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CN111361911A - Goods shelf capable of automatically storing and sorting goods - Google Patents

Goods shelf capable of automatically storing and sorting goods Download PDF

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Publication number
CN111361911A
CN111361911A CN202010309499.XA CN202010309499A CN111361911A CN 111361911 A CN111361911 A CN 111361911A CN 202010309499 A CN202010309499 A CN 202010309499A CN 111361911 A CN111361911 A CN 111361911A
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Prior art keywords
goods
control system
tray
trays
sorting
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Chinese (zh)
Inventor
龚佳乐
余超
陈淦
全程
吴必强
范钦满
张永成
邓杨记
刘志福
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Huaiyin Institute of Technology
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Huaiyin Institute of Technology
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Priority to CN202010309499.XA priority Critical patent/CN111361911A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47FSPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F5/00Show stands, hangers, or shelves characterised by their constructional features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

本发明公开了一种可自动存储及分拣的货架,包括货架本体、移动装置、控制系统;所述货架本体的层板由多个托盘组成,所述托盘上设有感应器、移动装置;所述货架本体两侧立柱及层板两侧设有可使多个货架连接的磁条;所述控制系统控制磁条以及移动装置。所述控制系统控制移动装置以及货架两侧立柱与层板两侧的磁条,磁条产生的电磁使货架之间相互连接。本发明既可实现货物的存储又能实现货物精准的自动化移动,此外还可以使货架之间相互连接,实现规模化的货物存储和运输。同时也解决了人工分拣货效率、安全性低的问题。

Figure 202010309499

The invention discloses a shelf that can be automatically stored and sorted, comprising a shelf body, a moving device and a control system; the layers of the shelf body are composed of a plurality of trays, and the trays are provided with sensors and moving devices; The uprights on both sides of the shelf body and the two sides of the layer plate are provided with magnetic strips that can connect a plurality of shelves; the control system controls the magnetic strips and the moving device. The control system controls the mobile device and the magnetic strips on the two sides of the uprights and the layers on both sides of the shelf, and the electromagnetic strips generate the electromagnetic connection between the shelves. The invention can not only realize the storage of goods but also realize the precise automatic movement of the goods, in addition, the racks can be connected to each other to realize the large-scale storage and transportation of the goods. At the same time, it also solves the problems of low efficiency and low safety of manual sorting.

Figure 202010309499

Description

一种可自动存储及分拣的货架A rack that can automatically store and sort

技术领域technical field

本发明涉及一种货架,特别涉及一种可自动存储及分拣的货架。The invention relates to a rack, in particular to a rack that can be automatically stored and sorted.

背景技术Background technique

目前,可转动的传送带既能传送货物,也能规划货物移动路线,实现货物的分拣。然而,目前市场上的传送带大都是皮带传输,滚轮传送,且只能单向传送。目前市场上的货架也只限于实现仓储功能,功能单一且大多仓库需要靠人工拣货,效率低,安全性低。即使是自动化仓库也是让货架配合其他设备达到自动化的目的。此外,仓库中存储和分拣都是在不同场地进行,空间利用效率低。At present, the rotatable conveyor belt can not only transport the goods, but also plan the moving route of the goods and realize the sorting of the goods. However, most of the conveyor belts on the market are belt transmission, roller transmission, and only one-way transmission. At present, the shelves on the market are only limited to realize the storage function, the function is single, and most warehouses need to rely on manual picking, which is low in efficiency and low in safety. Even an automated warehouse is to let the shelves cooperate with other equipment to achieve the purpose of automation. In addition, storage and sorting in the warehouse are carried out in different sites, and the space utilization efficiency is low.

发明内容SUMMARY OF THE INVENTION

发明目的:本发明提供一种存储、分拣效率高、空间利用效率高的可自动存储及分拣的货架。Purpose of the invention: The present invention provides a shelf that can be automatically stored and sorted with high storage and sorting efficiency and high space utilization efficiency.

技术方案:本发明包括货架本体、移动装置、控制系统;所述货架本体的层板由多个托盘组成,所述托盘上设有感应器、移动装置;所述货架本体两侧立柱及层板两侧设有可使货架连接的磁条;所述控制系统控制磁条以及移动装置。Technical scheme: The present invention includes a shelf body, a moving device and a control system; the shelf body is composed of a plurality of pallets, and the pallets are provided with sensors and moving devices; the uprights and layers on both sides of the shelf body The two sides are provided with magnetic strips that can connect the shelves; the control system controls the magnetic strips and the mobile device.

