CN106640575A - Electric hydraulic control mechanism - Google Patents
Electric hydraulic control mechanism Download PDFInfo
- Publication number
- CN106640575A CN106640575A CN201611033993.8A CN201611033993A CN106640575A CN 106640575 A CN106640575 A CN 106640575A CN 201611033993 A CN201611033993 A CN 201611033993A CN 106640575 A CN106640575 A CN 106640575A
- Authority
- CN
- China
- Prior art keywords
- chamber
- pressure
- hydraulic oil
- servo
- displacement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 27
- 238000006073 displacement reaction Methods 0.000 claims abstract description 143
- 230000006837 decompression Effects 0.000 claims abstract description 19
- 239000010720 hydraulic oil Substances 0.000 claims description 87
- 239000003921 oil Substances 0.000 claims description 23
- 230000007423 decrease Effects 0.000 claims description 17
- 230000009471 action Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 description 20
- 230000008859 change Effects 0.000 description 18
- 230000000875 corresponding effect Effects 0.000 description 10
- 230000008569 process Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/26—Control
- F04B1/28—Control of machines or pumps with stationary cylinders
- F04B1/29—Control of machines or pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B1/295—Control of machines or pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block by changing the inclination of the swash plate
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/26—Control
- F04B1/30—Control of machines or pumps with rotary cylinder blocks
- F04B1/32—Control of machines or pumps with rotary cylinder blocks by varying the relative positions of a swash plate and a cylinder block
- F04B1/324—Control of machines or pumps with rotary cylinder blocks by varying the relative positions of a swash plate and a cylinder block by changing the inclination of the swash plate
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Positive-Displacement Pumps (AREA)
- Reciprocating Pumps (AREA)
Abstract
本发明公开了一种电液控制机构,包括:第一伺服单元和第二伺服单元、定值减压阀以及二位三通换向阀等,该定值减压阀使得产生压力差,从而产生压力信号,该压力信号转换为第一伺服单元的机械信号,从而控制柱塞变量泵的排量。本发明由于设置了定值减压阀,使得系统压力与柱塞变量泵建立了伺服关系,从而使柱塞变量能够根据柱系统压力进行调节。本发明的二位三通换向阀,使得柱塞变量泵能够在两种排量调节方式中切换。
The invention discloses an electro-hydraulic control mechanism, comprising: a first servo unit and a second servo unit, a fixed-value pressure reducing valve, a two-position three-way reversing valve, etc., the fixed-value pressure reducing valve generates a pressure difference, thereby A pressure signal is generated, and the pressure signal is converted into a mechanical signal of the first servo unit, thereby controlling the displacement of the plunger variable displacement pump. In the present invention, since the fixed-value decompression valve is provided, a servo relationship is established between the system pressure and the plunger variable pump, so that the plunger variable can be adjusted according to the column system pressure. The two-position three-way reversing valve of the present invention enables the plunger variable displacement pump to switch between two displacement adjustment modes.
Description
技术领域technical field
本发明涉及机电技术领域,尤其涉及一种电液控制机构。The invention relates to the field of electromechanical technology, in particular to an electro-hydraulic control mechanism.
背景技术Background technique
在液压驱动系统和液压控制系统(两者不妨统称液压系统)中,系统压力或工作压力的大小由多个单元或系统共同控制和决定,例如,通常,如变量泵的排量不发生较大变化时,液压系统的系统压力主要由溢流阀限定,当系统压力超过溢流阀的控制压力时,溢流阀通过向油箱泄油而使压力回归到设定的系统压力,而通过溢流阀控制系统压力的波动是有限的,换言之,当变量泵的排量发生较大变化时,如变量泵的排量变大,即使溢流阀不断泄油也不会将系统压力降低到设定压力,且如此溢流阀很快就会损坏。因此,需要调节变量泵的排量。In the hydraulic drive system and the hydraulic control system (the two may be collectively referred to as the hydraulic system), the system pressure or working pressure is controlled and determined by multiple units or systems. For example, usually, if the displacement of the variable pump does not occur large When changing, the system pressure of the hydraulic system is mainly limited by the relief valve. When the system pressure exceeds the control pressure of the relief valve, the relief valve returns the pressure to the set system pressure by draining oil to the oil tank, and the relief valve returns to the set system pressure through the relief valve. The pressure fluctuation of the valve control system is limited. In other words, when the displacement of the variable pump changes greatly, such as the displacement of the variable pump becomes larger, the system pressure will not be reduced to the set value even if the relief valve continuously drains oil. pressure, and the relief valve will soon be damaged. Therefore, it is necessary to adjust the displacement of the variable pump.
现有技术中出现了多种调节或称改变变量泵排量的机构和方法,如,柱塞变量泵可通过改变斜盘的斜度来改变排量,斜盘的斜度通过设置有连杆的伺服活塞调节,具体地,伺服活塞设置在伺服活塞腔中,连杆从伺服活塞腔的一端伸出并通过伸缩改变斜盘斜度,伺服活塞腔具有连杆的腔室内设置有弹簧,从柱塞变量泵的出油口引出一路液压油通入没有活塞杆的腔室中,通过该液压油压力大小来改变连杆的伸缩量,从而改变斜盘的斜度,进而改变柱塞变量泵的排量。然而,这种方法只能单纯的用于改变变量泵的排量,只能使用于在已获知或预知系统所需排量下,用于在使用变量泵前大致调节变量泵的排量,该方法并没有根据系统压力实时调节变量泵的排量以使变量泵的排量符合工作压力要求,或者说这种方法只能使调节后的排量大致符合系统要求,精度较差。In the prior art, there are many mechanisms and methods for adjusting or changing the displacement of the variable pump. For example, the displacement of the plunger variable pump can be changed by changing the slope of the swash plate. The servo piston adjustment, specifically, the servo piston is set in the servo piston chamber, the connecting rod protrudes from one end of the servo piston chamber and changes the inclination of the swash plate through telescopic, the servo piston chamber has a spring in the chamber with the connecting rod, from The oil outlet of the plunger variable displacement pump leads a hydraulic oil to the chamber without the piston rod. The expansion and contraction of the connecting rod is changed through the pressure of the hydraulic oil, thereby changing the inclination of the swash plate, and then changing the piston rod of the plunger variable displacement pump. displacement. However, this method can only be used simply to change the displacement of the variable displacement pump, and can only be used to roughly adjust the displacement of the variable displacement pump before using the displacement pump when the required displacement of the system is known or predicted. The method does not adjust the displacement of the variable pump in real time according to the system pressure so that the displacement of the variable pump meets the working pressure requirements, or this method can only make the adjusted displacement roughly meet the system requirements, and the accuracy is poor.
现有技术中还出现了另一种调节柱塞变量泵的方法,一方面,通过角度传感器获得变量泵的斜盘的斜度,该角度传感器将斜度信号传递给电磁控制器,电磁控制器内具有与斜度一一对应的电信号;另一方面,系统的液压油分两路分别进入由活塞分割的两腔室中,该活塞上的连杆通过随活塞移动用于改变斜盘的斜度;当控制器需要改变变量泵的排量时,控制器改变两路液压油的压力,从而改变了活塞的位移,进而改变变量泵的排量。然而,该方法只是使变量泵的斜盘的斜度与控制器的电信号相关联,而液压系统的压力只是作为单纯改变活塞横向移动的动力,而并没有跟变量泵的排量相关联,从而使这个方法也不能根据系统压力来调节变量泵的排量,从而只能使调节后的排量大致符合系统要求,精度较差。Another method for adjusting the variable displacement plunger pump has appeared in the prior art. On the one hand, the inclination of the swash plate of the variable displacement pump is obtained through an angle sensor, and the angle sensor transmits the inclination signal to the electromagnetic controller, and the electromagnetic controller There is an electric signal corresponding to the slope; on the other hand, the hydraulic oil of the system enters the two chambers divided by the piston respectively, and the connecting rod on the piston is used to change the slope of the swash plate by moving with the piston. When the controller needs to change the displacement of the variable pump, the controller changes the pressure of the two hydraulic oils, thereby changing the displacement of the piston, and then changing the displacement of the variable pump. However, this method only correlates the slope of the swash plate of the variable pump with the electrical signal of the controller, and the pressure of the hydraulic system is only used as the power to simply change the lateral movement of the piston, and is not related to the displacement of the variable pump. Therefore, this method cannot adjust the displacement of the variable pump according to the system pressure, so that the adjusted displacement can only roughly meet the system requirements, and the accuracy is poor.
