CN107321806A - A kind of stacked continuously extruded metal tube mosquito-repellent incense coil production line and production method - Google Patents
A kind of stacked continuously extruded metal tube mosquito-repellent incense coil production line and production method Download PDFInfo
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- CN107321806A CN107321806A CN201710608631.5A CN201710608631A CN107321806A CN 107321806 A CN107321806 A CN 107321806A CN 201710608631 A CN201710608631 A CN 201710608631A CN 107321806 A CN107321806 A CN 107321806A
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 43
- 239000002184 metal Substances 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 239000000077 insect repellent Substances 0.000 title claims abstract description 27
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 251
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 251
- 238000007493 shaping process Methods 0.000 claims abstract description 104
- 238000005452 bending Methods 0.000 claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 239000004411 aluminium Substances 0.000 claims abstract description 33
- 238000001816 cooling Methods 0.000 claims abstract description 12
- 238000006073 displacement reaction Methods 0.000 claims abstract description 6
- 238000004140 cleaning Methods 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims description 15
- 238000004804 winding Methods 0.000 claims description 10
- 230000010355 oscillation Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 6
- 208000037656 Respiratory Sounds Diseases 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 238000002474 experimental method Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
- B21C23/085—Making tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/26—Special arrangements with regard to simultaneous or subsequent treatment of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cosmetics (AREA)
Abstract
The present invention relates to the stacked continuously extruded metal tube mosquito-repellent incense coil production line of one kind, include successively between aluminium bar sawing sheet device, aluminium bar cleaning device, aluminum pipe extruder, aluminum pipe cooling treatment device, aluminum pipe draw-gear, shaping aluminum pipe coiling apparatus, aluminum pipe draw-gear provided with shaping aluminum tube bending mechanism；It is molded the discharge end that aluminum tube bending mechanism is arranged on aluminum pipe draw-gear；The lower section for being molded aluminum tube bending mechanism sets shaping aluminum pipe coiling apparatus, and shaping aluminum tube bending mechanism and shaping aluminum pipe coiling apparatus have relative displacement in short transverse；Also include lowering or hoisting gear, lowering or hoisting gear makes the spacing between the upper surface of the aluminum pipe disk of the stacking coiled coil in shaping aluminum tube bending mechanism and shaping aluminum pipe coiling apparatus equal.Invention additionally discloses the production method that stacked continuously extruded metal tube mosquito-repellent incense coil pipe is produced based on above-mentioned production line, the present invention has compact conformation, easy to use, production efficiency high, it is easy to accomplish the advantages of automated job.
Description
Technical field
The invention belongs to continuously extruded metal tube production technical field, more particularly to a kind of stacked continuously extruded metal
Pipe mosquito-repellent incense coil production line and production method.
Background technology
At present, in the industry such as automobile and air-conditioning, can use substantial amounts of metal tube is used to produce radiator, volatilizer, sky
Adjust condenser and heat exchanger etc..At present, metal tube typically uses disk-like structure, i.e., the cylinder wound long metal tube
On rewinding core bar, the disk-like structure after winding is exteriorly in cylinder, and its center is the endoporus of a same diameter；This kind
The extraction joint of the coiled metal pipes of structure is arranged in endoporus, as user in use, pull can intercept according to actual needs.Disk
The metal tube of shape structure solves the inconvenience that traditional single straight tube is brought, for example, can not meet client to the length of metal tube
Arbitrarily use, transport the defects such as inconvenience, waste of materials.But when in use, such disk-like structure often occur metal tube it
Between the phenomenon such as adhesion, fast knot, friction, particularly from the lower end of disk-like structure toward upper end walk when.Whole coiled metal pipes one
There is adhesion or the appearance of fast knot phenomenon in denier, will result in the waste of a large amount of metal tubes.In addition, in pull, by the gold of pull
Category pipe when walking, is offset in the event of caused by vibrations or other reasons, is not taken out by the metal tube of pull by inner ring is scratched
The metal tube of drawing, so as to influence the quality of product.Using after the completion of cylindrical rewinding core bar rewinding, it is necessary to by cylindrical rewinding core
When bar takes out, because two ends are same diameter, therefore larger frictional force is respectively provided with whole rewinding core bar when extracted, inconvenience
Take out rewinding core bar, if applying power is larger when taking out, will result in the inner ring metal tube that is fitted on rewinding core bar by
Scratch.
In addition, the minimum generally external diameter 70mm of the standard of existing disk-like structure, is highly 30mm, weight is 65kg；
Maximum 140mm, height 30mm, weight is 190kg；From the point of view of size above, due to the constraint of rewinding disk, with the height of coil pipe
Degree can not change, so existing coil pipe wants big coil pipe, can only be polydisc around the number of turns, so undoubtedly resulted in product
Radial direction volume increase, be that the carrying in later stage is made troubles.
