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CN106910691A - The radiator structure and packaging technology of IGBT module in power converter - Google Patents

The radiator structure and packaging technology of IGBT module in power converter Download PDF

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CN106910691A
CN106910691A CN201710132139.5A CN201710132139A CN106910691A CN 106910691 A CN106910691 A CN 106910691A CN 201710132139 A CN201710132139 A CN 201710132139A CN 106910691 A CN106910691 A CN 106910691A
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igbt chip
graphene
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substrate
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CN106910691B (en
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鲍婕
宁仁霞
陈珍海
何聚
侯丽
王政留
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Huangshan University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/36Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
    • H01L23/373Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
    • H01L23/3738Semiconductor materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/48Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07
    • H01L21/4814Conductive parts
    • H01L21/4871Bases, plates or heatsinks
    • H01L21/4882Assembly of heatsink parts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of semiconductor or other solid state devices
    • H01L25/03Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/07Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group subclass H10D
    • H01L25/072Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group subclass H10D the devices being arranged next to each other
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

The present invention relates to the radiator structure and packaging technology of IGBT module in a kind of power converter, its structure includes substrate, chip, heat sink, Graphene heat dissipating layer, graphene-based interconnection material, busbar and silica gel;The single-layer graphene film prepared using chemical vapour deposition technique as chip surface heat dissipating layer, by playing its excellent face heat conduction performance, by the rapid lateral transport of hot localised points heat of IGBT module in power converter to heat sink;Few layer graphene powder prepared by oxidation-reduction method or solvent stripping method is filled into multi-modal Argent grain conducting resinl, strengthen its electrical and thermal conductivity performance, and as chip and substrate, the heat sink interconnection material and substrate between, improve longitudinal conducting power of the heat from chip to substrate;Interconnection mode using chip attachment shortens heat conduction path, strengthens integrally-built heat dispersion, realizes effective radiating of local high heat flux focus, so that the maximum temperature of IGBT module in power converter is reduced, boost device service life.

Description

功率变流器中IGBT模块的散热结构及封装工艺Heat Dissipation Structure and Packaging Technology of IGBT Module in Power Converter

技术领域technical field

本发明属于半导体技术领域,具体涉及一种功率变流器中IGBT模块的散热结构及封装工艺。The invention belongs to the technical field of semiconductors, and in particular relates to a heat dissipation structure and packaging process of an IGBT module in a power converter.

背景技术Background technique

随着风力发电、太阳能光伏发电等新型发电技术的发展,分布式发电系统日渐成为满足负荷增长需求、减少环境污染、提高能源综合利用效率和供电可靠性的有效途径。发电机与电网之间进行能量转换和储藏的功率变流器容量需求越来越大,这就要求功率器件IGBT模块要具备较高的功率等级,而大容量IGBT模块的故障损坏率不容忽视。With the development of new power generation technologies such as wind power and solar photovoltaic power generation, distributed power generation systems have gradually become an effective way to meet the demand for load growth, reduce environmental pollution, and improve comprehensive energy utilization efficiency and power supply reliability. The demand for power converter capacity for energy conversion and storage between the generator and the grid is increasing, which requires the power device IGBT module to have a higher power level, and the failure rate of the large-capacity IGBT module cannot be ignored.

中、高压功率变流器因为IGBT模块失效而导致的故障占90%以上,当IGBT模块重复开通或关断时,在热冲击的反复作用下产生失效或疲劳效应,其工作寿命与可靠性将影响到整个装置或系统的正常运行。IGBT模块中半导体硅芯片负责完成换流而封装结构则提供电气连接、散热、绝缘以及机械强度等辅助功能。IGBT失效主要是绑定引线、绑定点以及焊料层无法承受热应力和形变导致的,因此改进IGBT模块的散热技术和封装结构是解决其失效的对策之一。The faults of medium and high voltage power converters due to the failure of IGBT modules account for more than 90%. When the IGBT modules are turned on or off repeatedly, failure or fatigue effects will occur under repeated thermal shocks, and their working life and reliability will be reduced. affect the normal operation of the entire device or system. The semiconductor silicon chip in the IGBT module is responsible for commutation and the packaging structure provides auxiliary functions such as electrical connection, heat dissipation, insulation and mechanical strength. The failure of IGBT is mainly caused by the inability of the bonding wires, bonding points and solder layer to withstand thermal stress and deformation. Therefore, improving the heat dissipation technology and packaging structure of the IGBT module is one of the countermeasures to solve its failure.

近年来以石墨烯为代表的二维材料,由于其独特的物理性能,如超高的电子迁移率、高热导率、高杨氏模量和高比表面积等,在电子和光子领域显示出了广泛的应用前景。其中,高热导率成为其在电子热管理应用中的一个突出优点,有希望直接作为封装材料对IGBT模块进行散热,可以提高模块承受热循环的能力,从而提高器件应用的长期可靠性。In recent years, two-dimensional materials represented by graphene have shown great promise in the fields of electronics and photonics due to their unique physical properties, such as ultra-high electron mobility, high thermal conductivity, high Young's modulus, and high specific surface area. Wide application prospects. Among them, high thermal conductivity has become a prominent advantage in electronic thermal management applications. It is hoped that it can be directly used as a packaging material to dissipate heat from IGBT modules, which can improve the ability of the module to withstand thermal cycles, thereby improving the long-term reliability of device applications.

发明内容Contents of the invention

为了解决现有技术问题,本发明的目的在于克服已有技术存在的不足,提供一种功率变流器中IGBT模块的散热结构及封装工艺,将石墨烯材料以散热薄膜形式应用于热流密度较高的IGBT芯片表面,以填充增强导电导热胶的形式应用于芯片与基板、热沉与基板之间,并通过芯片贴装的互连方式,解决功率变流器中IGBT模块的散热问题。In order to solve the problems of the prior art, the purpose of the present invention is to overcome the deficiencies of the prior art, provide a heat dissipation structure and packaging process of the IGBT module in the power converter, and apply the graphene material in the form of a heat dissipation film The high surface of the IGBT chip is applied between the chip and the substrate, the heat sink and the substrate in the form of filling enhanced conductive and thermal conductive glue, and the interconnection method of the chip is mounted to solve the heat dissipation problem of the IGBT module in the power converter.

