CN106379904A - Preparation method for high-temperature-resistant silica aerogel - Google Patents
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Abstract
本发明涉及一种耐高温氧化硅气凝胶的制备方法。以廉价的工业水玻璃为前驱体,水为反应溶剂,氨水为碱性催化剂,经过常压干燥工艺制备得到了具有优良性能的耐高温块状氧化硅气凝胶。所得的气凝胶样品密度低,比表面积高,耐温性能好,在空气中疏水耐温性可达586.6℃。该法具有制备工艺简单、成本低的优点,所制备气凝胶的优良的高温稳定性扩展了气凝胶的适用范围,使其可以广泛应用于隔热领域。The invention relates to a preparation method of high-temperature-resistant silicon oxide airgel. Using cheap industrial water glass as the precursor, water as the reaction solvent, and ammonia water as the basic catalyst, a high-temperature-resistant bulk silica aerogel with excellent performance was prepared through an atmospheric drying process. The obtained airgel sample has low density, high specific surface area, good temperature resistance, and the hydrophobic temperature resistance in air can reach 586.6°C. The method has the advantages of simple preparation process and low cost, and the excellent high-temperature stability of the prepared aerogel expands the scope of application of the aerogel, so that it can be widely used in the field of heat insulation.
Description
技术领域 technical field
本发明属于无机纳米多孔材料制备技术领域,具体涉及一种耐高温氧化硅气凝胶的制备方法。 The invention belongs to the technical field of preparation of inorganic nanoporous materials, and in particular relates to a preparation method of high-temperature-resistant silica airgel.
背景技术 Background technique
气凝胶是由胶体粒子或高聚物分子相互聚结构成的纳米多孔网络结构,并在孔隙中充满气态分散介质的一种高分散固态材料。这种具有海绵状开孔结构的材料比表面积极大,并且可在纳米量级的微观尺度上控制材料的结构,从而使其具有许多独特的性能。气凝胶独特的结构特性使得气凝胶在热学、电学、声学、光学等方面具有奇异的性能。 Airgel is a nano-porous network structure composed of colloidal particles or polymer molecules, and a highly dispersed solid-state material filled with gaseous dispersion media in the pores. This material with a sponge-like open-pore structure has a very large specific surface area, and the structure of the material can be controlled at the microscopic scale of nanometer scale, so that it has many unique properties. The unique structural characteristics of aerogels make aerogels have singular properties in thermal, electrical, acoustic, optical and other aspects.
SiO2气凝胶的制备通常使用超临界进行干燥,成型效果较好,能很好的保持纳米多孔网络结构。但是,超临界干燥需要的仪器价格昂贵,存在高温高压危险性比较高。因此,采用常压干燥制备SiO2气凝胶是实现规模化生产和应用的必然要求。目前,合成氧化硅气凝胶所采用的硅源有正硅酸酯类、多聚硅氧烷、硅溶胶、水玻璃以及稻壳或粉煤灰。采用正硅酸酯类、多聚硅氧烷为硅源存在价格昂贵、成本高、毒性强等问题,稻壳或粉煤灰虽然价格低廉,但是制备工艺复杂,所制备气凝胶的性能较差。 The preparation of SiO 2 airgel is usually carried out by supercritical drying, the molding effect is better, and the nanoporous network structure can be well maintained. However, the equipment required for supercritical drying is expensive, and there is a relatively high risk of high temperature and high pressure. Therefore, the preparation of SiO2 airgel by atmospheric pressure drying is an inevitable requirement for large-scale production and application. At present, the silicon sources used in the synthesis of silica airgel include orthosilicates, polysiloxanes, silica sol, water glass, and rice husk or fly ash. The use of orthosilicates and polysiloxanes as silicon sources has problems such as high price, high cost, and strong toxicity. Although rice husk or fly ash is cheap, the preparation process is complicated, and the performance of the prepared airgel is relatively low. Difference.
