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CN107020247A - Full-automatic quick despatch sorting system - Google Patents

Full-automatic quick despatch sorting system Download PDF

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Publication number
CN107020247A
CN107020247A CN201710403929.2A CN201710403929A CN107020247A CN 107020247 A CN107020247 A CN 107020247A CN 201710403929 A CN201710403929 A CN 201710403929A CN 107020247 A CN107020247 A CN 107020247A
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China
Prior art keywords
sorting
speed
roller table
scanning
conveying roller
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CN201710403929.2A
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CN107020247B (en
Inventor
胡素影
陈家健
陈家楹
蓝力峰
汤孟
张华强
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University of Science and Technology Liaoning USTL
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University of Science and Technology Liaoning USTL
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/003Destination control; Electro-mechanical or electro- magnetic delay memories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C1/00Measures preceding sorting according to destination
    • B07C1/02Forming articles into a stream; Arranging articles in a stream, e.g. spacing, orientating
    • B07C1/04Forming a stream from a bulk; Controlling the stream, e.g. spacing the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C1/00Measures preceding sorting according to destination
    • B07C1/02Forming articles into a stream; Arranging articles in a stream, e.g. spacing, orientating
    • B07C1/06Orientating; Aligning ; Aligning to one edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/02Apparatus characterised by the means used for distribution
    • B07C3/08Apparatus characterised by the means used for distribution using arrangements of conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/10Apparatus characterised by the means used for detection ofthe destination
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/18Devices or arrangements for indicating destination, e.g. by code marks

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  • Sorting Of Articles (AREA)
  • Branching, Merging, And Special Transfer Between Conveyors (AREA)

Abstract

一种全自动快递件分拣系统,解决现有依靠人工将快递件逐一分开,再放入分拣设备内分拣的半自动化分拣方式,存在的作业效率低、人工费用高,设备维护困难的问题。包括滑降分散装置,其特征在于:滑降分散装置出口处设置振动分散装置,振动分散装置的出口处设置梯速分离装置,梯速分离装置的前方设置第一扫描门,第一扫描门前方的翻转传送辊道的侧部设置上层传送辊道,上层传送辊道与上层分拣辊道相连;翻转传送辊道的前方设置翻转装置,翻转装置前方设置中部布置有第二扫描门的下层传送辊道,下层传送辊道与下层分拣辊道相连。其设计合理,结构紧凑,能够实现快递件离散、自动摆正和全方位扫描,有效避免快递件堆积,分拣效率高,人力成本低。

A fully automatic sorting system for express parcels, which solves the existing semi-automatic sorting method that relies on manual separation of express parcels one by one, and then puts them into sorting equipment for sorting, which has low operating efficiency, high labor costs, and difficult equipment maintenance. The problem. It includes a downhill dispersing device, which is characterized in that: a vibration dispersing device is installed at the exit of the downhill dispersing device, a ladder speed separation device is arranged at the exit of the vibration dispersing device, a first scanning door is arranged in front of the ladder speed separating device, and a first scanning door is installed in front of the first scanning door. The side of the overturning conveying roller table is provided with an upper conveying roller table, and the upper conveying roller table is connected with the upper sorting roller table; an inverting device is arranged in front of the inverting conveying roller table, and a lower conveying roller with a second scanning door arranged in the middle is arranged in front of the inverting device Road, the lower conveying roller table is connected with the lower sorting roller table. Its reasonable design and compact structure can realize discrete, automatic alignment and omni-directional scanning of express items, effectively avoiding the accumulation of express items, high sorting efficiency, and low labor costs.

Description

全自动快递件分拣系统Automatic express sorting system

技术领域technical field

本发明属于快递分拣装置技术领域,具体涉及一种能够实现快递件离散、自动摆正和全方位扫描,有效避免快递件堆积,分拣效率高,人力成本低的全自动快递件分拣系统。The invention belongs to the technical field of courier sorting devices, and in particular relates to a fully automatic courier sorting system capable of realizing discrete, automatic alignment and omnidirectional scanning of courier items, effectively avoiding the accumulation of courier items, high sorting efficiency, and low labor costs .

背景技术Background technique

随着快递行业的发展,越来越多的企业已经意识到了简单粗放型的经营模式、以及人力操作所带来的高成本低收益,已不再适应当下的企业运营。由此引发的快递业变革,自然而然地把人们的目光转向了对成本的压缩和自动化机器设备的引进上。众所周知,目前在配送中心搬运成本中,分拣作业搬运成本约占90%,而在劳动密集型配送中心,直接参与分拣操作的人力占50%;且整个配送中心作业时间的30%~40%更是被分拣作业所占用。With the development of the express delivery industry, more and more companies have realized that the simple and extensive business model and the high cost and low return brought by manual operation are no longer suitable for the current business operations. The resulting revolution in the express delivery industry has naturally turned people's attention to cost reduction and the introduction of automated machinery and equipment. As we all know, at present, in the transportation cost of the distribution center, the transportation cost of the sorting operation accounts for about 90%, while in the labor-intensive distribution center, the manpower directly involved in the sorting operation accounts for 50%; % is occupied by sorting operations.

目前,国内市场的大部分快递公司都是借助人工进行分拣,仅有少部分快递公司能够实现半自动化分拣,即使是国内最先进的顺丰快递使用的分拣系统也仅仅是半自动化分拣:依靠人工将成堆的快递件进行逐一的分开,然后,放入分拣机器中进行分拣,这种分拣方式不但作业效率低、增加人工费用,而且整个分拣线的成本较高,维护困难。At present, most express companies in the domestic market use manual sorting, and only a small number of express companies can achieve semi-automatic sorting. Even the sorting system used by the most advanced SF Express in China is only semi-automatic sorting : Relying on manual work to separate piles of courier items one by one, and then put them into the sorting machine for sorting. This sorting method not only has low operating efficiency and increases labor costs, but also the cost of the entire sorting line is high. Difficult to maintain.

在当今网购盛行的大环境下,对自动化快递件分拣方式和装置的研究,解决菜鸟物流公司严重暴力分拣,自动化程度低,分拣车间包裹满天飞、服务质量差等问题,从而提高分拣效率、满足巨大的市场需求,具有重要的意义。In today's environment where online shopping is prevalent, the research on automatic express delivery sorting methods and devices can solve the serious problems of violent sorting, low degree of automation, flying parcels in the sorting workshop, and poor service quality in Cainiao Logistics, so as to improve sorting. Efficiency and meeting the huge market demand are of great significance.

发明内容Contents of the invention

本发明就是针对上述问题,提供一种能够实现快递件离散、自动摆正和全方位扫描,有效避免快递件堆积,分拣效率高,人力成本低的全自动快递件分拣系统。The present invention aims at the above problems, and provides a fully automatic express delivery sorting system capable of discrete, automatic alignment and omni-directional scanning, effectively avoiding the accumulation of express deliveries, high sorting efficiency, and low labor cost.

本发明所采用的技术方案是:该全自动快递件分拣系统包括滑降分散装置,其特征在于:所述滑降分散装置的出口处设置有振动分散装置,振动分散装置的出口处设置有梯速分离装置,梯速分离装置的前方设置有第一扫描门,第一扫描门的前方设置有翻转传送辊道;翻转传送辊道上设置有用于向侧部分流的分流机构Ⅰ,翻转传送辊道的侧部设置有沿分流机构Ⅰ分流方向布置的上层传送辊道,上层传送辊道的前方设置有双层分拣装置,且上层传送辊道的输出端与双层分拣装置的上层分拣辊道相连,上层分拣辊道上设置有若干个、用于向侧部进行分拣的分流机构Ⅱ;所述翻转传送辊道的前方设置有翻转装置,翻转装置前方的下侧设置有下层传送辊道,下层传送辊道的中部设置有第二扫描门,下层传送辊道的输出端与双层分拣装置的下层分拣辊道相连,下层分拣辊道上设置有若干个、用于向侧部进行分拣的分流机构Ⅲ;双层分拣装置的分拣装置架体侧壁上、与分流机构Ⅲ对应的位置处分别设置有分拣出口,分拣出口处设置有快递接收装置;双层分拣装置下层分拣辊道的末端设置有残损快递回收装置。The technical solution adopted in the present invention is: the automatic express delivery sorting system includes a downhill dispersing device, characterized in that a vibration dispersing device is provided at the exit of the downhill dispersing device, and a ladder speed is provided at the exit of the vibration dispersing device. Separation device, the first scanning door is arranged in front of the ladder speed separation device, and the turning conveying roller table is arranged in front of the first scanning door; The side part is provided with an upper conveying roller table arranged along the diverting direction of the flow diversion mechanism I, and a double-layer sorting device is arranged in front of the upper conveying roller table, and the output end of the upper conveying roller table is connected with the upper layer sorting roller of the double-layer sorting device. The upper sorting roller table is provided with several diversion mechanisms II for sorting to the side; the front of the reversing conveying roller table is provided with an inverting device, and the lower side in front of the inverting device is provided with a lower conveying roller. The middle part of the lower conveying roller is provided with a second scanning door, and the output end of the lower conveying roller is connected with the lower sorting roller of the double-layer sorting device. Sorting mechanism III for partial sorting; on the side wall of the sorting device frame of the double-layer sorting device, there are sorting outlets at positions corresponding to the sorting mechanism III, and express receiving devices are installed at the sorting outlets; The end of the sorting roller table on the lower layer of the layer sorting device is equipped with a damaged express recovery device.

