CN202171571U - Automatic detection device for printing steel mesh - Google Patents
Automatic detection device for printing steel mesh Download PDFInfo
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- CN202171571U CN202171571U CN2011202355151U CN201120235515U CN202171571U CN 202171571 U CN202171571 U CN 202171571U CN 2011202355151 U CN2011202355151 U CN 2011202355151U CN 201120235515 U CN201120235515 U CN 201120235515U CN 202171571 U CN202171571 U CN 202171571U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 31
- 239000010959 steel Substances 0.000 title claims abstract description 31
- 238000001514 detection method Methods 0.000 title claims abstract description 26
- 238000007639 printing Methods 0.000 title abstract description 34
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000012360 testing method Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 3
- 238000011960 computer-aided design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及自动检测技术领域,更具体的说是涉及一种用于检测印刷钢网厚度、张力、形位精度的自动检测装置。The utility model relates to the technical field of automatic detection, in particular to an automatic detection device for detecting the thickness, tension and shape and position accuracy of a printing steel mesh.
背景技术 Background technique
电子组装制造业目前已经成为现代制造业非常重要的组成部分,而线路板的组装加工(PCBA)是电子制造业至关重要的一个环节。作为线路板组装加工的核心技术,SMT(表面贴装工艺)目前正朝着零件小型化、面密度不断增加、贴装精度不断提高的方向快速发展,以满足电子产品小型化、高频率、高传输速率的要求。与此对应,SMT加工中的锡膏印刷工艺要求也日益严格,对于锡膏印刷的关键工具Stencil(锡膏印刷钢网)的质量控制,也提出了更高的要求。按照行业一般水平,在处理小型、精密零件的印刷时,约90%的组装品质问题与印刷工艺相关,而印刷钢网的质量失控是其中的一个重要因素。印刷钢网的关键技术参数包括:钢网厚度、钢网张力、钢网开口的形状精度和位置精度。针对这些需要控制的品质要点,业界一直以来没有一种行之有效的方法进行检查、监控。各加工厂普遍使用简易量具测量钢网厚度和钢网张力,测量精度低、重复性差;针对钢网的开口形状、位置精度、开口面积等,只能通过肉眼或者放大镜进行外观检查,无法准确判断是否存在品质问题,更无法量化问题的严重程度。The electronic assembly manufacturing industry has become a very important part of the modern manufacturing industry, and the assembly and processing of circuit boards (PCBA) is a crucial link in the electronic manufacturing industry. As the core technology of circuit board assembly and processing, SMT (Surface Mount Technology) is currently developing rapidly in the direction of miniaturization of parts, increasing area density, and continuous improvement of mounting accuracy, so as to meet the needs of miniaturization, high frequency, and high precision of electronic products. transfer rate requirements. Correspondingly, the requirements for the solder paste printing process in SMT processing are becoming increasingly stringent, and higher requirements are also put forward for the quality control of Stencil (stencil for solder paste printing), a key tool for solder paste printing. According to the general level of the industry, when dealing with the printing of small and precise parts, about 90% of the assembly quality problems are related to the printing process, and the quality of the printing stencil is out of control is an important factor. The key technical parameters of printing stencils include: stencil thickness, stencil tension, shape accuracy and position accuracy of stencil openings. For these key points of quality that need to be controlled, the industry has not had an effective method for inspection and monitoring. Various processing factories generally use simple measuring tools to measure the thickness and tension of the steel mesh, which has low measurement accuracy and poor repeatability; for the opening shape, position accuracy, opening area, etc. of the steel mesh, it can only be visually inspected with the naked eye or a magnifying glass, and cannot be accurately judged Whether there is a quality problem, let alone quantify the severity of the problem.
实用新型内容 Utility model content
本实用新型提供了一种印刷钢网自动检测装置,以压力传感器、张力计、工业相机作为检测工具,对钢网厚度、钢网张力、钢网开口的形位精度进行检测,自动化程度高,检测结果精确。The utility model provides an automatic detection device for a printing steel mesh, which uses a pressure sensor, a tensiometer, and an industrial camera as detection tools to detect the thickness of the steel mesh, the tension of the steel mesh, and the shape and position accuracy of the opening of the steel mesh, with a high degree of automation. The test results are accurate.
