CN106948347A - Pile extracting method and pile pulling system - Google Patents
Pile extracting method and pile pulling system Download PDFInfo
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- CN106948347A CN106948347A CN201710214302.2A CN201710214302A CN106948347A CN 106948347 A CN106948347 A CN 106948347A CN 201710214302 A CN201710214302 A CN 201710214302A CN 106948347 A CN106948347 A CN 106948347A
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- 239000000463 material Substances 0.000 claims abstract description 71
- 238000000034 method Methods 0.000 claims abstract description 33
- 239000002002 slurry Substances 0.000 claims abstract description 25
- 230000003068 static effect Effects 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 29
- 239000010959 steel Substances 0.000 claims description 29
- 239000002689 soil Substances 0.000 claims description 17
- 239000004568 cement Substances 0.000 claims description 16
- 238000006243 chemical reaction Methods 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 13
- 238000005422 blasting Methods 0.000 claims description 12
- 239000011440 grout Substances 0.000 claims description 11
- 239000011150 reinforced concrete Substances 0.000 claims description 11
- 239000004570 mortar (masonry) Substances 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims 4
- 238000005336 cracking Methods 0.000 claims 2
- 239000011396 hydraulic cement Substances 0.000 claims 2
- 239000011083 cement mortar Substances 0.000 claims 1
- 238000009432 framing Methods 0.000 claims 1
- 238000002203 pretreatment Methods 0.000 claims 1
- 230000000630 rising effect Effects 0.000 claims 1
- 238000010008 shearing Methods 0.000 claims 1
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 230000006872 improvement Effects 0.000 description 12
- 238000005553 drilling Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 238000000605 extraction Methods 0.000 description 8
- 238000010276 construction Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 239000004567 concrete Substances 0.000 description 5
- 239000007779 soft material Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
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- 229920001778 nylon Polymers 0.000 description 2
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- 230000009467 reduction Effects 0.000 description 2
- 102100032131 Lymphocyte antigen 6E Human genes 0.000 description 1
- 101710157879 Lymphocyte antigen 6E Proteins 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D9/00—Removing sheet piles bulkheads, piles, mould-pipes or other moulds or parts thereof
- E02D9/02—Removing sheet piles bulkheads, piles, mould-pipes or other moulds or parts thereof by withdrawing
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- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
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- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Piles And Underground Anchors (AREA)
Abstract
本发明涉及一种静力拔桩方法及拔桩系统,属于水利、公路、铁路、市政、桥梁等工程中桩的撤去或提升技术领域。该拔桩方法包括以下步骤:1)经前处理先使待拔桩的顶部曝露,同时备设多根高强度锚索材料以及起吊设备;2)在待拔桩的顶部钻制向其底部延伸的锚孔;3)将所述锚索材料的一端下放至所述锚孔内,其另一端露出待拔桩顶部;4)向所述锚孔灌注浆体,待所述浆体固化并达到设定强度后,将所述高强度锚索材料固定于所述待拔桩内形成锚杆;5)通过起吊设备提升所述锚索材料的另一端以拔起所述待拔桩。该拔桩方法及拔桩系统可以将大桩体快速安全拔出,整体非常可靠稳固、安全性大大提高的同时节省大量成本,且提高效率。
The invention relates to a static pile pulling method and a pile pulling system, belonging to the technical field of removing or lifting piles in water conservancy, highway, railway, municipal, bridge and other projects. The pile pulling method includes the following steps: 1) Expose the top of the pile to be pulled out after pretreatment, and equip multiple high-strength anchor cable materials and lifting equipment at the same time; 2) Drill the top of the pile to be pulled out and extend to the bottom 3) Put one end of the anchor cable material into the anchor hole, the other end of which is exposed to the top of the pile to be pulled out; 4) Fill the anchor hole with slurry, wait for the slurry to solidify and After reaching the set strength, fix the high-strength anchor cable material in the pile to be pulled out to form an anchor rod; 5) lift the other end of the anchor cable material by lifting equipment to pull up the pile to be pulled out. The pile pulling method and the pile pulling system can quickly and safely pull out large piles, are very reliable and stable as a whole, greatly improve safety, save a lot of cost, and improve efficiency.
Description
技术领域technical field
本发明涉及一种拔桩方法及拔桩系统,属于水利、公路、铁路、市政、桥梁等工程中桩的撤去技术领域。The invention relates to a pile pulling method and a pile pulling system, belonging to the technical field of removing piles in water conservancy, highway, railway, municipal, bridge and other projects.
背景技术Background technique
现有地铁隧洞盾构掘进施工中,需要将影响隧洞施工的整桩提至安全高度,即将影响隧洞施工的整桩完全拔出或者部分拔出。In the shield excavation construction of existing subway tunnels, it is necessary to lift the entire piles that affect the tunnel construction to a safe height, that is, to pull out the entire piles that affect the tunnel construction completely or partially.
但是,据申请人了解,现有国内外的拔桩技术,主要采用以下几种方式:However, as far as the applicant knows, the existing domestic and foreign pile extraction technologies mainly adopt the following methods:
1)冲击碎桩法与全套管减磨拔除法;这两种拔桩技术主要依赖全套管钻机及大型起重机,故对施工场地要求较高,施工场地面积很大且场地上部无净高限制,但是,实际施工环境是难以达到的。1) Impact pile breaking method and full-casing wear-reducing extraction method; these two pile-extraction technologies mainly rely on full-casing drilling rigs and large cranes, so the requirements for the construction site are relatively high. The construction site has a large area and there is no clear height limit on the upper part of the site. However, the actual construction environment is difficult to achieve.
2)全套管静压拔桩的方法,这种方法采用钢套管以及结合喷射高压水及高压膨润土浆对桩的周圈土体进行清除,然后进行拔桩,但是工艺较复杂,实际较长,特别对于彼此紧邻的多根桩的拔除不能适用。2) The method of static pressure pile extraction with full casing. This method uses steel casing and combined with spraying high-pressure water and high-pressure bentonite slurry to remove the surrounding soil of the pile, and then pulls the pile. However, the process is more complicated and the actual time is longer. , especially for the extraction of multiple piles next to each other cannot be applied.