所述滑降分散装置包括滑降斜板,滑降斜板的两侧分别设置有滑降侧挡板,滑降斜板与两侧滑降侧挡板围合构成斜面滑降分散槽;斜面滑降分散槽的下部设置有支撑立柱。以利用滑降斜板的倾斜效果,有效解决大量快递件一同涌入分拣系统时出现的堆叠、阻塞等问题,并为下级振动分散装置再次分散快递件做好前序准备。The downhill dispersing device comprises a downhill sloping plate, the two sides of the downhill sloping plate are respectively provided with downhill side baffles, and the downhill sloping plate and the downhill side baffles on both sides are enclosed to form an inclined-plane downhill dispersing groove; the bottom of the inclined-plane downhill dispersing groove is provided with Support uprights. By using the inclination effect of the sloping sloping plate, it can effectively solve the problems of stacking and blocking when a large number of express parcels pour into the sorting system at the same time, and make pre-order preparations for the lower-level vibration dispersing device to disperse the express parcels again.

所述振动分散装置包括斜面振动台和振动台底座,振动台底座的上部设置有若干个弹簧连接柱,各弹簧连接柱的上端分别设置有竖直布置的振动台弹簧;振动台弹簧的上端则分别与斜面振动台的下部相连;斜面振动台的两侧分别设置有振动侧挡板;斜面振动台的底部设置有振动机构。以与滑降分散装置配合使用,进一步缓解快递件的堆叠、阻塞情况,从而到达高效分散快递件的目的。The vibration dispersing device comprises an inclined-plane vibrating table and a vibrating table base, the top of the vibrating table base is provided with several spring connecting columns, and the upper ends of each spring connecting columns are respectively provided with vertically arranged vibrating table springs; the upper ends of the vibrating table springs are They are respectively connected with the lower part of the inclined-plane vibrating table; the two sides of the inclined-plane vibrating table are respectively provided with vibrating side baffles; the bottom of the inclined-plane vibrating table is provided with a vibrating mechanism. It can be used in conjunction with the toboggan dispersing device to further alleviate the stacking and blocking of express items, so as to achieve the purpose of efficiently dispersing express items.

所述振动分散装置的振动机构包括振动电机,振动电机旋转主轴的端部设置有偏心凸轮;振动电机的下部与电机固定平台的上部相连,电机固定平台则通过平台连接架与斜面振动台的底部相连。以通过振动电机旋转主轴两端偏心凸轮的转动,来驱动斜面振动台产生一定频率的振动。The vibrating mechanism of the vibration dispersing device comprises a vibrating motor, and the end of the rotating main shaft of the vibrating motor is provided with an eccentric cam; the lower part of the vibrating motor is connected with the upper part of the motor fixing platform, and the motor fixing platform is connected to the bottom of the inclined plane vibrating table through the platform connecting frame. connected. The inclined-plane vibrating table is driven to vibrate at a certain frequency by the rotation of the eccentric cam at both ends of the main shaft through the vibrating motor.

所述梯速分离装置包括分离装置架体,分离装置架体上部、靠近振动分散装置的一端设置有低速辊轴组,低速辊轴组的末端设置有中速辊轴组,中速辊轴组的末端设置有斜向高速辊轴组,且斜向高速辊轴组的转速大于中速辊轴组的转速,中速辊轴组的转速大于低速辊轴组的转速;所述依次布置的低速辊轴组、中速辊轴组和斜向高速辊轴组的两侧分别设置有摆正侧挡板。以利用三段辊轴组之间存在的速度差,通过差速原理对快递件起到很好的分离作用;并经由辊筒轴线具有一定布置角度的斜向高速辊轴组、以及两侧摆正侧挡板,将杂乱无章的快递件一一调直摆正,便于后续的扫描。The ladder-speed separation device includes a separation device frame, the upper part of the separation device frame and one end close to the vibration dispersing device are provided with a low-speed roller group, the end of the low-speed roller group is provided with a medium-speed roller group, and the medium-speed roller group The end of the slanting high-speed roller set is provided with an inclined high-speed roller set, and the rotating speed of the inclined high-speed roller set is greater than the rotating speed of the medium-speed rolling set, and the rotating speed of the medium-speed rolling set is greater than the rotating speed of the low-speed rolling set; The two sides of the roller group, the medium-speed roller group and the oblique high-speed roller group are respectively provided with straightening side baffles. By taking advantage of the speed difference between the three roller shaft groups, the express delivery can be separated well through the differential speed principle; and through the oblique high-speed roller shaft group with a certain arrangement angle on the roller axis, and the swing on both sides The front and side baffles can straighten the messy express items one by one, which is convenient for subsequent scanning.

所述梯速分离装置斜向高速辊轴组各辊筒轴线、与摆正侧挡板之间的夹角为60~80度。以确保快递件的摆正效果。The included angle between the axis of each roller of the inclined high-speed roller group of the ladder-speed separation device and the straightening side baffle is 60-80 degrees. To ensure the straightening effect of express delivery.

所述第一扫描门和第二扫描门的结构相同,均包括开口朝下布置的U型扫描架,U型扫描架的两侧分别设置有侧部扫描模块,U型扫描架的上部设置有上部扫描模块。以利用上部扫描模块和两个侧部扫描模块,对通过扫描门的快递件的邮递标签进行拍照,从而读取快递件的详细信息,实现快递件的按区分拣。The first scanning door and the second scanning door have the same structure, and both include a U-shaped scanning frame with the opening facing downwards. Side scanning modules are respectively arranged on both sides of the U-shaped scanning frame, and the upper part of the U-shaped scanning frame is provided with Upper scanning module. The upper scanning module and two side scanning modules can be used to take photos of the postal labels of the express items passing through the scanning door, so as to read the detailed information of the express items and realize the sorting of the express items by area.

所述分流机构Ⅰ、分流机构Ⅱ和分流机构Ⅲ的结构相同,均包括位于辊道上方的分流推板、以及位于辊道下方的传动丝杠,传动丝杠的两端分别与辊道两侧的辊道支撑架体转动连接,分流推板则通过竖直布置于辊道两个辊筒之间的推板连接杆、与布置在传动丝杠上的丝杠螺母相连;传动丝杠的驱动端设置有伺服电机。以通过伺服电机驱动传动丝杠旋转,使其上的丝杠螺母带动分流推板将快递件快速分流,从而使快递件进入到分拣辊道或快递接收装置。The diversion mechanism I, diversion mechanism II and diversion mechanism III have the same structure, and all include a diversion push plate located above the roller table, and a drive screw located below the roller table. The supporting frame of the roller table is rotatably connected, and the shunt push plate is connected with the screw nut arranged on the transmission screw through the push plate connecting rod vertically arranged between the two rollers of the roller table; the drive of the transmission screw The end is equipped with a servo motor. Drive the transmission lead screw to rotate through the servo motor, so that the lead screw nut on it drives the diversion push plate to quickly divert the express items, so that the express items enter the sorting roller table or the express receiving device.

