CN105987668A - Mobile phone shell internal dimension measurement device based on image processing - Google Patents
Mobile phone shell internal dimension measurement device based on image processing Download PDFInfo
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- 238000012545 processing Methods 0.000 title claims abstract description 19
- 238000005259 measurement Methods 0.000 title description 21
- 239000000523 sample Substances 0.000 claims abstract description 38
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- 238000001514 detection method Methods 0.000 abstract description 12
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- 238000006073 displacement reaction Methods 0.000 description 13
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
- G01B11/0608—Height gauges
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Abstract
本发明公开了一种基于图像处理的手机壳内部尺寸测量装置,在中间支撑框上设置四个横放的固定板,固定板用来固定基于弹性机构的测头单元。在测头单元的转接杆正前方设置一CCD,CCD通过尾部的外螺纹与CCD固定板的螺纹孔连接,CCD固定板通过两端的螺纹孔与支腿连接。测量手机壳侧面阶高和槽深时的测头单元将转接杆设置在测量杆尾部。在基于弹性机构的测头单元正上方设置一大市场CCD,CCD通过尾部的外螺纹与CCD固定板的螺纹孔连接,CCD固定板通过两端的螺纹孔与上支撑框连接。本发明能够获得高精度、高灵敏度的探测效果,可以测量非接触方法难以测量的深孔、台阶等尺寸;同时具有高稳定性、低成本且装调方便的优势。
The invention discloses a device for measuring the internal dimensions of a mobile phone case based on image processing. Four horizontal fixing plates are arranged on a middle support frame, and the fixing plates are used to fix a measuring head unit based on an elastic mechanism. A CCD is arranged directly in front of the adapter rod of the probe unit, and the CCD is connected with the threaded hole of the CCD fixing plate through the external thread at the tail, and the CCD fixing plate is connected with the legs through the threaded holes at both ends. The measuring head unit when measuring the side height and groove depth of the mobile phone case is provided with an adapter rod at the end of the measuring rod. A large market CCD is set directly above the probe unit based on the elastic mechanism. The CCD is connected to the threaded hole of the CCD fixing plate through the external thread at the tail, and the CCD fixing plate is connected to the upper support frame through the threaded holes at both ends. The invention can obtain high-precision and high-sensitivity detection effects, and can measure the dimensions of deep holes and steps that are difficult to measure by non-contact methods; at the same time, it has the advantages of high stability, low cost and convenient assembly and adjustment.
Description
技术领域technical field
本发明涉及手机壳尺寸测量装置领域,具体是一种基于图像处理的手机壳内部尺寸测量装置。The invention relates to the field of mobile phone case size measurement devices, in particular to an image processing-based mobile phone case internal size measurement device.
背景技术Background technique
近年来,手机行业的快速发展是的手机生产数量的增多,同时手机的质量检测技术也在快速发展,手机外壳的内部尺寸的检测也是质量检测中的一种。目前市场上常见的手机外壳的检测主要包括人工检测,机器视觉检测和三坐标测量机检测。人工和机器视觉检测都属于二维视觉,这种检测方法的缺陷就是对于高度、阶高之类的检测存在缺陷而三坐标测量机的检测是通过对每一个要测量点进行测量,测量过程长。In recent years, the rapid development of the mobile phone industry has led to an increase in the number of mobile phone production. At the same time, the quality inspection technology of mobile phones is also developing rapidly. The detection of the internal dimensions of the mobile phone shell is also one of the quality inspections. At present, the detection of mobile phone casings commonly seen on the market mainly includes manual detection, machine vision detection and three-coordinate measuring machine detection. Both manual and machine vision inspection belong to two-dimensional vision. The defect of this inspection method is that there are defects in the inspection of height and step height. The inspection of three-coordinate measuring machine is to measure each point to be measured, and the measurement process is long. .
手机外壳尺寸检测方法,人工检测速度慢,误差大;机器视觉检测,需要借助光源,无法测量高度方向,而且容易受到外界干扰;传统的三坐标机,测量速度慢,不利于流水线操作,三坐标测量机(CMM)是近50年来发展起来的新型精密测量仪器,它广泛应用于机械制造、汽车、电子、航空航天等工业领域中,在世界范围得到广泛应用,成为三维检测工业标准设备。它的精度受它的结构、材质、驱动系统、光栅尺等各个环节的影响,在使用过程中,测量精度受温湿度、震动、粉尘等很多环境因素的影响,适合实验室使用。影像投影仪是一种非接触式检测方式,可对XY平面内和Z方向上尺寸进行快速手动检测,可以编程实现自动检测。检测员可记录手动检测时的全部检测过程,哈尔滨工业大学工程硕士学位论文包括灯光的设置参数,并生成程序,在下次检测同一产品时可直接运行程序,实现自动检测。影像投影仪适合多尺寸检测,多数量样品检测。测量精度受温湿度、灰尘、震动、灯光等环境因素的影响,适合实验室使用。The method of detecting the size of the mobile phone shell is slow in manual detection speed and has large errors; machine vision detection requires the use of light sources, cannot measure the height direction, and is susceptible to external interference; the traditional three-coordinate machine has slow measurement speed and is not conducive to assembly line operations. Measuring machine (CMM) is a new type of precision measuring instrument developed in the past 50 years. It is widely used in machinery manufacturing, automobile, electronics, aerospace and other industrial fields. Its accuracy is affected by its structure, material, drive system, grating scale, etc. During use, the measurement accuracy is affected by many environmental factors such as temperature, humidity, vibration, and dust, so it is suitable for laboratory use. The image projector is a non-contact detection method, which can quickly and manually detect the dimensions in the XY plane and in the Z direction, and can be programmed to realize automatic detection. The inspector can record the entire inspection process during manual inspection, including the setting parameters of the light, and generate a program, which can be directly run when the same product is inspected next time to realize automatic inspection. The image projector is suitable for multi-size inspection and multi-quantity sample inspection. The measurement accuracy is affected by environmental factors such as temperature and humidity, dust, vibration, light, etc. It is suitable for laboratory use.
