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CN211539000U - Full-automatic continuous wire drawing production line - Google Patents

Full-automatic continuous wire drawing production line Download PDF

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CN211539000U
CN211539000U CN201922203717.7U CN201922203717U CN211539000U CN 211539000 U CN211539000 U CN 211539000U CN 201922203717 U CN201922203717 U CN 201922203717U CN 211539000 U CN211539000 U CN 211539000U
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wire
pay
guide wheel
guide
wheel
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薛建文
陈玉峰
詹玉萍
张琳吝
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Dezhou Yongshuo Welding Materials Co ltd
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Dezhou Hengyuan Welding Material Co ltd
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Abstract

本实用新型涉及一种全自动连续拉丝生产线,沿线材的前进方向依次设置提拉式放线架,提拉式放线架适于疏导线材和剥去线材外壳;除锈机设置在提拉式放线架的后方,接收经过提拉式放线架的线材后适于除去线材表面的锈迹;拉丝机设置在除锈机的后方,接收经过除锈机的线材后适于将线材进行拉拨,使线材直径发生变化;镀铜机设置在拉丝机的后方,接收经过拉丝机的线材后适于对线材表面进行镀铜。本实用新型的全自动连续拉丝生产线缩短加工距离,减少4/7的人工,减少人工成本,降低放线噪音,提高线材表面质量,提高工作效率,提高加工过程中的安全性能,完全实现自动化生产,减少工业废水,降低环境污染,节约能耗,为企业降低成本。

Figure 201922203717

The utility model relates to a fully automatic continuous wire drawing production line. A pull-type pay-off frame is arranged in sequence along the advancing direction of the wire rod. The pull-type wire pay-off frame is suitable for dredging the wire rod and stripping the wire rod shell; The rear of the pay-off rack is suitable for removing the rust on the surface of the wire after receiving the wire through the pull-type pay-off; the wire drawing machine is arranged behind the rust remover, and is suitable for drawing the wire after receiving the wire through the rust remover. Dial to change the diameter of the wire; the copper plating machine is arranged behind the wire drawing machine, and is suitable for copper plating on the surface of the wire after receiving the wire passing through the wire drawing machine. The fully automatic continuous wire drawing production line of the utility model shortens the processing distance, reduces the labor by 4/7, reduces the labor cost, reduces the noise of the pay-off, improves the surface quality of the wire, improves the work efficiency, improves the safety performance in the processing process, and fully realizes automatic production. , reduce industrial wastewater, reduce environmental pollution, save energy, and reduce costs for enterprises.

Figure 201922203717

Description

一种全自动连续拉丝生产线A fully automatic continuous wire drawing production line

技术领域technical field

本实用新型涉及一种全自动连续拉丝生产线。The utility model relates to an automatic continuous wire drawing production line.

背景技术Background technique

焊丝在机械行业的各个领域里都有着非常广泛的应用,然而在焊材加工过程中,需要经过多道工序,例如有放线、剥壳、拉拔、镀铜、水洗等。在整个生产过程中,工序与工序之间弯钩、挂丝等动作都有人工完成,这种方法在焊丝的生产过程中暴露出了一定的问题,其缺点是:(1)在此工作过程当中需要工序与工序之间人工远距离的搬运,大大降低了工作效率;(2)在此工作过程中会出现粉尘和工业废水等,对环境造成了一定的污染,对人体健康造成了一定的危害;(3)传统的加工工艺,占地面积大,总长度达到200多米,并且不能够满足现今的自动化生产需求;另外,目前大部分线材生产企业在放线时使用的诸如鸭嘴式放线架的放线设备大多结构简单,生产时线材由牵引电机从放线架上送出,当线材因乱线出现打结情况时,如果不能及时停止牵引电机,线材会继续被牵引电机拉动,导致线材被强制拉拔,甚至造成线材被拉断。出现这种情况时,操作人员不得不停机重新接线,占用较长时间,降低整个生产线的生产效率。其次,传统放线设备在使用时线材与放线架及地面的摩擦点多,不仅产生相当大的噪音与震动,而且还导致线材表面磨损严重,对后续工艺造成影响,导致线材加工质量降低。再次,传统的放线设备使用时,线材大面积暴露在车间中,水平占地面积大,不仅浪费空间,还会对操作人员的人身安全造成了威胁,安全系数低。Welding wire has a very wide range of applications in various fields of the machinery industry. However, in the process of welding materials, it needs to go through multiple processes, such as pay-off, shelling, drawing, copper plating, water washing, etc. In the whole production process, the actions of hooking and hanging the wire between the processes are manually completed. This method exposes certain problems in the production process of the welding wire. The disadvantages are: (1) In this working process It requires manual long-distance handling between processes, which greatly reduces work efficiency; (2) Dust and industrial waste water will appear during this work process, causing certain pollution to the environment and to human health. (3) The traditional processing technology covers a large area, with a total length of more than 200 meters, and cannot meet the needs of today's automated production; Most of the pay-off equipment of the wire rack has a simple structure. During production, the wire rod is sent from the pay-off frame by the traction motor. When the wire rod is knotted due to the disordered line, if the traction motor cannot be stopped in time, the wire rod will continue to be pulled by the traction motor, resulting in The wire is forced to be pulled, and even causes the wire to be broken. When this happens, operators have to stop and rewire, which takes a long time and reduces the production efficiency of the entire production line. Secondly, there are many friction points between the wire and the pay-off frame and the ground when the traditional pay-off equipment is in use, which not only produces considerable noise and vibration, but also causes serious wear on the surface of the wire, which affects the subsequent process and reduces the processing quality of the wire. Third, when the traditional pay-off equipment is used, a large area of the wire is exposed in the workshop, and the horizontal floor area is large, which not only wastes space, but also poses a threat to the personal safety of the operator, and the safety factor is low.

实用新型内容Utility model content

本实用新型提供了一种全自动连续拉丝生产线,其结构设计合理,设计新颖,全自动连续拉丝生产线缩短加工距离,减少4/7的人工,减少人工成本,降低放线噪音,提高线材表面质量,提高工作效率,提高加工过程中的安全性能,完全实现自动化生产,减少工业废水,降低环境污染,节约能耗,为企业降低成本,真正的实现智能化全自动的柔性制造系统,解决了现有技术中存在的问题。The utility model provides a full-automatic continuous wire drawing production line, which has reasonable structural design and novel design. The full-automatic continuous wire drawing production line shortens the processing distance, reduces labor by 4/7, reduces labor costs, reduces pay-off noise, and improves the surface quality of the wire rod. , improve work efficiency, improve safety performance during processing, fully realize automatic production, reduce industrial waste water, reduce environmental pollution, save energy consumption, reduce costs for enterprises, truly realize an intelligent and fully automatic flexible manufacturing system, and solve the problem of current There are technical problems.

