CN108438708A - A kind of material intelligent bin system - Google Patents
A kind of material intelligent bin system Download PDFInfo
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- CN108438708A CN108438708A CN201810482388.1A CN201810482388A CN108438708A CN 108438708 A CN108438708 A CN 108438708A CN 201810482388 A CN201810482388 A CN 201810482388A CN 108438708 A CN108438708 A CN 108438708A
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- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 238000003860 storage Methods 0.000 claims abstract description 33
- 238000003032 molecular docking Methods 0.000 claims description 38
- 239000002184 metal Substances 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 12
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
本发明涉及料仓领域,尤指一种物料智能料仓系统。本发明物料智能料仓系统通过PLC控制器和触摸显示屏控制和显示设备的参数,通过上料机构自动完成上料并且通过读码器自动识别物料上的电子标签,然后进行记录和分类,再通过伸缩取料机构把物料从物料存储架中存放或取出,最后通过下料机构自动下料;此外,还可以通过取料机器人把下料机构上的物料取出并运输到指定的位置,工作人员只需通过PLC控制器设置参数,整个过程完全自动化作业,无需人工参与,能够自动化运输、分类和储存,功能多样,智能化程度高。
The invention relates to the field of silos, in particular to an intelligent material silo system. The material intelligent silo system of the present invention controls and displays the parameters of the equipment through the PLC controller and the touch display screen, automatically completes the feeding through the feeding mechanism and automatically identifies the electronic tags on the materials through the code reader, and then records and classifies them, and then The material is stored or taken out from the material storage rack through the telescopic retrieving mechanism, and finally the material is automatically unloaded through the unloading mechanism; in addition, the material on the unloading mechanism can also be taken out and transported to the designated location through the reclaiming robot, and the staff Only need to set the parameters through the PLC controller, the whole process is fully automated without manual participation, it can be transported, sorted and stored automatically, with various functions and high degree of intelligence.
Description
技术领域technical field
本发明涉及料仓领域,尤指一种物料智能料仓系统。The invention relates to the field of silos, in particular to an intelligent material silo system.
背景技术Background technique
仓储是通过仓库对物料进行储存和保管的行为,仓储是集中反映工厂物资活动状况的综合场所,是连接生产、供应、销售的中转站,对促进生产、提高效率起到重要的辅助作用。Warehousing is the behavior of storing and keeping materials through warehouses. Warehousing is a comprehensive place that reflects the status of factory material activities. It is a transfer station connecting production, supply, and sales, and plays an important auxiliary role in promoting production and improving efficiency.
随着科技的发展,电子物料仓储盒的出现日益成为该技术领域主要应用。因其周转便捷、堆放整齐,便于管理,其合理的设计,优良的品质,适用于电子工厂物流中的运输、配送、储存、流通加工等环节。物料仓储可用于各类仓库、生产现场等多种场合,在物流管理越来越被广大企业重视的今天,物料仓储设备帮助完成生产物品存放的通用化、一体化管理,是生产企业进行现代化管理的必备品。但是由于仓库中产品的种类繁多,在入库的过程中需要对多种物品进行分类,以存储至各自对应的位置,由于产品包装之后无法准确辨认,人在分拣时不仅耗时耗力还容易发生错误,造成损失。With the development of science and technology, the emergence of electronic material storage boxes has increasingly become the main application in this technical field. Because of its convenient turnover, neat stacking, and easy management, its reasonable design and excellent quality are suitable for transportation, distribution, storage, circulation processing and other links in the logistics of electronic factories. Material warehousing can be used in various warehouses, production sites and other occasions. Today, logistics management is more and more valued by the majority of enterprises. Material warehousing equipment helps to complete the generalized and integrated management of production item storage, which is the modern management of production enterprises. must-haves. However, due to the wide variety of products in the warehouse, it is necessary to classify various items in the process of warehousing to store them in their corresponding locations. Since the products cannot be accurately identified after packaging, it is not only time-consuming and labor-intensive for people to sort but also It is easy to make mistakes and cause losses.
现有的物料仓储设备,无法与整个生产系统整合,操作方式单一,无法实现真正的自动化。The existing material storage equipment cannot be integrated with the entire production system, and the operation mode is single, so it cannot realize true automation.
发明内容Contents of the invention
为解决上述问题,本发明提供一种物料智能料仓系统,能够配合整个生产系统,通过电子标签自动识别物料,实现完全自动化运输、分类和储存,操作方式简单快捷,功能多样,智能化程度高。In order to solve the above problems, the present invention provides a material intelligent silo system, which can cooperate with the entire production system, automatically identify materials through electronic tags, and realize fully automatic transportation, classification and storage. The operation method is simple and fast, with various functions and a high degree of intelligence. .