中国专利CN201210121968.0、CN201210114691.9以硅酸钠为原料,采用溶胶凝胶两步法制备,经过离子交换,用正硅酸乙酯的乙醇溶液老化,最后经溶剂交换和改性、常压干燥得到气凝胶,采用的正硅酸乙酯大大增加了制备成本,得到的气凝胶密度也偏大。同济大学的刘光武等以水玻璃为硅源,通过乙醇溶剂置换后,直接用六甲基二硅醚和盐酸的混合液对湿凝胶的表面基团改性,常压干燥出疏水的SiO2气凝胶,其比表面积为568m2/g,改性剂价格昂贵且用量较大。倪兴元等(中国专利,申请号200810042222.4)公开了采用稻草灰为原料,通过溶剂置换、表面改性,在常压下制备疏水型氧化硅气凝胶的方法,但是工艺较复杂。目前有不少关于常压干燥制备氧化硅气凝胶的研究报道,但是均存在一定缺陷,如成本高,工艺复杂,以及制备的气凝胶比表面积偏小、耐温性能差,因而制约了气凝胶的工业应用。因此,迫切需求研究制备工艺简单,成本低廉且耐高温的氧化硅气凝胶。 Chinese patents CN201210121968.0 and CN201210114691.9 use sodium silicate as a raw material and are prepared by a two-step sol-gel method. After ion exchange, they are aged with an ethanol solution of tetraethyl orthosilicate, and finally undergo solvent exchange and modification. The airgel is obtained by drying, and the tetraethyl orthosilicate used greatly increases the preparation cost, and the density of the obtained airgel is also relatively high. Liu Guangwu of Tongji University used water glass as the silicon source, and directly modified the surface groups of the wet gel with a mixture of hexamethyldisiloxane and hydrochloric acid after replacement with ethanol solvent, and dried at normal pressure to obtain hydrophobic SiO 2 Airgel, the specific surface area of which is 568m 2 /g, the modifier is expensive and used in a large amount. Ni Xingyuan et al. (Chinese Patent, Application No. 200810042222.4) disclosed a method for preparing hydrophobic silica aerogels under normal pressure by using straw ash as a raw material, through solvent replacement and surface modification, but the process is relatively complicated. At present, there are many research reports on the preparation of silica airgel by atmospheric drying, but there are certain defects, such as high cost, complicated process, and the prepared airgel has a small specific surface area and poor temperature resistance, which restricts the Industrial applications of airgel. Therefore, there is an urgent need to study silica aerogels with simple preparation process, low cost and high temperature resistance.
发明内容 Contents of the invention
本发明针对现有技术的上述问题,提供一种工艺简单的低成本制备耐高温氧化硅气凝胶的方法。 The present invention aims at the above-mentioned problems of the prior art, and provides a method for preparing high-temperature-resistant silicon oxide airgel with simple process and low cost.
为达到上述发明目的,本发明采用的技术方案是:一种耐高温氧化硅气凝胶的制备方法,按下述步骤制得: In order to achieve the above-mentioned purpose of the invention, the technical solution adopted in the present invention is: a kind of preparation method of high-temperature-resistant silicon oxide aerogel, obtains according to the following steps:
步骤一:将工业水玻璃加入去离子水稀释得到水玻璃溶液,过滤后超声处理一定时间,然后通过离子交换制得pH为1~4的活性硅酸溶液; Step 1: Dilute industrial water glass with deionized water to obtain a water glass solution, filter and ultrasonicate for a certain period of time, and then obtain an active silicic acid solution with a pH of 1 to 4 through ion exchange;
步骤二:取一定体积的活性硅酸溶液,向其中加入一定量的干燥化学控制剂,搅拌2~10min后,添加一定浓度氨水待其凝胶; Step 2: Take a certain volume of active silicic acid solution, add a certain amount of dry chemical control agent to it, stir for 2-10 minutes, add a certain concentration of ammonia water until it gels;
步骤三:将湿凝胶在一定温度下置于有机试剂中老化一段时间; Step 3: Aging the wet gel in an organic reagent at a certain temperature for a period of time;
步骤四:老化之后将湿凝胶置于非极性溶剂中置换; Step 4: After aging, replace the wet gel in a non-polar solvent;
步骤五:将置换后的湿凝胶置于硅氧烷溶剂与非极性溶剂的混合液中进行表面改性; Step 5: placing the replaced wet gel in a mixture of siloxane solvent and non-polar solvent for surface modification;
步骤六:将步骤五改性之后的湿凝胶经非极性溶剂洗涤后常压干燥即可得到透明块状氧化硅气凝胶。 Step 6: The wet gel modified in Step 5 is washed with a non-polar solvent and then dried under normal pressure to obtain a transparent massive silica airgel.
步骤一中所述的硅源与去离子水的体积之比优选为1:2~1:10,所述硅源的模数为3~3.5的工业水玻璃,超声处理时间为0~10min。 The volume ratio of the silicon source and deionized water described in step 1 is preferably 1:2~1:10, the modulus of the silicon source is industrial water glass of 3~3.5, and the ultrasonic treatment time is 0~10min.
