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CN109469594B - Continuous pressure regulating electro-hydraulic proportional axial plunger variable pump for aircraft hydraulic system - Google Patents

Continuous pressure regulating electro-hydraulic proportional axial plunger variable pump for aircraft hydraulic system Download PDF

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CN109469594B
CN109469594B CN201811322899.3A CN201811322899A CN109469594B CN 109469594 B CN109469594 B CN 109469594B CN 201811322899 A CN201811322899 A CN 201811322899A CN 109469594 B CN109469594 B CN 109469594B
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pressure
pump
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oil
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CN109469594A (en
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李运华
张鹏
刘伟
杨丽曼
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Beihang University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/20Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
    • F04B1/22Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block having two or more sets of cylinders or pistons
    • F04B1/24Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block having two or more sets of cylinders or pistons inclined to the main shaft axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/26Control
    • F04B1/30Control of machines or pumps with rotary cylinder blocks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/08Regulating by delivery pressure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

The invention relates to a continuous pressure regulating electro-hydraulic proportional axial plunger variable pump for an aircraft hydraulic system, which comprises: proportion electromagnet: the electromagnetic suction is provided and acts with the hydraulic pressure of the pressure regulating mechanism together to realize the continuous change of the opening degree of the valve port of the regulating mechanism; two-position three-way electromagnetic directional valve: the switching between two states of two-stage voltage regulation and continuous voltage regulation is realized; the pressure regulating mechanism: the hydraulic oil pump moves under the combined action of spring force, hydraulic pressure and electromagnet suction, and communicates a follow-up piston pressure cavity to be connected with return oil or a high-pressure oil cavity; all the variable head are arranged in the variable head, the mounting position of the variable head is fixed through a bottom plug, the variable head is fixed with the plunger pump through a bolt, and an oil way of the variable head is connected with an oil way related to the pump. The continuous pressure regulating electro-hydraulic proportional axial plunger variable displacement pump realizes continuous regulation from the lowest working pressure to the highest working pressure, and keeps a double-stage pressure regulating function, thereby ensuring the safe operation of the system.

Description

用于飞机液压系统的连续调压电液比例轴向柱塞变量泵Continuously Regulating Electro-hydraulic Proportional Axial Piston Variable Pump for Aircraft Hydraulic System

技术领域technical field

本发明涉及液压控制设备领域,具体涉及一种用于飞机液压系统的连续调压电液比例轴向柱塞变量泵。The invention relates to the field of hydraulic control equipment, in particular to a continuously regulated electric-hydraulic proportional axial plunger variable pump used in an aircraft hydraulic system.

背景技术Background technique

飞机液压作动系统向着高压化、大功率方向发展,现有的飞机液压系统一般要求轴向柱塞泵按恒压变量模式工作以实现恒压源供油。由于在整个飞行剖面内,负载压力变化较大,传统的固定压力恒压变量泵存在节流损失大、散热困难等问题,节流损失主要表现形式就是产生大量的热,从而导致机载液压系统温度急剧升高,对其正常工作产生影响。The aircraft hydraulic actuation system is developing towards high pressure and high power. The existing aircraft hydraulic system generally requires the axial piston pump to work in a constant pressure variable mode to achieve constant pressure source oil supply. Due to the large change of load pressure in the entire flight profile, the traditional fixed pressure constant pressure variable pump has problems such as large throttling loss and difficulty in heat dissipation. The temperature rises sharply, which affects its normal operation.

对现有的机载液压系统来说,执行机构的工作效率相对高于系统泵源的效率,绝大多数的功率损耗是泵源产生的或与泵源的工作形式有密切联系,因此,有些国家正在研制变压力机载液压系统,提出双变量变量泵及智能泵两种机载液压系统的泵源形式。For the existing airborne hydraulic system, the working efficiency of the actuator is relatively higher than that of the system pump source, and most of the power loss is generated by the pump source or is closely related to the working form of the pump source. The country is developing variable pressure on-board hydraulic systems, and proposes two types of pump sources for on-board hydraulic systems, dual-variable variable pumps and intelligent pumps.

双级压力变量泵,采用双级变量泵,当需要高压力时,泵源工作于高压变量状态;其他则工作于低压变量状态。这将部分减小系统压力提高带来的无效功率损失。当需要压力值落在高低压力之间的情况下,需求压力还是要靠近高压力调节,与前述机载液压泵源一样会产生较多功率损失进而生成大量热。智能泵源系统,其核心是微处理器控制的变量泵,能够实现多种功能,与飞机主控计算机系统形成上下位机形式的智能系统,实现流量、压力、功率和综合四种工作方式,是现今最为理想的泵源系统。然而此种泵源系统具有较高的成本要求,尚未投入实际使用。Two-stage pressure variable pump adopts two-stage variable pump. When high pressure is required, the pump source works in a high-pressure variable state; others work in a low-pressure variable state. This will partially reduce the reactive power loss due to increased system pressure. When the required pressure value falls between high and low pressure, the required pressure should still be close to the high pressure regulation, which will generate more power loss and generate a large amount of heat like the aforementioned on-board hydraulic pump source. The intelligent pump source system, the core of which is a variable pump controlled by a microprocessor, can realize a variety of functions, and forms an intelligent system in the form of upper and lower computers with the aircraft main control computer system, and realizes four working modes of flow, pressure, power and integration. It is the most ideal pump source system today. However, this kind of pump source system has high cost requirements and has not been put into practical use.

发明内容SUMMARY OF THE INVENTION

本发明的目的是针对现有机载液压系统恒压变量模式产生较大功率损失问题,在双级压力变量泵基础上,提出一种泵出口压力可在最低到最高工作压力之间连续可调的电液比例变量泵。The purpose of the present invention is to solve the problem of large power loss caused by the constant pressure variable mode of the existing airborne hydraulic system. On the basis of the two-stage pressure variable pump, a pump outlet pressure can be continuously adjusted between the lowest and the highest working pressure. The electro-hydraulic proportional variable pump.