3)直接将灌注桩中的桩头钢筋与拔桩设置连接,逐渐施力直至将桩拔出,但是,现有灌注桩中的钢筋强度低、焊接不可靠、受力不均,容易将灌注桩拔断,这是拔桩施工中所不允许的。3) Directly connect the pile head steel bar in the cast-in-place pile with the pulling pile, and apply force gradually until the pile is pulled out. However, the steel bar in the existing cast-in-place pile has low strength, unreliable welding, and uneven force, and it is easy to pull out the cast-in-place pile. The pile is pulled out, which is not allowed in the pile pulling construction.
综上,现有拔桩技术中,存在设备要求高、拔桩高度不可控、大型吊机使用易出事故,场地要求高、空间要求高等缺点,不能很好地将大直径桩快速安全拔出,尤其是对小空间中的大直径桩快速安全拔出没有很好的对策。To sum up, in the existing pile pulling technology, there are shortcomings such as high equipment requirements, uncontrollable pile pulling height, accident-prone use of large cranes, high site requirements, and high space requirements, which cannot quickly and safely pull out large-diameter piles. , especially for the fast and safe extraction of large-diameter piles in small spaces, there is no good countermeasure.
发明内容Contents of the invention
本发明要解决的技术问题是针对现有技术不足,提出一种快速安全拔出不同直径桩的拔桩方法及拔桩系统。The technical problem to be solved by the present invention is to propose a pile pulling method and a pile pulling system for quickly and safely pulling out piles of different diameters in view of the deficiencies in the prior art.
本发明为解决上述技术问题提出的技术方案之一是:一种拔桩方法,包括以下步骤:One of the technical solutions proposed by the present invention for solving the above-mentioned technical problems is: a method for pulling out piles, comprising the following steps:
1)经前处理先使待拔桩的顶部曝露,同时备设多根高强度锚索材料以及起吊设备;1) After pretreatment, the top of the pile to be pulled is first exposed, and multiple high-strength anchor cable materials and lifting equipment are equipped at the same time;
2)在待拔桩的顶部钻制向其底部延伸的锚孔;2) Drill the anchor hole extending to the bottom of the pile to be pulled out;
3)将所述锚索材料的一端下放至所述锚孔内,其另一端露出待拔桩顶部;3) Lower one end of the anchor cable material into the anchor hole, and expose the other end of the pile to be pulled out;
4)向所述锚孔灌注浆体,待所述浆体固化并达到设定强度后,将所述高强度锚索材料固定于所述待拔桩内形成锚杆;4) pouring grout into the anchor hole, and after the grout solidifies and reaches a set strength, fix the high-strength anchor cable material in the pile to be pulled out to form an anchor rod;
5)通过起吊设备提升所述锚索材料的另一端以拔起所述待拔桩。5) Lifting the other end of the anchor cable material by lifting equipment to pull up the pile to be pulled out.
本发明为解决上述技术问题提出的技术方案之二是:一种拔桩系统,用于上述的拔桩方法中,该拔桩系统设置于固定在土体中并顶部曝露的待拔桩附近,包括多根高强度锚索材料和起吊设备,其特征在于:所述待拔桩的顶部钻制有向待拔桩内的底部延伸的锚孔,所述锚索材料的一端设于所述锚孔底部,所述锚索材料的另一端露出待拔桩顶部,所述锚孔内灌注有固化后用于将所述锚索材料固定于待拔桩内以形成锚杆的浆体,所述起吊设备用于提升所述锚索材料的另一端以拔起待拔桩。The second technical solution proposed by the present invention to solve the above technical problems is: a pile pulling system used in the above pile pulling method, the pile pulling system is arranged near the pile to be pulled which is fixed in the soil and exposed at the top, Comprising a plurality of high-strength anchor cable materials and lifting equipment, it is characterized in that: the top of the pile to be pulled out is drilled with an anchor hole extending to the bottom of the pile to be pulled out, and one end of the anchor cable material is located at the anchor At the bottom of the hole, the other end of the anchor cable material exposes the top of the pile to be pulled out, and the anchor hole is filled with a solidified slurry for fixing the anchor cable material in the pile to be pulled out to form an anchor rod. The lifting device is used to lift the other end of the anchor cable material to pull up the pile to be pulled out.
本发明采用上述技术方案的效果是:本发明直接在在待拔桩的顶部钻制向其底部延伸的锚孔,然后将锚索材料的一端下放至锚孔内,其另一端露出待拔桩顶部,再向锚孔灌注浆体,将所述高强度锚索材料固定于待拔桩内形成锚杆,最后通过起吊设备提升锚索材料的另一端以拔起待拔桩,这样,巧妙的将现有岩土锚固技术中的锚杆移用到拔桩中,相比于传统拔除桩的思维定势是一味在桩的外表固定后再进行吊拔,本发明突破了这一思维定势,对待拔桩先钻孔进行锚固再拔除,形成先锚后拔,因此十分出人意料。The present invention adopts the effect of the above-mentioned technical scheme: the present invention directly drills an anchor hole extending toward the bottom of the pile to be pulled out, and then lowers one end of the anchor cable material into the anchor hole, and the other end exposes the pile to be pulled out At the top, grout is poured into the anchor hole, the high-strength anchor cable material is fixed in the pile to be pulled out to form an anchor rod, and finally the other end of the anchor cable material is lifted by the lifting device to pull up the pile to be pulled out. The anchor rod in the existing geotechnical anchoring technology is transferred to the pile pulling. Compared with the traditional thinking of pulling out piles, which is to blindly fix the appearance of the piles and then pull them out, the present invention breaks through this thinking. Potential, the piles to be pulled out are drilled first and anchored and then pulled out, forming an anchor first and then pulling out, so it is very unexpected.