Disclosing a kind of coiled metal pipes being coiled to form by continuously extruded long metal tube at present has several layers of coil pipe unit continuous
It is formed by stacking, described every layer coil pipe unit uses coiled coil structure.The metal tube of the disk-like structure and existing cylinder
Metal tube is compared, with advantages below：When the 1st, coiling, the scuffing of inner ring metal tube surface is not resulted in, while also improving life
Produce efficiency, reduce labor intensity.Effectively reduce the phenomenon such as adhesion, friction and fast knot between metal tube when the 2, using, 3, nothing
Special rewinding disk need to be configured in addition, saved cost；4th, equipment operationally produced slight vibrations, Jin Eryou can be met
Effect reduces friction, adhesion and fast knot between metal tube, improves the quality of product.The present invention also has compact conformation, life in addition
Produce efficiency high, it is easy to use the advantages of.
The content of the invention
The present invention provides a kind of compact conformation, easy to use, production to solve technical problem present in known technology
Efficiency high, it is easy to accomplish a kind of stacked continuously extruded metal tube mosquito-repellent incense coil production line and production method of automated job.
The present invention is adopted the technical scheme that to solve technical problem present in known technology：
A kind of stacked continuously extruded metal tube mosquito-repellent incense coil production line, is cleaned including aluminium bar sawing sheet device, aluminium bar successively
Device, aluminum pipe extruder, aluminum pipe cooling treatment device, aluminum pipe draw-gear, shaping aluminum pipe coiling apparatus, it is characterised in that：Institute
State and be provided with the shaping aluminum tube bending mechanism for becoming to making shaping aluminum pipe according to certain bend radius between aluminum pipe draw-gear；Institute
State the discharge end that shaping aluminum tube bending mechanism is arranged on aluminum pipe draw-gear；It is arranged to below the shaping aluminum tube bending mechanism
Type aluminum pipe coiling apparatus, the shaping aluminum tube bending mechanism and shaping aluminum pipe coiling apparatus have relative displacement in short transverse；Also
Including the increase driving shaping aluminum tube bending mechanism and shaping aluminum pipe coiling apparatus with shaping aluminum pipe coiling height in height side
To the lowering or hoisting gear for occurring relative displacement, lowering or hoisting gear makes the stacking in shaping aluminum tube bending mechanism and shaping aluminum pipe coiling apparatus
Spacing between the upper surface of the aluminum pipe disk of coiled coil is equal.
The present invention can also use following technical measures：
The shaping aluminum pipe coiling apparatus includes edge on the rotating disk of horizontal positioned on base, the base, the base
Circumferencial direction is provided with support roller, and rotating disk connection rotation disk drive device, the output end of the rotation disk drive device is installed
Driving wheel, the driving wheel connects rotating disk driving wheel by chain or belt, and rotating disk driving wheel connection rotating disk is installed
The shaping aluminum pipe carrier on surface on the rotating pan；The axis direction of the rotating disk and shaping aluminum tube bending mechanism 7 are perpendicular
Set.
The shaping aluminum tube bending mechanism includes being fixedly mounted on the arc of aluminum pipe draw-gear discharge end, the arc
The feeding end of plate is provided with a pair of propelling sheaves, and arcuately plate direction is provided with several curved guide wheel groups；The curved guide wheel can
Mode is arranged on arc, and arcuately the radial direction of plate is provided with opening mounting groove, and the wheel shaft of the curved guide wheel group is inserted
In mounting groove, locking nut is screwed with the lower section wheel shaft of arc.
Also include the drive member for making curved guide wheel group be moved along arc center of circle direction, the drive member is consolidated
Dingan County is on arc, and the drive member is driving oil cylinder, cylinder or servomotor.
The lowering or hoisting gear is arranged on aluminum pipe draw-gear, including underframe, installs gantry type frame on the underframe, institute
State and lifting motor is installed at the top of gantry type frame, the output end connection leading screw of the lifting motor, the silk
The lower end of thick stick is arranged on base, feed screw nut is fitted with the leading screw, the nut connects aluminum pipe draw-gear, at gantry
The medial surface of two lateral braces of formula framework is installed and linear slider is fitted with line slide rail, the line slide rail, and the straight line is slided
Block connects aluminum pipe draw-gear.
The lowering or hoisting gear is arranged on shaping aluminum pipe coiling apparatus；Including base, carrying platform and driving cylinder, base
The hinged support bar between carrying platform, one end of the driving cylinder is hingedly mounted on base, and the other end of driving cylinder is hinged
In the lower surface of carrying platform.
The shaping aluminum pipe coiling apparatus is provided with two, and two shaping aluminum pipe coiling apparatus are arranged on guide rail, it is described into
Driving shaping aluminum pipe coiling apparatus is installed along the reciprocating running gear of guide rail on type aluminum pipe coiling apparatus, the two of guide rail
End is provided with material receiving.