为了达到上述目的,本发明的技术方案如下:In order to achieve the above object, technical scheme of the present invention is as follows:

用于飞机液压系统的连续调压电液比例轴向柱塞变量泵,包括:轴向柱塞泵和变量头,变量头与柱塞泵通过螺栓固定在一起,变量头上油路与柱塞泵油路相连接;所述轴向柱塞泵包括泵壳和配装在泵壳内的最大排量限位机构、驱动轴、柱塞、缸体、配流盘、斜盘,所述变量头内部安装有比例电磁铁、两位三通电磁换向阀以及调压机构,且设有内部加工油路,用于内部零件对油液的需求,比例电磁铁安装在两位三通电磁换向阀同一侧下方,调节机构位于比例电磁铁同一水平位置;Continuously regulated electro-hydraulic proportional axial plunger variable pump for aircraft hydraulic system, including: axial plunger pump and variable head, variable head and plunger pump are fixed together by bolts, variable head upper oil circuit and plunger The pump oil circuit is connected; the axial piston pump includes a pump casing and a maximum displacement limit mechanism, a drive shaft, a plunger, a cylinder block, a distribution plate, a swash plate, and the variable head assembled in the pump casing. Proportional electromagnet, two-position three-way electromagnetic reversing valve and pressure regulating mechanism are installed inside, and there is an internal processing oil circuit for the oil demand of internal parts. The proportional electromagnet is installed on the two-position three-way electromagnetic reversing mechanism. Under the same side of the valve, the adjustment mechanism is located at the same horizontal position of the proportional electromagnet;

比例电磁铁,放置在变量头孔内,孔内加工有内螺纹,用堵头固定比例电磁铁位置;作为电-机械转换元件,将得到的电信号转换成力信号,其输出力与调节机构液压力比较,控制阀芯节流口大小,调节进入变量缸流量,调整斜盘倾角,从而调节变量泵输出压力;The proportional electromagnet is placed in the variable head hole, with internal threads processed in the hole, and the position of the proportional electromagnet is fixed with a plug; as an electro-mechanical conversion element, the obtained electrical signal is converted into a force signal, and its output force is related to the adjustment mechanism. Hydraulic pressure comparison, control the size of the spool orifice, adjust the flow into the variable cylinder, adjust the inclination of the swash plate, and thus adjust the output pressure of the variable pump;

两位三通电磁换向阀,安装在变量头加工的孔内,孔底部加工内螺纹,用堵头固定两位三通电磁换向阀位置,其油口通过变量头内的油路管道分别连接变量泵的出油口、调压机构弹簧底座油腔和变量泵调节腔;其中,当两位三通电磁换向阀电磁铁通电,推动其阀芯运动,连接变量泵出油口和调压机构弹簧底座油腔,继续压缩弹簧直至到达限位装置,实现变量泵双级压力调节,在此基础上比例电磁铁通电,实现压力连续调节,当两位三通电磁换向阀电磁铁断电,变量泵工作在低压力状态,双级压力及连续压力调节均失效;The two-position three-way electromagnetic reversing valve is installed in the hole processed by the variable head. The bottom of the hole is machined with internal threads. The position of the two-position three-way electromagnetic reversing valve is fixed with a plug. Connect the oil outlet of the variable pump, the oil chamber of the spring base of the pressure regulating mechanism and the regulating chamber of the variable pump; among them, when the electromagnet of the two-position three-way electromagnetic reversing valve is energized, it pushes its spool to move, connecting the oil outlet of the variable pump and the adjusting chamber of the variable pump. Press the spring base oil chamber of the mechanism, continue to compress the spring until it reaches the limit device, and realize the two-stage pressure adjustment of the variable pump. On this basis, the proportional electromagnet is energized to realize the continuous pressure adjustment. Electric, variable pump work in low pressure state, two-stage pressure and continuous pressure regulation are invalid;

调压机构,包括调压弹簧,弹簧底座,限位机构,调节阀芯,调节阀芯与比例电磁铁推杆连接,比例电磁铁将通过比例放大板得到的电流信号转化为输出力;调压机构安装于变量头内,底部加工有内螺纹,通过堵头调节调压弹簧预紧力,其在弹簧力、比例电磁铁输出力和液压力共同作用下移动,沟通随动活塞压力腔与回油相连接或者沟通随动活塞与高压油腔相连接,使得油泵斜盘倾角增大或者减小,随之电液比例轴向柱塞变量泵输出流量增大或者减小;所述调压机构决定电液比例轴向柱塞变量泵出口压力,调压机构低压压力值通过调节调压弹簧的预紧力来设定,而高压压力值则由调压弹簧与系统液压力共同设定;在调压机构安装孔内,加工有凸台,用于限制调压机构弹簧座行程,防止弹簧过度压缩失效情况,从而实现弹簧两级压缩。The pressure regulating mechanism includes a pressure regulating spring, a spring base, a limit mechanism, a regulating valve core, and the regulating valve core is connected with the push rod of the proportional electromagnet, and the proportional electromagnet converts the current signal obtained through the proportional amplifier board into an output force; The mechanism is installed in the variable head, and the bottom is machined with internal threads. The pre-tightening force of the pressure regulating spring is adjusted through the plug. It moves under the combined action of the spring force, the output force of the proportional electromagnet and the hydraulic pressure, and communicates the pressure chamber of the follower piston with the return. The oil phase connection or the communication follower piston is connected with the high pressure oil chamber, so that the inclination angle of the oil pump swash plate increases or decreases, and then the output flow rate of the electro-hydraulic proportional axial piston variable pump increases or decreases; the pressure regulating mechanism Determines the outlet pressure of the electro-hydraulic proportional axial piston variable pump, the low pressure value of the pressure regulating mechanism is set by adjusting the preload of the pressure regulating spring, and the high pressure value is set by the pressure regulating spring and the system hydraulic pressure; In the mounting hole of the pressure regulating mechanism, a boss is processed to limit the stroke of the spring seat of the pressure regulating mechanism and prevent the failure of the spring from excessive compression, thereby realizing two-stage compression of the spring.

