CN105754719A - A method for extracting volatile oil from agarwood leaves by simultaneous distillation and extraction technology - Google Patents
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- 241000271309 Aquilaria crassna Species 0.000 title claims abstract description 83
- 238000000605 extraction Methods 0.000 title claims abstract description 66
- 238000004821 distillation Methods 0.000 title claims abstract description 48
- 239000000341 volatile oil Substances 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 24
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims abstract description 162
- 239000002904 solvent Substances 0.000 claims abstract description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 239000007864 aqueous solution Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 53
- 238000010438 heat treatment Methods 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 28
- 239000000843 powder Substances 0.000 claims description 13
- 239000012141 concentrate Substances 0.000 claims description 9
- 238000009833 condensation Methods 0.000 claims description 9
- 230000005494 condensation Effects 0.000 claims description 9
- 239000000243 solution Substances 0.000 claims description 9
- 229910021536 Zeolite Inorganic materials 0.000 claims description 7
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 7
- 238000010992 reflux Methods 0.000 claims description 7
- 239000010457 zeolite Substances 0.000 claims description 7
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 238000005485 electric heating Methods 0.000 claims description 6
- 238000002791 soaking Methods 0.000 claims description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 7
- 238000000638 solvent extraction Methods 0.000 abstract description 4
- 230000006378 damage Effects 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 5
- 239000004480 active ingredient Substances 0.000 description 4
- 238000001944 continuous distillation Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000009835 boiling Methods 0.000 description 3
- 238000005119 centrifugation Methods 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 239000006228 supernatant Substances 0.000 description 3
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 235000013599 spices Nutrition 0.000 description 2
- 238000001256 steam distillation Methods 0.000 description 2
- 208000004998 Abdominal Pain Diseases 0.000 description 1
- 206010000060 Abdominal distension Diseases 0.000 description 1
- 241001533085 Aquilaria sinensis Species 0.000 description 1
- 208000000059 Dyspnea Diseases 0.000 description 1
- 206010013975 Dyspnoeas Diseases 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 208000031361 Hiccup Diseases 0.000 description 1
- 206010047700 Vomiting Diseases 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000001760 anti-analgesic effect Effects 0.000 description 1
- 230000003110 anti-inflammatory effect Effects 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- 230000004071 biological effect Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 230000023597 hemostasis Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229940050176 methyl chloride Drugs 0.000 description 1
- 231100000862 numbness Toxicity 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 230000000144 pharmacologic effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000000194 supercritical-fluid extraction Methods 0.000 description 1
- 230000008673 vomiting Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B9/00—Essential oils; Perfumes
- C11B9/02—Recovery or refining of essential oils from raw materials
- C11B9/025—Recovery by solvent extraction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/34—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping with one or more auxiliary substances
- B01D3/40—Extractive distillation
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B9/00—Essential oils; Perfumes
- C11B9/02—Recovery or refining of essential oils from raw materials
- C11B9/027—Recovery of volatiles by distillation or stripping
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Fats And Perfumes (AREA)
- Medicines Containing Plant Substances (AREA)
Abstract
本发明公开了一种采用同时蒸馏萃取技术提取沉香叶中挥发油的方法,其将沉香叶水溶液蒸馏和溶剂萃取两个步骤合二为一,该方法大部分步骤都在一个同时蒸馏萃取装置中进行,操作简单方便实用,易于工业化生产,且采用本方法使含有沉香叶挥发油的水蒸汽与二氯甲烷蒸汽在同时蒸馏萃取装置上方相遇,充分接触,有利于沉香叶挥发油从水蒸汽中被萃取到二氯甲烷蒸汽中,有利于减小溶剂的使用量,防止挥发油中有效成分的破坏和挥发,从而保证提取物的价值。
The invention discloses a method for extracting volatile oil from agarwood leaves by adopting a simultaneous distillation extraction technology. The method combines two steps of distillation of agarwood leaf aqueous solution and solvent extraction into one. Most steps of the method are carried out in a simultaneous distillation extraction device. The operation is simple, convenient and practical, and easy to industrialize. In addition, the method enables water vapor containing agarwood leaf volatile oil to meet and fully contact with dichloromethane vapor above the simultaneous distillation extraction device, which is beneficial to the extraction of agarwood leaf volatile oil from the water vapor into the dichloromethane vapor, and is beneficial to reducing the use amount of the solvent, preventing the destruction and volatilization of the effective components in the volatile oil, thereby ensuring the value of the extract.