为达到上述目的,本发明采用下述技术方案。所述功率变流器中IGBT模块的散热结构包括:第一IGBT芯片,其上表面为第一IGBT芯片集电极连接区,其下表面设有第一IGBT芯片发射极连接区和第一IGBT芯片栅极连接区;第一石墨烯薄膜散热层与所述第一IGBT芯片发射极连接区接触。In order to achieve the above object, the present invention adopts the following technical solutions. The heat dissipation structure of the IGBT module in the power converter includes: a first IGBT chip, the upper surface of which is the first IGBT chip collector connection area, and the lower surface is provided with the first IGBT chip emitter connection area and the first IGBT chip Gate connection area; the first graphene thin film heat dissipation layer is in contact with the emitter connection area of the first IGBT chip.

所述的功率变流器中IGBT模块的散热结构还可包括:第二IGBT芯片,其上表面包括第二IGBT芯片发射极连接区和第二IGBT芯片栅极连接区,其下表面为第二IGBT芯片集电极连接区;第二石墨烯薄膜散热层与所述第二IGBT芯片集电极连接区接触。The heat dissipation structure of the IGBT module in the power converter may also include: a second IGBT chip, the upper surface of which includes the second IGBT chip emitter connection area and the second IGBT chip gate connection area, and the lower surface of which is the second IGBT chip collector connection area; the second graphene film heat dissipation layer is in contact with the second IGBT chip collector connection area.

所述的功率变流器中IGBT模块的散热结构还可包括:The heat dissipation structure of the IGBT module in the power converter may also include:

基板,其上表面包括第一IGBT芯片的栅极引出端、第一IGBT芯片发射极和第二IGBT芯片集电极的共同引出端;a substrate, the upper surface of which includes the gate terminal of the first IGBT chip, the common terminal of the emitter of the first IGBT chip and the collector of the second IGBT chip;

与所述第一石墨烯薄膜散热层和第二石墨烯薄膜散热层横向相连的金属或石墨热沉,热沉固定在第一IGBT芯片和第二IGBT芯片中间,所述热沉的纵向厚度既小于第一IGBT芯片发射极连接区的厚度,又小于第二IGBT芯片集电极连接区的厚度;A metal or graphite heat sink connected laterally with the first graphene film heat dissipation layer and the second graphene film heat dissipation layer, the heat sink is fixed in the middle of the first IGBT chip and the second IGBT chip, and the longitudinal thickness of the heat sink is both less than the thickness of the emitter connection area of the first IGBT chip, and less than the thickness of the collector connection area of the second IGBT chip;

与所述第一石墨烯薄膜散热层、第二石墨烯薄膜散热层、热沉、第一IGBT芯片栅极连接区的下表面以及基板上表面接触的有石墨烯填充增强的导电导热胶;Graphene-filled and enhanced conductive and heat-conducting glue in contact with the first graphene thin film heat dissipation layer, the second graphene thin film heat dissipation layer, the heat sink, the lower surface of the first IGBT chip gate connection region, and the upper surface of the substrate;

所述基板上方连接有支架,母排由所述支架固定支撑,所述母排上设有:与所述第一IGBT芯片的集电极引出端相连的第一母排端子;与所述第一IGBT芯片的栅极引出端相连的第二母排端子;与所述第一IGBT芯片发射极和第二IGBT芯片集电极的共同引出端相连的第三母排端子;与所述第二IGBT芯片的发射极引出端相连的第四母排端子;与所述第二IGBT芯片的栅极引出端相连的第五母排端子;A bracket is connected above the substrate, and the busbar is fixedly supported by the bracket. The busbar is provided with: a first busbar terminal connected to the collector lead-out end of the first IGBT chip; The second busbar terminal connected to the gate terminal of the IGBT chip; the third busbar terminal connected to the common terminal of the emitter of the first IGBT chip and the collector of the second IGBT chip; connected to the second IGBT chip The fourth busbar terminal connected to the emitter terminal of the second IGBT chip; the fifth busbar terminal connected to the gate terminal of the second IGBT chip;

所述母排及支架构成的结构与基板之间填充有硅胶。Silica gel is filled between the structure formed by the busbar and the bracket and the substrate.

一种功率变流器中IGBT模块散热结构的封装工艺,包括以下步骤:A packaging process for an IGBT module heat dissipation structure in a power converter, comprising the following steps:

(1)在铜箔表面生长单层石墨烯,形成石墨烯/铜箔结构层,在石墨烯/铜箔结构层上旋涂一层聚甲基丙烯酸甲酯PMMA作为薄膜支撑层,得到PMMA/石墨烯/铜箔结构层体系;(1) grow single-layer graphene on copper foil surface, form graphene/copper foil structure layer, on graphene/copper foil structure layer, spin-coat one deck polymethyl methacrylate PMMA as film supporting layer, obtain PMMA/copper foil structure layer Graphene/copper foil structural layer system;

(2)使用氢氧化钠溶液作为电解液,将直流电源负极连接到PMMA/石墨烯/铜箔结构层体系的铜箔上,同时将直流电源正极连接到铂电极上,将电流逐渐加大,待铜箔与PMMA和石墨烯分离,得到PMMA/石墨烯结构层;(2) Using sodium hydroxide solution as the electrolyte, connect the negative pole of the DC power supply to the copper foil of the PMMA/graphene/copper foil structural layer system, and connect the positive pole of the DC power supply to the platinum electrode at the same time, and gradually increase the current. After the copper foil is separated from PMMA and graphene, a PMMA/graphene structure layer is obtained;

(3)分别将PMMA/石墨烯结构层转移到第一IGBT芯片发射极和第二IGBT芯片集电极上,使单层石墨烯与芯片直接结合,自然风干后用丙酮去除PMMA,即芯片表面得到单层石墨烯薄膜;(3) The PMMA/graphene structure layer is transferred to the first IGBT chip emitter and the second IGBT chip collector respectively, so that the single-layer graphene is directly combined with the chip, and the PMMA is removed with acetone after natural air drying, that is, the surface of the chip is obtained Single-layer graphene film;

(4)提供基板,其上表面按照第一IGBT芯片和第二IGBT芯片的贴装方式制作有电极引出线路,其中包括第一IGBT芯片的栅极引出端,第一IGBT芯片发射极和第二IGBT芯片集电极的共同引出端,第一IGBT芯片的集电极引出端,第二IGBT芯片的发射极引出端,第二IGBT芯片的栅极引出端;在所述基板表面用丝网印刷的方法涂上石墨烯增强导电导热胶,将热沉通过石墨烯增强导电导热胶粘在基板表面;(4) A substrate is provided, the upper surface of which is made with electrode lead-out lines according to the mounting method of the first IGBT chip and the second IGBT chip, including the gate lead-out end of the first IGBT chip, the emitter of the first IGBT chip and the second The common terminal of the collector of the IGBT chip, the terminal of the collector of the first IGBT chip, the terminal of the emitter of the second IGBT chip, and the terminal of the grid of the second IGBT chip; the method of screen printing on the surface of the substrate Apply graphene-enhanced conductive and heat-conducting glue, and glue the heat sink to the surface of the substrate through graphene-enhanced conductive and heat-conducting glue;

