CN107639340A - A kind of manipulator ultrasonic wave automatic flexible welder - Google Patents
A kind of manipulator ultrasonic wave automatic flexible welder Download PDFInfo
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- CN107639340A CN107639340A CN201711042625.4A CN201711042625A CN107639340A CN 107639340 A CN107639340 A CN 107639340A CN 201711042625 A CN201711042625 A CN 201711042625A CN 107639340 A CN107639340 A CN 107639340A
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- manipulator
- fixed plate
- ultrasonic wave
- automatic flexible
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- 238000003466 welding Methods 0.000 claims abstract description 56
- 238000005476 soldering Methods 0.000 claims abstract description 27
- 210000002219 extraembryonic membrane Anatomy 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 230000033001 locomotion Effects 0.000 claims abstract description 10
- 229910000679 solder Inorganic materials 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The present invention relates to a kind of manipulator ultrasonic wave automatic flexible welder, including cabin casing and the conveying mechanism, ultrasonic welding unit and the manipulator that are arranged in cabin casing, the ultrasonic welding institution can be equipped with two soldering tips simultaneously；The manipulator can carry out left and right, 360 degree of front and rear, upper and lower motions.The invention is once welded together after being applied to a variety of assembling fittings such as automobile product luggage case, and the product of other any need welding can be welded by way of exchanging product and fixing fetal membrane, realizes a tractor serves several purposes.The number of units of input manipulator welding equipment can also be determined according to the quantity of product solder joint, product quality is improved, improves operating efficiency, be cost-effective.
Description
Technical field
The present invention relates to ultrasonic bonding field, and in particular to a kind of manipulator ultrasonic wave automatic flexible welder.
Background technology
With developing rapidly for auto industry, consumer is increasing to the demand of automobile.Constituting portion as vehicle
Part, quality requirement are also more and more high.Therefore all it is to pass through manual welding at present, it is necessary to which the automobile product of welding is also more and more
Connect, and artificial travelling workpiece is needed during the assembling of each parts, cause complex procedures, labor strength is big, product qualified rate
Low, operating efficiency is low, and properties of product are low.
With technological improvement, also there is special ultrasonic welding machine to be disclosed, such as Publication No. CN104148799A, title
Disclose a kind of ultrasonic welding machine for a kind of patent of invention of ultrasonic welding machine, realize Welding head mechanism it is quick more
Change, be simple to operate, improving properties of product.However, soldering tip is all that can only be held in up and down two come synkinesia by cylinder
Individual direction movement, and each vehicle has certain productive life, is done if each needing the product welded to correspond
A set of welding equipment, then, for the cost of input with regard to bigger, and after vehicle stopping production, the corresponding welding equipment is basic
Can't be used in other new models with regard to disabling.Therefore, current welding field still have welding equipment input cost it is big,
The problem of soldering tip can only move up and down, Product Precision is low.
The content of the invention
It is of the invention for welding equipment input cost is big, the technical problem that soldering tip can only move up and down, Product Precision is low
Purpose is to provide a kind of manipulator ultrasonic wave automatic flexible welder.
The technical scheme is that：A kind of manipulator ultrasonic wave automatic flexible welder, including cabin casing and
Conveying mechanism, ultrasonic welding unit and the manipulator being arranged in cabin casing, the conveying mechanism is by zero to be welded
Part delivers to welding region, and ultrasonic welding unit described in the mechanical hand-motion drops to Product jointing point position and welded；
The conveying mechanism includes fetal membrane, fixed plate A, support frame, rotating disk, base；The fixed plate A is located at the fetal membrane
Lower end；Support frame as described above is arranged at the lower section of the fixed plate A；The rotating disk is arranged at the lower end of support frame as described above；It is described
Rotating disk lower end is connected with the base；
The ultrasonic welding unit includes supersonic generator, soldering tip, fixed plate B, cylinder, guide rail；The soldering tip is set
Put in the lower end of the supersonic generator；The fixed plate B is used to fix the supersonic generator；The fixed plate B connects
Connect the cylinder；The cylinder is connected with the guide rail；
The manipulator is left and right, the manipulator of 360 degree of front and rear, upper and lower motions.