所述翻转装置包括十字翻转板,十字翻转板由布置在翻转转轴上的四个依次呈90度角布置的平板构成;十字翻转板通过翻转转轴分别与两侧的翻转架体转动连接;翻转转轴的驱动端设置有翻转驱动装置。以通过快递件在翻转装置十字翻转板上的旋转,将快递件原来的底面翻转为顶面,并且使快递件依靠自身的重力滑落至下层传送辊道上,进行输送。The overturning device includes a cross overturning plate, which is composed of four flat plates arranged at an angle of 90 degrees arranged on the overturning shaft; the cross overturning plate is respectively connected to the overturning frames on both sides through the overturning shaft; The driving end is provided with a turning drive device. Through the rotation of the courier on the cross turning plate of the turning device, the original bottom surface of the courier is turned into the top surface, and the courier is slid down to the lower conveying roller table by its own gravity for transportation.

本发明的有益效果:由于本发明采用出口处设置振动分散装置的滑降分散装置,振动分散装置的出口处设置梯速分离装置,梯速分离装置的前方设置第一扫描门,第一扫描门的前方设置翻转传送辊道;翻转传送辊道上设置分流机构Ⅰ,翻转传送辊道的侧部设置上层传送辊道,上层传送辊道的输出端与双层分拣装置的上层分拣辊道相连,上层分拣辊道上设置有用于向侧部进行分拣的分流机构Ⅱ;翻转传送辊道的前方设置翻转装置,翻转装置前方的下侧设置下层传送辊道,下层传送辊道的中部设置第二扫描门,下层传送辊道的输出端与双层分拣装置的下层分拣辊道相连,下层分拣辊道上设置有用于向侧部进行分拣的分流机构Ⅲ;双层分拣装置的分拣装置架体侧壁上的分拣出口处,设置有快递接收装置;双层分拣装置下层分拣辊道的末端设置残损快递回收装置的结构形式,所以其设计合理,结构紧凑,利用振动分散装置的振动分散原理,自动有效地将堆叠、挤压的快递件进行分离,避免了快递件的堆积现象;利用梯速分离装置的惯性原理,对快递件进行有效的离散;通过斜向高速辊轴组与两侧摆正侧挡板对快递件的摆正,以及翻转装置对快递件的旋转翻面,实现经由第一扫描门和第二扫描门,完成对快递件六个面全方位、无遗漏的扫描。该全自动快递件分拣系统,避免了现有依靠人力分散快递的弊端,可实现快递件分拣的全自动化,降低人力成本,提升分拣效率;有效地解决了“暴力分拣”的问题,进而实现文明分拣,加快物流行业进入全自动化时代的步伐。Beneficial effect of the present invention: because the present invention adopts the downhill dispersing device that the vibration dispersing device is arranged at the outlet, the ladder speed separation device is arranged at the outlet of the vibration dispersing device, the first scanning door is arranged in front of the ladder speed separating device, and the first scanning door The reverse conveying roller table is set in the front; the diversion mechanism I is arranged on the reverse conveying roller table, and the upper layer conveying roller table is arranged on the side of the inverted conveying roller table, and the output end of the upper layer conveying roller table is connected with the upper layer sorting roller table of the double-layer sorting device. The upper sorting roller table is equipped with a diversion mechanism II for sorting to the side; the flipping device is installed in front of the turning conveyor roller table, the lower conveyor roller table is installed on the lower side in front of the flipping device, and the second conveyor roller table is installed in the middle of the lower conveyor roller table. The scanning door, the output end of the lower conveying roller table is connected with the lower layer sorting roller table of the double-layer sorting device. The sorting exit on the side wall of the sorting device frame is equipped with a courier receiving device; the end of the sorting roller table on the lower layer of the double-layer sorting device is equipped with a structural form of a damaged courier recovery device, so its design is reasonable, the structure is compact, and the use of vibration The vibration dispersion principle of the dispersing device can automatically and effectively separate the stacked and squeezed courier items, avoiding the accumulation of courier items; using the inertia principle of the ladder speed separation device, the courier items can be effectively dispersed; The roller shaft group and the side baffles on both sides align the courier items, and the turning device rotates the courier items to complete the six-sided omnidirectional inspection of the courier items through the first scanning door and the second scanning door. , Scan without omission. This fully automatic express sorting system avoids the existing disadvantages of relying on manpower to disperse express delivery, and can realize full automation of express sorting, reduce labor costs, and improve sorting efficiency; effectively solve the problem of "violent sorting" , and then realize civilized sorting, and accelerate the pace of the logistics industry entering the era of full automation.

附图说明Description of drawings

图1是本发明的一种结构示意图。Fig. 1 is a kind of structural representation of the present invention.

图2是图1的A向视图。Fig. 2 is a view along the direction A of Fig. 1 .

图3是图2中的滑降分散装置的一种结构示意图。Fig. 3 is a schematic structural view of the toboggan dispersing device in Fig. 2 .

图4是图2中的振动分散装置的一种结构示意图。Fig. 4 is a schematic structural view of the vibration dispersing device in Fig. 2 .

图5是图4中的振动机构的一种结构示意图Fig. 5 is a kind of structural representation of the vibrating mechanism in Fig. 4

图6是图1中的梯速分离装置的一种结构示意图。Fig. 6 is a structural schematic diagram of the ladder speed separation device in Fig. 1 .

图7是图1中的第一扫描门和分流机构Ⅰ的一种结构示意图。FIG. 7 is a structural schematic diagram of the first scanning gate and the shunt mechanism I in FIG. 1 .

图8是图7的B向视图。Fig. 8 is a view taken along direction B of Fig. 7 .

图9是图1中的翻转装置的一种结构示意图。FIG. 9 is a structural schematic diagram of the turning device in FIG. 1 .

图10是图9的内部结构剖视图。Fig. 10 is a sectional view of the internal structure of Fig. 9 .

图11是图1中的双层分拣装置的一种结构示意图。Fig. 11 is a schematic structural view of the double-layer sorting device in Fig. 1 .

图12是本发明的分拣路线示意图。Fig. 12 is a schematic diagram of the sorting route of the present invention.

图13是本发明的扫描分拣原理图。Fig. 13 is a schematic diagram of scanning and sorting in the present invention.

图中序号说明:1滑降分散装置、2振动分散装置、3梯速分离装置、4第一扫描门、5分流机构Ⅰ、6翻转传送辊道、7翻转装置、8上层传送辊道、9第二扫描门、10下层传送辊道、11分流机构Ⅱ、12双层分拣装置、13分拣出口、14下层分拣辊道、15快递接收装置、16上层分拣辊道、17残损快递回收装置、18分流机构Ⅲ、19支撑立柱、20滑降侧挡板、21滑降斜板、22振动台底座、23弹簧连接柱、24振动台弹簧、25斜面振动台、26振动侧挡板、27振动机构、28振动电机、29旋转主轴、30偏心凸轮、31电机固定平台、32平台连接架、33低速辊轴组、34中速辊轴组、35斜向高速辊轴组、36分离装置架体、37摆正侧挡板、38 U型扫描架、39侧部扫描模块、40上部扫描模块、41分流推板、42辊道支撑架体、43推板连接杆、44丝杠螺母、45伺服电机、46传动丝杠、47十字翻转板、48翻转转轴、49翻转架体、50分拣装置架体。Description of serial numbers in the figure: 1 downhill dispersing device, 2 vibration dispersing device, 3 ladder speed separation device, 4 first scanning door, 5 diversion mechanism I, 6 overturning conveying roller table, 7 overturning device, 8 upper conveying roller table, 9th Two scanning doors, 10 lower conveying roller table, 11 diversion mechanism II, 12 double-layer sorting device, 13 sorting exit, 14 lower sorting roller table, 15 express receiving device, 16 upper layer sorting roller table, 17 damaged express delivery recovery Device, 18 diversion mechanism III, 19 supporting column, 20 slide side baffle, 21 slide slant plate, 22 vibration table base, 23 spring connecting column, 24 vibration table spring, 25 inclined plane vibration table, 26 vibration side baffle, 27 vibration Mechanism, 28 vibration motor, 29 rotating main shaft, 30 eccentric cam, 31 motor fixed platform, 32 platform connecting frame, 33 low-speed roller group, 34 medium-speed roller group, 35 oblique high-speed roller group, 36 separation device frame , 37 Straightening side baffles, 38 U-shaped scanning frame, 39 Side scanning module, 40 Upper scanning module, 41 Diverting push plate, 42 Roller support frame body, 43 Push plate connecting rod, 44 Lead screw nut, 45 Servo Motor, 46 transmission screw, 47 cross turning plate, 48 turning shaft, 49 turning frame, 50 sorting device frame.