(5)将第一IGBT芯片和第二IGBT芯片通过贴装的方式,即第一IGBT芯片的发射极和第二IGBT芯片的集电极朝下,使单层石墨烯薄膜通过石墨烯增强导电导热胶与基板形成良好接触;同时,第一IGBT芯片和第二IGBT芯片分别放置在热沉两边,并使单层石墨烯薄膜、第一IGBT芯片的发射极和第二IGBT芯片的集电极都与热沉形成物理接触,使得芯片局部热点的热量通过单层石墨烯传递给热沉,进而传递给基板;(5) The first IGBT chip and the second IGBT chip are mounted by mounting, that is, the emitter of the first IGBT chip and the collector of the second IGBT chip face down, so that the single-layer graphene film can enhance electrical conductivity and heat conduction through graphene Glue forms good contact with the substrate; at the same time, the first IGBT chip and the second IGBT chip are respectively placed on both sides of the heat sink, and the single-layer graphene film, the emitter of the first IGBT chip and the collector of the second IGBT chip are all in contact with the heat sink. The heat sink forms a physical contact, so that the heat of the local hot spot of the chip is transferred to the heat sink through the single-layer graphene, and then transferred to the substrate;

(6)阶梯升温使石墨烯增强导电导热胶固化完全,将第一IGBT芯片的发射极和第一IGBT芯片栅极、第二IGBT芯片集电极与基板,以及热沉与基板之间形成互连;用引线键合的方法通过金属线分别将第一IGBT芯片集电极、第二IGBT芯片栅极、第二IGBT芯片发射极与基板上相应的引出端相连;在基板上方安装母排及支架,于母排及支架构成的结构与基板之间填充硅胶,室温固化。(6) Gradual heating makes the graphene-enhanced conductive and heat-conducting adhesive fully cured, and interconnects are formed between the emitter of the first IGBT chip and the gate of the first IGBT chip, the collector of the second IGBT chip and the substrate, and the heat sink and the substrate ; Connect the first IGBT chip collector, the second IGBT chip gate, and the second IGBT chip emitter to corresponding leads on the substrate through metal wires by wire bonding; install busbars and brackets above the substrate, Silica gel is filled between the busbar and bracket structure and the substrate, and cured at room temperature.

具体的,上述步骤(6)用引线键合的方法通过第一金属线将第一IGBT芯片集电极与基板上的第一IGBT芯片的集电极引出端相连,通过第二金属线将第二IGBT芯片栅极与基板上的第二IGBT芯片的栅极引出端相连,通过第三金属线将第二IGBT芯片发射极与基板上的第二IGBT芯片的发射极引出端相连。Specifically, the above step (6) uses wire bonding to connect the first IGBT chip collector to the collector terminal of the first IGBT chip on the substrate through the first metal wire, and connect the second IGBT chip through the second metal wire. The chip gate is connected to the gate terminal of the second IGBT chip on the substrate, and the emitter of the second IGBT chip is connected to the emitter terminal of the second IGBT chip on the substrate through a third metal wire.

具体的,步骤(6)所述母排上有多个母排端子,其中第一IGBT芯片的集电极引出端与第一母排端子相连,第一IGBT芯片的栅极引出端与第二母排端子相连,第一IGBT芯片发射极和第二IGBT芯片集电极的共同引出端与第三母排端子相连,第二IGBT芯片的发射极引出端与第四母排端子相连,第二IGBT芯片的栅极引出端与第五母排端子相连。Specifically, there are a plurality of busbar terminals on the busbar in step (6), wherein the collector terminal of the first IGBT chip is connected to the first busbar terminal, and the gate terminal of the first IGBT chip is connected to the second busbar terminal. The terminals of the first IGBT chip and the collector of the second IGBT chip are connected to the third busbar terminal, the emitter terminal of the second IGBT chip is connected to the fourth busbar terminal, and the second IGBT chip The grid lead-out end of the grid is connected to the fifth busbar terminal.

本发明与现有技术相比较,具有如下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明以单层石墨烯薄膜作为芯片表面的散热层,可以发挥其优异的面内热传导性能,将热量迅速传递到热沉,进而通过基板散发,对于功率变流器中IGBT模块的局部高热流热点是非常有效的热管理方案;1. The present invention uses a single-layer graphene film as the heat dissipation layer on the surface of the chip, which can exert its excellent in-plane thermal conductivity, quickly transfer heat to the heat sink, and then dissipate it through the substrate. For the local IGBT module in the power converter High heat flow hot spots are very effective thermal management solutions;

2、本发明以少层石墨烯粉末填充增强导电导热胶作为芯片与基板、热沉与基板之间的互连材料,可以提高热量从芯片到基板的纵向传导性能,同时芯片贴装的互连方式可以增强整体结构的可靠性,在高热流密度的大功率IGBT模块中满足散热需求。2. The present invention uses a few-layer graphene powder to fill the enhanced conductive and thermally conductive adhesive as the interconnection material between the chip and the substrate, the heat sink and the substrate, which can improve the longitudinal conduction performance of heat from the chip to the substrate, and at the same time, the interconnection of the chip mounting The method can enhance the reliability of the overall structure and meet the heat dissipation requirements in high-power IGBT modules with high heat flux density.

附图说明Description of drawings

图1是本发明实施例石墨烯薄膜应用于第一IGBT芯片表面的结构示意图。FIG. 1 is a schematic diagram of the structure of a graphene film applied to the surface of a first IGBT chip according to an embodiment of the present invention.

图2是本发明实施例石墨烯薄膜应用于第二IGBT芯片表面的结构示意图。Fig. 2 is a schematic diagram of the structure of a graphene film applied to the surface of a second IGBT chip according to an embodiment of the present invention.

图3是本发明提出的功率变流器中IGBT模块的散热结构示意图。Fig. 3 is a schematic diagram of the heat dissipation structure of the IGBT module in the power converter proposed by the present invention.

图4是本发明工艺实施步骤1.1中的PMMA/石墨烯/Cu结构层体系示意图。Fig. 4 is a schematic diagram of the PMMA/graphene/Cu structural layer system in the process implementation step 1.1 of the present invention.

图5是本发明工艺实施步骤1.2中的PMMA/石墨烯结构层示意图。Fig. 5 is a schematic diagram of the PMMA/graphene structure layer in the process implementation step 1.2 of the present invention.