本发明既可以对于不同直径(大、中、小)待拔桩进行锚固提升,同时又对待拔桩进行加固,可以有效防止拔桩中的断桩并将大直径桩快速安全拔出,特别是对于小空间中彼此紧邻的多根桩的拔除十分适用,整体非常可靠稳固、安全性大大提高的同时节省大量成本,且提高效率。The present invention can anchor and lift piles of different diameters (large, medium and small) and at the same time reinforce the piles to be pulled out, which can effectively prevent piles from being pulled out and quickly and safely pull out large-diameter piles, especially It is very suitable for pulling out multiple piles that are adjacent to each other in a small space, and the whole is very reliable and stable, greatly improving safety, saving a lot of cost, and improving efficiency.
上述技术方案之一的改进是:在所述步骤2)中,在所述待拔桩的顶部钻制向其底部延伸的静态爆破孔;在所述步骤5)中,在通过起吊设备提升所述锚索材料的另一端以拔起待拔桩后,先在静态爆破孔中倒入破碎剂并用快硬性水泥堵住静态爆破孔的孔口12-18小时,然后通过破碎设备进行桩体破碎。The improvement of one of the above technical solutions is: in the step 2), a static blast hole extending to the bottom of the pile to be extracted is drilled on the top of the pile; After the other end of the above-mentioned anchor cable material is used to pull up the pile to be pulled out, first pour the breaking agent into the static blasting hole and block the opening of the static blasting hole with rapid hardening cement for 12-18 hours, and then the pile body is broken by the crushing equipment .
本发明采用上述技术方案的效果是:通过在待拔桩的顶部钻制向其底部延伸的静态爆破孔,这样在通过起吊设备提升所述锚索材料的另一端以拔起待拔桩后,先在静态爆破孔中倒入破碎剂并用快硬性水泥堵住静态爆破孔的孔口12-18小时,然后通过破碎设备进行桩体破碎,结合混凝切割以及气割钢筋等办法,可以快速分解混凝土,实现桩的上部拆除,将拔桩工程顺利转向下一工序、下一根桩。The present invention has the effect of adopting the above-mentioned technical solution: by drilling a static blast hole extending toward the bottom of the pile to be pulled out, after the other end of the anchor cable material is lifted by the lifting device to pull up the pile to be pulled out, First pour the breaking agent into the static blasting hole and block the opening of the static blasting hole with quick-hardening cement for 12-18 hours, then use the crushing equipment to crush the pile body, combined with concrete cutting and gas cutting steel bars, etc., can quickly decompose the concrete , Realize the removal of the upper part of the pile, and smoothly turn the pile pulling project to the next process and the next pile.
上述技术方案之一的完善之一是:在所述步骤1)中,在所述待拔桩附近的其它桩上或待拔桩周边的土体上设有工作平台;在所述步骤5)中,所述起吊设备是设于工作平台上的穿心千斤顶、吊机或卷扬机,所述穿心千斤顶、吊机或卷扬机持续张拉锚索材料的另一端以连续拔起所述待拔桩。One of the improvement of one of the above-mentioned technical solutions is: in the step 1), a working platform is provided on other piles near the pile to be pulled out or on the soil around the pile to be pulled out; in the step 5) Among them, the lifting equipment is a through-hole jack, crane or hoist arranged on the working platform, and the other end of the anchor cable material is continuously stretched by the through-hole jack, crane or hoist to continuously pull up the pile to be pulled out. .
本发明采用上述技术方案的效果是:本发明通过在待拔桩附近的其它桩上或待拔桩周边的土体上设有工作平台,起吊设备采用设于工作平台上的穿心千斤顶、吊机或卷扬机,这样可以通过穿心千斤顶、吊机或卷扬机持续张拉锚索材料的另一端,对桩连续拔起,整体结构简单可靠。The present invention adopts the effect of the technical scheme as follows: the present invention is provided with a working platform on other piles near the piles to be pulled out or on the soil around the piles to be pulled out, and the hoisting equipment adopts a through-hole jack, a crane, etc. that are arranged on the working platform. Machine or hoist, so that the other end of the anchor cable material can be continuously stretched by a through-hole jack, crane or hoist, and the pile can be pulled up continuously. The overall structure is simple and reliable.
上述技术方案之一的完善之一的改进是:所述工作平台是钢筋混凝土平台、钢结构框架平台或组合结构平台;所述穿心千斤顶通过反力架安装固定在钢筋混凝土平台、钢结构框架平台或组合结构平台上;所述吊机或卷扬机设于钢筋混凝土平台、钢结构框架平台或组合结构平台上。The improvement of one of the above-mentioned technical solutions is: the working platform is a reinforced concrete platform, a steel structure frame platform or a composite structure platform; On a platform or a combined structure platform; the crane or winch is set on a reinforced concrete platform, a steel structure frame platform or a combined structure platform.
本发明采用上述技术方案的效果是:本发明通过设置钢筋混凝土平台、钢结构框架平台或组合结构平台,可以对头部位于地表以上或整体位于地表以下的桩,进行连续拔起,整体结构简单可靠。The effect of adopting the above-mentioned technical solution in the present invention is that the present invention can continuously pull up the pile whose head is above the ground surface or the whole is below the ground surface by setting a reinforced concrete platform, a steel structure frame platform or a combined structure platform, and the overall structure is simple reliable.
上述技术方案之一的完善之一的改进是:所述工作平台是沉井平台,所述穿心千斤顶固定在沉井平台上。The improvement of one of the perfections of one of the above technical solutions is: the working platform is a caisson platform, and the through-hole jack is fixed on the caisson platform.
本发明采用上述技术方案的效果是:通过设置沉井平台,特别对整体位于地表以下的桩进行连续拔起适用,整体结构简单可靠。The effect of adopting the above-mentioned technical solution in the present invention is that, by setting the caisson platform, it is especially suitable for continuous uplifting of piles located below the ground surface as a whole, and the overall structure is simple and reliable.
