CN206283476U - A kind of test device of crystalline silicon component pressure test - Google Patents
A kind of test device of crystalline silicon component pressure test Download PDFInfo
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- CN206283476U CN206283476U CN201621459074.2U CN201621459074U CN206283476U CN 206283476 U CN206283476 U CN 206283476U CN 201621459074 U CN201621459074 U CN 201621459074U CN 206283476 U CN206283476 U CN 206283476U
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Abstract
本实用新型公开了一种晶体硅组件压力试验的测试装置,包括压力测试部件、支架和设置在所述压力测试部件的顶端的预定重量的重物,所述压力测试部件穿过所述支架的通孔,所述通孔用于对所述压力测试部件进行限位,使得所述压力测试部件在竖直方向运动。所述晶体硅组件压力试验的测试装置,通过使压力测试部件穿过所述支架的通孔在竖直方向运动,不会出现现有技术中受压时左右摇晃出现测试点移动的现象,提高了测试的稳定性,同时使用预定重量中重物对压力测试部件施压,使得压力测试部件能够提供持续稳定的压力输出而不受外力影响,提高了测试的准确性,降低了测试难度,同时该晶体硅组件压力试验的测试装置结构简单,制造成本低。
The utility model discloses a testing device for a pressure test of a crystalline silicon component, which comprises a pressure testing part, a bracket and a heavy object with a predetermined weight arranged on the top of the pressure testing part, and the pressure testing part passes through the A through hole is used for limiting the pressure testing component so that the pressure testing component moves in the vertical direction. The test device for the pressure test of the crystalline silicon component moves in the vertical direction by making the pressure test component pass through the through hole of the bracket, so that the phenomenon of test point movement caused by shaking from side to side when under pressure in the prior art does not appear, and the improvement is improved. To improve the stability of the test, at the same time, use a predetermined weight to press the pressure test part, so that the pressure test part can provide continuous and stable pressure output without being affected by external force, improve the accuracy of the test, reduce the difficulty of the test, and at the same time The test device for the pressure test of the crystalline silicon component has a simple structure and low manufacturing cost.
Description
技术领域technical field
本实用新型涉及光伏组件测试技术领域,特别是涉及一种晶体硅组件压力试验的测试装置。The utility model relates to the technical field of photovoltaic component testing, in particular to a testing device for a pressure test of a crystalline silicon component.
背景技术Background technique
随着光伏产业技术的不断成熟,光伏电池的光电效率快速提升,从而使得制造成本快速下降,晶体硅太阳能电池已逐步占据着光伏产业的主导地位。而在晶体硅太阳能电池中,制约其应用推广的因素有两个:发电效率和使用寿命。而对太阳能电池的使用寿命的测试中有一项是测试太阳能电池组件压力测试,一般使用UL1703-2012测试标准。With the continuous maturity of photovoltaic industry technology, the photoelectric efficiency of photovoltaic cells has rapidly increased, resulting in a rapid decline in manufacturing costs, and crystalline silicon solar cells have gradually occupied a dominant position in the photovoltaic industry. In crystalline silicon solar cells, there are two factors restricting its application and promotion: power generation efficiency and service life. One of the tests for the service life of solar cells is the stress test of solar cell components, generally using the UL1703-2012 test standard.
在UL1703-2012标准测试要求中,光伏组件需用手动按压压力计对背板面施加17.8及89N的力持续1min,手压操作方法压力无法提供稳定压力输出。UL1703-2012中测试组件的压力测试部分,只是提供了测试要求,并没有具体指定的测试方法。由于传统的压力测试方法中,基本都是靠手压进行实现,手压要保持恒定的17.8及89N的力基本不可能,手压时组件受力都是不断变化的,此方法对测试的准确性及测试结果有很大的影响。In the UL1703-2012 standard test requirements, the photovoltaic module needs to use a manual pressure gauge to apply a force of 17.8 and 89N to the backplane surface for 1min, and the pressure of the manual pressure operation method cannot provide a stable pressure output. The pressure test part of the test component in UL1703-2012 only provides the test requirements, and does not specify the test method. Since the traditional pressure test method is basically realized by hand pressure, it is basically impossible to maintain a constant force of 17.8 and 89N by hand pressure. and test results have a great influence.