本实用新型为解决上述技术问题所采用的技术方案是:一种全自动连续拉丝生产线,沿线材的前进方向依次设置:The technical scheme adopted by the utility model to solve the above technical problems is: a fully automatic continuous wire drawing production line, which are arranged in sequence along the advancing direction of the wire rod:

提拉式放线架,所述提拉式放线架适于疏导线材和剥去线材外壳;A pull-type wire pay-off stand, which is suitable for dredging wire rods and stripping wire rod casings;

除锈机,所述除锈机设置在提拉式放线架的后方,接收经过提拉式放线架的线材后适于除去线材表面的锈迹;A rust remover, the rust remover is arranged at the rear of the pull-type pay-off rack, and is suitable for removing rust on the surface of the wire after receiving the wire rod through the pull-type pay-off rack;

拉丝机,所述拉丝机设置在所述除锈机的后方,接收经过除锈机的线材后适于将线材进行拉拨,使线材直径发生变化;A wire drawing machine, the wire drawing machine is arranged at the rear of the rust remover, and is suitable for drawing the wire rod after receiving the wire rod passing through the rust remover, so that the diameter of the wire rod changes;

镀铜机,所述镀铜机设置在所述拉丝机的后方,接收经过拉丝机的线材后适于对线材表面进行镀铜;a copper plating machine, the copper plating machine is arranged at the rear of the wire drawing machine, and is suitable for copper plating on the surface of the wire material after receiving the wire rod passing through the wire drawing machine;

水洗槽,所述水洗槽设置在所述镀铜机的后方,接收经过镀铜机的线材后对线材进行水洗处理;a water washing tank, which is arranged at the rear of the copper plating machine, and performs water washing treatment on the wire rod after receiving the wire rod passing through the copper plating machine;

抛光机,所述抛光机设置在所述水洗槽的后方,接收经过水洗槽的线材后对线材进行抛光处理;a polishing machine, which is arranged at the rear of the water washing tank, and performs polishing treatment on the wire rod after receiving the wire rod passing through the water washing tank;

收线机,收线机设置在所述抛光机的后方,接收经过抛光机的线材后对线材进行收卷。A wire take-up machine, which is arranged behind the polishing machine, receives the wire rods passing through the polishing machine and winds up the wire rods.

进一步的,所述提拉式放线架的前方设置环形上料轨道,所述环形上料轨道适于承载输送线材,使线材对应到提拉式放线架的上线工位。Further, an annular feeding track is arranged in front of the pull-type pay-off rack, and the annular material-loading track is suitable for carrying and conveying wire rods, so that the wire rods correspond to the on-line station of the pull-type wire pay-off frame.

进一步的,所述提拉式放线架包括:Further, the pull-type pay-off frame includes:

放线机构,所述放线机构包括第一放线导轮和第二放线导轮,所述第一放线导轮安装于放线导轮安装架,所述放线导轮安装架在升降机构驱动下升降;A pay-off mechanism, the pay-off mechanism includes a first pay-off guide wheel and a second pay-off guide wheel, the first pay-off guide wheel is mounted on the pay-off guide wheel mounting frame, and the pay-off guide wheel mounting frame is in Lifting and lowering driven by the lifting mechanism;

缓冲机构,所述缓冲机构包括第一定滑轮、缓冲导轮和配重块,所述第一定滑轮安装于支撑架上,所述支撑架上还设置所述放线机构;所述缓冲导轮安装于一缓冲导轮安装座上;A buffer mechanism, the buffer mechanism includes a first fixed pulley, a buffer guide wheel and a counterweight, the first fixed pulley is mounted on a support frame, and the wire pay-off mechanism is also set on the support frame; the buffer guide The wheel is installed on a buffer guide wheel mounting seat;

位移传感器,所述位移传感器用于接收配重块位移信息;a displacement sensor, the displacement sensor is used to receive the displacement information of the counterweight;

所述缓冲导轮安装座连接有第一吊绳,第一吊绳绕过第一定滑轮与所述配重块相连;The buffer guide wheel mounting base is connected with a first hanging rope, and the first hanging rope bypasses the first certain pulley and is connected with the counterweight block;

线材通过外设的牵引电机的牵引依次绕过所述第一放线导轮、第二放线导轮、缓冲导轮;在放线过程中,缓冲导轮安装座在线材拉力及配重块拉力作用下保持受力平衡;所述位移传感器与牵引电机的控制器相连。The wire is pulled by the external traction motor to bypass the first pay-off guide wheel, the second pay-off guide wheel, and the buffer guide wheel in turn; The force balance is maintained under the action of pulling force; the displacement sensor is connected with the controller of the traction motor.

进一步的,所述升降机构包括第二定滑轮和收拉机构,所述第二定滑轮安装于所述支撑架上;Further, the lifting mechanism includes a second fixed pulley and a retracting mechanism, and the second fixed pulley is mounted on the support frame;

所述放线导轮安装架连接有第二吊绳,第二吊绳绕过第二定滑轮后与收拉机构相连;The pay-off guide wheel mounting frame is connected with a second hanging rope, and the second hanging rope is connected with the retracting and pulling mechanism after bypassing the second fixed pulley;

所述收拉机构包括卷筒和卷绕电机,所述卷筒用于卷绕第二吊绳,所述卷筒通过卷绕电机驱动旋转。The retracting mechanism includes a reel and a winding motor, the reel is used for winding the second hanging rope, and the reel is driven to rotate by the winding motor.

进一步的,所述缓冲机构还包括第一导向机构,所述第一导向机构用于引导缓冲导轮安装座沿着支撑架升降;Further, the buffer mechanism further includes a first guide mechanism, and the first guide mechanism is used to guide the buffer guide wheel mounting seat to rise and fall along the support frame;

所述第一导向机构包括:The first guide mechanism includes:

安装于缓冲导轮安装座上的至少一个滚轮组,每个滚轮组包括两个滚轮;At least one roller set installed on the buffer guide wheel mounting seat, each roller set includes two rollers;

竖直设置的导轨,构成每个滚轮组的两个滚轮分别设于所述导轨的左右两侧,每个滚轮与导轨滚动接触。For the vertically arranged guide rail, two rollers constituting each roller group are respectively arranged on the left and right sides of the guide rail, and each roller is in rolling contact with the guide rail.