发明内容Contents of the invention
针对现有技术中存在的上述技术问题,本发明的实施例提供了一种实时的根据系统液压油反馈的压力信号调节变量泵的排量以使系统压力符合预定压力的电液控制机构。In view of the above technical problems in the prior art, the embodiment of the present invention provides an electro-hydraulic control mechanism that adjusts the displacement of the variable pump in real time according to the pressure signal fed back from the system hydraulic oil to make the system pressure conform to the predetermined pressure.
为解决上述技术问题,本发明采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种电液控制机构,用于通过改变柱塞变量泵的排量来调节液压系统的压力,包括:An electro-hydraulic control mechanism used to adjust the pressure of the hydraulic system by changing the displacement of the plunger variable pump, including:
第一伺服单元,其包括形成有第一腔室的第一壳体、设置在所述第一腔室内,并将所述第一腔室分割成第一左腔室和第一右腔室的第一伺服活塞;所述第一左腔室内设置有用于推抵所述第一伺服活塞的第一弹簧,其中,A first servo unit, which includes a first housing formed with a first chamber, is disposed in the first chamber, and divides the first chamber into a first left chamber and a first right chamber The first servo piston; the first left chamber is provided with a first spring for pushing against the first servo piston, wherein,
所述第一伺服活塞的动作与所述柱塞变量泵的斜盘的斜度配置成如下联动关系:The action of the first servo piston and the inclination of the swash plate of the plunger variable displacement pump are configured in the following linkage relationship:
当所述第一伺服活塞水平向左移动时,所述第一伺服活塞使得所述柱塞变量泵的斜盘的斜度减小;当所述第一伺服活塞水平向右移动时,所述第一伺服活塞使得所述柱塞变量泵的斜盘的斜度增大;When the first servo piston moves horizontally to the left, the first servo piston makes the slope of the swash plate of the plunger variable displacement pump decrease; when the first servo piston moves horizontally to the right, the the first servo piston increases the inclination of the swash plate of the piston displacement pump;
所述电液控制机构还包括The electro-hydraulic control mechanism also includes
定值减压阀,系统液压油分成两路分别通入所述第一左腔室和所述第一右腔室,所述定值减压阀设置在通入所述第一左腔室的管路上,以使所述第一左腔室内的液压油的压力保持恒定,以使所述第一右腔室内的液压油的压力与所述第一左腔室内的液压油的压力的差值随系统液压油的压力的增大而增大;Fixed-value decompression valve, the hydraulic oil of the system is divided into two channels to feed into the first left chamber and the first right chamber respectively, and the fixed-value decompression valve is set at the On the pipeline, so that the pressure of the hydraulic oil in the first left chamber is kept constant, so that the difference between the pressure of the hydraulic oil in the first right chamber and the pressure of the hydraulic oil in the first left chamber It increases with the pressure of the hydraulic oil in the system;
第二伺服单元,其包括形成有第二腔室的第二壳体、设置在所述第二腔室内,并将所述第二腔室分割成第二左腔室和第二右腔室的第二伺服活塞,所述第二左腔室和所述第二右腔室内均设置第二弹簧,所述第二伺服活塞与所述第一伺服活塞同步移动;The second servo unit, which includes a second housing formed with a second chamber, is arranged in the second chamber, and divides the second chamber into a second left chamber and a second right chamber A second servo piston, a second spring is provided in the second left chamber and the second right chamber, and the second servo piston moves synchronously with the first servo piston;
二位三通换向阀80,其具有使系统液压油与所述第一伺服单元连接且同时与所述第二伺服单元断开的第一位置以及使系统液压油与所述第一伺服单元断开且同时与所述第二伺服单元连接的第二位置;Two-position three-way reversing valve 80, which has a first position that connects the system hydraulic oil to the first servo unit and simultaneously disconnects the second servo unit, and connects the system hydraulic oil to the first servo unit a second position that is disconnected and simultaneously connected to the second servo unit;
第一控制单元,其包括形成有第一阀腔的第一阀体以及设置于所述第一阀体内的第一阀芯,所述第一控制单元用于将系统液压油分别通入所述第二左腔室和第二右腔室并通过移动所述第一阀芯控制所述第二左腔室和第二右腔室内的液压油的压力;The first control unit includes a first valve body formed with a first valve cavity and a first valve core disposed in the first valve body, and the first control unit is used to respectively pass the system hydraulic oil into the The second left chamber and the second right chamber control the pressure of the hydraulic oil in the second left chamber and the second right chamber by moving the first spool;
控制器,其用于根据所述柱塞变量泵内角度传感器反馈的斜度信号控制所述第一控制单元,以当控制器获得斜度信号大于预定斜度时,所述控制器控制所述第一控制单元的第一阀芯移动以使所述第二左腔室内的液压油的压力小于所述第二右腔室内的液压油的压力;以当控制器获得斜度信号小于预定斜度时,所述控制器控制第一控制单元的第一阀芯移动以使所述第二左腔室内的液压油的压力大于所述第二右腔室内的液压油的压力。A controller, which is used to control the first control unit according to the slope signal fed back by the angle sensor in the piston variable displacement pump, so that when the slope signal obtained by the controller is greater than a predetermined slope, the controller controls the The first spool of the first control unit moves so that the pressure of the hydraulic oil in the second left chamber is lower than the pressure of the hydraulic oil in the second right chamber; when the slope signal obtained by the controller is less than a predetermined slope , the controller controls the first spool of the first control unit to move so that the pressure of the hydraulic oil in the second left chamber is greater than the pressure of the hydraulic oil in the second right chamber.
优选地,还包括第三伺服单元和第二控制单元,所述第一伺服活塞和所述第二伺服活塞共同连接有有第一推杆;Preferably, it also includes a third servo unit and a second control unit, the first servo piston and the second servo piston are commonly connected with a first push rod;
所述第三伺服单元,其包括形成有第三腔室的第三壳体、设置在所述第三腔室内,并将所述第三腔室分割成第三左腔室和第三右腔室的第三伺服活塞以及与所述第三伺服活塞固定连接的第二推杆,所述第三左腔室设置有第三弹簧,所述第二推杆用于驱动所述斜盘,并且:当所述第二推杆左移时,所述斜盘的斜度减小,所述第二推杆右移时,所述斜盘的斜度增大;The third servo unit, which includes a third housing formed with a third chamber, is disposed in the third chamber, and divides the third chamber into a third left chamber and a third right chamber The third servo piston of the chamber and the second push rod fixedly connected with the third servo piston, the third left chamber is provided with a third spring, the second push rod is used to drive the swash plate, and : when the second push rod moves to the left, the slope of the swash plate decreases, and when the second push rod moves to the right, the slope of the swash plate increases;
所述第二控制单元包括形成有第二阀腔的第二阀体以及设置在所述第二阀腔内的第二阀芯,所述第二阀芯由所述第一推杆驱动,并且系统液压油通过所述第二控制单元向所述第三右腔室供油,以使:The second control unit includes a second valve body formed with a second valve cavity and a second valve core disposed in the second valve cavity, the second valve core is driven by the first push rod, and System hydraulic oil is supplied to the third right chamber through the second control unit so that:
当所述第一推杆向左移动时,所述第一推杆带动所述第二阀芯移动以使所述第三右腔室内的液压油的压力增大;当所述第一推杆向右移动时,所述第一推杆带动所述第二阀芯移动以使所述第三右腔室内的液压油的压力减小。When the first push rod moves to the left, the first push rod drives the second spool to move to increase the pressure of the hydraulic oil in the third right chamber; when the first push rod When moving to the right, the first push rod drives the second valve core to move to reduce the pressure of the hydraulic oil in the third right chamber.