进一步的,柱塞泵内九个柱塞均匀安放在连续调压电液比例轴向柱塞变量泵缸体内部,其与驱动轴通过花键连接,配流盘固定在连续调压电液比例轴向柱塞变量泵缸体上,随着外部输入扭矩带动连续调压电液比例轴向柱塞变量泵缸体旋转,柱塞在回程机构的限制作用下直线往复运动,从而实现油泵的压力输出;当柱塞向离开缸体的方向运动,经过配流盘从吸油口吸入油液,在柱塞向缸体方向运动,将高压油液经过配流盘由出油口输送至液压管道。Further, the nine plungers in the plunger pump are evenly placed inside the cylinder body of the continuous hydraulic proportional axial piston variable pump, which is connected with the drive shaft through splines, and the valve plate is fixed on the continuous hydraulic proportional shaft. On the piston variable pump cylinder body, with the external input torque, the cylinder body of the continuously regulated electro-hydraulic proportional axial piston variable pump is driven to rotate, and the piston reciprocates linearly under the restriction of the return mechanism, thereby realizing the pressure output of the oil pump. ; When the plunger moves in the direction away from the cylinder, the oil is sucked from the oil suction port through the distribution plate, and the high-pressure oil is transported to the hydraulic pipeline from the oil outlet through the distribution plate when the plunger moves in the direction of the cylinder.

进一步的,两位三通电磁换向阀电磁铁通电,使其工作在两级调压状态,随之比例电磁铁通电,产生对应电流大小的推力,从而电磁铁推力与油泵出口压力作用在阀芯上力的和与弹簧作用力相等,因此随着比例电磁铁通入电压的变化,油泵出口压力随之变化。Further, the electromagnet of the two-position three-way electromagnetic reversing valve is energized to make it work in a two-stage pressure regulating state, and then the proportional electromagnet is energized to generate a thrust corresponding to the current size, so that the thrust of the electromagnet and the outlet pressure of the oil pump act on the valve. The sum of the force on the core is equal to the force of the spring, so with the change of the voltage applied to the proportional electromagnet, the outlet pressure of the oil pump changes accordingly.

进一步的,因油泵出口压力等于弹簧力减去电磁铁推力,随着比例阀推力即输入电压的增大,油泵压力逐渐减小;油泵出口压力在最大输出压力和最小输出压力之间连续变化。Further, because the outlet pressure of the oil pump is equal to the spring force minus the thrust of the electromagnet, the pressure of the oil pump gradually decreases with the increase of the thrust of the proportional valve, that is, the input voltage; the outlet pressure of the oil pump changes continuously between the maximum output pressure and the minimum output pressure.

进一步的,在比例电磁铁失效即无法输出连续变化吸力情况下,连续调压电液比例轴向柱塞变量泵出口压力作用在调压机构,其与弹簧力相比较,因此通过两位三通电磁阀切换可以实现弹簧两级压缩,实现压力两级变化,随着连续调压电液比例轴向柱塞变量泵出口压力可以实现两级调节。Further, when the proportional electromagnet fails, that is, the continuously variable suction cannot be output, the outlet pressure of the continuously regulated electro-hydraulic proportional axial piston variable pump acts on the pressure regulating mechanism, which is compared with the spring force, so through the two-position three-way The switching of the solenoid valve can realize two-stage compression of the spring and two-stage pressure change. With the continuous adjustment of the pressure at the outlet of the hydraulic proportional axial piston variable pump, two-stage adjustment can be realized.

进一步的,两位三通电磁换向阀电磁铁断电,系统就工作在最低压力工作状态下,通电即可以实现双级调压功能。Further, when the electromagnet of the two-position three-way electromagnetic reversing valve is de-energized, the system works under the lowest pressure working state, and the two-stage pressure regulation function can be realized when the power is turned on.

本发明针对机载液压系统恒压变量模式产生大量功率损失问题,提出了一种连续调压比例变量泵,适应负载压力需求,能有效减少功率损失及发热问题,实现方式为:Aiming at the problem of a large amount of power loss caused by the constant pressure variable mode of the airborne hydraulic system, the present invention proposes a continuous pressure regulating proportional variable pump, which can adapt to the load pressure demand and can effectively reduce the power loss and heating problems. The realization method is as follows:

连续调压电液比例变量泵本质是在双级调压变量泵基础上引进电液比例技术,加工变量头比例电磁铁安装孔,比例电磁铁推杆与调节机构阀芯连接;两位三通电磁换向阀通电比例电磁铁未通电情况下,泵的输出油液被引入到调节机构弹簧底座油腔,推动弹簧底座使其压缩直到碰到限位机构,由此实现弹簧两级压缩,因此变量泵出油口压力升高,实现压力两级调节;The essence of the continuous regulating electro-hydraulic proportional variable pump is to introduce the electro-hydraulic proportional technology on the basis of the two-stage pressure regulating variable pump. When the proportional electromagnet of the electromagnetic reversing valve is energized, the output oil of the pump is introduced into the oil chamber of the spring base of the adjustment mechanism, and the spring base is pushed to compress until it hits the limit mechanism, thereby realizing the two-stage compression of the spring, so The pressure at the oil outlet of the variable pump increases to realize two-stage pressure regulation;

在两位三通电磁换向阀通电比例电磁铁同样通电情况下,比例电磁铁输出力和弹簧力以及液压力同时作用在调节机构阀芯上,比例电磁铁和液压力对调节机构阀芯作用力方向相同,因此随着比例电磁铁输入电流增大即输出力增大,变量泵输出压力减小。When the proportional electromagnet of the two-position three-way electromagnetic reversing valve is energized, the output force of the proportional electromagnet, the spring force and the hydraulic pressure act on the spool of the adjustment mechanism at the same time, and the proportional electromagnet and the hydraulic pressure act on the spool of the adjustment mechanism. The force direction is the same, so as the input current of the proportional electromagnet increases, that is, the output force increases, the output pressure of the variable pump decreases.