发明内容Contents of the invention
本发明的目的是提供一种基于图像处理的手机壳内部尺寸测量装置,以解决现有技术手机壳尺寸测量存在的问题。The purpose of the present invention is to provide a device for measuring the internal dimensions of mobile phone shells based on image processing, so as to solve the problems existing in the measurement of the dimensions of mobile phone shells in the prior art.
为了达到上述目的,本发明所采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种基于图像处理的手机壳内部尺寸测量装置,其特征在于:包括沿左右方向水平设置的滑轨,滑轨上左端滑动安装有电动移动平台,还包括由多个竖向支腿支撑的上支撑框,上支撑框水平跨越在滑轨右端上方,且上支撑框左、右侧的长边水平垂直于滑轨,上支撑框正下方的多个支腿之间支撑有与上支撑框平行且结构相同的中间支撑框,所述上支撑框中通过CCD固定板安装有CCD,且上支撑框中CCD镜头垂直向下朝向中间支撑框,中间支撑框前侧的支腿之间亦通过CCD固定板安装有CCD,且支腿之间的CCD镜头水平向后朝向中间支撑框上方,所述中间支撑框左、右侧框边顶部之间水平连接有四道固定板,四道固定板分别位于上支撑框中CCD镜头、前侧支腿中CCD镜头的视野中,且四道固定板前、后侧的长边分别平行于滑轨,其中最前方的固定板中前、后侧位置分别沿左右水平方向设有一字形滑孔,且最前方固定板中前、后侧滑孔位置错开,最后方的固定板中沿前后水平方向设有一对一字形滑孔,中间两个固定板中分别沿左右水平方向设有一字形滑孔,四道固定板的滑孔中分别滑动安装有手机壳的测头单元。A device for measuring the internal dimensions of a mobile phone case based on image processing, which is characterized in that it includes a slide rail horizontally arranged along the left and right directions, an electric mobile platform is slidably installed on the left end of the slide rail, and an upper rail supported by a plurality of vertical legs. The support frame, the upper support frame spans horizontally above the right end of the slide rail, and the long sides of the left and right sides of the upper support frame are horizontally perpendicular to the slide rail, and the support between the legs directly below the upper support frame is parallel to the upper support frame. And the middle support frame with the same structure, a CCD is installed in the upper support frame through the CCD fixing plate, and the CCD lens in the upper support frame is vertically downward toward the middle support frame, and the front legs of the middle support frame are also passed through the CCD. The fixed plate is equipped with a CCD, and the CCD lens between the legs is horizontally facing backwards above the middle support frame. There are four fixed plates connected horizontally between the top of the left and right side of the middle support frame, and the four fixed plates are respectively It is located in the field of vision of the CCD lens in the upper support frame and the CCD lens in the front leg, and the long sides of the front and rear sides of the four fixing plates are respectively parallel to the slide rails, and the front and rear sides of the frontmost fixing plate are respectively along the There are one-shaped sliding holes in the left and right horizontal directions, and the positions of the front and rear side sliding holes in the frontmost fixing plate are staggered. The left and right horizontal directions are provided with a straight sliding hole, and the measuring head unit of the mobile phone case is respectively slidably installed in the sliding holes of the four fixing plates.
所述的一种基于图像处理的手机壳内部尺寸测量装置,其特征在于:最前方的固定板中前、后侧滑孔上分别滑动安装有测量手机壳底部阶高的测头单元,测量手机壳底部阶高的测头单元包括固定外框,固定外框滑动安装在对应的滑孔上,且固定外框前、后侧的长边平行于滑孔,固定外框左、右侧的框边上分别设有垫片,且左、右侧的垫片位置相互对称,固定外框中设有形状匹配的矩形悬浮片,矩形悬浮片顶部左、右端与对应侧的垫片之间分别连接有V型弹簧片,矩形悬浮片中间设有竖直的中央通孔,中央通孔上部同轴插接有感应杆,感应杆顶端垂直连接有水平向前伸展的转接杆,转接杆前端指向前侧支腿中CCD镜头,且转接杆前端固定有宝石球,中央通孔下部同轴插接有测量杆,测量杆下端亦固定有宝石球。The device for measuring the internal dimensions of a mobile phone case based on image processing is characterized in that: the front and rear side sliding holes in the frontmost fixing plate are respectively slidably installed with measuring head units for measuring the height of the bottom step of the mobile phone case to measure the height of the mobile phone case. The probe unit with the height of the bottom of the shell includes a fixed outer frame, which is slidably installed on the corresponding sliding hole, and the long sides of the front and rear sides of the fixed outer frame are parallel to the sliding holes, and the left and right sides of the fixed outer frame Gaskets are arranged on the sides, and the positions of the gaskets on the left and right sides are symmetrical to each other. A rectangular floating piece with a matching shape is arranged in the fixed outer frame. The left and right ends of the top of the rectangular floating piece are respectively connected to the gaskets on the corresponding side. There is a V-shaped spring piece, and there is a vertical central through hole in the middle of the rectangular suspension piece. The upper part of the central through hole is coaxially inserted with a sensor rod, and the top of the sensor rod is vertically connected with an adapter rod that extends horizontally forward. There is a CCD lens in the side leg, and a gem ball is fixed at the front end of the adapter rod, a measuring rod is coaxially inserted in the lower part of the central through hole, and a gem ball is also fixed at the lower end of the measuring rod.
