CN107202696A - A kind of horizontal stage electric machine torque tester - Google Patents
A kind of horizontal stage electric machine torque tester Download PDFInfo
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- CN107202696A CN107202696A CN201710532137.5A CN201710532137A CN107202696A CN 107202696 A CN107202696 A CN 107202696A CN 201710532137 A CN201710532137 A CN 201710532137A CN 107202696 A CN107202696 A CN 107202696A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M15/00—Testing of engines
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L3/00—Measuring torque, work, mechanical power, or mechanical efficiency, in general
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Abstract
本发明属于检测设备领域,具体涉及一种云台电机扭矩测试仪,包括测试支架、摇臂和计算机,测试支架上固定有用于安装被测试电机的电机座,摇臂垂直固定于被测试电机的输出轴上,测试支架上安装有第一压力传感器和第二压力传感器;两个压力传感器的压力感应面相对设置,且设有摆动间隙;摇臂位于摆动间隙的中间;两个压力传感器分别用于得出摇臂触碰相应的感应面上的压力值,两个压力传感器的信号输出端连接至计算机的信号输入端。本发明的有益效果是:可充分利用被测试电机的精确的扭矩,减轻电机不必要的重量,节省电能消耗,不会造成资源浪费;不会造成扭矩过剩的现象,降低了电机重量,从而提高了飞行效率。
The invention belongs to the field of detection equipment, and in particular relates to a torque tester for a pan-tilt motor, which includes a test bracket, a rocker arm and a computer. The test bracket is fixed with a motor seat for installing the motor to be tested, and the rocker arm is vertically fixed to the motor to be tested. On the output shaft, the first pressure sensor and the second pressure sensor are installed on the test bracket; the pressure sensing surfaces of the two pressure sensors are arranged oppositely, and there is a swing gap; the rocker arm is located in the middle of the swing gap; the two pressure sensors are respectively used In order to obtain the pressure value when the rocker arm touches the corresponding sensing surface, the signal output terminals of the two pressure sensors are connected to the signal input terminals of the computer. The beneficial effects of the present invention are: the precise torque of the tested motor can be fully utilized, unnecessary weight of the motor can be reduced, power consumption can be saved, and resources will not be wasted; excessive torque will not be caused, and the weight of the motor can be reduced, thereby improving flight efficiency.
Description
技术领域technical field
本发明属于检测设备领域,具体涉及一种云台电机扭矩测试仪。The invention belongs to the field of detection equipment, and in particular relates to a torque tester for a pan-tilt motor.
背景技术Background technique
随着无人机航拍技术的快速发展,人们对于想在高空拍摄地面图片的要求越来越高,云台技术得到了迅速发展并逐步开始应用各个领域。选择大小合适的云台电机才能在保证稳定的情况下尽可能的不影响飞行效率,电机太小会导致电机无力,起不到稳定作用,电机过大会导致飞行器重量增加,耗电也增加,从而降低飞行效率。因此,根据云台的重量来选择合适的电机是提高飞行效率的有效方法。现有的云台电机大多数都存在扭矩过剩,电池利用率不高的特点,并且目前还并没有一种能够精确检测电机的实际扭矩的仪器或设备,因此本领域技术人员往往采用较大余量扭矩的电机用于云台,造成了资源浪费。With the rapid development of UAV aerial photography technology, people have higher and higher requirements for taking ground pictures at high altitude, and the cloud tilt technology has developed rapidly and gradually began to be applied in various fields. Selecting the right size of the gimbal motor can ensure the stability of the flight as much as possible without affecting the flight efficiency. If the motor is too small, it will cause the motor to be weak and fail to stabilize. If the motor is too large, the weight of the aircraft will increase, and the power consumption will also increase. Reduced flight efficiency. Therefore, selecting the appropriate motor according to the weight of the gimbal is an effective way to improve flight efficiency. Most of the existing pan-tilt motors have the characteristics of excess torque and low battery utilization rate, and there is no instrument or device that can accurately detect the actual torque of the motor, so those skilled in the art often use a large surplus A motor with a large amount of torque is used for the pan/tilt, which causes a waste of resources.
发明内容Contents of the invention
本发明的目的是克服现有技术存在的缺陷,提供一种可充分利用被测试电机的精确的扭矩,减轻电机不必要的重量,节省电能消耗,不会造成资源浪费;不会造成扭矩过剩的现象,降低了电机重量,从而提高了飞行效率的云台电机扭矩测试仪。The purpose of the present invention is to overcome the defects in the prior art, to provide a motor that can make full use of the precise torque of the tested motor, reduce the unnecessary weight of the motor, save power consumption, and will not cause waste of resources; will not cause excessive torque. phenomenon, reducing the weight of the motor, thereby improving the flight efficiency of the gimbal motor torque tester.
