尔传感器检测磁钢沿正向移动时输出的波形与反向移动时输出的波形不一致,因此,处理器63在获得这样的波形后,即可判断出当前万向轮B是处于正转还是反转的状态,进而判断出轮椅的行驶方向。根据得出轮椅的行驶方向,如果当前轮椅的行驶是处于后退的状态,则处理器控制电动驱动机构使万向轮B正转,以抵抗轮椅后退的作用力,由于乘座在轮椅上的人员一般都是行动不便的人员,因此,安全性对于轮椅来说至关重要,通过上述检测轮椅后退时,使万向轮B产生抵抗后退的作用力的方式,一方向增加了轮椅的安全性,另一方面也使得轮椅B的智能化程度获得了提高。For the way that the Hall sensor is used to output different waveform signals by detecting the direction of the magnetic field of the magnetic steel to judge whether the universal wheel B is in forward rotation or reverse rotation, if the relationship between the Hall sensor and the magnetic steel after it is installed on the stator is (Common installation method): The surface surrounded by the length and height of the Hall sensor is perpendicular to the magnetic force line of the magnet (as shown in Figure 17), then the Hall sensor detects the positive movement of the magnet (along the positive direction of the universal wheel B) The output waveform when it moves in the direction of rotation) is consistent with the output waveform when it moves in the reverse direction (the direction in which the universal wheel B rotates in the opposite direction). Therefore, this installation method cannot judge whether each magnet is moving in the forward direction or Move in reverse. In this embodiment, the relationship between the Hall sensor and the magnetic steel after it is installed on the stator is: the surface surrounded by the width and height of the Hall sensor is perpendicular to the magnetic force lines of the magnetic steel (as shown in Figure 18) , based on this installation method, when the Hall sensor detects whether the magnet steel on the end cover 40 is moving forward or backward, the waveform output by the Hall sensor when the magnet steel moves forward and the reverse direction is detected. The waveforms are inconsistent. Therefore, after obtaining such a waveform, the processor 63 can determine whether the universal wheel B is currently rotating forward or reverse, and then determine the driving direction of the wheelchair. According to the driving direction of the wheelchair, if the current wheelchair is in a backward state, the processor controls the electric drive mechanism to make the universal wheel B rotate forward to resist the backward force of the wheelchair. Generally, they are people with limited mobility. Therefore, safety is very important for wheelchairs. When the wheelchair is retreated through the above detection, the method of making the universal wheel B produce a force that resists the retreat increases the safety of the wheelchair in one direction. On the other hand, the intelligence degree of the wheelchair B is also improved.
处理器63是一款包含微处理器、程序存储器、数据存储器、定时器、通用IO口和可编程PWM编码器等单片机芯片,通过外围电路连接电机等外部设备,编程协调完成后助力驱动系统的运行。Processor 63 is a single-chip microcomputer chip including a microprocessor, program memory, data memory, timer, general-purpose IO port, and programmable PWM encoder. It is connected to external devices such as motors through peripheral circuits. run.