进一步的,所述放线机构还包括第二导向机构,所述第二导向机构用于引导放线导轮安装架沿着支撑架升降;Further, the pay-off mechanism further includes a second guide mechanism, and the second guide mechanism is used to guide the pay-off guide wheel mounting frame to rise and fall along the support frame;

所述第二导向机构包括:The second guide mechanism includes:

安装于放线导轮安装架上的至少一个滚轮组,每个滚轮组包括两个滚轮;At least one roller set installed on the pay-off guide wheel mounting frame, each roller set includes two rollers;

竖直设置的导轨,构成每个滚轮组的两个滚轮分别设于导轨的左右两侧,每个滚轮与导轨滚动接触。For the vertically arranged guide rail, the two rollers constituting each roller group are respectively arranged on the left and right sides of the guide rail, and each roller is in rolling contact with the guide rail.

进一步的,所述提拉式放线架还包括一转向导轮,所述转向导轮的轮轴和第二放线导轮的轮轴平行设置,而且转向导轮的轮面和第二放线导轮的轮面贴近,第二放线导轮和转向导轮构成第一剥壳轮组。Further, the pull-type pay-off frame also includes a steering guide wheel, the axle of the steering guide wheel and the wheel axis of the second pay-off guide wheel are arranged in parallel, and the wheel surface of the steering guide wheel and the second pay-off guide wheel are arranged in parallel. The wheel surfaces of the wheels are close to each other, and the second pay-off guide wheel and the steering guide wheel constitute the first shelling wheel group.

进一步的,所述提拉式放线架还包括第二剥壳轮组;Further, the pull-type pay-off frame also includes a second shelling wheel set;

所述第二剥壳轮组包括剥壳轮组A和剥壳轮组B,剥壳轮组A和剥壳轮组 B分别包括两个轮轴平行设置的剥壳轮,剥壳轮组A的两个剥壳轮的轴线确定出第一平面,剥壳轮组B的两个剥壳轮的轴线确定出第二平面,第一平面和第二平面平行或大致平行。The second peeling wheel group includes a peeling wheel group A and a peeling wheel group B, and the peeling wheel group A and the peeling wheel group B respectively include two The axes of the two peeling wheels define a first plane, the axes of the two peeling wheels of the peeling wheel group B define a second plane, and the first plane and the second plane are parallel or substantially parallel.

进一步的,所述剥壳轮组A和剥壳轮组B的轮轴夹角为60-120°。Further, the included angle between the wheel axles of the shelling wheel set A and the shelling wheel set B is 60-120°.

进一步的,所述拉丝机的后方设置输送线材的第一张力机构,所述抛光机的后方设置输送线材的第二张力机构,所述第一张力机构和第二张力机构适于调节线材的松紧度。Further, the rear of the wire drawing machine is provided with a first tension mechanism for conveying the wire, and the rear of the polishing machine is provided with a second tension mechanism for conveying the wire. The first tension mechanism and the second tension mechanism are suitable for adjusting the tightness of the wire. Spend.

本实用新型采用上述结构的有益效果是,其结构设计合理,设计新颖,全自动连续拉丝生产线缩短加工距离,减少4/7的人工,减少人工成本,降低放线噪音,提高线材表面质量,提高工作效率,提高加工过程中的安全性能,完全实现自动化生产,减少工业废水,降低环境污染,节约能耗,为企业降低成本,真正的实现智能化全自动的柔性制造系统。The utility model has the beneficial effects of adopting the above structure, the structure design is reasonable, the design is novel, the automatic continuous wire drawing production line shortens the processing distance, reduces labor by 4/7, reduces labor costs, reduces pay-off noise, improves wire surface quality, and improves Work efficiency, improve safety performance during processing, fully realize automatic production, reduce industrial waste water, reduce environmental pollution, save energy consumption, reduce costs for enterprises, and truly realize an intelligent and fully automatic flexible manufacturing system.

附图说明Description of drawings

图1为本实用新型的生产线的俯视结构示意图。FIG. 1 is a schematic top view of the structure of the production line of the present invention.

图2为本实用新型的生产线的主视结构示意图。FIG. 2 is a schematic view of the front structure of the production line of the present invention.

图3为本申请一实施例涉及的提拉式放线架整体结构示意图;3 is a schematic diagram of the overall structure of a pull-type pay-off rack involved in an embodiment of the application;

图4为本申请另一实施例涉及的提拉式放线架整体结构示意图;4 is a schematic diagram of the overall structure of a pull-type pay-off rack involved in another embodiment of the application;

图5为图3中A部的放大结构示意图;Fig. 5 is the enlarged structure schematic diagram of A part in Fig. 3;

图6为图4中B部的放大结构示意图;Fig. 6 is the enlarged structural representation of B part in Fig. 4;

图7为本实用新型中第二剥壳机构的放大结构示意图。FIG. 7 is an enlarged structural schematic diagram of the second shelling mechanism in the utility model.

图中,1、提拉式放线架;2、除锈机;3、拉丝机;4、镀铜机;5、水洗槽;6、抛光机;7、收线机;8、环形上料轨道;9、支撑架;10、牵引电机; 11、转向导轮;12、第二剥壳轮组;13、调直轮组;14、料斗;15、滚轮组; 16、导轨;17、第一放线导轮;18、第二放线导轮;19、放线导轮安装架;20、第二吊绳;21、卷筒;22、卷绕电机;23、缓冲导轮安装座;24、缓冲导轮; 25、第一定滑轮;26、配重块;27、位移传感器;28、第一吊绳;29、剥壳轮组A;30、剥壳轮组B。In the picture, 1. Pulling type pay-off frame; 2. Derusting machine; 3. Drawing machine; 4. Copper plating machine; 5. Washing tank; 6. Polishing machine; 7. Wire take-up machine; 8. Ring feeding Track; 9. Support frame; 10. Traction motor; 11. Steering guide wheel; 12. Second shelling wheel set; 13. Straightening wheel set; 14. Hopper; 15. Roller set; 16. Guide rail; 17. Section A pay-off guide wheel; 18, the second pay-off guide wheel; 19, the pay-off guide wheel mounting frame; 20, the second hanging rope; 21, the reel; 22, the winding motor; 23, the buffer guide wheel mounting seat; 24. Buffer guide pulley; 25. The first fixed pulley; 26. Counterweight; 27. Displacement sensor; 28. The first hanging rope;

具体实施方式Detailed ways

为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本实用新型进行详细阐述。In order to clearly illustrate the technical characteristics of the present solution, the present utility model will be described in detail below through specific embodiments and in conjunction with the accompanying drawings.