为实现上述目的,本发明采用的技术方案是:一种物料智能料仓系统,所述系统包括料仓机架,所述料仓机架从左到右依次为上料区、放料区和下料区,所述料仓机架表面设有电气柜、PLC控制器和触摸显示屏,所述上料区设有上料区门和上料机构,所述放料区内设有伸缩取料机构和物料存储架,所述下料区设有下料机构和下料区门,所述上料区与放料区之间设有上料区驳接台,所述放料区与下料区之间设有下料区驳接台,所述上料机构、伸缩取料机构、下料机构均设有用于检测物料是否到位的传感器;In order to achieve the above object, the technical solution adopted in the present invention is: a material intelligent silo system, the system includes a silo frame, and the silo frame is sequentially from left to right a feeding area, a feeding area and a In the unloading area, the surface of the hopper frame is provided with an electrical cabinet, a PLC controller and a touch display screen, and the loading area is provided with a loading area door and a loading mechanism. material storage rack, the unloading area is provided with an unloading mechanism and an unloading area door, a feeding area docking platform is provided between the loading area and the unloading area, and the unloading area and the unloading area There is a docking station in the unloading area between the material areas, and the feeding mechanism, telescopic retrieving mechanism, and unloading mechanism are all equipped with sensors for detecting whether the material is in place;
其中,所述上料结构包括X轴上料模组、Z轴上料模组、上料夹头,所述X轴上料模组与料仓机架固定,所述Z轴上料模组与X轴上料模组驱动连接,所述上料夹头与X轴上料模组驱动连接,所述上料机构上侧设有电子标签读码器,所述上料机构下方设有上料放置架、上料传输带,所述上料放置架放置在上料传输带上,所述上料放置架用于放置物料,所述上料传输带把上料放置架从上料区门外侧输送到上料区门内侧,所述上料机构通过上料夹头把物料放置到上料区驳接台;Wherein, the feeding structure includes an X-axis feeding module, a Z-axis feeding module, and a feeding chuck, the X-axis feeding module is fixed to the bin frame, and the Z-axis feeding module It is drivingly connected with the X-axis feeding module, the feeding chuck is drivingly connected with the X-axis feeding module, an electronic tag reader is provided on the upper side of the feeding mechanism, and an upper Material placement rack, feeding conveyor belt, the loading rack is placed on the feeding conveyor belt, the feeding rack is used to place materials, and the feeding conveyor belt takes the feeding rack from the loading area door The outer side is transported to the inner side of the door of the feeding area, and the feeding mechanism places the material on the docking platform of the feeding area through the feeding chuck;
其中,所述伸缩取料机构包括水平移动模组、上下移动模组、取料伸缩模组、取料旋转模组、取料夹头,所述上下移动模组与水平移动模组驱动连接,所述取料伸缩模组与水平移动模组驱动连接,所述取料旋转模组与取料伸缩模组驱动连接,所述物料夹头与取料旋转模组驱动连接,所述伸缩取料机构通过取料夹头把上料区驳接台的物料放置到物料存储架上或把物料存储架上的物料放置到下料区驳接台上;Wherein, the telescopic reclaiming mechanism includes a horizontal movement module, an up and down movement module, a reclaiming telescopic module, a reclaiming rotation module, and a reclaiming chuck, and the up and down movement module is driven and connected to the horizontal movement module, The reclaiming telescopic module is drivingly connected to the horizontal moving module, the reclaiming rotating module is drivingly connected to the reclaiming telescopic module, the material chuck is drivingly connected to the reclaiming rotating module, and the telescopic reclaiming The mechanism places the materials on the docking platform in the loading area on the material storage rack or places the materials on the material storage rack on the docking table in the unloading area through the pick-up chuck;
其中,所述下料机构包括X轴下料模组、Y轴下料模组、Z轴下料模组、下料伸缩模组、旋转伺服电机、下料夹头,所述X轴下料模组与料仓机架固定,所述Z轴下料模组与X轴下料模组驱动连接,所述Y轴下料模组与Z轴下料模组驱动连接,所述下料伸缩模组与Y轴下料模组驱动连接,所述旋转伺服电机与下料伸缩模组驱动连接,所述下料夹头与旋转伺服电机驱动连接,所述下料机构下方设有下料放置架、下料传输带,所述下料放置架放置在下料传输带上,所述下料机构通过下料夹头把下料区驳接台上的物料放置到下料放置架上,所述下料传输带把下料放置架从下料区门内侧输送到下料区门外侧。Wherein, the blanking mechanism includes an X-axis blanking module, a Y-axis blanking module, a Z-axis blanking module, a blanking telescopic module, a rotary servo motor, and a blanking chuck. The X-axis blanking The module is fixed to the bin frame, the Z-axis blanking module is driven and connected to the X-axis blanking module, the Y-axis blanking module is driven and connected to the Z-axis blanking module, and the blanking is telescopic The module is driven and connected to the Y-axis blanking module, the rotary servo motor is driven and connected to the blanking telescopic module, the blanking chuck is driven and connected to the rotary servo motor, and a blanking device is provided under the blanking mechanism. rack, blanking conveyor belt, the blanking rack is placed on the blanking conveyor belt, and the blanking mechanism places the materials on the docking platform of the blanking area on the blanking rack through the blanking chuck. The blanking conveyor belt transports the blanking rack from the inside of the blanking area door to the outside of the blanking area door.
进一步地,所述放料区设有左侧和右侧对称的伸缩取料机构和物料存储架,还设有两个上料驳接台和两个下料驳接台,所述上料机构下方设有两组上料放置架和两组上料传输带,所述上料机构把上料放置架上的物料分别交替放置到两个上料驳接台上,所述下料机构下方设有两组下料放置架和下料传输带,所述下料机构分别把下料驳接台上的物料交替放置到相应的下料放置架上,所述下料传输带末端还设有升降台,用于升降两侧下料传输带的下料放置架。Further, the discharge area is provided with left and right symmetrical telescopic retrieving mechanisms and material storage racks, as well as two loading barges and two unloading barges, the loading mechanism There are two sets of loading racks and two sets of feeding conveyor belts below. The feeding mechanism alternately places the materials on the loading racks on the two loading barges respectively. There are two sets of unloading racks and unloading conveyor belts. The unloading mechanism alternately places the materials on the unloading barge onto the corresponding unloading racks. The end of the unloading conveyor belt is also equipped with a lift The platform is used to lift the blanking racks of the blanking conveyor belts on both sides.