当所述比例电磁铁通电电流不为零的情况,调节机构阀芯受力表示为

Figure GDA0002214684690000021
When the energized current of the proportional electromagnet is not zero, the force on the valve core of the regulating mechanism is expressed as
Figure GDA0002214684690000021

忽略其阻尼项和惯性项描述,可以得到阀芯位移x0在比例电磁铁输出力F0增大情况下增大,因此进入调节缸流量增大,推动斜盘倾角减小,降低压力。Ignoring the description of its damping term and inertia term, it can be obtained that the spool displacement x 0 increases when the output force F 0 of the proportional electromagnet increases, so the flow into the regulating cylinder increases, which reduces the inclination of the swash plate and reduces the pressure.

所述比例电磁铁突然失效情况下,可以恢复到双级压力调节模式,即不损害原泵双级调压功能。In the case of a sudden failure of the proportional electromagnet, it can be restored to the two-stage pressure regulation mode, that is, the two-stage pressure regulation function of the original pump is not damaged.

有益效果:本发明连续调压电液比例轴向柱塞变量泵出口压力能够实现双级调压泵最高工作压力和最低工作压力之间的连续调节,并且在比例电磁铁失效的情况下,保留了双级调压功能,保证了系统的正常运行。Beneficial effects: the continuous regulation of the outlet pressure of the electro-hydraulic proportional axial piston variable pump of the present invention can realize continuous regulation between the highest working pressure and the lowest working pressure of the two-stage pressure regulating pump, and in the case of failure of the proportional electromagnet, the The two-stage voltage regulation function ensures the normal operation of the system.

附图说明Description of drawings

图1是本发明实施例连续调压比例变量泵的结构示意图。FIG. 1 is a schematic structural diagram of a continuous pressure regulating proportional variable pump according to an embodiment of the present invention.

图2是本发明一种实施例连续调压比例变量泵的工作原理图。FIG. 2 is a working principle diagram of a continuous pressure regulating proportional variable pump according to an embodiment of the present invention.

图3是本发明一种对比实施例的工作原理图。FIG. 3 is a working principle diagram of a comparative embodiment of the present invention.

图中,1-两位三通电磁换向阀、2-调节机构、3-调压弹簧、4-轴向柱塞泵5-调节腔6-比例电磁铁、7-吸油口、8-出油口、9-轴向柱塞变量泵出口、10-变量头、11-最大排量限位机构、12-驱动轴、13-柱塞、14-缸体、15-配流盘、16-斜盘、17-比例减压阀、18-两位两通电磁换向阀、19-调节阀阀芯、20-外加调节阀芯、21-推杆,22-回程弹簧。In the figure, 1-two-position three-way electromagnetic reversing valve, 2-adjustment mechanism, 3-pressure regulating spring, 4-axial piston pump 5-adjustment chamber 6-proportional electromagnet, 7-oil suction port, 8-outlet Oil port, 9-axial piston variable pump outlet, 10-variable head, 11-maximum displacement limit mechanism, 12-drive shaft, 13-piston, 14-cylinder, 15-distribution plate, 16-inclined Disc, 17- proportional pressure reducing valve, 18- two-position two-way electromagnetic reversing valve, 19- regulating valve spool, 20- additional regulating spool, 21- push rod, 22- return spring.

具体实施方式Detailed ways

本发明提出的一种用于飞机液压系统的连续调压电液比例轴向柱塞变量泵,其原理图如图1所示,图2所示为其结构图。The principle diagram of a continuously regulated electro-hydraulic proportional axial piston variable pump for an aircraft hydraulic system proposed by the present invention is shown in Fig. 1 and Fig. 2 is a structural diagram thereof.

用于飞机液压系统的连续调压电液比例轴向柱塞变量泵,如图1所示,包括轴向柱塞泵4和变量头10,变量头10与轴向柱塞泵4通过螺栓固定在一起,变量头10上油路与轴向柱塞泵4油路相连接;所述轴向柱塞泵4包括泵壳和配装在泵壳内的最大排量限位机构11、驱动轴12、柱塞13、缸体14、配流盘15、斜盘16,其中:The continuously regulated electro-hydraulic proportional axial piston variable pump used in the aircraft hydraulic system, as shown in Figure 1, includes an axial piston pump 4 and a variable head 10, and the variable head 10 and the axial piston pump 4 are fixed by bolts Together, the upper oil circuit of the variable head 10 is connected with the oil circuit of the axial piston pump 4; the axial piston pump 4 includes a pump casing and a maximum displacement limiting mechanism 11 assembled in the pump casing, a drive shaft 12. Plunger 13, cylinder 14, valve plate 15, swash plate 16, wherein:

