CN107055064A - With goods equipment and with goods device - Google Patents
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- CN107055064A CN107055064A CN201710427927.7A CN201710427927A CN107055064A CN 107055064 A CN107055064 A CN 107055064A CN 201710427927 A CN201710427927 A CN 201710427927A CN 107055064 A CN107055064 A CN 107055064A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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Abstract
Description
技术领域technical field
本申请涉及仓储物流技术领域,具体涉及配货技术,尤其涉及配货设备和配货装置。The application relates to the technical field of warehousing and logistics, in particular to distribution technology, especially to distribution equipment and distribution devices.
背景技术Background technique
随着互联网技术的发展,网络购物的人数和金额都在进一步扩大。这就促使电商提供的货物的种类和数量越来越多。因此,良好的电商接单配货流程有利于电商管理,也使消费者网购货物更加方便快捷,有助于提高消费体验。其中,配货一般指在积攒的货物中,根据货物清单进行目标货物的拣取。也就是说,按照消费者的要求,为消费者提供符合条件的满意商品。With the development of Internet technology, the number and amount of online shopping are further expanding. This has prompted more and more types and quantities of goods provided by e-commerce. Therefore, a good e-commerce order distribution process is conducive to e-commerce management, and it also makes online shopping more convenient and efficient for consumers, which helps to improve the consumption experience. Among them, distribution generally refers to picking the target goods according to the goods list among the accumulated goods. That is to say, in accordance with the requirements of consumers, to provide consumers with qualified and satisfactory products.
然而,传统电商在接到网络订单后,通常采用人工方式按单配货,例如音像制品的配货。但随着订单的增加、货物的种类和数量的增多,会增加配货工作人员的工作量和劳动强度,同时也会影响配货效率。However, after receiving online orders, traditional e-commerce companies usually use manual methods to distribute goods according to orders, such as the distribution of audio-visual products. However, with the increase of orders and the increase of the types and quantities of goods, the workload and labor intensity of the distribution staff will be increased, and the distribution efficiency will also be affected.
发明内容Contents of the invention
鉴于现有技术中的上述缺陷,本申请提供了一种改进的配货设备和配货装置,来解决以上背景技术部分提到的技术问题。In view of the above-mentioned defects in the prior art, the present application provides an improved distribution equipment and a distribution device to solve the technical problems mentioned in the background technology section above.
为了实现上述目的,第一方面,本申请实施例提供了配货设备。该配货设备包括:框架;驱动组件,固定于框架上;托盘,与驱动组件固定连接,用于存放货品,托盘在驱动组件的作用下沿框架往复移动;拾取组件,固定于框架上,用于拾取托盘上的货品。In order to achieve the above object, in the first aspect, the embodiment of the present application provides a distribution equipment. The distribution equipment includes: a frame; a drive component, fixed on the frame; a tray, fixedly connected with the drive component, for storing goods, and the tray moves back and forth along the frame under the action of the drive component; a pick-up component, fixed on the frame, used For picking up goods on pallets.
在一些实施例中,驱动组件包括驱动电机、皮带轮和皮带,且托盘与皮带固定连接;在驱动电机的驱动下,皮带轮和皮带转动。In some embodiments, the driving assembly includes a driving motor, a pulley and a belt, and the tray is fixedly connected to the belt; driven by the driving motor, the pulley and the belt rotate.
在一些实施例中,配货设备包括多个固定杆,用于固定托盘上的货品,且与托盘的相对位置可调。In some embodiments, the distribution equipment includes a plurality of fixing rods for fixing the goods on the pallet, and the relative position to the pallet is adjustable.
在一些实施例中,托盘上还设置有导向组件,以使托盘沿框架移动。In some embodiments, a guide assembly is provided on the tray to move the tray along the frame.