所述的一种基于图像处理的手机壳内部尺寸测量装置,其特征在于:最后方的固定板中两滑孔上、中间两个固定板中滑孔上右侧分别滑动安装有测量手机壳侧面阶高和槽深的测头单元,测量手机壳侧面阶高和槽深的测头单元包括固定外框,固定外框滑动安装在对应固定板的滑孔上,其中最后方的固定板中测量单元的固定外框左、右侧长边平行于所在滑孔,中间两固定板中右侧测量单元的固定外框的前、后侧长边平行于所在滑孔,固定外框长边方向两端的框边顶部分别设有垫片,两端垫片位置相互对称,固定外框中设有形状匹配的矩形悬浮片,矩形悬浮片顶部与对应侧的垫片之间分别连接有V型弹簧片,矩形悬浮片中间设有竖直的中央通孔,中央通孔上部同轴插接有感应杆,感应杆上端固定有宝石球,中央通孔下部同轴插接有测量杆,其中最后方固定板中测量单元的测量杆下端垂直连接有水平向后伸展的转接杆,转接杆后端固定有宝石球,中间两固定板中右侧的测量单元的测量杆下端分别垂直连接有水平向右伸展的转接杆,转接杆右端固定有宝石球。The device for measuring the internal dimensions of a mobile phone case based on image processing is characterized in that: the two sliding holes in the rearmost fixing plate and the right sides of the sliding holes in the middle two fixing plates are respectively installed to measure the side of the mobile phone case. The probe unit for step height and groove depth, the probe unit for measuring the step height and groove depth of the side of the mobile phone case includes a fixed outer frame, which is slidably installed on the sliding hole of the corresponding fixed plate, and the most rear fixed plate is used for measurement The left and right long sides of the fixed outer frame of the unit are parallel to the sliding hole. The front and rear long sides of the fixed outer frame of the right measurement unit in the middle two fixed plates are parallel to the sliding hole. Gaskets are provided on the top of the frame at the end, and the positions of the gaskets at both ends are symmetrical to each other. There is a rectangular suspension piece with a matching shape in the fixed outer frame, and a V-shaped spring piece is connected between the top of the rectangular suspension piece and the gasket on the corresponding side. , there is a vertical central through hole in the middle of the rectangular suspension plate, a sensor rod is coaxially plugged into the upper part of the central through hole, a gemstone ball is fixed on the upper end of the sensor rod, and a measuring rod is coaxially connected to the lower part of the central through hole, and the measurement rod is coaxially connected to the bottom of the central through hole, and the measurement rod is in the last fixed plate. The lower end of the measuring rod of the unit is vertically connected with an adapter rod extending horizontally backward, and the rear end of the connecting rod is fixed with a jewel ball. The transfer rod is fixed with a jewel ball at the right end of the transfer rod.
所述的一种基于图像处理的手机壳内部尺寸测量装置,其特征在于:中间两个固定板中滑孔上左侧分别滑动安装有测量手机壳槽宽的测头单元,测量手机壳槽宽的测头单元包括固定外框,固定外框滑动安装在中间两固定板的滑孔上左侧,且固定外框前、后侧长边平行于所在滑孔,固定外框长边方向两端的框边顶部分别设有垫片,两端垫片位置相互对称,固定外框中设有形状匹配的矩形悬浮片,矩形悬浮片顶部与对应侧的垫片之间分别连接有V型弹簧片,矩形悬浮片中间设有竖直的中央通孔,中央通孔上部同轴插接有感应杆,感应杆上端固定有宝石球,中央通孔下部同轴插接有测量杆,测量杆下端垂直连接有水平向左伸展的转接杆,转接杆左端固定有偏摆型探头。The device for measuring the internal dimensions of a mobile phone case based on image processing is characterized in that: the left sides of the sliding holes in the middle two fixing plates are respectively slidably installed with measuring head units for measuring the groove width of the mobile phone case, and measuring the groove width of the mobile phone case The probe unit includes a fixed outer frame, which is slidably installed on the left side of the sliding holes of the two fixed plates in the middle, and the front and rear long sides of the fixed outer frame are parallel to the sliding holes where they are located, and the two ends of the fixed outer frame in the direction of the long side Gaskets are provided on the top of the frame, and the positions of the gaskets at both ends are symmetrical to each other. There is a rectangular floating piece with a matching shape in the fixed outer frame. V-shaped spring pieces are connected between the top of the rectangular floating piece and the gasket on the corresponding side. There is a vertical central through-hole in the middle of the rectangular suspension, a sensing rod is coaxially inserted into the upper part of the central through-hole, a jewel ball is fixed on the upper end of the sensing rod, a measuring rod is coaxially inserted into the lower part of the central through-hole, and the lower end of the measuring rod is vertically connected with a horizontal The extension rod extended on the left, the left end of the transfer rod is fixed with a deflection type probe.