具体实施方式detailed description

根据图1~13详细说明本发明的具体结构。该全自动快递件分拣系统包括用于防止快递件堆叠、阻塞的滑降分散装置1,滑降分散装置1由滑降斜板21构成,滑降斜板21的两侧分别设置有用于快递件导向的滑降侧挡板20;滑降斜板21与两侧滑降侧挡板20,围合构成了用于容置快递件的斜面滑降分散槽。斜面滑降分散槽的下部设置有四个用于支撑斜面滑降分散槽的支撑立柱19。以利用斜面滑降分散槽滑降斜板21的倾斜效果,有效地解决大量快递件同时涌入分拣系统时,出现的堆叠、阻塞等问题;并且,为下级振动分散装置2再次分散快递件,做好前序步骤的准备和铺垫。The specific structure of the present invention will be described in detail with reference to FIGS. 1 to 13 . The fully automatic sorting system for courier items includes a downhill dispersing device 1 for preventing courier items from stacking and blocking. The side baffle 20 ; the downhill swash plate 21 and the downhill side baffles 20 on both sides are enclosed to form an inclined plane downhill dispersing groove for accommodating express items. Four supporting columns 19 for supporting the dispersing trough for falling on the inclined plane are arranged at the bottom of the sloping surface dispersing trough. With the use of the inclination effect of the sloping down sloping sloping plate 21 of the sloping dispersing chute, effectively solve the problems of stacking and blocking when a large number of express items pour into the sorting system at the same time; and, for the lower vibration dispersion device 2 to disperse the express items again, do Prepare and pave the way for the pre-order steps.

滑降分散装置1前部的出口处,设置有用于高效分散快递件的振动分散装置2。振动分散装置2由上部的斜面振动台25,以及下部的振动台底座22构成;振动分散装置2振动台底座22的上部,设置有四个用于布置振动台弹簧24的弹簧连接柱23,各弹簧连接柱23的上端分别设置有竖直布置的振动台弹簧24;四个振动台弹簧24的上端则分别与斜面振动台25的下部相连接。振动分散装置2的斜面振动台25的两侧,分别设置有用于快递件导向和限位的振动侧挡板26;斜面振动台25的底部设置有用于驱动斜面振动台25振动的振动机构27。振动机构27由振动电机28构成,振动电机28旋转主轴29位于外侧的两个端部,分别设置有可通过旋转产生离心力的偏心凸轮30。振动机构27的振动电机28下部与电机固定平台31的上部相固定连接,电机固定平台31则通过位于上侧的平台连接架32、与振动分散装置2斜面振动台25的底部相连接。以利用振动电机28旋转主轴29两端偏心凸轮30的转动,来驱动斜面振动台25产生所需频率的振动;并通过振动分散装置2与上级滑降分散装置1的配合使用,来进一步缓解快递件的堆叠、阻塞情况,从而到达高效分散快递件的目的。At the exit of the front part of the downhill dispersing device 1, a vibration dispersing device 2 for efficiently dispersing express items is provided. Vibration dispersing device 2 is made of the inclined plane vibrating table 25 of top, and the vibrating table base 22 of bottom; The upper ends of the spring connecting columns 23 are respectively provided with vibrating table springs 24 arranged vertically; The both sides of the inclined-plane vibrating table 25 of vibration dispersing device 2 are respectively provided with vibrating side baffles 26 for courier guide and positioning; The vibrating mechanism 27 is composed of a vibrating motor 28. The two ends of the rotating main shaft 29 of the vibrating motor 28 are located on the outside, and eccentric cams 30 that can generate centrifugal force through rotation are respectively provided. The vibrating motor 28 bottom of vibration mechanism 27 is fixedly connected with the top of motor fixed platform 31, and motor fixed platform 31 then is connected with the bottom of vibration dispersing device 2 inclined-plane vibrating table 25 by the platform connecting frame 32 that is positioned at upper side. By using the rotation of the eccentric cam 30 at both ends of the main shaft 29 of the vibration motor 28 to drive the inclined plane vibrating table 25 to generate the vibration of the required frequency; stacking and blocking conditions, so as to achieve the purpose of efficiently dispersing express items.

根据具体的使用需要,振动分散装置2斜面振动台25的振动斜面、与水平面之间的倾斜角度可以在15°~35°之间;斜面振动台25振动斜面的表面设置有耐磨胶板(例如:SBR丁苯橡胶),耐磨胶板的滚动摩擦系数可以在0.4~0.6之间,以提升快递件的振动分散效果;振动分散装置2的振动台弹簧24,可以采用由60SiZMnA钢制造的、直径为12.0mm的TD级钢丝材料制成。According to specific use needs, the inclined angle between the vibrating inclined plane of vibration dispersing device 2 inclined-plane vibrating table 25 and the horizontal plane can be between 15°~35°; For example: SBR styrene-butadiene rubber), the rolling friction coefficient of the wear-resistant rubber plate can be between 0.4 and 0.6 to improve the vibration dispersion effect of the express delivery; the vibration table spring 24 of the vibration dispersion device 2 can be made of 60SiZMnA steel , TD grade steel wire material with a diameter of 12.0mm.

振动分散装置2前部的出口处,设置有用于分离和摆正快递件的梯速分离装置3,梯速分离装置3包括用于固定各辊轴组的分离装置架体36。梯速分离装置3的分离装置架体36上部、靠近振动分散装置2的一端设置有低速辊轴组33,低速辊轴组33的末端设置有转速大于低速辊轴组33转速的中速辊轴组34,中速辊轴组34的末端设置有转速大于中速辊轴的转速的斜向高速辊轴组35;能够理解的是,为了辊轴组之间的顺畅衔接,斜向高速辊轴组35可以布置于中速辊轴组34末端的下方。依次布置的低速辊轴组33、中速辊轴组34和斜向高速辊轴组35的两侧,分别设置有用于辅助快递件运动过程中摆正的摆正侧挡板37。梯速分离装置3上的低速辊轴组33、中速辊轴组34和斜向高速辊轴组35的各辊筒驱动端之间,通过齿轮啮合的传动方式相互连接;并且,三个辊轴组分别通过带传动方式进行驱动,以实现各辊轴组之间不同速度的梯速传动。At the exit of the front part of the vibration dispersing device 2, a ladder-speed separation device 3 for separating and straightening express items is provided. The ladder-speed separation device 3 includes a separator frame 36 for fixing each roller group. The upper part of the separation device frame 36 of the ladder speed separation device 3 and the end close to the vibration dispersing device 2 are provided with a low-speed roller group 33, and the end of the low-speed roller group 33 is provided with a medium-speed roller whose rotation speed is greater than that of the low-speed roller group 33 Group 34, the end of the medium-speed roller group 34 is provided with an oblique high-speed roller group 35 whose rotation speed is greater than that of the medium-speed roller; it can be understood that, for the smooth connection between the roller groups, the oblique high-speed roller Set 35 may be arranged below the end of medium speed roll set 34 . On both sides of the low-speed roller group 33 , the medium-speed roller group 34 , and the oblique high-speed roller group 35 arranged in sequence, there are respectively provided with straightening side baffles 37 for assisting express mails in moving. Between each roller driving end of the low-speed roller group 33, the medium-speed roller group 34 and the inclined high-speed roller group 35 on the ladder speed separation device 3, the transmission mode of gear meshing is connected to each other; and, the three rollers The shaft groups are respectively driven by belt transmission to realize ladder speed transmission at different speeds between the roller shaft groups.