进一步地,还包括取料机器人,所述取料机器人内设有上驳接架、下驳接架,所述取料机器人通过上驳接架与升起的下料放置架对接,把空的下料放置架输送到下料传输带上,下驳接架与降低的下料放置架对接,把下料传输带上放有物料的下料放置架取出并运输到指定的位置。Further, it also includes a reclaiming robot, which is provided with an upper barge connecting frame and a lower barge connecting frame. The blanking rack is transported to the blanking conveyor belt, and the lower barge is docked with the lowered blanking rack, and the blanking rack with materials on the blanking conveyor belt is taken out and transported to the designated position.
进一步地,所述取料机器人表面设有检测障碍物的感应器,所述取料机器人内部下侧设有控制机箱,所述控制机箱内设有通讯模块和传感器,所述取料机器人底部设有用于移动行走的驱动轮。Further, the surface of the reclaiming robot is provided with a sensor for detecting obstacles, and the inner lower side of the reclaiming robot is provided with a control cabinet, and a communication module and a sensor are provided in the control cabinet, and the bottom of the reclaiming robot is provided with There are drive wheels for mobile walking.
进一步地,所述物料存储架设有若干个用于放置物料的卡槽,所述物料存储架还设有若干用于检测温度的温度传感器和用于检测湿度的湿度传感器,所述料仓机架表面还设有温湿度显示器。Further, the material storage rack is provided with several card slots for placing materials, and the material storage rack is also provided with several temperature sensors for detecting temperature and humidity sensors for detecting humidity. There is also a temperature and humidity display on the surface.
进一步地,所述上料夹头下端设有旋转轴和定位金属块,所述定位金属块与旋转轴下端固定,所述定位金属块与物料中心孔对应,并且通过旋转定位金属块与物料中心卡接固定。Further, the lower end of the loading chuck is provided with a rotating shaft and a positioning metal block, the positioning metal block is fixed to the lower end of the rotating shaft, the positioning metal block corresponds to the center hole of the material, and the positioning metal block is connected to the center of the material through rotation. snap-fit.
进一步地,所述取料旋转模组为旋转电机,所述取料夹头包括上升降板、下固定板、驱动电机、固定座,所述固定座与旋转电机驱动连接,所述驱动电机、下固定板分别与固定座连接,所述上升降板与驱动电机驱动连接,所述驱动电机驱动上升降板下降,并且与下固定板固定物料。Further, the reclaiming rotary module is a rotating motor, and the reclaiming chuck includes an upper lifting plate, a lower fixing plate, a driving motor, and a fixing seat, and the fixing seat is drivingly connected to the rotating motor, and the driving motor, the lower The fixing plates are respectively connected with the fixing seats, and the upper lifting plate is driven and connected with the driving motor, and the driving motor drives the upper lifting plate to descend, and fixes materials with the lower fixing plate.
进一步地,所述下料夹头包括上夹板、下夹板、升降电机、固定架,所述固定架与旋转伺服电机连接,所述升降电机、下夹板分别与固定架固定,所述上夹板与升降电机驱动连接,所述升降电机驱动上夹板下降,并且与下夹板固定物料。Further, the blanking chuck includes an upper splint, a lower splint, a lifting motor, and a fixed frame. The fixed frame is connected to a rotary servo motor. The lifting motor and the lower splint are respectively fixed with the fixed frame. The upper splint and the The lifting motor is driven and connected, and the lifting motor drives the upper splint to descend, and fixes materials with the lower splint.
进一步地,所述上料区和下料区还设有用于判定和检测物料位置的CCD相机。Further, the loading area and the unloading area are also equipped with CCD cameras for judging and detecting the position of materials.
进一步地,所述PLC控制器设有急停按钮和电源开关,料仓机架表面还设有报警信号灯,当系统发生故障时会进行报警。Further, the PLC controller is provided with an emergency stop button and a power switch, and an alarm signal light is provided on the surface of the silo frame, which will give an alarm when the system fails.
本发明的有益效果在于:本发明物料智能料仓系统通过PLC控制器和触摸显示屏控制和显示设备的参数,通过上料机构自动完成上料并且通过读码器自动识别物料上的电子标签,然后进行记录和分类,再通过伸缩取料机构把物料从物料存储架中存放或取出,最后通过下料机构自动下料;此外,还可以通过取料机器人把下料机构上的物料取出并运输到指定的位置,工作人员只需通过PLC控制器设置参数,整个过程完全自动化作业,无需人工参与,能够自动化运输、分类和储存,功能多样,智能化程度高。The beneficial effects of the present invention are: the material intelligent silo system of the present invention controls and displays the parameters of the equipment through the PLC controller and the touch display screen, automatically completes the feeding through the feeding mechanism and automatically recognizes the electronic tags on the materials through the code reader, Then record and classify, and then store or take out the materials from the material storage rack through the telescopic retrieving mechanism, and finally automatically unload the materials through the unloading mechanism; in addition, the materials on the unloading mechanism can also be taken out and transported by the retrieving robot When arriving at the designated location, the staff only need to set the parameters through the PLC controller, and the whole process is fully automated without manual participation. It can be transported, sorted and stored automatically, with various functions and a high degree of intelligence.
附图说明Description of drawings
图1 是本发明的立体图。Fig. 1 is a perspective view of the present invention.
图2 是本发明的俯视结构示意图。Fig. 2 is a top view structural diagram of the present invention.
