CN107695484A - A kind of electrical system based on the autonomous special welding machine of circular weld - Google Patents
A kind of electrical system based on the autonomous special welding machine of circular weld Download PDFInfo
- Publication number
- CN107695484A CN107695484A CN201710913283.2A CN201710913283A CN107695484A CN 107695484 A CN107695484 A CN 107695484A CN 201710913283 A CN201710913283 A CN 201710913283A CN 107695484 A CN107695484 A CN 107695484A
- Authority
- CN
- China
- Prior art keywords
- welding
- electrical system
- main control
- machine
- source
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 126
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 230000003993 interaction Effects 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 5
- 238000004088 simulation Methods 0.000 claims description 2
- 230000000116 mitigating effect Effects 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 230000007812 deficiency Effects 0.000 abstract 1
- 230000010355 oscillation Effects 0.000 description 6
- 239000002537 cosmetic Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002789 length control Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/10—Other electric circuits therefor; Protective circuits; Remote controls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Arc Welding Control (AREA)
Abstract
A kind of electrical system based on the autonomous special welding machine of circular weld, wherein, man-machine interaction unit is made up of touch-screen and operating desk, welding unit is made up of arc voltage controller and the source of welding current, and touch-screen, operating desk, input-output equipment, arc voltage controller, the source of welding current and actuating mechanism are connected with main control unit respectively, the source of welding current, actuating mechanism and annular workpieces are connected simultaneously, and by the way that the input signal of input-output equipment is accessed into main control unit, logic control is carried out to electrical system；Main control unit communicates with the source of welding current, to realize the calling of welding parameters and control；Welding unit and actuating mechanism are controlled by main control unit and man-machine interaction unit, to realize to the autonomous welding of annular workpieces, effectively overcome deficiency existing for manual welding, and welding efficiency is high, stability is high, one-shot forming is good；Also shorten the welding processing cycle simultaneously, cost-effective, mitigation labor strength, improve operating environment.
Description
Technical field
The present invention relates to welder equipment electrical system technical field, more particularly to a kind of circular weld that is based on independently to weld specially
The electrical system of machine.
Background technology
The welding of circular weld at present mainly uses manual welding, and particularly thick tube wall circular weld is complete by manual operations
Into greatest problem existing for manual welding thickness tube wall circular weld is that stability of the welding quality is poor, and welding deformation is big, weldquality
Heavy dependence welds working condition when operating personnel's level of skill and welding operation.
The content of the invention
Technical problem solved by the invention is to provide a kind of electrical system based on the autonomous special welding machine of circular weld,
To solve the shortcomings that in above-mentioned background technology.
Technical problem solved by the invention is realized using following technical scheme：
A kind of electrical system based on the autonomous special welding machine of circular weld, including main control unit, man-machine interaction unit, input and output
Equipment, welding unit and actuating mechanism, wherein, man-machine interaction unit is made up of touch-screen and operating desk, and welding unit is by arc voltage
Controller forms with the source of welding current, and touch-screen, operating desk, input-output equipment, arc voltage controller, the source of welding current and action machine
Structure is connected with main control unit respectively, while the source of welding current, actuating mechanism and annular workpieces connect, by by input-output equipment
Input signal accesses to main control unit, and logic control is carried out to electrical system；Main control unit communicates with the source of welding current, with realization pair
The calling of welding parameter and control；Actuating mechanism is controlled by main control unit to realize the positioning of welding gun and movement；Operating desk is used for
Realize the operating functions such as the startup, stopping, reservation of electrical system.
In the present invention, input-output equipment includes sensor, start and stop equipment, tri coloured lantern.
In the present invention, touch-screen includes working interface, monitoring interface, welding parameter, alert interface, production yields circle
Face：
Button, the shaft positions of XYZ tri- that working interface includes carrying out tri- axles of operation machine XYZ independent operations show, wire-feed motor
Wire feed and pumpback button, arc voltage control start-stop button, oscillator of welding gun start-stop button, positioner rotate forward reversion button, automatically with
Welding button manually, electrical system starts and pause button；
In welding parameter, backing welding, filling weldering, cosmetic welding are divided into according to technological process, weldering speed, pendulum can be set in backing welding parameter
Speed, the amplitude of oscillation, left and right stopping time, the welding number of plies, welding parameter call No. JOB selection, the settable weldering speed of filling weldering, slew rate, the amplitude of oscillation, a left side
The right stopping time, welding the number of plies, welding parameter call No. JOB selection, cosmetic welding can set weldering speed, slew rate, the amplitude of oscillation, the left and right stopping time,
Weld the number of plies, welding parameter calls No. JOB selection；
In monitoring interface, the axis signals of XYZ tri- of operation machine are monitored, is divided into just spacing, negative spacing, origin signal lamp and shows, weld
Solder failure, welding wire failure, deficency, water shortage information are monitored in power parameter；
Production yields interface display horizontal tail rotating shaft station throughput, qualified number of packages, discard presentation of information, while retain other
Pipe seam production presentation of information；
Alert interface, the failure run into electrical system carries out alarm, and proposes to alarm, and shows solution.