上述技术方案之一的完善之二是:所述锚孔的深度和锚杆的长度小于所述待拔桩的长度并大于所述锚杆的最小锚固长度,所述锚杆的最小锚固长度L按下式计算:The second improvement of one of the above technical solutions is: the depth of the anchor hole and the length of the anchor rod are less than the length of the pile to be pulled and greater than the minimum anchor length of the anchor rod, the minimum anchor length L of the anchor rod Calculate according to the formula:
式中,a为安全系数;σ为锚索材料强度;A为锚索材料截面面积;d为锚孔直径;τ为锚杆与孔壁抗剪强度。In the formula, a is the safety factor; σ is the strength of the anchor cable material; A is the cross-sectional area of the anchor cable material; d is the diameter of the anchor hole; τ is the shear strength of the anchor rod and the hole wall.
上述技术方案之一的完善之三是:所述锚索材料上设有出口分别位于锚孔底部、中部和上部处的三根灌浆管;采用压力灌浆向锚孔内灌注浆体,所述浆体是由PO52.5水泥、水泥浆孔道压浆剂和水混合而成的浆体,所述浆体的水胶比为0.35~0.45;采用砂浆搅拌机和注浆泵进行压力灌浆。The third improvement of one of the above technical solutions is: the anchor cable material is provided with three grouting pipes whose outlets are respectively located at the bottom, middle and upper part of the anchor hole; pressure grouting is used to pour grout into the anchor hole, and the grout The body is a slurry formed by mixing PO52.5 cement, a grouting agent for cement slurry channels and water, and the water-binder ratio of the slurry is 0.35-0.45; a mortar mixer and a grouting pump are used for pressure grouting.
上述技术方案之一的完善之四是:在所述步骤5)中,在通过起吊设备拔桩前,进行一次桩周消阻,若通过起吊设备拔桩失败后,进行二次桩周消阻,或者若通过起吊设备拔桩失败后,通过退锚器进行锚索材料的退锚。The fourth improvement of one of the above technical solutions is: in the step 5), before the pile is pulled out by the lifting device, the resistance around the pile is carried out once, and if the pile is pulled out by the lifting device, the resistance is removed for the second time. , or if the pile fails to be pulled out by the lifting equipment, the anchor cable material is withdrawn by the anchor withdrawer.
上述技术方案之一的完善之五是:在所述步骤5)中,在通过起吊设备拔桩过程中,逐步减少提升所述锚索材料的数量。The fifth improvement of one of the above technical solutions is: in the step 5), during the process of pulling out the pile by the hoisting equipment, gradually reduce the amount of lifting the anchor cable material.
上述技术方案之二的改进是:所述待拔桩的顶部制有向待拔桩内的底部延伸的静态爆破孔;所述静态爆破孔中倒入有破碎剂并封堵有快硬性水泥块。The improvement of the second technical solution is: the top of the pile to be pulled out is formed with a static blast hole extending toward the bottom of the pile to be pulled out; the static blast hole is poured with breaking agent and blocked with rapid hardening cement block .
上述技术方案之二的改进是:所述待拔桩附近的其它桩上或待拔桩周边的土体上设有工作平台。The improvement of the second technical solution is: a working platform is provided on other piles near the pile to be pulled out or on the soil around the pile to be pulled out.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
图1是本发明实施例一的拔桩方法以及拔桩系统采用的拔桩装置示意图。Fig. 1 is a schematic diagram of a pile pulling method and a pile pulling device used in the pile pulling system according to Embodiment 1 of the present invention.
图2是图1的左视图。Fig. 2 is a left side view of Fig. 1 .
图3是图1待拔桩上钻制的锚孔和静态爆破孔的示意图。Fig. 3 is a schematic diagram of anchor holes and static blast holes drilled on the pile to be pulled out in Fig. 1 .
具体实施方式detailed description
实施例一Embodiment one
本实施例的拔桩方法,如图1、图2和图3所示,包括以下步骤:The pile extraction method of the present embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, comprises the following steps:
1)经前处理先使待拔桩1的顶部曝露,同时备设多根高强度锚索材料2以及起吊设备。1) After pretreatment, the top of the pile 1 to be pulled out is first exposed, and a plurality of high-strength anchor cable materials 2 and lifting equipment are equipped at the same time.
本实施例的待拔桩1可以是埋在在土体中摩擦桩、部分嵌岩的端承桩或是埋于地表以下一定深度的咬合桩、承台桩和打入桩,等等。摩擦桩或端承桩的头部曝露在地表。The pile 1 to be pulled out in this embodiment can be a friction pile buried in the soil, a partially rock-socketed end-bearing pile, or an occlusal pile buried at a certain depth below the ground surface, a cap pile, a driven pile, and the like. The heads of friction piles or end-bearing piles are exposed to the ground.
本实施例的锚索材料2可以是金属硬质或软质材料制成。金属硬质制成,例如:粘结钢绞束、预应力钢绞线、预应力钢绞束、高强钢丝、高强钢丝绳或高强钢筋,等等;也可以是非金属硬质或软质材料制成,例如:纤维、塑料或尼龙,等等。The anchor cable material 2 of this embodiment can be made of metal hard or soft material. Made of metal hard, such as: bonded steel strands, prestressed steel strands, prestressed steel strands, high-strength steel wires, high-strength steel wire ropes or high-strength steel bars, etc.; can also be made of non-metallic hard or soft materials , such as: fiber, plastic or nylon, etc.
2)在待拔桩1的顶部钻制向其底部延伸的锚孔1-1;本实施例的锚孔1-1是位于待拔桩1横截面中心的一个锚孔或沿待拔桩1横截面中心周圈均布的至少两个锚孔。2) Drill the anchor hole 1-1 extending to the bottom of the pile 1 to be pulled out; At least two anchor holes uniformly distributed around the center of the cross-section.
