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CN114312134A - A wheel hub and omnidirectional wheel - Google Patents

A wheel hub and omnidirectional wheel Download PDF

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Publication number
CN114312134A
CN114312134A CN202111541986.XA CN202111541986A CN114312134A CN 114312134 A CN114312134 A CN 114312134A CN 202111541986 A CN202111541986 A CN 202111541986A CN 114312134 A CN114312134 A CN 114312134A
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wheel
support
reinforcement layer
omnidirectional
teeth
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何亮
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CHIAPHUA COMPONENTS (SHENZHEN) Ltd
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CHIAPHUA COMPONENTS (SHENZHEN) Ltd
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Abstract

本发明属于移动轮制造技术领域,尤其涉及一种轮毂及全向轮。其中,轮毂包括支撑齿以及两层叠设置并相互连接的轮本体,各轮本体的周侧面均间隔设置有多个支撑齿;支撑齿的外表面包覆有第一加强层,轮本体的表面包覆有第二加强层,第一加强层与第二加强层一体成型。本发明能够简化全向轮的轮毂的结构并轻化其重量。

Figure 202111541986

The invention belongs to the technical field of mobile wheel manufacturing, and in particular relates to a wheel hub and an omnidirectional wheel. The wheel hub includes support teeth and two wheel bodies that are stacked and connected to each other. A plurality of support teeth are arranged at intervals on the circumferential side of each wheel body; the outer surface of the support teeth is covered with a first reinforcing layer, and the surface of the wheel body is covered with Covered with a second reinforcement layer, the first reinforcement layer and the second reinforcement layer are integrally formed. The present invention can simplify the structure and reduce the weight of the hub of the omnidirectional wheel.

Figure 202111541986

Description

一种轮毂及全向轮A wheel hub and omnidirectional wheel

技术领域technical field

本发明属于移动轮制造技术领域,尤其涉及一种轮毂及全向轮。The invention belongs to the technical field of mobile wheel manufacturing, and in particular relates to a wheel hub and an omnidirectional wheel.

背景技术Background technique

目前,随着工业设计水平的提高,轮椅的功能化、集成化程度也越来越高,例如部分轮椅,已经尝试直接驶入厕所内,与马桶实现直接对接,这进一步地提升了使用者的自理能力。但是,常见电动轮椅一般通过配套万向轮设计而实现转向功能,其摆动具有随机性,轮椅倒入马桶上方的过程中,受限于马桶与轮椅宽度接近而容易刮蹭,而轮椅进、出转换时万向轮更是由于需要大角度调整而容易直接碰到马桶,因此这类轮椅产品亟需引入合适的新型转向轮。At present, with the improvement of industrial design level, the degree of functionalization and integration of wheelchairs is also getting higher and higher. For example, some wheelchairs have tried to drive directly into the toilet and directly connect with the toilet, which further improves the user's experience. Self-care ability. However, common electric wheelchairs generally realize the steering function through the design of matching universal wheels, and their swing is random. When the wheelchair is poured over the toilet, it is limited by the width of the toilet and the wheelchair, which is easy to scratch, and the wheelchair enters and exits. During conversion, the universal wheel is more likely to directly touch the toilet due to the need for large-angle adjustment. Therefore, this type of wheelchair product urgently needs to introduce a suitable new steering wheel.

全向轮包括轮毂和从动轮,其中,轮毂与普通轮毂的功能一致,具有前后滚动的能力;而全向轮上的从动轮,赋予全向轮额外横移能力。因此,全向轮无需常规摆动即可实现多种转向功能,能够原地快速、灵活的转向,摆脱了常规万向轮的滞后性自调整需求,在机器人等领域已经逐步应用,也是解决轮椅倒入马桶等精细化控制领域的优选解决方案。由于单排全向轮单元的各从动轮之间设置有支撑齿,相邻从动轮之间是不连续的,致使单排全向轮单元不能保证从动轮时刻与地面滚动接触,滚动时易产生较大震动。故,全向轮通常采用多排结构,即,将多组全向轮单元沿轴向设置,且安装于多组轮毂上的从动轮组沿径向错位设置,以此来保证全向轮在滚动过程中,始终有至少一个从动轮与地面滚动接触,从而减小震动。The omnidirectional wheel includes a hub and a driven wheel, wherein the hub has the same function as the ordinary hub and has the ability to roll forward and backward; and the driven wheel on the omnidirectional wheel gives the omnidirectional wheel additional lateral movement ability. Therefore, the omnidirectional wheel can realize a variety of steering functions without regular swinging, and can turn quickly and flexibly on the spot, getting rid of the hysteretic self-adjustment requirement of the conventional universal wheel, and has been gradually applied in the fields of robots and other fields. It is also a solution to wheelchair collapse. The preferred solution in the field of fine control such as toilet entry. Since there are supporting teeth between the driven wheels of the single-row omnidirectional wheel unit, the adjacent driven wheels are discontinuous, so that the single-row omnidirectional wheel unit cannot guarantee that the driven wheels are in rolling contact with the ground at all times, and it is easy to occur during rolling. Big vibration. Therefore, the omnidirectional wheel usually adopts a multi-row structure, that is, multiple sets of omnidirectional wheel units are arranged in the axial direction, and the driven wheel sets installed on the multiple sets of hubs are arranged in radial dislocation, so as to ensure that the omnidirectional wheel is in the axial direction. During the rolling process, there is always at least one driven wheel in rolling contact with the ground, thereby reducing vibration.