本发明解决其技术问题所采用的技术方案是:一种云台电机扭矩测试仪,其包括测试支架、摇臂和计算机,测试支架上固定有用于安装被测试电机的电机座,摇臂垂直固定于被测试电机的输出轴上,测试支架上安装有第一压力传感器和第二压力传感器;第一压力传感器和第二压力传感器的压力感应面相对设置,且设有摆动间隙;摇臂位于摆动间隙的中间;第一压力传感器和第二压力传感器分别用于得出摇臂触碰相应的感应面上的压力值,第一压力传感器和第二压力传感器的信号输出端连接至计算机的信号输入端,计算机用于计算和显示被测试电机的实际扭矩。The technical solution adopted by the present invention to solve its technical problems is: a kind of pan-tilt motor torque tester, which includes a test bracket, a rocking arm and a computer, the test bracket is fixed with a motor base for installing the tested motor, and the rocking arm is vertically fixed On the output shaft of the motor to be tested, a first pressure sensor and a second pressure sensor are installed on the test bracket; the pressure sensing surfaces of the first pressure sensor and the second pressure sensor are arranged opposite to each other, and a swing gap is provided; the rocker arm is located on the swing In the middle of the gap; the first pressure sensor and the second pressure sensor are respectively used to obtain the pressure value of the rocker arm touching the corresponding sensing surface, and the signal output ends of the first pressure sensor and the second pressure sensor are connected to the signal input of the computer At the end, the computer is used to calculate and display the actual torque of the motor under test.
首先将被测试电机安装于电机座上,通过输出轴正转和反转,将摇臂依次压靠于第一压力传感器和第二压力传感器上,第一压力传感器和第二压力传感器的压力感应面感应压力后,发送信号给计算机,计算机通过三角函数和扭矩公式算出被测试电机的实际扭矩。本发明借助高精度的机械结构和高精度的压力传感器通过测试来计算被测试电机的实际扭矩,来选择合适大小的电机给云台用,且有足够的动力稳定云台;经检测的被测试电机的实际扭矩十分精确,可精确匹配合适的云台。本发明可充分利用被测试电机的精确的扭矩减轻不必要的重量,节省电能消耗,不会造成资源浪费;不会造成扭矩过剩的现象,降低了电机重量,从而提高了飞行效率。本发明不仅可以测出被测试电机扭矩,还可以测试被测试电机的正反扭力平衡。本发明结构简单,使用方便,能轻松算出被测试电机的扭矩。First, the motor to be tested is installed on the motor base, and the rocker arm is pressed against the first pressure sensor and the second pressure sensor in sequence through the forward and reverse rotation of the output shaft. The pressure induction of the first pressure sensor and the second pressure sensor After the surface senses the pressure, it sends a signal to the computer, and the computer calculates the actual torque of the motor under test through trigonometric functions and torque formulas. The present invention calculates the actual torque of the motor to be tested by means of a high-precision mechanical structure and a high-precision pressure sensor, and selects a motor of a suitable size for the pan-tilt, and has enough power to stabilize the pan-tilt; the tested tested The actual torque of the motor is very precise and can be precisely matched to the appropriate head. The invention can make full use of the precise torque of the tested motor to reduce unnecessary weight, save power consumption, and will not cause waste of resources; will not cause excess torque, reduces the weight of the motor, and thus improves flight efficiency. The invention can not only measure the torque of the tested motor, but also test the positive and negative torque balance of the tested motor. The invention has the advantages of simple structure and convenient use, and can easily calculate the torque of the motor to be tested.
其中,电机座可更换适配不同规格的被测试电机,使用范围广。Among them, the motor base can be replaced and adapted to the tested motors of different specifications, and has a wide range of applications.
具体地,测试支架包括相互平行设置的第一支撑板和第二支撑板,第一支撑板和第二支撑板的四角均通过立柱固定支撑,电机座通过螺栓连接于第一支撑板上,第一支撑板上设有用于穿设被测试电机的电机通孔,摇臂位于第一支撑板和第二支撑板之间,第一压力传感器和第二压力传感器均夹设于第一支撑板和第二支撑板之间;第一压力传感器和第二压力传感器安装方便且牢固,结构稳固。Specifically, the test stand includes a first support plate and a second support plate arranged parallel to each other, the four corners of the first support plate and the second support plate are fixedly supported by columns, the motor base is connected to the first support plate by bolts, the second A support plate is provided with a motor through hole for passing through the tested motor, the rocker arm is located between the first support plate and the second support plate, and the first pressure sensor and the second pressure sensor are sandwiched between the first support plate and the second support plate. Between the second support plates: the first pressure sensor and the second pressure sensor are conveniently and firmly installed, and the structure is stable.