In the present invention, arc voltage controller includes driving box, executing agency, welding arc control module, control panel and communication
Passage, and drive box, executing agency, welding arc control module, communication channel to be connected respectively with control panel, executing agency is using straight
Servo motor and spherical threaded lead screw transmission are flowed, spherical nut drives skateboarding, by control panel to welding arc control module
Instruction and data is sent, Display panel weldingvoltage setting value and currency are controlled during welding, and controlled in real time.Operator
Can manual intervention weldingvoltage at any time, can also at any time lock and recover at any time, in pulse base value and receive arc stage, welding arc control
Module is also locked.
In the present invention, the slave part such as source of welding current control welding gun, wire feeder, cooling water tank and electricity, gas, passes through tune
The parameters such as current voltage, wire feed rate, water-carrying capacity, air velocity economize on electricity to realize the reasonable welding of welding gun, welding system and circumferential weld
System coordinates, and realizes that annular workpieces weld.
In the present invention, electrical system provides two kinds of welding operator schemes：1st, teaching programming, teaching are carried out under manual mode
After the completion of, teaching welding procedure can be performed, by repeatedly adjusting teaching parameter, untill satisfaction by simulating welding process；
2nd, automatic welding is carried out under automatic mode, is worked before preparing weldering first, is confirmed that each parameter setting is errorless, switch by welding system
Automatic welding is carried out to automatic mode, coordinates start-up operation platform to realize the controls such as the startup stopping to electrical system.
Beneficial effect：The present invention controls welding unit and actuating mechanism by main control unit and man-machine interaction unit, with reality
Now to the autonomous welding of annular workpieces, effectively overcome insufficient existing for manual welding, and welding efficiency is high, stability is high, once into
Type is good；Also shorten the welding processing cycle simultaneously, cost-effective, mitigation labor strength, improve operating environment.
Brief description of the drawings
Fig. 1 is the block schematic illustration of presently preferred embodiments of the present invention.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are readily apparent from clearly, tying below
Conjunction is specifically illustrating, and the present invention is expanded on further.
A kind of electrical system based on the autonomous special welding machine of circular weld shown in Figure 1, including main control unit（PLC）1、
Man-machine interaction unit 2, input-output equipment 3, welding unit 4, actuating mechanism 5 and annular workpieces, man-machine interaction unit 2 is by touching
Screen forms with operating desk, and input-output equipment 3 includes sensor, start and stop equipment, tri coloured lantern, and welding unit 4 is by arc voltage controller
Formed with the source of welding current, and touch-screen, operating desk, input-output equipment 3, arc voltage controller, the source of welding current and actuating mechanism 5 are divided
It is not connected with main control unit 1, annular workpieces are connected with the source of welding current, actuating mechanism 5 respectively, by by input-output equipment 3
Each position sensor input signal access to main control unit 1, to electrical system carry out logic control；Main control unit 1 and welding
Power supply communicates, to realize the calling of welding parameters and control；Actuating mechanism 5 is controlled by main control unit 1 to realize determining for welding gun
Position and movement；Operating desk is used to realize the operating functions such as the startup, stopping, reservation of electrical system.
Touch-screen includes working interface, monitoring interface, welding parameter, alert interface, production yields interface：
Button, the shaft positions of XYZ tri- that working interface includes carrying out tri- axles of operation machine XYZ independent operations show, wire-feed motor
Wire feed and pumpback button, arc voltage control start-stop button, oscillator of welding gun start-stop button, positioner rotate forward reversion button, automatically with
Welding button manually, electrical system starts and pause button；
In welding parameter, backing welding, filling weldering, cosmetic welding are divided into according to technological process, weldering speed, pendulum can be set in backing welding parameter
Speed, the amplitude of oscillation, left and right stopping time, the welding number of plies, welding parameter call No. JOB selection, the settable weldering speed of filling weldering, slew rate, the amplitude of oscillation, a left side
The right stopping time, welding the number of plies, welding parameter call No. JOB selection, cosmetic welding can set weldering speed, slew rate, the amplitude of oscillation, the left and right stopping time,
Weld the number of plies, welding parameter calls No. JOB selection；
In monitoring interface, the axis signals of XYZ tri- of operation machine are monitored, is divided into just spacing, negative spacing, origin signal lamp and shows, weld
Solder failure, welding wire failure, deficency, water shortage information are monitored in power parameter；
Production yields interface display horizontal tail rotating shaft station throughput, qualified number of packages, discard presentation of information, while retain other
Pipe seam production presentation of information；
Alert interface, the failure run into electrical system carries out alarm, and proposes to alarm, and shows solution.