图6是本发明工艺实施步骤2.1中的基板示意图。Fig. 6 is a schematic diagram of the substrate in step 2.1 of the process of the present invention.

图7是本发明工艺实施步骤2.2中热沉贴装示意图。Fig. 7 is a schematic diagram of mounting a heat sink in Step 2.2 of the process of the present invention.

图8是本发明工艺实施步骤2.2中芯片贴装示意图。Fig. 8 is a schematic diagram of chip mounting in step 2.2 of the process implementation of the present invention.

具体实施方式detailed description

下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.

本发明提出了一种功率变流器中IGBT模块的散热结构,包括基板、芯片、热沉、石墨烯散热层、石墨烯基互连材料以及母排和硅胶。The invention proposes a heat dissipation structure of an IGBT module in a power converter, including a substrate, a chip, a heat sink, a graphene heat dissipation layer, a graphene-based interconnection material, a busbar and silica gel.

其中采用化学气相沉积法制备的单层石墨烯薄膜作为散热层,用于第一IGBT芯片的发射极12表面和第二IGBT芯片的集电极22表面,参见图1和图2。图1中第一IGBT芯片11上表面有第一IGBT芯片的发射极12和栅极13,第一IGBT芯片发射极12的上表面为第一单层石墨烯薄膜10。图2中第二IGBT芯片21上表面有第二IGBT芯片的集电极22,其上表面为第二单层石墨烯薄膜20。The single-layer graphene film prepared by chemical vapor deposition is used as a heat dissipation layer for the surface of the emitter 12 of the first IGBT chip and the surface of the collector 22 of the second IGBT chip, see FIGS. 1 and 2 . In FIG. 1 , the first IGBT chip 11 has an emitter 12 and a gate 13 on the upper surface of the first IGBT chip, and the upper surface of the emitter 12 of the first IGBT chip is a first single-layer graphene film 10 . In FIG. 2 , there is a collector electrode 22 of the second IGBT chip on the upper surface of the second IGBT chip 21 , and the second single-layer graphene film 20 is on the upper surface thereof.

本发明采用氧化还原法或溶剂剥离法制备的少层石墨烯粉末,填充到多模态银颗粒导电胶中增强导电导热性能,然后用作芯片与基板、热沉与基板之间的互连,散热整体结构参见图3。基板31的上表面按照第一IGBT芯片11和第二IGBT芯片21的贴装方式制作有电极引出线路,其中包括第一IGBT芯片11的栅极引出端32,第一IGBT芯片发射极12和第二IGBT芯片集电极22的共同引出端33,第一IGBT芯片11的集电极引出端35,第二IGBT芯片21的发射极引出端41,第二IGBT芯片21的栅极引出端38。热沉42为金属或石墨,热沉42与基板31之间,第一IGBT芯片11和第二IGBT芯片21与基板31之间用石墨烯增强导电导热胶43作为互连材料。第一IGBT芯片11以贴装的方式安装在基板31上,即第一IGBT芯片11的集电极14在上面,下面是第一IGBT芯片11的发射极12和栅极13,其中第一IGBT芯片11的发射极12上贴有第一单层石墨烯薄膜10。第二IGBT芯片21也以贴装的方式安装在基板31上,即第二IGBT芯片21的栅极36和发射极39在上面,集电极22在下面,其中第二IGBT芯片21的集电极22上贴有第二单层石墨烯薄膜20。第一IGBT芯片集电极14与基板31上的第一IGBT芯片集电极引出端35由第一金属线34相连,第二IGBT芯片栅极36与基板31上的第二IGBT芯片栅极引出端38由第二金属线37相连,第二IGBT芯片发射极39与基板31上的第二IGBT芯片发射极引出端41由第三金属线40相连。在基板31上还制作有母排44和支架45,母排44靠连接于基板上方的支架45固定支撑,母排44上设有多个母排端子,母排端子的上端设于母排44和支架45结构的上表面,其中第一IGBT芯片11的集电极引出端35与第一母排端子46相连,第一IGBT芯片11的栅极引出端32与第二母排端子47相连,第一IGBT芯片的发射极12和第二IGBT芯片21的集电极22的引出端33与第三母排端子48相连,第二IGBT芯片21的发射极引出端41与第四母排端子49相连,第二IGBT芯片21的栅极引出端38与第五母排端子50相连。母排44及支架45构成的结构与基板31之间填充硅胶51。The present invention adopts the few-layer graphene powder prepared by the redox method or the solvent stripping method, fills the multi-modal silver particle conductive adhesive to enhance the electrical and thermal conductivity, and then serves as the interconnection between the chip and the substrate, the heat sink and the substrate, Refer to Figure 3 for the overall heat dissipation structure. The upper surface of the substrate 31 is made with electrode lead-out lines according to the mounting method of the first IGBT chip 11 and the second IGBT chip 21, including the gate lead-out end 32 of the first IGBT chip 11, the first IGBT chip emitter 12 and the second IGBT chip. The common terminal 33 of the collector 22 of the two IGBT chips, the collector terminal 35 of the first IGBT chip 11 , the emitter terminal 41 of the second IGBT chip 21 , and the gate terminal 38 of the second IGBT chip 21 . The heat sink 42 is made of metal or graphite, and between the heat sink 42 and the substrate 31 , between the first IGBT chip 11 and the second IGBT chip 21 and the substrate 31 , graphene-enhanced conductive and heat-conducting glue 43 is used as an interconnection material. The first IGBT chip 11 is mounted on the substrate 31 in a mounting manner, that is, the collector 14 of the first IGBT chip 11 is on the top, and the emitter 12 and the gate 13 of the first IGBT chip 11 are on the bottom, wherein the first IGBT chip The emitter 12 of 11 is pasted with a first single-layer graphene film 10 . The second IGBT chip 21 is also installed on the substrate 31 in a mounting manner, that is, the gate 36 and the emitter 39 of the second IGBT chip 21 are on the top, and the collector 22 is on the bottom, wherein the collector 22 of the second IGBT chip 21 A second single-layer graphene film 20 is pasted on it. The first IGBT chip collector 14 is connected to the first IGBT chip collector terminal 35 on the substrate 31 by the first metal wire 34, and the second IGBT chip gate 36 is connected to the second IGBT chip gate terminal 38 on the substrate 31. The second IGBT chip emitter 39 is connected to the second IGBT chip emitter terminal 41 on the substrate 31 by the third metal wire 40 . A busbar 44 and a bracket 45 are also made on the substrate 31. The busbar 44 is fixedly supported by the bracket 45 connected to the top of the substrate. The busbar 44 is provided with a plurality of busbar terminals, and the upper end of the busbar terminal is arranged on the busbar 44. and the upper surface of the bracket 45 structure, wherein the collector terminal 35 of the first IGBT chip 11 is connected to the first busbar terminal 46, and the gate terminal 32 of the first IGBT chip 11 is connected to the second busbar terminal 47. The emitter 12 of one IGBT chip and the leading end 33 of the collector 22 of the second IGBT chip 21 are connected to the third busbar terminal 48, and the emitter leading end 41 of the second IGBT chip 21 is connected to the fourth busbar terminal 49, The gate terminal 38 of the second IGBT chip 21 is connected to the fifth busbar terminal 50 . Silicone gel 51 is filled between the structure formed by the busbar 44 and the bracket 45 and the substrate 31 .