另一种测试方法是在压力计顶端加压一个固定的17.8及89N力的重物,通过手扶压力计的方式进行试验,此种试验也不够准确,因为手在扶压力计得同时也给压力计带了一个向下的手的重力,且手扶压力计无法保证压力计与测试表面呈90°夹角,因此,此种测试方法的准确性也无法保证。Another test method is to press a fixed weight of 17.8 and 89N on the top of the manometer, and carry out the test by hand-holding the manometer. This kind of test is not accurate enough, because the manometer also gives The pressure gauge has the gravity of a downward hand, and the hand pressure gauge cannot guarantee that the pressure gauge is at a 90° angle with the test surface, so the accuracy of this test method cannot be guaranteed.
实用新型内容Utility model content
本实用新型的目的是提供一种晶体硅组件压力试验的测试装置,在压力测试时,不会受到外力因素的影响能提供准确、恒定压力输出,测试快捷、专业。The purpose of the utility model is to provide a test device for the pressure test of crystalline silicon components, which can provide accurate and constant pressure output without being affected by external force factors during the pressure test, and the test is quick and professional.
为解决上述技术问题,本实用新型实施例提供了一种晶体硅组件压力试验的测试装置,包括压力测试部件、支架和设置在所述压力测试部件的顶端的预定重量的重物,所述压力测试部件穿过所述支架的通孔,所述通孔用于对所述压力测试部件进行限位,使得所述压力测试部件在竖直方向运动。In order to solve the above technical problems, the embodiment of the utility model provides a test device for the pressure test of crystalline silicon components, including a pressure test component, a bracket and a weight of predetermined weight arranged on the top of the pressure test component, the pressure The test component passes through the through hole of the bracket, and the through hole is used to limit the pressure test component so that the pressure test component moves in the vertical direction.
其中,所述预定重量的重物为17.8N~89N的重物。Wherein, the weight of the predetermined weight is a weight of 17.8N-89N.
其中,还包括设置在所述压力测试部件的顶端托盘,所述重物放置在所述托盘内。Wherein, it also includes a top tray arranged on the pressure testing part, and the weight is placed in the tray.
其中,所述压力测试部件的侧面设置有坎肩,用于对所述压力测试部件的向下移动量进行限定。Wherein, the side of the pressure testing part is provided with a shoulder, which is used to limit the downward movement of the pressure testing part.
其中,还包括设置在所述压力测试部件侧面的电子显示单元,用于显示所述压力测试部件的顶部接触端受到的与被测试组件之间的压力。Wherein, it also includes an electronic display unit arranged on the side of the pressure testing component, which is used to display the pressure between the top contact end of the pressure testing component and the component under test.
其中,还包括设置在所述支架上的压力调节部件,所述压力调节部件的末端与所述托盘的底面接触,用于使得所述压力测试部件与所述被测试组件之间产生预定数值的压力。Wherein, it also includes a pressure regulating part arranged on the bracket, and the end of the pressure regulating part is in contact with the bottom surface of the tray, so as to make a predetermined value between the pressure testing part and the tested component. pressure.
其中,所述支架为工程塑料支架。Wherein, the bracket is an engineering plastic bracket.
其中,所述支架具有两条支腿,所述支腿的底部为圆形支撑面或矩形支撑面。Wherein, the bracket has two legs, and the bottom of the legs is a circular support surface or a rectangular support surface.
本实用新型实施例所提供的晶体硅组件压力试验的测试装置,与现有技术相比,具有以下优点:Compared with the prior art, the test device for the pressure test of the crystalline silicon component provided by the embodiment of the utility model has the following advantages:
本实用新型实施例提供的晶体硅组件压力试验的测试装置,包括压力测试部件、支架和设置在所述压力测试部件的顶端的预定重量的重物,所述压力测试部件穿过所述支架的通孔,所述通孔用于对所述压力测试部件进行限位,使得所述压力测试部件在竖直方向运动。The test device for the pressure test of the crystalline silicon component provided by the embodiment of the present invention includes a pressure test component, a bracket and a weight of predetermined weight arranged on the top of the pressure test component, and the pressure test component passes through the A through hole is used for limiting the pressure testing component so that the pressure testing component moves in the vertical direction.