本实施例的锚孔1-1钻孔采用履带式钻机D150,单台功率75kW;同时配15m3,1.3MPa空压机,空压机功率135kW。工作效率为60m/8hr。钻完孔后,运用清水清洗干浆,并抽干其中自由水,下锚索材料2之前,运用塞子堵住孔口,防止异物进入孔内。若桩体仍作为工程桩,为避免履带式钻机对桩体的损伤,可以采用地质钻机钻孔。如果桩体顶面在地表以下,可以通过勘察明确桩中心及直径的桩,锚孔1-1通过套管法钻制。Anchor hole 1-1 of this embodiment is drilled using a crawler drill rig D150 with a single power of 75kW; it is also equipped with a 15m3, 1.3MPa air compressor with a power of 135kW. The working efficiency is 60m/8hr. After the hole is drilled, use clear water to clean the dry slurry, and drain the free water therein. Before lowering the anchor cable material 2, use a plug to block the hole to prevent foreign matter from entering the hole. If the pile body is still used as an engineering pile, in order to avoid damage to the pile body by the crawler drilling rig, a geological drilling rig can be used to drill holes. If the top surface of the pile body is below the surface, the pile center and diameter of the pile can be determined through investigation, and the anchor hole 1-1 is drilled by the casing method.
3)将锚索材料2的一端下放至锚孔1-1内,其另一端露出待拔桩1的顶部。3) Put one end of the anchor cable material 2 down into the anchor hole 1-1, and the other end exposes the top of the pile 1 to be pulled out.
4)向锚孔1-1灌注浆体,待浆体固化并达到设定强度后,将高强度锚索材料2固定于待拔桩1内形成锚杆;4) Pour grout into the anchor hole 1-1, and after the grout solidifies and reaches the set strength, fix the high-strength anchor cable material 2 in the pile 1 to be pulled out to form an anchor rod;
本实施例的锚孔1-1的深度和锚杆的长度小于待拔桩1的长度并大于锚杆的最小锚固长度,锚杆的最小锚固长度L按下式计算:The depth of the anchor hole 1-1 of the present embodiment and the length of the anchor rod are less than the length of the pile 1 to be pulled and greater than the minimum anchor length of the anchor rod, and the minimum anchor length L of the anchor rod is calculated as follows:
式中,a为安全系数;σ为锚索材料强度;A为锚索材料截面面积;d为锚孔直径;τ为锚杆与孔壁抗剪强度。In the formula, a is the safety factor; σ is the strength of the anchor cable material; A is the cross-sectional area of the anchor cable material; d is the diameter of the anchor hole; τ is the shear strength of the anchor rod and the hole wall.
5)通过起吊设备提升锚索材料2的另一端以拔起待拔桩1。起吊设备一般采用可以连续或往复起吊以拔起待拔桩1的设备。5) The other end of the anchor cable material 2 is lifted by a hoisting device to pull up the pile 1 to be pulled out. Lifting equipment generally adopts the equipment that can be hoisted continuously or reciprocatingly to pull up the pile 1 to be pulled out.
本实施例在步骤1)中,在待拔桩1附近的其它桩上或待拔桩1周边的土体上设有工作平台3;工作平台3可以是钢筋混凝土平台、钢结构框架平台或组合结构平台,也可以是沉井平台,等等。In the present embodiment, in step 1), a working platform 3 is provided on other piles near the pile to be pulled out 1 or on the soil around the pile to be pulled out 1; the working platform 3 can be a reinforced concrete platform, a steel structure frame platform or a combination Structural platform, also can be caisson platform, etc.
为了快速分解混凝土,实现待拔桩1的上部桩体拆除,将拔桩工程顺利转向下一工序、下一根桩:In order to quickly decompose the concrete and realize the removal of the upper pile body of the pile to be pulled 1, the pile pulling project will be smoothly transferred to the next process and the next pile:
本实施例在步骤2)中,在待拔桩1的顶部钻制向其底部延伸的静态爆破孔1-2;In the present embodiment, in step 2), a static blast hole 1-2 extending to the bottom of the pile 1 is drilled at the top;
本实施例在步骤5)中,在通过起吊设备提升锚索材料2的另一端以拔起待拔桩1后,先在静态爆破孔1-2中倒入破碎剂并用快硬性水泥堵住静态爆破孔1-2的孔口12-18小时,然后通过破碎设备进行桩体破碎。静态爆破孔1-2是在需破除部位提前钻制出,呈“十”字型分布。破碎剂采用SCA-2型(无声破碎剂),适用于10-25℃环境,按每袋5公斤破碎剂与1.5升水调配,搅拌后,保证破碎剂完全溶解到水中成了浆体。浆体必须在搅拌后10-15分钟内倒入静态爆破孔1-2内,装填到离孔口15mm处,将浆体倒入孔中并在孔中搅动,以确保钻孔中没有气孔;填完后用快硬性水泥堵住孔口;12-18小时后可以达到效果。In step 5) of this embodiment, after the other end of the anchor cable material 2 is lifted by the hoisting equipment to pull up the pile 1 to be pulled out, the breaker is first poured into the static blast hole 1-2 and the static blasting hole is blocked with rapid hardening cement. The blast hole 1-2 is opened for 12-18 hours, and then the pile body is broken by the crushing equipment. Static blast holes 1-2 are drilled in advance at the site to be demolished, and are distributed in a "ten" shape. The crushing agent adopts SCA-2 type (silent crushing agent), which is suitable for the environment of 10-25°C. Each bag is prepared with 5 kg of crushing agent and 1.5 liters of water. After stirring, ensure that the crushing agent is completely dissolved in water to form a slurry. The slurry must be poured into the static blast hole 1-2 within 10-15 minutes after stirring, filled to a distance of 15mm from the hole, pour the slurry into the hole and stir in the hole to ensure that there are no air holes in the drilled hole; After filling, plug the hole with rapid hardening cement; the effect can be achieved after 12-18 hours.