通过梯速分离装置3三段辊轴组之间存在的速度差,利用差速原理对快递件起到很好的分离作用;并经由辊筒轴线具有一定布置角度的斜向高速辊轴组35、以及两侧摆正侧挡板37,将杂乱无章的快递件一一调直摆正,便于后续的扫描。为了进一步提升快递件的分离效果,梯速分离装置3的低速辊轴组33、中速辊轴组34以及斜向高速辊轴组35的布置长度比为1:1:1。出于确保快递件摆正效果的目的,梯速分离装置3的斜向高速辊轴组35各辊筒轴线、与侧部的摆正侧挡板37之间的夹角在60°~80°之间。Through the speed difference between the three sections of the roller shaft group of the ladder speed separation device 3, the differential speed principle is used to achieve a good separation effect on the express delivery; and through the oblique high-speed roller shaft group 35 with a certain arrangement angle on the roller axis , and side baffles 37 on both sides to straighten the messy express items one by one to facilitate subsequent scanning. In order to further improve the separation effect of express items, the arrangement length ratio of the low-speed roller group 33 , the medium-speed roller group 34 and the oblique high-speed roller group 35 of the ladder-speed separation device 3 is 1:1:1. For the purpose of ensuring the straightening effect of the express delivery, the included angle between the axis of each roller of the inclined high-speed roller shaft group 35 of the ladder speed separation device 3 and the straightening side baffle 37 on the side is 60°-80° between.

梯速分离装置3的前方设置有用于读取快递件详细信息的第一扫描门4,第一扫描门4包括开口朝下布置的U型扫描架38;U型扫描架38的两侧,分别设置有用于扫描快递件左、右两侧的侧部扫描模块39;U型扫描架38的上部,则设置有用于依次扫描快递件前侧、上侧和后侧的上部扫描模块40。根据应用需要,上部扫描模块40和侧部扫描模块39均可以采用市面上现有的高清摄像头。通过第一扫描门4的上部扫描模块40和两个侧部扫描模块39,对快递件的邮递标签进行拍照、进而读取快递件上的详细信息(例如:条形码、二维码、手机号、邮寄地址、发件人和收件人等);然后,将照片信息传送到控制系统主机,再由控制系统主机进行数据分析、划分所属区域,并驱动相应的传送辊道及分流机构,实现快递件的按区、按位分拣。设置的第一扫描门4,可同时对快递件的五个面(前、上、后、左、右)实现扫描。The front of the ladder speed separation device 3 is provided with the first scanning door 4 for reading the detailed information of the express delivery, and the first scanning door 4 includes a U-shaped scanning frame 38 with the opening facing downwards; the two sides of the U-shaped scanning frame 38 are respectively A side scanning module 39 for scanning the left and right sides of the courier is provided; the upper part of the U-shaped scanning frame 38 is provided with an upper scanning module 40 for sequentially scanning the front, upper and rear sides of the courier. According to application requirements, both the upper scanning module 40 and the side scanning module 39 can adopt existing high-definition cameras on the market. Through the upper scanning module 40 of the first scanning door 4 and the two side scanning modules 39, the postal label of the courier is photographed, and then the detailed information on the courier is read (for example: barcode, two-dimensional code, mobile phone number, mailing address, sender and recipient, etc.); then, the photo information is transmitted to the control system host, and then the control system host performs data analysis, divides the area, and drives the corresponding transmission roller and shunting mechanism to realize express delivery. Sorting of items by area and position. The first scanning gate 4 provided can simultaneously scan the five sides (front, top, back, left, and right) of the courier.

第一扫描门4的前方,设置有用于将快递件传送到翻转装置7的翻转传送辊道6;翻转传送辊道6的上部,设置有用于向辊道侧部进行快递件分流的分流机构Ⅰ5。分流机构Ⅰ5由位于翻转传送辊道6上方的分流推板41、以及位于翻转传送辊道6下方的传动丝杠46构成;传动丝杠46的两端分别与辊道两侧的辊道支撑架体42转动连接,分流推板41则通过竖直布置于辊道两个辊筒间隔缝隙之间的推板连接杆43、与布置在传动丝杠46上的丝杠螺母44相连;分流机构Ⅰ5传动丝杠46的驱动端设置有伺服电机45。以通过伺服电机45驱动传动丝杠46旋转,使其上的丝杠螺母44带动分流推板41将快递件快速分流,从而使快递件经由上层传送辊道8进入到上层分拣辊道16。The front of the first scanning door 4 is provided with an inverting conveying roller table 6 for conveying express items to the inverting device 7; the upper part of the inverting conveying roller table 6 is provided with a diverting mechanism I5 for shunting express items to the side of the roller table . The diversion mechanism I5 is composed of a diversion push plate 41 located above the overturning conveying roller table 6, and a drive screw 46 located below the overturning conveying roller table 6; The body 42 is connected in rotation, and the shunt push plate 41 is connected with the screw nut 44 arranged on the transmission screw 46 through the push plate connecting rod 43 vertically arranged between the gap between the two rollers of the roller table; the shunt mechanism I5 The driving end of the transmission screw 46 is provided with a servo motor 45 . Drive the transmission lead screw 46 to rotate through the servo motor 45, so that the lead screw nut 44 on it drives the diversion push plate 41 to quickly divert the courier, so that the courier enters the upper sorting roller 16 through the upper conveying roller 8.

翻转传送辊道6的侧部,设置有沿分流机构Ⅰ5的分流推动方向、向下倾斜布置的上层传送辊道8;上层传送辊道8的前方设置有用于分拣快递件的双层分拣装置12,且上层传送辊道8的输出端与双层分拣装置12的上层分拣辊道16侧部相连接。双层分拣装置12的上层分拣辊道16上设置有若干个、用于向侧部进行快递件分拣的分流机构Ⅱ11,分流机构Ⅱ11与分流机构Ⅰ5的结构相同,由位于上层分拣辊道16上方的分流推板41、以及位于上层分拣辊道16下方的传动丝杠46构成;并通过伺服电机45驱动传动丝杠46旋转,使其上的丝杠螺母44带动分流推板41对快递件进行推动,从而使快递件经由上层分拣辊道16进入到相应的快递接收装置15内,实现快速分拣。Turn over the side of the conveying roller table 6, and set the upper layer conveying roller table 8 arranged obliquely downward along the diverting direction of the flow diverting mechanism I5; device 12, and the output end of the upper conveying roller table 8 is connected to the side of the upper layer sorting roller table 16 of the double-layer sorting device 12. The upper sorting roller table 16 of the double-layer sorting device 12 is provided with a number of shunting mechanisms II11 for sorting express items to the side. The shunting mechanism II11 has the same structure as the shunting mechanism I5. The shunt push plate 41 above the roller table 16 and the transmission lead screw 46 located below the upper sorting roller table 16 are composed; and the drive lead screw 46 is driven to rotate by the servo motor 45, so that the lead screw nut 44 on it drives the flow distribution push plate 41 pushes the courier, so that the courier enters the corresponding courier receiving device 15 through the upper sorting roller table 16, so as to realize rapid sorting.

翻转传送辊道6的前方,设置有用于将快递件进行翻转、便于再次扫描的翻转装置7。翻转装置7包括十字翻转板47,十字翻转板47由布置在翻转转轴48上的四个依次呈90度角布置的平板构成。十字翻转板47通过中部的翻转转轴48,分别与两侧的翻转架体49转动连接;十字翻转板47翻转转轴48的驱动端设置有翻转驱动装置。以在快递件经由第一扫描门4未扫描成功时,通过快递件在翻转装置7十字翻转板47上的旋转,将快递件原来的底面翻转为顶面,以便于第二扫描门9扫描第一扫描门4未扫描到的快递件底面;并且使快递件依靠自身的重力滑落至下层传送辊道10上,进行输送。In the front of the reversing conveying roller table 6, a reversing device 7 for reversing the courier is provided to facilitate re-scanning. The overturning device 7 includes a cross overturning plate 47 , and the cross overturning plate 47 is composed of four flat plates arranged at an angle of 90 degrees successively on the overturning shaft 48 . The cross overturning plate 47 is rotatably connected with the overturning frame body 49 on both sides through the overturning shaft 48 in the middle; When the courier is not successfully scanned through the first scanning gate 4, the original bottom surface of the courier is turned over to the top surface by the rotation of the courier on the cross turning plate 47 of the turning device 7, so that the second scanning gate 9 scans the first One scans the bottom surface of the courier that is not scanned by the door 4; and makes the courier slide down to the lower conveying roller table 10 by its own gravity for transportation.