但是,目前大部分全向轮是多件板材拼凑、互扣、叠层等一系列复杂的工序组装而成。其单排全向轮单元通常包含多组法兰盘结构,多组法兰盘结构需要通过多组螺栓及螺母进行连接,两轮毂之间需要通过连接件进行组装。这样的结构工艺复杂,且可靠性差。此外,传统的全向轮轮毂通常采用铝合金或合金钢等材料,进一步增加了其重量。However, at present, most omnidirectional wheels are assembled by a series of complex processes such as patchwork, interlocking, and lamination of multiple plates. The single-row omnidirectional wheel unit usually includes multiple sets of flange structures, which need to be connected by multiple sets of bolts and nuts, and the two hubs need to be assembled through connectors. Such a structure has a complicated process and poor reliability. In addition, conventional omnidirectional wheel hubs are usually made of materials such as aluminum alloy or alloy steel, which further increases their weight.

发明内容SUMMARY OF THE INVENTION

本申请实施例的目的在于提供一种轮毂及全向轮,旨在解决如何简化轮毂的结构并轻化其重量的问题。The purpose of the embodiments of the present application is to provide a wheel hub and an omnidirectional wheel, aiming at solving the problem of how to simplify the structure of the wheel hub and reduce its weight.

为实现上述目的,本申请采用的技术方案是:提供一种轮毂,包括支撑齿以及两层叠设置并相互连接的轮本体,各所述轮本体的周侧面均间隔设置有多个所述支撑齿;所述支撑齿的外表面包覆有第一加强层,所述轮本体的表面包覆有第二加强层,所述第一加强层与所述第二加强层一体成型。In order to achieve the above purpose, the technical solution adopted in the present application is to provide a wheel hub, which includes support teeth and two wheel bodies arranged in layers and connected to each other, and a plurality of the support teeth are arranged at intervals on the peripheral side surfaces of each of the wheel bodies. The outer surface of the support teeth is covered with a first reinforcement layer, the surface of the wheel body is covered with a second reinforcement layer, and the first reinforcement layer and the second reinforcement layer are integrally formed.

在一个实施例中,所述轮本体由是发泡材料制成的轮本体,所述支撑齿是由碳纤维材料所制成的支撑齿。In one embodiment, the wheel body is made of a foamed material, and the support teeth are made of carbon fiber material.

在一个实施例中,其中一所述轮本体上的各所述支撑齿相对另一所述轮本体上的各所述支撑齿错位设置。。In one embodiment, each of the supporting teeth on one of the wheel bodies is arranged in a staggered manner relative to each of the supporting teeth on the other of the wheel bodies. .

在一个实施例中,两所述轮本体的中心位置均开设有中轴孔,两所述中轴孔相互连通,且两所述中轴孔的孔壁均包覆有所述第二加强层。In one embodiment, a central axis hole is opened at the center of the two wheel bodies, the two central axis holes are connected with each other, and the hole walls of the two central axis holes are both covered with the second reinforcement layer.

在一个实施例中,两所述轮本体的相对面均设置有环形凸缘,所述环形凸缘沿所述中轴孔的孔口的周向设置,两所述环形凸缘相互连接。In one embodiment, annular flanges are disposed on opposite surfaces of the two wheel bodies, the annular flanges are disposed along the circumference of the aperture of the central shaft hole, and the two annular flanges are connected to each other.

在一个实施例中,各所述支撑齿的两侧均开设有支撑孔,所述支撑孔内包覆有第三加强层,所述第一加强层、所述第二加强层以及所述第三加强层一体成型。In one embodiment, support holes are provided on both sides of each of the support teeth, and the support holes are covered with a third reinforcement layer, the first reinforcement layer, the second reinforcement layer and the first reinforcement layer. Three reinforcing layers are integrally formed.

本申请还提供了一种全向轮,包括上述任意一种方案的轮毂,所述全向轮还包括从动轮以及支撑轴;所述从动轮具有通孔,所述支撑轴穿设所述通孔并连接所述从动轮;位于同一所述轮本体上的任意相邻的两所述支撑齿之间形成转接槽,各所述转接槽内均安装有所述从动轮和所述支撑轴,所述从动轮沿所述轮本体的径向部分外露所述转接槽,所述支撑轴的两端分别转动安装于两所述支撑孔。The application also provides an omnidirectional wheel, including the hub of any one of the above solutions, the omnidirectional wheel further includes a driven wheel and a support shaft; the driven wheel has a through hole, and the support shaft passes through the through hole. The driven wheel is connected to the driven wheel; a transfer groove is formed between any two adjacent supporting teeth on the same wheel body, and the driven wheel and the support are installed in each of the transfer grooves. The driven wheel exposes the adapter groove along the radial portion of the wheel body, and the two ends of the support shaft are respectively rotatably installed in the two support holes.

在一个实施例中,所述支撑孔内设置有轴套,所述支撑轴的两端分别转动连接两对应的所述轴套。In one embodiment, a shaft sleeve is provided in the support hole, and two ends of the support shaft are respectively connected to two corresponding shaft sleeves in rotation.

在一个实施例中,所述轴套具有封闭端和与所述封闭端相对设置的开口端,所述支撑轴经所述开口端而插入所述轴套并抵接所述封闭端。In one embodiment, the shaft sleeve has a closed end and an open end opposite to the closed end, and the support shaft is inserted into the shaft sleeve through the open end and abuts against the closed end.

在一个实施例中,所述轴套与所述支撑轴之间设置有润滑层。In one embodiment, a lubricating layer is provided between the bushing and the support shaft.

本申请的有益效果在于:两轮本体一体成型,而无需使用其它的连接结构件,一方面,减少了拼凑、互扣以及叠层等一系列复杂的工序;另一方面,无需使用螺栓、螺母等连接结构,减少了构件的数量;故,本申请解决了如何简化全向轮的轮毂的结构并轻化其重量的技术问题。The beneficial effects of the present application are: the two-wheel bodies are integrally formed without using other connecting structural parts, on the one hand, a series of complicated processes such as patchwork, interlocking and lamination are reduced; on the other hand, there is no need to use bolts and nuts. The equal connection structure reduces the number of components; therefore, the present application solves the technical problem of how to simplify the structure of the hub of the omnidirectional wheel and reduce its weight.