Also include the flexural oscillations mechanism for being used to change shaping aluminum tube bending mechanism output angle, the shaping aluminum tube bending
Mechanism is hingedly mounted on the discharge end of aluminum pipe draw-gear, and the flexural oscillations mechanism is electric for driving oil cylinder, cylinder or servo
Machine.
Invention additionally discloses a kind of production method of stacked continuously extruded metal tube mosquito-repellent incense coil production line, including it is following
Step：
1), raw material aluminium bar is examined：The main chemical composition that raw material is detected using spectrophotometer, it is determined whether meet country
Standard；Physical extension experiment, 80~100MPa of tensile strength, elongation δ ＞ 13% are carried out using puller system；According to national standard TROS
Regulation detection ROHS mass；The dimensional tolerance of raw material aluminium bar, size tolerance requirements φ 12mm ± 0.5mm are detected using slide calliper rule；
Weight demarcation is carried out to every disk raw material aluminium bar using electronic platform scale；From the point of view of outward appearance the surface of raw material aluminium bar do not allow peeling, slag inclusion,
Crackle, stomata, scratch, corrosion pit；
2), uncoiling：Uncoiling unwrapping wire is carried out on aluminium bar sawing sheet device；
3), clean：Cleaned using ultrasonic wave, 50~70 DEG C of the interior temperature of rinse bath；
4), extrusion forming：Aluminium bar after being cleaned by step 3, which enters in aluminum pipe extruder, carries out extrusion forming, forming machine
Formed pipe 8~20r/min of exit velocity, the aluminum pipe extruder continuous output shaping aluminum pipe in the presence of aluminum pipe draw-gear；
5), shaping aluminum pipe is examined；
6), cool down：The formed pipe come out from aluminum pipe extruder enters in cooling bath, 0~50 DEG C of the temperature of the cooling bath；
7), eddy current inspection, carries out crackle, stowing, slag inclusion and open-delta winding to shaping aluminum pipe using eddy current flaw detec and detects；
8), coil, the hauling speed of the aluminum pipe draw-gear is identical with the discharging speed of aluminum pipe extruder, be molded aluminum pipe
It is less than 2% by draw-gear roundness deformation amount；Using be molded aluminum pipe coiling apparatus according to carry out mosquito-repellent incense shape enter stacked
Coil pipe, in coil pipe, shaping aluminum pipe is constant by being molded aluminum tube bending mechanism, bending radius, and tray dumper speed is handed in acceleration-deceleration
For rotation, when ramping up rotation be molded aluminum pipe coiled from outer ring to inner ring, gradually during underdrive aluminum pipe from inner ring to outer ring
Coiling or aluminum pipe are alternately changed by being molded aluminum tube bending mechanism, bending radius size, rewinding disk uniform rotation；Bending radius
Descending when gradually changing, aluminum pipe is coiled from outer ring to inner ring, conversely, aluminum pipe is coiled from inner ring to outer ring；
9) shaping aluminum pipe carrier, is changed, is sheared after step 8 to be wound into the height specified, is now molded aluminum pipe
Coiling apparatus drives in running gear and moves down out working position, reaches discharging position；Now blank panel shaping aluminum pipe carrier is in shaping aluminium
Pipe dish winding apparatus is moved to working position under running gear drive and coiled；
10), pack, the mosquito-repellent incense coil pipe for removing working position is transferred to packaging position, the mode wound using stretched film is to disk
Pipe is packed.
The present invention has the advantages and positive effects of：Because the present invention uses above-mentioned technical proposal, conventional disc is solved
Around when cause the scuffing of inner ring metal tube surface, the problems such as adhesion between metal tube, friction and fast knot are effectively reduced when using；
During the coil pipe produced by this production line, produced slight vibrations are influenceed when not run by equipment, between reduction metal tube
Friction, adhesion and fast knot, improve the quality of product；This other production line and production method have production efficiency height, work strong
The advantages of spending control low, easy to use, easy to automate, the demand of a variety of different size mosquito-repellent incense coil pipes can be realized.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is shaping aluminum pipe coiling apparatus, aluminum pipe draw-gear and lowering or hoisting gear mounting structure schematic diagram in embodiment 1；
Fig. 3 is Fig. 2 side view；
Fig. 4 Fig. 2 top view；
Fig. 5 is the structural representation of the embodiment of the present invention 2；
Fig. 6 is the structural representation of the embodiment of the present invention 3；
Fig. 7 is the structural representation of the embodiment of the present invention 4；
Fig. 8 is the structural representation of the embodiment of the present invention 5；
Fig. 9 is shaping aluminum tube bending mechanism adjustable structure schematic diagram.