处理器63根据霍尔检测模块62提供的检测信号,计算万向轮B在所述摩擦作用力下的转速以得到轮椅当前的行驶速度,并将所述转速与处理器内设置的阈值进行比较,根据比较结果,以发出向电动驱动机构提供所需工作电流的指令信号。为了确保安全,当轮椅在静止时,即使后助力智能驱动器处于通电的状态,也不会立即启动,而是需要乘座人员或推动轮椅行驶的人员会给予轮椅手动作用力以使轮椅行驶,根据行驶的速度来决定后助力智能驱动器是否进行启动,而检测所述轮椅的行驶速度,是由霍尔检测模块62和处理器63来完成,由于霍尔检测模块62对磁钢的进行检测,因此,处理器63根据获取的波形(或脉冲波形)数量,处理器63即可计算出当前万向轮B的速度,从而可以得出轮椅的行驶速度,将计算的万向轮B的速度与处理器内设置的阈值进行比较,若比较结果为万向轮B的速度大于处理器内设置的阈值,则处理器发出向电动驱动机构提供所需工作电流的指令信号,从而后助力智能驱动器启动,以帮助乘座人员进行行驶。反之,则无需启动后助力智能驱动器。The processor 63 calculates the rotation speed of the universal wheel B under the frictional force according to the detection signal provided by the Hall detection module 62 to obtain the current driving speed of the wheelchair, and compares the rotation speed with the threshold set in the processor , according to the comparison result, to issue a command signal to provide the required operating current to the electric drive mechanism. In order to ensure safety, when the wheelchair is stationary, even if the rear power-assisted intelligent driver is powered on, it will not start immediately, but the passenger or the person who pushes the wheelchair will give the wheelchair manual force to make the wheelchair move. According to The driving speed determines whether the rear power-assisted intelligent driver starts, and detecting the driving speed of the wheelchair is completed by the Hall detection module 62 and the processor 63, because the Hall detection module 62 detects the magnetic steel, so , the processor 63 can calculate the speed of the current universal wheel B according to the acquired waveform (or pulse waveform) quantity, thereby the running speed of the wheelchair can be obtained, and the calculated speed of the universal wheel B and the processing If the comparison result is that the speed of the universal wheel B is greater than the threshold set in the processor, the processor will send a command signal to provide the required operating current to the electric drive mechanism, so that the intelligent driver can be powered up to start. To help the passengers to drive. Conversely, there is no need to boost the intelligent drive after start.
例如,静止状态下的轮椅通过手推动后,轮椅的行驶速度达到2.5Km/h,通过霍尔传感器对转动端盖上的磁钢进行检测,处理器63在获取检测信号后得出万向轮以2.5Km/h的速度转动,从而得到当前轮椅的行驶速度为2.5Km/h。处理器63将该行驶速度与预置在该处理器63内的阈值进行比较,其中阈值为2Km/h,比较结果为万向轮B的速度大于处理器内设置的阈值,处理器63发出向电动驱动机构提供所需工作电流的指令信号,从而后助力智能驱动器启动,以帮助乘座人员进行行驶。For example, after the wheelchair in the static state is pushed by hand, the driving speed of the wheelchair reaches 2.5Km/h, and the magnetic steel on the rotating end cover is detected by the Hall sensor, and the processor 63 obtains the universal wheel speed after obtaining the detection signal. Rotate at a speed of 2.5Km/h, so that the current traveling speed of the wheelchair is 2.5Km/h. Processor 63 compares this travel speed with the threshold value preset in this processor 63, wherein the threshold value is 2Km/h, the comparison result is that the speed of universal wheel B is greater than the threshold value set in the processor, and processor 63 sends to The electric drive mechanism provides the command signal of the required working current, so that the rear-assist intelligent drive is started to help the passengers to travel.
所述手动给轮椅的行驶速度在满足处理器63向电动驱动机构提供所需工作电流的指令信号时,处理器63根据轮椅当前的行驶速度,从预置在该处理器内的多个驱动速度中选择其中的一个驱动速度以对轮椅进行驱动。例如,当前轮椅的行驶速度为2.5Km/h,处理器63选择以4Km/h的驱动速度来帮助轮椅行驶;当前轮椅的行驶速度为5Km/h,处理器63选择以8Km/h的驱动速度来帮助轮椅行驶。通过不同的驱动速度,可以满足乘座人员的不同需求,同时也提升了后助力智能驱动器的智能化。When the manual driving speed of the wheelchair satisfies the command signal that the processor 63 provides the required operating current to the electric drive mechanism, the processor 63 selects from a plurality of driving speeds preset in the processor according to the current driving speed of the wheelchair. Select one of the drive speeds to drive the wheelchair. For example, the current traveling speed of the wheelchair is 2.5Km/h, and the processor 63 selects to help the wheelchair travel with a driving speed of 4Km/h; the current traveling speed of the wheelchair is 5Km/h, and the processor 63 selects to use the driving speed of 8Km/h to help the wheelchair move. Through different driving speeds, it can meet the different needs of the passengers, and at the same time, it also improves the intelligence of the rear-assist intelligent drive.
