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CN105967749A - 一种亚稳态Bi2SiO5多孔材料的制备方法 - Google Patents

一种亚稳态Bi2SiO5多孔材料的制备方法 Download PDF

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CN105967749A
CN105967749A CN201610292951.XA CN201610292951A CN105967749A CN 105967749 A CN105967749 A CN 105967749A CN 201610292951 A CN201610292951 A CN 201610292951A CN 105967749 A CN105967749 A CN 105967749A
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伍媛婷
栗梦龙
鲁建
王莉丽
许婷
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Shaanxi University of Science and Technology
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Abstract

本发明公开了一种亚稳态Bi2SiO5多孔材料的制备方法,首先配制柠檬酸的氨水溶液,将氧化铋溶于硝酸中,再分别将氧化铋溶液和正硅酸乙酯溶于柠檬酸的氨水溶液中,加入一定量的乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇、聚乙二醇等分散剂,经凝胶化获得适合于直接压制成型的干凝胶粉体,经压制成型和热处理即可获得亚稳态Bi2SiO5多孔材料;该方法工艺设备简单、周期短、成本低。

Description

一种亚稳态Bi2SiO5多孔材料的制备方法
技术领域
本发明属于材料技术领域,特别涉及一种亚稳态Bi2SiO5多孔材料的制备方法。
背景技术
Bi2SiO5是Bi2O3-SiO2系统中摩尔比为1∶1的亚稳定相化合物,Bi2SiO5属正交晶系的Cmc21空间群,其结构可以看作是由[Bi2O2]2+层分隔开的孤立的[SiO3]2-链所构成,因此结构式也可写成Bi4[O4][Si2O6]。正因为Bi2SiO5具有以上结构,其主要具有介电、热电以及非线性光学等性质,其非中心对称的晶体结构还使其有可能具有铁电性质。多孔陶瓷由于其多孔的结构,当孔隙小而分布均匀时,可使多孔陶瓷的比表面积大大增大,活性增强。相比于多孔纳米粉体材料,由于纳米粉体材料的表面断键数较多,比表面积增大,使纳米颗粒间易相互团聚,纳米颗粒越小,则表面活性越大,团聚越严重。如果多孔材料中的细孔分布均匀,则可解决这个问题,且保持了较高的比表面积和表面活性。
发明内容
为了克服上述现有技术的缺点,本发明的目的在于提供一种亚稳态Bi2SiO5多孔材料的制备方法,具有生产工艺简单、设备要求简单、周期短的特点。
为了实现上述目的,本发明采用的技术方案是:
一种亚稳态Bi2SiO5多孔材料的制备方法,包括如下步骤:
(1)将柠檬酸溶于氨水中得到柠檬酸溶液A,将氧化铋溶于硝酸中反应形成溶液B;
(2)量取1/3的柠檬酸溶液A,将正硅酸乙酯溶于其中形成溶液C;将溶液B溶于剩余柠檬酸溶液A中形成溶液D;
(3)将分散剂加入溶液D中,再加入溶液C和无水乙醇搅拌溶解,之后调节pH值至1~3即获得溶胶E;
(4)将溶胶E于80~85℃下水浴1~3h至凝胶化,再在140~160℃下干燥形成干凝胶,室温下自然晾干后进行研磨过筛得到干凝胶粉体;
(5)将过筛后的干粉直接干压成型,形成块状坯体材料,最后将块状坯体材料进行热处理得到亚稳态Bi2SiO5多孔材料。
所述步骤(1)中,氨水的量以能溶解柠檬酸为准,硝酸的量以能完全溶解氧化铋为准。
所述正硅酸乙酯和氧化铋的用量满足Bi与Si的摩尔比为(1:2)~(1:5),且Si离子与Bi离子之和与步骤(1)中柠檬酸的摩尔比为1:(0.5~1.0)。
所述步骤(2)中,所述分散剂由乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇和聚乙二醇组成。
所述分散剂加入溶液D后,分散剂各组份的浓度范围均为0~1.0mol/L。
所述步骤(2)中,无水乙醇的体积是氨水体积的1/3~1/2。
所述步骤(4)中,所述热处理是在ZnO粉体中进行埋烧,温度为600℃~700℃。