进一步地,摇臂通过固定轴板固定于被测试电机的输出轴上;即摇臂和固定轴板一体化设置,便于安装摇臂,便于被测试电机的输出轴驱动摇臂摆动。Further, the rocker arm is fixed on the output shaft of the motor under test through the fixed shaft plate; that is, the rocker arm and the fixed shaft plate are integrated to facilitate the installation of the rocker arm and the swing of the rocker arm driven by the output shaft of the tested motor.
本发明的一种云台电机扭矩测试仪的有益效果是:The beneficial effect of a kind of cloud platform motor torque tester of the present invention is:
1.检测的被测试电机的实际扭矩十分精确,可精确匹配合适的云台,也可匹配合适的电池,电池利用率高;1. The actual torque of the motor under test is very accurate, which can be matched with a suitable pan/tilt or a suitable battery, and the battery utilization rate is high;
2.可充分利用被测试电机的精确的扭矩减轻不必要的重量,节省电能消耗,不会造成资源浪费;不会造成扭矩过剩的现象,降低了电机重量,从而提高了飞行效率;2. It can make full use of the precise torque of the tested motor to reduce unnecessary weight, save power consumption, and will not cause waste of resources; it will not cause excessive torque, reduce the weight of the motor, and improve flight efficiency;
3.不仅可以测出被测试电机扭矩,还可以测试被测试电机的正反扭力平衡;3. It can not only measure the torque of the tested motor, but also test the positive and negative torque balance of the tested motor;
4.结构简单,使用方便,能轻松算出被测试电机的扭矩。4. Simple structure, easy to use, can easily calculate the torque of the motor under test.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明的一种云台电机扭矩测试仪的三维结构图;Fig. 1 is a three-dimensional structure diagram of a kind of pan-tilt motor torque tester of the present invention;
图2是本发明的一种云台电机扭矩测试仪的主视图;Fig. 2 is the front view of a kind of pan-tilt motor torque tester of the present invention;
图3是本发明的一种云台电机扭矩测试仪的俯视图;Fig. 3 is the top view of a kind of pan-tilt motor torque tester of the present invention;
图4是本发明的一种云台电机扭矩测试仪的右视图。Fig. 4 is a right side view of a pan-tilt motor torque tester of the present invention.
其中:1.第一支撑板;2.第二支撑板;3.第一压力传感器;4.摇臂;5.第二压力传感器;6.立柱;7.电机座;8.被测试电机;9.固定轴板。Wherein: 1. the first support plate; 2. the second support plate; 3. the first pressure sensor; 4. rocker arm; 5. the second pressure sensor; 6. column; 9. Fix the shaft plate.
具体实施方式detailed description
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.
如图1-图4所示的本发明的一种云台电机扭矩测试仪的具体实施例,其包括测试支架、摇臂4和计算机(图中未示出),测试支架上固定有用于安装被测试电机8的电机座7,摇臂4垂直固定于被测试电机8的输出轴上,测试支架上安装有第一压力传感器3和第二压力传感器5;第一压力传感器3和第二压力传感器5的压力感应面相对设置,且设有摆动间隙;摇臂4位于摆动间隙的中间;第一压力传感器3和第二压力传感器5分别用于得出摇臂4触碰相应的感应面上的压力值,第一压力传感器3和第二压力传感器5的信号输出端连接至计算机的信号输入端,计算机用于计算和显示被测试电机8的实际扭矩。The specific embodiment of a kind of pan-tilt motor torque tester of the present invention as shown in Fig. 1-Fig. The motor seat 7 of the tested motor 8, the rocking arm 4 is vertically fixed on the output shaft of the tested motor 8, the first pressure sensor 3 and the second pressure sensor 5 are installed on the test bracket; the first pressure sensor 3 and the second pressure sensor The pressure sensing surfaces of the sensor 5 are arranged oppositely, and a swing gap is provided; the rocker arm 4 is located in the middle of the swing gap; the first pressure sensor 3 and the second pressure sensor 5 are respectively used to obtain that the rocker arm 4 touches the corresponding sensing surface The signal output terminals of the first pressure sensor 3 and the second pressure sensor 5 are connected to the signal input terminals of the computer, and the computer is used to calculate and display the actual torque of the tested motor 8.