In figure：1st, aluminium bar sawing sheet device；2nd, aluminium bar cleaning device；3rd, aluminum pipe extruder；4th, aluminum pipe cooling treatment device；5、
Aluminum pipe draw-gear；6th, it is molded aluminum pipe coiling apparatus；6-1, base；6-2, rotating disk；6-3, support roller；6-4, rotation dish driving
Device；6-5, driving wheel；6-6, rotating disk driving wheel；6-7, shaping aluminum pipe carrier；7th, shaping aluminum tube bending mechanism；7-1, arc
Shape plate；7-10, opening mounting groove；7-2, propelling sheave；7-3, curved guide wheel group；8th, lowering or hoisting gear；8-1, underframe；8-2, gantry
Formula framework；8-3, lifting motor；8-4, leading screw；8-5, base；8-6, feed screw nut；8-7, line slide rail；8-8, straight line
Sliding block；8-10, base；8-20, carrying platform；8-30, driving cylinder；8-40, support bar；9th, guide rail；10th, running gear；11st, connect
Expect platform；12nd, flexural oscillations mechanism；13rd, drive member；.
Embodiment
In order to further understand the content, features and effects of the present invention, hereby enumerating following examples, and coordinate accompanying drawing
Describe in detail as follows：
Embodiment 1, refers to Fig. 1 to Fig. 4, and a kind of stacked continuously extruded metal tube mosquito-repellent incense coil production line is wrapped successively
Include aluminium bar sawing sheet device 1, aluminium bar cleaning device 2, aluminum pipe extruder 3, aluminum pipe cooling treatment device 4, aluminum pipe draw-gear 5, into
Type aluminum pipe coiling apparatus 6, above-mentioned aluminium bar sawing sheet device 1, aluminium bar cleaning device 2, aluminum pipe extruder 3, aluminum pipe cooling treatment device
4th, aluminum pipe draw-gear 5 belongs to technology ripe in aluminum pipe production, herein without repeating；Between the aluminum pipe draw-gear 5
It is provided with the shaping aluminum tube bending mechanism 7 for becoming to making shaping aluminum pipe according to certain bend radius；The shaping aluminum tube bending machine
Structure 7 is arranged on the discharge end of aluminum pipe draw-gear 5；The lower section of the shaping aluminum tube bending mechanism sets shaping aluminum pipe coiling apparatus
6, the shaping aluminum tube bending mechanism 7 and shaping aluminum pipe coiling apparatus 6 have relative displacement in short transverse；Also include with shaping
The increase driving shaping aluminum tube bending mechanism 7 and shaping aluminum pipe coiling apparatus 6 of aluminum pipe coiling height occur relative in short transverse
The lowering or hoisting gear 8 of displacement, lowering or hoisting gear makes the stacking helical disk in shaping aluminum tube bending mechanism 7 and shaping aluminum pipe coiling apparatus 6
Around aluminum pipe disk upper surface between spacing it is equal.
The shaping aluminum pipe coiling apparatus 6 includes the rotating disk 6-2 of horizontal positioned on base 6-1, the base, the bottom
Support roller 6-3, rotating disk connection rotation disk drive device 6-4, the rotation disk drive device are along the circumferential direction installed on seat
Output end driving wheel 6-5 is installed, the driving wheel passes through chain or belt and connects rotating disk driving wheel 6-6, and rotating disk is driven
Driving wheel connects rotating disk 6-2, in rotating disk 6-1 upper surfaces installation forming aluminum pipe carrier 6-7；The axis direction of the rotating disk
It is vertical setting with shaping aluminum tube bending mechanism 7；The shaping aluminum pipe carrier 6-2 does rotation fortune under the drive of rotating disk
It is dynamic, and then meet the coiling operation of circumferencial direction.
The shaping aluminum tube bending mechanism 7 includes being fixedly mounted on the arc 7-1 of aluminum pipe draw-gear discharge end, described
The feeding end of arc is provided with a pair of propelling sheave 7-2, and arcuately plate direction is provided with several curved guide wheel group 7-3；It is described curved
Bent directive wheel adjustable installing is on arc 7-1, and arcuately the radial direction of plate is provided with opening mounting groove 7-10, the bending
The wheel shaft of directive wheel group is inserted into mounting groove, and locking nut is screwed with the lower section wheel shaft of arc, according to production needs
It is transferred to after correct position and is fastened by locking nut.
The lowering or hoisting gear 8 is arranged on aluminum pipe draw-gear 5, including underframe 8-1, and planer-type frame is installed on the underframe
Lifting motor 8-3, the output end connection of the lifting motor are installed at the top of frame 8-2, the gantry type frame
Leading screw 8-4, the lower end of the leading screw is arranged on base 8-5, and feed screw nut 8-6 is fitted with the leading screw, and the nut connects
Aluminum pipe draw-gear 5 is connect, is installed in the medial surface of two lateral braces of gantry type frame on line slide rail 8-7, the line slide rail
It is fitted with linear slider 8-8, the linear slider connection aluminum pipe draw-gear 5.
