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CN106430219A - Method for preparing silicon oxide aerogel with low cost - Google Patents

Method for preparing silicon oxide aerogel with low cost Download PDF

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Publication number
CN106430219A
CN106430219A CN201510343509.0A CN201510343509A CN106430219A CN 106430219 A CN106430219 A CN 106430219A CN 201510343509 A CN201510343509 A CN 201510343509A CN 106430219 A CN106430219 A CN 106430219A
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low cost
silica aerogel
aerogel
wet gel
cost according
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陈晓红
王美月
宋怀河
张建凯
蒋文静
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Beijing University of Chemical Technology
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Beijing University of Chemical Technology
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Abstract

The invention relates to a method for preparing silicon oxide aerogel with low cost. Cheap industrial water glass is adopted as a precursor, water is adopted as a reactive solvent, oxalic acid is adopted as an acid catalyst, and the high-temperature-resistant blocky silicon oxide aerogel with excellent performance is prepared through a normal-pressure drying process. The prepared aerogel sample is low in density, high in specific area and good in temperature resistance, and the hydrophobic temperature resistance in air can reach 400 DEG C. The method has the advantages of being simple in preparation process and low in cost, the application range of the aerogel is widened through excellent high-temperature stability of the prepared aerogel, and the aerogel can be widely applied to the field of heat insulation.

Description

一种低成本制备氧化硅气凝胶的方法A low-cost method for preparing silica airgel

技术领域 technical field

本发明属于无机纳米多孔材料制备技术领域,涉及一种低成本制备氧化硅气凝胶的方法。 The invention belongs to the technical field of preparation of inorganic nanoporous materials, and relates to a method for preparing silica airgel at low cost.

背景技术 Background technique

气凝胶是由胶体粒子或高聚物分子相互聚结构成纳米多孔网络结构,并在孔隙中充满气态分散介质的一种高分散固态材料。这种具有海绵状开孔结构的材料比表面积极大,并且可在纳米量级的微观尺度上控制材料的结构,从而使其具有许多独特的性能。气凝胶独特的结构特性使得气凝胶在热学、电学、声学、光学等方面具有奇异的性能。 Airgel is a highly dispersed solid-state material in which colloidal particles or polymer molecules are aggregated into a nanoporous network structure, and the pores are filled with a gaseous dispersion medium. This material with a sponge-like open-pore structure has a very large specific surface area, and the structure of the material can be controlled at the microscopic scale of nanometer scale, so that it has many unique properties. The unique structural characteristics of aerogels make aerogels have singular properties in thermal, electrical, acoustic, optical and other aspects.

SiO2气凝胶的制备通常使用超临界进行干燥,成型效果较好,能很好的保持纳米多孔网络结构。但是,超临界干燥需要的仪器价格昂贵,存在高温高压危险性比较高。因此,采用常压干燥制备SiO2气凝胶是实现规模化生产和应用的必然要求。目前,合成氧化硅气凝胶所采用的硅源有正硅酸酯类、多聚硅氧烷、硅溶胶、水玻璃以及稻壳或粉煤灰。采用正硅酸酯类、多聚硅氧烷为硅源存在价格昂贵、成本高、毒性强等问题,稻壳或粉煤灰虽然价格低廉,但是制备工艺复杂,所制备气凝胶的性能较差。 The preparation of SiO 2 airgel is usually carried out by supercritical drying, the molding effect is better, and the nanoporous network structure can be well maintained. However, the equipment required for supercritical drying is expensive, and there is a relatively high risk of high temperature and high pressure. Therefore, the preparation of SiO2 airgel by atmospheric pressure drying is an inevitable requirement for large-scale production and application. At present, the silicon sources used in the synthesis of silica airgel include orthosilicates, polysiloxanes, silica sol, water glass, and rice husk or fly ash. The use of orthosilicates and polysiloxanes as silicon sources has problems such as high price, high cost, and strong toxicity. Although rice husk or fly ash is cheap, the preparation process is complicated, and the performance of the prepared airgel is relatively low. Difference.