Description
[技术领域][technical field]
本发明专利涉及一种采用同时蒸馏萃取技术提取沉香叶中挥发油的方法。The patent of the present invention relates to a method for extracting volatile oil from agarwood leaves by using simultaneous distillation and extraction technology.
[背景技术][Background technique]
沉香,为瑞香科植物白木香Aquilariasinensis(Lour.)Gilg中含有树脂的木材,是一种传统的名贵药材和天然香料,具有行气止痛、降逆调中、交通心肾、温肾纳气、壮阳除痹的功效,历来被中医用于治疗胸腹胀闷疼痛,胃寒呕吐呃逆,肾虚气逆喘急等疾病。由于沉香木结香周期较长,生长缓慢,一般成材期需要二十年以上,同时长期以来人为的过度采伐,沉香的野生资源已遭到严重破坏。沉香叶作为沉香的非药用部位,每年可大量采摘2次,产量较大。药理研究表明,沉香叶挥发油具有抗炎镇痛、止血利便、抗氧化及延缓衰老等作用。同时,也可作为香料,用来制作高级香水、香皂、香精和化妆品等,具有较高的经济价值。Agarwood, the wood containing resin in Aquilariasinensis (Lour.) Gilg, a plant of the family Daphneaceae, is a traditional precious medicinal material and natural spice. The effect of strengthening yang and eliminating numbness has been used by traditional Chinese medicine to treat chest and abdominal distension and pain, stomach cold, vomiting and hiccups, kidney deficiency and dyspnea and other diseases. Due to the long cycle of agarwood and its slow growth, it generally takes more than 20 years to mature. At the same time, the wild resources of agarwood have been severely damaged by human over-harvesting for a long time. Agarwood leaves, as the non-medicinal part of Agarwood, can be picked twice a year in large quantities, and the output is relatively large. Pharmacological studies have shown that the volatile oil of agarwood leaves has anti-inflammatory and analgesic effects, hemostasis and facilitation, anti-oxidation and anti-aging effects. At the same time, it can also be used as a spice to make high-end perfumes, soaps, essences and cosmetics, etc., with high economic value.
目前,提取沉香叶挥发油的常用方法有水蒸气蒸馏法、溶剂萃取法、CO2超临界流体萃取法等。水蒸气蒸馏法易造成挥发油中有效成分的破坏和挥发,从而降低提取物的价值;溶剂萃取法需要消耗大量的高纯度有机溶剂,且提取时间长,易造成环境污染;而CO2超临界流体萃取法虽生物活性不易被破坏,且不残留有机溶剂,但设备费用投资大,工艺技术要求高,不宜实现工业化。At present, the commonly used methods for extracting the volatile oil of Agarwood leaves include steam distillation, solvent extraction, and CO2 supercritical fluid extraction. The steam distillation method is easy to cause the destruction and volatilization of the active ingredients in the volatile oil, thereby reducing the value of the extract; the solvent extraction method needs to consume a large amount of high-purity organic solvent, and the extraction time is long, which is easy to cause environmental pollution; and CO2 supercritical fluid Although the biological activity of the extraction method is not easy to be destroyed, and there is no residual organic solvent, the cost of equipment is large, the technical requirements are high, and it is not suitable for industrialization.
因此,有必要解决如上问题。Therefore, it is necessary to solve the above problems.