Embodiment 2, referring to Fig. 5, lowering or hoisting gear 8 described in the present embodiment is arranged on shaping aluminum pipe coiling apparatus 6；Bag
Base 8-10, carrying platform 8-20 and driving cylinder 8-30 are included, hinged support bar 8-40 between base and carrying platform, the drive
One end of dynamic cylinder is hingedly mounted on base, and the other end of driving cylinder is hinged on carrying platform 8-20 lower surface, remaining feature
It is same as Example 1.
Embodiment 3, referring to Fig. 6, in order to realize continuous coil pipe operation, in addition to for changing shaping aluminum tube bending mechanism
The flexural oscillations mechanism 12 of output angle, the shaping aluminum tube bending mechanism is hingedly mounted on the discharge end of aluminum pipe draw-gear,
The flexural oscillations mechanism is driving oil cylinder, cylinder or servomotor, and remaining is same as Example 1.
Embodiment 4, referring to Fig. 7, in order to realize continuous coil pipe operation, the shaping aluminum pipe coiling apparatus 6 is provided with two,
Two shaping aluminum pipe coiling apparatus are installed on the rail 9, and driving shaping aluminum pipe disk is provided with the shaping aluminum pipe coiling apparatus 6
Winding apparatus is along the reciprocating running gear 10 of guide rail 9, and the running gear can be motor, or screw pair,
Be provided with material receiving 11 at the two ends of guide rail, material receiving be used in the charging tray that winds of take-up reel, the present embodiment lowering or hoisting gear and
Embodiment 1 is identical.
Embodiment 5, referring to Fig. 8, in order to realize continuous coil pipe operation, the shaping aluminum pipe coiling apparatus 6 is provided with two,
Two shaping aluminum pipe coiling apparatus are installed on the rail 9, and driving shaping aluminum pipe disk is provided with the shaping aluminum pipe coiling apparatus 6
Winding apparatus is along the reciprocating running gear 10 of guide rail 9, and the running gear can be motor, or screw pair,
Be provided with material receiving 11 at the two ends of guide rail, material receiving be used in the charging tray that winds of take-up reel, the present embodiment lowering or hoisting gear and
Embodiment 2 is identical.
The present invention can have to realize that metal tube is coiled according to the form of certain mosquito-repellent incense in actual control aspect
Two ways realize, one kind be aluminum pipe by being molded aluminum tube bending means flex, now aluminum tube bending radius is constant, when shaping aluminium
The rotating of pipe dish winding apparatus is in acceleration-deceleration alternate rotation, and aluminum pipe is coiled from outer ring to inner ring when ramping up rotation,
Gradually aluminum pipe is coiled from inner ring to outer ring during underdrive.
Another is the rewinding disk uniform rotation by being molded aluminum tube bending mechanism, changing bending radius size and alternately change；
Bending radius is descending when gradually changing, and aluminum pipe is coiled from outer ring to inner ring, conversely, aluminum pipe is coiled from inner ring to outer ring.For
Realize and change bending radius size, can adopt the following technical scheme that, referring to Fig. 9, being provided with along arc center of circle direction
The drive member 13 of curved guide wheel group movement is driven, the drive member is fixedly mounted on arc 7-1, the driving structure
Part is driving oil cylinder, cylinder or servomotor, and aluminum pipe is alternately changed by being molded aluminum tube bending mechanism, bending radius size,
Now rewinding disk uniform rotation；Bending radius is descending when gradually changing, and aluminum pipe is coiled from outer ring to inner ring, conversely, aluminum pipe
Coiled from inner ring to outer ring.Specifically, when briquetting roller is moved relative to bending mechanism diameter away from the center of circle, aluminum tube bending half
Footpath diminishes, otherwise becomes big.