步骤二中所述的硅酸体积为10~50ml,干燥化学控制剂为甲酰胺、N,N-二甲基甲酰胺、聚乙二醇、丙三醇、草酸中的一种,其与Si的摩尔比为0~1:1,氨水的浓度为0~4mol/L。 The volume of silicic acid described in step 2 is 10 ~ 50ml, and the dry chemical control agent is one of formamide, N,N-dimethylformamide, polyethylene glycol, glycerol, oxalic acid, and it is mixed with Si The molar ratio is 0~1:1, and the concentration of ammonia water is 0~4mol/L.
步骤三中所述的有机溶剂为甲醇、乙醇、异丙醇、丁醇中的一种,老化温度为30~70℃,时间为0~5d。 The organic solvent described in step 3 is one of methanol, ethanol, isopropanol and butanol, the aging temperature is 30-70° C., and the aging time is 0-5 days.
步骤四中所述的非极性溶剂优选为正己烷、环己烷、正庚烷中的一种。 The non-polar solvent described in step 4 is preferably one of n-hexane, cyclohexane and n-heptane.
步骤五中所述的硅氧烷溶剂优选为三甲基氯硅烷、六甲基二硅氮烷、六甲基二硅醚、3-氨基丙基三乙氧基硅烷中的一种,硅烷偶联剂与湿凝胶的体积之比为0.05~0.5,所述非极性溶剂优选为正己烷、环己烷、正庚烷中的一种。 The siloxane solvent described in step 5 is preferably one of trimethylchlorosilane, hexamethyldisilazane, hexamethyldisiloxane, 3-aminopropyltriethoxysilane, silane The volume ratio of the coupling agent to the wet gel is 0.05-0.5, and the non-polar solvent is preferably one of n-hexane, cyclohexane, and n-heptane.
步骤六中所述的非极性溶剂优选为正己烷、环己烷、正庚烷中的一种,常压干燥温度为30~200℃,干燥时间为5~15h。 The non-polar solvent described in step 6 is preferably one of n-hexane, cyclohexane, and n-heptane, the drying temperature under normal pressure is 30-200° C., and the drying time is 5-15 hours.
本发明公开了一种耐高温氧化硅气凝胶的制备方法,以廉价的工业水玻璃为硅源,经常压干燥制备的低密度氧化硅气凝胶。在所述的耐高温氧化硅气凝胶中,利用超声处理以及添加干燥化学控制剂经常压干燥制备氧化硅气凝胶,样品具有密度低、孔隙结构均匀等特点,疏水耐温性达586.6℃。 The invention discloses a method for preparing high-temperature-resistant silicon oxide aerogels. The low-density silicon oxide airgel is prepared by drying under normal pressure with cheap industrial water glass as a silicon source. In the high-temperature-resistant silica airgel, the silica airgel is prepared by ultrasonic treatment and drying under normal pressure with the addition of a drying chemical control agent. The sample has the characteristics of low density, uniform pore structure, etc., and the hydrophobic temperature resistance reaches 586.6°C.
附图说明: Description of drawings:
附图1为本发明制备的氧化硅气凝胶的宏观照片。 Accompanying drawing 1 is the macrophotograph of the silica airgel prepared by the present invention.
附图2为实施例3制备得到的氧化硅气凝胶的扫描电子显微镜照片。 Accompanying drawing 2 is the scanning electron micrograph of the silica airgel prepared in Example 3.
具体实施方式 detailed description
实施例1 Example 1
按照工业水玻璃与水按体积比1:4量取20ml模数为3.2的工业水玻璃,80ml去离子水于烧杯中混合,搅拌10min,然后经过滤之后超声处理5min,然后经离子交换得到pH=2.5的活性硅酸溶液,取上述30ml活性硅酸向其中添加0.47ml丙三醇,搅拌3min,加入2滴0.01mol/L氨水溶液,搅拌1min,待其完全凝胶,加入乙醇,然后将其置于40℃水浴中老化三天,将湿凝胶置于三甲基氯硅烷与正己烷的混合液中进行改性,40℃水浴下进行10h。改性完全的凝胶整体漂浮在改性液体产物之上,经正己烷洗涤后在40℃,60℃,80℃,100℃下各干燥两个小时即得到气凝胶样品。 Take 20ml of industrial water glass with a modulus of 3.2 according to the volume ratio of industrial water glass and water 1:4, mix 80ml of deionized water in a beaker, stir for 10 minutes, then filter and ultrasonicate for 5 minutes, and then obtain pH by ion exchange =2.5 active silicic acid solution, take the above 30ml active silicic acid, add 0.47ml glycerin to it, stir for 3min, add 2 drops of 0.01mol/L ammonia solution, stir for 1min, wait for it to completely gel, add ethanol, and then It was aged in a water bath at 40°C for three days, and the wet gel was modified by placing it in a mixture of trimethylchlorosilane and n-hexane for 10 hours in a water bath at 40°C. The fully modified gel floats on the modified liquid product as a whole, and after being washed with n-hexane, it is dried at 40°C, 60°C, 80°C, and 100°C for two hours each to obtain an airgel sample.