所述的一种基于图像处理的手机壳内部尺寸测量装置,其特征在于:所述电动移动平台包括立座和工作台,立座滑动安装在滑轨上左端,工作台沿竖向滑动安装在立座右侧面,且工作台水平向右伸展。The device for measuring the internal dimensions of a mobile phone case based on image processing is characterized in that: the electric mobile platform includes a stand and a workbench, the stand is slidably installed on the left end of the slide rail, and the workbench is slidably installed on the left end of the slide rail The right side of the stand, and the workbench extends horizontally to the right.
与已有技术相比,本发明有益效果体现在:Compared with the prior art, the beneficial effects of the present invention are reflected in:
1、本发明集三坐标测量机与视觉测量的优点于一体,既可以测量视觉方法难以测量的深孔、台阶等尺寸;又可以借助视觉技术实现并行测量,以提高测量速度。1. The present invention integrates the advantages of three-coordinate measuring machine and visual measurement. It can not only measure the dimensions of deep holes and steps that are difficult to measure by visual methods, but also realize parallel measurement with the help of visual technology to improve the measurement speed.
2、本发明采用基于弹性机构的测头单元,具有结构简单、成本较低、较高的灵敏度的优点。2. The present invention adopts the probe unit based on the elastic mechanism, which has the advantages of simple structure, low cost and high sensitivity.
/3、本发明采用CCD作为测量单元,具有分辨率高、动态响应好、精度好的优点。/3. The present invention adopts CCD as the measurement unit, which has the advantages of high resolution, good dynamic response and good precision.
4、本发明采用铝合金结构支架,具有安装方便,质量轻、稳定性好的优点。4. The present invention adopts an aluminum alloy structure bracket, which has the advantages of convenient installation, light weight and good stability.
附图说明Description of drawings
图1为本发明总体结构示意图Fig. 1 is a schematic diagram of the overall structure of the present invention
图2为本发明测量装置结构示意图Fig. 2 is the structural representation of measuring device of the present invention
图3为本发明测头单元排布及固定结构示意图Fig. 3 is a schematic diagram of the layout and fixed structure of the probe unit of the present invention
图4、图5为本发明测阶高示意图Fig. 4, Fig. 5 are the schematic diagrams of measuring step height of the present invention
图6为本发明测槽深示意图Fig. 6 is the schematic diagram of measuring groove depth of the present invention
图7为本发明测槽宽示意图Fig. 7 is the schematic diagram of measuring groove width of the present invention
图8为测量手机壳底部阶高的测头单元结构示意图。Fig. 8 is a schematic diagram of the structure of the measuring head unit for measuring the step height of the bottom of the mobile phone case.
图9为测量手机壳侧面阶高和槽深的测头单元结构示意图。Fig. 9 is a schematic diagram of the structure of the measuring head unit for measuring the step height and groove depth of the side of the mobile phone case.
图10为测量手机壳槽宽的测头单元结构示意图。Fig. 10 is a schematic structural diagram of a probe unit for measuring the groove width of a mobile phone case.
图11为本发明在竖直方向检测原理图。Fig. 11 is a schematic diagram of the detection principle in the vertical direction of the present invention.
图12为本发明在水平方向检测原理图。Fig. 12 is a schematic diagram of the detection principle in the horizontal direction of the present invention.
具体实施方式detailed description
如图1-图3所示,一种基于图像处理的手机壳内部尺寸测量装置,包括沿左右方向水平设置的滑轨8,滑轨8上左端滑动安装有电动移动平台1,还包括由多个竖向支腿支撑的上支撑框2a,上支撑框2a水平跨越在滑轨8右端上方,且上支撑框2a左、右侧的长边水平垂直于滑轨8,上支撑框2a正下方的多个支腿之间支撑有与上支撑框2a平行且结构相同的中间支撑框2b,上支撑框2a中通过CCD固定板4b安装有CCD5b,且上支撑框2a中CCD5b镜头垂直向下朝向中间支撑框2b,中间支撑框2b前侧的支腿之间亦通过CCD固定板4a安装有CCD5a,且支腿之间的CCD5a镜头水平向后朝向中间支撑框2b上方,中间支撑框2b左、右侧框边顶部之间水平连接有四道固定板3a、3b、3c、3d,四道固定板3a、3b、3c、3d分别位于上支撑框2a中CCD5b镜头、前侧支腿中CCD5a镜头的视野中,且四道固定板3a、3b、3c、3d前、后侧的长边分别平行于滑轨8,其中最前方的固定板3a中前、后侧位置分别沿左右水平方向设有一字形滑孔,且最前方固定板3a中前、后侧滑孔位置错开,最后方的固定板3d中沿前后水平方向设有一对一字形滑孔,中间两个固定板3b、3c中分别沿左右水平方向设有一字形滑孔,四道固定板3a、3b、3c、3d的滑孔中分别滑动安装有手机壳的测头单元6。