本发明提出了一种功率变流器中IGBT模块散热结构的封装工艺,包括采用化学气相沉积法制备的单层石墨烯薄膜作为IGBT芯片散热层的转移工艺,以及采用氧化还原法或溶剂剥离法制备的少层石墨烯粉末,填充到多模态银颗粒导电胶中增强导电导热性能,用于芯片与基板、热沉与基板之间的互连工艺两个部分。The invention proposes a packaging process for the heat dissipation structure of the IGBT module in the power converter, including the transfer process of a single-layer graphene film prepared by chemical vapor deposition as the heat dissipation layer of the IGBT chip, and the use of a redox method or a solvent stripping method The prepared few-layer graphene powder is filled into the multi-modal silver particle conductive adhesive to enhance the electrical and thermal conductivity, and is used in two parts of the interconnection process between the chip and the substrate, and the heat sink and the substrate.

其中,IGBT模块散热结构中散热层的转移工艺具体步骤为:Among them, the specific steps of the transfer process of the heat dissipation layer in the heat dissipation structure of the IGBT module are as follows:

步骤1.1、如图4所示,在铜箔60表面用化学气相沉积方法生长单层石墨烯61,形成石墨烯/铜箔结构层,然后在石墨烯/铜箔结构层上旋涂一层聚甲基丙烯酸甲酯(PMMA)62作为薄膜支撑层,得到PMMA/石墨烯/Cu结构层体系。Step 1.1, as shown in Figure 4, grow single-layer graphene 61 by chemical vapor deposition on the surface of copper foil 60 to form a graphene/copper foil structure layer, and then spin-coat a layer of poly on the graphene/copper foil structure layer. Methyl methacrylate (PMMA) 62 was used as a film support layer to obtain a PMMA/graphene/Cu structural layer system.

步骤1.2、使用摩尔浓度为0.25~1M的NaOH溶液作为电解液,将直流电源负极连接到PMMA/石墨烯/Cu结构层体系的铜箔60上,同时将直流电源正极连接到铂电极上,将电流逐渐加大(例如从零开始逐渐加大至约1A),20~30秒后铜箔60会与PMMA/石墨烯分离,得到PMMA/石墨烯结构层,如图5所示。Step 1.2, using NaOH solution with a molar concentration of 0.25-1M as the electrolyte, connecting the negative electrode of the DC power supply to the copper foil 60 of the PMMA/graphene/Cu structure layer system, and connecting the positive electrode of the DC power supply to the platinum electrode at the same time, The current is gradually increased (for example, gradually increased from zero to about 1A), and the copper foil 60 will be separated from the PMMA/graphene after 20-30 seconds to obtain a PMMA/graphene structure layer, as shown in FIG. 5 .

步骤1.3、将PMMA/石墨烯结构层转移到第一IGBT芯片发射极12上,使单层石墨烯与芯片直接结合,自然风干后用丙酮去除PMMA,即芯片表面得到第一单层石墨烯薄膜10,如图1所示。重复步骤1.1和步骤1.2,将PMMA/石墨烯结构层转移到第二IGBT芯片集电极22上,使单层石墨烯与芯片直接结合,自然风干后用丙酮去除PMMA,即芯片表面得到第二单层石墨烯薄膜20,如图2所示。Step 1.3, transfer the PMMA/graphene structure layer to the emitter electrode 12 of the first IGBT chip, so that the single-layer graphene is directly combined with the chip, and after natural air drying, remove the PMMA with acetone, that is, the first single-layer graphene film is obtained on the surface of the chip 10, as shown in Figure 1. Repeat steps 1.1 and 1.2 to transfer the PMMA/graphene structure layer to the second IGBT chip collector 22, so that the single-layer graphene is directly combined with the chip, and the PMMA is removed with acetone after natural air drying, that is, the chip surface obtains the second single layer. Layer graphene film 20, as shown in Figure 2.

本发明所述的IGBT模块散热结构中互连工艺的具体步骤为:The specific steps of the interconnection process in the IGBT module heat dissipation structure of the present invention are:

步骤2.1、按照本发明提出的第一IGBT芯片11和第二IGBT芯片21的贴装方式,设计制作带有电极引出线路的基板31,如图6所示。基板31的上表面按照第一IGBT芯片11和第二IGBT芯片21的贴装方式制作有电极引出线路,其中包括第一IGBT芯片11的栅极引出端32,第一IGBT芯片发射极12和第二IGBT芯片集电极22的共同引出端33,第一IGBT芯片11的集电极引出端35,第二IGBT芯片21的发射极引出端41,第二IGBT芯片21的栅极引出端38。Step 2.1. According to the mounting method of the first IGBT chip 11 and the second IGBT chip 21 proposed in the present invention, design and manufacture a substrate 31 with electrode lead-out lines, as shown in FIG. 6 . The upper surface of the substrate 31 is made with electrode lead-out lines according to the mounting method of the first IGBT chip 11 and the second IGBT chip 21, including the gate lead-out end 32 of the first IGBT chip 11, the first IGBT chip emitter 12 and the second IGBT chip. The common terminal 33 of the collector 22 of the two IGBT chips, the collector terminal 35 of the first IGBT chip 11 , the emitter terminal 41 of the second IGBT chip 21 , and the gate terminal 38 of the second IGBT chip 21 .