进一步的,所述移动装置包括控制器、转珠升降装置。所述控制器设于托盘内部。所述转珠升降装置设于外壳内,通过导线与托盘连接,外壳顶部设有通孔,设于托盘上方。所述控制器控制转珠升降装置运转。如遇机器故障,方便拆卸维修。Further, the moving device includes a controller and a rotating ball lifting device. The controller is arranged inside the tray. The rotating ball lifting device is arranged in the casing and is connected with the tray through wires, and the top of the casing is provided with a through hole, which is arranged above the tray. The controller controls the operation of the bead lifting device. In case of machine failure, it is easy to disassemble and maintain.

进一步的,所述感应器包括红外线感应器、重量感应器;所述感应器设于托盘内部。当红外感应器感应物体靠近时,将信息传送至控制系统,控制系统启动电源,使货架的该层托盘具有动力。当货物放置在托盘上,重量感应器获得物体重量,将信息传送至控制系统,控制系统将所需承载的转珠运转,从而使得货物移动。Further, the sensors include infrared sensors and weight sensors; the sensors are arranged inside the tray. When the infrared sensor senses that the object is approaching, it transmits the information to the control system, and the control system starts the power supply, so that the pallet on this layer of the shelf has power. When the goods are placed on the pallet, the weight sensor obtains the weight of the object and transmits the information to the control system, and the control system rotates the balls to be carried, thereby making the goods move.

进一步的,所述多个托盘均为独立运转的托盘。控制系统可分别控制托盘运转。Further, the plurality of trays are all trays that operate independently. The control system can control the pallet operation separately.

进一步的,所述转珠升降装置包括转珠、滚轴、支撑杆、转盘;所述转盘通过多个支撑杆与滚轴连接,滚轴上设有转珠;控制系统控制转盘、滚轴运动从而带动转珠朝前、后、左、右方向转动。在使用移动装置时,控制器控制参与传送的转珠通过外壳顶部的通孔从外壳内升起并运转,停止使用移动装置时,控制器控制参与传送的转珠通过通孔下降至外壳内。Further, the rotating ball lifting device includes a rotating ball, a roller, a support rod, and a turntable; the turntable is connected to the roller through a plurality of support rods, and the roller is provided with a rotating ball; the control system controls the movement of the turntable and the roller Thereby, the rotating bead is driven to rotate in the forward, backward, left and right directions. When using the mobile device, the controller controls the balls participating in the transfer to rise from the casing through the through hole at the top of the casing and run.

进一步的,所述托盘内的转珠升降装置至少为4个。Further, there are at least four rotating ball lifting devices in the tray.

进一步的,所述货架底部设有若干万向轮。Further, the bottom of the shelf is provided with several universal wheels.

工作原理:红外感应器感应货物靠近时,将信息传送至控制系统,控制系统启动电源,使货架的该层托盘具有动力。将货物放置在托盘上,重量感应器获得物体重量,发送运输指令到控制系统,控制系统进行计算、分析,并与系统预置的货架图进行比对,获取货物所在位置,规划运输路线,计算所需承载的货物的转珠。然后,控制系统分别控制各个移动装置控制器进而将移动装置中转珠升起并运转,将货物运输至指定位置,并更新控制系统中该货物的实时位置。当需要将多个货架连接或分开时,控制系统控制电源实现电路的断通,从而控制电磁条的吸附与断开。Working principle: When the infrared sensor senses the approach of the goods, it transmits the information to the control system, and the control system starts the power supply, so that the pallet on the shelf has power. Place the goods on the pallet, the weight sensor obtains the weight of the object, sends the transportation instruction to the control system, the control system performs calculation, analysis, and compares it with the preset planogram of the system, obtains the location of the goods, plans the transportation route, calculates The bead for the cargo to be carried. Then, the control system controls each mobile device controller to lift and rotate the mobile device transfer beads, transport the goods to the designated position, and update the real-time position of the goods in the control system. When it is necessary to connect or separate multiple shelves, the control system controls the power supply to realize the disconnection of the circuit, thereby controlling the adsorption and disconnection of the electromagnetic strip.

有益效果:与现有技术相比,本发明具有以下显著效果:既可实现货物的存储又能实现货物精准的自动化移动,此外还可以使货架相互连接,实现规模化的货物存储和运输。同时解决了大仓库中包括自动化仓库拣选存储分离及空间利用率低的问题,大大提高工作效率,也可保障工作人员安全。Beneficial effects: Compared with the prior art, the present invention has the following significant effects: both storage of goods and accurate automatic movement of goods can be realized, and racks can be connected to each other to realize large-scale storage and transportation of goods. At the same time, it solves the problems of automatic warehouse picking and storage separation and low space utilization in large warehouses, greatly improving work efficiency and ensuring the safety of staff.