在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present application. However, the present application can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present application is not limited by the specific details disclosed below. Example limitations.

另外,在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In addition, in the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal" "," "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings , is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present application.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second" may expressly or implicitly include one or more of that feature. In the description of the present application, "plurality" means two or more, unless otherwise expressly and specifically defined.

在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接,还可以是通信;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction between the two elements. . For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.

在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。In this application, unless otherwise expressly stated and defined, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or the first and second features indirectly through an intermediary touch. In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

如图1-7所示,一种全自动连续拉丝生产线,沿线材的前进方向依次设置:As shown in Figure 1-7, a fully automatic continuous wire drawing production line is set in sequence along the advancing direction of the wire:

提拉式放线架1,提拉式放线架1适于疏导线材和剥去线材外壳;Pull-type wire pay-off frame 1, the pull-type wire pay-off frame 1 is suitable for dredging wire rods and stripping wire rod shells;

除锈机2,除锈机2设置在提拉式放线架1的后方,接收经过提拉式放线架1的线材后适于除去线材表面的锈迹;除锈机选用砂带除锈机,属于现有技术,可直接购买市售产品。Derusting machine 2, the rust removal machine 2 is arranged behind the pull-type pay-off rack 1, and is suitable for removing the rust on the surface of the wire after receiving the wire rod through the pull-type pay-off rack 1; The machine belongs to the existing technology and can be directly purchased on the market.

拉丝机3,拉丝机3设置在除锈机2的后方,接收经过除锈机2的线材后适于将线材进行拉拨,使线材直径发生变化;线材被剥壳后,由于直径达不到使用要求,所以会通过14级拉丝机将Ф5.5mm线材拉至Ф0.8mm,拉丝机可直接购买市售产品。Wire drawing machine 3, the wire drawing machine 3 is arranged behind the rust remover 2, and is suitable for pulling the wire rod after receiving the wire rod through the rust remover 2, so that the diameter of the wire rod changes; after the wire rod is peeled, because the diameter cannot reach Therefore, the Ф5.5mm wire will be drawn to Ф0.8mm through a 14-level wire drawing machine, and the wire drawing machine can directly purchase commercially available products.

镀铜机4,镀铜机4设置在拉丝机3的后方,接收经过拉丝机3的线材后适于对线材表面进行镀铜;镀铜机4可选用反复式镀铜机,属于现有技术,可直接购买市售产品。The copper plating machine 4, which is arranged behind the wire drawing machine 3, is suitable for copper plating on the surface of the wire after receiving the wire through the wire drawing machine 3; the copper plating machine 4 can be selected as a repeatable copper plating machine, which belongs to the prior art , you can directly buy commercially available products.

水洗槽5,水洗槽5设置在镀铜机4的后方,接收经过镀铜机4的线材后对线材进行水洗处理;水洗槽5使用现有技术,可直接购买市售产品。The water washing tank 5 is arranged behind the copper plating machine 4, and the wire is washed with water after receiving the wire through the copper plating machine 4; the water washing tank 5 uses the existing technology and can directly purchase commercially available products.

抛光机6,抛光机6设置在水洗槽5的后方,接收经过水洗槽5的线材后对线材进行抛光处理;抛光机6使用现有技术,可直接选用牵引式抛光机。The polishing machine 6 is arranged behind the water washing tank 5 and polishes the wire after receiving the wire rod passing through the water washing tank 5;

收线机7,收线机7设置在抛光机6的后方,接收经过抛光机6的线材后对线材进行收卷。收线机7属于使用现有技术,可直接购买双头收线机。The wire take-up machine 7 is arranged behind the polishing machine 6 and receives the wire rod passing through the polishing machine 6 and then winds the wire rod. The wire take-up machine 7 belongs to the existing technology, and the double-head wire take-up machine can be directly purchased.

在优选的实施例中,提拉式放线架1的前方设置环形上料轨道8,环形上料轨道8适于承载输送线材,使线材对应到提拉式放线架1的上线工位。In a preferred embodiment, an annular feeding track 8 is arranged in front of the pull-type pay-off rack 1 .

本申请所提供的提拉式放线架,能够在线材因乱线出现轻微打结时,在不过度拉拔线材的情况下将结扣拉开;在打结严重时,能够自动停机放线,防止线材被拉断,避免不必要的接线操作,提高了生产效率;线材在竖向上往返缓冲,水平占地面积小,对车间内的操作干扰小;线材再经过放线机构、缓冲机构的放线导轮、缓冲导论、定滑轮、转向导轮时,经过了多次变向,利于线材表面氧化皮或者污物的剥除,而且线材与放线架的摩擦点少,提高了线材质量;便于控制放线导轮安装架的升降,接触线材打结问题,操作方便。The pull-type pay-off stand provided by this application can open the knot without excessively pulling the wire when the wire is slightly knotted due to the disordered wire; when the knot is serious, it can automatically stop and pay off the wire , to prevent the wire from being broken, avoid unnecessary wiring operations, and improve production efficiency; the wire is buffered vertically, with a small horizontal footprint and little interference to the operation in the workshop; the wire passes through the pay-off mechanism and the buffer mechanism. Pay-off guide pulley, buffer introduction, fixed pulley, and steering pulley have undergone several changes in direction, which is conducive to stripping the oxide skin or dirt on the surface of the wire, and the friction point between the wire and the pay-off frame is small, which improves the quality of the wire. ;Easy to control the lifting and lowering of the pay-off guide wheel mounting frame, the problem of contacting the wire knot, and the operation is convenient.

参考图3及图5,本实施例提拉式放线架包括支撑架9,和安装在支撑架 9上的放线结构和缓冲机构。放线结构包括第一放线导轮17、第二放线导轮18,第一放线导轮17通过放线导轮安装架19连接在支撑架9上。缓冲机构包括缓冲导轮安装座23、安装在缓冲导轮安装座23上的缓冲导轮24,安装在支撑架 9上的第一定滑轮25、配重块26和位移传感器27,该缓冲导轮安装座23的一端连接第一吊绳28,第一吊绳28绕过第一定滑轮25连接配重块26,位移传感器27设置在支撑架9上,位移传感器27用于接收配重块26的位移信息。3 and 5, the pull-type wire pay-off frame of the present embodiment includes a support frame 9, a wire pay-off structure and a buffer mechanism installed on the support frame 9. The pay-off structure includes a first pay-off guide wheel 17 and a second pay-off guide wheel 18 . The first pay-off guide wheel 17 is connected to the support frame 9 through the pay-off guide wheel mounting frame 19 . The buffer mechanism includes a buffer guide wheel mounting seat 23, a buffer guide wheel 24 installed on the buffer guide wheel mounting seat 23, a first fixed pulley 25 installed on the support frame 9, a counterweight 26 and a displacement sensor 27. One end of the wheel mounting seat 23 is connected to the first hanging rope 28, the first hanging rope 28 bypasses the first fixed pulley 25 to connect the counterweight 26, the displacement sensor 27 is arranged on the support frame 9, and the displacement sensor 27 is used for receiving the counterweight 26 displacement information.