在一些实施例中,拾取组件包括移动组件、升降组件和拾取端部;拾取端部在升降组件的作用下在垂直于地面的方向上做升降运动,拾取端部和升降组件在移动组件的作用下同时在平行于地面的方向上往复移动。In some embodiments, the pick-up assembly includes a moving assembly, a lift assembly and a pick-up end; the pick-up end moves up and down in a direction perpendicular to the ground under the action of the lift assembly, and the pick-up end and the lift assembly play a role in the movement assembly down while reciprocating in a direction parallel to the ground.
在一些实施例中,拾取端部拾取货品的方法包括:吸盘吸附或夹爪夹持。In some embodiments, the method for picking up the goods at the end includes: sucking with a suction cup or clamping with jaws.
在一些实施例中,配货设备还设置有检测组件,用于检测托盘上的货品的状态。In some embodiments, the distribution equipment is also provided with a detection component for detecting the status of the goods on the pallet.
在一些实施例中,托盘沿框架在垂直或平行于地面的方向上往复移动,且托盘上的货品沿托盘的移动方向依次排列。In some embodiments, the pallet moves back and forth along the frame in a direction perpendicular to or parallel to the ground, and the goods on the pallet are arranged in sequence along the moving direction of the pallet.
第二方面,本申请实施例提供了配货装置。该配货装置包括第一输送线和多个如第一方面中任一实现方式所描述的配货设备;各配货设备沿第一输送线的至少一侧排列设置,用于向第一输送线上提供货品。In the second aspect, the embodiment of the present application provides a distribution device. The distribution device includes a first conveying line and a plurality of distribution equipment as described in any one of the implementation manners of the first aspect; each distribution equipment is arranged along at least one side of the first conveying line, for Offer goods online.
在一些实施例中,配货装置还包括机械手、配货盘、第二输送线和暂存货箱;机械手位于第一输送线和配货盘之间,用于将第一输送线上的货品放置于配货盘上,其中,同一订单内的货品被放置于同一配货盘上;第二输送线用于将放置有货品的配货盘输送至预设工序;暂存货箱用于临时存放第一输送线上的货品。In some embodiments, the distribution device also includes a manipulator, a distribution tray, a second conveying line, and a temporary storage box; the manipulator is located between the first conveying line and the distributing tray, and is used to place the goods on the first conveying line On the distribution pallet, where the goods in the same order are placed on the same distribution pallet; the second conveyor line is used to transport the distribution pallet with the goods to the preset process; the temporary storage box is used for temporary storage of the first Goods on a conveyor line.
本申请实施例提供的配货设备和配货装置,通过设置托盘可以存放货品。同时托盘在驱动组件的作用下可以沿框架往复移动,从而使其上的货品靠近拾取组件。这样拾取组件可以拾取托盘上的货品,以对该货品进行其他处理(如质检、包装等)后完成配货作业。这样可以代替人工配货,降低人工劳动强度的同时,可以提高配货效率。The distribution equipment and the distribution device provided in the embodiments of the present application can store goods by setting trays. At the same time, the tray can reciprocate along the frame under the action of the driving component, so that the goods on it can approach the picking component. In this way, the picking component can pick up the goods on the pallet to complete the distribution operation after performing other processing (such as quality inspection, packaging, etc.) on the goods. This can replace manual distribution, reduce labor intensity and improve distribution efficiency.
附图说明Description of drawings
通过阅读参照以下附图所作的对非限制性实施例所作的详细描述,本申请的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
图1是本申请提供的配货设备的一个实施例的主视结构图;Fig. 1 is the front structural diagram of an embodiment of the distribution equipment provided by the application;
图2是图1所示的配货设备中的托盘的结构示意图;Fig. 2 is a structural schematic diagram of a pallet in the distribution equipment shown in Fig. 1;
图3是本申请提供的配货设备的又一个实施例的主视结构图;Fig. 3 is the front structural view of another embodiment of the distribution equipment provided by the present application;
图4是图3所示的配货设备的左视结构图;Fig. 4 is a left view structural diagram of the distribution equipment shown in Fig. 3;
图5是图3所示的配货设备中的托盘的结构示意图;Fig. 5 is a schematic structural view of the pallet in the distribution equipment shown in Fig. 3;
图6是本申请提供的配货装置的一个实施例的俯视结构图;Figure 6 is a top view of an embodiment of the distribution device provided by the present application;
图7是图6所示的配货装置的主视结构图;Fig. 7 is the front structural view of the distribution device shown in Fig. 6;
图8是图6所示的配货装置的左视结构图。Fig. 8 is a left structural view of the distribution device shown in Fig. 6 .