优选地,其特征在于,所述第二控制单元为比例换向阀,所述比例换向阀的出油口与所述第三右腔室连通,进油口与系统液压油连通,且当所述第二阀芯向左移动时,出油口的液压油的压力增大以使所述第三右腔室内的液压油的压力增大;当所述第二阀芯向右移动时,出油口的液压油的压力减小以使所述第三右腔室内的液压油的压力减小。Preferably, it is characterized in that the second control unit is a proportional reversing valve, the oil outlet of the proportional reversing valve communicates with the third right chamber, the oil inlet communicates with the system hydraulic oil, and when When the second spool moves to the left, the pressure of the hydraulic oil at the oil outlet increases to increase the pressure of the hydraulic oil in the third right chamber; when the second spool moves to the right, The pressure of the hydraulic oil at the oil outlet is reduced to reduce the pressure of the hydraulic oil in the third right chamber.
与现有技术相比,本发明的实施例所提供的电液控制机构的有益效果是:本发明由于设置了定值减压阀,使得系统压力与柱塞变量泵建立了伺服关系,从而使柱塞变量能够根据柱系统压力进行调节。本发明还设置了二位三通换向阀,使得柱塞变量泵能够在两种排量调节方式中切换。Compared with the prior art, the beneficial effect of the electro-hydraulic control mechanism provided by the embodiment of the present invention is: the present invention sets up a fixed-value decompression valve to establish a servo relationship between the system pressure and the plunger variable pump, so that The plunger variable can be adjusted according to the column system pressure. The present invention is also provided with a two-position three-way reversing valve, so that the plunger variable displacement pump can be switched between two displacement adjustment modes.
附图说明Description of drawings
图1为本发明的电液控制机构的构示意图。Fig. 1 is a structural diagram of the electro-hydraulic control mechanism of the present invention.
图中:In the picture:
10-第一伺服单元;11-第一左腔室;12-第一右腔室;13-第一伺服活塞;14-第一弹簧;15-第一推杆;20-第二伺服单元;21-第二左腔室;22-第二右腔室;23-第二伺服活塞;24-第二弹簧;30-第三伺服单元;31-第三左腔室;32-第三右腔室;33-第三伺服活塞;34-第三弹簧;35-第二推杆;40-第一控制单元;41-第一阀芯;50-第二控制单元;51-第二阀芯;60-定值减压阀;70-柱塞变量泵;71-斜盘;80-二位三通换向阀。10-the first servo unit; 11-the first left chamber; 12-the first right chamber; 13-the first servo piston; 14-the first spring; 15-the first push rod; 20-the second servo unit; 21-the second left chamber; 22-the second right chamber; 23-the second servo piston; 24-the second spring; 30-the third servo unit; 31-the third left chamber; 32-the third right chamber Chamber; 33-the third servo piston; 34-the third spring; 35-the second push rod; 40-the first control unit; 41-the first spool; 50-the second control unit; 51-the second spool; 60-fixed pressure reducing valve; 70-piston variable pump; 71-swash plate; 80-two-position three-way reversing valve.
具体实施方式detailed description
为使本领域技术人员更好的理解本发明的技术方案,下面结合附图和具体实施方式对本发明作详细说明。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
为了方便说明本发明的电液控制机构目的、技术方案及优点,在介绍本发明的电液控制机构之前,首先介绍一下现有技术中是通过何种方式来改变变量泵的排量以及该种方式主要应于于何种情况。In order to facilitate the description of the purpose, technical solutions and advantages of the electro-hydraulic control mechanism of the present invention, before introducing the electro-hydraulic control mechanism of the present invention, firstly introduce how the displacement of the variable displacement pump is changed in the prior art and this type The method should mainly be used in what situation.
现有技术中的变量泵,特别是柱塞变量泵70通常通过改变斜盘71的斜度来改变变量泵的排量,在将变量泵作为动力源接入液压系统前,需要根据液压系统对液压油的流量要求、系统压力要求以及工作压力要求对变量泵的排量进行调节,也就是说对变量泵的斜盘71的斜度进行调节,以使变量泵的排量大致符合液压系统的要求,从而使变量泵接入系统后,液压系统的压力保持稳定。The variable displacement pumps in the prior art, especially the plunger variable displacement pump 70, usually change the displacement of the variable displacement pump by changing the inclination of the swash plate 71. Before the variable displacement pump is connected to the hydraulic system as a power source, it is necessary to The hydraulic oil flow requirements, system pressure requirements and working pressure requirements adjust the displacement of the variable pump, that is to say, adjust the slope of the swash plate 71 of the variable pump so that the displacement of the variable pump roughly meets the hydraulic system. Requirements, so that after the variable pump is connected to the system, the pressure of the hydraulic system remains stable.
通常情况下,变量泵的排量与液压系统的流量、系统压力以及工作压力是正相关的,也就是说在同一液压系统中,变量泵的排量越大,液压系统的流量、系统压力以及工作压力也就越大,反之越小。当变量泵的排量确定后,液压系统的流量、系统压力以及工作压力会在一定范围内大致确定。然而,变量泵的排量并不具有同液压系统的流量、系统压力以及工作压力完全对应的关系,例如,当变量泵的排量为Xv/s时,系统压力并不具有与该排量唯一对应的一确定压力,此时的系统压力可能会在较大范围内变化或称波动,而这种波动可能会超出系统压力允许的范围,如,超出系统的额定压力(在该额定压力下,系统的各元器件才能正常工作)。使得变量泵的排量与液压系统的流量、系统压力以及工作压力不完全对应的一个很重要原因是:系统中各液压元件泄油、漏油,以及液压元件对液压油产生的不可避免的阻力的变化和液压元件的老化等。Usually, the displacement of the variable pump is positively correlated with the flow, system pressure and working pressure of the hydraulic system, that is to say, in the same hydraulic system, the larger the displacement of the variable pump is, the more the flow, system pressure and working pressure of the hydraulic system will be. The greater the pressure, and vice versa. When the displacement of the variable pump is determined, the flow rate, system pressure and working pressure of the hydraulic system will be roughly determined within a certain range. However, the displacement of the variable pump does not have a completely corresponding relationship with the flow rate, system pressure and working pressure of the hydraulic system. For example, when the displacement of the variable pump is Xv/s, the system pressure does not have a unique relationship with the displacement. Corresponding to a certain pressure, the system pressure at this time may change or fluctuate in a large range, and this fluctuation may exceed the allowable range of the system pressure, such as exceeding the rated pressure of the system (under the rated pressure, The components of the system can work normally). One of the most important reasons why the displacement of the variable pump does not correspond exactly to the flow rate, system pressure and working pressure of the hydraulic system is: the oil leakage and oil leakage of the various hydraulic components in the system, and the inevitable resistance of the hydraulic components to the hydraulic oil. Changes and aging of hydraulic components, etc.