所得到的气凝胶样品密度为0.214g/cm3,比表面积为704m2/g,孔容为2.80cm3/g,平均孔径为15.9nm。 The obtained airgel sample had a density of 0.214 g/cm 3 , a specific surface area of 704 m 2 /g, a pore volume of 2.80 cm 3 /g, and an average pore diameter of 15.9 nm.
实施例2 Example 2
按照工业水玻璃与水按体积比1:4量取20ml模数为3.2的工业水玻璃,80ml去离子水于烧杯中混合,搅拌10min,然后经过滤之后超声处理5min,然后经离子交换得到pH=2.5的活性硅酸溶液,取上述30ml硅酸向其中添加0.93ml丙三醇,搅拌3min,加入2滴0.1mol/L氨水溶液,搅拌1min,待其完全凝胶,加入乙醇,然后将其置于40℃水浴中老化三天,将湿凝胶置于三甲基氯硅烷与正己烷的混合液中进行改性,40℃水浴下进行10h。改性完全的凝胶整体漂浮在改性液体产物之上,经正己烷洗涤后在40℃,60℃,80℃,100℃下各干燥两个小时即得到气凝胶样品。 Take 20ml of industrial water glass with a modulus of 3.2 according to the volume ratio of industrial water glass and water 1:4, mix 80ml of deionized water in a beaker, stir for 10 minutes, then filter and ultrasonicate for 5 minutes, and then obtain pH by ion exchange =2.5 active silicic acid solution, take the above 30ml silicic acid, add 0.93ml glycerin to it, stir for 3min, add 2 drops of 0.1mol/L ammonia solution, stir for 1min, wait until it is completely gelled, add ethanol, and then Place in a water bath at 40°C for three days for aging, and place the wet gel in a mixture of trimethylchlorosilane and n-hexane for modification, and carry out the modification in a water bath at 40°C for 10 hours. The fully modified gel floats on the modified liquid product as a whole, and after being washed with n-hexane, it is dried at 40°C, 60°C, 80°C, and 100°C for two hours each to obtain an airgel sample.
所得到的气凝胶样品密度为0.1890g/cm3,比表面积为703m2/g,孔容为3.21cm3/g,平均孔径为18.2nm。 The obtained airgel sample had a density of 0.1890 g/cm 3 , a specific surface area of 703 m 2 /g, a pore volume of 3.21 cm 3 /g and an average pore diameter of 18.2 nm.
实施例3 Example 3
按照工业水玻璃与水按体积比1:4量取20ml模数为3.2的工业水玻璃,80ml去离子水于烧杯中混合,搅拌10min,然后经过滤之后超声处理3min,然后经离子交换得到pH=2.5的活性硅酸溶液,取上述30ml硅酸向其中添加0.93ml丙三醇,搅拌3min,加入2滴0.5mol/L氨水溶液,搅拌1min,待其完全凝胶,加入乙醇,然后将其置于40℃水浴中老化三天,将湿凝胶置于三甲基氯硅烷与正己烷的混合液中进行改性,40℃水浴下进行10h。改性完全的凝胶整体漂浮在改性液体产物之上,经正己烷洗涤后在40℃,60℃,80℃,100℃下各干燥两个小时即得到气凝胶样品。 Take 20ml of industrial water glass with a modulus of 3.2 according to the volume ratio of industrial water glass and water 1:4, mix 80ml of deionized water in a beaker, stir for 10 minutes, then filter and ultrasonicate for 3 minutes, and then obtain pH by ion exchange =2.5 active silicic acid solution, take the above 30ml silicic acid, add 0.93ml glycerin to it, stir for 3min, add 2 drops of 0.5mol/L ammonia solution, stir for 1min, wait for it to completely gel, add ethanol, and then Place in a water bath at 40°C for three days for aging, and place the wet gel in a mixture of trimethylchlorosilane and n-hexane for modification, and carry out the modification in a water bath at 40°C for 10 hours. The fully modified gel floats on the modified liquid product as a whole, and after being washed with n-hexane, it is dried at 40°C, 60°C, 80°C, and 100°C for two hours each to obtain an airgel sample.