具体实施方式detailed description
下面结合附图和实施例对本申请的原理和特征作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与发明相关的部分。The principles and features of the present application will be further described in detail below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain related inventions, rather than to limit the invention. It should also be noted that, for ease of description, only parts related to the invention are shown in the drawings.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and embodiments.
请参考图1,其示出了本申请提供的配货设备的一个实施例的主视结构图。如图1所示,配货设备可以包括框架11、驱动组件12、托盘13和拾取组件14。Please refer to FIG. 1 , which shows a front structural view of an embodiment of the distribution equipment provided by the present application. As shown in FIG. 1 , the distribution equipment may include a frame 11 , a driving assembly 12 , a tray 13 and a picking assembly 14 .
在本实施例中,驱动组件12可以固定于框架11上,但具体固定位置在本申请中并不限制。托盘13用于存放货品10,同时与驱动组件12固定连接。这样在驱动组件12的作用下,托盘13可以沿框架11往复移动,从而使拾取组件14可以拾取托盘13上的货品10。这样可以代替人工配货,有助于提高配货效率。此时框架11不仅可以起到固定支撑作用,还可以起到导轨作用。并且在满足支撑强度要求的前提下,框架11可以是不限于钢结构。In this embodiment, the driving assembly 12 can be fixed on the frame 11, but the specific fixing position is not limited in this application. The tray 13 is used for storing goods 10 and is fixedly connected with the driving assembly 12 at the same time. In this way, under the action of the driving assembly 12 , the tray 13 can reciprocate along the frame 11 , so that the picking assembly 14 can pick up the goods 10 on the tray 13 . This can replace manual distribution and help improve distribution efficiency. At this time, the frame 11 can not only play the role of fixed support, but also play the role of guide rail. And under the premise of satisfying the requirement of supporting strength, the frame 11 may not be limited to a steel structure.
在本实施例中,托盘沿框架移动的方向、托盘上存放的货品的数量以及托盘的尺寸和形状可以根据实际情况进行设计。作为示例,如图2所示,托盘13上可以设置有多个格子,每个格子里可以放置至少一件货品。需要说明的是,同一格子里放置的货品相同,例如都是同一歌手的第一张专辑的音像制品。而不同格子里放置的货品则可以不同,例如不同格子里放置的是不同歌手的音像制品,或者不同格子里放置同一歌手的不同的音像制品。在这里,音像制品是指带有包装盒的、录有内容的录音带、录像带、唱片、激光唱盘和激光视盘等物理实体产品。托盘13上的每个格子所放置的货品可以是随机的。此时为了实现配货,需要将每个格子中放置的货品的货品信息录入至控制系统中。其中,货品信息可以包括以下至少一项:货品编码、货品名称和货品型号等。然而,为了进一步提高配货效率,每个格子所放置的货品也可以是预先设置的。即在一定的时间段内,每个格子中放置的货品是固定不变的,这样可以减少货品信息的录入次数。In this embodiment, the direction in which the tray moves along the frame, the quantity of goods stored on the tray, and the size and shape of the tray can be designed according to actual conditions. As an example, as shown in FIG. 2 , multiple grids may be provided on the pallet 13 , and at least one item may be placed in each grid. It should be noted that the goods placed in the same grid are the same, for example, they are all audio-visual products of the first album of the same singer. The goods placed in different grids can be different, for example, audio-visual products of different singers are placed in different grids, or different audio-visual products of the same singer are placed in different grids. Here, audio-visual products refer to physical physical products such as audio tapes, video tapes, records, CDs, and CDs with packaging boxes and recorded content. The goods placed in each grid on the pallet 13 can be random. At this time, in order to realize distribution, it is necessary to input the product information of the products placed in each grid into the control system. Wherein, the product information may include at least one of the following items: product code, product name, product model, and the like. However, in order to further improve the distribution efficiency, the goods placed in each grid can also be preset. That is, within a certain period of time, the goods placed in each grid are fixed, which can reduce the number of times of entering goods information.