As shown in Figures 1-3, a device for measuring the internal dimensions of a mobile phone case based on image processing includes a slide rail 8 horizontally arranged along the left and right directions. The upper support frame 2a supported by two vertical legs, the upper support frame 2a horizontally spans above the right end of the slide rail 8, and the long sides of the left and right sides of the upper support frame 2a are horizontally perpendicular to the slide rail 8, and the upper support frame 2a is directly below A middle support frame 2b that is parallel to the upper support frame 2a and has the same structure is supported between a plurality of legs of the upper support frame 2a. The CCD5b is installed through the CCD fixing plate 4b in the upper support frame 2a, and the lens of the CCD5b in the upper support frame 2a faces vertically downwards. Middle support frame 2b, CCD5a is also installed by CCD fixed plate 4a between the legs of the middle support frame 2b front side, and the CCD5a camera lens between the legs is horizontally facing the middle support frame 2b top backward, middle support frame 2b left, Four fixing plates 3a, 3b, 3c, 3d are horizontally connected between the top of the right side frame, and the four fixing plates 3a, 3b, 3c, 3d are respectively located in the CCD5b lens in the upper support frame 2a and the CCD5a lens in the front leg In the field of vision, and the long sides of the front and rear sides of the four fixed plates 3a, 3b, 3c, 3d are respectively parallel to the slide rail 8, wherein the front and rear positions of the most forward fixed plate 3a are respectively arranged along the left and right horizontal directions. Glyph-shaped sliding holes, and the positions of the front and rear side sliding holes in the frontmost fixing plate 3a are staggered, and a pair of glyph-shaped sliding holes are provided in the rearmost fixing plate 3d along the front and rear horizontal directions, and a pair of glyph-shaped sliding holes are arranged in the front and rear fixing plates 3b and 3c, respectively. There are in-line sliding holes in the left and right horizontal directions, and the measuring head unit 6 of the mobile phone case is respectively slidably installed in the sliding holes of the four fixing plates 3a, 3b, 3c, 3d.
如图5、图8所示,最前方的固定板3a中前、后侧滑孔上分别滑动安装有测量手机壳底部阶高的测头单元6a,测量手机壳底部阶高的测头单元6a包括固定外框6a8,固定外框6a8滑动安装在对应的滑孔上,且固定外框6a8前、后侧的长边平行于滑孔,固定外框6a8左、右侧的框边上分别设有垫片6a5,且左、右侧的垫片位置相互对称,固定外框6a8中设有形状匹配的矩形悬浮片6a3,矩形悬浮片6a3顶部左、右端与对应侧的垫片之间分别连接有V型弹簧片6a4,矩形悬浮片6a3中间设有竖直的中央通孔,中央通孔上部同轴插接有感应杆6a2,感应杆6a2顶端垂直连接有水平向前伸展的转接杆6a6,转接杆6a6前端指向前侧支腿中CCD镜头5a,且转接杆6a6前端固定有宝石球6a1,中央通孔下部同轴插接有测量杆6a7,测量杆下端亦固定有宝石球。As shown in Figure 5 and Figure 8, the front and rear side sliding holes in the frontmost fixed plate 3a are respectively slidably installed with a probe unit 6a for measuring the height of the bottom step of the mobile phone case, and a probe unit 6a for measuring the height of the bottom step of the mobile phone case Including the fixed outer frame 6a8, the fixed outer frame 6a8 is slidably installed on the corresponding slide holes, and the long sides of the front and rear sides of the fixed outer frame 6a8 are parallel to the slide holes, and the left and right sides of the fixed outer frame 6a8 are respectively provided with There are gaskets 6a5, and the positions of the gaskets on the left and right sides are symmetrical to each other. The fixed outer frame 6a8 is provided with a matching rectangular suspension piece 6a3, and the left and right ends of the top of the rectangular suspension piece 6a3 are respectively connected to the gaskets on the corresponding There is a V-shaped spring piece 6a4, and a vertical central through hole is arranged in the middle of the rectangular suspension piece 6a3, and the upper part of the central through hole is coaxially inserted with a sensing rod 6a2, and the top of the sensing rod 6a2 is vertically connected with an adapter rod 6a6 extending horizontally forward. The front end of the connecting rod 6a6 points to the CCD lens 5a in the front leg, and the front end of the connecting rod 6a6 is fixed with a jewel ball 6a1, and the lower part of the central through hole is coaxially inserted with a measuring rod 6a7, and the lower end of the measuring rod is also fixed with a jewel ball.