[发明内容][Content of the invention]
本发明克服了上述技术的不足,提供了一种采用同时蒸馏萃取技术提取沉香叶中挥发油的方法,该方法操作简单方便实用,可适用于工业化生产。The invention overcomes the disadvantages of the above-mentioned technologies, and provides a method for extracting volatile oil from agarwood leaves by adopting simultaneous distillation and extraction technology. The method is simple, convenient and practical in operation, and is applicable to industrial production.
为实现上述目的,本发明采用了下列技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种采用同时蒸馏萃取技术提取沉香叶中挥发油的方法,包括有如下步骤:A method for extracting volatile oil from agarwood leaves by simultaneous distillation and extraction technology, comprising the following steps:
步骤101、将沉香叶粉碎,过筛网,将过筛网的沉香叶粉末放入物料瓶28中,并用水浸泡一段时间形成沉香叶水溶液,向溶剂瓶29中加入二氯甲烷;Step 101, pulverize agarwood leaves, pass through a sieve, put the agarwood leaf powder that has passed the sieve into the material bottle 28, and soak in water for a period of time to form an aqueous solution of agarwood leaves, and add dichloromethane into the solvent bottle 29;
步骤102、将物料瓶28和溶剂瓶29连接到同时蒸馏萃取装置上,同时蒸馏萃取装置上设有萃取/冷凝腔室20、物料瓶连接管21、溶液瓶连接管22、冷凝器23、U形冷凝液收集管24以及出料阀25,所述U形冷凝液收集管24的冷凝液进入侧与物料瓶连接管21之间连通有第一回流管26,U形冷凝液收集管24的非冷凝液进入侧与溶液瓶连接管22之间连通有第二回流管27,工作时,先关闭U形冷凝液收集管24的出料阀26,分别对物料瓶28和溶剂瓶29进行加热,其中,物料瓶28的加热温度为90℃~100℃,溶剂瓶29的加热温度为60℃~65℃,并且开始加热时控制加热顺序以使溶剂瓶29中二氯甲烷比物料瓶28中沉香叶水溶液先蒸发以使二氯甲烷的蒸汽先在冷凝器23的作用下冷凝填充U形冷凝液收集管24一定高度;Step 102, the material bottle 28 and the solvent bottle 29 are connected to the simultaneous distillation extraction device, and the simultaneous distillation extraction device is provided with an extraction/condensation chamber 20, a material bottle connecting pipe 21, a solution bottle connecting pipe 22, a condenser 23, a U-shaped condensate collecting pipe 24 and discharge valve 25, the condensate entering side of the U-shaped condensate collecting pipe 24 is communicated with the first return pipe 26 between the material bottle connecting pipe 21, and the U-shaped condensate collecting pipe 24 There is a second return pipe 27 connected between the non-condensate inlet side and the solution bottle connecting pipe 22. During work, first close the discharge valve 26 of the U-shaped condensate collecting pipe 24, and heat the material bottle 28 and the solvent bottle 29 respectively. , wherein, the heating temperature of the material bottle 28 is 90°C to 100°C, the heating temperature of the solvent bottle 29 is 60°C to 65°C, and the heating sequence is controlled so that the dichloromethane in the solvent bottle 29 is higher than that in the material bottle 28. Agarwood leaf aqueous solution evaporates earlier so that the steam of dichloromethane condenses and fills U-shaped condensate collecting pipe 24 to a certain height under the effect of condenser 23;
步骤103、蒸馏萃取过程中,冷凝液不断冷凝填充U形冷凝液收集管24,U形冷凝液收集管24中形成分层的水相和二氯甲烷相,过多的水相通过第一回流管26回流到物料瓶28中,过多的二氯甲烷相通过第二回流管27回流到溶剂瓶29中,不断循环蒸馏萃取一段时间后停止对物料瓶28和溶剂瓶29的加热,然后打开出料阀25用溶剂瓶29收集U形冷凝液收集管24中下层的二氯甲烷相液体;Step 103, during the distillation and extraction process, the condensate is continuously condensed to fill the U-shaped condensate collection pipe 24, and a layered water phase and methylene chloride phase are formed in the U-shaped condensate collection pipe 24, and the excess water phase passes through the first reflux Pipe 26 is refluxed in material bottle 28, and too much dichloromethane phase is refluxed in solvent bottle 29 by the second reflux pipe 27, stops the heating to material bottle 28 and solvent bottle 29 after continuous circulation distillation extraction for a period of time, then opens The discharge valve 25 collects the methylene chloride phase liquid in the lower floor in the U-shaped condensate collection pipe 24 with a solvent bottle 29;
步骤104、向收集到的二氯甲烷相液体中加入过量的无水硫酸钠进行干燥,然后离心取上层液体,最后蒸馏浓缩至无二氯甲烷的气味,浓缩得到黄色透明液体即为沉香叶挥发油。Step 104, add excess anhydrous sodium sulfate to the collected dichloromethane phase liquid to dry, then centrifuge to take the upper layer liquid, and finally distill and concentrate until there is no smell of dichloromethane, and concentrate to obtain a yellow transparent liquid which is the volatile oil of agarwood leaves .