Invention additionally discloses a kind of production method of stacked continuously extruded metal tube mosquito-repellent incense coil production line, including it is following
Step：
1), raw material aluminium bar is examined：The main chemical composition that raw material is detected using spectrophotometer, it is determined whether meet country
Standard；Physical extension experiment, 80~100MPa of tensile strength, elongation δ ＞ 13% are carried out using puller system；According to national standard TROS
Regulation detection ROHS mass；The dimensional tolerance of raw material aluminium bar, size tolerance requirements φ 12mm ± 0.5mm are detected using slide calliper rule；
Weight demarcation is carried out to every disk raw material aluminium bar using electronic platform scale；From the point of view of outward appearance the surface of raw material aluminium bar do not allow peeling, slag inclusion,
Crackle, stomata, scratch, corrosion pit；
2), uncoiling：Uncoiling unwrapping wire is carried out on aluminium bar sawing sheet device；
3), clean：Cleaned using ultrasonic wave, 50~70 DEG C of the interior temperature of rinse bath；
4), extrusion forming：Aluminium bar after being cleaned by step 3, which enters in aluminum pipe extruder, carries out extrusion forming, forming machine
Formed pipe 8~20r/min of exit velocity, the aluminum pipe extruder continuous output shaping aluminum pipe in the presence of aluminum pipe draw-gear；
5), shaping aluminum pipe is examined；
6), cool down：The formed pipe come out from aluminum pipe extruder enters in cooling bath, 0~50 DEG C of the temperature of the cooling bath；
7), eddy current inspection, carries out crackle, stowing, slag inclusion and open-delta winding to shaping aluminum pipe using eddy current flaw detec and detects；
8), coil, the hauling speed of the aluminum pipe draw-gear is identical with the discharging speed of aluminum pipe extruder, be molded aluminum pipe
It is less than 2% by draw-gear roundness deformation amount；Using be molded aluminum pipe coiling apparatus according to carry out mosquito-repellent incense shape enter stacked
Coil pipe, in coil pipe, shaping aluminum pipe is constant by being molded aluminum tube bending mechanism, bending radius, and tray dumper speed is handed in acceleration-deceleration
For rotation, when ramping up rotation be molded aluminum pipe coiled from outer ring to inner ring, gradually during underdrive aluminum pipe from inner ring to outer ring
Coiling or aluminum pipe are alternately changed by being molded aluminum tube bending mechanism, bending radius size, rewinding disk uniform rotation；Bending radius
Descending when gradually changing, aluminum pipe is coiled from outer ring to inner ring, conversely, aluminum pipe is coiled from inner ring to outer ring；
9) shaping aluminum pipe carrier, is changed, is sheared after step 8 to be wound into the height specified, is now molded aluminum pipe
Coiling apparatus drives in running gear and moves down out working position, reaches discharging position；Now blank panel shaping aluminum pipe carrier is in shaping aluminium
Pipe dish winding apparatus is moved to working position under running gear drive and coiled；
10), pack, the mosquito-repellent incense coil pipe for removing working position is transferred to packaging position, the mode wound using stretched film is to disk
Pipe is packed.
It is described above to be only the preferred embodiments of the present invention, any formal limitation not is made to the present invention,
Every technical spirit according to the present invention is belonged to any simple modification made for any of the above embodiments, equivalent variations and modification
In the range of technical solution of the present invention.
Claims (9)
1. a kind of stacked continuously extruded metal tube mosquito-repellent incense coil production line, successively including aluminium bar sawing sheet device, aluminium bar cleaning dress
Put, aluminum pipe extruder, aluminum pipe cooling treatment device, aluminum pipe draw-gear, shaping aluminum pipe coiling apparatus, it is characterised in that：It is described
The shaping aluminum tube bending mechanism for becoming to making shaping aluminum pipe according to certain bend radius is provided between aluminum pipe draw-gear；
The shaping aluminum tube bending mechanism is arranged on the discharge end of aluminum pipe draw-gear；The lower section of the shaping aluminum tube bending mechanism
Shaping aluminum pipe coiling apparatus is set, and the shaping aluminum tube bending mechanism and shaping aluminum pipe coiling apparatus have relative position in short transverse
Move；
Also include existing with the increase driving shaping aluminum tube bending mechanism and shaping aluminum pipe coiling apparatus of shaping aluminum pipe coiling height
The lowering or hoisting gear of relative displacement occurs for short transverse, and lowering or hoisting gear makes in shaping aluminum tube bending mechanism and shaping aluminum pipe coiling apparatus
Stacking coiled coil aluminum pipe disk upper surface between spacing it is equal.
2. stacked continuously extruded metal tube mosquito-repellent incense coil production line according to claim 1, it is characterised in that：It is described into
Type aluminum pipe coiling apparatus includes along the circumferential direction being provided with the rotating disk of horizontal positioned on base, the base, the base
Support roller, rotating disk connection rotation disk drive device, the output end of the rotation disk drive device installs driving wheel, the driving
Wheel connects rotating disk driving wheel, rotating disk driving wheel connection rotating disk, installed in rotating disk upper surface by chain or belt
Shaping aluminum pipe carrier；The axis direction of the rotating disk is vertical setting with shaping aluminum tube bending mechanism 7.
3. stacked continuously extruded metal tube mosquito-repellent incense coil production line according to claim 1, it is characterised in that：It is described into
Type aluminum tube bending mechanism includes being fixedly mounted on the arc of aluminum pipe draw-gear discharge end, and the feeding end of the arc is installed
There are a pair of propelling sheaves, arcuately plate direction is provided with several curved guide wheel groups；The curved guide wheel adjustable installing is in arc
On plate, arcuately the radial direction of plate is provided with opening mounting groove, and the wheel shaft of the curved guide wheel group is inserted into mounting groove,
Locking nut is screwed with the lower section wheel shaft of arc.