步骤2.2、在基板31表面用丝网印刷的方法涂上石墨烯增强导电导热胶43,热沉42通过石墨烯增强导电导热胶43粘在基板31表面,如图7所示。将第一IGBT芯片11和第二IGBT芯片21通过贴装的方式,即第一IGBT芯片发射极12和第二IGBT芯片集电极22朝下,使第一单层石墨烯薄膜10和第二单层石墨烯薄膜20通过石墨烯增强导电导热胶43与基板31形成良好接触,如图8所示。同时,第一IGBT芯片11和第二IGBT芯片21分别放置在热沉42的两边,并使第一单层石墨烯薄膜10和第二单层石墨烯薄膜20、第一IGBT芯片发射极12和第二IGBT芯片集电极22都与热沉42形成物理接触,这样可以将第一IGBT芯片发射极12和第二IGBT芯片集电极22的热量通过第一单层石墨烯薄膜10和第二单层石墨烯薄膜20的面内高热导率迅速传递给热沉42,进而传递给基板31。Step 2.2: Apply graphene-enhanced conductive and heat-conducting glue 43 on the surface of the substrate 31 by screen printing, and the heat sink 42 is adhered to the surface of the substrate 31 through the graphene-enhanced conductive and heat-conducting glue 43, as shown in FIG. 7 . The first IGBT chip 11 and the second IGBT chip 21 are mounted by mounting, that is, the first IGBT chip emitter 12 and the second IGBT chip collector 22 face down, so that the first single-layer graphene film 10 and the second single-layer graphene film The layered graphene film 20 is in good contact with the substrate 31 through the graphene-enhanced conductive and thermally conductive glue 43, as shown in FIG. 8 . Simultaneously, the first IGBT chip 11 and the second IGBT chip 21 are respectively placed on both sides of the heat sink 42, and make the first single-layer graphene film 10 and the second single-layer graphene film 20, the first IGBT chip emitter 12 and The second IGBT chip collector 22 is in physical contact with the heat sink 42, so that the heat of the first IGBT chip emitter 12 and the second IGBT chip collector 22 can pass through the first single-layer graphene film 10 and the second single-layer graphene film. The in-plane high thermal conductivity of the graphene film 20 is quickly transferred to the heat sink 42 and then to the substrate 31 .

步骤2.3、阶梯升温,例如在110℃下加热30分钟,随后升温到140℃,保温1.5小时,使石墨烯导电导热胶43固化完全,将第一IGBT芯片发射极12和栅极13,第二IGBT芯片集电极22以及热沉42,与基板31之间形成可靠的互连。用引线键合的方法通过第一金属线34将第一IGBT芯片集电极14与基板31上的第一IGBT芯片的集电极引出端35相连,通过第二金属线37将第二IGBT芯片栅极36与基板31上的第二IGBT芯片的栅极引出端38相连,通过第三金属线40将第二IGBT芯片发射极39与基板31上的第二IGBT芯片的发射极引出端41相连。安装母排44和支架45,其中第一IGBT芯片11的集电极引出端35与第一母排端子46相连,第一IGBT芯片11的栅极引出端32与第二母排端子47相连,第一IGBT芯片的发射极12和第二IGBT芯片21的集电极22的引出端33与第三母排端子48相连,第二IGBT芯片21的发射极引出端41与第四母排端子49相连,第二IGBT芯片21的栅极引出端38与第五母排端子50相连,如图3所示。在母排44及支架45和基板31之间填充硅胶45,室温固化。Step 2.3, stepwise heating, for example, heating at 110°C for 30 minutes, then raising the temperature to 140°C, and keeping it warm for 1.5 hours, so that the graphene conductive and thermally conductive adhesive 43 is completely cured, and the first IGBT chip emitter 12 and grid 13, the second A reliable interconnection is formed between the IGBT chip collector 22 and the heat sink 42 and the substrate 31 . Connect the collector electrode 14 of the first IGBT chip to the collector terminal 35 of the first IGBT chip on the substrate 31 through the first metal wire 34 by wire bonding, and connect the gate of the second IGBT chip through the second metal wire 37. 36 is connected to the gate terminal 38 of the second IGBT chip on the substrate 31 , and the emitter 39 of the second IGBT chip is connected to the emitter terminal 41 of the second IGBT chip on the substrate 31 through the third metal wire 40 . Install the busbar 44 and the bracket 45, wherein the collector terminal 35 of the first IGBT chip 11 is connected to the first busbar terminal 46, and the gate terminal 32 of the first IGBT chip 11 is connected to the second busbar terminal 47. The emitter 12 of one IGBT chip and the leading end 33 of the collector 22 of the second IGBT chip 21 are connected to the third busbar terminal 48, and the emitter leading end 41 of the second IGBT chip 21 is connected to the fourth busbar terminal 49, The gate terminal 38 of the second IGBT chip 21 is connected to the fifth busbar terminal 50 , as shown in FIG. 3 . Silica gel 45 is filled between the busbar 44 , the bracket 45 and the substrate 31 and cured at room temperature.

本发明采用化学气相沉积法制备的单层石墨烯薄膜作为芯片表面的散热层,通过发挥其优异的面内热传导性能,将功率变流器中IGBT模块的局部热点热量迅速横向传递到热沉;将氧化还原法或溶剂剥离法制备的少层石墨烯粉末填充到多模态银颗粒导电胶中,增强其导电导热性能,并将其作为芯片与基板、热沉与基板之间的互连材料,提高热量从芯片到基板的纵向传导能力;采用芯片贴装的互连方式缩短热传导路径,增强整体结构的散热性能,实现局部高热流密度热点的有效散热,从而降低功率变流器中IGBT模块的最高温度,提升器件使用寿命。The invention adopts the single-layer graphene film prepared by chemical vapor deposition method as the heat dissipation layer on the surface of the chip, and by exerting its excellent in-plane heat conduction performance, the local hot spot heat of the IGBT module in the power converter is quickly and laterally transferred to the heat sink; Fill the few-layer graphene powder prepared by the redox method or solvent exfoliation method into the multi-modal silver particle conductive adhesive to enhance its electrical and thermal conductivity, and use it as the interconnection material between the chip and the substrate, the heat sink and the substrate , improve the longitudinal conduction capacity of heat from the chip to the substrate; adopt the interconnection method of chip mounting to shorten the heat conduction path, enhance the heat dissipation performance of the overall structure, and realize the effective heat dissipation of local high heat flux hot spots, thereby reducing the IGBT module in the power converter The maximum temperature increases the service life of the device.

以上所述仅为本发明创造的较佳实施例而已,并不用以限制本发明创造,凡在本发明创造的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明创造的保护范围之内。The above descriptions are only preferred embodiments of the invention, and are not intended to limit the invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the invention shall be included in this invention. within the protection scope of inventions and creations.