图3 是本发明上料机构的侧视结构示意图。Fig. 3 is a side view schematic diagram of the feeding mechanism of the present invention.
图4是本发明伸缩取料机构的侧视结构示意图。Fig. 4 is a side view structural schematic diagram of the telescopic feeding mechanism of the present invention.
图5是本发明下料机构的侧视结构示意图。Fig. 5 is a schematic side view of the unloading mechanism of the present invention.
图6是本发明取料机器人的侧视结构示意图。Fig. 6 is a side view structural schematic diagram of the reclaiming robot of the present invention.
附图标号说明:Explanation of reference numbers:
1. 料仓机架;11.电气柜;12.PLC控制器;13.触摸显示屏;14.上料区门;15.下料区门;1. Material bin frame; 11. Electrical cabinet; 12. PLC controller; 13. Touch screen; 14. Loading area door; 15. Unloading area door;
2.上料机构;21.X轴上料模组;22.Z轴上料模组;23.上料夹头;231.旋转轴;232.定位金属块;24. 读码器;25.上料放置架;26.上料传输带;2. Feeding mechanism; 21. X-axis feeding module; 22. Z-axis feeding module; 23. Feeding chuck; 231. Rotary shaft; 232. Positioning metal block; 24. Code reader; 25. Loading rack; 26. Loading conveyor belt;
3. 伸缩取料机构;31.水平移动模组;32.上下移动模组;33.取料伸缩模组;34.取料旋转模组;35.取料夹头;351.上升降板;352.下固定板;353.驱动电机;354.固定座;3. Telescopic reclaiming mechanism; 31. Horizontal moving module; 32. Up and down moving module; 33. Reclaiming telescopic module; 34. Reclaiming rotary module; 35. Reclaiming chuck; .Lower fixing plate; 353. Driving motor; 354. Fixing seat;
4.物料存储架;4. Material storage rack;
5.下料机构;51.X轴下料模组;52.Y轴下料模组;53.Z轴下料模组;54.下料伸缩模组;55.旋转伺服电机;56.下料夹头;561.上夹板;562.下夹板;563.升降电机;564.固定架;57.下料放置架;58.下料传输带;59升降台;5. Unloading mechanism; 51. X-axis unloading module; 52. Y-axis unloading module; 53. Z-axis unloading module; 54. Unloading expansion module; 55. Rotary servo motor; 56. Down Material chuck; 561. Upper splint; 562. Lower splint; 563. Lifting motor; 564. Fixing frame;
6.上料区驳接台;7.下料区驳接台;6. Connecting platform in feeding area; 7. Connecting platform in unloading area;
8.取料机器人;81.上驳接架;82.下驳接架;83.驱动轮;8. Reclaiming robot; 81. Upper barge frame; 82. Lower barge frame; 83. Driving wheel;
9.CCD相机。9.CCD camera.
具体实施方式Detailed ways
请参阅图1-2所示,本发明关于一种物料智能料仓系统,所述系统包括料仓机架1,所述料仓机架1从左到右依次为上料区、放料区和下料区,所述料仓机架1表面设有电气柜11、PLC控制器12和触摸显示屏13,所述上料区设有上料区门14和上料机构2,所述放料区内设有伸缩取料机构3和物料存储架4,所述下料区设有下料机构5和下料区门15,所述上料区与放料区之间设有上料区驳接台6,所述放料区与下料区之间设有下料区驳接台7,所述上料机构2、伸缩取料机构3、下料机构5均设有用于检测物料是否到位的传感器;Please refer to Figures 1-2, the present invention relates to a material intelligent silo system, the system includes a silo frame 1, and the silo frame 1 is a feeding area and a discharging area from left to right and the unloading area, the surface of the bin frame 1 is provided with an electrical cabinet 11, a PLC controller 12 and a touch display screen 13, and the loading area is provided with a loading area door 14 and a feeding mechanism 2, and the placing A telescopic retrieving mechanism 3 and a material storage rack 4 are arranged in the material area, a material unloading mechanism 5 and an unloading area door 15 are provided in the unloading area, and an unloading area is provided between the loading area and the unloading area A docking platform 6, a docking platform 7 in a blanking area is provided between the discharge area and the blanking area, and the feeding mechanism 2, the telescopic retrieving mechanism 3, and the blanking mechanism 5 are all provided for detecting whether the material sensors in place;
本具体发明通过PLC控制器12和触摸显示屏13控制和显示设备的参数,通过上料机构2自动完成上料并且通过读码器24自动识别物料上的电子标签,然后进行记录和分类,再通过伸缩取料机构3把物料从物料存储架4中存放或取出,最后通过下料机构5自动下料,工作人员只需通过PLC控制器12设置参数,并且在工作工程中通过传感器能够检查是否有工作异常,在工作异常时还能发出报警;整个过程完全自动化作业,无需人工参与,能够自动化运输、分类和储存,功能多样,智能化程度高。The present invention controls and displays the parameters of the equipment through the PLC controller 12 and the touch screen 13, automatically completes the feeding through the feeding mechanism 2 and automatically recognizes the electronic tags on the materials through the code reader 24, then records and classifies them, and then The material is stored or taken out from the material storage rack 4 through the telescopic retrieving mechanism 3, and finally the material is automatically unloaded through the unloading mechanism 5. The staff only needs to set the parameters through the PLC controller 12, and can check whether the There is an abnormality in the work, and an alarm can be issued when the work is abnormal; the whole process is completely automated without manual participation, and it can be transported, sorted and stored automatically, with various functions and a high degree of intelligence.