此时,如图1所示,控制系统首先可以根据订单中的货品信息,来确定货品信息所指示的货品在托盘13中的位置;然后控制驱动组件12工作,使得托盘13沿第一方向移动直至放置该货品的格子所在的列位于拾取组件14的下方;接着控制拾取组件14沿第二方向移动直至放置该货品的格子位于其下方;最后控制拾取组件14沿第三方向移动以拾取该货品。作为示例,在驱动组件12的作用下,托盘13可以先沿第一方向移动直至放置该货品的格子所在的列位于拾取组件14的下方,再沿第二方向移动直至放置该货品的格子位于拾取组件14的下方。在这里,驱动组件可以包含现有技术中常用的各种动力驱动部件,如直线电机、滚珠丝杠、气缸等。At this time, as shown in Figure 1, the control system can first determine the position of the goods indicated by the goods information in the pallet 13 according to the goods information in the order; then control the drive assembly 12 to work so that the pallet 13 moves along the first direction Until the column where the grid of the item is placed is located below the pick-up assembly 14; then the pick-up assembly 14 is controlled to move along the second direction until the grid where the item is placed is located below it; finally the pick-up assembly 14 is controlled to move along the third direction to pick up the item . As an example, under the action of the driving assembly 12, the tray 13 can first move along the first direction until the column where the item is placed is located under the pick-up assembly 14, and then move along the second direction until the column where the item is placed is located under the pick-up assembly. Below the assembly 14. Here, the drive assembly may include various power drive components commonly used in the prior art, such as linear motors, ball screws, cylinders, and the like.
为了提高托盘13移动的稳定性,托盘13与框架11可以通过滑动连接来实现沿框架11的往复移动。例如托盘13上安装滑块131,滑块131沿框架11或框架11上安装的导轨移动。此外,为了提高配货的准确度,降低出错率,在货品朝向拾取组件的一侧面上还可以设置有标识,同时拾取组件上设置有标识读取器。这样在拾取组件拾取货品之前,可以先通过标识读取器来读取货品上的标识,进而确定该货品是否为订单中的货品信息所指示的货品。其中,标识可以包含字符或图片等,例如条形码、二维码、色块等。标识读取器则可以是能够读取标识的各种电子产品,如扫码枪、摄像头等。In order to improve the stability of the movement of the tray 13 , the tray 13 and the frame 11 can be slidably connected to realize reciprocating movement along the frame 11 . For example, a slider 131 is installed on the tray 13 , and the slider 131 moves along the frame 11 or a guide rail installed on the frame 11 . In addition, in order to improve the accuracy of distribution and reduce the error rate, a logo can also be set on the side of the goods facing the picking component, and a marking reader is set on the picking component. In this way, before the picking component picks up the goods, the identification on the goods can be read by the identification reader, so as to determine whether the goods are the goods indicated by the goods information in the order. Wherein, the identification may include characters or pictures, such as barcodes, two-dimensional codes, color blocks, and the like. Logo readers can be various electronic products capable of reading logos, such as code scanners, cameras, etc.