所述晶体硅组件压力试验的测试装置,通过使压力测试部件穿过所述支架的通孔在竖直方向运动,不会出现现有技术中受压时左右摇晃出现测试点移动的现象,提高了测试的稳定性,使得测试过程更加专业。同时使用预定重量中重物对压力测试部件施压,使得压力测试部件能够提供持续稳定的压力输出而不受外力影响,提高了测试的准确性,降低了测试难。该晶体硅组件压力试验的测试装置结构简单,制造成本低。The test device for the pressure test of the crystalline silicon component moves the pressure test parts in the vertical direction through the through hole of the support, so that the phenomenon of test point movement caused by shaking from side to side when under pressure in the prior art does not occur, and the improvement is improved. This improves the stability of the test and makes the test process more professional. At the same time, a heavy object with a predetermined weight is used to press the pressure test part, so that the pressure test part can provide continuous and stable pressure output without being affected by external force, which improves the accuracy of the test and reduces the difficulty of the test. The test device for the pressure test of the crystalline silicon component has a simple structure and low manufacturing cost.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present utility model. Those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1为本实用新型实施例提供的晶体硅组件压力试验的测试装置的一种具体实施方式的结构示意图。Fig. 1 is a structural schematic diagram of a specific embodiment of a test device for a pressure test of a crystalline silicon component provided by an embodiment of the present invention.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参考图1,图1为本实用新型实施例提供的晶体硅组件压力试验的测试装置的一种具体实施方式的结构示意图。Please refer to FIG. 1 . FIG. 1 is a structural schematic diagram of a specific embodiment of a test device for a pressure test of a crystalline silicon component provided by an embodiment of the present invention.
在一种具体实施方式中,所述晶体硅组件压力试验的测试装置,包括压力测试部件20、支架10和设置在所述压力测试部件20的顶端的预定重量为17.8N或89N的重物30,所述压力测试部件20穿过所述支架10的通孔,所述通孔用于对所述压力测试部件20进行限位,使得所述压力测试部件20在竖直方向运动,这样在测试过程中,重物30对组件只有竖直方向的压力,不会出现测试点发生移位的现象,提高了测试的准确度。In a specific embodiment, the test device for the pressure test of the crystalline silicon module includes a pressure test part 20, a support 10 and a weight 30 with a predetermined weight of 17.8N or 89N arranged on the top of the pressure test part 20 , the pressure test component 20 passes through the through hole of the bracket 10, and the through hole is used to limit the pressure test component 20, so that the pressure test component 20 moves in the vertical direction, so that the test During the process, the weight 30 only exerts pressure in the vertical direction on the components, and there is no phenomenon of displacement of the test point, which improves the accuracy of the test.
需要指出的是,在本实用新型中,如果测试侧标准不同,可以根据需要更换重物30,所述重物30的重量一般为17.8N~89N。It should be pointed out that in the present utility model, if the standard of the test side is different, the weight 30 can be replaced as required, and the weight of the weight 30 is generally 17.8N-89N.
由于在测试时,为了保证测试的精度性,重物30的重量本身的准确度要高,一般使用砝码,而砝码在移动或与其它物件接触过程中,容易受到污染,降低测试的精确度,而且砝码的表面较为光滑,容易产生滑动,使得压力测试部件20与组件的接触点的压力发生滑移,降低了测试的准确型,甚至砝码会从压力测试部件20表面滑落,既无法保证正常的测试的过程,也会对砝码造成损坏。因此所述晶体硅组件压力试验的测试装置还包括设置在所述压力测试部件20的顶端托盘40,所述重物30放置在所述托盘40内。通过使用托盘40对重物30进行限位,使得测试过程更加安全可靠,压力输出稳定、持续。Because during the test, in order to ensure the accuracy of the test, the accuracy of the weight itself of the weight 30 is high, and weights are generally used, and the weights are easily polluted during movement or contact with other objects, which reduces the accuracy of the test. In addition, the surface of the weight is relatively smooth, which is prone to slipping, causing the pressure at the contact point between the pressure test part 20 and the assembly to slip, reducing the accuracy of the test, and even the weight will slip from the surface of the pressure test part 20, both Failure to guarantee a normal testing process can also cause damage to the weights. Therefore, the test device for the pressure test of the crystalline silicon module further includes a tray 40 disposed on the top of the pressure test component 20 , and the weight 30 is placed in the tray 40 . By using the tray 40 to limit the weight 30, the testing process is safer and more reliable, and the pressure output is stable and continuous.