而现有技术中对液压系统的调节都是建立在变量泵的排量与系统各参数为一一对应关系的情况进行的,例如,欲将系统压力调节到某一压力值,只需将变量泵的斜盘71的斜度调节到与该压力值唯一对应的变量泵的某一排量即可。也就是说,只需单独将斜盘71调节到某一预定斜度即可。In the prior art, the adjustment of the hydraulic system is based on the one-to-one relationship between the displacement of the variable pump and the parameters of the system. For example, if you want to adjust the system pressure to a certain pressure value, you only need to set the variable The inclination of the swash plate 71 of the pump can be adjusted to a certain displacement of the variable pump uniquely corresponding to the pressure value. That is to say, it is only necessary to adjust the swash plate 71 to a predetermined inclination alone.
例如,斜盘71的斜度通过设置有连杆的伺服活塞调节,具体地,伺服活塞设置在伺服活塞腔中,连杆从伺服活塞腔的一端伸出并通过伸缩改变斜盘71斜度,伺服活塞腔具有连杆的腔室内设置有弹簧,从柱塞变量泵70的出油口引出一路液压油通入没有活塞杆的腔室中,通过该液压油压力大小来改变连杆的伸缩量,从而改变斜盘71的斜度,进而改变柱塞变量泵70的排量。For example, the inclination of the swash plate 71 is adjusted by a servo piston provided with a connecting rod. Specifically, the servo piston is arranged in the servo piston chamber, and the connecting rod protrudes from one end of the servo piston chamber to change the inclination of the swash plate 71 by stretching. The servo piston chamber has a spring in the chamber with the connecting rod, and a hydraulic oil is drawn from the oil outlet of the plunger variable pump 70 into the chamber without the piston rod, and the expansion and contraction of the connecting rod is changed by the pressure of the hydraulic oil , thereby changing the inclination of the swash plate 71, thereby changing the displacement of the plunger variable displacement pump 70.
再例如,一方面,通过角度传感器获得变量泵的斜盘71的斜度,该角度传感器将斜度信号传递给电磁控制器,电磁控制器内具有与斜度一一对应的电信号;另一方面,系统的液压油分两路分别进入由活塞分割的两腔室中,该活塞上的连杆通过随活塞移动用于改变斜盘71的斜度;当控制器需要改变变量泵的排量时,控制器改变两路液压油的压力,从而改变了活塞的位移,进而改变变量泵的排量。For another example, on the one hand, the inclination of the swash plate 71 of the variable pump is obtained through an angle sensor, and the angle sensor transmits the inclination signal to the electromagnetic controller, and the electromagnetic controller has an electrical signal corresponding to the inclination one by one; on the other hand On the one hand, the hydraulic oil of the system enters into the two chambers divided by the piston respectively in two ways, and the connecting rod on the piston is used to change the inclination of the swash plate 71 by moving with the piston; when the controller needs to change the displacement of the variable pump , the controller changes the pressure of the two hydraulic oils, thereby changing the displacement of the piston, and then changing the displacement of the variable pump.
上述两种方法均是建立在变量泵的排量与系统各参数为一一对应关系的情况进行的,然而,由上述可知,变量泵的排量与系统各参数因多种因素并不构成完全的对应关系,从而使得这种方法只能单纯的用于改变变量泵的排量,只能使用于在已获知或预知系统所需排量下,在使用变量泵前大致调节变量泵的排量。The above two methods are based on the situation that the displacement of the variable pump and the parameters of the system are in one-to-one correspondence. Corresponding relationship, so that this method can only be used simply to change the displacement of the variable pump, and can only be used to roughly adjust the displacement of the variable pump before using the variable pump when the required displacement of the system is known or predicted .
在现有技术中的上述调整方法中,系统液压油只是作为单纯改变活塞横向移动的动力,而并没有跟变量泵的排量相关联。整个调节过程完全依托控制器以及反馈给控制器的斜盘71的斜度进行,并没有根据液压系统压力实时调节,与液压系统相割裂。In the above-mentioned adjustment method in the prior art, the system hydraulic oil is only used as the power to simply change the lateral movement of the piston, and is not related to the displacement of the variable pump. The entire adjustment process is completely dependent on the controller and the inclination of the swash plate 71 fed back to the controller, and is not adjusted in real time according to the pressure of the hydraulic system, which is separated from the hydraulic system.
上述调节方法的一个更大的弊端是:由于变量泵长期使用,其斜盘71的某一斜度对应的排量会发生改变,从而使控制器内存储的数值与变量泵的排量产生偏差,从而使得:当控制器发出一个斜盘71调节到某一斜度使变量泵调节到对应的排量的指令时,变量泵上的斜盘71虽然调节到预定斜度,但排量不会达到预定排量。A bigger disadvantage of the above adjustment method is: due to the long-term use of the variable pump, the displacement corresponding to a certain slope of the swash plate 71 will change, so that the value stored in the controller will deviate from the displacement of the variable pump , so that: when the controller issues an instruction to adjust the swash plate 71 to a certain slope to adjust the variable displacement pump to the corresponding displacement, although the swash plate 71 on the variable displacement pump is adjusted to a predetermined slope, the displacement will not reach the predetermined displacement.
上述通过调节变量泵的排量来调节系统压力的方法的调节精度不够或达不到调节预期的原因在于:变量泵的排量并没有根据系统压力进行调节,而只是单纯的调节变量泵的排量。本发明的电液控制机构目的是建立液压系统的压力与变量泵的排量的关系,即建立使变量泵的排量调节根据系统压力进行,且变量泵的排量调节后又能够影响系统压力的伺服关系。The above-mentioned method of adjusting the system pressure by adjusting the displacement of the variable pump is not accurate enough or does not meet the adjustment expectations. quantity. The purpose of the electro-hydraulic control mechanism of the present invention is to establish the relationship between the pressure of the hydraulic system and the displacement of the variable pump, that is, to establish the adjustment of the displacement of the variable pump according to the system pressure, and the adjustment of the displacement of the variable pump can affect the system pressure. servo relationship.
如图1所示,本发明的实施例公开了一种电液控制机构,用于通过改变柱塞变量泵70的排量来调节液压系统的压力,该电液控制机构具体包括:第一伺服单元10、第二伺服单元20、第一控制单元40、二位三通换向阀80、控制器以及定值减压阀60。As shown in Figure 1, the embodiment of the present invention discloses an electro-hydraulic control mechanism for adjusting the pressure of the hydraulic system by changing the displacement of the plunger variable displacement pump 70. The electro-hydraulic control mechanism specifically includes: a first servo Unit 10 , second servo unit 20 , first control unit 40 , two-position three-way reversing valve 80 , controller and fixed-value decompression valve 60 .