作为优化实施方式,在步骤101中,沉香叶粉末用水浸泡的时间为8~10小时。As an optimized embodiment, in step 101, the time for soaking the powder of Agarwood leaves in water is 8-10 hours.
作为优化实施方式,在步骤101中,采用的筛网为20目筛。As an optimized implementation, in step 101, the sieve used is a 20-mesh sieve.
作为优化实施方式,在步骤101中,所述的沉香叶粉末与水的料液比为1g:7mL~1g:8mL。As an optimized implementation, in step 101, the solid-liquid ratio of the agarwood leaf powder to water is 1g:7mL˜1g:8mL.
作为优化实施方式,在步骤102中,采用电热套对物料瓶28进行加热,采用水浴对溶剂瓶29进行加热。As an optimized implementation, in step 102, the material bottle 28 is heated by an electric heating mantle, and the solvent bottle 29 is heated by a water bath.
作为优化实施方式,在步骤103中,蒸馏萃取的时间为6~7小时。As an optimized implementation, in step 103, the time for distillation and extraction is 6-7 hours.
作为优化实施方式,在步骤102中,还包括有在加热前向物料瓶28中放入沸石以防止沉香叶水溶液暴沸。As an optimized implementation, in step 102, it also includes putting zeolite into the material bottle 28 before heating to prevent bumping of the aqueous solution of Agarwood leaves.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本案采用同时蒸馏萃取技术提取沉香叶中的挥发油,其将沉香叶水溶液蒸馏和溶剂萃取两个步骤合二为一,该方法大部分步骤都在一个同时蒸馏萃取装置中进行,操作简单方便实用,易于工业化生产,且采用本方法使含有沉香叶挥发油的水蒸汽与二氯甲烷蒸汽在同时蒸馏萃取装置上方相遇,充分接触,有利于沉香叶挥发油从水蒸汽中被萃取到二氯甲烷蒸汽中,有利于减小溶剂的使用量,防止挥发油中有效成分的破坏和挥发,从而保证提取物的价值;另外,二氯甲烷密度大于水并和水不相溶,有利于二氯甲烷和水在U形冷凝液收集管中形成分层;而开始加热时控制加热顺序,使溶剂瓶中二氯甲烷比物料瓶中沉香叶水溶液先蒸发,以使二氯甲烷的蒸汽先在冷凝器的作用下冷凝填充U形冷凝液收集管一定高度,以防止沉香叶水溶液蒸发冷凝后的水进入U形冷凝液收集管另一侧,并随着冷凝液的增加,最终通过第二回流管进入到溶剂瓶中;本案物料瓶的加热温度为90℃~100℃,其能够在物料瓶中持续产生水蒸汽的情况下不影响沉香叶挥发油的有效成分,溶剂瓶的加热温度为60℃~65℃,其能够使溶剂瓶中持续产生二氯甲烷蒸汽,以实现沉香叶中挥发油的蒸馏萃取。1. In this case, the simultaneous distillation and extraction technology is used to extract the volatile oil in the leaves of Agarwood, which combines the two steps of aqueous distillation and solvent extraction of Agarwood leaves into one. Most of the steps of the method are carried out in a simultaneous distillation and extraction device, which is simple and convenient to operate Practical and easy for industrialized production, and the method is used to make the water vapor containing the volatile oil of the agarwood leaf and the dichloromethane vapor meet at the top of the simultaneous distillation extraction device, and fully contact, which is beneficial for the volatile oil of the agarwood leaf to be extracted from the water vapor to the methylene chloride vapor Among them, it is beneficial to reduce the amount of solvent used, prevent the destruction and volatilization of the active ingredients in the volatile oil, thereby ensuring the value of the extract; in addition, the density of dichloromethane is greater than that of water and is incompatible with water, which is beneficial to dichloromethane and water. Stratification is formed in the U-shaped condensate collection pipe; and when heating is started, the heating sequence is controlled so that the dichloromethane in the solvent bottle evaporates earlier than the aqueous solution of the agarwood leaves in the material bottle, so that the vapor of the