Claims (6)

1.功率变流器中IGBT模块的散热结构,其特征在于,包括:第一IGBT芯片(11),其上表面为第一IGBT芯片集电极(14)连接区,其下表面设有第一IGBT芯片发射极(12)连接区和第一IGBT芯片栅极(13)连接区;第一石墨烯薄膜散热层(10)与所述第一IGBT芯片发射极(12)连接区接触。1. The heat dissipation structure of the IGBT module in the power converter is characterized in that it comprises: a first IGBT chip (11), its upper surface is the first IGBT chip collector (14) connection area, and its lower surface is provided with a first The IGBT chip emitter (12) connection area and the first IGBT chip gate (13) connection area; the first graphene film heat dissipation layer (10) is in contact with the first IGBT chip emitter (12) connection area. 2.根据权利要求1所述的功率变流器中IGBT模块的散热结构,其特征在于,还包括:第二IGBT芯片(21),其上表面包括第二IGBT芯片发射极(39)连接区和第二IGBT芯片栅极(36)连接区,其下表面为第二IGBT芯片集电极(22)连接区;第二石墨烯薄膜散热层(20)与所述第二IGBT芯片集电极(22)连接区接触。2. The heat dissipation structure of the IGBT module in the power converter according to claim 1, further comprising: a second IGBT chip (21), the upper surface of which includes a second IGBT chip emitter (39) connection area and the second IGBT chip gate (36) connection area, its lower surface is the second IGBT chip collector (22) connection area; the second graphene thin film heat dissipation layer (20) is connected with the second IGBT chip collector (22) ) connection area contacts. 3.根据权利要求2所述的功率变流器中IGBT模块的散热结构,其特征在于,还包括:3. The heat dissipation structure of the IGBT module in the power converter according to claim 2, further comprising: 基板(31),其上表面包括第一IGBT芯片的栅极引出端(32)、第一IGBT芯片发射极(12)和第二IGBT芯片集电极(22)的共同引出端(33);A substrate (31), the upper surface of which includes a gate terminal (32) of the first IGBT chip, a common terminal (33) of the emitter (12) of the first IGBT chip and the collector (22) of the second IGBT chip; 与所述第一石墨烯薄膜散热层(10)和第二石墨烯薄膜散热层(20)横向相连的金属或石墨热沉(42),热沉(42)固定在第一IGBT芯片(11)和第二IGBT芯片(21)中间,所述热沉(42)的纵向厚度既小于第一IGBT芯片发射极(12)连接区的厚度,又小于第二IGBT芯片集电极(22)连接区的厚度;A metal or graphite heat sink (42) laterally connected to the first graphene thin film heat dissipation layer (10) and the second graphene thin film heat dissipation layer (20), the heat sink (42) is fixed on the first IGBT chip (11) Between the second IGBT chip (21), the longitudinal thickness of the heat sink (42) is both smaller than the thickness of the first IGBT chip emitter (12) connection area, and smaller than the second IGBT chip collector (22) connection area. thickness; 与所述第一石墨烯薄膜散热层(10)、第二石墨烯薄膜散热层(20)、热沉(42)、第一IGBT芯片栅极(13)连接区的下表面以及基板(31)上表面接触的有石墨烯填充增强的导电导热胶(43);The lower surface of the connection area with the first graphene thin film heat dissipation layer (10), the second graphene thin film heat dissipation layer (20), the heat sink (42), the first IGBT chip gate (13) and the substrate (31) The upper surface is contacted with graphene-filled and enhanced conductive and thermally conductive adhesive (43); 所述基板(31)上方连接有支架(45),母排(44)由所述支架(45)固定支撑,所述母排(44)上设有:与所述第一IGBT芯片的集电极引出端(35)相连的第一母排端子(46);与所述第一IGBT芯片的栅极引出端(32)相连的第二母排端子(47);与所述第一IGBT芯片发射极和第二IGBT芯片集电极的共同引出端(33)相连的第三母排端子(48);与所述第二IGBT芯片的发射极引出端(41)相连的第四母排端子(49);与所述第二IGBT芯片的栅极引出端(38)相连的第五母排端子(50);A bracket (45) is connected above the substrate (31), and the busbar (44) is fixedly supported by the bracket (45). The busbar (44) is provided with: the collector electrode of the first IGBT chip The first bus bar terminal (46) connected to the lead end (35); the second bus bar terminal (47) connected to the gate lead end (32) of the first IGBT chip; The third busbar terminal (48) connected to the common terminal (33) of the second IGBT chip collector; the fourth busbar terminal (49) connected to the emitter terminal (41) of the second IGBT chip ); a fifth busbar terminal (50) connected to the gate terminal (38) of the second IGBT chip; 所述母排(44)及支架(45)构成的结构与基板(31)之间填充有硅胶(51)。Silica gel (51) is filled between the structure formed by the busbar (44) and the bracket (45) and the substrate (31). 4.功率变流器中IGBT模块散热结构的封装工艺,其特征在于,包括以下步骤:4. The packaging process of the heat dissipation structure of the IGBT module in the power converter is characterized in that it comprises the following steps: (1)在铜箔(60)表面生长单层石墨烯(61),形成石墨烯/铜箔结构层,在石墨烯/铜箔结构层上旋涂一层聚甲基丙烯酸甲酯PMMA(62)作为薄膜支撑层,得到PMMA/石墨烯/铜箔结构层体系;(1) grow single-layer graphene (61) on copper foil (60) surface, form graphene/copper foil structure layer, on graphene/copper foil structure layer, spin-coat one deck polymethyl methacrylate PMMA (62 ) as a film support layer to obtain a PMMA/graphene/copper foil structural layer system; (2)使用氢氧化钠溶液作为电解液,将直流电源负极连接到PMMA/石墨烯/铜箔结构层体系的铜箔(60)上,同时将直流电源正极连接到铂电极上,将电流逐渐加大,待铜箔(60)与PMMA和石墨烯分离,得到PMMA/石墨烯结构层;(2) Use sodium hydroxide solution as the electrolyte, connect the negative pole of the DC power supply to the copper foil (60) of the PMMA/graphene/copper foil structural layer system, and connect the positive pole of the DC power supply to the platinum electrode at the same time, and gradually turn the current Increase, until the copper foil (60) is separated from PMMA and graphene to obtain a PMMA/graphene structure layer; (3)分别将PMMA/石墨烯结构层转移到第一IGBT芯片发射极(12)和第二IGBT芯片集电极(22)上,使单层石墨烯与芯片直接结合,自然风干后用丙酮去除PMMA,即芯片表面得到单层石墨烯薄膜;(3) The PMMA/graphene structure layer is transferred to the first IGBT chip emitter (12) and the second IGBT chip collector (22) respectively, so that the single-layer graphene is directly combined