专利CN1126591C(ZL97181105.9)公开了有机改性气凝胶的方法,其去除水玻璃中盐分的方法是,首先在酸性离子交换树脂、无机酸或盐酸的作用下,将水玻璃溶液调至pH<3,通过在硅酸中加入碱性催化剂得到凝胶,然后用去离子水洗涤凝胶,以游离出其中所有的电解质。中国专利CN201210121968.0、CN201210114691.9以硅酸钠为原料,采用溶胶凝胶两步法制备,经过离子交换,用正硅酸乙酯的乙醇溶液老化,最后经溶剂交换和改性、常压干燥得到气凝胶,采用的正硅酸乙酯大大增加了制备成本,得到的气凝胶密度也偏大。倪兴元等(中国专利,申请号200810042222.4)公开了采用稻草灰为原料,通过溶剂置换、表面改性,在常压下制备疏水型氧化硅气凝胶的方法,但是工艺较复杂。目前大部分工艺都是通过阳离子交换的方式去除盐分,但采用强酸性阳离子交换树脂去除水玻璃中的钠离子等金属离子。由于阳离子交换树脂容量有限(一般为5mmol/g),该法实验级别尚可,如果是工业化生产,水玻璃中的高浓度钠离子会导致离子交换树脂交换能力迅速饱和,根本无法连续生产。目前有不少关于常压干燥制备氧化硅气凝胶的研究报道,但是均存在一定缺陷,如成本高,工艺复杂,以及制备的气凝胶比表面积偏小、耐温性能差,因而制约了气凝胶的工业应用。因此,迫切需求研究制备工艺简单,成本低廉的氧化硅气凝胶。 Patent CN1126591C (ZL97181105.9) discloses a method for organically modifying airgel. The method for removing salt in water glass is to first adjust the water glass solution to pH under the action of acidic ion exchange resin, inorganic acid or hydrochloric acid. <3, the gel is obtained by adding a basic catalyst to silicic acid, and then the gel is washed with deionized water to free all the electrolytes in it. Chinese patents CN201210121968.0 and CN201210114691.9 use sodium silicate as a raw material and are prepared by a two-step sol-gel method. After ion exchange, they are aged with an ethanol solution of tetraethyl orthosilicate, and finally undergo solvent exchange and modification. The airgel is obtained by drying, and the tetraethyl orthosilicate used greatly increases the preparation cost, and the density of the obtained airgel is also relatively high. Ni Xingyuan et al. (Chinese Patent, Application No. 200810042222.4) disclosed a method for preparing hydrophobic silica aerogels under normal pressure by using straw ash as a raw material, through solvent replacement and surface modification, but the process is relatively complicated. At present, most processes remove salt through cation exchange, but strong acid cation exchange resin is used to remove sodium ions and other metal ions in water glass. Due to the limited capacity of the cation exchange resin (generally 5 mmol/g), the experimental level of this method is acceptable. If it is industrialized production, the high concentration of sodium ions in the water glass will cause the exchange capacity of the ion exchange resin to quickly saturate, and continuous production cannot be achieved at all. At present, there are many research reports on the preparation of silica airgel by atmospheric drying, but there are certain defects, such as high cost, complicated process, and the prepared airgel has a small specific surface area and poor temperature resistance, which restricts the Industrial applications of airgel. Therefore, there is an urgent need to study silica aerogels with simple preparation process and low cost.

发明内容 Contents of the invention

本发明针对现有技术的上述问题,提供一种低成本制备氧化硅气凝胶的方法。 The present invention aims at the above-mentioned problems of the prior art, and provides a low-cost method for preparing silica airgel.

为达到上述发明目的,本发明采用的技术方案是:一种低成本制备氧化硅气凝胶的方法,按下述步骤制得: In order to achieve the above-mentioned purpose of the invention, the technical solution adopted in the present invention is: a method for preparing silicon oxide aerogel at low cost, which is prepared according to the following steps:

步骤一:将工业水玻璃加入去离子水稀释得到水玻璃溶液,过滤后超声处理一定时间; Step 1: Dilute the industrial water glass with deionized water to obtain a water glass solution, and ultrasonically treat it for a certain period of time after filtration;

步骤二:取一定体积的水玻璃溶液,向其中加入一定量的干燥化学控制剂,搅拌2~10min后,添加一定浓度草酸待其凝胶; Step 2: Take a certain volume of water glass solution, add a certain amount of dry chemical control agent to it, stir for 2-10 minutes, add a certain concentration of oxalic acid until it gels;