放线过程中,线材1通过外设的牵引电机10的牵引依次绕过第一放线导轮17、第二放线导轮18、缓冲导轮24。放线过程中,缓冲导轮安装座23在线材的拉力及配重块26的拉力作用下保持受力平衡。位移传感器27与牵引电机 10的控制器相连。During the pay-off process, the wire rod 1 bypasses the first pay-off guide wheel 17 , the second pay-off guide wheel 18 , and the buffer guide wheel 24 in turn by the traction of the external traction motor 10 . During the pay-off process, the buffer guide wheel mounting seat 23 maintains a force balance under the action of the pulling force of the wire rod and the pulling force of the counterweight 26 . The displacement sensor 27 is connected to the controller of the traction motor 10.

放线过程中,线材因乱线出现打结时,安装有缓冲导轮24的缓冲导轮安装座23会在线材拉力的作用下整体向下移动,同时缓冲导轮安装座23会通过第一吊绳28带动配重块26向上移动;线材如果轻微打结,上述拉拽过程可将结扣拉开,缓冲块34上升较小高度后便复位,线材不会被过度拉拔。During the pay-off process, when the wire is knotted due to the disordered line, the buffer guide wheel mounting seat 23 installed with the buffer guide wheel 24 will move downward as a whole under the action of the pulling force of the wire rod, and at the same time, the buffer guide wheel mounting seat 23 will pass the first The suspending rope 28 drives the counterweight 26 to move upward; if the wire is slightly knotted, the above-mentioned pulling process can pull the knot open, and the buffer block 34 will reset after rising to a small height, and the wire will not be pulled excessively.

当打结严重时,配重块26上升高度较大,达到设定的相应高度时,位移传感器27将该位移信息发送给牵引电机10的控制器,控制器会使牵引电机10 停止运转,防止线材被过度拉拔。打结问题后,重新启动牵引电机10即可。When the knot is serious, the height of the counterweight block 26 is relatively large, and when it reaches the set corresponding height, the displacement sensor 27 sends the displacement information to the controller of the traction motor 10, and the controller will stop the traction motor 10 to prevent The wire is overdrawn. After the knot problem is solved, the traction motor 10 can be restarted.

具体的,放线过程中出现打结现象时,线材堆积在第一放线导轮17的进线口,不能从第一放线导轮17顺利拉出,而牵引电机10继续拉动线材,所以缓冲导轮安装座23会在线材拉力的作用下整体向下移动,同时会通过第一吊绳28带动配重块26向上移动。当牵引电机10的控制器接收到配重块26的上升位移较小时,牵引电机10缓停;当接收到配重块26的上升位移较大时,牵引电机10急停,有效防止线材被过度拉拔。Specifically, when a knot occurs during the pay-off process, the wire is accumulated at the wire inlet of the first pay-off guide wheel 17 and cannot be pulled out smoothly from the first pay-off guide wheel 17, while the traction motor 10 continues to pull the wire, so The buffer guide wheel mounting seat 23 will move downward as a whole under the action of the pulling force of the wire, and at the same time, it will drive the counterweight 26 to move upward through the first suspending rope 28 . When the controller of the traction motor 10 receives a small upward displacement of the counterweight block 26, the traction motor 10 stops slowly; when it receives a relatively large upward displacement of the counterweight block 26, the traction motor 10 stops suddenly, effectively preventing the wire from being excessively pull.

上述过程中,不论线材打结轻微还是严重,在线材拉力下缓冲导轮安装座 23下降的过程都会缓冲线材被拉拽的受力,而不像传统的放线设备在线材出现打结时拉力直接作用于线材。In the above process, no matter the wire knot is slight or serious, the process of lowering the buffer guide wheel mounting seat 23 under the wire pulling force will buffer the force of the wire being pulled, unlike the traditional wire pay-off equipment when the wire is knotted. Act directly on the wire.

为了对缓冲导轮安装座23的升降进行引导,防止缓冲导轮安装座23晃动,在缓冲导轮安装座23与支撑架9之间设置有第一导向机构。In order to guide the lifting and lowering of the buffer guide wheel mounting seat 23 and prevent the buffer guide wheel mounting seat 23 from shaking, a first guiding mechanism is provided between the buffer guide wheel mounting seat 23 and the support frame 9 .

参考图4及图6,在另一实施例中,为了在出现打结时方便解开结扣,需要降低第一放线导轮17的高度,因此安装第一放线导轮17的放线导轮安装架 19安装在升降结构上,该升降结构包括第二定滑轮、收拉结构和第二吊绳20,收拉结构包括卷筒21和卷绕电机22,放线导轮安装架19连接第二吊绳20,第二吊绳20绕过第二定滑轮连接卷筒21,卷筒21连接卷绕电机22。Referring to FIGS. 4 and 6 , in another embodiment, in order to untie the knot easily when a knot occurs, the height of the first pay-off guide wheel 17 needs to be lowered, so the pay-off line of the first pay-off guide wheel 17 is installed. The guide wheel mounting frame 19 is installed on the lifting structure, the lifting structure includes a second fixed pulley, a retracting and pulling structure and a second hanging rope 20, the retracting and pulling structure includes a reel 21 and a winding motor 22, and the pay-off guide wheel mounting frame 19 The second hanging rope 20 is connected, the second hanging rope 20 is connected to the reel 21 around the second fixed pulley, and the reel 21 is connected to the winding motor 22 .

具体的,第二定滑轮和第一定滑轮25,可为同一个定滑轮,设置两个轮槽即可。第一定滑轮25和第二定滑轮不限于只安装在支撑架9的顶端,也可安装在支撑架9的侧部,或者其他地方,只要能实现其功能即可。Specifically, the second fixed pulley and the first fixed pulley 25 may be the same fixed pulley, and two wheel grooves may be provided. The first fixed pulley 25 and the second fixed pulley are not limited to being installed on the top end of the support frame 9, but can also be installed at the side of the support frame 9, or other places, as long as their functions can be achieved.