可以理解的是,为了进一步提高配货效率,同一托盘上可以放置相同的货品。而托盘可以沿框架在垂直于地面的方向上往复移动,或者也可以沿框架在平行于地面的方向上往复移动。并且托盘上的货品沿托盘的移动方向依次排列,这样拾取组件可以拾取距离其最近的货品。具体可以参见图3,其示出了本申请提供的配货设备的又一实施例的主视结构图。如图3所示,配货设备同样包括框架31、驱动组件、托盘33和拾取组件。为了减少配货设备的占地面积,增加空间利用率,托盘33可以在驱动组件的作用下沿框架31往复升降。此时拾取组件位于框架31的顶端,便于拾取货品30。It can be understood that, in order to further improve the distribution efficiency, the same goods can be placed on the same pallet. The tray can reciprocate along the frame in a direction perpendicular to the ground, or can reciprocate along the frame in a direction parallel to the ground. And the goods on the pallet are arranged sequentially along the moving direction of the pallet, so that the picking component can pick up the nearest goods. For details, please refer to FIG. 3 , which shows a front structural view of another embodiment of the distribution equipment provided by the present application. As shown in FIG. 3 , the distribution equipment also includes a frame 31 , a drive assembly, a tray 33 and a pick-up assembly. In order to reduce the occupied area of the distribution equipment and increase the space utilization rate, the tray 33 can be reciprocally lifted and lowered along the frame 31 under the action of the drive assembly. At this time, the pick-up assembly is located at the top of the frame 31 to facilitate picking up the goods 30 .
在本实施例中,驱动组件可以包括驱动电机321、皮带轮322和皮带323。如图3所示,在驱动电机321的驱动下,位于托盘33两侧的皮带轮322和皮带323可以等速反向转动。此时托盘33可以与其两侧的皮带323固定连接,从而通过驱动电机321的正转或反转,来实现托盘33的升降移动。如图4所示,托盘33的侧边通过螺钉和固定板等结构实现与靠近该侧边的皮带323的固定连接。驱动电机321可以通过传动皮带324和传动齿轮(图中未示出)等结构来实现位于托盘33两侧的皮带323的等速反向转动。作为示例,为了简化驱动组件的结构,可以设置两个驱动电机,以分别驱动位于托盘33两侧的皮带323转动。In this embodiment, the driving assembly may include a driving motor 321 , a pulley 322 and a belt 323 . As shown in FIG. 3 , under the drive of the driving motor 321 , the pulley 322 and the belt 323 located on both sides of the tray 33 can rotate in opposite directions at a constant speed. At this time, the tray 33 can be fixedly connected with the belts 323 on both sides, so that the lifting movement of the tray 33 can be realized by driving the motor 321 to rotate forward or reverse. As shown in FIG. 4 , the side of the tray 33 is fixedly connected to the belt 323 close to the side through structures such as screws and fixing plates. The drive motor 321 can realize the constant speed and reverse rotation of the belt 323 located on both sides of the tray 33 through structures such as a transmission belt 324 and a transmission gear (not shown in the figure). As an example, in order to simplify the structure of the driving assembly, two driving motors may be provided to respectively drive the belts 323 on both sides of the tray 33 to rotate.