第一伺服单元10包括形成有第一腔室的第一壳体、设置在第一腔室内,并将第一腔室分割成第一左腔室11和第一右腔室12的第一伺服活塞13;第一左腔室11内设置有用于推抵第一伺服活塞13的第一弹簧14,其中,The first servo unit 10 includes a first housing formed with a first chamber, is arranged in the first chamber, and divides the first chamber into a first left chamber 11 and a first right chamber 12. Piston 13; the first left chamber 11 is provided with a first spring 14 for pushing against the first servo piston 13, wherein,
第一伺服活塞13的动作与柱塞变量泵70的斜盘71的斜度配置成如下联动关系:The action of the first servo piston 13 and the inclination of the swash plate 71 of the plunger variable displacement pump 70 are arranged in the following linkage relationship:
当第一伺服活塞13水平向左移动时,第一伺服活塞13使得柱塞变量泵70的斜盘71的斜度减小;当第一伺服活塞13水平向右移动时,第一伺服活塞13使得柱塞变量泵70的斜盘71的斜度增大;When the first servo piston 13 moves horizontally to the left, the first servo piston 13 reduces the inclination of the swash plate 71 of the plunger variable displacement pump 70; when the first servo piston 13 moves horizontally to the right, the first servo piston 13 Make the inclination of the swash plate 71 of the plunger variable displacement pump 70 increase;
定值减压阀60,系统液压油分成两路分别通入第一左腔室11和第一右腔室12,定值减压阀60设置在通入第一左腔室11的管路上,以使第一左腔室11内的液压油的压力保持恒定,以使第一右腔室12内的液压油的压力与第一左腔室11内的液压油的压力的差值随系统液压油的压力的增大而增大;Fixed-value decompression valve 60, the hydraulic oil of the system is divided into two paths and respectively fed into the first left chamber 11 and the first right chamber 12, and the fixed-value decompression valve 60 is arranged on the pipeline leading into the first left chamber 11, To keep the pressure of the hydraulic oil in the first left chamber 11 constant, so that the difference between the pressure of the hydraulic oil in the first right chamber 12 and the pressure of the hydraulic oil in the first left chamber 11 varies with the system hydraulic pressure Increased oil pressure increases;
第二伺服单元20包括形成有第二腔室的第二壳体、设置在第二腔室内,并将第二腔室分割成第二左腔室21和第二右腔室22的第二伺服活塞23,第二左腔室21和第二右腔室22内均设置第二弹簧24,第二伺服活塞23与第一伺服活塞13同步移动;The second servo unit 20 includes a second housing formed with a second chamber, disposed in the second chamber, and dividing the second chamber into a second left chamber 21 and a second right chamber 22. The piston 23, the second left chamber 21 and the second right chamber 22 are provided with a second spring 24, and the second servo piston 23 moves synchronously with the first servo piston 13;
二位三通换向阀80具有使系统液压油与第一伺服单元10连接且同时与第二伺服单元20断开的第一位置以及使系统液压油与第一伺服单元10断开且同时与第二伺服单元20连接的第二位置;The two-position three-way reversing valve 80 has a first position for connecting the system hydraulic oil to the first servo unit 10 and simultaneously disconnecting it from the second servo unit 20 and disconnecting the system hydraulic oil from the first servo unit 10 while simultaneously disconnecting it from the second servo unit 20. The second position to which the second servo unit 20 is connected;
第一控制单元40包括形成有第一阀腔的第一阀体以及设置于第一阀体内的第一阀芯41,第一控制单元40用于将系统液压油分别通入第二左腔室21和第二右腔室22并通过移动第一阀芯41控制第二左腔室21和第二右腔室22内的液压油的压力;The first control unit 40 includes a first valve body formed with a first valve chamber and a first valve core 41 disposed in the first valve body, and the first control unit 40 is used to pass the system hydraulic oil into the second left chamber respectively 21 and the second right chamber 22 and control the pressure of the hydraulic oil in the second left chamber 21 and the second right chamber 22 by moving the first spool 41;
控制器用于根据柱塞变量泵70内角度传感器反馈的斜度信号控制第一控制单元40,以当控制器获得斜度信号大于预定斜度时,控制器控制第一控制单元40的第一阀芯41移动以使第二左腔室21内的液压油的压力小于第二右腔室22内的液压油的压力;以当控制器获得斜度信号小于预定斜度时,控制器控制第一控制单元40的第一阀芯41移动以使第二左腔室21内的液压油的压力大于第二右腔室22内的液压油的压力。The controller is used to control the first control unit 40 according to the slope signal fed back by the angle sensor in the plunger variable displacement pump 70, so that when the slope signal obtained by the controller is greater than a predetermined slope, the controller controls the first valve of the first control unit 40 The core 41 moves so that the pressure of the hydraulic oil in the second left chamber 21 is less than the pressure of the hydraulic oil in the second right chamber 22; when the controller obtains the slope signal less than the predetermined slope, the controller controls the first The first spool 41 of the control unit 40 moves to make the pressure of the hydraulic oil in the second left chamber 21 greater than the pressure of the hydraulic oil in the second right chamber 22 .
如此,当二位三通换向阀80处于第一位置时,即使系统液压油与第一伺服单元10连接且同时与第二伺服单元20断开时,且系统压力增大(因某些原因,包括柱塞变量泵70的排量增大、控制元件的油口变小等)时,第一右腔室12内的液压油的压力增大,而第一左腔室11内的液压油的压力因受定值减压阀60控制压力不变,从而使得第一伺服活塞13向左移动,第一伺服活塞13的移动使得柱塞变量泵70的斜盘71的斜度减小;从而柱塞变量泵70的排量减小,柱塞变量泵70的排量减小后抵消上升的系统压力。当第一伺服活塞13向右移动时,第一伺服活塞13使得柱塞变量泵70的斜盘71的斜度增大;当系统压力减小(因某些原因,包括柱塞变量泵70的排量减小、控制元件的油口变大等)时,第一右腔室12内的液压油的压力减小,而第一左腔室11内的液压油的压力因受定值减压阀60控制压力不变,从而使得第一伺服活塞13向右移动,第一伺服活塞13的移动使得柱塞变量泵70的斜盘71的斜度增大,从而柱塞变量泵70的排量增大,柱塞变量泵70的排量增大后补偿了下降的系统压力。In this way, when the two-position three-way reversing valve 80 is in the first position, even if the system hydraulic oil is connected to the first servo unit 10 and simultaneously disconnected from the second servo unit 20, and the system pressure increases (for some reason , when the displacement of the plunger variable pump 70 increases, the oil port of the control element becomes smaller, etc.), the pressure of the hydraulic oil in the first right chamber 12 increases, while the hydraulic oil in the first left chamber 11 The pressure of the fixed value pressure reducing valve 60 is controlled by the constant pressure, so that the first servo piston 13 moves to the left, and the movement of the first servo piston 13 makes the inclination of the swash plate 71 of the plunger variable displacement pump 70 decrease; thus The displacement of the plunger variable displacement pump 70 is reduced, and the reduced displacement of the plunger variable displacement pump 70 offsets the rising system pressure. When the first servo piston 13 moves to the right, the first servo piston 13 increases the inclination of the swash plate 71 of the plunger variable displacement pump 70; When the displacement decreases, the oil port of the control element becomes larger, etc.), the pressure of the hydraulic oil in the first right chamber 12 decreases, and the pressure of the hydraulic oil in the first left chamber 11 is decompressed due to the fixed value The control pressure of the valve 60 remains constant, so that the first servo piston 13 moves to the right, and the movement of the first servo piston 13 increases the slope of the swash plate 71 of the plunger variable displacement pump 70, so that the displacement of the plunger variable displacement pump 70 Increase, the displacement of the plunger variable displacement pump 70 is increased to compensate for the decreased system pressure.
本发明的电液控制机构建立了系统压力与柱塞变量泵70排量之间的关系,使得系统压力只通过柱塞变量泵70的排量的改变进行调节,从而省去了调节影响系统压力的其他液压元件的过程,从而使调节过程简单且精确。该过程能够简单精确调节系统压力的原因在于:虽然影响系统压力的因素很多,但系统压力均可通过改变柱塞变量泵70的排量进行改变和调节。The electro-hydraulic control mechanism of the present invention establishes the relationship between the system pressure and the displacement of the plunger variable pump 70, so that the system pressure can only be adjusted through the change of the displacement of the plunger variable pump 70, thus eliminating the need for adjustments to affect the system pressure. The process of other hydraulic components, so that the adjustment process is simple and precise. The reason why the system pressure can be adjusted simply and accurately in this process is that although there are many factors affecting the system pressure, the system pressure can be changed and adjusted by changing the displacement of the plunger variable displacement pump 70 .