为了简单可靠对待拔桩1连续拔起,本实施例在步骤5)中,起吊设备是设于工作平台3上的穿心千斤顶5,穿心千斤顶5通过反力架4安装固定在钢筋混凝土平台、钢结构框架平台或组合结构平台上;当需要对整体位于地表以下的桩进行拔出时,穿心千斤顶5固定在沉井平台上,等等。穿心千斤顶5持续张拉锚索材料2的另一端以连续拔起待拔桩1。穿心千斤顶法5通过千斤顶油缸顶、底两套锚具实现顶升、回油、再顶升,顶端锚具实现顶升作用,底部锚具实现锁死作用。In order to be simple and reliable for the continuous uplifting of the pulling pile 1, in step 5) of this embodiment, the hoisting device is a through-hole jack 5 located on the working platform 3, and the through-hole jack 5 is installed and fixed on the reinforced concrete platform through the reaction force frame 4 , steel structure frame platform or combined structure platform; when the piles located below the ground surface as a whole need to be pulled out, the through-hole jack 5 is fixed on the caisson platform, and so on. The core-through jack 5 continuously tensions the other end of the anchor cable material 2 to continuously pull up the pile 1 to be pulled out. Through-hole jack method 5 realizes jacking, oil return and re-lifting through two sets of anchorages at the top and bottom of the jack cylinder, the top anchorage realizes the jacking function, and the bottom anchorage realizes the locking effect.
为了确保灌浆密实,本实施例的锚索材料2上设有出口分别位于锚孔1-1底部、中部和上部处的三根灌浆管;采用压力灌浆向锚孔1-1内灌注浆体,浆体是由PO52.5水泥、水泥浆孔道压浆剂和水混合而成的浆体,浆体的水胶比为0.35~0.45;采用砂浆搅拌机和注浆泵进行压力灌浆。压浆前可以进行砂浆块制作试验,确保试块3d强度达到25MPa,10d强度达到30MPa。In order to ensure that the grouting is dense, the anchor cable material 2 of this embodiment is provided with three grouting pipes whose outlets are respectively located at the bottom, middle and upper part of the anchor hole 1-1; pressure grouting is used to inject grout into the anchor hole 1-1, The slurry is made by mixing PO52.5 cement, cement slurry channel grouting agent and water. The water-binder ratio of the slurry is 0.35-0.45; the mortar mixer and the grouting pump are used for pressure grouting. Before grouting, the mortar block production test can be carried out to ensure that the 3d strength of the test block reaches 25MPa, and the 10d strength reaches 30MPa.
采用砂浆搅拌机和注浆泵进行压力灌浆(灌注浆体)。灌浆由底部向上灌浆,当灌至上一个个灌浆管时,开启上一灌浆管,直至灌至设计位置。每次灌浆制作3组水泥浆试块,采用砂浆块,待3d、7d压制试块,待强度达到后可以进行提升。Pressure grouting (injecting grout) is performed using a mortar mixer and a grouting pump. The grouting is grouted upwards from the bottom, and when it reaches the previous grouting pipe, open the previous grouting pipe until it reaches the designed position. Make 3 sets of cement slurry test blocks for each grouting, use mortar blocks, press the test blocks after 3 days and 7 days, and lift them after the strength is reached.
在步骤5)中,在通过起吊设备拔桩前,进行一次桩周消阻。若通过起吊设备拔桩失败后,进行二次桩周消阻,也可以通过增加锚索材料2达到提升成功。在通过起吊设备拔桩过程中,逐步减少提升锚索材料的数量,可以提高提升工作效率。In step 5), before the pile is pulled out by the hoisting equipment, resistance reduction around the pile is carried out once. If the pile fails to be pulled out by the hoisting equipment, the resistance around the pile is eliminated for the second time, and the lifting success can also be achieved by adding the anchor cable material 2. In the process of pulling out piles by lifting equipment, gradually reducing the amount of lifting anchor cable materials can improve the lifting work efficiency.
起吊设备可以采用反力架,反力架高度决定了一次能够提升的待拔桩1高度,将提升出来的部分破除,清理完锚索材料2周边混凝土,再实现二次提升,往复进行,可以达到指定提升高度,或完全提升完;The lifting equipment can use the reaction force frame. The height of the reaction force frame determines the height of the pile 1 that can be lifted at one time. The lifted part is broken, and the surrounding concrete of the anchor cable material 2 is cleaned, and then the secondary lifting is realized. Reciprocating, it can Reach the specified lifting height, or complete the lifting;
在步骤5)中,若通过起吊设备拔桩失败后,通过退锚器进行锚索材料的退锚。为避免退锚失败,造成多根锚索材料断丝,在反力架的底座与反力架的顶座间增设卸货砂桶或多层硫磺电阻丝垫层,便于大荷载卸荷;或者在反力架的地梁及反力架的底座底部设置厚度10cm中粗砂,周边用快硬性水泥进行保护或砂袋压边,卸荷前,去除反力架的地梁底部砂子,达到卸除部分荷载作用;In step 5), if the lifting device fails to extract the pile, the anchor cable material is withdrawn by the anchor withdrawer. In order to avoid the failure of anchor withdrawal and cause broken wires of multiple anchor cable materials, an unloading sand bucket or a multi-layer sulfur resistance wire cushion is added between the base of the reaction frame and the top seat of the reaction frame to facilitate unloading of large loads; The ground beam of the reaction frame and the bottom of the base of the reaction frame are set with medium-coarse sand with a thickness of 10cm, and the surrounding area is protected with quick-hardening cement or sandbags. Before unloading, the sand at the bottom of the ground beam of the reaction frame is removed to achieve unloading. partial load action;
卸荷过程中,如果部分锚索材料断丝或其它损伤,可将埋于桩顶以下部分的锚索材料破除混凝土露出来,再运用连接器达到继续提升的目的。During the unloading process, if part of the anchor cable material is broken or otherwise damaged, the anchor cable material buried below the pile top can be broken to expose the concrete, and then the connector can be used to continue lifting.
如图1、图2和图3所示,本实施例的拔桩系统,用于上述的拔桩方法中,该拔桩系统设置于固定在土体中并顶部曝露的待拔桩1附近。包括多根高强度锚索材料2和起吊设备。As shown in Fig. 1, Fig. 2 and Fig. 3, the pile pulling system of this embodiment is used in the above-mentioned pile pulling method, and the pile pulling system is arranged near the pile to be pulled 1 fixed in the soil and exposed at the top. It includes multiple high-strength anchor cable materials 2 and lifting equipment.