with the chip, and removed with acetone after natural air drying PMMA, that is, a single-layer graphene film is obtained on the surface of the chip; (4)提供基板(31),其上表面按照第一IGBT芯片(11)和第二IGBT芯片(21)的贴装方式制作有电极引出线路,其中包括第一IGBT芯片(11)的栅极引出端(32),第一IGBT芯片发射极(12)和第二IGBT芯片集电极(22)的共同引出端(33),第一IGBT芯片(11)的集电极引出端(35),第二IGBT芯片(21)的发射极引出端(41),第二IGBT芯片(21)的栅极引出端(38);在所述基板(31)表面用丝网印刷的方法涂上石墨烯增强导电导热胶(43),将热沉(42)通过石墨烯增强导电导热胶(43)粘在基板(31)表面;(4) A substrate (31) is provided, the upper surface of which is made with electrode lead-out lines according to the mounting method of the first IGBT chip (11) and the second IGBT chip (21), including the gate of the first IGBT chip (11) lead end (32), the common lead end (33) of the first IGBT chip emitter (12) and the second IGBT chip collector (22), the collector lead end (35) of the first IGBT chip (11), the first The emitter terminal (41) of the second IGBT chip (21), the gate terminal (38) of the second IGBT chip (21); on the surface of the substrate (31), apply graphene reinforcement by screen printing Electrically conductive thermally conductive glue (43), the heat sink (42) is bonded to the surface of the substrate (31) through the graphene-enhanced conductively thermally conductive glue (43); (5)将第一IGBT芯片(11)和第二IGBT芯片(21)通过贴装的方式,即第一IGBT芯片的发射极(12)和第二IGBT芯片的集电极(22)朝下,使单层石墨烯薄膜通过石墨烯增强导电导热胶(43)与基板(31)形成良好接触;同时,第一IGBT芯片(11)和第二IGBT芯片(21)分别放置在热沉(42)两边,并使单层石墨烯薄膜、第一IGBT芯片的发射极(12)和第二IGBT芯片的集电极(22)都与热沉(42)形成物理接触,使得芯片局部热点的热量通过单层石墨烯传递给热沉(42),进而传递给基板(31);(5) The first IGBT chip (11) and the second IGBT chip (21) are mounted by mounting, that is, the emitter (12) of the first IGBT chip and the collector (22) of the second IGBT chip face downward, Make the single-layer graphene film form good contact with the substrate (31) through the graphene-enhanced conductive heat-conducting adhesive (43); meanwhile, the first IGBT chip (11) and the second IGBT chip (21) are respectively placed on the heat sink (42) both sides, and make the single-layer graphene film, the emitter (12) of the first IGBT chip and the collector (22) of the second IGBT chip all form physical contact with the heat sink (42), so that the heat of the local hot spot of the chip passes through the single Layer graphene is delivered to heat sink (42), and then delivered to substrate (31); (6)阶梯升温使石墨烯增强导电导热胶(43)固化完全,将第一IGBT芯片的发射极(12)和第一IGBT芯片栅极(13)、第二IGBT芯片集电极(22)与基板(31),以及热沉(42)与基板(31)之间形成互连;用引线键合的方法通过金属线分别将第一IGBT芯片集电极(14)、第二IGBT芯片栅极(36)、第二IGBT芯片发射极(39)与基板(31)上相应的引出端相连;在基板(31)上方安装母排(44)及支架(45),于母排(44)及支架(45)构成的结构与基板(31)之间填充硅胶(51),室温固化。(6) Gradual heating makes the graphene-enhanced conductive and heat-conducting adhesive (43) solidify completely, and the emitter (12) of the first IGBT chip and the gate (13) of the first IGBT chip, the second IGBT chip collector (22) and The substrate (31), and the interconnection between the heat sink (42) and the substrate (31); the first IGBT chip collector (14), the second IGBT chip gate ( 36), the second IGBT chip emitter (39) is connected to the corresponding lead-out terminal on the substrate (31); install the busbar (44) and the bracket (45) above the substrate (31), and connect the busbar (44) and the bracket Silica gel (51) is filled between the structure formed by (45) and the substrate (31), and cured at room temperature. 5.如权利要求4所述功率变流器中IGBT模块散热结构的封装工艺,其特征在于,步骤(6)用引线键合的方法通过第一金属线(34)将第一IGBT芯片集电极(14)与基板(31)上的第一IGBT芯片的集电极引出端(35)相连,通过第二金属线(37)将第二IGBT芯片栅极(36)与基板(31)上的第二IGBT芯片的栅极引出端(38)相连,通过第三金属线(40)将第二IGBT芯片发射极(39)与基板(31)上的第二IGBT芯片的发射极引出端(41)相连。5. the encapsulation process of IGBT module cooling structure in the power converter as claimed in claim 4, it is characterized in that, step (6) connects the first IGBT chip collector by the first metal wire (34) with the method of wire bonding (14) Connect with the collector terminal (35) of the first IGBT chip on the substrate (31), and connect the second IGBT chip gate (36) to the first IGBT chip gate on the substrate (31) through the second metal wire (37). The gate terminal (38) of the two IGBT chips is connected, and the second IGBT chip emitter (39) is connected to the emitter terminal (41) of the second IGBT chip on the substrate (31) by a third metal wire (40). connected. 6.如权利要求4所述功率变流器中IGBT模块散热结构的封装工艺,其特征在于,步骤(6)所述母排(44)上有多个母排端子,其中第一IGBT芯片的集电极引出端(35)与第一母排端子(46)相连,第一IGBT芯片的栅极引出端(32)与第二母排端子(47)相连,第一IGBT芯片发射极(12)和第二IGBT芯片集电极(22)的共同引出端(33)与第三母排端子(48)相连,第二IGBT芯片的发射极引出端(41)与第四母排端子(49)相连,第二IGBT芯片的栅极引出端(38)与第五母排端子(50)相连。6. the encapsulation process of IGBT module cooling structure in the power converter as claimed in claim 4, is characterized in that, there are a plurality of busbar terminals on the described busbar (44) of step (6), wherein the first IGBT chip The collector terminal (35) is connected to the first busbar terminal (46), the gate terminal (32) of the first IGBT chip is connected to the second busbar terminal (47), and the first IGBT chip emitter (12) The common terminal (33) of the second IGBT chip collector (22) is connected to the third busbar terminal (48), and the emitter terminal (41) of the second IGBT chip is connected to the fourth busbar terminal (49) , the gate terminal (38) of the second IGBT chip is connected to the fifth busbar terminal (50).
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