dichloromethane first evaporates under the action of the condenser The lower condensate fills the U-shaped condensate collection pipe to a certain height to prevent the water after evaporation and condensation of the agarwood leaf aqueous solution from entering the other side of the U-shaped condensate collection pipe, and as the condensate increases, it finally enters the solvent through the second return pipe In the bottle; the heating temperature of the material bottle in this case is 90°C-100°C, which can not affect the active ingredients of the volatile oil of the agarwood leaves under the condition of continuous generation of water vapor in the material bottle, and the heating temperature of the solvent bottle is 60°C-65°C, It can continuously generate dichloromethane vapor in the solvent bottle to realize the distillation and extraction of the volatile oil in the agarwood leaves.
2、沉香叶的破碎度越高,即颗粒越小,挥发油越易被蒸出。因为颗粒越小,比表面积越大,接触面积越大,油从沉香叶内部扩散到表面所通过的距离越短,所以越容易从沉香叶中析出。2. The higher the degree of fragmentation of agarwood leaves, that is, the smaller the particles, the easier it is to evaporate the volatile oil. Because the smaller the particles, the larger the specific surface area, the larger the contact area, and the shorter the distance for the oil to diffuse from the inside of the agarwood leaf to the surface, so it is easier to separate out from the agarwood leaf.
3、对于沉香叶水溶液,增加水的比例使沉香叶的水散作用更充分,能提高提取率,但随着水量的进一步增加,加热时间相对延长,导致油挥发和水解的量也增加,从而使提取率降低,因此,本案通过试验得出沉香叶粉末与水的料液比采用1g:7mL~1g:8mL时的提取率最佳。3. For the aqueous solution of agarwood leaves, increasing the proportion of water will make the water dispersion of agarwood leaves more sufficient, which can improve the extraction rate, but with the further increase of water, the heating time will be relatively prolonged, resulting in an increase in the amount of oil volatilization and hydrolysis, thus The extraction rate is reduced. Therefore, the test in this case shows that the extraction rate is the best when the solid-liquid ratio of agarwood leaf powder to water is 1g:7mL~1g:8mL.
4、在加热前向物料瓶中放入沸石,有利于防止沉香叶水溶液暴沸。4. Putting zeolite into the material bottle before heating is beneficial to prevent bumping of the agarwood leaf aqueous solution.
[附图说明][Description of drawings]
图1是本发明的方法流程图。Fig. 1 is a flow chart of the method of the present invention.
图2是同时蒸馏萃取装置示意图,其中,图中20是萃取/冷凝腔室、21是物料瓶连接管、22是溶液瓶连接管、23是冷凝器、231是冷凝器冷却水进口、232是冷凝器冷却水出口、24是U形冷凝液收集管、25是出料阀,26是第一回流管、27是第二回流管、28是物料瓶、29是溶剂瓶。Fig. 2 is a schematic diagram of a simultaneous distillation extraction device, wherein, 20 is an extraction/condensation chamber, 21 is a material bottle connecting pipe, 22 is a solution bottle connecting pipe, 23 is a condenser, 231 is a condenser cooling water inlet, and 232 is a Cooling water outlet of the condenser, 24 is a U-shaped condensate collecting pipe, 25 is a discharge valve, 26 is a first return pipe, 27 is a second return pipe, 28 is a material bottle, and 29 is a solvent bottle.