为了对放线导轮安装架19的升降进行引导,防止放线导轮安装架19晃动,在放线导轮安装架19与支撑架9之间设置有第二导向机构。In order to guide the lifting and lowering of the pay-off guide wheel mounting frame 19 and prevent the pay-off guide wheel mounting frame 19 from shaking, a second guide mechanism is provided between the pay-off guide wheel mounting frame 19 and the support frame 9 .

第一导向机构和第二导向机构的结构相同,均包括两个滚轮组15和竖直方向设置的导轨16,每个滚轮组15包括两个滚轮,每个滚轮组15的两个滚轮分别设于导轨16的左右两侧,而且每个滚轮与导轨16滚动接触,避免摩擦。具体的,滚轮组15分别安装在放线导轮安装架19或缓冲导轮安装座23的背面,第一导向结构和第二导向结构均包括上下设置的两个滚轮组15。第一导向机构和第二导向机构也不只限于滚轮和导轨结构的配合,也可以为其他结构,只要能对缓冲导轮安装座23和放线导轮安装架19的升降起到导向即可。The first guide mechanism and the second guide mechanism have the same structure, and both include two roller groups 15 and guide rails 16 arranged in the vertical direction. Each roller group 15 includes two rollers, and the two rollers of each roller group 15 are respectively set. On the left and right sides of the guide rail 16, and each roller is in rolling contact with the guide rail 16 to avoid friction. Specifically, the roller sets 15 are respectively installed on the back of the pay-off guide wheel mounting frame 19 or the buffer guide wheel mounting seat 23 , and both the first guide structure and the second guide structure include two roller sets 15 arranged up and down. The first guide mechanism and the second guide mechanism are not limited to the cooperation of the roller and the guide rail structure, but can also be other structures, as long as they can guide the lifting of the buffer guide wheel mounting seat 23 and the pay-off guide wheel mounting frame 19 .

在另一实施方式中,放线架还包括一转向导轮11,第二放线导轮18的轮轴和转向导轮11的轮轴平行设置,而且转向导轮11的轮面和第二放线导轮18 的轮面贴近,第二放线导轮18和转向导轮11构成第一剥壳轮组,转向导轮11 的轮面和第二放线导轮18不仅有导向作用,还能起到剥壳作用。In another embodiment, the pay-off frame further includes a steering guide pulley 11, the axle of the second pay-off guide pulley 18 and the wheel axis of the steering guide pulley 11 are arranged in parallel, and the wheel surface of the steering guide pulley 11 and the second pay-off pulley are arranged in parallel. The wheel surface of the guide wheel 18 is close to each other, and the second pay-off guide wheel 18 and the steering guide wheel 11 constitute the first shelling wheel group. Play the role of peeling.

进一步的,放线架还包括第二剥壳轮组12和/或调直轮组13。Further, the pay-off frame further includes a second shelling wheel set 12 and/or a straightening wheel set 13 .

线材从转向导轮11和第二放线导轮18之间经过后,进入第二剥壳轮组12 进行剥壳,然后线材1经调直轮组13进行调直,调直后进入下一道工序。After passing between the steering guide wheel 11 and the second pay-off guide wheel 18, the wire rod enters the second shelling wheel set 12 for shelling, and then the wire rod 1 is straightened by the straightening wheel set 13, and then enters the next pass after straightening. process.

具体的,如图5中所示,第二剥壳轮组12包括剥壳轮组A29和剥壳轮组 B30,剥壳轮组A29和剥壳轮组B30分别包括两个轮轴平行设置的剥壳轮,剥壳轮组A29的两个剥壳轮的轴线确定出第一平面,剥壳轮组B30的两个剥壳轮的轴线确定出第二平面,第一平面和第二平面平行或大致平行,剥壳轮组A29 和剥壳轮组B30的轮轴夹角为60-120°。剥壳轮组A29和剥壳轮组B30如此设置,可使线材在经过剥壳轮组A29时,通过线材的弯曲变形将线材其中两相对表面的氧化皮除掉,在经过剥壳轮组B30时,通过线材的弯曲变形将线材另外两相对表面的氧化皮除掉。Specifically, as shown in FIG. 5 , the second peeling wheel group 12 includes a peeling wheel group A29 and a peeling wheel group B30. Shelling wheels, the axes of the two shelling wheels of the shelling wheel group A29 determine the first plane, and the axes of the two shelling wheels of the shelling wheel group B30 determine the second plane, and the first plane and the second plane are parallel or Roughly parallel, the angle between the axles of the shelling wheel set A29 and the shelling wheel set B30 is 60-120°. The shelling wheel set A29 and the shelling wheel set B30 are arranged in this way, so that when the wire passes through the shelling wheel set A29, the oxide skin on the two opposite surfaces of the wire can be removed by the bending deformation of the wire, and when the wire passes through the shelling wheel set B30 When the wire is bent and deformed, the oxide scale on the other two opposite surfaces of the wire is removed.

在第二放线导轮18和第二剥壳轮组12的下部设置有料斗14,用于收集剥下的废料,第二剥壳轮组12安装于料斗14内。A hopper 14 is provided at the lower part of the second pay-off guide wheel 18 and the second peeling wheel group 12 for collecting the peeled waste, and the second peeling wheel group 12 is installed in the hopper 14 .

在优选的实施例中,拉丝机的后方设置输送线材的第一张力机构,抛光机的后方设置输送线材的第二张力机构,第一张力机构和第二张力机构适于调节线材的松紧度。In a preferred embodiment, the rear of the wire drawing machine is provided with a first tension mechanism for conveying the wire, and the rear of the polishing machine is provided with a second tension mechanism for conveying the wire. The first tension mechanism and the second tension mechanism are suitable for adjusting the tightness of the wire.