如图4、图6及图9所示,最后方的固定板3d中两滑孔上、中间两个固定板3b、3c中滑孔上右侧分别滑动安装有测量手机壳侧面阶高和槽深的测头单元6b,测量手机壳侧面阶高和槽深的测头单元6b包括固定外框6b8,固定外框6b8滑动安装在对应固定板的滑孔上,其中最后方的固定板3d中测量单元6b的固定外框6b8左、右侧长边平行于所在滑孔,中间两固定板3b、3c中右侧测量单元的固定外框的前、后侧长边平行于所在滑孔,固定外框6b8长边方向两端的框边顶部分别设有垫片6b5,两端垫片位置相互对称,固定外框6b8中设有形状匹配的矩形悬浮片6b3,矩形悬浮片6b3顶部与对应侧的垫片之间分别连接有V型弹簧片6b4,矩形悬浮片6b3中间设有竖直的中央通孔,中央通孔上部同轴插接有感应杆6b2,感应杆6b2上端固定有宝石球6b1,中央通孔下部同轴插接有测量杆6b7,其中最后方固定板3d中测量单元6b的测量杆6b7下端垂直连接有水平向后伸展的转接杆6b6,转接杆后端固定有宝石球,中间两固定板3b、3c中右侧的测量单元的测量杆下端分别垂直连接有水平向右伸展的转接杆,转接杆右端固定有宝石球。As shown in Figure 4, Figure 6 and Figure 9, on the two sliding holes in the rearmost fixing plate 3d, and on the right side of the sliding holes in the middle two fixing plates 3b, 3c, there are respectively sliding installations to measure the side height and groove of the mobile phone case. The deep measuring head unit 6b, the measuring head unit 6b for measuring the step height and groove depth of the side of the mobile phone case includes a fixed outer frame 6b8, which is slidably installed on the sliding hole of the corresponding fixed plate, wherein the rearmost fixed plate 3d The left and right sides of the fixed outer frame 6b8 of the measurement unit 6b are parallel to the slide holes, and the front and rear long sides of the fixed outer frames of the right measurement unit in the middle two fixed plates 3b and 3c are parallel to the slide holes. Gaskets 6b5 are respectively provided on the top of the frame edge at both ends of the outer frame 6b8 in the long side direction. V-shaped spring pieces 6b4 are respectively connected between the spacers, and there is a vertical central through hole in the middle of the rectangular suspension piece 6b3. The upper part of the central through hole is coaxially inserted with a sensing rod 6b2, and the upper end of the sensing rod 6b2 is fixed with a jewel ball 6b1. The central through hole The lower part is coaxially plugged with a measuring rod 6b7, wherein the lower end of the measuring rod 6b7 of the measuring unit 6b in the rearmost fixed plate 3d is vertically connected with an adapter rod 6b6 extending horizontally backward, and the rear end of the adapter rod is fixed with a jewel ball. The lower ends of the measuring rods of the measuring units on the right side of the fixed plates 3b and 3c are respectively vertically connected with an adapter rod extending horizontally to the right, and the right end of the adapter rod is fixed with a jewel ball.
如图7、图10所示,中间两个固定板3b、3c中滑孔上左侧分别滑动安装有测量手机壳槽宽的测头单元6c,测量手机壳槽宽的测头单元6c包括固定外框6c8,固定外框6c8滑动安装在中间两固定板3b、3c的滑孔上左侧,且固定外框6c8前、后侧长边平行于所在滑孔,固定外框6c8长边方向两端的框边顶部分别设有垫片6c5,两端垫片位置相互对称,固定外框6c8中设有形状匹配的矩形悬浮片6c3,矩形悬浮片6c3顶部与对应侧的垫片之间分别连接有V型弹簧片6c4,矩形悬浮片6c3中间设有竖直的中央通孔,中央通孔上部同轴插接有感应杆6c2,感应杆6c2上端固定有宝石球6c1,中央通孔下部同轴插接有测量杆6c7,测量杆6c7下端垂直连接有水平向左伸展的转接杆6c6,转接杆6c6左端固定有偏摆型探头6c9。As shown in Fig. 7 and Fig. 10, the measuring head unit 6c for measuring the groove width of the mobile phone case is slidably installed on the left side of the sliding holes in the middle two fixing plates 3b and 3c, and the measuring head unit 6c for measuring the groove width of the mobile phone case includes a fixed The outer frame 6c8, the fixed outer frame 6c8 is slidably installed on the left side of the sliding holes of the two fixed plates 3b and 3c in the middle, and the front and rear long sides of the fixed outer frame 6c8 are parallel to the sliding holes where the fixed outer frame 6c8 is located. Gaskets 6c5 are respectively provided on the top of the frame edge at the end, and the positions of the gaskets at both ends are symmetrical to each other. A rectangular floating piece 6c3 with matching shape is arranged in the fixed outer frame 6c8, and the top of the rectangular floating piece 6c3 is respectively connected with the gasket on the corresponding side. V-shaped spring piece 6c4, a vertical central through hole is arranged in the middle of the rectangular suspension piece 6c3, the upper part of the central through hole is coaxially inserted with a sensing rod 6c2, the upper end of the sensing rod 6c2 is fixed with a jewel ball 6c1, and the lower part of the central through hole is coaxially inserted with a measuring Rod 6c7, the lower end of the measuring rod 6c7 is vertically connected with an adapter rod 6c6 extending horizontally to the left, and the left end of the adapter rod 6c6 is fixed with a swing-type probe 6c9.
电动移动平台1包括立座和工作台,立座滑动安装在滑轨8上左端,工作台沿竖向滑动安装在立座右侧面,且工作台水平向右伸展。The electric mobile platform 1 comprises a stand and a workbench, the stand is slidably installed on the left end of the slide rail 8, the workbench is vertically slidably installed on the right side of the stand, and the workbench is horizontally extended to the right.