本实施例拔桩系统中的待拔桩1也是埋在在土体中摩擦桩、部分嵌岩的端承桩或是埋于地表以下一定深度的咬合桩、承台桩和打入桩,摩擦桩或端承桩的头部曝露在地表。The piles 1 to be pulled out in the pile pulling system of this embodiment are also friction piles buried in the soil, partly rock-socketed end-bearing piles, or occlusal piles, cap piles and driven piles buried at a certain depth below the surface. The heads of the piles or end-bearing piles are exposed to the ground.
本实施例拔桩系统中的锚索材料2也是金属硬质或软质材料制成,例如:粘结钢绞束、预应力钢绞线、预应力钢绞束、高强钢丝、高强钢丝绳或高强钢筋,等等;也可以是非金属硬质或软质材料制成,例如:纤维、塑料或尼龙,等等。The anchor cable material 2 in the pile pulling system of this embodiment is also made of metal hard or soft materials, such as: bonded steel strands, prestressed steel strands, prestressed steel strands, high-strength steel wires, high-strength steel wire ropes or high-strength steel strands. Steel bars, etc.; can also be made of non-metallic hard or soft materials, such as: fiber, plastic or nylon, etc.
待拔桩1的顶部钻制有向待拔桩内的底部延伸的锚孔1-1。本实施例拔桩系统中的锚孔1-1也是位于待拔桩1横截面中心的一个锚孔或沿待拔桩1横截面中心周圈均布的至少两个锚孔。The top of the pile to be pulled 1 is drilled with an anchor hole 1-1 extending to the bottom of the pile to be pulled. The anchor hole 1-1 in the pile pulling system of this embodiment is also one anchor hole located at the center of the cross section of the pile to be pulled 1 or at least two anchor holes uniformly distributed along the center circumference of the cross section of the pile to be pulled 1 .
锚索材料2的一端设于锚孔1-1底部,锚索材料2的另一端露出待拔桩1顶部,锚孔1-1内灌注有固化后用于将锚索材料2固定于待拔桩1内以形成锚杆的浆体,起吊设备用于提升锚索材料2的另一端以拔起待拔桩1。One end of the anchor cable material 2 is arranged at the bottom of the anchor hole 1-1, and the other end of the anchor cable material 2 is exposed to the top of the pile 1 to be pulled out. The slurry in the pile 1 is used to form the anchor rod, and the lifting device is used to lift the other end of the anchor cable material 2 to pull up the pile 1 to be pulled out.
本实施例拔桩系统中的锚孔1-1的深度和锚杆的长度也是小于待拔桩1的长度并大于锚杆的最小锚固长度,锚杆的最小锚固长度L按下式计算:The depth of the anchor hole 1-1 and the length of the anchor rod in the pile pulling system of this embodiment are also less than the length of the pile to be pulled 1 and greater than the minimum anchor length of the anchor rod. The minimum anchor length L of the anchor rod is calculated as follows:
式中,a为安全系数;σ为锚索材料强度;A为锚索材料截面面积;d为锚孔直径;τ为锚杆与孔壁抗剪强度。In the formula, a is the safety factor; σ is the strength of the anchor cable material; A is the cross-sectional area of the anchor cable material; d is the diameter of the anchor hole; τ is the shear strength of the anchor rod and the hole wall.
本实施例拔桩系统中的待拔桩1的顶部制有向待拔桩内的底部延伸的静态爆破孔1-2;静态爆破孔1-2中倒入有破碎剂并封堵有快硬性水泥块。The top of the pile to be pulled out in the pile pulling system of this embodiment is formed with a static blasting hole 1-2 extending toward the bottom of the pile to be pulled out; the static blasting hole 1-2 is poured with breaking agent and sealed with rapid hardening Cement blocks.
本实施例拔桩系统中的待拔桩1附近的其它桩上或待拔桩周边的土体上设有工作平台3。工作平台3也是钢筋混凝土平台、钢结构框架平台、组合结构平台或沉井平台,等等。In the pile pulling system of this embodiment, a working platform 3 is provided on other piles near the pile to be pulled 1 or on the soil around the pile to be pulled. The working platform 3 is also a reinforced concrete platform, a steel structure frame platform, a composite structure platform or a caisson platform, and the like.
本实施例拔桩系统中的起吊设备也是设于工作平台3上的穿心千斤顶5,穿心千斤顶5通过反力架4安装固定在钢筋混凝土平台、钢结构框架平台或组合结构平台上;当需要对整体位于地表以下的桩进行拔出时,穿心千斤顶5固定在沉井平台上,等等。穿心千斤顶5持续张拉锚索材料2的另一端以连续拔起待拔桩1。The hoisting equipment in the pile pulling system of this embodiment is also the through-hole jack 5 located on the working platform 3, and the through-hole jack 5 is installed and fixed on the reinforced concrete platform, the steel structure frame platform or the combined structure platform through the reaction force frame 4; When it is necessary to pull out the pile that is located below the ground surface as a whole, the through-hole jack 5 is fixed on the caisson platform, and the like. The core-through jack 5 continuously tensions the other end of the anchor cable material 2 to continuously pull up the pile 1 to be pulled out.
锚索材料2上设有出口分别位于锚孔1-1底部、中部和上部处的三根灌浆管。The anchor cable material 2 is provided with three grouting pipes whose outlets are respectively located at the bottom, middle and upper part of the anchor hole 1-1.
实施例二Embodiment two
本实施例的拔桩方法,是在实施例一基础上的改进,与实施例一的不同之处在于:The pile extraction method of the present embodiment is an improvement on the basis of the first embodiment, and the difference with the first embodiment is:
本实施例需要提升的待拔桩1的总长24m,桩径1500mm,该桩需提升高度达7-8m,占该待拔桩1总长24m的30%。经过计算,拔桩力设计荷载为8000kN,校核荷载为10000kN。The total length of the pile 1 to be pulled out that needs to be promoted in this embodiment is 24m, and the pile diameter is 1500mm. After calculation, the design load of the pile pulling force is 8000kN, and the check load is 10000kN.