本发明的电液控制机构所建立的系统压力与柱塞变量泵70排量之间的关系是伺服关系,也就是说,系统压力能够实时的产生压力信号,该压力信号直接或转化为机械信号传递给柱塞变量泵70以使柱塞变量泵70排量改变,而柱塞变量泵70排量改变又能够实时影响系统压力,从而使系统压力达到一个恒定且符合系统要求的数值。The relationship between the system pressure established by the electro-hydraulic control mechanism of the present invention and the displacement of the plunger variable pump 70 is a servo relationship, that is to say, the system pressure can generate a pressure signal in real time, and the pressure signal can be directly or converted into a mechanical signal The displacement of the piston variable pump 70 is transmitted to the variable displacement pump 70 to change the displacement of the variable displacement pump 70, and the change of the displacement of the variable displacement pump 70 can affect the system pressure in real time, so that the system pressure reaches a constant value that meets the system requirements.
本发明的电液控制机构根据系统压力来改变柱塞变量泵70的排量,从而使调节后的系统压力更加符合预定要求。The electro-hydraulic control mechanism of the present invention changes the displacement of the plunger variable displacement pump 70 according to the system pressure, so that the adjusted system pressure can better meet the predetermined requirements.
本发明的电液控制机构能够根据系统压力调节柱塞变量泵70的排量,并建立系统压力与柱塞变量泵70的伺服关系的关键在于:在通向第一左腔室11的系统管路上设置定值减压阀60,该定值减压阀60使得第一左腔室11内的液压油的压力小于系统压力且为不随系统压力改变而改变的定值,而第一右腔室12内的液压油的压力等于系统压力,从而使得第一右腔室12内的液压油的压力与第一左腔室11内的液压油的压力形成了压力差,在预定压力差(该预定压力差是指:液压系统所需要的系统压力,即额定压力,与第一左腔室11内的液压油的压力之差)下,通过第一弹簧14来抵消该预定压力差,此时,第一伺服活塞13保持不动,而当系统压力超过或低于额定压力时,此时,第一伺服活塞13在压力差的作用下发生移动,从而使得斜盘71通过第一伺服活塞13的移动而发生斜度改变,从而改变柱塞变量泵70的排量,而这种排量的改变恰好能够弥补或抵消系统压力的改变,例如,当系统压力增大时,第一伺服活塞13使得柱塞变量泵70排量减小,当系统压力减小时,第一伺服活塞13使得柱塞变量泵70排量增大。The electro-hydraulic control mechanism of the present invention can adjust the displacement of the plunger variable displacement pump 70 according to the system pressure, and the key to establishing the servo relationship between the system pressure and the plunger variable displacement pump 70 lies in: the system pipe leading to the first left chamber 11 A fixed-value decompression valve 60 is set on the road, and the fixed-value decompression valve 60 makes the pressure of the hydraulic oil in the first left chamber 11 lower than the system pressure and is a fixed value that does not change with the system pressure, while the first right chamber The pressure of the hydraulic oil in 12 is equal to the system pressure, so that the pressure of the hydraulic oil in the first right chamber 12 and the pressure of the hydraulic oil in the first left chamber 11 form a pressure difference. The pressure difference refers to the difference between the system pressure required by the hydraulic system, that is, the rated pressure, and the pressure of the hydraulic oil in the first left chamber 11), and the first spring 14 is used to offset the predetermined pressure difference. At this time, The first servo piston 13 remains stationary, and when the system pressure exceeds or falls below the rated pressure, at this time, the first servo piston 13 moves under the action of the pressure difference, so that the swash plate 71 passes through the first servo piston 13 The slope changes due to the movement, thereby changing the displacement of the plunger variable displacement pump 70, and this change in displacement can just compensate or counteract the change in system pressure. For example, when the system pressure increases, the first servo piston 13 makes The displacement of the plunger variable displacement pump 70 decreases, and when the system pressure decreases, the first servo piston 13 causes the displacement of the plunger variable displacement pump 70 to increase.
本发明的电液控制机构的定值减压阀60是产生压力差的决定性元件,而使系统压力与柱塞变量泵70产生伺服关系的决定下条件正是第一伺服活塞13两端产生了压力差。The fixed-value decompression valve 60 of the electro-hydraulic control mechanism of the present invention is the decisive element for generating a pressure difference, and the condition for determining the servo relationship between the system pressure and the plunger variable displacement pump 70 is exactly the two ends of the first servo piston 13. Pressure difference.
本发明的电液控制机构的定值减压阀60还决定了系统的额定压力,也就是说,在第一弹簧14的弹性系数一定的前提下,当定值减压阀60设定预定值时,系统压力也就确定了,原因在于:当定值减压阀60设定预定值为A时,此时,系统压力应该等于与预定值为A对应的液压油压力(第一左腔室11内的液压油的压力)FA与第一弹簧14的推力FB之和,否则第一伺服活塞13会发生移动。也就是说,当定值减压阀60设定值确定后,系统压力会产生一个与设定值对应的压力值,反之,可通过调节定值减压阀60设定值来使系统压力符合要求的压力值。因此,本发明的电液控制机构的定值减压阀60还具备调节系统额定压力的功能。The fixed-value decompression valve 60 of the electro-hydraulic control mechanism of the present invention also determines the rated pressure of the system, that is to say, under the premise that the elastic coefficient of the first spring 14 is constant, when the fixed-value decompression valve 60 sets a predetermined value , the system pressure is determined because: when the fixed value decompression valve 60 sets the predetermined value to A, at this moment, the system pressure should be equal to the hydraulic oil pressure corresponding to the predetermined value A (the first left chamber The sum of the pressure of the hydraulic oil in 11) FA and the thrust FB of the first spring 14, otherwise the first servo piston 13 will move. That is to say, when the set value of the fixed value pressure reducing valve 60 is determined, the system pressure will generate a pressure value corresponding to the set value; The required pressure value. Therefore, the fixed-value decompression valve 60 of the electro-hydraulic control mechanism of the present invention also has the function of adjusting the rated pressure of the system.
本发明的电液控制机构由于设置了定值减压阀60,从而能够根据系统压力精确且通过反复的调整柱塞变量泵70的排量,从而使系统压力快速且精确的调节到符合要求的额定压力,从而减轻了溢流阀维持系统压力恒定的压力,提高了溢流阀的适用寿命。Since the electro-hydraulic control mechanism of the present invention is provided with a fixed-value decompression valve 60, it can accurately and repeatedly adjust the displacement of the plunger variable pump 70 according to the system pressure, so that the system pressure can be quickly and accurately adjusted to meet the requirements. Rated pressure, thereby reducing the pressure of the relief valve to maintain a constant system pressure and improving the service life of the relief valve.
如上述,二位三通换向阀80处于第一位置时,即系统液压油与第一伺服单元10连接且同时与第二伺服单元20断开,此时利用第一伺服单元10使得斜盘71的斜度与系统压力建立上述伺服关系,从而使整个机构能够根据系统压力调节实时调节柱塞变量泵70的排量,该调节方式由于需要反复调节,多用于液压系统运行过程中,多用于在液压系统运行时,调节系统压力的波动。As mentioned above, when the two-position three-way reversing valve 80 is in the first position, that is, the system hydraulic oil is connected to the first servo unit 10 and disconnected from the second servo unit 20 at the same time, the first servo unit 10 is used to make the swash plate The slope of 71 and the system pressure establish the above-mentioned servo relationship, so that the whole mechanism can adjust the displacement of the plunger variable pump 70 in real time according to the system pressure. This adjustment method is mostly used in the operation of the hydraulic system because it needs to be adjusted repeatedly. When the hydraulic system is running, it adjusts the fluctuation of the system pressure.