若比较结果为所述转速小于处理器63内设置的阈值,则处理器63发出向电动驱动机构切断所需工作电流的指令信号。例如,当前轮椅的行驶速度小于2.5Km/h,则处理器63发向向电动驱动机构切断所需工作电流的指令信号,电动驱动机构得不到驱动电流,电动驱动机构不能自主进行工作。If the comparison result is that the rotational speed is lower than the threshold set in the processor 63, the processor 63 sends an instruction signal to cut off the required working current to the electric drive mechanism. For example, if the current speed of the wheelchair is less than 2.5Km/h, the processor 63 sends an instruction signal to cut off the required operating current to the electric drive mechanism, and the electric drive mechanism cannot obtain the driving current, so the electric drive mechanism cannot work independently.
驱动器64接收来自于处理器63的指令信号,将直流电源输出的直流电,转换为精确控制的非正弦交流电提供给电动驱动机构,所述非正弦的交流电,即为矩形波。The driver 64 receives the instruction signal from the processor 63, converts the direct current outputted by the direct current power supply into a precisely controlled non-sinusoidal alternating current and supplies it to the electric drive mechanism, and the non-sinusoidal alternating current is a rectangular wave.
所述控制器60还包括控制开关,控制开关用于控制电源的通断,所述控制开关为按钮开关,或者控制开关为遥控器。所述控制开关与处理器63电连接,控制开关用于向处理器63发出至少一个限制最高驱动速的指令信号,优选地,控制开关可以发出三个指令信号,其中一个为对电源的开关信号,第二个为第一最高限速信号,第三个为第二最高限速信号。控制开关具有三个引线脚,分别与控制器的三个不同的输入引脚连接。例如,拨动控制开关处于第一最高限速位置时,控制开关向处理器63发出最高驱动速度为5Km/h的指令信号,拨动控制开关处于第二最高限速位置时,控制开关向处理器63发出最高驱动速度为8Km/h的指令信号,这样,乘座在轮椅上的人员通过控制开关的选择,使处理器63在接收到相应的控制指令,通过调节输出电流的大小,来控制轮椅的速度。The controller 60 also includes a control switch, which is used to control the power on and off, and the control switch is a button switch, or the control switch is a remote controller. The control switch is electrically connected to the processor 63, and the control switch is used to send at least one instruction signal limiting the maximum driving speed to the processor 63. Preferably, the control switch can send three instruction signals, one of which is a switch signal to the power supply , the second is the first maximum speed limit signal, and the third is the second maximum speed limit signal. The control switch has three lead pins, which are respectively connected to three different input pins of the controller. For example, when the toggle control switch is in the first maximum speed limit position, the control switch sends an instruction signal that the maximum driving speed is 5Km/h to the processor 63; The controller 63 sends out a command signal with a maximum driving speed of 8Km/h. In this way, the person seated in the wheelchair can control the motor by adjusting the output current after the processor 63 receives the corresponding control command through the selection of the control switch. The speed of the wheelchair.