[具体实施方式][detailed description]
以下结合附图通过实施例对本发明特征及其它相关特征作进一步详细说明,以便于同行业技术人员的理解:The features of the present invention and other related features will be further described in detail below in conjunction with the accompanying drawings through embodiments, so as to facilitate the understanding of those skilled in the art:
如图1-2所示,一种采用同时蒸馏萃取技术提取沉香叶中挥发油的方法,包括有如下步骤:As shown in Figure 1-2, a method for extracting volatile oil in Agarwood leaves by simultaneous distillation and extraction technology includes the following steps:
步骤101、将沉香叶粉碎,过筛网,将过筛网的沉香叶粉末放入物料瓶28中,并用水浸泡一段时间形成沉香叶水溶液,向溶剂瓶29中加入二氯甲烷;Step 101, pulverize agarwood leaves, pass through a sieve, put the agarwood leaf powder that has passed the sieve into the material bottle 28, and soak in water for a period of time to form an aqueous solution of agarwood leaves, and add dichloromethane into the solvent bottle 29;
步骤102、将物料瓶28和溶剂瓶29连接到同时蒸馏萃取装置上,同时蒸馏萃取装置上设有萃取/冷凝腔室20、物料瓶连接管21、溶液瓶连接管22、冷凝器23、U形冷凝液收集管24以及出料阀25,所述U形冷凝液收集管24的冷凝液进入侧与物料瓶连接管21之间连通有第一回流管26,U形冷凝液收集管24的非冷凝液进入侧与溶液瓶连接管22之间连通有第二回流管27,工作时,先关闭U形冷凝液收集管24的出料阀26,分别对物料瓶28和溶剂瓶29进行加热,其中,物料瓶28的加热温度为90℃~100℃,溶剂瓶29的加热温度为60℃~65℃,并且开始加热时控制加热顺序以使溶剂瓶29中二氯甲烷比物料瓶28中沉香叶水溶液先蒸发以使二氯甲烷的蒸汽先在冷凝器23的作用下冷凝填充U形冷凝液收集管24一定高度;Step 102, the material bottle 28 and the solvent bottle 29 are connected to the simultaneous distillation extraction device, and the simultaneous distillation extraction device is provided with an extraction/condensation chamber 20, a material bottle connecting pipe 21, a solution bottle connecting pipe 22, a condenser 23, a U-shaped condensate collecting pipe 24 and discharge valve 25, the condensate entering side of the U-shaped condensate collecting pipe 24 is communicated with the first return pipe 26 between the material bottle connecting pipe 21, and the U-shaped condensate collecting pipe 24 There is a second return pipe 27 connected between the non-condensate inlet side and the solution bottle connecting pipe 22. During work, first close the discharge valve 26 of the U-shaped condensate collecting pipe 24, and heat the material bottle 28 and the solvent bottle 29 respectively. , wherein, the heating temperature of the material bottle 28 is 90°C to 100°C, the heating temperature of the solvent bottle 29 is 60°C to 65°C, and the heating sequence is controlled so that the dichloromethane in the solvent bottle 29 is higher than that in the material bottle 28. Agarwood leaf aqueous solution evaporates earlier so that the steam of dichloromethane condenses and fills U-shaped condensate collecting pipe 24 to a certain height under the effect of condenser 23;
步骤103、蒸馏萃取过程中,冷凝液不断冷凝填充U形冷凝液收集管24,U形冷凝液收集管24中形成分层的水相和二氯甲烷相,过多的水相通过第一回流管26回流到物料瓶28中,过多的二氯甲烷相通过第二回流管27回流到溶剂瓶29中,不断循环蒸馏萃取一段时间后停止对物料瓶28和溶剂瓶29的加热,然后打开出料阀25并用溶剂瓶29收集U形冷凝液收集管24中下层的二氯甲烷相液体;Step 103, during the distillation and extraction process, the condensate is continuously condensed to fill the U-shaped condensate collection pipe 24, and a layered water phase and methylene chloride phase are formed in the U-shaped condensate collection pipe 24, and the excess water phase passes through the first reflux Pipe 26 is refluxed in material bottle 28, and too much dichloromethane phase is refluxed in solvent bottle 29 by the second reflux pipe 27, stops the heating to material bottle 28 and solvent bottle 29 after continuous circulation distillation extraction for a period of time, then opens Discharge valve 25 also collects the dichloromethane phase liquid in lower floor in U-shaped condensate collection pipe 24 with solvent bottle 29;