使用时,参照附图1,工人将环形上料轨道上的线材安装到上提拉双工位放线架上后,双提拉放线架自动放线,线材经过砂带除锈机进行剥壳,线材被剥壳后,由于直径达不到使用要求,所以会通过14级拉丝机将Ф5.5mm线材拉至Ф0.8mm,可通过张力机构来调节线材的松紧程度。线材直径尺寸达到标准后,经过反复试镀铜机经行镀铜工序,而后经水洗槽将线材表面清洗干净,利用镀铜机和抛光机对线材进行镀铜后表面的抛光,此时仍然需要张紧机构调节线材的松紧程度,最后线材经双头收线机进行缠绕装盘。When in use, referring to Figure 1, after the worker installs the wire on the ring-shaped feeding track to the upper-lift double-station pay-off frame, the double-lift and pay-off frame automatically pays off the wire, and the wire is stripped by the abrasive belt rust remover. After the shell is peeled off, since the diameter does not meet the requirements for use, the Ф5.5mm wire will be pulled to Ф0.8mm by a 14-level wire drawing machine, and the tightness of the wire can be adjusted by the tension mechanism. After the diameter of the wire reaches the standard, after repeated trials of the copper plating machine, the copper plating process is carried out, and then the surface of the wire is cleaned by the washing tank, and the copper plating machine and polishing machine are used to polish the surface of the wire after copper plating. At this time, it is still necessary to The tensioning mechanism adjusts the tightness of the wire, and finally the wire is wound and loaded by the double-head wire take-up machine.

整条生产线从放线、拉丝、洗丝、镀铜、缠绕、装盘等工序全部都实现自动化,总厂度由原来的200米减少到40米。不但减少了人工,同时也减少了占地面积,提高了生产效率。The entire production line is automated from pay-off, wire drawing, wire washing, copper plating, winding, and loading, and the total factory length is reduced from 200 meters to 40 meters. It not only reduces the labor, but also reduces the floor space and improves the production efficiency.

上述具体实施方式不能作为对本实用新型保护范围的限制,对于本技术领域的技术人员来说,对本实用新型实施方式所做出的任何替代改进或变换均落在本实用新型的保护范围内。The above-mentioned specific embodiments are not intended to limit the protection scope of the present invention. For those skilled in the art, any alternative improvements or transformations made to the embodiments of the present invention fall within the protection scope of the present invention.

本实用新型未详述之处,均为本技术领域技术人员的公知技术。The parts not described in detail in the present invention are the well-known technologies of those skilled in the art.

Claims (10)