本实用新型是采用如下技术方案来实现上述目的:一种印刷钢网自动检测装置,包括有用于放置待检测印刷钢网的支撑台,还包括一个大于支撑台的矩形支架,该支架罩设在支撑台外部,在该支架上设有可沿空间直角坐标系三个坐标轴做直线运动的联动丝杠装置,该联动丝杠装置上设有工作头,在该工作头上设有用于检测印刷钢网的传感器,在该支架上还设有位于该支撑台下部的微调丝杠装置。The utility model adopts the following technical solutions to achieve the above object: an automatic detection device for printed steel mesh, including a support platform for placing the printed steel mesh to be detected, and a rectangular support larger than the support platform, the support cover is set on Outside the support table, a linkage screw device that can move linearly along the three coordinate axes of the space Cartesian coordinate system is provided on the bracket. The linkage screw device is equipped with a working head, and a working head is installed on the working head for testing printing. The sensor of the steel mesh is also provided with a fine-tuning screw device located at the lower part of the support table on the support.
作为上述方案的进一步说明:As a further illustration of the above scenario:
优选地,所述联动丝杠装置包括横轴丝杠、纵轴丝杠、竖轴丝杠和滑轨装置,该横轴丝杠、纵轴丝杠和竖轴丝杠均包括有伺服电机以及由该伺服电机驱动的传动丝杠,该滑轨装置包括两道相互平行的第一滑轨和与该第一滑轨配合的滑台,该纵轴丝杠与该第一滑轨平行且与滑台丝杠传动连接,该横轴丝杠设置在该滑台上且与纵轴丝杠垂直,在该滑台上设有第二滑轨以及与该第二滑轨配合的滑块,该横轴丝杠与该滑块丝杠传动连接,该竖轴丝杠沿竖直方向固定在该滑块上,所述工作头连接在该竖轴丝杠上。Preferably, the linkage screw device includes a horizontal axis screw, a vertical axis screw, a vertical axis screw and a slide rail device, and the horizontal axis screw, the vertical axis screw and the vertical axis screw each include a servo motor and The transmission lead screw driven by the servo motor, the slide rail device includes two first slide rails parallel to each other and a slide table matched with the first slide rails, the longitudinal axis screw is parallel to the first slide rails and The sliding table screw is connected by transmission. The horizontal axis screw is arranged on the sliding table and is perpendicular to the vertical axis screw. The sliding table is provided with a second slide rail and a slider matched with the second slide rail. The horizontal axis lead screw is in transmission connection with the slider lead screw, the vertical axis lead screw is fixed on the slider along the vertical direction, and the working head is connected to the vertical axis lead screw.
优选地,所述传感器包括有用于检测印刷钢网开口的形位精度的工业相机。Preferably, the sensor includes an industrial camera for detecting the shape and position accuracy of the opening of the printing stencil.
优选地,所述传感器包括有用于检测印刷钢网厚度的数显千分测厚仪。Preferably, the sensor includes a digital thickness gauge for detecting the thickness of the printing stencil.
优选地,所述传感器包括有用于检测印刷钢网张力的数显张力计。Preferably, the sensor includes a digital tension gauge for detecting the tension of the printing stencil.
优选地,所述微调丝杠装置包括有伺服电机以及由该伺服电机驱动的传动丝杠,该传动丝杠与横轴丝杠平行,且该传动丝杠与支撑台螺纹传动连接。Preferably, the fine-tuning lead screw device includes a servo motor and a drive lead screw driven by the servo motor, the drive lead screw is parallel to the horizontal axis lead screw, and the drive lead screw is threadedly connected to the support table.
本实用新型采用以上技术方案所能达到的有益效果是:本实用新型所述的印刷钢网检测装置,设有由联动丝杠装置带动的检测工作头,并在该工作头上设有工业相机、数显千分测厚仪、数显张力计等传感器,可以准确的获取印刷钢网的厚度、张力以及开口的形位精度等信息,不仅自动化程度高、操作简单方便,而且检测精度高,大大提高了印刷钢网的检测效率。The beneficial effects that the utility model can achieve by adopting the above technical scheme are: the printing steel mesh detection device described in the utility model is provided with a detection working head driven by a linkage screw device, and an industrial camera is arranged on the working head , digital display micrometer thickness gauge, digital display tensiometer and other sensors can accurately obtain information such as the thickness, tension and shape and position accuracy of the printing stencil, which not only has a high degree of automation, simple and convenient operation, but also high detection accuracy. The detection efficiency of the printing stencil is greatly improved.