Further, the ultrasonic welding unit also fixes the cylinder and institute including fixed plate C, the fixed plate C
Guide rail is stated, enables soldering tip component with manipulator flexible motion.
Further, the fixed plate C fixes the manipulator and the ultrasonic welding unit, makes manipulator connection super
Sound wave welding unit simultaneously drives ultrasonic welding unit to weld product.
Further, the fixed plate B upper and lower ends are respectively equipped with upper and lower adapter sleeve；The upper joint sleeve, lower joint sleeve
Respectively it is fixed with a supersonic generator.
Further, the fixed plate B fixes a soldering tip in both sides respectively up and down, when the soldering tip for needing to use other one
When, automatic rotary turnback is switched another soldering tip and welded, preferably carry out flexible welding by manipulator 16.
Further, middle jube is provided among the base, realizes automatic welding region and manual working region
Separation.
From the above, it is seen that beneficial effects of the present invention：
Ultrasonic welding unit is mounted directly on a robotic arm, manipulator can carry out left and right, front and rear, upper and lower 360
Degree motion, can make soldering tip reach institute welding in need point, raising Product Precision；Can be according to the quantity of product solder joint
To determine to put into the number of units of manipulator welding equipment simultaneously, you can more welding equipments carry out welding identical product to improve raising
Product quality, improve operating efficiency.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is manipulator ultrasonic wave automatic flexible welder structural representation of the present invention；
Fig. 2 is manipulator ultrasonic wave automatic flexible welder overlooking the structure diagram of the present invention.
Wherein, 1, cabin casing, 2, chassis, 3, rotating disk, 4, support frame, 5, fixed plate A, 6, fetal membrane, 7, zero to be welded
Part, 8, soldering tip, 9, supersonic generator, 10, upper joint sleeve, 11, lower joint sleeve, 12, fixed plate B, 13, cylinder, 14, cylinder moves
Dynamic guide rail, 15, fixed plate C, 16, mechanical arm, 17, middle jube.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical scheme will be carried out below
Clear, complete description.Obviously, described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.
Based on the embodiment in the present invention, those of ordinary skill in the art institute resulting on the premise of creative work is not made
There are other embodiments, belong to the scope that the present invention is protected.
As illustrated in fig. 1 and 2, a kind of manipulator ultrasonic wave automatic flexible welder, including cabin casing 1 and be arranged on
Conveying mechanism, ultrasonic welding unit and manipulator 16 in casing 1, it is characterised in that：
Parts to be welded are delivered to welding region by the conveying mechanism, and the manipulator 16 drives the ultrasonic bonding
Unit drops to Product jointing point position and welded；
The conveying mechanism includes fetal membrane 6, fixed plate A 5, support frame 4, rotating disk 3, base 2；The fixed plate A is located at institute
State the lower end of fetal membrane 6；Support frame as described above 4 is arranged at the lower section of the fixed plate A5；The rotating disk 3 is arranged at support frame as described above 4
Lower end；The lower end of rotating disk 3 is connected with the base 2；
The ultrasonic welding unit includes supersonic generator 9, soldering tip 8, fixed plate B12, cylinder 13, guide rail 14；Institute
State the lower end that soldering tip 8 is arranged on the supersonic generator 9；The fixed plate B12 is used to fix the supersonic generator 9；
The fixed plate B12 connections cylinder 13；The cylinder 13 is connected with the guide rail 14；
The manipulator 16 is left and right, the manipulator of 360 degree of front and rear, upper and lower motions.
Preferably, the ultrasonic welding unit, which also includes fixed plate C15, the fixed plate C15, fixes the cylinder
13 with the guide rail 14, enable soldering tip component with manipulator flexible motion.
Preferably, the fixed plate C 15 fixes the manipulator 16 and the ultrasonic welding unit, make manipulator
Connection ultrasonic welding unit simultaneously drives ultrasonic welding unit to weld product.
Preferably, the fixed plate B12 upper and lower ends are respectively equipped with upper and lower adapter sleeve；The upper joint sleeve 10, lower company
Female connector 11 is respectively fixed with a supersonic generator 9.
Preferably, the fixed plate B can fix two soldering tips 8 simultaneously in both sides about 12, when needing to use other one
During the soldering tip of head, automatic rotary turnback is switched another soldering tip and welded, preferably carry out flexible welding by manipulator 16.