附图说明Description of drawings

为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或示范性技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments or exemplary technologies. Obviously, the drawings in the following description are only for the present application. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1及图2为本申请实施例提供的轮毂的结构示意图;1 and FIG. 2 are schematic structural diagrams of a wheel hub provided by an embodiment of the application;

图3及图4为本申请实施例提供的全向轮的结构示意图;3 and 4 are schematic structural diagrams of an omnidirectional wheel provided by an embodiment of the application;

图5为图4的所示的全向轮沿A-A方向的剖视图;5 is a cross-sectional view of the omnidirectional wheel shown in FIG. 4 along the A-A direction;

图6为图5所示的全向轮B处的局部放大图;Fig. 6 is a partial enlarged view of the omnidirectional wheel B shown in Fig. 5;

图7为图3或图4所示的全向轮的立体爆炸视图。FIG. 7 is a perspective exploded view of the omnidirectional wheel shown in FIG. 3 or FIG. 4 .

其中,图中各附图标记:Among them, each reference sign in the figure:

100、全向轮;10、轮毂;11、轮本体;12、支撑齿;121、支撑孔;13、转接槽;14、环形凸缘;15、中轴孔;16、第一加强层;17、第三加强层;18、第二加强层;20、从动轮;30、支撑轴;31、轴套;311、开口端;312、封闭端。100, omnidirectional wheel; 10, hub; 11, wheel body; 12, support teeth; 121, support hole; 13, transfer groove; 14, annular flange; 15, central axis hole; 16, first reinforcement layer; 17, the third reinforcement layer; 18, the second reinforcement layer; 20, the driven wheel; 30, the support shaft; 31, the shaft sleeve; 311, the open end;

具体实施方式Detailed ways

为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present application.

需说明的是,当部件被称为“固定于”或“设置于”另一个部件,它可以直接在另一个部件上或者间接在该另一个部件上。当一个部件被称为是“连接于”另一个部件,它可以是直接或者间接连接至该另一个部件上。术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。术语“第一”、“第二”仅用于便于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明技术特征的数量。“多个”的含义是两个或两个以上,除非另有明确具体的限定。It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it can be directly on the other component or indirectly on the other component. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of description, rather than indicating or implying the referred device Or the elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present application, and those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations. The terms "first" and "second" are only used for convenience of description, and should not be understood as indicating or implying relative importance or implying indicating the number of technical features. "Plurality" means two or more, unless expressly specifically limited otherwise.

请参阅1及图2,本申请实施例提供了一种轮毂10,包括支撑齿12以及两层叠设置并相互连接的轮本体11,各轮本体11的周侧面均间隔设置有多个支撑齿12;支撑齿12的外表面包覆有第一加强层16,轮本体11的表面包覆有第二加强层18,第一加强层16与第二加强层18一体成型。Please refer to FIG. 1 and FIG. 2 , an embodiment of the present application provides a wheel hub 10 , which includes support teeth 12 and two wheel bodies 11 arranged in layers and connected to each other, and a plurality of support teeth 12 are arranged on the circumferential side of each wheel body 11 at intervals. ; The outer surface of the support teeth 12 is covered with a first reinforcement layer 16 , the surface of the wheel body 11 is covered with a second reinforcement layer 18 , and the first reinforcement layer 16 and the second reinforcement layer 18 are integrally formed.

本申请实施例中,将两轮本体11一体成型,而无需使用其它的连接结构件,一方面,减少了拼凑、互扣以及叠层等一系列复杂的工序;另一方面,无需使用螺栓、螺母等连接结构,减少了构件的数量。故,本申请解决了如何简化全向轮100轮毂10的结构并轻化其重量的技术问题。In the embodiment of the present application, the two-wheel body 11 is integrally formed without using other connecting structures. Nuts and other connection structures reduce the number of components. Therefore, the present application solves the technical problem of how to simplify the structure of the hub 10 of the omnidirectional wheel 100 and reduce its weight.

可以理解的是,轮毂10结构的简化以及重量的轻化,即可使得运用改轮毂10制造的全向轮100达到同样的技术效果。It can be understood that the simplification of the structure of the wheel hub 10 and the lightening of the weight can make the omnidirectional wheel 100 manufactured by using the modified wheel hub 10 achieve the same technical effect.

请参阅1及图2,可选地,本实施例中,各支撑齿12沿轮本体11的周向等间距设置于轮本体11的周侧面。Please refer to 1 and FIG. 2 . Optionally, in this embodiment, the supporting teeth 12 are arranged on the circumferential side surface of the wheel body 11 at equal intervals along the circumferential direction of the wheel body 11 .

可以理解的是,由于每个轮本体11上需要安装3个或3个以上单数个从动轮20;相应地,每个轮本体11上至少具有3个或3个以上单数个转接槽13;相应地,每个轮本体11周向的支撑齿12为3个或3个以上单数个。It can be understood that, because each wheel body 11 needs to be installed with 3 or more singular driven wheels 20; correspondingly, each wheel body 11 has at least 3 or more than 3 singular adapter grooves 13; Correspondingly, the number of supporting teeth 12 in the circumferential direction of each wheel body 11 is three or more singular.

可选地,在本实施例中,轮本体11由是发泡材料制成的轮本体11,支撑齿12是由碳纤维材料所制成的支撑齿12。Optionally, in this embodiment, the wheel body 11 is made of a foamed material, and the support teeth 12 are made of carbon fiber material.