步骤104、向收集到的二氯甲烷相液体中加入过量的无水硫酸钠进行干燥,然后离心取上层液体,最后蒸馏浓缩至无二氯甲烷的气味,浓缩得到黄色透明液体即为沉香叶挥发油。Step 104, add excess anhydrous sodium sulfate to the collected dichloromethane phase liquid to dry, then centrifuge to take the upper layer liquid, and finally distill and concentrate until there is no smell of dichloromethane, and concentrate to obtain a yellow transparent liquid which is the volatile oil of agarwood leaves .
如上所述,本案的工作原理是:含有沉香叶挥发油的水蒸汽与二氯甲烷蒸汽在同时蒸馏萃取装置的萃取/冷凝腔室20相遇,充分接触,沉香叶挥发油从水蒸汽中被萃取到二氯甲烷蒸汽中,然后在冷凝器23的作用下冷凝填充U形冷凝液收集管24,而由于二氯甲烷密度大于水密度并且不相溶,使得二氯甲烷和水在U形冷凝液收集管24中形成分层。在步骤102中,开始加热时控制加热顺序,使溶剂瓶29中二氯甲烷比物料瓶28中沉香叶水溶液先蒸发,以使二氯甲烷的蒸汽先在冷凝器23的作用下冷凝填充U形冷凝液收集管24一定高度,以防止沉香叶水溶液蒸发冷凝后的水进入U形冷凝液收集管24另一侧,并随着冷凝液的增加,最终通过第二回流管27进入到溶剂瓶29中。物料瓶28的加热温度为90℃~100℃,其能够在物料瓶28中持续产生水蒸汽的情况下不影响沉香叶挥发油的有效成分,溶剂瓶29的加热温度为60℃~65℃,其能够使溶剂瓶29中持续产生二氯甲烷蒸汽。通过控制物料瓶28和溶剂瓶29的加热温度,使冷凝与回流的速度达到平衡,实现连续蒸馏萃取。As mentioned above, the working principle of this case is: the water vapor containing the volatile oil of Agarwood leaves and the dichloromethane vapor meet in the extraction/condensation chamber 20 of the simultaneous distillation extraction device, and they are fully contacted, and the volatile oil of Agarwood leaves is extracted from the water vapor to two In the methyl chloride vapor, then under the effect of the condenser 23, condense and fill the U-shaped condensate collection pipe 24, and because the density of dichloromethane is greater than the water density and is not compatible, the dichloromethane and water are in the U-shaped condensate collection pipe 24 to form layers. In step 102, when heating is started, the heating sequence is controlled so that the dichloromethane in the solvent bottle 29 is evaporated earlier than the aqueous solution of agarwood leaves in the material bottle 28, so that the steam of the dichloromethane is first condensed under the action of the condenser 23 to fill the U-shaped The condensate collection pipe 24 has a certain height, so as to prevent the water after evaporation and condensation of the agarwood leaf aqueous solution from entering the other side of the U-shaped condensate collection pipe 24, and as the condensate increases, it finally enters the solvent bottle 29 through the second return pipe 27 middle. The heating temperature of the material bottle 28 is 90°C to 100°C, which can not affect the active ingredients of the volatile oil of Agarwood leaves under the condition of continuously generating water vapor in the material bottle 28, and the heating temperature of the solvent bottle 29 is 60°C to 65°C. It is possible to continuously generate methylene chloride vapor in the solvent bottle 29. By controlling the heating temperature of the material bottle 28 and the solvent bottle 29, the speeds of condensation and reflux are balanced to realize continuous distillation and extraction.