所得到的气凝胶样品密度为0.1119g/cm3,比表面积为726m2/g,孔容为3.50cm3/g,平均孔径为19.3nm。 The obtained airgel sample had a density of 0.1119 g/cm 3 , a specific surface area of 726 m 2 /g, a pore volume of 3.50 cm 3 /g and an average pore diameter of 19.3 nm.
实施例4 Example 4
按照工业水玻璃与水按体积比1:4量取20ml模数为3.2的工业水玻璃,80ml去离子水于烧杯中混合,搅拌10min,然后经过滤之后超声处理4min,然后经离子交换得到pH=2.5的活性硅酸溶液,取上述30ml硅酸向其中添加0.47ml丙三醇,搅拌3min,加入2滴1mol/L氨水溶液,搅拌1min,待其完全凝胶,加入乙醇,然后将其置于40℃水浴中老化三天,将湿凝胶置于三甲基氯硅烷与正己烷的混合液中进行改性,40℃水浴下进行10h。改性完全的凝胶整体漂浮在改性液体产物之上,经正己烷洗涤后在40℃,60℃,80℃,100℃下各干燥两个小时即得到气凝胶样品。 Take 20ml of industrial water glass with a modulus of 3.2 according to the volume ratio of industrial water glass and water 1:4, mix 80ml of deionized water in a beaker, stir for 10 minutes, then filter and ultrasonicate for 4 minutes, and then obtain pH by ion exchange =2.5 active silicic acid solution, take the above 30ml silicic acid, add 0.47ml glycerin to it, stir for 3min, add 2 drops of 1mol/L ammonia solution, stir for 1min, wait for it to completely gel, add ethanol, and then place it After aging in a water bath at 40°C for three days, the wet gel was modified in a mixture of trimethylchlorosilane and n-hexane for 10 hours in a water bath at 40°C. The fully modified gel floats on the modified liquid product as a whole, and after being washed with n-hexane, it is dried at 40°C, 60°C, 80°C, and 100°C for two hours each to obtain an airgel sample.
所得到的气凝胶样品密度为0.0869g/cm3,比表面积为737m2/g,孔容为3.50cm3/g,平均孔径为19.0nm。 The obtained airgel sample had a density of 0.0869 g/cm 3 , a specific surface area of 737 m 2 /g, a pore volume of 3.50 cm 3 /g and an average pore diameter of 19.0 nm.
实施例5 Example 5
按照工业水玻璃与水按体积比1:4量取20ml模数为3.2的工业水玻璃,80ml去离子水于烧杯中混合,搅拌10min,然后经过滤之后超声处理5min,然后经离子交换得到pH=2.5的活性硅酸溶液,取上述30ml硅酸向其中添加0.47ml丙三醇,搅拌3min,加入2滴1.5mol/L氨水溶液,搅拌1min,待其完全凝胶,加入乙醇,然后将其置于40℃水浴中老化三天,将湿凝胶置于三甲基氯硅烷与正己烷的混合液中进行改性,40℃水浴下进行10h。改性完全的凝胶整体漂浮在改性液体产物之上,经正己烷洗涤后在40℃,60℃,80℃,100℃下各干燥两个小时即得到气凝胶样品。 Take 20ml of industrial water glass with a modulus of 3.2 according to the volume ratio of industrial water glass and water 1:4, mix 80ml of deionized water in a beaker, stir for 10 minutes, then filter and ultrasonicate for 5 minutes, and then obtain pH by ion exchange =2.5 active silicic acid solution, take the above 30ml silicic acid, add 0.47ml glycerin to it, stir for 3min, add 2 drops of 1.5mol/L ammonia solution, stir for 1min, wait for it to completely gel, add ethanol, and then Place in a water bath at 40°C for three days for aging, and place the wet gel in a mixture of trimethylchlorosilane and n-hexane for modification, and carry out the modification in a water bath at 40°C for 10 hours. The fully modified gel floats on the modified liquid product as a whole, and after being washed with n-hexane, it is dried at 40°C, 60°C, 80°C, and 100°C for two hours each to obtain an airgel sample.
所得到的气凝胶样品密度为0.1109g/cm3,比表面积为710m2/g,孔容为3.51cm3/g,平均孔径为19.8nm。 The obtained airgel sample had a density of 0.1109 g/cm 3 , a specific surface area of 710 m 2 /g, a pore volume of 3.51 cm 3 /g, and an average pore diameter of 19.8 nm.
以上已对本发明的较佳实施例进行了具体说明,但本发明并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同的变型或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。 The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the described embodiments, and those skilled in the art can also make various equivalent modifications or replacements without departing from the spirit of the present invention. , these equivalent modifications or replacements are all included within the scope defined by the claims of the present application.
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