可以理解的是,用发泡材料与碳纤维材料替代铝合金或合金钢材料,能够大幅度降低全向轮100的重量。此外,由于碳纤维的模量超过200GPa,而抗拉强度一般都在3500Mpa以上,但密度却只有1.8g/cm3,其比模量及比强度远超传统的铝合金及合金钢等材质。使用碳纤维材料制作支撑齿12还能够增加轮毂10的强度与韧性。It can be understood that the weight of the omnidirectional wheel 100 can be greatly reduced by replacing the aluminum alloy or the alloy steel material with the foam material and the carbon fiber material. In addition, because the modulus of carbon fiber exceeds 200GPa, and the tensile strength is generally above 3500Mpa, but the density is only 1.8g/cm3, its specific modulus and specific strength far exceed the traditional aluminum alloy and alloy steel and other materials. Using carbon fiber material to make the support teeth 12 can also increase the strength and toughness of the wheel hub 10 .

可以理解的是,发泡材料中包括热塑性材料与热固性材料,其中,热塑性材料主要通过物理变化成形,且经过一次成形即可完成加工;而热固性材料主要通过化学变化成形,通常包括两次发泡成形。It can be understood that the foamed materials include thermoplastic materials and thermosetting materials, wherein, thermoplastic materials are mainly formed by physical changes, and can be processed after one forming; while thermosetting materials are mainly formed by chemical changes, usually including two times of foaming. take shape.

可选地,在本实施例中,发泡材料属于热固性材料,其经过两次发泡形成应用于本轮毂10的稳定结构。Optionally, in this embodiment, the foamed material is a thermosetting material, which is foamed twice to form a stable structure applied to the hub 10 .

可选地,在本实施例中,发泡材料为低密度、低沸点的烷烃混合而成的高能橡胶,其具有二次发泡能力。可选地,在本实施例中,制作轮毂10时,以0.3~0.5g/cm3的密度计算前述高能橡胶的添加量。可选地,本实施例中,前述高能橡胶的基材为具有良好密封性能及减震性能的丁基橡胶。可选地,在本实施例中,轮本体11经发泡材料在100~120℃环境中保温10~20分钟发泡成型。Optionally, in this embodiment, the foaming material is a high-energy rubber mixed with alkanes with low density and low boiling point, which has secondary foaming capability. Optionally, in this embodiment, when manufacturing the wheel hub 10 , the added amount of the aforementioned high-energy rubber is calculated at a density of 0.3-0.5 g/cm 3 . Optionally, in this embodiment, the base material of the aforementioned high-energy rubber is butyl rubber with good sealing performance and shock absorption performance. Optionally, in this embodiment, the wheel body 11 is foam-molded by the foam material in an environment of 100-120° C. for 10-20 minutes.

可以理解的是,丁基橡胶具有较强的分子极性,具有非常好的减震功能,用于轮椅产品时可以有效的吸收部分震动能,能明显提升轮椅的舒适感。同时,混合的低沸点烷烃在升温受热的过程中快速气化,但由于丁基橡胶具有非常良好的气密性,最终大部分的气体会被丁基橡胶密封成为彼此独立的微型气囊,使得其在密度降低到0.3~0.5g/cm3的情况下还能具有一定的强度,尤其在轮毂1010受到冲击时能起到缓冲、增强的作用。It is understandable that butyl rubber has strong molecular polarity and has a very good shock absorption function. When used in wheelchair products, it can effectively absorb part of the shock energy, which can significantly improve the comfort of the wheelchair. At the same time, the mixed low-boiling alkanes gasify rapidly during the heating and heating process, but because butyl rubber has very good air tightness, most of the gas will eventually be sealed by butyl rubber to become independent micro airbags, making it When the density is reduced to 0.3-0.5g/cm3, it can still have a certain strength, especially when the wheel hub 1010 is impacted, it can play the role of buffering and strengthening.

可选地,在本实施例中,由碳纤维材料制成的碳纤维层进行层叠设置以形成支撑齿12。Optionally, in this embodiment, carbon fiber layers made of carbon fiber material are stacked and arranged to form the supporting teeth 12 .

请参阅图1,可选地,在本实施例中,其中一轮本体11上的各支撑齿12相对另一轮本体11上的各支撑齿12错位设置。即,两轮本体11上均设置有一组支撑齿12,而两组支撑齿12沿任意一轮本体11的周向错位设置。Referring to FIG. 1 , optionally, in this embodiment, each of the supporting teeth 12 on one wheel body 11 is arranged in a staggered position relative to each of the supporting teeth 12 on the other wheel body 11 . That is, two sets of supporting teeth 12 are provided on both of the wheel bodies 11 , and the two sets of supporting teeth 12 are arranged staggered along the circumferential direction of any wheel body 11 .

可以理解的是,相邻两支撑齿12之间形成用于安装从动轮20的转接槽13。在全向轮100结构中,为减小全向轮100在滚动过程中的震动,安装于两轮本体11的两组从动轮20沿任一轮本体11的周向错位设置;相应地,在本实施例中,位于两轮本体11上的转接槽13沿任一轮本体11的周向错位形成;相应地,在本实施例中,位于两轮本体11上的支撑齿12沿任一轮本体11的周向错位设置。It can be understood that an adapter groove 13 for installing the driven wheel 20 is formed between two adjacent supporting teeth 12 . In the structure of the omnidirectional wheel 100, in order to reduce the vibration of the omnidirectional wheel 100 during the rolling process, the two groups of driven wheels 20 installed on the two wheel bodies 11 are arranged in a dislocation along the circumferential direction of any wheel body 11; In this embodiment, the transfer grooves 13 on the two wheel bodies 11 are formed along the circumferential direction of any wheel body 11 ; correspondingly, in this embodiment, the supporting teeth 12 on the two wheel bodies 11 are formed along any one The circumferential direction of the wheel body 11 is offset.