4. stacked continuously extruded metal tube mosquito-repellent incense coil production line according to claim 3, it is characterised in that：Also include
There is the drive member for making curved guide wheel group be moved along arc center of circle direction, the drive member is fixedly mounted on arc
On, the drive member is driving oil cylinder, cylinder or servomotor.
5. stacked continuously extruded metal tube mosquito-repellent incense coil production line according to claim 1, it is characterised in that：The liter
Falling unit is arranged on aluminum pipe draw-gear, including underframe, and gantry type frame is installed on the underframe, the gantry type frame
Top is provided with lifting motor, and the output end of the lifting motor connects leading screw, and the lower end of the leading screw is arranged on
On base, feed screw nut is fitted with the leading screw, the nut connects aluminum pipe draw-gear, and two in gantry type frame are collateral
The medial surface of post is installed and linear slider is fitted with line slide rail, the line slide rail, the linear slider connection aluminum pipe traction
Device.
6. stacked continuously extruded metal tube mosquito-repellent incense coil production line according to claim 1, it is characterised in that：The liter
Falling unit is arranged on shaping aluminum pipe coiling apparatus；Including base, carrying platform and driving cylinder, between base and carrying platform
Hinged support bar, one end of the driving cylinder is hingedly mounted on base, and the other end of driving cylinder is hinged under carrying platform
Surface.
7. stacked continuously extruded metal tube mosquito-repellent incense coil production line according to claim 1, it is characterised in that：It is described into
Type aluminum pipe coiling apparatus is provided with two, and two shaping aluminum pipe coiling apparatus are arranged on guide rail, the shaping aluminum pipe coiling apparatus
On driving shaping aluminum pipe coiling apparatus is installed along the reciprocating running gear of guide rail, it is flat provided with splicing at the two ends of guide rail
Platform.
8. stacked continuously extruded metal tube mosquito-repellent incense coil production line according to claim 1, it is characterised in that：Also include
Flexural oscillations mechanism for changing shaping aluminum tube bending mechanism output angle, the shaping aluminum tube bending mechanism is hingedly mounted on
The discharge end of aluminum pipe draw-gear, the flexural oscillations mechanism is driving oil cylinder, cylinder or servomotor.
9. a kind of production method of stacked continuously extruded metal tube mosquito-repellent incense coil production line, it is characterised in that including following step
Suddenly：
1), raw material aluminium bar is examined：The main chemical composition that raw material is detected using spectrophotometer, it is determined whether meet national mark
It is accurate；Physical extension experiment, 80~100MPa of tensile strength, elongation δ ＞ 13% are carried out using puller system；According to national standard TROS's
Regulation detection ROHS mass；The dimensional tolerance of raw material aluminium bar, size tolerance requirements φ 12mm ± 0.5mm are detected using slide calliper rule；Profit
Weight demarcation is carried out to every disk raw material aluminium bar with electronic platform scale；The surface of raw material aluminium bar does not allow peeling, slag inclusion, split from the point of view of outward appearance
Line, stomata, scratch, corrosion pit；
2), uncoiling：Uncoiling unwrapping wire is carried out on aluminium bar sawing sheet device；
3), clean：Cleaned using ultrasonic wave, 50~70 DEG C of the interior temperature of rinse bath；
4), extrusion forming：Aluminium bar after being cleaned by step 3, which enters in aluminum pipe extruder, carries out extrusion forming, forming machine into
Type pipe 8~20r/min of exit velocity, the continuous output shaping aluminum pipe of aluminum pipe extruder in the presence of aluminum pipe draw-gear；
5), shaping aluminum pipe is examined；
6), cool down：The formed pipe come out from aluminum pipe extruder enters in cooling bath, 0~50 DEG C of the temperature of the cooling bath；
7), eddy current inspection, carries out crackle, stowing, slag inclusion and open-delta winding to shaping aluminum pipe using eddy current flaw detec and detects；
8), coil, the hauling speed of the aluminum pipe draw-gear is identical with the discharging speed of aluminum pipe extruder, shaping aluminum pipe passes through
Draw-gear roundness deformation amount is less than 2%；Using be molded aluminum pipe coiling apparatus according to carry out mosquito-repellent incense shape enter stacked coil pipe,
In coil pipe, shaping aluminum pipe is constant by being molded aluminum tube bending mechanism, bending radius, and tray dumper speed alternately turns in acceleration-deceleration
It is dynamic, aluminum pipe is molded when ramping up rotation and is coiled from outer ring to inner ring, gradually aluminum pipe is coiled from inner ring to outer ring during underdrive
Or aluminum pipe is alternately changed by being molded aluminum tube bending mechanism, bending radius size, rewinding disk uniform rotation；Bending radius is by big
During to small gradually changing, aluminum pipe is coiled from outer ring to inner ring, conversely, aluminum pipe is coiled from inner ring to outer ring；
9) shaping aluminum pipe carrier, is changed, is sheared after step 8 to be wound into the height specified, aluminum pipe coiling is now molded
Device drives in running gear and moves down out working position, reaches discharging position；Now blank panel shaping aluminum pipe carrier is in shaping aluminum pipe disk
Winding apparatus is moved to working position under running gear drive and coiled；
10), pack, the mosquito-repellent incense coil pipe for removing working position is transferred to packaging position, the mode wound using stretched film is entered to coil pipe
Row packaging.