翻转装置7前方的下侧,设置有用于将快递件输送至双层分拣装置12下层分拣辊道14上的下层传送辊道10;下层传送辊道10的中部设置有用于对快递件进行二次扫描的第二扫描门9。第二扫描门9与第一扫描门4的结构相同,包括开口朝下布置的U型扫描架38,U型扫描架38的两侧分别设置有侧部扫描模块39,U型扫描架38的上部设置有上部扫描模块40。下层传送辊道10的输出端、与双层分拣装置12的下层分拣辊道14相连接,并且,下层分拣辊道14上、与上方上层分拣辊道16分流机构Ⅱ11的布置位置相对应的位置处,设置有若干个、用于向侧部进行快递件分拣的分流机构Ⅲ18;分流机构Ⅲ18与分流机构Ⅰ5的结构相同,由位于下层分拣辊道14上方的分流推板41、以及位于下层分拣辊道14下方的传动丝杠46构成;并通过伺服电机45驱动传动丝杠46旋转,使其上的丝杠螺母44带动分流推板41对经由第二扫描门9二次扫描的快递件进行推动,进而使快递件从下层分拣辊道14进入到相应的快递接收装置15内。The lower side in front of the overturning device 7 is provided with a lower delivery roller table 10 for conveying the express delivery to the lower layer sorting roller table 14 of the double-layer sorting device 12; The second scan gate 9 for the second scan. The second scanning door 9 has the same structure as the first scanning door 4, including a U-shaped scanning frame 38 with the opening facing downwards. Side scanning modules 39 are respectively arranged on both sides of the U-shaped scanning frame 38. The upper part is provided with an upper scanning module 40 . The output end of the lower conveying roller table 10 is connected to the lower layer sorting roller table 14 of the double-layer sorting device 12, and the arrangement position of the distribution mechanism II11 on the lower layer sorting roller table 14 and the upper upper layer sorting roller table 16 At the corresponding position, there are several shunting mechanisms III18 for sorting express items to the side; 41, and the transmission screw 46 located under the lower sorting roller table 14; and the servo motor 45 drives the transmission screw 46 to rotate, so that the screw nut 44 on it drives the shunt push plate 41 to pass through the second scanning door 9 The express items scanned for the second time are pushed, and then the express items enter the corresponding express receiving device 15 from the lower sorting roller table 14 .

双层分拣装置12的分拣装置架体50侧壁上、与各个分流机构Ⅲ18相对应的位置处,分别设置有用于将快递件从下层分拣辊道14分拣出来的分拣出口13;分拣出口13处则设置有用于接收相应快递件的快递接收装置15。双层分拣装置12的下层分拣辊道14的末端,设置有用于回收经由第二扫描门9二次扫描后、还未扫描出快递信息的快递件的残损快递回收装置17;再将这些残损快递件进行人工扫描、分配。根据具体的使用需要,双层分拣装置12可设计成如图1、2所示的直线结构,也可以设计成空间利用率较高的环形结构。On the side wall of the sorting device frame 50 of the double-layer sorting device 12, at the positions corresponding to the respective diverting mechanisms III18, sorting outlets 13 for sorting the courier items from the lower sorting roller table 14 are respectively provided. ; The sorting outlet 13 is provided with a courier receiving device 15 for receiving corresponding courier items. The end of the lower sorting roller table 14 of the double-layer sorting device 12 is provided with a damaged express recovery device 17 for reclaiming express items that have not yet scanned out the express information after the second scan through the second scanning gate 9; Damaged courier items are manually scanned and distributed. According to specific use requirements, the double-layer sorting device 12 can be designed as a linear structure as shown in Figures 1 and 2, or can be designed as a ring structure with high space utilization.

当购买者在网上购买物品后,卖家会根据物品所具有的信息反馈给储存物品的大仓库,仓库员(或卖家)将物品所具有的信息再次反馈给快递服务站;快递服务站会将物品收件方所具备的名字和手机号码等信息进行编码,编辑所得的物品条码具有单一的、特有的信息,快递服务站人员并将物品条码所具有的信息进行存储录入电脑;从而,建成庞大的客户资料数据库。快递服务站人员会将当天大批录好信息的快递件进行包装,并在指定时间里将其运送至快递公司的分拣中心。该全自动快递件分拣系统可适用于快递公司物流中心的大、中、小型分拣站;亦可拓展应用于实验室或生产车间内的物品分拣。When a buyer purchases an item online, the seller will feed back the information of the item to the large warehouse where the item is stored, and the warehouseman (or seller) will feed back the information of the item to the courier service station; the courier service station will send the item The information such as the name and mobile phone number of the recipient is encoded, and the edited item barcode has a single and unique information. The express service station personnel will store and input the information of the item barcode into the computer; thus, a huge Customer profile database. The courier service station personnel will pack a large number of courier items with recorded information on the day, and deliver them to the sorting center of the courier company within the specified time. The fully automatic express sorting system can be applied to large, medium and small sorting stations in the logistics center of express companies; it can also be expanded to sort items in laboratories or production workshops.

该全自动快递件分拣系统使用时,首先,将大批量杂乱无章的快递件倾倒入本分拣系统输入端的滑降分散装置1内,快递件依靠各自所受的不同重力、经由滑降分散装置1的滑降斜板21进行初步分散;接着,初步分散的快递件进入到振动分散装置2内,并利用振动分散装置2斜面振动台25的振动,高效分散快递件、避免快递件的堆叠和阻塞。然后,经过高效分散的快递件,依次经过梯速分离装置3的低速辊轴组33、中速辊轴组34和斜向高速辊轴组35;并利用梯速分离装置3三段辊轴组之间存在的速度差(速度逐级递增),实现快递件的离散。快递件在经过梯速分离装置3末端的斜向高速辊轴组35时,由于斜向高速辊轴组35具有一定布置角度的辊筒、以及两侧摆正侧挡板37的共同作用,使杂乱无章的快递件一一调直摆正;另外,经过梯速分离装置3后,各快递件之间均间隔有了一定距离,故便于后续的扫描作业。When the automatic express delivery sorting system is in use, firstly, a large number of disorderly express deliveries are dumped into the downhill dispersing device 1 at the input end of the sorting system, and the express items rely on the different gravitational forces they receive to pass through the downhill dispersing device 1. The toboggan ramp 21 performs preliminary dispersion; then, the initially dispersed express items enter the vibration dispersion device 2, and use the vibration of the vibration dispersion device 2 inclined vibrating table 25 to efficiently disperse the express items and avoid stacking and blocking of the express items. Then, through the efficiently dispersed courier, successively pass through the low-speed roller group 33, the medium-speed roller group 34 and the oblique high-speed roller group 35 of the ladder-speed separation device 3; The speed difference between them (the speed increases step by step) realizes the discreteness of express delivery. When the express delivery passes through the oblique high-speed roller group 35 at the end of the ladder-speed separation device 3, due to the joint action of the rollers with a certain arrangement angle in the oblique high-speed roller group 35 and the side baffles 37 on both sides, the The messy express items are straightened one by one; in addition, after passing through the ladder speed separation device 3, there is a certain distance between each express item, so it is convenient for subsequent scanning operations.

经过梯速分离和摆正的快递件,通过第一扫描门4对快递件(前、上、后、左、右)五个面进行拍照,进而读取快递件上的详细信息(例如:条形码、二维码、手机号、邮寄地址、发件人和收件人等);之后,将照片信息传送到控制系统主机,再由控制系统主机进行数据分析、划分所属区域。快递件经过第一扫描门4后,会出现如下两种情况:一、第一扫描门4正常扫描出快递件的信息;二、第一扫描门4未能扫描出快递件的信息(包括信息残缺的快递件)。The courier that has been separated and straightened at the ladder speed takes photos of the five sides of the courier (front, top, back, left, right) through the first scanning gate 4, and then reads the detailed information on the courier (for example: barcode) , two-dimensional code, mobile phone number, mailing address, sender and recipient, etc.); after that, the photo information is transmitted to the control system host, and then the control system host performs data analysis and divides the area. After the express delivery passes through the first scanning gate 4, the following two situations will occur: 1. The first scanning gate 4 normally scans out the information of the express delivery; 2. The first scanning gate 4 fails to scan out the information of the express delivery (including information Incomplete courier).