请参阅图1及图2,可选地,在本实施示例中,两轮本体11的中心位置均开设有中轴孔15,两中轴孔15相互连通,且两中轴孔15的孔壁均包覆有第二加强层18。Please refer to FIG. 1 and FIG. 2 . Optionally, in this embodiment, the center position of the two wheel bodies 11 is provided with a central axis hole 15 , the two central axis holes 15 are communicated with each other, and the hole walls of the two central axis holes 15 are covered with each other. Covered with a second reinforcing layer 18 .

可以理解的是,中轴孔15可用于将轮轮毂10转动安装于轮椅等移动设置上,以辅助该移动设施实现其移动功能。It can be understood that the central axis hole 15 can be used to rotatably install the wheel hub 10 on a mobile device such as a wheelchair, so as to assist the mobile facility to achieve its mobile function.

请参阅图2,可选地,在本实施示例中,两轮本体11的相对面均设置有环形凸缘14,环形凸缘14沿中轴孔15的孔口的周向设置,两环形凸缘14相互连接。Please refer to FIG. 2 , optionally, in this embodiment, the opposite surfaces of the two wheel bodies 11 are provided with annular flanges 14 . The edges 14 are connected to each other.

可以理解的所,环形凸缘14能够辅助位于两轮本体11上的两组从动轮20任意一轮本体11的沿轴向间隔设置,以防止该两组从动轮20在滚动过程中互相干扰。Understandably, the annular flange 14 can assist in the axially spaced arrangement of any one wheel body 11 of the two groups of driven wheels 20 located on the two wheel bodies 11 to prevent the two groups of driven wheels 20 from interfering with each other during rolling.

请参阅图1、图2及图6,可选地,在本实施示例中,各支撑齿12的两侧均开设有支撑孔121,支撑孔121内包覆有第三加强层17,第一加强层16、第二加强层18以及第三加强层17一体成型。Please refer to FIG. 1 , FIG. 2 and FIG. 6 . Optionally, in this embodiment, both sides of each support tooth 12 are provided with support holes 121 , and the support holes 121 are covered with a third reinforcement layer 17 . The reinforcement layer 16 , the second reinforcement layer 18 and the third reinforcement layer 17 are integrally formed.

可选地,在本实施例中,铺设于支撑齿12中部的碳纤维层开设有缺口,碳纤维层铺设完毕后,位于多个碳纤维层的缺口叠加形成支撑孔121。Optionally, in this embodiment, the carbon fiber layers laid in the middle of the supporting teeth 12 are provided with gaps, and after the carbon fiber layers are laid, the gaps in the plurality of carbon fiber layers are superimposed to form the support holes 121 .

可以理解的是,支撑孔121可用于将全向轮100的从动轮20通过支撑轴30安装于转接槽13处;在支撑孔121以及支撑齿12的外表面均包覆加强层,第能够保证支撑轴30的支撑强度。此外,第一加强层16、第二加强层18以及第三加强层17一体成型且刚性接触,使轮毂10被包裹形成整体。It can be understood that the support hole 121 can be used to install the driven wheel 20 of the omnidirectional wheel 100 at the transfer groove 13 through the support shaft 30; the support hole 121 and the outer surfaces of the support teeth 12 are covered with a reinforcement layer, which can The support strength of the support shaft 30 is ensured. In addition, the first reinforcement layer 16 , the second reinforcement layer 18 and the third reinforcement layer 17 are integrally formed and in rigid contact, so that the hub 10 is wrapped to form a whole.

可选地,在本实施例中第一加强层16、第二加强层18和第三加强层17均由碳纤维材料制成。Optionally, in this embodiment, the first reinforcement layer 16 , the second reinforcement layer 18 and the third reinforcement layer 17 are all made of carbon fiber material.

可以理解的是,采用高强度、高模量的碳纤维材料制作加强层,包覆在轮毂10的各部位,作为主要力学承载件;采用具有二次发泡能力的低密度发泡橡胶材料制作轮本体11,以辅助轮毂10的固化塑形。与传统的全向轮100单元相比,整体重量可以减轻40~60%左右。用于折叠轮椅等产品的时候,可以满足其轻量化的设计需求,也可以令到全向轮100的转向更加灵活。It can be understood that the reinforcing layer is made of high-strength, high-modulus carbon fiber material, which is covered on various parts of the wheel hub 10 as the main mechanical bearing member; the low-density foamed rubber material with secondary foaming ability is used to make the wheel. The main body 11 is used to assist the curing and shaping of the hub 10 . Compared with the traditional omnidirectional wheel 100 unit, the overall weight can be reduced by about 40-60%. When used for folding wheelchairs and other products, it can meet its lightweight design requirements, and can also make the steering of the omnidirectional wheel 100 more flexible.

可选地,本在本实施例中,第一加强层16、第二加强层18和第三加强层17的厚度依据应力大小确定。其中,应力高度集中处,碳纤维材料的包覆厚度大于非应力高度集中处的包覆厚度。具体的,碳纤维材料的包覆厚度、铺层角度组合以及加强筋设计等,均需要根据轮毂10的受力仿真分析而确定。可以理解的是,支撑孔121的孔口处、转接槽13的槽底以及中轴孔15的孔口处等位置均易受到较大应力,故前述区域的碳纤维材料包覆厚度大于其余区域。可选地,本实施例中,应力高度集中区域的加强层厚度为5~10mm,非应力高度集中区域的加强层厚度为2~5mm。Optionally, in this embodiment, the thicknesses of the first reinforcement layer 16 , the second reinforcement layer 18 and the third reinforcement layer 17 are determined according to the magnitude of the stress. Among them, the cladding thickness of the carbon fiber material is greater than the cladding thickness of the non-stress highly concentrated place where the stress is highly concentrated. Specifically, the cladding thickness of the carbon fiber material, the combination of the layup angle, and the design of the reinforcing ribs, etc., all need to be determined according to the force simulation analysis of the wheel hub 10 . It can be understood that positions such as the orifice of the support hole 121 , the groove bottom of the adapter groove 13 and the orifice of the central axis hole 15 are all susceptible to greater stress, so the thickness of the carbon fiber material in the aforementioned area is larger than that in the rest of the area. . Optionally, in this embodiment, the thickness of the reinforcement layer in the highly stress-concentrated region is 5-10 mm, and the thickness of the reinforcement layer in the non-high-stress-concentration region is 2-5 mm.