1.一种全自动连续拉丝生产线,其特征在于,沿线材的前进方向依次设置:1. A fully automatic continuous wire drawing production line is characterized in that, it is arranged in turn along the advancing direction of the wire rod: 提拉式放线架,所述提拉式放线架适于疏导线材和剥去线材外壳;A pull-type wire pay-off stand, which is suitable for dredging wire rods and stripping wire rod casings; 除锈机,所述除锈机设置在提拉式放线架的后方,接收经过提拉式放线架的线材后适于除去线材表面的锈迹;A rust remover, the rust remover is arranged at the rear of the pull-type pay-off rack, and is suitable for removing rust on the surface of the wire after receiving the wire rod through the pull-type pay-off rack; 拉丝机,所述拉丝机设置在所述除锈机的后方,接收经过除锈机的线材后适于将线材进行拉拨,使线材直径发生变化;A wire drawing machine, the wire drawing machine is arranged at the rear of the rust remover, and is suitable for drawing the wire rod after receiving the wire rod passing through the rust remover, so that the diameter of the wire rod changes; 镀铜机,所述镀铜机设置在所述拉丝机的后方,接收经过拉丝机的线材后适于对线材表面进行镀铜;a copper plating machine, the copper plating machine is arranged at the rear of the wire drawing machine, and is suitable for copper plating on the surface of the wire material after receiving the wire rod passing through the wire drawing machine; 水洗槽,所述水洗槽设置在所述镀铜机的后方,接收经过镀铜机的线材后对线材进行水洗处理;a water washing tank, which is arranged at the rear of the copper plating machine, and performs water washing treatment on the wire rod after receiving the wire rod passing through the copper plating machine; 抛光机,所述抛光机设置在所述水洗槽的后方,接收经过水洗槽的线材后对线材进行抛光处理;a polishing machine, which is arranged at the rear of the water washing tank, and performs polishing treatment on the wire rod after receiving the wire rod passing through the water washing tank; 收线机,收线机设置在所述抛光机的后方,接收经过抛光机的线材后对线材进行收卷。A wire take-up machine, which is arranged behind the polishing machine, receives the wire rods passing through the polishing machine and winds up the wire rods. 2.根据权利要求1所述的一种全自动连续拉丝生产线,其特征在于,所述提拉式放线架的前方设置环形上料轨道,所述环形上料轨道适于承载输送线材,使线材对应到提拉式放线架的上线工位。2. A fully automatic continuous wire drawing production line according to claim 1, characterized in that, an annular feeding track is arranged in front of the pull-type pay-off frame, and the annular feeding track is suitable for carrying the conveying wire, so that the The wire rod corresponds to the on-line station of the pull-type wire pay-off frame. 3.根据权利要求2所述的一种全自动连续拉丝生产线,其特征在于,所述提拉式放线架包括:3. A kind of automatic continuous wire drawing production line according to claim 2, is characterized in that, described pull-type pay-off frame comprises: 放线机构,所述放线机构包括第一放线导轮和第二放线导轮,所述第一放线导轮安装于放线导轮安装架,所述放线导轮安装架在升降机构驱动下升降;A pay-off mechanism, the pay-off mechanism includes a first pay-off guide wheel and a second pay-off guide wheel, the first pay-off guide wheel is mounted on the pay-off guide wheel mounting frame, and the pay-off guide wheel mounting frame is in Lifting and lowering driven by the lifting mechanism; 缓冲机构,所述缓冲机构包括第一定滑轮、缓冲导轮和配重块,所述第一定滑轮安装于支撑架上,所述支撑架上还设置所述放线机构;所述缓冲导轮安装于一缓冲导轮安装座上;A buffer mechanism, the buffer mechanism includes a first fixed pulley, a buffer guide wheel and a counterweight, the first fixed pulley is mounted on a support frame, and the wire pay-off mechanism is also set on the support frame; the buffer guide The wheel is installed on a buffer guide wheel mounting seat; 位移传感器,所述位移传感器用于接收配重块位移信息;a displacement sensor, the displacement sensor is used to receive the displacement information of the counterweight; 所述缓冲导轮安装座连接有第一吊绳,第一吊绳绕过第一定滑轮与所述配重块相连;The buffer guide wheel mounting base is connected with a first hanging rope, and the first hanging rope bypasses the first certain pulley and is connected with the counterweight block; 线材通过外设的牵引电机的牵引依次绕过所述第一放线导轮、第二放线导轮、缓冲导轮;在放线过程中,缓冲导轮安装座在线材拉力及配重块拉力作用下保持受力平衡;所述位移传感器与牵引电机的控制器相连。The wire is pulled by the external traction motor to bypass the first pay-off guide wheel, the second pay-off guide wheel, and the buffer guide wheel in turn; The force balance is maintained under the action of pulling force; the displacement sensor is connected with the controller of the traction motor. 4.根据权利要求3所述的一种全自动连续拉丝生产线,其特征在于,所述升降机构包括第二定滑轮和收拉机构,所述第二定滑轮安装于所述支撑架上;4. The fully automatic continuous wire drawing production line according to claim 3, wherein the lifting mechanism comprises a second fixed pulley and a retracting and pulling mechanism, and the second fixed pulley is mounted on the support frame; 所述放线导轮安装架连接有第二吊绳,第二吊绳绕过第二定滑轮后与收拉机构相连;The pay-off guide wheel mounting frame is connected with a second hanging rope, and the second hanging rope is connected with the retracting and pulling mechanism after bypassing the second fixed pulley; 所述收拉机构包括卷筒和卷绕电机,所述卷筒用于卷绕第二吊绳,所述卷筒通过卷绕电机驱动旋转。The retracting mechanism includes a reel and a winding motor, the reel is used for winding the second hanging rope, and the reel is driven to rotate by the winding motor. 5.根据权利要求4所述的一种全自动连续拉丝生产线,其特征在于,所述缓冲机构还包括第一导向机构,所述第一导向机构用于引导缓冲导轮安装座沿着支撑架升降;5 . The fully automatic continuous wire drawing production line according to claim 4 , wherein the buffer mechanism further comprises a first guide mechanism, and the first guide mechanism is used to guide the buffer guide wheel mounting seat along the support frame. 6 . lift; 所述第一导向机构包括:The first guide mechanism includes: 安装于缓冲导轮安装座上的至少一个滚轮组,每个滚轮组包括两个滚轮;At least one roller set installed on the buffer guide wheel mounting seat, each roller set includes two rollers; 竖直设置的导轨,构成每个滚轮组的两个滚轮分别设于所述导轨的左右两侧,每个滚轮与导轨滚动接触。For the vertically arranged guide rail, two rollers constituting each roller group are respectively arranged on the left and right sides of the guide rail, and each roller is in rolling contact with the guide rail. 6.根据权利要求5所述的一种全自动连续拉丝生产线,其特征在于,所述放线机构还包括第二导向机构,所述第二导向机构用于引导放线导轮安装架沿着支撑架升降;6 . The fully automatic continuous wire drawing production line according to claim 5 , wherein the pay-off mechanism further comprises a second guide mechanism, and the second guide mechanism is used to guide the pay-off guide wheel mounting frame along the line 6 . Lifting of the support frame; 所述第二导向机构包括:The second guide mechanism includes: 安装于放线导轮安装架上的至少一个滚轮组,每个滚轮组包括两个滚轮;At least one roller set installed on the pay-off guide wheel mounting frame, each roller set includes two rollers; 竖直设置的导轨,构成每个滚轮组的两个滚轮分别设于导轨的左右两侧,每个滚轮与导轨滚动接触。For the vertically arranged guide rail, the two rollers constituting each roller group are respectively arranged on the left and right sides of the guide rail, and each roller is in rolling contact with the guide rail. 7.根据权利要求6所述的一种全自动连续拉丝生产线,其特征在于,所述提拉式放线架还包括一转向导轮,所述转向导轮的轮轴和第二放线导轮的轮轴平行设置,而且转向导轮的轮面和第二放线导轮的轮面贴近,第二放线导轮和转向导轮构成第一剥壳轮组。7. A fully automatic continuous wire drawing production line according to claim 6, characterized in that, the pull-type pay-off frame further comprises a steering guide wheel, the wheel shaft of the steering guide wheel and the second pay-off guide wheel The axles of the steering wheel are arranged in parallel, and the wheel surface of the steering guide wheel is close to the wheel surface of the second pay-off guide wheel, and the second pay-off guide wheel and the steering guide wheel constitute the first shelling wheel group. 8.根据权利要求7所述的一种全自动连续拉丝生产线,其特征在于,所述提拉式放线架还包括第二剥壳轮组;8. A kind of automatic continuous wire drawing production line according to claim 7, is characterized in that, described pull-type pay-off frame also comprises the second shelling wheel group; 所述第二剥壳轮组包括剥壳轮组A和剥壳轮组B,剥壳轮组A和剥壳轮组B分别包括两个轮轴平行设置的剥壳轮,剥壳轮组A的两个剥壳轮的轴线确定出第一平面,剥壳轮组B的两个剥壳轮的轴线确定出第二平面,第一平面和第二平面平行或大致平行。The second peeling wheel group includes a peeling wheel group A and a peeling wheel group B, and the peeling wheel group A and the peeling wheel group B respectively include two The axes of the two peeling wheels define a first plane, the axes of the two peeling wheels of the peeling wheel group B define a second plane, and the first plane and the second plane are parallel or substantially parallel. 9.根据权利要求8所述的一种全自动连续拉丝生产线,其特征在于,所述剥壳轮组A和剥壳轮组B的轮轴夹角为60-120°。9 . The fully automatic continuous wire drawing production line according to claim 8 , wherein the included angle between the hubs of the shelling wheel group A and the shelling wheel group B is 60-120°. 10 . 10.根据权利要求9所述的一种全自动连续拉丝生产线,其特征在于,所述拉丝机的后方设置输送线材的第一张力机构,所述抛光机的后方设置输送线材的第二张力机构,所述第一张力机构和第二张力机构适于调节线材的松紧度。10 . The fully automatic continuous wire drawing production line according to claim 9 , wherein a first tension mechanism for conveying wires is arranged behind the wire drawing machine, and a second tension mechanism for conveying wires is arranged behind the polishing machine. 11 . , the first tension mechanism and the second tension mechanism are suitable for adjusting the tightness of the wire.
CN201922203717.7U 2019-12-10 2019-12-10 Full-automatic continuous wire drawing production line Active CN211539000U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110834034A (en) * 2019-12-10 2020-02-25 德州恒远焊材有限公司 Full-automatic continuous wire drawing production line
CN115971287A (en) * 2023-03-21 2023-04-18 常州恒丰特导股份有限公司 Multi-station pay-off rack of small drawing machine and pay-off method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110834034A (en) * 2019-12-10 2020-02-25 德州恒远焊材有限公司 Full-automatic continuous wire drawing production line
CN115971287A (en) * 2023-03-21 2023-04-18 常州恒丰特导股份有限公司 Multi-station pay-off rack of small drawing machine and pay-off method thereof

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