本发明中,测头单元6a,在一固定外框6a8上方两端连接两垫片6a5,垫片6a5的两端分别与V型弹簧片6a4的两端连接,V型弹簧片6a4的另一端与在固定外框6a8中央的矩形悬浮片6a3的一臂端连接,在矩形悬浮片6a3中央通孔上方设置感应杆6a2,在感应杆6a2的上端连接与之垂直的转接杆6a6,在转接杆6a6的端部固定一宝石球6a1。在矩形悬浮片6a3中央通孔的下方设置测量杆6a7,在测量杆6a7的下端固定一宝石球。In the present invention, the measuring head unit 6a is connected with two pads 6a5 at both ends above a fixed outer frame 6a8, and the two ends of the pads 6a5 are respectively connected with the two ends of the V-shaped spring piece 6a4, and the other end of the V-shaped spring piece 6a4 Connect with one arm end of the rectangular suspension piece 6a3 in the center of the fixed outer frame 6a8, set the induction rod 6a2 above the central through hole of the rectangle suspension sheet 6a3, connect the transfer rod 6a6 perpendicular to it at the upper end of the induction rod 6a2, and transfer A jewel ball 6a1 is fixed to the end of the rod 6a6. A measuring rod 6a7 is arranged below the central through hole of the rectangular suspension sheet 6a3, and a jewel ball is fixed at the lower end of the measuring rod 6a7.
在测头单元6a感测之前,转接杆6a6端部的宝石球6a在正前方CCD5a上成像在一固定位置,在测量杆6a7感测后,宝石球6a1在CCD5a上成像位置与之前位置相比具有相对位移,经过图像处理可以测量出其相对位移之差,然后再确定比例系数即可计算出手机壳7底部阶高。Before the probe unit 6a senses, the jewel ball 6a at the end of the transfer rod 6a6 is imaged at a fixed position on the front CCD5a, and after the measuring rod 6a7 senses, the jewel ball 6a1 is imaged on the CCD5a at the same position as before. The ratio has a relative displacement, and the difference of the relative displacement can be measured through image processing, and then the step height of the bottom of the mobile phone case 7 can be calculated by determining the proportional coefficient.
先将手机壳放置电动移动平台1上,然后控制电动移动平台运动,使其将手机壳送到测量单元的正下方。在测量手机壳7底部阶高时,此时测量底部阶高的两个测头单元6a顶端宝石球6a1在其侧面CCD5a成像的位置在同一水平高度,控制电动移动平台1,使其升到一定高度,因由于两个测头单元6a接触手机壳7底部的高度不同,所以两测头单元6a顶部宝石球6a1在CCD5a上成像位置有一高度差,经过图像处理计算出此高度差,确定比例系数后即可计算出所测量手机壳7底部阶高。在测量手机壳7侧面阶高和槽深时基本原理与测量底部阶高相同,唯一不同的是测头单元6b顶端宝石球6b1的成像在其上方的CCD5b上,根据宝石球6b1在CCD5b上成像的相对位移差来计算阶高和槽深。在测量槽宽时两个测量单元6c的两个偏摆型探头6c9分别向槽的两边运动,当偏摆型探头6c9碰到槽边时停止运动,根据CCD5b上的图像处理反映其相对位移,由此测出槽宽。First place the mobile phone case on the electric mobile platform 1, and then control the movement of the electric mobile platform so that it sends the mobile phone case directly below the measuring unit. When measuring the height of the bottom step of the mobile phone case 7, the jewel ball 6a1 at the top of the two probe units 6a measuring the height of the bottom step is at the same level as the imaging position of the side CCD5a, and the electric mobile platform 1 is controlled to rise to a certain level. Height, because the heights of the two probe units 6a contacting the bottom of the mobile phone case 7 are different, so there is a height difference in the imaging position of the jewel ball 6a1 on the top of the two probe units 6a on the CCD5a, the height difference is calculated through image processing, and the proportional coefficient is determined After that, the bottom step height of the measured mobile phone case 7 can be calculated. When measuring the side height and groove depth of the mobile phone case 7, the basic principle is the same as that of measuring the bottom height, the only difference is that the gemstone ball 6b1 at the top of the probe unit 6b is imaged on the CCD5b above it, and the gemstone ball 6b1 is imaged on the CCD5b The relative displacement difference is used to calculate the step height and groove depth. When measuring the groove width, the two deflecting probes 6c9 of the two measuring units 6c move to the two sides of the groove respectively. When the deflecting probe 6c9 touches the edge of the groove, it stops moving, and the relative displacement is reflected according to the image processing on the CCD5b. From this the groove width is measured.
具体实施中,相应的结构设置也包括:In specific implementation, the corresponding structural settings also include:
测量手机壳7侧面阶高和槽深时的测头单元6b将转接杆6b6设置在测量杆6b7下端,其他结构同测头单元6a。测量槽深时用的测头单元6c底部采用的探头为偏摆型探头6c9,其他结构同测头单元6b。The measuring head unit 6b when measuring the side height and groove depth of the mobile phone case 7 sets the adapter rod 6b6 at the lower end of the measuring rod 6b7, and the other structures are the same as the measuring head unit 6a. The probe used at the bottom of the measuring head unit 6c used for measuring the groove depth is a deflection type probe 6c9, and other structures are the same as the measuring head unit 6b.
本实施例中,在固定板3上设置长通孔形的滑孔,将侧头单元6放置在固定板3滑孔上,这样测头单元6可以在固定板3上进行调整,在固定板3的两端分别打两个螺纹孔,通过螺纹孔与中间支撑框2b连接。In this embodiment, a long through-hole-shaped slide hole is set on the fixed plate 3, and the side head unit 6 is placed on the fixed plate 3 slide hole, so that the measuring head unit 6 can be adjusted on the fixed plate 3, and the fixed plate Two threaded holes are drilled at both ends of 3 respectively, and are connected with the middle support frame 2b through the threaded holes.