从图3中可以看出,为了提高托盘33的通用性,托盘33可以为平板结构的托盘,这样不同尺寸的货品都可以依次叠放在托盘33上。此时,为了保证货品30能够随托盘33稳定移动,配货设备可以包括多个固定杆35,用于固定托盘33上的货品30。如图3所示,固定杆35可以固定在框架31上,且与托盘33的相对位置可调。也就是说,固定杆35在框架31上的固定位置可调。当货品30的尺寸大于托盘33的尺寸时,固定杆35可以设置于托盘33的周边。当货品30的尺寸小于托盘33的尺寸时,固定杆35可以设置于托盘33的内部,即固定杆35穿过托盘33。此时,如图5所示,托盘33上可以形成多个通孔槽,以便于调节固定杆35的位置。可以理解的是,由于固定杆35与框架31固定连接,所以固定杆35不会随托盘33一起升降移动。作为示例,固定杆也可以固定在托盘上,用于固定尺寸不大于托盘的货品。此时托盘上可以形成有多个用于安装固定杆的通孔或螺纹孔,以便于调节固定杆的位置。此时因为固定杆会随托盘一起升降移动,所以在进行结构设计时,要保证框架、拾取组件等不会与固定杆发生干涉。As can be seen from FIG. 3 , in order to improve the versatility of the tray 33 , the tray 33 can be a tray with a flat structure, so that goods of different sizes can be stacked on the tray 33 in sequence. At this time, in order to ensure that the goods 30 can move stably with the pallet 33 , the distribution equipment may include a plurality of fixing rods 35 for fixing the goods 30 on the pallet 33 . As shown in FIG. 3 , the fixing rod 35 can be fixed on the frame 31 , and its relative position to the tray 33 can be adjusted. That is to say, the fixing position of the fixing rod 35 on the frame 31 is adjustable. When the size of the goods 30 is larger than the size of the pallet 33 , the fixing rod 35 can be disposed on the periphery of the pallet 33 . When the size of the goods 30 is smaller than that of the pallet 33 , the fixing rod 35 can be disposed inside the pallet 33 , that is, the fixing rod 35 passes through the pallet 33 . At this time, as shown in FIG. 5 , a plurality of through hole slots may be formed on the tray 33 to facilitate the adjustment of the position of the fixing rod 35 . It can be understood that, since the fixed rod 35 is fixedly connected with the frame 31 , the fixed rod 35 will not move up and down together with the tray 33 . As an example, the fixing rods can also be fixed on the pallet, and are used for fixing items whose dimensions are not larger than the pallet. At this time, a plurality of through holes or threaded holes for installing the fixing rods may be formed on the tray, so as to adjust the positions of the fixing rods. At this time, because the fixed rod will move up and down with the pallet, it is necessary to ensure that the frame, pick-up components, etc. will not interfere with the fixed rod during structural design.
可选地,为了使托盘33能够沿框架31稳定移动,托盘33上还可以设置有导向组件331。作为示例,如图4所示,在托盘33的至少三边安装有滚轮331,滚轮331可以沿框架31中的凹槽移动,从而使托盘33沿框架31移动。Optionally, in order to enable the tray 33 to move stably along the frame 31 , a guide assembly 331 may also be provided on the tray 33 . As an example, as shown in FIG. 4 , rollers 331 are installed on at least three sides of the tray 33 , and the rollers 331 can move along grooves in the frame 31 , so that the tray 33 moves along the frame 31 .
可以理解的是,拾取组件可以包含现有技术中常用的各种用于拾取货品的结构,例如机械手、机械爪、吸盘等。作为示例,如图4所示,拾取组件可以包括移动组件341、升降组件342和拾取端部343。拾取端部343在升降组件342的作用下在垂直于地面的方向上做升降运动。拾取端部343和升降组件342在移动组件341的作用下,可以同时在平行于地面的方向上往复移动。而拾取端部343拾取货品的方法可以包括但不限于吸盘吸附或夹爪夹持等。It can be understood that the picking component may include various structures commonly used in the prior art for picking up goods, such as manipulators, mechanical claws, suction cups, and the like. As an example, as shown in FIG. 4 , the picking assembly may include a moving assembly 341 , a lifting assembly 342 and a picking end 343 . The pick-up end 343 moves up and down in a direction perpendicular to the ground under the action of the lifting assembly 342 . The pick-up end 343 and the lifting assembly 342 can simultaneously move back and forth in a direction parallel to the ground under the action of the moving assembly 341 . The method for picking up the goods by the pick-up end 343 may include but not limited to suction cup adsorption or clamping claw clamping and the like.