而当液压系统运行前,也需要对柱塞变量的泵的排量进行初步调节,从而使液压系统运行后,系统压力不会偏离预定压力过大,从而有利于在液压系统运行后,通过第一伺服单元10以及定值减压阀60对液压系统进行精确调节。Before the hydraulic system is running, it is also necessary to preliminarily adjust the displacement of the plunger variable pump, so that after the hydraulic system is running, the system pressure will not deviate too much from the predetermined pressure, which is beneficial to pass the first pressure after the hydraulic system is running. A servo unit 10 and a fixed-value decompression valve 60 precisely adjust the hydraulic system.
为此,本发明的另一个关键点在于,还设置了二位三通换向阀80、第二伺服单元20、控制器以及第一控制单元40,该二位三通换向阀80通过换向使液压系统能够与第二伺服单元20连接,即二位三通换向阀80处于第二位置时,从而方便控制器和第一控制单元40控制第二伺服单元20,通过第二伺服单元20控制柱塞变量泵70的排量。而通过控制器、第一控制单元40和第二控制单元50控制柱塞变量泵70的方式即是本文上述所叙述的现有技术中的控制柱塞变量泵70的方式,即通过控制器发送指令,通过控制器的指令控制斜盘71斜度,进而控制柱塞变量泵70的排量,而此时系统压力至作为产生机械信号的动力,而不参与进行比对的调节。现有技术中的调节柱塞变量泵70的排量的方式对于系统运行前对柱塞变量泵70的调节有这重要意义,该调节方式能够对柱塞变量泵70进行初步调节,从而使系统运行后,液压系统能够在一定范围内波动,从而方便利用定值减压阀60以及第一伺服单元10对柱塞变量泵70再次进行精确调节。For this reason, another key point of the present invention is that a two-position three-way reversing valve 80, a second servo unit 20, a controller, and a first control unit 40 are also provided. To enable the hydraulic system to be connected to the second servo unit 20, that is, when the two-position three-way reversing valve 80 is in the second position, it is convenient for the controller and the first control unit 40 to control the second servo unit 20, through the second servo unit 20 controls the displacement of the plunger variable displacement pump 70 . And the way of controlling the plunger variable displacement pump 70 through the controller, the first control unit 40 and the second control unit 50 is the way of controlling the plunger variable displacement pump 70 in the prior art described above, that is, through the controller to send Instructions, the inclination of the swash plate 71 is controlled by the instructions of the controller, and then the displacement of the plunger variable displacement pump 70 is controlled. At this time, the system pressure is used as the power to generate the mechanical signal, and does not participate in the adjustment of the comparison. The method of adjusting the displacement of the plunger variable displacement pump 70 in the prior art is of great significance to the adjustment of the plunger variable displacement pump 70 before the operation of the system. After operation, the hydraulic system can fluctuate within a certain range, so that it is convenient to use the fixed-value decompression valve 60 and the first servo unit 10 to precisely adjust the plunger variable pump 70 again.
本发明通过切换二位三通换向阀80,使得在系统运行前能够对柱塞变量泵70进行初调,在系统运行后,能够对柱塞变量泵70进行精调,从而使系统运行平稳。In the present invention, by switching the two-position three-way reversing valve 80, the plunger variable pump 70 can be initially adjusted before the system is running, and the plunger variable pump 70 can be fine-tuned after the system is running, so that the system runs smoothly. .
为实现第一伺服活塞13的动作与柱塞变量泵70的斜盘71的斜度上述的联动关系:即当第一伺服活塞13向左移动时,第一伺服活塞13使得柱塞变量泵70的斜盘71的斜度减小;当第一伺服活塞13向右移动时,第一伺服活塞13使得柱塞变量泵70的斜盘71的斜度增大;In order to realize the linkage relationship between the action of the first servo piston 13 and the inclination of the swash plate 71 of the plunger variable displacement pump 70: that is, when the first servo piston 13 moves to the left, the first servo piston 13 makes the plunger variable displacement pump 70 The inclination of the swash plate 71 decreases; when the first servo piston 13 moves to the right, the first servo piston 13 increases the inclination of the swash plate 71 of the plunger variable displacement pump 70;
本发明的电液控制机构还包括第三伺服单元30和两第二控制单元50,第一伺服活塞13和第二伺服活塞23共同连接有有第一推杆15;The electro-hydraulic control mechanism of the present invention also includes a third servo unit 30 and two second control units 50, the first servo piston 13 and the second servo piston 23 are jointly connected with a first push rod 15;
第三伺服单元30,其包括形成有第三腔室的第三壳体、设置在第三腔室内,并将第三腔室分割成第三左腔室31和第三右腔室32的第三伺服活塞33以及与第三伺服活塞33固定连接的第二推杆35,第三左腔室31设置有第三弹簧34,第二推杆35用于驱动斜盘71,并且:当第二推杆35左移时,斜盘71的斜度减小,第二推杆35右移时,斜盘71的斜度增大;The third servo unit 30, which includes a third housing formed with a third chamber, is arranged in the third chamber, and divides the third chamber into a third left chamber 31 and a third right chamber 32. Three servo pistons 33 and a second push rod 35 fixedly connected with the third servo piston 33, the third left chamber 31 is provided with a third spring 34, the second push rod 35 is used to drive the swash plate 71, and: when the second When the push rod 35 moves to the left, the inclination of the swash plate 71 decreases, and when the second push rod 35 moves to the right, the inclination of the swash plate 71 increases;
第二控制单元50包括形成有第二阀腔的第二阀体以及设置在第二阀腔内的第二阀芯51,第二阀芯51由第一推杆15驱动,并且系统液压油通过第二控制单元50向第三右腔室32供油,以使:The second control unit 50 includes a second valve body formed with a second valve cavity and a second valve core 51 arranged in the second valve cavity, the second valve core 51 is driven by the first push rod 15, and the system hydraulic oil passes through The second control unit 50 supplies oil to the third right chamber 32 so that:
当第一推杆15向左移动时,第一推杆15带动第二阀芯51移动以使第三右腔室32内的液压油的压力增大;当第一推杆15向右移动时,第一推杆15带动第二阀芯51移动以使第三右腔室32内的液压油的压力减小。When the first push rod 15 moves to the left, the first push rod 15 drives the second spool 51 to move so that the pressure of the hydraulic oil in the third right chamber 32 increases; when the first push rod 15 moves to the right , the first push rod 15 drives the second spool 51 to move to reduce the pressure of the hydraulic oil in the third right chamber 32 .
如此,当系统液压增大时,第一推杆15向左移动,通过控制单元使得第二推杆35也向左移动,从而使得斜盘71的斜度减小,柱塞变量泵70的排量减小;当系统液压减小时,第一推杆15向右移动,通过控制单元使得第二推杆35也向右移动,从而使得斜盘71的斜度增大,柱塞变量泵70的排量增大。In this way, when the system hydraulic pressure increases, the first push rod 15 moves to the left, and the second push rod 35 also moves to the left through the control unit, so that the slope of the swash plate 71 decreases, and the displacement of the plunger variable displacement pump 70 When the system hydraulic pressure decreases, the first push rod 15 moves to the right, and the second push rod 35 also moves to the right through the control unit, so that the slope of the swash plate 71 increases, and the piston variable pump 70 Increased displacement.