附图说明 Description of drawings
图1是本实用新型所述自动检测装置的结构示意图;Fig. 1 is the structural representation of automatic detection device described in the utility model;
图2是本实用新型所述自动检测装置的侧视示意图。Fig. 2 is a schematic side view of the automatic detection device of the present invention.
附图标记说明:Explanation of reference signs:
1-支撑台,2-支架,3-横轴丝杠,4-纵轴丝杠,5-竖轴丝杠,6-微调丝杠装置,7-滑台,8-第一滑轨,9-工作头,10-工业相机,11-数显张力计,12-数显千分测厚仪,13-印刷钢网,14-第二滑轨。1-support table, 2-bracket, 3-horizontal axis screw, 4-longitudinal axis screw, 5-vertical axis screw, 6-fine-tuning screw device, 7-slider, 8-first slide rail, 9 -working head, 10-industrial camera, 11-digital tension gauge, 12-digital thickness gauge, 13-printing stencil, 14-second slide rail.
具体实施方式 Detailed ways
为进一步阐述本实用新型的结构和功能,以下结合附图和优选的实施例对本实用新型作详细说明,但应当理解本实用新型的保护范围并不受具体实施方式的限制。In order to further illustrate the structure and function of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings and preferred embodiments, but it should be understood that the protection scope of the utility model is not limited by specific embodiments.
图1和图2分别是本实用新型所述自动检测装置的立体结构示意图和侧视示意图,如图中所示,该自动检测装置包括用于放置待检测印刷钢网13的支撑台1,还包括一个大于支撑台1的矩形支架2,该支架2罩设在支撑台1外部,在该支架2上设有可沿空间直角坐标系三个坐标轴做直线运动的联动丝杠装置,该联动丝杠装置上设有工作头9,在该工作头9上设有用于检测印刷钢网13的传感器,在该支架2上还设有位于该支撑台1下部的微调丝杠装置6。联动丝杠装置包括横轴丝杠3、纵轴丝杠4、竖轴丝杠5和滑轨装置,该横轴丝杠3、纵轴丝杠4和竖轴丝杠5均包括有伺服电机以及由该伺服电机驱动的传动丝杠,该滑轨装置包括两道相互平行的第一滑轨8和与该第一滑轨8配合的滑台7,该纵轴丝杠4与该第一滑轨8平行且与滑台7丝杠传动连接,该横轴丝杠3设置在该滑台7上且与纵轴丝杠4垂直,在该滑台7上设有第二滑轨14以及与该第二滑轨14配合的滑块,该横轴丝杠3与该滑块丝杠传动连接,该竖轴丝杠5沿竖直方向固定在该滑块上,所述工作头9连接在该竖轴丝杠5上。传感器包括有用于检测印刷钢网13开口的形位精度的工业相机10、用于检测印刷钢网13厚度的数显千分测厚仪12以及用于检测印刷钢网13张力的数显张力计11。微调丝杠装置6包括有伺服电机以及由该伺服电机驱动的传动丝杠,该传动丝杠与横轴丝杠3平行,且该传动丝杠与支撑台1螺纹传动连接。Fig. 1 and Fig. 2 are respectively the three-dimensional structure schematic diagram and the side view schematic diagram of the automatic detection device described in the utility model, as shown in the figure, this automatic detection device comprises the supporting platform 1 that is used to place the
本实用新型所述自动检测装置的工作原理如下:The operating principle of the automatic detection device described in the utility model is as follows:
将印刷钢网13放在支撑台1上固定好,选择好检测点,由横轴丝杠3、纵轴丝杠4、竖轴丝杠5和微调丝杠装置6工作作用带动工作头9到监测点上方,然后工业相机10开始通过拍照和图像处理,准确获取印刷钢网13开口的形状、面积、相对位置等数据并与系统中的标准数据进行比对,检查出钢网开口的损伤、变形、偏位、尺寸异常等品质问题,在印刷钢网13开口的判定中,系统导入的数据可以是钢网设计的各种CAD(计算机辅助设计)、CAM(计算机辅助制造)数据,确保数据可靠并且适用范围广阔。得出结果后,竖轴丝杠5驱动工作头9靠近印刷钢网13,使数显千分测厚仪12接触到印刷钢网13表面并反馈信号,根据紧贴在印刷钢网13下表面的基准块高度和计算出的印刷钢网13表面高度,从而得到印刷钢网13的厚度数据,然后联动丝杠装置再带动工作头9到达检测钢网张力的检测点,由竖轴丝杠5带动工作头9和数显张力计11向下动作并预加载荷,即可从数显张力计11上读出印刷钢网13的张力。Put the