具体地,请参阅图3所示,所述上料结构2包括X轴上料模组21、Z轴上料模组22、上料夹头23,所述X轴上料模组21与料仓机架1固定,所述Z轴上料模组22与X轴上料模组21驱动连接,所述上料夹头23与X轴上料模组21驱动连接,所述上料机构2上侧设有电子标签读码器24,所述上料机构2下方设有上料放置架25、上料传输带26,所述上料放置架25放置在上料传输带26上,所述上料放置架25用于放置物料,所述上料传输带26把上料放置架25从上料区门14外侧输送到上料区门14内侧,所述上料机构2通过上料夹头23把物料放置到上料区驳接台6;Specifically, as shown in FIG. 3 , the feeding structure 2 includes an X-axis feeding module 21, a Z-axis feeding module 22, and a feeding chuck 23. The X-axis feeding module 21 is connected to the material The warehouse frame 1 is fixed, the Z-axis feeding module 22 is drivingly connected to the X-axis feeding module 21, the feeding chuck 23 is drivingly connected to the X-axis feeding module 21, and the feeding mechanism 2 The upper side is provided with an electronic tag code reader 24, and the bottom of the feeding mechanism 2 is provided with a feeding placement frame 25 and a feeding conveyor belt 26, and the described loading placement frame 25 is placed on the feeding conveyor belt 26. The feeding rack 25 is used to place materials, and the feeding conveyor belt 26 transports the feeding rack 25 from the outside of the loading area door 14 to the inside of the loading area door 14, and the feeding mechanism 2 passes through the feeding chuck 23 place the material on the docking platform 6 in the feeding area;
在本具体实施例中,上料夹头23通过X轴上料模组21和Z轴上料模组22能够沿着水平X轴方向移动和垂直方向上下移动,而上料放置架25中心设有升降轴,通过人工把物料的中心孔套接在升降轴上,实现物料的堆叠。In this specific embodiment, the feeding chuck 23 can move along the horizontal X-axis direction and vertically move up and down through the X-axis feeding module 21 and the Z-axis feeding module 22, and the center of the feeding placement frame 25 is set There is a lifting shaft, and the material is stacked by manually inserting the center hole of the material on the lifting shaft.
具体地,请参阅图4所示,所述伸缩取料机构3包括水平移动模组31、上下移动模组32、取料伸缩模组33、取料旋转模组34、取料夹头35,所述上下移动模组32与水平移动模组31驱动连接,所述取料伸缩模组33与水平移动模组31驱动连接,所述取料旋转模组34与取料伸缩模组33驱动连接,所述物料夹头35与取料旋转模组34驱动连接,所述伸缩取料机构3通过取料夹头35把上料区驳接台6的物料放置到物料存储架4上或把物料存储架4上的物料放置到下料区驳接台7上;Specifically, as shown in FIG. 4 , the telescopic retrieving mechanism 3 includes a horizontal movement module 31, an up and down movement module 32, a retrieving telescopic module 33, a reclaiming rotary module 34, and a retrieving chuck 35. The up and down moving module 32 is drivingly connected to the horizontal moving module 31, the reclaiming telescopic module 33 is drivingly connected to the horizontal moving module 31, and the reclaiming rotating module 34 is drivingly connected to the reclaiming telescopic module 33 , the material chuck 35 is driven and connected to the reclaiming rotary module 34, and the telescopic reclaiming mechanism 3 places the material on the docking platform 6 in the loading area through the reclaiming chuck 35 on the material storage rack 4 or puts the material The materials on the storage rack 4 are placed on the docking platform 7 in the unloading area;
在本具体实施例中,取料夹头35通过水平移动模组31和上下移动模组32能够沿Y轴方向移动和垂直方向上下移动,并且通过取料伸缩模组33和取料旋转模组34实现沿X轴方向的移动和水平方向的旋转,从而使得取料夹头35多方位的移动,实现把上料区驳接台6的物料放置到物料存储架4上或把物料存储架4上的物料放置到下料区驳接台7上。In this specific embodiment, the retrieving chuck 35 can move along the Y-axis direction and vertically move up and down through the horizontal movement module 31 and the up-and-down movement module 32, and can move up and down in the vertical direction through the reclaiming telescopic module 33 and the reclaiming rotation module. 34 realizes the movement along the X-axis direction and the rotation in the horizontal direction, so that the multi-directional movement of the reclaiming chuck 35 realizes placing the material on the docking station 6 in the loading area on the material storage rack 4 or placing the material storage rack 4 The material on the top is placed on the docking platform 7 in the unloading area.