所述变量头10内包括两位三通电磁换向阀1、安装在两位三通电磁换向阀1同一侧下方的比例电磁铁6和位于比例电磁铁6同一水平位置且连通的调节机构2,且设有内部加工油路;调压机构2包括调压弹簧3,弹簧底座,限位机构,调节阀芯,其安装孔内加工凸台,用于弹簧底座机械限位,防止弹簧过度压缩失效情况,从而实现弹簧两级压缩,调节阀芯与比例电磁铁推杆连接,比例电磁铁6将通过比例放大板得到的电流信号转化为输出力;两位三通电磁换向阀1和比例电磁铁6底部均有堵头,以限定其位置;其中,所述两位三通电磁换向阀1的油口通过变量头10内的油路管道分别连接调压机构2弹簧底座油腔、轴向柱塞泵4的出油口8和轴向柱塞泵4的调节腔5;所述比例电磁铁6将得到的电信号转换成力信号,其输出力与调节机构2液压力比较,控制阀芯节流口大小,调节进入轴向柱塞泵4流量,调整斜盘16倾角,从而调节轴向柱塞变量泵出口9的输出压力;所述调压机构2,通过堵头调节调压弹簧3预紧力,其在弹簧力、比例电磁铁6输出力和液压力共同作用下移动,沟通随动活塞压力腔与回油相连接或者沟通随动活塞与高压油腔相连接,使得油泵斜盘16倾角增大或者减小,随之电液比例轴向柱塞变量泵输出流量增大或者减小;所述调压机构2决定电液比例轴向柱塞变量泵出口9压力,调压机构2低压压力值通过调节调压弹簧3的预紧力来设定,而高压压力值则由调压弹簧3与系统液压力共同设定。本发明通过轴向柱塞泵4、比例电磁铁6、两位三通电磁换向阀1、调节机构2组成一个控制系统对油泵的输出流量进行精确的比例控制。其工作原理:当两位三通电磁换向阀1通电,推动其阀芯运动,连接出油口8和调压机构2弹簧底座油腔,继续压缩弹簧直至到达限位装置,实现变量泵双级压力调节,在此基础上比例电磁铁6通电,实现压力连续调节,当两位三通电磁换向阀1断电,变量泵工作在低压力状态,双级压力及连续压力调节均失效。The variable head 10 includes a two-position three-way electromagnetic reversing valve 1, a proportional electromagnet 6 installed under the same side of the two-position three-way electromagnetic reversing valve 1, and an adjusting mechanism located at the same horizontal position and communicating with the proportional electromagnet 6. 2, and there is an internal processing oil circuit; the pressure regulating mechanism 2 includes a pressure regulating spring 3, a spring base, a limit mechanism, and a regulating valve core, and a boss is processed in the installation hole for the mechanical limit of the spring base to prevent the spring from being excessive In the case of compression failure, two-stage compression of the spring is realized, the regulating valve core is connected with the push rod of the proportional electromagnet, and the proportional electromagnet 6 converts the current signal obtained by the proportional amplifier board into the output force; the two-position three-way electromagnetic directional valve 1 and There are plugs at the bottom of the proportional electromagnet 6 to limit its position; wherein, the oil ports of the two-position three-way electromagnetic reversing valve 1 are respectively connected to the spring base oil cavity of the pressure regulating mechanism 2 through the oil pipeline in the variable head 10 , the oil outlet 8 of the axial piston pump 4 and the adjustment chamber 5 of the axial piston pump 4; the proportional electromagnet 6 converts the obtained electrical signal into a force signal, and its output force is compared with the hydraulic pressure of the adjustment mechanism 2 , control the size of the spool orifice, adjust the flow into the axial piston pump 4, adjust the inclination of the swash plate 16, so as to adjust the output pressure of the axial piston variable pump outlet 9; the pressure regulating mechanism 2 is adjusted by the plug The pre-tightening force of the pressure regulating spring 3, which moves under the combined action of the spring force, the output force of the proportional electromagnet 6 and the hydraulic pressure, connects the pressure chamber of the follower piston with the oil return or the follower piston is connected with the high pressure oil chamber, The inclination angle of the oil pump swash plate 16 is increased or decreased, and then the output flow of the electro-hydraulic proportional axial piston variable pump increases or decreases; the pressure regulating mechanism 2 determines the pressure at the outlet 9 of the electro-hydraulic proportional axial piston variable pump , the low pressure value of the pressure regulating mechanism 2 is set by adjusting the pre-tightening force of the pressure regulating spring 3, while the high pressure value is set by the pressure regulating spring 3 and the system hydraulic pressure. In the present invention, a control system composed of an axial plunger pump 4, a proportional electromagnet 6, a two-position three-way electromagnetic reversing valve 1, and a regulating mechanism 2 is used to control the output flow of the oil pump accurately proportionally. Its working principle: When the two-position three-way electromagnetic reversing valve 1 is energized, it pushes its spool to move, connects the oil outlet 8 and the oil chamber of the spring base of the pressure regulating mechanism 2, and continues to compress the spring until it reaches the limit device, realizing the double variable pump. On this basis, the proportional electromagnet 6 is energized to realize continuous pressure adjustment. When the two-position three-way electromagnetic reversing valve 1 is de-energized, the variable pump works in a low pressure state, and the two-stage pressure and continuous pressure adjustment are invalid.

实施例中,连续调压电液比例轴向柱塞变量泵工作情况下,飞机发动机通过齿轮箱连接变量泵的驱动轴12,带动与驱动轴12花键连接的缸体14一起旋转;九个柱塞13以相同角度均匀安装在缸体14内,在回程机构带动下,在缸体14内作往复直线运动,当柱塞13向离开缸体14的方向运动,经过配流盘15从吸油口7吸入油液,在柱塞13向缸体14方向运动,将高压油液经过配流盘15由出油口8输送至液压管道。In the embodiment, under the working condition of the continuously regulated electro-hydraulic proportional axial piston variable pump, the aircraft engine is connected to the drive shaft 12 of the variable pump through the gearbox, and drives the cylinder block 14 spline-connected to the drive shaft 12 to rotate together; nine The plunger 13 is evenly installed in the cylinder 14 at the same angle. Driven by the return mechanism, it performs a reciprocating linear motion in the cylinder 14. When the plunger 13 moves in the direction away from the cylinder 14, it passes through the valve plate 15 from the oil suction port. 7. The oil is sucked in, and the plunger 13 moves in the direction of the cylinder block 14, and the high-pressure oil is transported to the hydraulic pipeline from the oil outlet 8 through the distribution plate 15.

两位三通电磁换向阀1通电,而比例电磁铁6未通电情况下,变量泵的输出油液被引入到调节机构2弹簧底座油腔,推动弹簧底座使其压缩直到碰到限位机构,由此实现弹簧两级压缩,使得变量泵出油口8压力升高,实现压力两级调节;在两位三通电磁换向阀1通电,比例电磁铁6同样通电情况下,比例电磁铁6输出力和弹簧力以及液压力同时作用在调节机构2阀芯上,比例电磁铁6和液压力对调节机构2阀芯作用力方向相同,因此随着比例电磁铁6输入电流增大即输出力增大,变量泵输出压力减小。When the two-position three-way electromagnetic reversing valve 1 is energized, but the proportional electromagnet 6 is not energized, the output oil of the variable pump is introduced into the oil chamber of the spring base of the adjustment mechanism 2, and the spring base is pushed to compress until it hits the limit mechanism. , thereby realizing the two-stage compression of the spring, so that the pressure of the variable pump oil outlet 8 is increased, and the pressure is adjusted in two stages; when the two-position three-way electromagnetic reversing valve 1 is energized, and the proportional electromagnet 6 is also energized, the proportional electromagnet is energized. 6. The output force, spring force and hydraulic pressure act on the valve core of the adjustment mechanism 2 at the same time. The proportional electromagnet 6 and the hydraulic pressure act in the same direction on the valve core of the adjustment mechanism 2. Therefore, as the input current of the proportional electromagnet 6 increases, the output As the force increases, the output pressure of the variable pump decreases.