附图说明Description of drawings

图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;

图2为层板结构示意图;Figure 2 is a schematic diagram of a laminate structure;

图3为托盘结构示意图;Figure 3 is a schematic diagram of the structure of the tray;

图4为托盘俯视图;Figure 4 is a top view of the tray;

图5为移动装置结构示意图;5 is a schematic structural diagram of a mobile device;

图6为本发明磁条结构示意图。FIG. 6 is a schematic diagram of the structure of the magnetic strip of the present invention.

具体实施方式Detailed ways

如图1-2所示,本发明包括货架本体1、移动装置、控制系统;货架本体1的层板2由多个独立运转的托盘3组成,每个托盘2上设有感应器、移动装置。货架本体1两侧立柱及层板两侧设有可使货架连接的磁条5,控制系统控制磁条5以及移动装置。货架本体1底部设有若干万向轮6。As shown in Figures 1-2, the present invention includes a shelf body 1, a moving device, and a control system; the layer 2 of the shelf body 1 is composed of a plurality of independently operating trays 3, and each tray 2 is provided with a sensor and a moving device. . Magnetic strips 5 for connecting the shelves are provided on both sides of the uprights on both sides of the shelf body 1 and on both sides of the laminate, and the control system controls the magnetic strips 5 and the moving device. The bottom of the shelf body 1 is provided with several universal wheels 6 .

如图3所示,托盘3内设有感应器及移动装置。感应器包括红外线感应器7、重量感应器8。移动装置包括控制器4、转珠升降装置9。感应器及控制器设于托盘3内部,转珠升降装置9设于外壳10内,通过导线与托盘3连接,外壳10顶部设有通孔,设于托盘3上方。控制器控制转珠升降装置9运转。As shown in FIG. 3 , the tray 3 is provided with a sensor and a moving device. The sensors include an infrared sensor 7 and a weight sensor 8 . The moving device includes a controller 4 and a ball lifting device 9 . The sensor and the controller are arranged inside the tray 3 , the ball lifting device 9 is arranged in the casing 10 , and is connected to the tray 3 by wires. The controller controls the operation of the bead lifting device 9 .

如图3-5所示,转珠升降装置9包括转珠901、滚轴902、支撑杆903、转盘904;所述转盘904通过多个支撑杆903与滚轴902连接,滚轴901上设有转珠901。每个托盘3上的转珠升降装置9至少为4个。As shown in FIGS. 3-5 , the rotating ball lifting device 9 includes a rotating ball 901, a roller 902, a support rod 903, and a turntable 904; There are bead 901. There are at least four rotating ball lifting devices 9 on each tray 3 .

货架用于存储货物,当工作人员需要放货时,首先,工作人员站在货架本体1某一侧,拾取货物准备放在托盘3上,当红外线感应器7感应到物体靠近,并将信息传送至控制系统,控制系统启动电源,使得货架的该层托盘3连接电源。当货物放置在托盘3上,重量感应器8感受到该处的重量,发送运输指令给控制系统,控制系统收到运输指令分析,并和系统预置的货柜图相比,获取货物所在托盘3的位置,工作人员在控制系统输入货物需要到达的终点,同时支持批量选择货物的终点。控制系统根据排队论的模型,确定每个货物要到达的最终位置,规划运输路线,并确定运输过程中需要的转珠901。然后,控制系统控制控制器4进而控制转珠升降装置9升起并运转,使货物运输到指定位置,并实时更新电脑中货物的位置。The shelf is used to store goods. When the staff needs to release the goods, first of all, the staff stands on one side of the shelf body 1, picks up the goods and prepares to put them on the tray 3, when the infrared sensor 7 senses the approach of the object, and transmits the information To the control system, the control system starts the power supply, so that the tray 3 of this layer of the shelf is connected to the power supply. When the goods are placed on the pallet 3, the weight sensor 8 senses the weight of the place, and sends the transportation instruction to the control system. The control system receives the transportation instruction and analyzes it, and compares it with the preset container map of the system to obtain the pallet 3 where the goods are located. In the control system, the staff enters the destination that the goods need to reach, and supports the selection of the destination of the goods in batches. According to the model of queuing theory, the control system determines the final position to be reached by each cargo, plans the transportation route, and determines the transfer beads 901 required in the transportation process. Then, the control system controls the controller 4 to control the bead lifting device 9 to rise and operate, so that the goods are transported to the designated position, and the position of the goods in the computer is updated in real time.

当工作人员需要取货时,首先,工作人员在控制系统选取需要移动的货物,并输入终点位置。控制系统进行计算和分析,获取货物的起始位置和终点位置,分析经过的路线中需要的转珠901,然后控制控制器4进而控制转珠升降装置9升起并运转,将货物运输到终点,红外感应器7感应到载物小车的信号后,让货物移出货架,掉入小车内,实现精准取货。When the staff needs to pick up the goods, first of all, the staff selects the goods to be moved in the control system and enters the destination position. The control system performs calculation and analysis, obtains the starting position and end position of the goods, analyzes the rotating balls 901 required in the route passed, and then controls the controller 4 to control the lifting and operation of the rotating ball lifting device 9 to transport the goods to the end point. , After the infrared sensor 7 senses the signal of the cargo trolley, the goods are moved out of the shelf and dropped into the trolley to achieve precise pickup.