Arc voltage controller includes driving box, executing agency, welding arc control module, control panel and communication channel, performs machine
Structure drives skateboarding using DC servomotor and spherical threaded lead screw transmission, spherical nut, by control panel to arc length
Control module sends instruction and data, Display panel weldingvoltage setting value and currency is controlled during welding, and controlled in real time
System.Operator can manual intervention weldingvoltage at any time, can also at any time lock and recover at any time, in pulse base value and receive arc rank
Section, welding arc control module are also locked.
The slave part such as source of welding current control welding gun, wire feeder, cooling water tank and electricity, gas, by adjust voltage x current,
The parameters such as wire feed rate, water-carrying capacity, air velocity realize the reasonable welding of welding gun, and welding system coordinates with circumferential weld system, real
Existing annular workpieces welding.
Mechanical part around annular workpieces, upper and lower is controlled by main control unit 1, by motor drive actions machine
Structure 5 drives annular workpieces to carry out flexible track movement in tri- directions of X/Y/Z.
Electrical system provides two kinds of welding operator schemes：1st, teaching programming is carried out under manual mode, after the completion of teaching, can be led to
Simulation welding process is crossed, teaching welding procedure is performed, by repeatedly adjusting teaching parameter, untill satisfaction；2nd, automatic mode
Lower carry out automatic welding, worked before preparing weldering first, confirm that each parameter setting is errorless, welding system is being switched into automatic mode
Automatic welding is carried out, coordinates start-up operation platform to realize the controls such as the startup stopping to electrical system.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally
The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (6)
1. a kind of electrical system based on the autonomous special welding machine of circular weld, including main control unit, man-machine interaction unit, input are defeated
Go out equipment, welding unit and actuating mechanism, it is characterised in that man-machine interaction unit is made up of touch-screen and operating desk, and welding is single
Member is made up of arc voltage controller and the source of welding current, and touch-screen, operating desk, input-output equipment, arc voltage controller, the source of welding current
And actuating mechanism is connected with main control unit respectively, while the source of welding current, actuating mechanism and annular workpieces connect, defeated by that will input
The input signal for going out equipment accesses to main control unit, and logic control is carried out to electrical system；Main control unit communicates with the source of welding current,
To realize the calling of welding parameters and control.
2. a kind of electrical system based on the autonomous special welding machine of circular weld according to claim 1, it is characterised in that defeated
Entering output equipment includes sensor, start and stop equipment, tri coloured lantern.
3. a kind of electrical system based on the autonomous special welding machine of circular weld according to claim 1, it is characterised in that touch
Touching screen includes working interface, monitoring interface, welding parameter, alert interface, production yields interface.
A kind of 4. electrical system based on the autonomous special welding machine of circular weld according to claim 3, it is characterised in that work
Make interface include carrying out tri- axles of operation machine XYZ independent operations button, the shaft positions of XYZ tri- show, the wire feed of wire-feed motor and
Pumpback button, arc voltage control start-stop button, oscillator of welding gun start-stop button, positioner rotate forward reversion button, automatically with welding manually
Button is connect, electrical system starts and pause button.
A kind of 5. electrical system based on the autonomous special welding machine of circular weld according to claim 1, it is characterised in that arc
Pressure controller includes driving box, executing agency, welding arc control module, control panel and communication channel, and drives box, performs machine
Structure, welding arc control module, communication channel are connected with control panel respectively.