调节机构阀芯受力表示为:The force of the valve core of the regulating mechanism is expressed as:

Figure GDA0002214684690000031
Figure GDA0002214684690000031

忽略其阻尼项和惯性项描述,可以得到阀芯位移x0在比例电磁铁输出力F0增大情况下增大,因此进入调节缸流量增大,推动斜盘倾角减小,降低压力变量泵排量。Ignoring the description of its damping term and inertia term, it can be obtained that the spool displacement x 0 increases when the output force F 0 of the proportional electromagnet increases, so the flow into the regulating cylinder increases, the inclination angle of the swash plate decreases, and the pressure of the variable pump decreases. displacement.

控制腔压力变化方程为:The control chamber pressure change equation is:

Figure GDA0002214684690000032
Figure GDA0002214684690000032

阀芯位移变化引起了进入调节缸流量QC,因此会引起调节腔压力PC变化。The change in the displacement of the spool causes the flow rate QC entering the regulating cylinder, and therefore the pressure PC in the regulating chamber changes.

变量泵斜盘力矩平衡方程为:The torque balance equation of the variable pump swash plate is:

Figure GDA0002214684690000041
Figure GDA0002214684690000041

其中,I斜盘转动惯量,C斜盘转动粘性阻尼系数,FC控制油缸作用在斜盘上的力,Fn柱塞作用在斜盘上的力调节压力变化PC引起变化FC,由此可以改变斜盘倾角。Among them, I swash plate rotational inertia, C swash plate rotational viscous damping coefficient, F C controls the force of the cylinder acting on the swash plate, F n The force of the plunger acting on the swash plate adjusts the pressure change P C causes the change F C , which is given by This changes the inclination of the swashplate.

变量泵输出压力方程:Variable pump output pressure equation:

Figure GDA0002214684690000042
Figure GDA0002214684690000042

其中:Qp=Gpα (5)where: Q p =G p α (5)

Figure GDA0002214684690000043
Figure GDA0002214684690000043

以此可以得到斜盘倾角的变化引起输出流量的变化,进而影响了输出压力的大小。In this way, it can be obtained that the change of the inclination angle of the swash plate causes the change of the output flow, which in turn affects the size of the output pressure.

从上面推导过程可以得到,当比例电磁铁6输出力随输入电流变化可以改变调节机构2阀芯的位移,改变进入调压腔流量,引起其压力变化,进而改变变量泵斜盘16倾角,输出流量及输出压力随之变化。因此,输入电流与流量泵输出压力之间存在变换关系,通过改变连续变化电流大小实现压力连续变化是可行的。It can be obtained from the above derivation process that when the output force of the proportional electromagnet 6 changes with the input current, the displacement of the valve core of the regulating mechanism 2 can be changed, and the flow rate entering the pressure regulating chamber can be changed, causing its pressure to change, and then changing the inclination of the swash plate 16 of the variable pump. The flow rate and output pressure change accordingly. Therefore, there is a transformation relationship between the input current and the output pressure of the flow pump, and it is feasible to achieve continuous pressure change by changing the size of the continuously changing current.

对比实施方式:变量泵的变量机构,还包括比例减压阀17、两位两通电磁换向阀18、调节阀阀芯19、外加调节阀芯20、推杆21,回程弹簧22。如图3所示,在推杆21、外加调节阀芯20上加工T型槽,从而将推杆21和外加调节阀芯20连接起来,改善其力传递不稳的问题。当两位两通电磁换向阀18不通电情况下,可以实现双级调压功能;当两位两通电磁换向阀18通电情况下,比例减压阀17通入电流,由此产生与电流大小对应的阀口开度,因此决定了比例减压阀17出口压力大小,随之作用在阀芯20端面积上力大小也确定。调压机构2阀芯因受到泵出口9压力作用在外加调节阀芯20的力,推杆21作用力,调压弹簧3力实现力平衡。阀芯弹簧力已经调定,推杆21作用力随比例减压阀17输入电流变化而变化,因此泵出口9压力可以随之变化,从而实现泵出口9压力在双变量泵最高工作压力和最低工作压力之间连续调节。Compared with the embodiment: the variable mechanism of the variable pump also includes a proportional pressure reducing valve 17 , a two-position two-way electromagnetic reversing valve 18 , a regulating valve core 19 , an additional regulating valve core 20 , a push rod 21 , and a return spring 22 . As shown in FIG. 3 , a T-shaped groove is processed on the push rod 21 and the external regulating valve core 20 , so as to connect the push rod 21 and the external regulating valve core 20 to improve the problem of unstable force transmission. When the two-position and two-way electromagnetic reversing valve 18 is not energized, the two-stage pressure regulating function can be realized; when the two-position and two-way electromagnetic reversing valve 18 is energized, the proportional pressure reducing valve 17 is supplied with current, thereby generating and The opening degree of the valve port corresponding to the magnitude of the current determines the size of the outlet pressure of the proportional pressure reducing valve 17, and the size of the force acting on the end area of the valve core 20 is also determined. The valve core of the pressure regulating mechanism 2 is subjected to the force of the external regulating valve core 20 due to the pressure of the pump outlet 9, the force of the push rod 21, and the force of the pressure regulating spring 3 to achieve force balance. The spring force of the valve core has been set, and the force of the push rod 21 changes with the input current of the proportional pressure reducing valve 17, so the pressure at the pump outlet 9 can change accordingly, so that the pressure at the pump outlet 9 can be between the highest working pressure and the lowest value of the dual variable pump. Continuous adjustment between working pressures.