需要指出的是,本实用新型对所述托盘40的材质、尺寸、形状不做具体限定,可以是直接放置在压力测试部件20顶面,也可以是通过设置固定架,对托盘40进行限位,本实用新型对此不作具体限定。It should be pointed out that the utility model does not specifically limit the material, size and shape of the tray 40, it can be directly placed on the top surface of the pressure test part 20, or the tray 40 can be limited by setting a fixing frame. , the utility model does not specifically limit this.
由于压力测试部件20是通过所述支架10的通孔进行上下移动的,为避免压力测试部件20在测试过程中,全部从支架10通过,对组件或压力测试部件20造成损坏,所述压力测试部件20的侧面设置有坎肩,用于对所述压力测试部件20的向下移动量进行限定。这样压力测试部件20只会在竖直方向有限量的位移,在不进行测试时,压力测试部件20也不会直接接触地面。Since the pressure test component 20 moves up and down through the through hole of the bracket 10, in order to avoid the pressure test component 20 from passing through the bracket 10 during the test, causing damage to the assembly or the pressure test component 20, the pressure test A shoulder is provided on the side of the component 20 for limiting the downward movement of the pressure testing component 20 . In this way, the pressure testing part 20 will only have a limited amount of displacement in the vertical direction, and the pressure testing part 20 will not directly touch the ground when the test is not performed.
需要指出的是,本实用新型中对所述坎肩不做具体限定,只要在预定的高度处,坎肩不能够通过支架10的通孔即可。It should be pointed out that there is no specific limitation on the waistcoat in the present invention, as long as the waistcoat cannot pass through the through hole of the bracket 10 at a predetermined height.
在本使用新型中,压力测试部件20使用一般的压力计即可,或者将压力即固定在某个连接块上即可。In this application model, the pressure testing part 20 can use a general pressure gauge, or just fix the pressure on a certain connection block.
本使用新型对所述压力测试部件20不做具体限定。The present application model does not specifically limit the pressure testing component 20 .
在测试过程中,一般的压力测试部件20没有显示压力值,或者是使用指针指示压力值,操作员还需要读数,有些麻烦,为了直接将压力值显示,所述晶体硅组件压力试验的测试装置还包括设置在所述压力测试部件20侧面的电子显示单元,用于显示所述压力测试部件20的顶部接触端受到的与被测试组件之间的压力。During the test, the general pressure test component 20 does not display the pressure value, or uses a pointer to indicate the pressure value, and the operator needs to read the reading, which is somewhat troublesome. In order to directly display the pressure value, the test device for the pressure test of the crystalline silicon component It also includes an electronic display unit arranged on the side of the pressure testing component 20 for displaying the pressure between the top contact end of the pressure testing component 20 and the component under test.
需要指出的是,本实用新型对所述电子显示单元及其尺寸安装方式不做具体限定。It should be pointed out that the utility model does not specifically limit the electronic display unit and its size and installation method.