步骤三:将湿凝胶在一定温度下置于有机试剂中老化一段时间; Step 3: Aging the wet gel in an organic reagent at a certain temperature for a period of time;

步骤四:老化之后将湿凝胶置于非极性溶剂中置换; Step 4: After aging, replace the wet gel in a non-polar solvent;

步骤五:将置换后的湿凝胶置于硅氧烷溶剂与非极性溶剂的混合液中进行表面改性; Step 5: placing the replaced wet gel in a mixture of siloxane solvent and non-polar solvent for surface modification;

步骤六:将步骤五中改性之后的湿凝胶经非极性溶剂洗涤后常压干燥即可得到透明块状氧化硅气凝胶。 Step 6: The wet gel modified in Step 5 is washed with a non-polar solvent and then dried under normal pressure to obtain a transparent massive silica airgel.

步骤一中所述硅源与去离子水的体积之比优选为1:2~1:10,所述硅源的模数为3~3.5的工业水玻璃,超声处理时间为0~10min。 The volume ratio of the silicon source to deionized water in step 1 is preferably 1:2~1:10, the modulus of the silicon source is industrial water glass of 3~3.5, and the ultrasonic treatment time is 0~10min.

步骤二中水玻璃体积为10~50ml,干燥化学控制剂为甲酰胺、N,N-二甲基甲酰胺、聚乙二醇、丙三醇、草酸中的一种,其与Si的摩尔比为0~1:1,草酸的浓度为0~2mol/L。 In step 2, the volume of water glass is 10-50ml, and the dry chemical control agent is one of formamide, N,N-dimethylformamide, polyethylene glycol, glycerol, oxalic acid, and its molar ratio to Si 0~1:1, the concentration of oxalic acid is 0~2mol/L.

步骤三中有机溶剂为甲醇、乙醇、异丙醇、丁醇中的一种,老化温度为30~70℃,时间为0~5d。 In step 3, the organic solvent is one of methanol, ethanol, isopropanol, and butanol, the aging temperature is 30-70° C., and the aging time is 0-5 days.

步骤四中所述非极性溶剂优选为正己烷、环己烷、正庚烷中的一种。 The non-polar solvent described in step 4 is preferably one of n-hexane, cyclohexane and n-heptane.

步骤五中所述的硅氧烷溶剂优选为三甲基氯硅烷、六甲基二硅氮烷、六甲基二硅醚、3-氨基丙基三乙氧基硅烷中的一种,硅烷偶联剂与湿凝胶的体积之比为0.05~0.5,所述非极性溶剂优选为正己烷、环己烷、正庚烷中的一种。 The siloxane solvent described in step 5 is preferably one of trimethylchlorosilane, hexamethyldisilazane, hexamethyldisiloxane, 3-aminopropyltriethoxysilane, silane The volume ratio of the coupling agent to the wet gel is 0.05-0.5, and the non-polar solvent is preferably one of n-hexane, cyclohexane, and n-heptane.

步骤六中所述非极性溶剂优选为正己烷、环己烷、正庚烷中的一种,常压干燥温度为30~200℃,干燥时间为5~15h。 The non-polar solvent described in step 6 is preferably one of n-hexane, cyclohexane, and n-heptane, the drying temperature under normal pressure is 30-200° C., and the drying time is 5-15 hours.

本发明公开了一种低成本制备氧化硅气凝胶的方法,以廉价的工业水玻璃为硅源,加入草酸,一步反应,经常压干燥制备了低密度氧化硅气凝胶。在所述的氧化硅气凝胶中,利用超声处理以及添加干燥化学控制剂经常压干燥制备氧化硅气凝胶,样品具有密度低、孔隙结构均匀等特点,疏水耐温性达400℃。 The invention discloses a low-cost method for preparing silicon oxide aerogels. Low-density silicon oxide airgel is prepared by using cheap industrial water glass as a silicon source, adding oxalic acid, one-step reaction, and drying under normal pressure. In the silica airgel, the silica airgel is prepared by ultrasonic treatment and drying under normal pressure with the addition of a drying chemical control agent. The sample has the characteristics of low density, uniform pore structure, etc., and the hydrophobic temperature resistance reaches 400°C.

附图说明: Description of drawings:

附图1为本发明制备的氧化硅气凝胶的宏观照片。 Accompanying drawing 1 is the macrophotograph of the silica airgel prepared by the present invention.