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| CN201710608631.5A CN107321806A (en) | 2017-07-24 | 2017-07-24 | A kind of stacked continuously extruded metal tube mosquito-repellent incense coil production line and production method |
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|---|---|---|---|
| CN201710608631.5A CN107321806A (en) | 2017-07-24 | 2017-07-24 | A kind of stacked continuously extruded metal tube mosquito-repellent incense coil production line and production method |
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ID=60200687
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| CN108002117A (en) * | 2017-12-29 | 2018-05-08 | 重庆龙煜精密铜管有限公司 | Copper pipe disk spooling equipment and copper pipe disk winding system |
| CN109127770A (en) * | 2018-08-21 | 2019-01-04 | 佛山市顺德区精艺万希铜业有限公司 | Mosquito-repellent incense type dissipates greatly disk production method and system |
| CN109127844A (en) * | 2018-08-21 | 2019-01-04 | 冯境铭 | Pipes processing method and system |
| CN109704144A (en) * | 2019-01-28 | 2019-05-03 | 浙江康盛股份有限公司 | A kind of metal tube winder |
| CN109704143A (en) * | 2019-01-28 | 2019-05-03 | 浙江康盛股份有限公司 | A kind of metal tube winding machine control system and method |
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| CN110451428A (en) * | 2019-08-23 | 2019-11-15 | 徐州市华为工程机械有限公司 | A kind of lift rotary platform for hydraulic hose batch cutting |
| CN111468490A (en) * | 2020-04-29 | 2020-07-31 | 科立盈智能装备科技(广州)有限公司 | Jar body self-cleaning system |
| CN111496012A (en) * | 2020-04-23 | 2020-08-07 | 广东龙丰精密铜管有限公司 | Pipe continuous winding and automatic stacking system and method |
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| CN113501383A (en) * | 2021-07-29 | 2021-10-15 | 江苏亨鑫科技有限公司 | Cable winding and arranging method and related equipment |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108002117A (en) * | 2017-12-29 | 2018-05-08 | 重庆龙煜精密铜管有限公司 | Copper pipe disk spooling equipment and copper pipe disk winding system |
| CN109127770A (en) * | 2018-08-21 | 2019-01-04 | 佛山市顺德区精艺万希铜业有限公司 | Mosquito-repellent incense type dissipates greatly disk production method and system |
| CN109127844A (en) * | 2018-08-21 | 2019-01-04 | 冯境铭 | Pipes processing method and system |
| CN109704143B (en) * | 2019-01-28 | 2020-10-09 | 浙江康盛股份有限公司 | Metal tube winder control system and method |
| CN109704143A (en) * | 2019-01-28 | 2019-05-03 | 浙江康盛股份有限公司 | A kind of metal tube winding machine control system and method |
| CN109704144A (en) * | 2019-01-28 | 2019-05-03 | 浙江康盛股份有限公司 | A kind of metal tube winder |
| CN109704144B (en) * | 2019-01-28 | 2024-06-04 | 浙江康盛股份有限公司 | Metal tube winding machine |
| CN110451429A (en) * | 2019-08-23 | 2019-11-15 | 徐州市华为工程机械有限公司 | A kind of electric up-down revolving platform for hydraulic hose batch cutting |
| CN110451428A (en) * | 2019-08-23 | 2019-11-15 | 徐州市华为工程机械有限公司 | A kind of lift rotary platform for hydraulic hose batch cutting |
| CN111496012A (en) * | 2020-04-23 | 2020-08-07 | 广东龙丰精密铜管有限公司 | Pipe continuous winding and automatic stacking system and method |
| CN111496012B (en) * | 2020-04-23 | 2022-04-15 | 广东龙丰精密铜管有限公司 | Pipe continuous winding and automatic stacking system and method |
| CN111468490A (en) * | 2020-04-29 | 2020-07-31 | 科立盈智能装备科技(广州)有限公司 | Jar body self-cleaning system |
| CN111908252A (en) * | 2020-09-23 | 2020-11-10 | 赖国营 | Cable coiling machine |
| CN113501383A (en) * | 2021-07-29 | 2021-10-15 | 江苏亨鑫科技有限公司 | Cable winding and arranging method and related equipment |
| CN114160606A (en) * | 2021-11-16 | 2022-03-11 | 金龙精密铜管集团股份有限公司 | Pipe winding device and winding method thereof |
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Application publication date: 20171107 |