具体地,请参阅图5所示,所述下料机构5包括X轴下料模组51、Y轴下料模组52、Z轴下料模组53、下料伸缩模组54、旋转伺服电机55、下料夹头56,所述X轴下料模组51与料仓机架1固定,所述Z轴下料模组53与X轴下料模组51驱动连接,所述Y轴下料模组52与Z轴下料模组53驱动连接,所述下料伸缩模组54与Y轴下料模组52驱动连接,所述旋转伺服电机55与下料伸缩模组54驱动连接,所述下料夹头56与旋转伺服电机55驱动连接,所述下料机构1下方设有下料放置架57、下料传输带58,所述下料放置架57放置在下料传输带58上,所述下料机构5通过下料夹头56把下料区驳接台7上的物料放置到下料放置架57上,所述下料传输带58把下料放置架57从下料区门15内侧输送到下料区门15外侧。Specifically, as shown in FIG. 5 , the blanking mechanism 5 includes an X-axis blanking module 51, a Y-axis blanking module 52, a Z-axis blanking module 53, a blanking telescopic module 54, a rotary servo Motor 55, blanking chuck 56, the X-axis blanking module 51 is fixed to the bin frame 1, the Z-axis blanking module 53 is driven and connected to the X-axis blanking module 51, and the Y-axis The blanking module 52 is driven and connected with the Z-axis blanking module 53, the blanking telescopic module 54 is driven and connected with the Y-axis blanking module 52, and the rotary servo motor 55 is driven and connected with the blanking telescopic module 54 , the blanking chuck 56 is driven and connected with the rotary servo motor 55, and the blanking mechanism 1 is provided with a blanking rack 57 and a blanking conveyor belt 58, and the blanking rack 57 is placed on the blanking conveyor belt 58 Above, the blanking mechanism 5 places the material on the docking platform 7 in the blanking area onto the blanking rack 57 through the blanking chuck 56, and the blanking conveyor belt 58 transfers the blanking rack 57 from the blanking The inner side of the area door 15 is transported to the outer side of the unloading area door 15 .
在本具体实施例中,下料夹头56通过X轴下料模组51、Y轴下料模组52和Z轴下料模组53沿着X轴方向、Y轴方向和Z轴方向三维移动,并且通过下料伸缩模组54和旋转伺服电机55实现沿Z轴方向和垂直方向的旋转,从而实现下料夹头56的多方位移动,实现把下料区驳接台7上的物料夹紧放置到下料放置架57上。In this specific embodiment, the blanking chuck 56 passes through the X-axis blanking module 51, the Y-axis blanking module 52 and the Z-axis blanking module 53 along the X-axis direction, the Y-axis direction and the Z-axis direction in three dimensions. Move, and realize the rotation along the Z-axis direction and the vertical direction through the blanking telescopic module 54 and the rotary servo motor 55, thereby realizing the multi-directional movement of the blanking chuck 56, and realizing the material on the docking platform 7 of the blanking area Clamping is placed on the blanking rack 57.
进一步地,所述放料区设有左侧和右侧对称的伸缩取料机构3和物料存储架4,还设有两个上料驳接台6和两个下料驳接台7,所述上料机构2下方设有两组上料放置架25和两组上料传输带26,所述上料机构2把上料放置架25上的物料分别交替放置到两个上料驳接台6上,所述下料机构5下方设有两组下料放置架27和下料传输带28,所述下料机构5分别把下料驳接台7上的物料交替放置到相应的下料放置架27上,所述下料传输带58末端还设有升降台59,用于升降两侧下料传输带58的下料放置架57。Further, the discharge area is provided with left and right symmetrical telescopic retrieving mechanisms 3 and material storage racks 4, as well as two loading docking platforms 6 and two unloading docking platforms 7, so Two sets of feeding racks 25 and two sets of feeding conveyor belts 26 are arranged below the feeding mechanism 2, and the feeding mechanism 2 alternately places the materials on the feeding racks 25 on two feeding docking stations respectively. 6, two groups of blanking placement racks 27 and blanking conveyor belts 28 are provided below the blanking mechanism 5, and the blanking mechanism 5 alternately places the materials on the blanking docking platform 7 to the corresponding blanking conveyors respectively. On the placement frame 27, the end of the blanking conveyor belt 58 is also provided with a lifting table 59, which is used to lift the blanking shelf 57 of the blanking conveyor belt 58 on both sides.
采用上述方案,放料区包括左侧区和右侧区,能够通过触摸显示屏13控制上料区、左侧区、右侧区和下料区,增大了物料存储架4的容量,同时左侧区和右侧区同时作业,有效提高工作效率。其中,升降台59通过气缸驱动升降,而且升降台59表面设有沿Y轴方向的传输带,下端设有沿X轴方向的直线驱动装置,使得升降台59水平移动分别与两侧的下料传输带末端交替对接,并且通过传输带实现与取料机器人8的进行下料放置架27传输。Adopt above-mentioned scheme, discharge area comprises left side area and right side area, can control feeding area, left side area, right side area and unloading area by touch screen 13, has increased the capacity of material storage rack 4, simultaneously The left area and the right area operate at the same time, effectively improving work efficiency. Wherein, the lifting platform 59 is driven to lift by a cylinder, and the surface of the lifting platform 59 is provided with a conveyor belt along the Y-axis direction, and the lower end is provided with a linear drive device along the X-axis direction, so that the lifting platform 59 moves horizontally with the blanking materials on both sides. The ends of the conveyor belt are alternately docked, and the feeding and placing rack 27 transmission with the reclaiming robot 8 is realized through the conveyor belt.
进一步地,请参阅图1-2和图6所示,还包括取料机器人8,所述取料机器人8内设有上驳接架81、下驳接架82,所述取料机器人8通过上驳接架81与升起的下料放置架57对接,把空的下料放置架57输送到下料传输带58上,下驳接架82与降低的下料放置架57对接,把下料传输带58上放有物料的下料放置架57取出并运输到指定的位置。其中,所述取料机器人8表面设有检测障碍物的感应器,所述取料机器人8内部下侧设有控制机箱,所述控制机箱内设有通讯模块和传感器,所述取料机器人8底部设有用于移动行走的驱动轮83。Further, please refer to Fig. 1-2 and Fig. 6, it also includes a reclaiming robot 8, which is provided with an upper barge connecting frame 81 and a lower barge connecting frame 82, and the reclaiming robot 8 passes through The upper docking frame 81 is docked with the raised blanking rack 57, and the empty blanking rack 57 is delivered to the blanking conveyor belt 58, and the lower docking rack 82 is docked with the lowered blanking rack 57, and the lower rack The blanking rack 57 that is placed with material on the material conveyor belt 58 is taken out and transported to the designated position. Wherein, the surface of the reclaiming robot 8 is provided with a sensor for detecting obstacles, and the inner lower side of the reclaiming robot 8 is provided with a control cabinet, and a communication module and a sensor are arranged in the control cabinet, and the reclaiming robot 8 The bottom is provided with the drive wheel 83 that is used for mobile walking.