当快递件属于第一种情况,即第一扫描门4扫描出了快递件的信息;扫描的信息会传送到控制系统主机,主机经过对快递件数据的综合分析后,会启动翻转传送辊道6上的分流机构Ⅰ5,带动分流推板41将已扫描到信息的快递件快速分离出翻转传送辊道6,使快递件经由向下倾斜布置的上层传送辊道8,进入到双层分拣装置12的上层分拣辊道16内、进行输送;再由上层分拣辊道16上相应的分流机构Ⅱ11,将快递件推送到相应的快递接收装置15处,实现快递件的按区、按位分拣。When the courier belongs to the first situation, that is, the information of the courier is scanned by the first scanning door 4; the scanned information will be transmitted to the host of the control system, and the host will start to turn over the conveying roller after comprehensively analyzing the data of the courier The diversion mechanism I5 on 6 drives the diversion push plate 41 to quickly separate the express items whose information has been scanned out of the inverted conveying roller table 6, so that the express items enter the double-layer sorting through the upper conveying roller table 8 arranged in a downward slope. The upper layer sorting roller table 16 of the device 12 is transported; and then the corresponding distribution mechanism II11 on the upper layer sorting roller table 16 pushes the express delivery to the corresponding express delivery receiving device 15, so that the express delivery can be sorted by area and by area. bit sorting.

当快递件属于第二种情况,即第一扫描门4未扫描出快递件的信息;此时,翻转传送辊道6上的分流机构Ⅰ5不会启动,快递件将在翻转传送辊道6上继续前行。快递件进入到翻转装置7十字翻转板47的两个相邻平板之间的容置腔内,并触动红外线感应器, 进而驱动翻转驱动装置带动十字翻转板47旋转;十字翻转板47的旋转致使快递件进行翻转,将原来位于快递件下部的底面(第一扫描门4无法扫描到的一面)翻转为位于上部顶面,并且使快递件依靠自身的重力滑落至下层传送辊道10上,进行输送;下层传送辊道10上的快递件经过第二扫描门9,进行二次扫描。第二扫描门9同样可以实现快递件前、上、后、左、右五面的扫描,并完成信息的上传;第二扫描门9与第一扫描门4的配合使用,实现了快递件全方位无死角、无遗漏的扫描。When the courier belongs to the second situation, that is, the first scanning gate 4 does not scan out the information of the courier; at this time, the diverting mechanism I5 on the turning conveyor roller 6 will not start, and the courier will be on the turning conveyor 6. move on. The courier item enters into the accommodating cavity between two adjacent flat plates of the cross turning plate 47 of the turning device 7, and touches the infrared sensor, and then drives the turning drive device to drive the cross turning plate 47 to rotate; the rotation of the cross turning plate 47 causes The courier is turned over, and the bottom surface (the side that cannot be scanned by the first scanning door 4) originally located in the lower part of the courier is turned over to be located on the top surface of the upper part, and the courier is allowed to slide down to the lower conveying roller table 10 by its own gravity. Conveying: the courier on the lower conveying roller table 10 passes through the second scanning gate 9 for secondary scanning. The second scanning door 9 can also realize the scanning of the front, upper, rear, left and right sides of the express delivery, and complete the uploading of information; Azimuth without dead angle, scan without omission.

经过第二扫描门9的快递件在下层传送辊道10上继续前行,最终进入到双层分拣装置12的下层分拣辊道14上、进行输送;控制系统主机经过对再次扫描的快递件数据的综合分析,通过下层分拣辊道14上相应的分流机构Ⅲ18,将扫描出信息的快递件经由分拣出口13、推送到相应的快递接收装置15处,实现快递件的按区、按位分拣。然而,一些经过第二扫描门9也未能扫描出其信息的残缺快递件,则沿着下层分拣辊道14一直被输送到末端的残损快递回收装置17处,再进入到人工处理区,实施人工扫描和分配。The express items passing through the second scanning gate 9 continue to move forward on the lower conveying roller table 10, and finally enter the lower layer sorting roller table 14 of the double-layer sorting device 12 for conveyance; Through the comprehensive analysis of the data of the parcels, through the corresponding distribution mechanism III 18 on the lower sorting roller table 14, the express parcels whose information is scanned are pushed to the corresponding express receiving device 15 through the sorting outlet 13, so as to realize the sorting of express parcels by area, Sort by bit. However, some incomplete express items whose information cannot be scanned through the second scanning gate 9 are transported to the damaged express recovery device 17 at the end along the lower sorting roller table 14, and then enter the manual processing area. Implement manual scanning and distribution.

Claims (9)