这样,锚索材料2采用选用4束CPS15A-12型剪力分散型锚索。每束CPS15A-14型剪力分散型锚索采用14-φ15.24高强度、低松弛钢绞线,抗拉强度为1860MPa。In this way, the anchor cable material 2 adopts 4 bundles of CPS15A-12 type shear dispersion anchor cables. Each bundle of CPS15A-14 shear dispersion type anchor cable adopts 14-φ15.24 high-strength, low-relaxation steel strands with a tensile strength of 1860MPa.
本实施例的起吊设备还是采用穿心千斤顶5,选用4台4000kN穿心千斤顶5作为提升动力设备,按0.8效率考虑,总提升能力达12800kN。The hoisting equipment of this embodiment still adopts the core-through jack 5, and selects four 4000kN core-through jacks 5 as the lifting power equipment. Considering the efficiency of 0.8, the total lifting capacity reaches 12800kN.
放线之前,首先将反力架4位置编制于地坪上,然后根据反力架4可布设位置确定锚孔1-1位置。本实施例的锚孔1-1是中心分布在边长为60cm的正方形四个角点的四个锚孔,锚孔1-1孔径150mm,正方形的边长分别与反力架大梁平行与垂直。Before laying out the line, first compile the position of the reaction force frame 4 on the floor, and then determine the position of the anchor hole 1-1 according to the laying position of the reaction force frame 4. The anchor holes 1-1 of this embodiment are four anchor holes centered at the four corners of a square with a side length of 60 cm. The anchor holes 1-1 have a diameter of 150 mm, and the side lengths of the square are respectively parallel and perpendicular to the reaction force frame girder. .
由于桩周受挡墙、渠壁等连接影响,可以采用履带式钻机D150,将该连接通过钻孔消除。消除该连接时,钻孔范围适当加大、加深,防止强连接以下范围存在较大的扩孔与塌孔。强连接消除选择与锚孔1-1同期进行。Since the pile circumference is affected by connections such as retaining walls and canal walls, the crawler drilling rig D150 can be used to eliminate the connections through drilling. When this connection is eliminated, the drilling range should be appropriately increased and deepened to prevent large reaming and collapse of holes below the strong connection. Strong connection elimination selection was carried out at the same time as anchor hole 1-1.
桩周与土层间的摩阻部分消除,是通过在桩周钻制一定数量的孔、适当冲水实现消除桩周磨阻。孔内下直径50PVC花管,一方面防止塌孔,另一方面用于提升完毕后桩周回灌水泥浆液,加固桩周土体,恢复桩的作用。The friction between the pile and the soil layer is partially eliminated by drilling a certain number of holes around the pile and flushing water properly to eliminate the friction around the pile. The lower diameter of the hole is 50PVC flower pipe, on the one hand to prevent the hole from collapsing, and on the other hand to refill the cement slurry around the pile after the lifting, to strengthen the soil around the pile, and to restore the role of the pile.
拔桩分为以下几个阶段,将预估提升力分为10级,每级观察10钟,每分钟测一次数据,分析桩顶位移随时间变化与随荷载变化关系。同时监测地表沉降位移、结构应力与变形。预估提升力为8000kN,具体荷载分级为800kN、1600kN,2400kN,直至启动荷载。Pile pulling is divided into the following stages. The estimated lifting force is divided into 10 levels, each level is observed for 10 minutes, and the data is measured every minute to analyze the relationship between the displacement of the pile top with time and the change with load. Simultaneously monitor surface settlement displacement, structural stress and deformation. The estimated lifting force is 8000kN, and the specific load is graded as 800kN, 1600kN, 2400kN until the starting load.
为了恢复桩的功能,且降低对周边建筑物的不利影响,需要进行采用水泥浆回灌。在建筑物沉降观测的基础上,确定回灌时机、回灌压力。对于建筑物安全,回灌宜早不宜迟,对于相邻桩的提升具有挤密效果,宜迟不宜早。回灌压力过大,易造成周边建筑物上升,本次消阻范围相对较小,采用不超过1MPa的低压回灌。运用灌浆设备由下至上实施,桩周多余水分将沿着PVC花管排出至地表;浆液渗入桩周土体,将土体与桩的余下桩体连为整体。In order to restore the function of the pile and reduce the adverse impact on the surrounding buildings, it is necessary to use cement slurry recharge. On the basis of building settlement observation, determine the recharge timing and recharge pressure. For building safety, recharge should be done sooner rather than later, and for the lifting of adjacent piles to have a compacting effect, it should be later rather than sooner. If the recharge pressure is too high, it will easily cause the surrounding buildings to rise. This time, the resistance reduction range is relatively small, and a low pressure recharge of no more than 1MPa is used. Using grouting equipment from bottom to top, the excess water around the pile will be discharged to the surface along the PVC flower tube; the grout will penetrate into the soil around the pile and connect the soil with the rest of the pile as a whole.
实施例三Embodiment three
本实施例的拔桩方法,是在实施例一和实施例二基础上的改进,与上述实施例的不同之处在于:本实施例在步骤5)中,起吊设备是设于工作平台3上的吊机或卷扬机,吊机或卷扬机持续张拉锚索材料2的另一端以连续拔起待拔桩1。吊机或卷扬机设于钢筋混凝土平台、钢结构框架平台或组合结构平台上。The pile pulling method of this embodiment is an improvement on the basis of Embodiment 1 and Embodiment 2. The difference from the above embodiment is that in this embodiment, in step 5), the lifting device is located on the working platform 3 The crane or hoist, the crane or hoist continuously tensions the other end of the anchor cable material 2 to continuously pull up the pile 1 to be pulled out. The crane or winch is set on the reinforced concrete platform, the steel structure frame platform or the combined structure platform.
本发明不局限于上述实施例。凡采用等同替换形成的技术方案,均落在本发明要求的保护范围。The present invention is not limited to the above-described embodiments. All technical solutions formed by equivalent replacements fall within the scope of protection required by the present invention.
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