由于在测试过程中,压力测试部件20顶部的重物30的重量是一定的,这时对组件的挤压力是一定的,这样只能测试一种标准的组件,而且与组件之间的挤压力还不一定是需要的数值,这时就需要对于组件之间的挤压力进行调节,所述压力测试部件20还包括设置在所述支架10上的压力调节部件,所述压力调节部件的末端与所述托盘40的底面接触,用于使得所述压力测试部件20与所述被测试组件之间产生预定数值的压力。通过压力调节部件调节压力测试部件20在竖直方向的位置,获得需要的压力数值,提高测试的准确度。Because in the testing process, the weight of the weight 30 on the top of the pressure testing part 20 is certain, at this moment the extrusion force to the assembly is certain, so only a kind of standard assembly can be tested, and the extrusion force between the assembly The pressure is not necessarily the required value. At this time, it is necessary to adjust the extrusion force between the components. The pressure testing part 20 also includes a pressure regulating part arranged on the bracket 10, and the pressure regulating part The end of the contact with the bottom surface of the tray 40 is used to generate a predetermined value of pressure between the pressure testing component 20 and the component under test. The position of the pressure testing component 20 in the vertical direction is adjusted by the pressure regulating component to obtain the required pressure value and improve the accuracy of the test.
本实用新型对所述压力调节部件不做具体限定,可以是设置在通孔胖的螺栓,通过螺栓的升降,将压力测试部件20的坎肩升起或降低,调节压力测试部件20与支架10在竖直方向的相对位置,调节压力调节部件与组件之间的挤压力。The utility model does not specifically limit the pressure regulating part, which may be a bolt arranged in a through hole. Through the lifting of the bolt, the waistcoat of the pressure testing part 20 is raised or lowered, and the position of the pressure testing part 20 and the bracket 10 is adjusted. The relative position in the vertical direction adjusts the extrusion force between the pressure regulating part and the assembly.
优选的,所述支架10为工程塑料支架10,这样既能够有足够的机械强度,又能降低支架10的重量,方便运输和携带。Preferably, the bracket 10 is an engineering plastic bracket 10, which can not only have sufficient mechanical strength, but also reduce the weight of the bracket 10, which is convenient for transportation and carrying.
在本实用新型中,支架10的作用是对压力测试部件20进行侧面支撑,使其运动方向限定在竖直方向,提高测试的准确度。In the present invention, the function of the bracket 10 is to support the pressure test component 20 sideways, so that its movement direction is limited to the vertical direction, so as to improve the accuracy of the test.
在一种具体方式中,所述支架10具有两条支腿,所述支腿的底部为圆形支撑面或矩形支撑面,这样支架10在测试过程中,就不会发生摇晃,而且也不会像三角支架10那样,很难保证通孔的轴线方向是竖直方向。In a specific manner, the support 10 has two legs, and the bottom of the legs is a circular support surface or a rectangular support surface, so that the support 10 will not shake during the test, and will not Like the tripod 10, it is difficult to ensure that the axis direction of the through hole is the vertical direction.
本使用新型对所述支架10的材质、形状、尺寸不做具体限定。The present application model does not specifically limit the material, shape and size of the bracket 10 .
综上所述,本实用新型实施例提供的晶体硅组件压力试验的测试装置,通过使压力测试部件穿过所述支架的通孔在竖直方向运动,不会出现现有技术中受压时左右摇晃出现测试点移动的现象,提高了测试的稳定性,使得测试过程更加专业。同时使用预定重量中重物对压力测试部件施压,使得压力测试部件能够提供持续稳定的压力输出而不受外力影响,提高了测试的准确性,降低了测试难。该晶体硅组件压力试验的测试装置结构简单,制造成本低。To sum up, the test device for the pressure test of the crystalline silicon component provided by the embodiment of the utility model, by making the pressure test component pass through the through hole of the bracket to move in the vertical direction, there will be no pressure test in the prior art. Shaking left and right will cause the test point to move, which improves the stability of the test and makes the test process more professional. At the same time, a heavy object with a predetermined weight is used to press the pressure test part, so that the pressure test part can provide continuous and stable pressure output without being affected by external force, which improves the accuracy of the test and reduces the difficulty of the test. The test device for the pressure test of the crystalline silicon component has a simple structure and low manufacturing cost.
以上对本实用新型所提供的晶体硅组件压力试验的测试装置进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The test device for the pressure test of the crystalline silicon component provided by the utility model has been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present utility model, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.
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