本实施例中,在手机壳的正上端设置一大视场CCD5b,CCD5b通过螺纹与在其正上方的CCD固定板4b连接,在固定板4b的两端分别有两个螺纹孔,通过螺纹孔与上支撑框2a连接。由于在测手机壳7底部阶高时,手机壳7正上方CCD5b感测不到其宝石球6a的位移,所以在测此处阶高时用测头单元6a,通过垂直的转接杆6a6使其宝石球6a1在转接杆6a6顶部,在手机壳7正左侧设置一CCD5a,CCD5a通过螺纹孔与CCD固定板4a连接,CCD固定板4a两端分别有两个螺纹孔,通过螺纹孔与支腿连接。In this embodiment, a large field of view CCD5b is set on the upper end of the mobile phone case, and the CCD5b is connected with the CCD fixing plate 4b directly above it by threads, and two threaded holes are respectively arranged at the two ends of the fixing plate 4b. Connect with the upper support frame 2a. Because when measuring the height of the bottom of the mobile phone case 7, the CCD5b directly above the mobile phone case 7 cannot sense the displacement of the jewel ball 6a, so when measuring the height of the step here, use the probe unit 6a to use the vertical adapter rod 6a6 to Its jewel ball 6a1 is at the transfer rod 6a6 top, and a CCD5a is arranged on the left side of the mobile phone case 7, and the CCD5a is connected with the CCD fixed plate 4a by a threaded hole, and two threaded holes are respectively arranged at the two ends of the CCD fixed plate 4a. Outrigger connection.
基于弹性机构的侧头单元属于接触式探头,在感测手机壳内部尺寸时,要保证不能破坏物体表面,因此需要高灵敏度的力学机构。本实施例中作为弹性元件的V型弹簧片6b4采用铍青铜簧片,在测头单元6b的顶部设置有宝石球6b1,手机壳7的正上方设置有CCD5b,当探头因接触物体受力时,两个V型弹簧片6b4就会发生变形,从而导致其顶部宝石球6b1有一相对位移,根据V型弹簧片6b4受力前后的位移变化,使之宝石球6b1在CCD5b上成像位置有所改变,经过图像处理,计算出两个侧头单元6b顶部宝石球6b1的相对位移差,从而得到想要测量的尺寸。The side head unit based on the elastic mechanism is a contact probe. When sensing the internal size of the mobile phone case, it is necessary to ensure that the surface of the object cannot be damaged, so a high-sensitivity mechanical mechanism is required. In this embodiment, the V-shaped spring piece 6b4 as an elastic element adopts a beryllium bronze reed piece, a jewel ball 6b1 is arranged on the top of the probe unit 6b, and a CCD5b is arranged directly above the mobile phone case 7. When the probe is stressed due to contact with an object , the two V-shaped spring pieces 6b4 will be deformed, resulting in a relative displacement of the jewel ball 6b1 on the top. According to the displacement change before and after the V-shaped spring piece 6b4 is stressed, the imaging position of the jewel ball 6b1 on the CCD5b will be changed. , after image processing, the relative displacement difference of the jewel ball 6b1 on the top of the two side head units 6b is calculated, so as to obtain the size to be measured.
本实施例中的测量单元的工作原理如图11和图12所示:The working principle of the measuring unit in this embodiment is shown in Figure 11 and Figure 12:
在测量之前,测头单元6顶部的宝石球在CCD5上成像为一固定位置,测量之后宝石球有相对位移,即宝石球在CCD5上成的像也会有一相对位移x,,在测量阶高时根据两个测头单元6相对位移的不同即可计算出阶高H=k(x1-x2)。式中x1为其中一个测头单元顶部宝石球的位移量;x2为另一个测头单元顶部宝石球的位移量;H为两个测头单元测量的阶高;k为比例系数。Before the measurement, the jewel ball on the top of the probe unit 6 is imaged at a fixed position on the CCD5. After the measurement, the jewel ball has a relative displacement, that is, the image of the jewel ball on the CCD5 will also have a relative displacement x, at the measurement level At this time, the step height H=k(x 1 −x 2 ) can be calculated according to the difference in relative displacement of the two measuring head units 6 . In the formula, x1 is the displacement of the jewel ball on the top of one probe unit; x2 is the displacement of the jewel ball on the top of the other probe unit; H is the step height measured by the two probe units; k is the proportional coefficient.
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CN201610021560.4A Pending CN105987668A (en) | 2016-01-11 | 2016-01-11 | Mobile phone shell internal dimension measurement device based on image processing |
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CN108592847A (en) * | 2018-07-27 | 2018-09-28 | Oppo(重庆)智能科技有限公司 | The method that the groove depth of electronic device is measured using measuring device |
CN110207593A (en) * | 2019-05-29 | 2019-09-06 | 广东天机工业智能系统有限公司 | Dimension measuring device |
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CN202432993U (en) * | 2011-12-21 | 2012-09-12 | 中国计量学院 | Dimension detector for multi-camera mobile phone window protecting screen |
KR20150083376A (en) * | 2014-01-09 | 2015-07-17 | 크룹스(주) | System for inspecting burrs on cases of mobile phones and tablet PCs using jig model and cam |
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CN110207593B (en) * | 2019-05-29 | 2021-08-31 | 广东天机工业智能系统有限公司 | Dimension measuring device |
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