采用上述方案,取料机器人8通过上驳接架82把空的下料放置架57输送到下料传输带58上,然后把装好物料的下料放置架57取出并且运输到系统设定的位置上,实现出料自动化。其中,本具体实施例中的上驳接架81和下驳接架82通过电机和传输带或丝杆和驱动气缸的组合来实现水平传输动作。Using the above scheme, the reclaiming robot 8 transports the empty blanking rack 57 to the blanking conveyor belt 58 through the upper barge 82, and then takes out the loaded blanking rack 57 and transports it to the system setting. In the position, realize the automation of discharging. Wherein, the upper docking frame 81 and the lower docking frame 82 in this specific embodiment realize the horizontal transmission action through a combination of a motor and a transmission belt or a screw rod and a driving cylinder.
进一步地,所述物料存储架4设有若干个用于放置物料的卡槽,所述物料存储架4还设有若干用于检测温度的温度传感器和用于检测湿度的湿度传感器,所述料仓机架1表面还设有温湿度显示器。Further, the material storage rack 4 is provided with several card slots for placing materials, and the material storage rack 4 is also provided with several temperature sensors for detecting temperature and humidity sensors for detecting humidity. The surface of the warehouse frame 1 is also provided with a temperature and humidity display.
采用上述方案,能够时刻检测料仓内物料存储架的温度和湿度,保证物料在合适的温度和湿度的环境下储存,不会影响物料的质量。其中,本具体实施例的卡槽呈矩阵排列。With the above scheme, the temperature and humidity of the material storage rack in the silo can be detected at all times to ensure that the material is stored in a suitable temperature and humidity environment without affecting the quality of the material. Wherein, the card slots in this specific embodiment are arranged in a matrix.
进一步地,所述上料夹头23下端设有旋转轴和231定位金属块232,所述定位金属块232与旋转轴下231端固定,所述定位金属块232与物料中心孔对应,并且通过旋转定位金属块232与物料中心卡接固定。Further, the lower end of the loading chuck 23 is provided with a rotating shaft and 231 positioning metal block 232, and the positioning metal block 232 is fixed to the lower end of the rotating shaft 231, and the positioning metal block 232 corresponds to the center hole of the material, and through The rotating positioning metal block 232 is clipped and fixed with the center of the material.
采用上述方案,定位金属块232与物料中心孔对应,并且通过Z轴上料模组22使得定位金属块232下降到物料下侧,旋转轴231旋转使得定位金属块232与物料中心孔卡接,再通过Z轴上料模组22带动物料上升,并且通过上料机构1把物料放置到上料区驳接台6,然后通过电机驱动旋转轴231带动定位金属块232回旋,并且通过Z轴上料模组22带动上料夹头23离开物料。其中,能够通过设置参数调节电机位置,使得定位金属块232能够卡接不同厚度的物料。Using the above scheme, the positioning metal block 232 corresponds to the center hole of the material, and the positioning metal block 232 is lowered to the lower side of the material through the Z-axis feeding module 22, and the rotating shaft 231 is rotated so that the positioning metal block 232 is clamped with the material center hole, Then the material is driven up by the Z-axis feeding module 22, and the material is placed on the docking platform 6 in the feeding area through the feeding mechanism 1, and then the motor drives the rotating shaft 231 to drive the positioning metal block 232 to rotate, and passes through the Z-axis. The material module 22 drives the material loading chuck 23 to leave the material. Wherein, the position of the motor can be adjusted by setting parameters, so that the positioning metal block 232 can clamp materials of different thicknesses.
进一步地,所述取料旋转模组34为旋转电机,所述取料夹头35包括上升降板351、下固定板352、驱动电机353、固定座354,所述固定座354与旋转电机353驱动连接,所述驱动电机353、下固定板352分别与固定座354连接,所述上升降板353与驱动电机353驱动连接,所述驱动电机353驱动上升降板351下降,并且与下固定板352固定物料。Further, the reclaiming rotary module 34 is a rotating motor, and the reclaiming chuck 35 includes an upper lifting plate 351, a lower fixing plate 352, a driving motor 353, and a fixing seat 354, and the fixing seat 354 is driven by the rotating motor 353. connected, the driving motor 353 and the lower fixing plate 352 are respectively connected to the fixing seat 354, the upper lifting plate 353 is drivingly connected to the driving motor 353, the driving motor 353 drives the upper lifting plate 351 to descend, and fixes the material with the lower fixing plate 352 .