另外,如图4所示,配货设备还可以设置有检测组件36(其安装位置仅仅是示意性的),用于检测托盘33上的货品的状态。这里货品的状态可以包括托盘上是否放置有货品以及货品的位置。例如当检测组件36检测到托盘33上没有货品后,可以向控制系统发送信号。控制系统在收到该信号后,可以在显示终端上显示相关的提示信息,和/或控制相关的设备发出警报(如鸣笛和/或闪灯等)。此时,在驱动组件的带动下,托盘33可以下降至框架31的最底端。这样可以通过人工或其他方式向托盘33上补充相应的货品30。In addition, as shown in FIG. 4 , the distribution equipment can also be provided with a detection component 36 (the installation position of which is only schematic) for detecting the status of the goods on the tray 33 . The status of the goods here may include whether there are goods on the pallet and the position of the goods. For example, when the detection component 36 detects that there is no product on the tray 33, it can send a signal to the control system. After receiving the signal, the control system can display relevant prompt information on the display terminal, and/or control related equipment to issue an alarm (such as whistle and/or flashing lights, etc.). At this time, driven by the drive assembly, the tray 33 can drop to the bottom of the frame 31 . In this way, corresponding goods 30 can be added to the pallet 33 manually or in other ways.
此时,配货设备的配货过程主要可以包括以下步骤:配货设备接收到控制指令后,驱动电机321驱动皮带323转动,皮带323带动托盘33上升;检测组件36检测托盘33上的货品的位置,并在托盘33中最上方的货品到达预设高度时发出信号,使驱动电机321停止驱动;同时升降组件342(如电动升降杆)带动拾取端部343(如吸盘组件)下降至托盘33中最上方的货品的表面;在拾取端部343拾取到(如吸住)该货品后,升降组件342带动拾取端部343上升一定的高度;接着移动组件341带动升降组件342和拾取端部343沿箭头方向移动至预设位置的上方;最后升降组件342带动拾取端部343下降,以将拾取的货品放置在预设位置。可以理解的是,受到环境或制造误差等因素的影响,托盘和拾取端部等部件在沿预设方向移动过程中,可能会存在些许抖动。At this time, the distribution process of the distribution equipment may mainly include the following steps: after the distribution equipment receives the control command, the drive motor 321 drives the belt 323 to rotate, and the belt 323 drives the tray 33 to rise; the detection component 36 detects the movement of the goods on the tray 33 position, and send a signal when the top item in the tray 33 reaches the preset height, so that the driving motor 321 stops driving; at the same time, the lifting assembly 342 (such as an electric lifting rod) drives the pick-up end 343 (such as a suction cup assembly) to drop to the tray 33 The surface of the uppermost item in the middle; after the pick-up end 343 picks up (such as sucking) the item, the lifting assembly 342 drives the pick-up end 343 to rise to a certain height; then the moving assembly 341 drives the lifting assembly 342 and the pick-up end 343 Move to the top of the preset position along the direction of the arrow; finally, the lifting assembly 342 drives the pick-up end 343 to descend, so as to place the picked-up goods at the preset position. It is understandable that due to factors such as environmental or manufacturing errors, parts such as the tray and the pick-up end may vibrate a little during the process of moving along the preset direction.
本申请还提供了一种配货装置。该配货装置可以包括第一输送线和多个上述各实施例中所描述的配货设备。具体可以参见图6,其示出了本申请提供的配货装置的一个实施例的俯视结构图。The application also provides a distribution device. The distribution device may include a first conveying line and a plurality of distribution equipment described in the above embodiments. For details, please refer to FIG. 6 , which shows a top structural view of an embodiment of the distribution device provided by the present application.