如图2和图16所示,还包括与轮椅安装后轮的后立杆连接的连接装置70,壳体50的另一端铰接于连接装置70上后万向轮与地面接触。所述连接装置70为伸缩式的连接装置,该连接装置70包括连接杆,连接杆的两端设有夹头71,夹头71用于夹持在轮椅的后立杆上,连接杆的中部设有连接壳体50的铰链72,所述连接杆包括第一连接杆73和第二连接杆74,第一连接杆73的一端设有轴向的安装孔,第一连接杆73的周面上设有一端穿入到所述安装孔中的伸缩式锁紧装置75,第二连接杆74的一端插入到安装孔中,通过伸缩式锁紧装置75对第二连接杆74插入到安装孔的长度进行锁定。伸缩式锁紧装置75优先采用螺钉。通过这样的结构,可以对连接杆的长度进行调整,以适应不同宽度的轮椅,以及装配和拆卸也非常方便。夹头71的表面设有缓冲垫,用于避免夹头71夹伤轮椅的后立杆。夹头71也可采用抱箍替代。As shown in Fig. 2 and Fig. 16, it also includes a connecting device 70 connected to the rear pole on which the rear wheel of the wheelchair is installed, and the other end of the housing 50 is hinged on the connecting device 70, and the rear universal wheel is in contact with the ground. The connecting device 70 is a telescopic connecting device, and the connecting device 70 includes a connecting rod, and the two ends of the connecting rod are provided with chucks 71, and the chucks 71 are used to be clamped on the rear pole of the wheelchair, and the middle part of the connecting rod A hinge 72 connecting the housing 50 is provided, the connecting rod includes a first connecting rod 73 and a second connecting rod 74, one end of the first connecting rod 73 is provided with an axial installation hole, and the peripheral surface of the first connecting rod 73 There is a telescopic locking device 75 with one end inserted into the mounting hole, one end of the second connecting rod 74 is inserted into the mounting hole, and the second connecting rod 74 is inserted into the mounting hole through the telescopic locking device 75 The length is locked. Telescopic locking device 75 preferably adopts screw. With such a structure, the length of the connecting rod can be adjusted to adapt to wheelchairs of different widths, and the assembly and disassembly are also very convenient. The surface of the clip 71 is provided with a buffer pad, which is used to prevent the clip 71 from pinching the rear pole of the wheelchair. Chuck 71 also can adopt hoop to replace.
本发明不局限于上述实施例,例如,滚子30的端部放置于第一弧形槽23a中,第二安装座24向第一安装座23并拢紧固后,滚子30的端部被活动地装配到由第一安装座23上的第一弧形槽23a和第二安装座24上的第二弧形槽24a围成的圆孔中。这种装配方式,安装支架组件20时是先将第一支架21与凸缘11进行紧固,滚子30的端部放置于第一弧形槽23a中,再将第二支架22向第一支架21并拢,最后,再将第一安装座和第二安装座进行紧固,最终滚子30的端部被活动地装配到由第一安装座23上的第一弧形槽23a和第二安装座24上的第二弧形槽24围成的圆孔中。The present invention is not limited to the above-mentioned embodiments. For example, the end of the roller 30 is placed in the first arc-shaped groove 23a, and after the second mounting seat 24 is fastened to the first mounting seat 23, the end of the roller 30 is fixed. It can be movably fitted into the circular hole surrounded by the first arc-shaped groove 23 a on the first mount 23 and the second arc-shaped groove 24 a on the second mount 24 . In this assembly method, when the bracket assembly 20 is installed, the first bracket 21 and the flange 11 are first fastened, and the end of the roller 30 is placed in the first arc-shaped groove 23a, and then the second bracket 22 is placed toward the first The brackets 21 are brought together, and finally, the first mounting seat and the second mounting seat are fastened, and finally the end of the roller 30 is movably assembled into the first arc-shaped groove 23a and the second mounting seat 23 on the first mounting seat 23. In the circular hole surrounded by the second arc-shaped groove 24 on the mounting base 24 .
两个相邻第一安装座23之间设有围于滚子30外侧的弧状的保护沿21a,该保护沿21a与第一支架21以及第一安装座23一体成型,30滚子2与保护沿5之间设有间隙。An arc-shaped protective edge 21a surrounding the outside of the roller 30 is provided between two adjacent first mounting seats 23. The protective edge 21a is integrally formed with the first bracket 21 and the first mounting seat 23. The 30 roller 2 and the protective edge There are gaps between the edges 5.
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JP2018001331U JP3216935U (en) | 2017-04-14 | 2018-04-11 | Rear wheel drive device |
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Also Published As
Publication number | Publication date |
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WO2019080443A1 (en) | 2019-05-02 |
CN106985608A (en) | 2017-07-28 |
CN107811775A (en) | 2018-03-20 |
CN107753197B (en) | 2024-07-05 |
WO2019080444A1 (en) | 2019-05-02 |
CN207711710U (en) | 2018-08-10 |
JP3216935U (en) | 2018-07-05 |
DE202018101986U1 (en) | 2018-05-25 |
CN107804117A (en) | 2018-03-16 |
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