可选地,本实施例中,所述碳纤维材料为含有35~45%环氧树脂的碳纤维预浸布。Optionally, in this embodiment, the carbon fiber material is a carbon fiber prepreg containing 35-45% epoxy resin.

请参阅3、图4及图7,本申请实施例还提供了一种全向轮100,包括前述方案的轮毂10,所述全向轮100还包括从动轮20和支撑轴30;其中,从动轮20具有通孔,支撑轴30穿设所述通孔并连接从动轮20;位于同一轮本体11上的任意相邻的两支撑齿12之间形成转接槽13,各转接槽13内均安装有从动轮20和支撑轴30,从动轮20沿轮本体11的径向部分外露转接槽13,支撑轴30的两端分别转动安装于两支撑孔121。Please refer to FIG. 3 , FIG. 4 and FIG. 7 , an embodiment of the present application further provides an omnidirectional wheel 100 , including the hub 10 of the foregoing solution, and the omnidirectional wheel 100 further includes a driven wheel 20 and a support shaft 30 ; The driving wheel 20 has a through hole through which the support shaft 30 penetrates and is connected to the driven wheel 20 ; a transfer groove 13 is formed between any two adjacent supporting teeth 12 on the same wheel body 11 , and each transfer groove 13 A driven wheel 20 and a support shaft 30 are installed on both. The driven wheel 20 exposes the adapter groove 13 along the radial part of the wheel body 11 .

该全向轮100的具体结构参照上述实施例,由于本全向轮100采用了上述所有实施例的全部技术方案,因此同样具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。The specific structure of the omnidirectional wheel 100 refers to the above-mentioned embodiments. Since the omnidirectional wheel 100 adopts all the technical solutions of all the above-mentioned embodiments, it also has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments. Repeat them one by one.

可选地,在本实施例中,轮本体11由发泡材料经加热至135~145℃,并保温30~45分钟进行第二次发泡而形成。Optionally, in this embodiment, the wheel body 11 is formed by heating the foamed material to 135-145° C. and maintaining the temperature for 30-45 minutes for the second foaming.

可选地,在本实施示例中,轮本体11说应用的发泡材料在装配从动轮20之后进行第二次发泡。可以理解的是,热固性材料通常需要经过两个发泡工序加工成型。在两次发泡中,前一发泡工序称为前发泡或预发泡,此时泡沫或珠粒尚未充分膨胀,密度也较高,这样制得的珠粒是可发性珠粒;后一发泡工序称为后发泡或二次发泡,制得充分膨胀、低密度的最终泡沫制品。此外,在全向轮100结构装配完成之后进行第二次发泡,能够使发泡材料经第二次膨胀填补轮毂10与加强层之间的安装缝隙,从而使结构更加紧凑。在本实施例中,采用具有二次发泡能力的低密度发泡橡胶材料制作轮本体11,以辅助轮毂10的固化塑形,能够进一步减轻轮毂10的重量的同时保证结构的紧凑性。Optionally, in this embodiment, the foamed material applied to the wheel body 11 is foamed for the second time after the driven wheel 20 is assembled. It can be understood that thermosetting materials usually need to be processed through two foaming steps. In the two foaming, the previous foaming process is called pre-foaming or pre-foaming. At this time, the foam or beads have not been fully expanded, and the density is also high, so the beads obtained in this way are expandable beads; The latter foaming process, referred to as post-foaming or secondary foaming, produces a fully expanded, low-density final foam product. In addition, the second foaming is performed after the structural assembly of the omnidirectional wheel 100 is completed, so that the second expansion of the foamed material can fill the installation gap between the wheel hub 10 and the reinforcement layer, thereby making the structure more compact. In this embodiment, the wheel body 11 is made of a low-density foamed rubber material with secondary foaming ability to assist the curing and shaping of the wheel hub 10 , which can further reduce the weight of the wheel hub 10 and ensure the compactness of the structure.

可以理解的是,本申请实施例无需利用螺栓、螺母等结构即可实现全向轮100的组装,结构简单、装配容易且整体稳定性强。It can be understood that the embodiment of the present application can realize the assembly of the omnidirectional wheel 100 without using structures such as bolts and nuts, and has a simple structure, easy assembly and strong overall stability.

可以理解的是,单个轮本体11上安装的从动轮20之间设置有支撑齿12,因此任意相邻从动轮20之间是不连续的,致使滚动时易产生较大震动。故可间隔设置多组安装有从动轮20的轮本体11,以减小因从动轮20之间存在间隙而引起的震动。但与此同时全向轮100整体的厚度也会更大,质量也越大,滚动所需要的动能也更大。所以,为了平衡震动与能耗,在本实施例中,全向轮100所采用的轮毂10由两包括两轮本体11。此外,在本实施例中,两轮本体11一体成型,无需另行组装,进一步简化了全向轮100的结构及安装工序。It can be understood that the supporting teeth 12 are provided between the driven wheels 20 installed on the single wheel body 11 , so any adjacent driven wheels 20 are discontinuous, resulting in greater vibration during rolling. Therefore, multiple groups of wheel bodies 11 mounted with the driven wheels 20 can be arranged at intervals to reduce vibration caused by the existence of gaps between the driven wheels 20 . But at the same time, the overall thickness and mass of the omnidirectional wheel 100 will also be larger, and the kinetic energy required for rolling will also be larger. Therefore, in order to balance vibration and energy consumption, in this embodiment, the hub 10 used in the omnidirectional wheel 100 consists of two wheel bodies 11 . In addition, in this embodiment, the two wheel bodies 11 are integrally formed, and no additional assembly is required, which further simplifies the structure and installation process of the omnidirectional wheel 100 .