首先将被测试电机8安装于电机座7上,通过输出轴正转和反转,将摇臂4依次压靠于第一压力传感器3和第二压力传感器5上,第一压力传感器3和第二压力传感器5的压力感应面感应压力后,发送信号给计算机,计算机通过三角函数和扭矩公式算出被测试电机8的实际扭矩。本实施例借助高精度的机械结构和高精度的压力传感器通过测试来计算被测试电机8的实际扭矩,来选择合适大小的电机给云台用,且有足够的动力稳定云台;经检测的被测试电机8的实际扭矩十分精确,可精确匹配合适的云台。本实施例可充分利用被测试电机8的精确的扭矩减轻不必要的重量,节省电能消耗,不会造成资源浪费;不会造成扭矩过剩的现象,降低了电机重量,从而提高了飞行效率。本实施例不仅可以测出被测试电机8扭矩,还可以测试被测试电机8的正反扭力平衡。本实施例结构简单,使用方便,能轻松算出被测试电机8的扭矩。First, the motor 8 to be tested is installed on the motor base 7, and the rocker arm 4 is pressed against the first pressure sensor 3 and the second pressure sensor 5 sequentially through the forward and reverse rotation of the output shaft. The first pressure sensor 3 and the second pressure sensor After the pressure sensing surface of the pressure sensor 5 senses the pressure, it sends a signal to the computer, and the computer calculates the actual torque of the tested motor 8 through trigonometric functions and torque formulas. This embodiment calculates the actual torque of the tested motor 8 by means of a high-precision mechanical structure and a high-precision pressure sensor through testing, to select a suitable size motor for the cloud platform, and have enough power to stabilize the platform; The actual torque of the tested motor 8 is very accurate, and can precisely match a suitable pan/tilt. This embodiment can make full use of the precise torque of the tested motor 8 to reduce unnecessary weight, save power consumption, and will not cause waste of resources; will not cause excessive torque, reduces the weight of the motor, and thus improves flight efficiency. In this embodiment, not only the torque of the tested motor 8 can be measured, but also the positive and negative torque balance of the tested motor 8 can be tested. This embodiment is simple in structure, easy to use, and can easily calculate the torque of the motor 8 to be tested.
其中,电机座7可更换适配不同规格的被测试电机8,使用范围广。Among them, the motor base 7 can be replaced and adapted to the tested motors 8 of different specifications, and has a wide range of applications.
具体地,测试支架包括相互平行设置的第一支撑板1和第二支撑板2,第一支撑板1和第二支撑板2的四角均通过立柱6固定支撑,电机座7通过螺栓连接于第一支撑板1上,第一支撑板1上设有用于穿设被测试电机8的电机通孔,摇臂4位于第一支撑板1和第二支撑板2之间,第一压力传感器3和第二压力传感器5均夹设于第一支撑板1和第二支撑板2之间;第一压力传感器3和第二压力传感器5安装方便且牢固,结构稳固。Specifically, the test stand includes a first support plate 1 and a second support plate 2 arranged parallel to each other. The four corners of the first support plate 1 and the second support plate 2 are fixedly supported by columns 6, and the motor base 7 is connected to the first support plate by bolts. On a support plate 1, the first support plate 1 is provided with a motor through hole for passing through the tested motor 8, the rocker arm 4 is located between the first support plate 1 and the second support plate 2, the first pressure sensor 3 and The second pressure sensors 5 are sandwiched between the first support plate 1 and the second support plate 2; the first pressure sensor 3 and the second pressure sensor 5 are easy to install and firm, and the structure is stable.
进一步地,摇臂4通过固定轴板9固定于被测试电机8的输出轴上;即摇臂4和固定轴板9一体化设置,便于安装摇臂4,便于被测试电机8的输出轴驱动摇臂4摆动。Further, the rocker arm 4 is fixed on the output shaft of the tested motor 8 through the fixed shaft plate 9; that is, the rocker arm 4 and the fixed shaft plate 9 are integrated to facilitate the installation of the rocker arm 4 and to be driven by the output shaft of the tested motor 8 Rocking arm 4 swings.
应当理解,以上所描述的具体实施例仅用于解释本发明,并不用于限定本发明。由本发明的精神所引伸出的显而易见的变化或变动仍处于本发明的保护范围之中。It should be understood that the specific embodiments described above are only used to explain the present invention, not to limit the present invention. Obvious changes or variations derived from the spirit of the present invention are still within the protection scope of the present invention.
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