在本实施例中,各配货设备可以沿第一输送线的至少一侧排列设置,用于向所述第一输送线上提供货品。如图6所示,各配货设备1沿第一输送线2的同一侧依次排列设置。而且同一配货设备1上存放相同的货品,不同配货设备1上则存放不同的货品。这样控制系统可以根据订单中的货品信息控制存放有该货品信息所指示的货品的配货设备1向第一输送线2上提供货品。之后可以通过人工进行货品的装箱打包等流程。通过配货装置进行配货,既可以减少人工的工作量和劳动强度,提高配货效率,又可以降低人为出错的概率。可以理解的是,为了避免配货过程中损坏货品,货品通常是带有外包装的货品。In this embodiment, each distribution equipment can be arranged along at least one side of the first conveying line, and is used to provide goods to the first conveying line. As shown in FIG. 6 , each distribution equipment 1 is arranged in sequence along the same side of the first conveying line 2 . Moreover, the same goods are stored on the same distribution equipment 1 , and different goods are stored on different distribution equipment 1 . In this way, the control system can control the distribution equipment 1 storing the goods indicated by the goods information to provide goods to the first conveying line 2 according to the goods information in the order. After that, the process of packing and packing the goods can be carried out manually. The distribution of goods through the distribution device can not only reduce the manual workload and labor intensity, improve the efficiency of distribution, but also reduce the probability of human error. It is understandable that in order to avoid damage to the goods during the distribution process, the goods are usually goods with outer packaging.
为了进一步提高配货效率,降低人工成本,如图6所示,配货装置还可以包括机械手3、暂存货箱4、配货盘5和第二输送线6。机械手3可以位于第一输送线2和配货盘5之间,用于将第一输送线2上的货品放置于配货盘5上。其中,同一订单内的货品被放置于同一配货盘上。第二输送线6用于将放置有货品的配货盘5输送至预设工序(如打包工序)。暂存货箱4可以用于临时存放第一输送线2上的货品。例如当机械手3和\或第二输送线6出现故障时,第一输送线2上的货品可以通过人工方式临时存放在暂存货箱4中,以免影响后续订单的配货和配货后的打包等工作。配货装置中各部分的具体位置关系可以参见图6-图8所示。In order to further improve distribution efficiency and reduce labor costs, as shown in FIG. 6 , the distribution device may further include a manipulator 3 , a temporary storage box 4 , a distribution tray 5 and a second conveying line 6 . The manipulator 3 can be located between the first conveying line 2 and the distribution pallet 5 , and is used to place the goods on the first conveying line 2 on the distribution pallet 5 . Wherein, the goods in the same order are placed on the same pallet. The second conveying line 6 is used to convey the pallet 5 on which the goods are placed to a preset process (such as a packing process). The temporary storage box 4 can be used for temporarily storing the goods on the first conveying line 2 . For example, when the manipulator 3 and/or the second conveyor line 6 fails, the goods on the first conveyor line 2 can be temporarily stored in the temporary storage box 4 manually, so as not to affect the distribution of subsequent orders and the packaging after distribution Waiting for work. The specific positional relationship of each part in the distribution device can be referred to as shown in Fig. 6-Fig. 8 .
此时,配货装置的配货过程(如图6中的箭头所示)主要可以包括以下步骤:控制系统根据订单信息控制相应的配货设备1将托盘上的货品放置于第一输送线2上;第一输送线2将货品输送至机械手3所在的区域;机械手3检测到货品后抓取货品,并将其放置在配货盘5中,直至将一个订单信息中所有货品放置于配货盘5中;最后控制第二输送线6将配货盘5输送至打包工序。At this time, the distribution process of the distribution device (as shown by the arrow in Figure 6) may mainly include the following steps: the control system controls the corresponding distribution equipment 1 to place the goods on the pallet on the first conveying line 2 according to the order information Above; the first conveyor line 2 transports the goods to the area where the manipulator 3 is located; the manipulator 3 grabs the goods after detecting the goods, and places them in the distribution tray 5 until all the goods in an order information are placed on the distribution In the tray 5; finally control the second conveying line 6 to transport the distribution tray 5 to the packaging process.
以上描述仅为本申请的较佳实施例以及对所运用技术原理的说明。本领域技术人员应当理解,本申请中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离所述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本申请中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is only a preferred embodiment of the present application and an illustration of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to the technical solution formed by the specific combination of the above-mentioned technical features, but should also cover the technical solution formed by the above-mentioned technical features without departing from the inventive concept. Other technical solutions formed by any combination of or equivalent features thereof. For example, a technical solution formed by replacing the above-mentioned features with technical features with similar functions disclosed in (but not limited to) this application.
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