与现有技术相比,本发明的有益效果是:本发明提供的亚稳态Bi2SiO5多孔材料的制备方法中,以乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇、聚乙二醇(如聚乙二醇400、聚乙二醇4000、聚乙二醇6000)等作为分散剂直接进行络合发泡的凝胶化过程,通过控制各物质的浓度,特别是各分散剂的用量,干燥后所形成的中间粉体物质可直接成型成块状材料,在这个制备方法中,不仅利用分散剂使铋离子和硅离子均匀地存在于体系中,使亚稳态Bi2SiO5多孔材料的结晶和复合过程更加均匀,而且减少造粒、陈腐的过程,使结晶过程与烧结一步完成,这都使制备周期缩短,成本降低。结合埋烧的热处理过程,利用有机物的发泡和分解燃烧过程形成亚稳态Bi2SiO5多孔材料,可获得开孔的亚稳态Bi2SiO5多孔材料。
具体实施方式
下面结合实施例详细说明本发明的实施方式。
实施例1
一种亚稳态Bi2SiO5多孔材料的制备方法,包括如下步骤:
(1)将柠檬酸溶于氨水中形成柠檬酸溶液A,氨水的量以能溶解柠檬酸为准;将氧化铋溶于硝酸中反应形成溶液B,硝酸以能完全溶解氧化铋为准。
(3)量取1/3的溶液A,将正硅酸乙酯溶于其中形成溶液C;将溶液B溶于剩余柠檬酸溶液中形成溶液D,其中,Bi:Si(摩尔比)=1:2,Si离子与Bi离子之和:柠檬酸(摩尔比)=1:0.5。
(3)称量一定量的分散剂(由乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇、聚乙二醇组成,其中聚乙二醇又包括聚乙二醇400、聚乙二醇4000和聚乙二醇6000。)加入溶液D中,分散剂各组份的浓度控制在1.0mol/L,加入溶液C和无水乙醇搅拌溶解(无水乙醇的体积是氨水体积的1/3),之后调节pH值至1~3即获得溶胶E。
(4)将溶胶E于80℃下水浴1~3h至凝胶化,然后在140℃下干燥形成干凝胶,室温下自然晾干后将粉体进行研磨过筛。
(5)将过筛后的干粉直接干压成形,形成块状坯体材料,最后将块状坯体材料在ZnO粉体中进行埋烧即获得亚稳态Bi2SiO5多孔材料,热处理温度为600℃。所得亚稳态Bi2SiO5多孔材料中为开孔结构,晶粒尺寸约为150nm~500nm,间隙尺寸为80nm~200nm。
实施例2
一种亚稳态Bi2SiO5多孔材料的制备方法,包括如下步骤:
(1)将柠檬酸溶于氨水中形成柠檬酸溶液A,氨水的量以能溶解柠檬酸为准;将氧化铋溶于硝酸中反应形成溶液B,硝酸以能完全溶解氧化铋为准。
(3)量取1/3的溶液A,将正硅酸乙酯溶于其中形成溶液C;将溶液B溶于剩余柠檬酸溶液中形成溶液D,其中,Bi:Si(摩尔比)=1:5的比例,Si离子与Bi离子之和:柠檬酸(摩尔比)=1:1。
(3)称量一定量的分散剂(由乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇、聚乙二醇组成。)加入溶液D中,分散剂各组份的浓度控制在1.0mol/L,加入溶液C和无水乙醇搅拌溶解(无水乙醇的体积是氨水体积的1/2),之后调节pH值至1~3即获得溶胶E。
(4)将溶胶E于85℃下水浴1~3h至凝胶化,然后在140℃下干燥形成干凝胶,室温下自然晾干后将粉体进行研磨过筛。
(5)将过筛后的干粉直接干压成形,形成块状坯体材料,最后将块状坯体材料在ZnO粉体中进行埋烧即获得亚稳态Bi2SiO5多孔材料,热处理温度为700℃。所得亚稳态Bi2SiO5多孔材料中为开孔结构,晶粒尺寸约为150nm~500nm,间隙尺寸为80nm~200nm。
实施例3
一种亚稳态Bi2SiO5多孔材料的制备方法,包括如下步骤:
(1)将柠檬酸溶于氨水中形成柠檬酸溶液A,氨水的量以能溶解柠檬酸为准;将氧化铋溶于硝酸中反应形成溶液B,硝酸以能完全溶解氧化铋为准。
(3)量取1/3的溶液A,将正硅酸乙酯溶于其中形成溶液C;将溶液B溶于剩余柠檬酸溶液中形成溶液D,其中,Bi:Si(摩尔比)=1:3的比例,Si离子与Bi离子之和:柠檬酸(摩尔比)=1:0.8。
(3)称量一定量的分散剂(由乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇、聚乙二醇组成。)加入溶液D中,分散剂各组份的浓度控制在0.01、0.1、0.1、0.5、0.5、1.0mol/L,加入溶液C和无水乙醇搅拌溶解(无水乙醇的体积是氨水体积的1/2),之后调节pH值至1~3即获得溶胶E。
(4)将溶胶E于80℃~85℃下水浴1~3h至凝胶化,然后在140℃~160℃下干燥形成干凝胶,室温下自然晾干后将粉体进行研磨过筛。
(5)将过筛后的干粉直接干压成形,形成块状坯体材料,最后将块状坯体材料在ZnO粉体中进行埋烧即获得亚稳态Bi2SiO5多孔材料,热处理温度为600℃。所得亚稳态Bi2SiO5多孔材料中为开孔结构,晶粒尺寸约为150nm~500nm,间隙尺寸为80nm~200nm。