Preferably, being provided with middle jube 17 among the base 2, automatic welding region and manual working region are realized
Separation.
During work, parts 7 to be welded assembling is placed on fetal membrane 6, switches on power, start work by start button, rotating disk 3
Make, fetal membrane is fixed plate bracing frame 4, fetal membrane fixed plate 5, fetal membrane 6, the component of product 7 and rotates 180 degree together and deliver to welding by rotating disk 3
Region.Then manipulator 16 is started working, and under the drive of manipulator 16, whole ultrasonic welding unit drops to Product jointing
Position is put, then cylinder 13 moves downward, and directed movement occurs for supersonic generator 9 and soldering tip 8, and ultrasonic wave is sent out in the process
Raw device 9 produces vibrations and delivers power to soldering tip 8, the moment of soldering tip 8 heating melt plastic cement, plays welding effect.A weldering is welded
After point, manipulator 16 needs the position of pad to move to other in succession again.When needing to use the soldering tip of other one, machinery
Automatic rotary turnback is switched another soldering tip and welded by hand 16.After being soldered product, manipulator is by self-return to initially
Position, rotating disk 3 start to rotate, and the product after welding is sent out, while the product for needing to weld is sent into the weldering of welding job region
Connect, subsequent cycle process operations are carried out successively, to realize the separation in automatic welding region and manual working region, in base 2
Between be provided with middle jube 17.
The beneficial effects of the present invention are：
Ultrasonic welding unit is mounted directly on a robotic arm, manipulator can carry out left and right, front and rear, upper and lower 360
Degree motion, can make soldering tip reach institute welding in need point, raising Product Precision；Can be according to the quantity of product solder joint
To determine to put into the number of units of manipulator welding equipment simultaneously, you can more welding equipments carry out welding identical product to improve raising
Product quality, improve operating efficiency.
Various embodiments above is merely illustrative of the technical solution of the present invention, rather than its limitations；Although with reference to foregoing each reality
Example is applied the present invention is described in detail, it will be understood by those within the art that：It still can be to foregoing each
Technical scheme described in embodiment is modified, and either carries out equivalent substitution to which part or all technical characteristic；And
These modifications are replaced, and the essence of appropriate technical solution is departed from the scope of various embodiments of the present invention technical scheme.
Claims (6)
1. a kind of manipulator ultrasonic wave automatic flexible welder, including cabin casing and the conveying that is arranged in cabin casing
Mechanism, ultrasonic welding unit and manipulator, it is characterised in that：
Parts to be welded are delivered to welding region by the conveying mechanism, under ultrasonic welding unit described in the mechanical hand-motion
Product jointing point position is dropped to be welded；
The conveying mechanism includes fetal membrane, fixed plate A, support frame, rotating disk, base；The fixed plate A is located under the fetal membrane
End；Support frame as described above is arranged at the lower section of the fixed plate A；The rotating disk is arranged at the lower end of support frame as described above；The rotating disk
Lower end is connected with the base；
The ultrasonic welding unit includes supersonic generator, soldering tip, fixed plate B, cylinder, guide rail；The soldering tip is arranged on
The lower end of the supersonic generator；The fixed plate B is used to fix the supersonic generator；The fixed plate B connections institute
State cylinder；The cylinder is connected with the guide rail；
The manipulator is left and right, the manipulator of 360 degree of front and rear, upper and lower motions.
A kind of 2. manipulator ultrasonic wave automatic flexible welder according to claim 1, it is characterised in that the ultrasonic wave
Welding unit also includes fixed plate C, the fixed plate C and fixes the cylinder and the guide rail.
A kind of 3. manipulator ultrasonic wave automatic flexible welder according to claim 2, it is characterised in that the fixed plate
C fixes the manipulator and the ultrasonic welding unit.
A kind of 4. manipulator ultrasonic wave automatic flexible welder according to claim 1, it is characterised in that the fixed plate
B upper and lower ends are respectively equipped with upper and lower adapter sleeve；The upper joint sleeve, lower joint sleeve are each to fix a supersonic generator.
A kind of 5. manipulator ultrasonic wave automatic flexible welder according to claim 1, it is characterised in that the fixed plate
B fixes a soldering tip in both sides respectively up and down.