1.一种全自动快递件分拣系统,包括滑降分散装置(1),其特征在于:所述滑降分散装置(1)的出口处设置有振动分散装置(2),振动分散装置(2)的出口处设置有梯速分离装置(3),梯速分离装置(3)的前方设置有第一扫描门(4),第一扫描门(4)的前方设置有翻转传送辊道(6);翻转传送辊道(6)上设置有用于向侧部分流的分流机构Ⅰ(5),翻转传送辊道(6)的侧部设置有沿分流机构Ⅰ(5)分流方向布置的上层传送辊道(8),上层传送辊道(8)的前方设置有双层分拣装置(12),且上层传送辊道(8)的输出端与双层分拣装置(12)的上层分拣辊道(16)相连,上层分拣辊道(16)上设置有若干个、用于向侧部进行分拣的分流机构Ⅱ(11);所述翻转传送辊道(6)的前方设置有翻转装置(7),翻转装置(7)前方的下侧设置有下层传送辊道(10),下层传送辊道(10)的中部设置有第二扫描门(9),下层传送辊道(10)的输出端与双层分拣装置(12)的下层分拣辊道(14)相连,下层分拣辊道(14)上设置有若干个、用于向侧部进行分拣的分流机构Ⅲ(18);双层分拣装置(12)的分拣装置架体(50)侧壁上、与分流机构Ⅲ(18)对应的位置处分别设置有分拣出口(13),分拣出口(13)处设置有快递接收装置(15);双层分拣装置(12)下层分拣辊道(14)的末端设置有残损快递回收装置(17)。1. A fully automatic express delivery sorting system, comprising a downhill dispersing device (1), characterized in that: a vibration dispersing device (2) is provided at the exit of the downhill dispersing device (1), and the vibration dispersing device (2) A ladder speed separation device (3) is installed at the exit of the ladder speed separation device (3), and a first scanning door (4) is arranged in front of the ladder speed separation device (3), and an inversion conveying roller table (6) is arranged in front of the first scanning door (4). ;The overturning conveying roller table (6) is provided with a diversion mechanism I (5) for shunting to the side, and the side of the overturning conveying roller table (6) is provided with an upper layer conveying roller arranged along the diversion direction of the diversion mechanism I (5) (8), the front of the upper conveying roller table (8) is provided with a double-layer sorting device (12), and the output end of the upper conveying roller table (8) and the upper layer sorting roller of the double-layer sorting device (12) The upper sorting roller table (16) is provided with several diverting mechanisms II (11) for sorting to the side; device (7), the lower side in front of the turning device (7) is provided with a lower conveying roller table (10), the middle part of the lower conveying roller table (10) is provided with a second scanning door (9), and the lower conveying roller table (10) The output end is connected to the lower sorting roller table (14) of the double-layer sorting device (12), and several sorting mechanisms III ( 18); on the side wall of the sorting device frame (50) of the double-layer sorting device (12), a sorting outlet (13) is respectively arranged at a position corresponding to the diversion mechanism III (18), and the sorting outlet (13 ) is provided with a courier receiving device (15); the end of the double-layer sorting device (12) and the lower sorting roller table (14) is provided with a damaged courier recycling device (17). 2.根据权利要求1所述的全自动快递件分拣系统,其特征在于:所述滑降分散装置(1)包括滑降斜板(21),滑降斜板(21)的两侧分别设置有滑降侧挡板(20),滑降斜板(21)与两侧滑降侧挡板(20)围合构成斜面滑降分散槽;斜面滑降分散槽的下部设置有支撑立柱(19)。2. The automatic express delivery sorting system according to claim 1, characterized in that: the downhill dispersing device (1) includes a downhill swash plate (21), and the two sides of the downhill swash plate (21) are respectively provided with downhill The side baffles (20), the downhill slopes (21) and the downside side baffles (20) on both sides enclose and form the inclined-plane downhill dispersion groove; the bottom of the inclined-plane downhill dispersion groove is provided with a support column (19). 3.根据权利要求1所述的全自动快递件分拣系统,其特征在于:所述振动分散装置(2)包括斜面振动台(25)和振动台底座(22),振动台底座(22)的上部设置有若干个弹簧连接柱(23),各弹簧连接柱(23)的上端分别设置有竖直布置的振动台弹簧(24);振动台弹簧(24)的上端则分别与斜面振动台(25)的下部相连;斜面振动台(25)的两侧分别设置有振动侧挡板(26);斜面振动台(25)的底部设置有振动机构(27)。3. The automatic express delivery sorting system according to claim 1, characterized in that: the vibration dispersing device (2) includes an inclined plane vibrating table (25) and a vibrating table base (22), and the vibrating table base (22) The upper part of the upper part is provided with several spring connecting columns (23), and the upper end of each spring connecting column (23) is respectively provided with the vibrating table spring (24) arranged vertically; The lower parts of (25) are connected; the two sides of the inclined plane vibrating table (25) are respectively provided with vibrating side baffles (26); the bottom of the inclined plane vibrating table (25) is provided with a vibrating mechanism (27). 4.根据权利要求3所述的全自动快递件分拣系统,其特征在于:所述振动分散装置(2)的振动机构(27)包括振动电机(28),振动电机(28)旋转主轴(29)的端部设置有偏心凸轮(30);振动电机(28)的下部与电机固定平台(31)的上部相连,电机固定平台(31)则通过平台连接架(32)与斜面振动台(25)的底部相连。4. The automatic express delivery sorting system according to claim 3, characterized in that: the vibration mechanism (27) of the vibration dispersing device (2) includes a vibration motor (28), and the vibration motor (28) rotates the main shaft ( 29) is provided with an eccentric cam (30) at the end; the lower part of the vibration motor (28) is connected to the upper part of the motor fixed platform (31), and the motor fixed platform (31) is connected to the inclined vibration table ( 25) connected at the bottom. 5.根据权利要求1所述的全自动快递件分拣系统,其特征在于:所述梯速分离装置(3)包括分离装置架体(36),分离装置架体(36)上部、靠近振动分散装置(2)的一端设置有低速辊轴组(33),低速辊轴组(33)的末端设置有中速辊轴组(34),中速辊轴组(34)的末端设置有斜向高速辊轴组(35),且斜向高速辊轴组(35)的转速大于中速辊轴组(34)的转速,中速辊轴组(34)的转速大于低速辊轴组(33)的转速;所述依次布置的低速辊轴组(33)、中速辊轴组(34)和斜向高速辊轴组(35)的两侧分别设置有摆正侧挡板(37)。5. The automatic express delivery sorting system according to claim 1, characterized in that: the ladder speed separation device (3) includes a separation device frame (36), and the upper part of the separation device frame (36) is close to the vibration One end of the dispersing device (2) is provided with a low-speed roller group (33), the end of the low-speed roller group (33) is provided with a medium-speed roller group (34), and the end of the medium-speed roller group (34) is provided with a bevel to the high-speed roller group (35), and the rotating speed of the oblique high-speed roller group (35) is greater than the rotating speed of the medium-speed roller group (34), and the rotating speed of the medium-speed roller group (34) is greater than that of the low-speed roller group (33 ); the two sides of the sequentially arranged low-speed roller group (33), medium-speed roller group (34) and oblique high-speed roller group (35) are respectively provided with side baffles (37). 6.根据权利要求5所述的全自动快递件分拣系统,其特征在于:所述梯速分离装置(3)斜向高速辊轴组(35)各辊筒轴线、与摆正侧挡板(37)之间的夹角为60~80度。6. The fully automatic sorting system for express delivery according to claim 5, characterized in that: the ladder speed separation device (3) is oblique to the axis of each roller of the high-speed roller shaft group (35), and the side baffle is aligned The included angle between (37) is 60-80 degrees. 7.根据权利要求1所述的全自动快递件分拣系统,其特征在于:所述第一扫描门(4)和第二扫描门(9)的结构相同,均包括开口朝下布置的U型扫描架(38),U型扫描架(38)的两侧分别设置有侧部扫描模块(39),U型扫描架(38)的上部设置有上部扫描模块(40)。7. The automatic express delivery sorting system according to claim 1, characterized in that: the first scanning door (4) and the second scanning door (9) have the same structure, and both include a U with the opening facing downwards. The U-shaped scanning frame (38), the two sides of the U-shaped scanning frame (38) are respectively provided with side scanning modules (39), and the upper part of the U-shaped scanning frame (38) is provided with an upper scanning module (40). 8.根据权利要求1所述的全自动快递件分拣系统,其特征在于:所述分流机构Ⅰ(5)、分流机构Ⅱ(11)和分流机构Ⅲ(18)的结构相同,均包括位于辊道上方的分流推板(41)、以及位于辊道下方的传动丝杠(46),传动丝杠(46)的两端分别与辊道两侧的辊道支撑架体(42)转动连接,分流推板(41)则通过竖直布置于辊道两个辊筒之间的推板连接杆(43)、与布置在传动丝杠(46)上的丝杠螺母(44)相连;传动丝杠(46)的驱动端设置有伺服电机(45)。8. The fully automatic express delivery sorting system according to claim 1, characterized in that: the diversion mechanism I (5), the diversion mechanism II (11) and the diversion mechanism III (18) have the same structure, and they all include The splitter push plate (41) above the roller table, and the transmission screw (46) located below the roller table, the two ends of the transmission screw (46) are respectively connected to the roller support frame (42) on both sides of the roller table , the shunt push plate (41) is connected with the lead screw nut (44) arranged on the drive screw (46) through the push plate connecting rod (43) arranged vertically between the two rollers of the roller table; The driving end of the lead screw (46) is provided with a servo motor (45). 9.根据权利要求1所述的全自动快递件分拣系统,其特征在于:所述翻转装置(7)包括十字翻转板(47),十字翻转板(47)由布置在翻转转轴(48)上的四个依次呈90度角布置的平板构成;十字翻转板(47)通过翻转转轴(48)分别与两侧的翻转架体(49)转动连接;翻转转轴(48)的驱动端设置有翻转驱动装置。9. The automatic express delivery sorting system according to claim 1, characterized in that: the turning device (7) includes a cross turning plate (47), and the cross turning plate (47) is arranged on the turning shaft (48) Four flat plates arranged at an angle of 90 degrees are formed on the top; the cross turning plate (47) is respectively connected to the turning frame body (49) on both sides through the turning shaft (48); the driving end of the turning shaft (48) is provided with Turn over the drive unit.
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CN112934716A (en) * 2021-01-27 2021-06-11 江苏倍斯库智能科技有限公司 Automatic sorting system for logistics
WO2022236902A1 (en) * 2021-05-08 2022-11-17 南京轩世琪源软件科技有限公司 Intelligent sorting and distribution apparatus and sorting method thereof
CN113426704A (en) * 2021-08-02 2021-09-24 杭州乾锦输送设备有限公司 High-speed automatic sorting line
CN114632704A (en) * 2022-03-21 2022-06-17 重庆交通职业学院 Commodity circulation letter sorting equipment and letter sorting system thereof
CN114632704B (en) * 2022-03-21 2023-12-05 重庆交通职业学院 Logistics sorting equipment and sorting system thereof
CN114904783A (en) * 2022-05-24 2022-08-16 汪礼超 Sorting system for underground logistics
CN114904783B (en) * 2022-05-24 2024-05-14 成都好伙伴网络科技有限公司 Underground logistics sorting system
CN116534607A (en) * 2023-05-23 2023-08-04 佛山市顺德区方阶电器制造有限公司 Industrial robot people's material sorting device that can steadily unload

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