可选地,本实施例中,从动轮20的外表面包裹有由树脂硫化丁基橡胶或者氢化丁腈橡胶等耐高温性能较高且耐磨性能较好的材料制成保护层。Optionally, in this embodiment, the outer surface of the driven wheel 20 is wrapped with a protective layer made of a material with high temperature resistance and good wear resistance, such as resin vulcanized butyl rubber or hydrogenated nitrile rubber.

可选地,本实施例中,从动轮20的外表面具有用于增大摩擦系数的环状凹槽。Optionally, in this embodiment, the outer surface of the driven wheel 20 has an annular groove for increasing the friction coefficient.

请参阅图5及图6,可选地,本实施例中,支撑孔121内设置有轴套31,支撑轴30的两端分别转动连接两对应的轴套31。Please refer to FIG. 5 and FIG. 6 . Optionally, in this embodiment, the support hole 121 is provided with a shaft sleeve 31 , and two ends of the support shaft 30 are respectively connected to two corresponding shaft sleeves 31 in rotation.

可以理解的是,本实施例中,轴套31的外壁与支撑孔121的内壁固定连接,轴套31的内壁用于与支撑轴30转动连接,以实现从动轮20与接触面的相对转动。It can be understood that, in this embodiment, the outer wall of the shaft sleeve 31 is fixedly connected with the inner wall of the support hole 121 , and the inner wall of the shaft sleeve 31 is used for rotational connection with the support shaft 30 to realize the relative rotation between the driven wheel 20 and the contact surface.

可以理解的是,轴套31的开口端311外露于对应的支撑孔121,为使全向轮100形成整体,位于支撑孔121孔口处的第一加强层16与轴套31开口端311的端面平齐。It can be understood that the open end 311 of the shaft sleeve 31 is exposed to the corresponding support hole 121. In order to form the omnidirectional wheel 100 as a whole, the first reinforcement layer 16 located at the opening of the support hole 121 and the open end 311 of the shaft sleeve 31 are formed. The end faces are flush.

可选地,在本实施例中,所配备的轴套31由耐磨性能好、力学强度高且摩擦系数低的聚醚醚酮(PEEK)类特种高温工程塑料制成。Optionally, in this embodiment, the equipped shaft sleeve 31 is made of polyetheretherketone (PEEK) special high-temperature engineering plastics with good wear resistance, high mechanical strength and low friction coefficient.

可选地,在本实施例中,轴套31具有封闭端312和与封闭端312相对设置的开口端311,支撑轴30经开口端311而插入轴套31并抵接封闭端312。Optionally, in this embodiment, the shaft sleeve 31 has a closed end 312 and an open end 311 opposite to the closed end 312 , the support shaft 30 is inserted into the shaft sleeve 31 through the open end 311 and abuts against the closed end 312 .

可以理解的是,封闭端312能够有效限制支撑轴30的轴向滑动,故无需另行设置限位结构即可对支撑轴30进行限位,在简化轮毂10结构的同时能够确保从动轮20运动的稳定性。It can be understood that the closed end 312 can effectively limit the axial sliding of the support shaft 30, so the support shaft 30 can be limited without additional limiting structure, and the structure of the hub 10 can be simplified while ensuring the movement of the driven wheel 20. stability.

可选地,本实施例中,在轴套31与支撑轴30之间预留有单边2~3微米的装配间隙。Optionally, in this embodiment, an assembly gap of 2-3 microns on a single side is reserved between the shaft sleeve 31 and the support shaft 30 .

可选地,本实施例中,轴套31与支撑轴30之间设置有润滑层,所述润滑层位于装配间隙中。Optionally, in this embodiment, a lubricating layer is provided between the shaft sleeve 31 and the support shaft 30 , and the lubricating layer is located in the assembly gap.

可以理解的是,润滑层的设置能够进一步降低摩擦系数,减少轴套31与支撑轴30之间的摩擦,从而减小全向轮100在使用过程中对轮毂10的磨损。It can be understood that the provision of the lubricating layer can further reduce the friction coefficient, reduce the friction between the shaft sleeve 31 and the support shaft 30 , thereby reducing the wear of the omnidirectional wheel 100 to the hub 10 during use.

可选地,在本实施例中,通过在轴套31内添加3~5%的氟化碳纳米管以形成上述润滑层,也可在轴套31内添加具有相似润滑功能的润滑剂形成上述润滑层。可以理解的是,氟化碳纳米管是一种径向尺寸为纳米量级且轴向尺寸为微米量级的一维量子材料。引入氟化碳纳米管对轴套31进行特种改性,使得轴套31可以在无需液体润滑的情况下与支持轴之间的流畅地转动,轴套31与支撑轴30之间的摩擦系数可以从原有的0.3~0.4有效降低到0.2左右,从而大幅降低从动轮20转动时所受到的摩擦阻力,并最终降低从动轮20转向时的耗能。此外,轴套31与支撑轴30因相对摩擦产生的磨损能有效的降低30%。Optionally, in this embodiment, the above-mentioned lubricating layer is formed by adding 3-5% of carbon fluoride nanotubes in the shaft sleeve 31 , or a lubricant with a similar lubricating function can also be added in the shaft sleeve 31 to form the above-mentioned lubricating layer. Lubrication layer. It can be understood that fluorinated carbon nanotubes are one-dimensional quantum materials with radial dimensions on the order of nanometers and axial dimensions on the order of micrometers. The shaft sleeve 31 is specially modified by introducing fluorinated carbon nanotubes, so that the shaft sleeve 31 can rotate smoothly with the support shaft without liquid lubrication, and the friction coefficient between the shaft sleeve 31 and the support shaft 30 can be The original 0.3-0.4 is effectively reduced to about 0.2, thereby greatly reducing the frictional resistance received by the driven wheel 20 when it rotates, and finally reducing the energy consumption of the driven wheel 20 when turning. In addition, the wear of the shaft sleeve 31 and the support shaft 30 due to relative friction can be effectively reduced by 30%.