此种实现方式机械结构较为复杂,需构成两路油路实现连续调压和双级调压功能,并且变量头油路设计及加工较为复杂,同时,因调节阀阀芯较细小,所以在其上加工T型槽较为艰难。The mechanical structure of this implementation method is relatively complex, and two oil circuits need to be formed to realize the functions of continuous pressure regulation and two-stage pressure regulation, and the design and processing of the variable head oil circuit is relatively complicated. It is more difficult to machine T-slots.

较之,本发明中的实现方式机械结构较为简单,所需元件少,成本较为低廉;变量头油路设计较为简单,随之其加工容易实现,并且,比例电磁铁推杆不需要进一步加工。In comparison, the implementation in the present invention has a simpler mechanical structure, fewer components required, and lower cost; the variable head oil circuit design is simpler, and its processing is easy to implement, and the proportional electromagnet push rod does not require further processing.

Claims (6)

1.用于飞机液压系统的连续调压电液比例轴向柱塞变量泵,包括:轴向柱塞泵和变量头,变量头与柱塞泵通过螺栓固定在一起,变量头上油路与柱塞泵油路相连接;其特征在于:所述轴向柱塞泵包括泵壳和配装在泵壳内的最大排量限位机构、驱动轴、柱塞、缸体、配流盘、斜盘,所述变量头内部安装有比例电磁铁、两位三通电磁换向阀以及调压机构,且设有内部加工油路,用于内部零件对油液的需求,比例电磁铁安装在两位三通电磁换向阀同一侧下方,调节机构位于比例电磁铁同一水平位置;1. Continuously regulated electro-hydraulic proportional axial piston variable pump for aircraft hydraulic system, including: axial piston pump and variable head, the variable head and the piston pump are fixed together by bolts, and the oil circuit on the variable head is connected to the variable head. The plunger pump is connected to the oil circuit; it is characterized in that: the axial plunger pump includes a pump casing and a maximum displacement limiting mechanism, a drive shaft, a plunger, a cylinder, a flow distribution plate, an inclined The variable head is equipped with a proportional electromagnet, a two-position three-way electromagnetic reversing valve and a pressure regulating mechanism, and an internal processing oil circuit is provided for the demand of internal parts for oil. The proportional electromagnet is installed in the two Under the same side of the three-way electromagnetic reversing valve, the adjusting mechanism is located at the same horizontal position of the proportional electromagnet; 比例电磁铁,放置在变量头孔内,孔内加工有内螺纹,用堵头固定比例电磁铁位置;作为电-机械转换元件,将得到的电信号转换成力信号,其输出力与调节机构液压力比较,控制阀芯节流口大小,调节进入变量缸流量,调整斜盘倾角,从而调节变量泵输出压力;The proportional electromagnet is placed in the variable head hole, with internal threads processed in the hole, and the position of the proportional electromagnet is fixed with a plug; as an electro-mechanical conversion element, the obtained electrical signal is converted into a force signal, and its output force is related to the adjustment mechanism. Hydraulic pressure comparison, control the size of the spool orifice, adjust the flow into the variable cylinder, adjust the inclination of the swash plate, and thus adjust the output pressure of the variable pump; 两位三通电磁换向阀,安装在变量头加工的孔内,孔底部加工内螺纹,用堵头固定两位三通电磁换向阀位置,其油口通过变量头内的油路管道分别连接变量泵的出油口、调压机构弹簧底座油腔和变量泵调节腔;其中,当两位三通电磁换向阀电磁铁通电,推动其阀芯运动,连接变量泵出油口和调压机构弹簧底座油腔,继续压缩弹簧直至到达限位装置,实现变量泵双级压力调节,在此基础上比例电磁铁通电,实现压力连续调节,当两位三通电磁换向阀电磁铁断电,变量泵工作在低压力状态,双级压力及连续压力调节均失效;The two-position three-way electromagnetic reversing valve is installed in the hole processed by the variable head. The bottom of the hole is machined with internal threads. The position of the two-position three-way electromagnetic reversing valve is fixed with a plug. Connect the oil outlet of the variable pump, the oil chamber of the spring base of the pressure regulating mechanism and the regulating chamber of the variable pump; among them, when the electromagnet of the two-position three-way electromagnetic reversing valve is energized, it pushes its spool to move, connecting the oil outlet of the variable pump and the adjusting chamber of the variable pump. Press the spring base oil chamber of the mechanism, continue to compress the spring until it reaches the limit device, and realize the two-stage pressure adjustment of the variable pump. On this basis, the proportional electromagnet is energized to realize the continuous pressure adjustment. Electric, variable pump work in low pressure state, two-stage pressure and continuous pressure regulation are invalid; 调压机构,包括调压弹簧,弹簧底座,限位机构,调节阀芯,调节阀芯与比例电磁铁推杆连接,比例电磁铁将通过比例放大板得到的电流信号转化为输出力;调压机构安装于变量头内,底部加工有内螺纹,通过堵头调节调压弹簧预紧力,其在弹簧力、比例电磁铁输出力和液压力共同作用下移动,沟通随动活塞压力腔与回油相连接或者沟通随动活塞与高压油腔相连接,使得油泵斜盘倾角增大或者减小,随之电液比例轴向柱塞变量泵输出流量增大或者减小;所述调压机构决定电液比例轴向柱塞变量泵出口压力,调压机构低压压力值通过调节调压弹簧的预紧力来设定,而高压压力值则由调压弹簧与系统液压力共同设定;在调压机构安装孔内,加工有凸台,用于限制调压机构弹簧座行程,防止弹簧过度压缩失效情况,从而实现弹簧两级压缩。The pressure regulating mechanism includes a pressure regulating spring, a spring base, a limit mechanism, a regulating valve core, and the regulating valve core is connected with the push rod of the proportional electromagnet, and the proportional electromagnet converts the current signal obtained through the proportional amplifier board into an output force; The mechanism is installed in the variable head, and the bottom is machined with internal threads. The pre-tightening force of the pressure regulating spring is adjusted through the plug. It moves under the combined action of the spring force, the output force of the proportional electromagnet and the hydraulic pressure, and communicates the pressure chamber of the follower piston with the return. The oil phase connection or the communication follower piston is connected