Claims (7)

1.一种亚稳态Bi2SiO5多孔材料的制备方法,其特征在于,包括如下步骤:
(1)将柠檬酸溶于氨水中得到柠檬酸溶液A,将氧化铋溶于硝酸中反应形成溶液B;
(2)量取1/3的柠檬酸溶液A,将正硅酸乙酯溶于其中形成溶液C;将溶液B溶于剩余柠檬酸溶液A中形成溶液D;
(3)将分散剂加入溶液D中,再加入溶液C和无水乙醇搅拌溶解,之后调节pH值至1~3即获得溶胶E;
(4)将溶胶E于80~85℃下水浴1~3h至凝胶化,再在140~160℃下干燥形成干凝胶,室温下自然晾干后进行研磨过筛得到干凝胶粉体;
(5)将过筛后的干粉直接干压成型,形成块状坯体材料,最后将块状坯体材料进行热处理得到亚稳态Bi2SiO5多孔材料。
2.根据权利要求1所述亚稳态Bi2SiO5多孔材料的制备方法,其特征在于,所述步骤(1)中,氨水的量以能溶解柠檬酸为准,硝酸的量以能完全溶解氧化铋为准。
3.根据权利要求1所述亚稳态Bi2SiO5多孔材料的制备方法,其特征在于,所述正硅酸乙酯和氧化铋的用量满足Bi与Si的摩尔比为(1:2)~(1:5),且Si离子与Bi离子之和与步骤(1)中柠檬酸的摩尔比为1:(0.5~1.0)。
4.根据权利要求1所述亚稳态Bi2SiO5多孔材料的制备方法,其特征在于,所述步骤(2)中,所述分散剂由乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇和聚乙二醇组成。
5.根据权利要求4所述亚稳态Bi2SiO5多孔材料的制备方法,其特征在于,所述分散剂加入溶液D后,分散剂各组份的浓度范围均为0~1.0mol/L。
6.根据权利要求4所述亚稳态Bi2SiO5多孔材料的制备方法,其特征在于,所述步骤(2)中,无水乙醇的体积是氨水体积的1/3~1/2。
7.根据权利要求1所述亚稳态Bi2SiO5多孔材料的制备方法,其特征在于,所述步骤(4)中,所述热处理是在ZnO粉体中进行埋烧,温度为600℃~700℃。
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