具体实施方式 detailed description

实施例1 Example 1

按照工业水玻璃与水按体积比1:4量取20ml模数为3.2的工业水玻璃,80ml去离子水于烧杯中混合,搅拌10min,然后经过滤之后超声处理5min,向溶液中添加0.47ml丙三醇,搅拌3min,加入8.4ml的1mol/L草酸溶液,搅拌1min,待其完全凝胶,加入去离子水,然后将其置于40℃水浴中老化两天,再经乙醇置换一天,然后将湿凝胶置于正己烷中置换,将湿凝胶置于三甲基氯硅烷与正己烷的混合液中进行改性,40℃水浴下进行10h。改性完全的凝胶整体漂浮在改性液体产物之上,然后再经正己烷置换24h,最后经40℃,60℃,80℃,100℃各两个小时干燥的得到气凝胶样品。 Take 20ml of industrial water glass with a modulus of 3.2 according to the volume ratio of industrial water glass and water 1:4, mix 80ml of deionized water in a beaker, stir for 10min, then filter and ultrasonicate for 5min, add 0.47ml to the solution Glycerol, stir for 3 minutes, add 8.4ml of 1mol/L oxalic acid solution, stir for 1 minute, wait for it to completely gel, add deionized water, then place it in a 40°C water bath for two days, and then replace it with ethanol for one day, Then, the wet gel was replaced in n-hexane, and the wet gel was modified in a mixture of trimethylchlorosilane and n-hexane for 10 h in a water bath at 40°C. The fully modified gel floats on the modified liquid product as a whole, then is replaced by n-hexane for 24 hours, and finally dried at 40°C, 60°C, 80°C, and 100°C for two hours each to obtain an airgel sample.

所得到的气凝胶样品密度为0.068g/cm3,比表面积为699.8m2/g。 The obtained airgel sample has a density of 0.068g/cm 3 and a specific surface area of 699.8m 2 /g.

实施例2 Example 2

按照工业水玻璃与水按体积比1:4量取20ml模数为3.2的工业水玻璃,80ml去离子水于烧杯中混合,搅拌10min,然后经过滤之后超声处理10min,向溶液中添加0.47ml丙三醇,搅拌3min,加入8.7ml的1mol/L草酸溶液,搅拌1min,待其完全凝胶,加入去离子水,然后将其置于40℃水浴中老化两天,再经乙醇置换一天,然后将湿凝胶置于正己烷中置换,将湿凝胶置于三甲基氯硅烷与正己烷的混合液中进行改性,40℃水浴下进行10h。改性完全的凝胶整体漂浮在改性液体产物之上,然后再经正己烷置换24h,最后经40℃,60℃,80℃,100℃各两个小时干燥的得到气凝胶样品。 Measure 20ml of industrial water glass with a modulus of 3.2 according to the volume ratio of industrial water glass and water 1:4, mix 80ml of deionized water in a beaker, stir for 10min, then filter and ultrasonicate for 10min, add 0.47ml to the solution Glycerol, stir for 3 minutes, add 8.7ml of 1mol/L oxalic acid solution, stir for 1 minute, wait until it is completely gelled, add deionized water, then put it in a 40°C water bath for two days, and then replace it with ethanol for one day, Then, the wet gel was replaced in n-hexane, and the wet gel was modified in a mixture of trimethylchlorosilane and n-hexane for 10 h in a water bath at 40°C. The fully modified gel floats on the modified liquid product as a whole, then is replaced by n-hexane for 24 hours, and finally dried at 40°C, 60°C, 80°C, and 100°C for two hours each to obtain an airgel sample.

所得到的气凝胶样品密度为0.070g/cm3,比表面积为607.7m2/g。 The obtained airgel sample had a density of 0.070 g/cm 3 and a specific surface area of 607.7 m 2 /g.

以上已对本发明的较佳实施例进行了具体说明,但本发明并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同的变型或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。 The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the described embodiments, and those skilled in the art can also make various equivalent modifications or replacements without departing from the spirit of the present invention. , these equivalent modifications or replacements are all included within the scope defined by the claims of the present application.