with the high pressure oil chamber, so that the inclination angle of the oil pump swash plate increases or decreases, and then the output flow rate of the electro-hydraulic proportional axial piston variable pump increases or decreases; the pressure regulating mechanism Determines the outlet pressure of the electro-hydraulic proportional axial piston variable pump, the low pressure value of the pressure regulating mechanism is set by adjusting the preload of the pressure regulating spring, and the high pressure value is set by the pressure regulating spring and the system hydraulic pressure; In the mounting hole of the pressure regulating mechanism, a boss is processed to limit the stroke of the spring seat of the pressure regulating mechanism and prevent the failure of the spring from excessive compression, thereby realizing two-stage compression of the spring. 2.根据权利要求1所述的用于飞机液压系统的连续调压电液比例轴向柱塞变量泵,其特征在于:柱塞泵内,九个柱塞均匀安放在连续调压电液比例轴向柱塞变量泵缸体内部,其与驱动轴通过花键连接,配流盘固定在连续调压电液比例轴向柱塞变量泵缸体上,随着外部输入扭矩带动连续调压电液比例轴向柱塞变量泵缸体旋转,柱塞在回程机构的限制作用下直线往复运动,从而实现油泵的压力输出;当柱塞向离开缸体的方向运动,经过配流盘从吸油口吸入油液,在柱塞向缸体方向运动,将高压油液经过配流盘由出油口输送至液压管道。2. the continuously regulated electro-hydraulic proportional axial plunger variable pump for aircraft hydraulic system according to claim 1, is characterized in that: in the plunger pump, nine plungers are evenly placed on the continuously regulated electro-hydraulic ratio Inside the axial piston variable pump cylinder, it is connected with the drive shaft through splines, and the valve plate is fixed on the cylinder body of the continuous pressure-adjustable hydraulic proportional axial piston variable pump, and the continuous pressure-adjustable hydraulic pressure is driven by the external input torque. The cylinder body of the proportional axial piston variable pump rotates, and the piston reciprocates linearly under the restriction of the return mechanism, so as to realize the pressure output of the oil pump; when the piston moves in the direction away from the cylinder body, the oil is sucked from the oil suction port through the valve plate. When the plunger moves in the direction of the cylinder block, the high-pressure oil is transported from the oil outlet to the hydraulic pipeline through the distribution plate. 3.根据权利要求1所述的用于飞机液压系统的连续调压电液比例轴向柱塞变量泵,其特征在于:两位三通电磁换向阀电磁铁通电,使其工作在两级调压状态,随之比例电磁铁通电,产生对应电流大小的推力,从而电磁铁推力与油泵出口压力作用在阀芯上力的和与弹簧作用力相等,因此随着比例电磁铁通入电压的变化,油泵出口压力随之变化。3. the continuously regulated electro-hydraulic proportional axial piston variable pump for aircraft hydraulic system according to claim 1, is characterized in that: two-position three-way electromagnetic reversing valve electromagnet is energized, so that it works in two stages In the pressure regulation state, the proportional electromagnet is energized, and the thrust corresponding to the current size is generated, so that the sum of the electromagnet thrust and the force of the oil pump outlet pressure acting on the valve core is equal to the spring force, so with the change of the proportional electromagnet input voltage , the outlet pressure of the oil pump changes accordingly. 4.根据权利要求3所述的用于飞机液压系统的连续调压电液比例轴向柱塞变量泵,其特征在于:因油泵出口压力等于弹簧力减去电磁铁推力,随着比例阀推力即输入电压的增大,油泵压力逐渐减小;油泵出口压力在最大输出压力和最小输出压力之间连续变化。4. the continuously regulated pressure-hydraulic proportional axial piston variable pump for aircraft hydraulic system according to claim 3, is characterized in that: because the outlet pressure of the oil pump is equal to the spring force minus the electromagnet thrust, along with the proportional valve thrust That is, as the input voltage increases, the pressure of the oil pump gradually decreases; the outlet pressure of the oil pump changes continuously between the maximum output pressure and the minimum output pressure. 5.根据权利要求1所述的用于飞机液压系统的连续调压电液比例轴向柱塞变量泵,其特征在于:在比例电磁铁失效即无法输出连续变化吸力情况下,连续调压电液比例轴向柱塞变量泵出口压力作用在调压机构,其与弹簧力相比较,因此通过两位三通电磁阀切换可以实现弹簧两级压缩,实现压力两级变化,随着连续调压电液比例轴向柱塞变量泵出口压力可以实现两级调节。5. The continuously regulating pressure-hydraulic proportional axial plunger variable pump for aircraft hydraulic system according to claim 1, is characterized in that: when the proportional electromagnet fails and cannot output continuously variable suction, the continuous pressure regulating The outlet pressure of the hydraulic proportional axial piston variable pump acts on the pressure regulating mechanism, which is compared with the spring force. Therefore, two-stage compression of the spring can be realized by switching the two-position three-way solenoid valve, and the pressure changes in two stages. With the continuous pressure regulation The outlet pressure of the electro-hydraulic proportional axial piston variable pump can be adjusted in two stages. 6.根据权利要求1所述的用于飞机液压系统的连续调压电液比例轴向柱塞变量泵,其特征在于:两位三通电磁换向阀电磁铁断电,系统就工作在最低压力工作状态下,通电即可以实现双级调压功能。6. The continuously regulated electro-hydraulic proportional axial plunger variable pump for aircraft hydraulic system according to claim 1, is characterized in that: the two-position three-way electromagnetic reversing valve electromagnet is de-energized, and the system just works at the lowest In the working state of pressure, the two-stage pressure regulation function can be realized when the power is turned on.
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