6. a kind of manipulator ultrasonic wave automatic flexible welder according to claim 1, it is characterised in that in the base
Between be provided with middle jube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711042625.4A CN107639340A (en) | 2017-10-30 | 2017-10-30 | A kind of manipulator ultrasonic wave automatic flexible welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711042625.4A CN107639340A (en) | 2017-10-30 | 2017-10-30 | A kind of manipulator ultrasonic wave automatic flexible welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107639340A true CN107639340A (en) | 2018-01-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711042625.4A Pending CN107639340A (en) | 2017-10-30 | 2017-10-30 | A kind of manipulator ultrasonic wave automatic flexible welder |
Country Status (1)
| Country | Link |
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| CN (1) | CN107639340A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108437474A (en) * | 2018-04-02 | 2018-08-24 | 佛山派阁汽车塑料技术有限公司 | Flexibility welding production line |
| CN109367022A (en) * | 2018-10-17 | 2019-02-22 | 敏实汽车技术研发有限公司 | A kind of ultrasonic wave flexibility welding equipment suitable for automobile grills |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3116819U (en) * | 2005-05-31 | 2005-12-22 | 映輝 劉 | Automatic ultrasonic bonding machine |
| CN102806661A (en) * | 2012-06-21 | 2012-12-05 | 苏州凯尔博精密机械有限公司 | Variable bit ultrasonic wave welding device |
| CN104029383A (en) * | 2014-05-30 | 2014-09-10 | 惠州市进科机械有限公司 | Full-automatic revolving welder for instrument panel door planks |
| CN204075493U (en) * | 2014-07-01 | 2015-01-07 | 襄阳锦翔光电科技股份有限公司 | A kind of supersonic welding header structure |
| CN204604896U (en) * | 2015-02-05 | 2015-09-02 | 广州市中新塑料有限公司 | A kind of car boot box assembly welder |
| CN106378787A (en) * | 2016-12-05 | 2017-02-08 | 必诺机械（东莞）有限公司 | Flexible machining system and method |
| CN206536122U (en) * | 2017-02-28 | 2017-10-03 | 东莞市索莱德自动化科技有限公司 | A welding head with replaceable welding printing part |
-
2017
- 2017-10-30 CN CN201711042625.4A patent/CN107639340A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3116819U (en) * | 2005-05-31 | 2005-12-22 | 映輝 劉 | Automatic ultrasonic bonding machine |
| CN102806661A (en) * | 2012-06-21 | 2012-12-05 | 苏州凯尔博精密机械有限公司 | Variable bit ultrasonic wave welding device |
| CN104029383A (en) * | 2014-05-30 | 2014-09-10 | 惠州市进科机械有限公司 | Full-automatic revolving welder for instrument panel door planks |
| CN204075493U (en) * | 2014-07-01 | 2015-01-07 | 襄阳锦翔光电科技股份有限公司 | A kind of supersonic welding header structure |
| CN204604896U (en) * | 2015-02-05 | 2015-09-02 | 广州市中新塑料有限公司 | A kind of car boot box assembly welder |
| CN106378787A (en) * | 2016-12-05 | 2017-02-08 | 必诺机械（东莞）有限公司 | Flexible machining system and method |
| CN206536122U (en) * | 2017-02-28 | 2017-10-03 | 东莞市索莱德自动化科技有限公司 | A welding head with replaceable welding printing part |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108437474A (en) * | 2018-04-02 | 2018-08-24 | 佛山派阁汽车塑料技术有限公司 | Flexibility welding production line |
| CN109367022A (en) * | 2018-10-17 | 2019-02-22 | 敏实汽车技术研发有限公司 | A kind of ultrasonic wave flexibility welding equipment suitable for automobile grills |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: Zengcheng District of Guangdong city of Guangzhou Province in 511365 new town Fuk Road No. 3 Applicant after: GUANGZHOU ZHONGXIN AUTO PARTS CO.,LTD. Address before: Zengcheng District of Guangdong city of Guangzhou Province in 511365 new town Fuk Road No. 3 Applicant before: GUANGZHOU ZHONGXIN PLASTIC CO.,LTD. |
|
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180130 |