第二控制单元50为比例换向阀,比例换向阀的出油口与第三右腔室32连通,进油口与系统液压油连通,且当第二阀芯51向左移动时,出油口的液压油的压力增大以使第三右腔室32内的液压油的压力增大;当第二阀芯51向右移动时,出油口的液压油的压力减小以使第三右腔室32内的液压油的压力减小。The second control unit 50 is a proportional reversing valve. The oil outlet of the proportional reversing valve communicates with the third right chamber 32, and the oil inlet communicates with the system hydraulic oil. When the second spool 51 moves to the left, the outlet The pressure of the hydraulic oil in the oil port increases so that the pressure of the hydraulic oil in the third right chamber 32 increases; when the second spool 51 moves to the right, the pressure of the hydraulic oil in the oil outlet decreases so that the first The pressure of the hydraulic oil in the third right chamber 32 decreases.
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611033993.8A CN106640575B (en) | 2016-11-22 | 2016-11-22 | Electrohydraulic controlling mechanism |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611033993.8A CN106640575B (en) | 2016-11-22 | 2016-11-22 | Electrohydraulic controlling mechanism |
Publications (2)
Publication Number | Publication Date |
---|---|
CN106640575A true CN106640575A (en) | 2017-05-10 |
CN106640575B CN106640575B (en) | 2018-11-16 |
Family
ID=58808717
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201611033993.8A Expired - Fee Related CN106640575B (en) | 2016-11-22 | 2016-11-22 | Electrohydraulic controlling mechanism |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN106640575B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20220106946A1 (en) * | 2020-10-06 | 2022-04-07 | Liebherr Machines Bulle Sa | Axial Piston Machine with Control Valve |
US20230304468A1 (en) * | 2020-08-14 | 2023-09-28 | Danfoss Power Solutions Gmbh & Co. Ohg | Servo system bolted on design |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4895182A (en) * | 1988-01-11 | 1990-01-23 | Hoerbiger Hydraulik Gmbh | Hydraulic control unit |
CN102900643A (en) * | 2011-07-29 | 2013-01-30 | 波克兰液压工业设备公司 | Hydraulic control circuit |
CN103486101A (en) * | 2013-09-29 | 2014-01-01 | 徐州重型机械有限公司 | Controlling method and device for improving response speed of hydraulic oil pump |
CN205225909U (en) * | 2015-11-04 | 2016-05-11 | 潍柴动力股份有限公司 | All -hydraulic travel drive system |
CN205446237U (en) * | 2016-02-17 | 2016-08-10 | 潍柴动力股份有限公司 | Hydraulic pump control ware |
CN105960493A (en) * | 2014-02-07 | 2016-09-21 | 卡特彼勒环球矿业有限责任公司 | Hydraulic control system and method |
-
2016
- 2016-11-22 CN CN201611033993.8A patent/CN106640575B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4895182A (en) * | 1988-01-11 | 1990-01-23 | Hoerbiger Hydraulik Gmbh | Hydraulic control unit |
CN102900643A (en) * | 2011-07-29 | 2013-01-30 | 波克兰液压工业设备公司 | Hydraulic control circuit |
CN103486101A (en) * | 2013-09-29 | 2014-01-01 | 徐州重型机械有限公司 | Controlling method and device for improving response speed of hydraulic oil pump |
CN105960493A (en) * | 2014-02-07 | 2016-09-21 | 卡特彼勒环球矿业有限责任公司 | Hydraulic control system and method |
CN205225909U (en) * | 2015-11-04 | 2016-05-11 | 潍柴动力股份有限公司 | All -hydraulic travel drive system |
CN205446237U (en) * | 2016-02-17 | 2016-08-10 | 潍柴动力股份有限公司 | Hydraulic pump control ware |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20230304468A1 (en) * | 2020-08-14 | 2023-09-28 | Danfoss Power Solutions Gmbh & Co. Ohg | Servo system bolted on design |
US20220106946A1 (en) * | 2020-10-06 | 2022-04-07 | Liebherr Machines Bulle Sa | Axial Piston Machine with Control Valve |
US12078165B2 (en) * | 2020-10-06 | 2024-09-03 | Liebherr Machines Bulle Sa | Axial piston machine with control valve |
Also Published As
Publication number | Publication date |
---|---|
CN106640575B (en) | 2018-11-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109469594B (en) | Continuous pressure regulating electro-hydraulic proportional axial plunger variable pump for aircraft hydraulic system | |
CN106762926B (en) | The electrohydraulic controlling mechanism of pressure-adjustable and off-load | |
JP2020169647A (en) | Electronic torque and pressure control for load sensing pumps | |
CN106640575B (en) | Electrohydraulic controlling mechanism | |
CN106640798B (en) | The electrohydraulic controlling mechanism of pressure-adjustable and off-load | |
CN104819176B (en) | The Electrical hydrostatic actuator of the load-sensitive based on switch valve and hydraulic control one-way valve | |
CN104728193B (en) | The Electrical hydrostatic actuator of load-sensitive | |
CN110307203A (en) | A Servo Variable Mechanism for Hydraulic Pump Motor | |
CN113915091B (en) | Plunger pump variable mechanism, plunger pump control system and plunger pump control method | |
CN105134538A (en) | Variable control piston of variable hydraulic pump and motor and application thereof | |
CN104179734B (en) | A kind of constant-pressure control device for hydraulic pump and control method | |
CN107061394B (en) | The electrohydraulic controlling mechanism of adjustable pressure susceptibility | |
US11713821B2 (en) | Fluid control spool | |
CN106523457B (en) | Electrohydraulic controlling mechanism | |
CN106286453A (en) | The double pressure system of ceramic brick press constant pressure variable displacement pump | |
CN106593969B (en) | Electrohydraulic controlling mechanism | |
CN115434974A (en) | Pilot-operated type hydraulic proportional actuating mechanism and hydraulic pump | |
CN101016911A (en) | Non-loading sensitive flow self-adaptive oil source | |
CN205172849U (en) | Closed axial plunger hydraulic pump with adjustable automatically controlled cutting device | |
CN103671330B (en) | Hydraulic inclined-axis motors variable control mechanism | |
CN104776077B (en) | Load-sensitive multiway valve with micromotion valve element | |
CN106499683B (en) | Electrohydraulic controlling mechanism | |
JPH0319396B2 (en) | ||
CN106369000B (en) | The electrohydraulic controlling mechanism of relief | |
CN203670330U (en) | Variable displacement control mechanism for hydraulic tilting axis motor |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
TA01 | Transfer of patent application right | ||
TA01 | Transfer of patent application right |
Effective date of registration: 20181011 Address after: 224700 Jiangsu Yancheng City Jianhu County high tech Economic Zone (hydraulic science and Technology Park) South Ring Road 1099-3 Applicant after: Jianhu Hengchang Hydraulic Machinery Co.,Ltd. Address before: 300000 B106 room, Binhu tower, Central Lake Road, Hexi District, Tianjin. Applicant before: TIANJIN YUANBO TECHNOLOGY CO.,LTD. |
|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right | ||
TR01 | Transfer of patent right |
Effective date of registration: 20190322 Address after: 224700 Room 1053, Building A, Intelligent Industrial Park, Scientific Research Building, Jianhu County, Yancheng City, Jiangsu Province Patentee after: Jiangsu Haobang Intellectual Property Service Co.,Ltd. Jianhu Branch Address before: 224700 Jiangsu Yancheng City Jianhu County high tech Economic Zone (hydraulic science and Technology Park) South Ring Road 1099-3 Patentee before: Jianhu Hengchang Hydraulic Machinery Co.,Ltd. |
|
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181116 |