以上仅为本申请的可选实施例而已,并不用于限制本申请。对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above are only optional embodiments of the present application, and are not intended to limit the present application. Various modifications and variations of this application are possible for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the scope of the claims of this application.

Claims (10)

1.一种轮毂,其特征在于,包括支撑齿以及两层叠设置并相互连接的轮本体,各所述轮本体的周侧面均间隔设置有多个所述支撑齿;所述支撑齿的外表面包覆有第一加强层,所述轮本体的表面包覆有第二加强层,所述第一加强层与所述第二加强层一体成型。1. A wheel hub, characterized in that it comprises support teeth and two wheel bodies that are arranged in layers and connected to each other, and the peripheral sides of each of the wheel bodies are provided with a plurality of the support teeth at intervals; the outer surface of the support teeth A first reinforcement layer is covered, the surface of the wheel body is covered with a second reinforcement layer, and the first reinforcement layer and the second reinforcement layer are integrally formed. 2.如权利要求1所述的轮毂,其特征在于,所述轮本体由是发泡材料制成的轮本体,所述支撑齿是由碳纤维材料所制成的支撑齿。2 . The wheel hub according to claim 1 , wherein the wheel body is made of a foamed material, and the support teeth are made of carbon fiber material. 3 . 3.如权利要求2所述的轮毂,其特征在于,其中一所述轮本体上的各所述支撑齿相对另一所述轮本体上的各所述支撑齿错位设置。3 . The wheel hub according to claim 2 , wherein each of the supporting teeth on one of the wheel bodies is staggered relative to each of the supporting teeth on the other wheel body. 4 . 4.如权利要求3所述的轮毂,其特征在于,两所述轮本体的中心位置均开设有中轴孔,两所述中轴孔相互连通,且两所述中轴孔的孔壁均包覆有所述第二加强层。4 . The wheel hub according to claim 3 , wherein the center position of the two wheel bodies is provided with a central axis hole, the two central axis holes are communicated with each other, and the hole walls of the two central axis holes are covered with each other. 5 . There is the second reinforcement layer. 5.如权利要求4所述的轮毂,其特征在于,两所述轮本体的相对面均设置有环形凸缘,所述环形凸缘沿所述中轴孔的孔口的周向设置,两所述环形凸缘相互连接。5. The wheel hub according to claim 4, wherein the opposite surfaces of the two wheel bodies are provided with annular flanges, and the annular flanges are arranged along the circumference of the aperture of the central axis hole, and the two The annular flanges are connected to each other. 6.如权利要求1-5任意一项所述的轮毂,其特征在于,各所述支撑齿的两侧均开设有支撑孔,所述支撑孔内包覆有第三加强层,所述第一加强层、所述第二加强层以及所述第三加强层一体成型。6. The wheel hub according to any one of claims 1-5, characterized in that, both sides of each of the support teeth are provided with support holes, the support holes are covered with a third reinforcing layer, and the first A reinforcement layer, the second reinforcement layer and the third reinforcement layer are integrally formed. 7.一种全向轮,其特征在于,包括如权利要求6所述的轮毂,所述全向轮还包括从动轮以及支撑轴;所述从动轮具有通孔,所述支撑轴穿设所述通孔并连接所述从动轮;位于同一所述轮本体上的任意相邻的两所述支撑齿之间形成转接槽,各所述转接槽内均安装有所述从动轮和所述支撑轴,所述从动轮沿所述轮本体的径向部分外露所述转接槽,所述支撑轴的两端分别转动安装于两所述支撑孔。7. An omnidirectional wheel, characterized in that it comprises the hub according to claim 6, the omnidirectional wheel further comprises a driven wheel and a support shaft; the driven wheel has a through hole, and the support shaft passes through the hole. The through hole is connected to the driven wheel; a transfer groove is formed between any two adjacent supporting teeth on the same wheel body, and the driven wheel and the driven wheel are installed in each of the transfer grooves. The support shaft, the driven wheel exposes the adapter groove along the radial part of the wheel body, and the two ends of the support shaft are respectively rotatably installed in the two support holes. 8.如权利要求7所述的全向轮,其特征在于,所述支撑孔内设置有轴套,所述支撑轴的两端分别转动连接两对应的所述轴套。8 . The omnidirectional wheel according to claim 7 , wherein a shaft sleeve is provided in the support hole, and two ends of the support shaft are respectively connected to two corresponding shaft sleeves in rotation. 9 . 9.如权利要求8所述的全向轮,其特征在于:所述轴套具有封闭端和与所述封闭端相对设置的开口端,所述支撑轴经所述开口端而插入所述轴套并抵接所述封闭端。9 . The omnidirectional wheel according to claim 8 , wherein the shaft sleeve has a closed end and an open end opposite to the closed end, and the support shaft is inserted into the shaft through the open end. 10 . sleeve and abut the closed end. 10.如权利要求9所述的全向轮,其特征在于:所述轴套与所述支撑轴之间设置有润滑层。10 . The omnidirectional wheel according to claim 9 , wherein a lubricating layer is arranged between the shaft sleeve and the support shaft. 11 .
CN202111541986.XA 2021-12-16 2021-12-16 A wheel hub and omnidirectional wheel Pending CN114312134A (en)

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