货架用于分拣货物时,可配合使用德国自动分拣运输机celluveyor,视觉控制系统。首先,将不同的货物放上托盘3后,由视觉控制系统将货物图像信息扫描进入系统或者通过RFID扫描获取货物的信息,按照标准将货物分类。工作人员在控制系统中输入货物的位置,获取到货物的初始位置和终端位置后,根据排队论的模型计算货物到达的最优路线以及路线中需要的转珠901,计算出转珠901升起的顺序,然后控制系统控制控制器4进而控制转珠升降装置9升起并运转,将不同的货物归类放置,以达到分拣的目的。When the shelves are used for sorting goods, the German automatic sorting conveyor celluveyor and visual control system can be used together. First, after placing different goods on the pallet 3, the visual control system scans the image information of the goods into the system or obtains the information of the goods through RFID scanning, and classifies the goods according to the standards. The staff enters the position of the goods in the control system, and after obtaining the initial position and terminal position of the goods, according to the model of queuing theory, calculates the optimal route for the arrival of the goods and the runners 901 required in the route, and calculates the rise of the runners 901. Then the control system controls the controller 4 to control the bead lifting device 9 to rise and operate, and to classify and place different goods to achieve the purpose of sorting.

当需要规模化集分拣与仓储时,将货架本体1通电,货架本体1两侧立柱及层板两侧磁条产生电磁,货架间可以紧密吸附在一起,同时使得每个货架的层板都可连接在一起,形成一个较大型的多层的传送带,通过控制系统实现规模化的存储和规模化分拣。When large-scale sorting and warehousing are required, the shelf body 1 is energized, and the columns on both sides of the shelf body 1 and the magnetic strips on both sides of the laminate generate electromagnetic waves, and the shelves can be tightly adsorbed together, and the laminates of each shelf are It can be connected together to form a larger multi-layer conveyor belt, which can realize large-scale storage and large-scale sorting through the control system.

Claims (7)

1. The utility model provides a but goods shelves of automatic storage and letter sorting, includes goods shelves body (1), control system, its characterized in that: also includes a mobile device; the shelf board (2) of the shelf body (1) is composed of a plurality of trays (3), and the trays (3) are provided with sensors and moving devices; magnetic stripes (5) which can connect the goods shelves are arranged on the upright columns at the two sides of the goods shelf body (1) and the two sides of the laminate (2); the control system controls the magnetic strip (5) and the mobile device.
2. The automated storage and sorting rack of claim 1, wherein: the moving device comprises a controller (4) and a rotating bead lifting device (9); the controller (4) is arranged in the tray (3); the rotating bead lifting device (9) is arranged in the shell (10) and is connected with the tray (3) through a lead, and the top of the shell (10) is provided with a through hole which is arranged above the tray (3); the controller (4) controls the operation of the rotating bead lifting device (9).
3. The automated storage and sorting rack of claim 1, wherein: the sensor comprises an infrared sensor (7) and a weight sensor (8); the inductor is arranged inside the tray (3).
4. The automated storage and sorting rack of claim 1, wherein: the trays (3) are all trays capable of independently operating.
5. The automated storage and sorting rack of claim 2, wherein: the ball rotating lifting device (9) comprises a rotating ball (901), a rolling shaft (902), a supporting rod (903) and a turntable (904); the turntable (904) is connected with the roller (902) through a plurality of support rods (903), and the roller (902) is provided with rotating beads (904).
6. The automated storage and sorting rack of claim 2, wherein: the number of the rotating bead lifting devices (9) in the tray (3) is at least 4.
7. The automated storage and sorting rack of claim 1, wherein: the bottom of the goods shelf body (1) is provided with a plurality of universal wheels (6).
CN202010309499.XA 2020-04-20 2020-04-20 Goods shelf capable of automatically storing and sorting goods Pending CN111361911A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112336127A (en) * 2020-10-26 2021-02-09 珠海格力电器股份有限公司 Goods shelf and control method
CN113942723A (en) * 2021-10-18 2022-01-18 佛山市顺亨信息科技有限公司 Automatic multi-layer warehousing system and sorting method
CN114506614A (en) * 2022-01-17 2022-05-17 淮阴工学院 A kind of package automatic push device on express shelf and push and take process method
CN117446395A (en) * 2023-12-08 2024-01-26 中国邮政集团有限公司淄博市博山区分公司 Cloud storehouse parcel automatic sorting band conveyer

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