Claims (7)

1. a kind of low cost prepares the method for silica aerogel it is characterised in that being prepared in the steps below:
Step one:Industrial waterglass is added deionized water dilution to obtain water glass solution, supersound process certain time after filtration;
Step 2:Take above-mentioned water glass solution, be added thereto to a certain amount of dry chemistry controlling agent, after stirring 2 ~ 10min, add finite concentration oxalic acid and treat its gel;
Step 3:Wet gel is placed at a certain temperature in organic reagent aging a period of time;
Step 4:After aging, wet gel is placed in displacement in non-polar solven;
Step 5:Wet gel after displacement is placed in the mixed liquor that siloxane solvent is with non-polar solven and carries out surface modification;
Step 6:By the wet gel after modification in step 5 after non-polar solven washing, constant pressure and dry can get transparent cake silica aerogel.
2. low cost according to claim 1 prepare silica aerogel method it is characterised in that in described step one silicon source and the ratio of the volume of deionized water be preferably 1:2~1:10, the modulus of described silicon source is 3 ~ 3.5 industrial waterglass, and sonication treatment time is 0 ~ 10min.
3. the method that low cost according to claim 1 prepares silica aerogel, it is characterized in that, in described step 2, water glass solution volume is 5 ~ 30ml, dry chemistry controlling agent is Methanamide, N, one of dinethylformamide, Polyethylene Glycol, glycerol, oxalic acid, it is 0 ~ 1 with the mol ratio of Si:1, the concentration of oxalic acid is 0 ~ 2mol/L.
4. low cost according to claim 1 prepare silica aerogel method it is characterised in that in described step 3 organic solvent be one of methanol, ethanol, isopropanol, butanol, aging temperature be 30 ~ 70 DEG C, the time be 0 ~ 5d.
5. low cost according to claim 1 prepares the method for silica aerogel it is characterised in that non-polar solven described in described step 4 is preferably one of normal hexane, hexamethylene, normal heptane.
6. the method that low cost according to claim 1 prepares silica aerogel, it is characterized in that, siloxane solvent described in described step 5 is preferably one of trim,ethylchlorosilane, hexamethyldisiloxane, hexamethyldisiloxane, APTES, silane coupler is 0.05 ~ 0.5 with the ratio of the volume of wet gel, and described non-polar solven is preferably one of normal hexane, hexamethylene, normal heptane.
7. low cost according to claim 1 prepare silica aerogel method it is characterised in that in described step 6 non-polar solven be preferably one of normal hexane, hexamethylene, normal heptane, constant pressure and dry temperature be 30 ~ 200 DEG C, drying time be 5 ~ 15h.
CN201510343509.0A 2015-08-04 2015-08-04 Method for preparing silicon oxide aerogel with low cost Pending CN106430219A (en)

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CN107188524A (en) * 2017-06-20 2017-09-22 中国科学技术大学 One-step method constant pressure and dry quickly prepares TiO2The method of doping silicon dioxide aerogel powder
CN109988396A (en) * 2017-12-31 2019-07-09 江苏傲伦达科技实业股份有限公司 A kind of SiO2Aeroge/Bisphenol-s Epoxy Resin heat-insulation composite material preparation method
CN108440016A (en) * 2018-04-02 2018-08-24 宿州市鸿宝联节能材料有限公司 A kind of preparation method of the ultralight high-strength foaming insulation board of cement base
CN109762414A (en) * 2018-12-25 2019-05-17 广东青龙建筑工程有限公司 Based on the modified heat retaining and insulated waterproof coating and preparation method thereof of aerosil
CN109762370A (en) * 2019-03-01 2019-05-17 确成硅化学股份有限公司 A kind of preparation method of amino modified silica
CN113833140A (en) * 2021-10-20 2021-12-24 西安工程大学 Three-phase composite structure heat insulation material and preparation method and application thereof
CN113833140B (en) * 2021-10-20 2023-08-25 西安工程大学 Three-phase composite structure heat insulation material and preparation method and application thereof
CN114835127A (en) * 2021-12-08 2022-08-02 山东工业陶瓷研究设计院有限公司 Preparation method of hydrophilic aerogel
CN115432710A (en) * 2022-09-16 2022-12-06 西安科技大学 Preparation method of ultra-low density silicon dioxide aerogel block
CN116375042A (en) * 2023-03-24 2023-07-04 南京工业大学 A kind of preparation method of low-cost inorganic silicon-based airgel

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