本实用新型上述实施例和附图所示仅为本实用新型较佳实施例之一,并不能以此局限本实用新型,如工作头9上的传感器可以为上述实施例中的一个或几个的组合,在不脱离本实用新型精髓的条件下,本领域技术人员所做的任何变动,都属本实用新型的保护范围。The above-mentioned embodiments of the utility model and shown in the accompanying drawings are only one of the preferred embodiments of the utility model, and the utility model can not be limited with this, as the sensor on the working head 9 can be one or several of the above-mentioned embodiments Under the condition of not departing from the essence of the utility model, any changes made by those skilled in the art all belong to the protection scope of the utility model.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102706302A (en) * | 2011-07-04 | 2012-10-03 | 东莞市卓安精机自动化设备有限公司 | Automatic detecting device for printing steel mesh |
CN102848721A (en) * | 2012-09-07 | 2013-01-02 | 利华科技(苏州)有限公司 | System and procedure for detecting steel mesh for SMT (surface mount technology) automatic printing process |
CN103776842A (en) * | 2014-02-26 | 2014-05-07 | 昆山明创电子科技有限公司 | Steel mesh detector |
CN104880304A (en) * | 2015-05-12 | 2015-09-02 | 西安理工大学 | Device and method for testing static mechanical properties of reinforcement mat |
CN110441317A (en) * | 2019-08-15 | 2019-11-12 | 山东鲁信天一印务有限公司 | Former print sample detection device |
CN118376343A (en) * | 2024-06-21 | 2024-07-23 | 苏州天梭智能科技有限公司 | Printing screen detection device |
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2011
- 2011-07-04 CN CN2011202355151U patent/CN202171571U/en not_active Expired - Lifetime
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102706302A (en) * | 2011-07-04 | 2012-10-03 | 东莞市卓安精机自动化设备有限公司 | Automatic detecting device for printing steel mesh |
CN102706302B (en) * | 2011-07-04 | 2014-12-10 | 东莞市卓安精机自动化设备有限公司 | Automatic detecting device for printing steel mesh |
CN102848721A (en) * | 2012-09-07 | 2013-01-02 | 利华科技(苏州)有限公司 | System and procedure for detecting steel mesh for SMT (surface mount technology) automatic printing process |
CN102848721B (en) * | 2012-09-07 | 2015-03-25 | 利华科技(苏州)有限公司 | System and procedure for detecting steel mesh for SMT (surface mount technology) automatic printing process |
CN103776842A (en) * | 2014-02-26 | 2014-05-07 | 昆山明创电子科技有限公司 | Steel mesh detector |
CN104880304A (en) * | 2015-05-12 | 2015-09-02 | 西安理工大学 | Device and method for testing static mechanical properties of reinforcement mat |
CN104880304B (en) * | 2015-05-12 | 2017-07-28 | 西安理工大学 | A kind of bar-mat reinforcement static mechanical property test device and method of testing |
CN110441317A (en) * | 2019-08-15 | 2019-11-12 | 山东鲁信天一印务有限公司 | Former print sample detection device |
CN118376343A (en) * | 2024-06-21 | 2024-07-23 | 苏州天梭智能科技有限公司 | Printing screen detection device |
CN118376343B (en) * | 2024-06-21 | 2024-10-29 | 苏州天梭智能科技有限公司 | Printing screen detection device |
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