采用上述方案,旋转电机使得取料夹头35水平方向180°旋转,把上料区驳接台6上的物料取到后再旋转放置到物料存储架4的卡槽内,或者把物料存储架4上的物料取出并且放到下料区驳接台7。其中,驱动电机353使得上升降板351向下移动,与下固定板352共同夹紧和固定物料,还能够通过设置参数调节驱动电机353,使得上升降板351和下固定板352之间的距离不同,从而可以夹取不同厚度的物料。With the above scheme, the rotating motor makes the retrieving chuck 35 rotate 180° in the horizontal direction, take the material on the docking platform 6 in the feeding area and then rotate it and place it in the slot of the material storage rack 4, or put the material storage rack The material on 4 is taken out and put into the docking platform 7 in the unloading area. Wherein, the driving motor 353 makes the upper lifting plate 351 move downwards, together with the lower fixing plate 352 to clamp and fix the material, the driving motor 353 can also be adjusted by setting parameters, so that the distance between the upper lifting plate 351 and the lower fixing plate 352 is different, In this way, materials of different thicknesses can be clamped.
进一步地,所述下料夹头56包括上夹板561、下夹板562、升降电机563、固定架564,所述固定架564与旋转伺服电机55连接,所述升降电机563、下夹板562分别与固定架564固定,所述上夹板561与升降电机563驱动连接,所述升降电机563驱动上夹板561下降,并且与下夹板562固定物料。Further, the blanking chuck 56 includes an upper splint 561, a lower splint 562, a lifting motor 563, and a fixed frame 564, the fixed frame 564 is connected to the rotary servo motor 55, and the lifting motor 563 and the lower splint 562 are respectively connected to The fixed frame 564 is fixed, and the upper splint 561 is drivingly connected with the lifting motor 563, and the lifting motor 563 drives the upper splint 561 to descend, and fixes materials with the lower splint 562.
采用上述方案,旋转伺服电机55使得下料夹头56垂直方向90°旋转,把下料区驳接台7上的物料取到然后旋转放置到下料放置架57上。其中,升降电机563驱动上夹板561下降,并且与下夹板562共同夹紧和固定物料,还能通过设置参数调节升降电机563。Using the above scheme, rotating the servo motor 55 makes the blanking chuck 56 rotate 90° in the vertical direction, and the material on the docking platform 7 in the blanking area is taken and then rotated and placed on the blanking rack 57 . Wherein, the lifting motor 563 drives the upper clamping plate 561 to descend, and jointly clamps and fixes materials with the lower clamping plate 562, and the lifting motor 563 can also be adjusted by setting parameters.
进一步地,所述上料区和下料区还设有用于判定和检测物料位置的CCD相机9。Further, the loading area and the unloading area are also equipped with CCD cameras 9 for judging and detecting the position of materials.
采用上述方案,CCD相机9能够通过电机驱动而自由旋转,判定和检测物料的位置情况,能够实时监测上料或下料的工作情况。With the above solution, the CCD camera 9 can be driven by a motor to rotate freely, determine and detect the position of the material, and can monitor the working conditions of loading or unloading in real time.
进一步地,所述PLC控制器12设有急停按钮和电源开关,料仓机架1表面还设有报警信号灯,当系统发生故障时会进行报警。通过报警信号灯的颜色状态能够知道设备系统的运行是否正常。Further, the PLC controller 12 is provided with an emergency stop button and a power switch, and the surface of the bin frame 1 is also provided with an alarm signal light, which will give an alarm when the system fails. Through the color status of the alarm signal light, it can be known whether the equipment system is running normally.
本具体实施例物料智能料仓系统使用的是本地机和客户远程访问的交互式服务软件,具有查询物料出库、物料出入库明细查询、库存预警和报表输出等功能。The material intelligent silo system in this specific embodiment uses interactive service software accessed by the local machine and remote access by customers, and has functions such as querying material outbound, detail inquiry of material outbound and outbound, inventory warning and report output.
本具体实施例物料智能料仓系统的操作过程如下:入库时,需要手动在空的上料放置架25摆满物料盘,然后把装满物料的上料放置架25人工摆放在上料传输带26上;出库时,只需要在触摸显示屏13上点出料按钮,通过相应的服务器发出指令,系统便可以自动实现出料动作。The operating process of the material intelligent silo system in this specific embodiment is as follows: when entering the warehouse, it is necessary to manually fill the empty loading rack 25 with a material tray, and then manually place the full material loading rack 25 on the loading rack 25. On the conveyor belt 26; when going out of the warehouse, you only need to click the discharge button on the touch display 13, and the corresponding server will issue instructions, and the system will automatically realize the discharge action.
在本具体实施例中,上述的X轴上料模组21、Z轴上料模组22、水平移动模组31、上下移动模组32、取料伸缩模组33、X轴下料模组51、Y轴下料模组52、Z轴下料模组53等直线驱动模组均为电机和丝杆驱动轴的组合,也可以是气缸、滑块和导轨的组合或液压缸等直线驱动装置,只要能实现该直线驱动模组在本发明的作用即可,此属于本领域技术人员常用的技术手段,在此不再赘述。In this specific embodiment, the above-mentioned X-axis feeding module 21, Z-axis feeding module 22, horizontal moving module 31, up-and-down moving module 32, retrieving telescopic module 33, and X-axis unloading module 51. The linear drive modules such as the Y-axis blanking module 52 and the Z-axis blanking module 53 are all combinations of motors and screw drive shafts, and can also be linear drives such as cylinders, sliders and guide rails, or hydraulic cylinders. device, as long as it can realize the function of the linear drive module in the present invention, which belongs to the technical means commonly used by those skilled in the art, and will not be repeated here.
以上实施方式仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通工程技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明的权利要求书确定的保护范围内。The above embodiments are only descriptions of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and modifications made by ordinary engineers and technicians in the field to the technical solutions of the present invention Improvements should all fall within the scope of protection determined by the claims of the present invention.
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