6. a kind of electrical system based on the autonomous special welding machine of circular weld according to claims 1 to 5, its feature exist
In electrical system provides two kinds of welding operator schemes：1st, teaching programming is carried out under manual mode, after the completion of teaching, simulation, is performed
Teaching welding procedure, by repeatedly adjusting teaching parameter, untill satisfaction；2nd, automatic welding is carried out under automatic mode, first
Worked before preparing weldering, confirm that each parameter setting is errorless, carry out automatic welding welding system is switched into automatic mode, cooperation is opened
Dynamic operating desk realizes that the startup to electrical system stops control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710913283.2A CN107695484B (en) | 2017-09-30 | 2017-09-30 | electric system based on circular weld seam automatic welding special machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710913283.2A CN107695484B (en) | 2017-09-30 | 2017-09-30 | electric system based on circular weld seam automatic welding special machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107695484A true CN107695484A (en) | 2018-02-16 |
| CN107695484B CN107695484B (en) | 2020-01-31 |
Family
ID=61175782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710913283.2A Active CN107695484B (en) | 2017-09-30 | 2017-09-30 | electric system based on circular weld seam automatic welding special machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107695484B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128438A (en) * | 2018-10-10 | 2019-01-04 | 滁州岳众汽车零部件有限公司 | A kind of weldment regulating system for welding |
| CN111822817A (en) * | 2020-07-21 | 2020-10-27 | 福尼斯(南京)表面工程技术有限公司 | Method for realizing automatic surfacing ball valve by using novel surfacing equipment |
| CN114055182A (en) * | 2021-12-17 | 2022-02-18 | 江西洪都航空工业集团有限责任公司 | Electrical system based on automatic production line of supporting plate nuts |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102069264A (en) * | 2010-12-11 | 2011-05-25 | 东方电气集团东方汽轮机有限公司 | Digital arc voltage regulator |
| CN203557022U (en) * | 2013-08-15 | 2014-04-23 | 重庆市金籁电子科技有限公司 | Automatic control spot welding machine |
| CN106181084A (en) * | 2015-05-28 | 2016-12-07 | 劳斯莱斯有限公司 | Welding method |
| CN206273460U (en) * | 2016-11-30 | 2017-06-23 | 成都华远焊割设备有限公司 | Pipe fluting cutting manufacture automatic control system |
-
2017
- 2017-09-30 CN CN201710913283.2A patent/CN107695484B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102069264A (en) * | 2010-12-11 | 2011-05-25 | 东方电气集团东方汽轮机有限公司 | Digital arc voltage regulator |
| CN203557022U (en) * | 2013-08-15 | 2014-04-23 | 重庆市金籁电子科技有限公司 | Automatic control spot welding machine |
| CN106181084A (en) * | 2015-05-28 | 2016-12-07 | 劳斯莱斯有限公司 | Welding method |
| CN206273460U (en) * | 2016-11-30 | 2017-06-23 | 成都华远焊割设备有限公司 | Pipe fluting cutting manufacture automatic control system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128438A (en) * | 2018-10-10 | 2019-01-04 | 滁州岳众汽车零部件有限公司 | A kind of weldment regulating system for welding |
| CN111822817A (en) * | 2020-07-21 | 2020-10-27 | 福尼斯(南京)表面工程技术有限公司 | Method for realizing automatic surfacing ball valve by using novel surfacing equipment |
| CN114055182A (en) * | 2021-12-17 | 2022-02-18 | 江西洪都航空工业集团有限责任公司 | Electrical system based on automatic production line of supporting plate nuts |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107695484B (en) | 2020-01-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104400188B (en) | Three-dimensional automatic welding system and welding control method thereof | |
| CN107695484A (en) | A kind of electrical system based on the autonomous special welding machine of circular weld | |
| CN205485598U (en) | Large -scale electric machine coil coiling machine control system | |
| CN106181163A (en) | A kind of Cartesian coordinate type welding robot | |
| CN107081504B (en) | The human-computer interface control system of the autonomous special welding machine of circular weld | |
| CN202043678U (en) | A Turntable Ultrasonic Mask Melting Cutting Machine | |
| CN104635618B (en) | The method and device of ultrasonic bonding | |
| CN201997835U (en) | Side plate welding device for excavator grab of excavator | |
| CN103521970B (en) | Saddle-shaped space curve automatic welding control system | |
| CN107717182A (en) | A kind of saddle-shaped seam welding control system based on PLC and touch-screen | |
| CN107520523B (en) | automatic welding system | |
| CN102925891B (en) | A plasma cladding system | |
| CN203875445U (en) | Three-axis double head tin wire automatic welder for profiled bar | |
| CN206981934U (en) | A multi-head pressure-sensitive soldering machine | |
| CN202622146U (en) | Semi-automatic argon arc welding equipment for aluminum heat exchanger | |
| CN104525439A (en) | Intelligent fuse glue sealing machine of environment-friendly firework | |
| CN108890083B (en) | Automatic control system for gas shielded welding and submerged-arc welding of steel bars | |
| CN108465961B (en) | Double-symmetrical heat source welding method and system based on flexible arc plasma | |
| CN202748635U (en) | PLC (Programmable logic controller)-based rail-mounted winding machine control system | |
| CN202571548U (en) | Embedded welding robot system capable of controlling multiple equipment in real time | |
| CN214392752U (en) | Novel double-tungsten-electrode surfacing system | |
| CN205200824U (en) | Automatic welding equipment | |
| CN208195877U (en) | A kind of Intelligent welder control system | |
| CN209681389U (en) | One kind controlling Control System of Welding Robot based on PLC | |
| CN201394706Y (en) | Error correction device for avoiding welding error actions after vehicle type conversion |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: Nanchang high tech Industrial Development Zone, Jiangxi Province Patentee after: JIANGXI HONGDU AVIATION INDUSTRY GROUP Co.,Ltd. Address before: 330000 Jiangxi city in Nanchang Province, the new bridge box 460 box 5001 Patentee before: JIANGXI HONGDU AVIATION INDUSTRY GROUP Co.,Ltd. |