在步骤101中,具体实施时,沉香叶粉末的浸泡时间为8~10个小时,其目的是浸泡时间的增加能够使水散作用更充分,但浸泡时间超过10个小时,提取率变化不大,从节约时间的角度考虑,选择浸泡时间为8~10个小时。In step 101, during specific implementation, the soaking time of the agarwood leaf powder is 8-10 hours, the purpose is that the increase of the soaking time can make the water dispersion effect more fully, but the extraction rate does not change much if the soaking time exceeds 10 hours , from the perspective of saving time, choose the soaking time to be 8-10 hours.
在步骤101中,具体实施时,采用的筛网为20目筛,其目的是沉香叶的破碎度越高,即颗粒越小,挥发油越易被蒸出,因为颗粒越小,比表面积越大,接触面积越大,油从沉香叶内部扩散到表面所通过的距离越短,所以越容易从沉香叶中析出。In step 101, during specific implementation, the sieve used is a 20-mesh sieve, the purpose of which is that the higher the crushing degree of agarwood leaves, that is, the smaller the particles, the easier the volatile oil is to be evaporated, because the smaller the particles, the larger the specific surface area , the larger the contact area, the shorter the distance that oil diffuses from the inside of the agarwood leaf to the surface, so the easier it is to separate out from the agarwood leaf.
在步骤101中,具体实施时,沉香叶粉末与水的料液比为1g:7mL~1g:8mL,其目的是增加水的比例使沉香叶的水散作用更充分,以提高提取率,但随着水量的进一步增加,加热时间相对延长,导致油挥发和水解的量也增加,反而使提取率降低。In step 101, during specific implementation, the solid-liquid ratio of agarwood leaf powder to water is 1g:7mL~1g:8mL, the purpose is to increase the proportion of water to make the water dispersion of agarwood leaf more fully, so as to improve the extraction rate, but As the amount of water further increases, the heating time is relatively extended, resulting in an increase in the amount of oil volatilization and hydrolysis, which in turn reduces the extraction rate.
在步骤102中,具体实施时,采用电热套对物料瓶28进行加热,采用水浴对溶剂瓶29进行加热,加热温度容易调节。另外,在加热前向物料瓶28中放入沸石以防止沉香叶水溶液暴沸。In step 102, during specific implementation, an electric heating mantle is used to heat the material bottle 28, and a water bath is used to heat the solvent bottle 29, and the heating temperature is easy to adjust. In addition, put zeolite into the material bottle 28 before heating to prevent bumping of the Agarwood leaf aqueous solution.
在步骤103中,具体实施时,蒸馏萃取时间为6-7个小时,其目的是随着蒸馏时间的延长,提取率不断增加,但过长时间的提取,会造成油挥发和水解的量增加,反而使提取率降低。In step 103, during specific implementation, the distillation extraction time is 6-7 hours. The purpose is to increase the extraction rate with the extension of the distillation time, but the extraction for too long will cause the amount of oil volatilization and hydrolysis to increase. , but to reduce the extraction rate.
具体实例1:Specific example 1:
将沉香叶粉碎后过20目筛,密封备用。准确称取过筛后的沉香叶粉末50.00g,置于3L物料瓶28中,加入水400mL,浸泡8小时,加入少许沸石,如图2所示,接至同时蒸馏萃取装置的左侧,另取25mL二氯甲烷置于100mL溶剂瓶29中,接在同时蒸馏萃取装置的右侧,打开冷凝器23,关闭出料阀25,然后加热溶剂瓶29,使冷凝后的二氯甲烷液体填充U形冷凝液收集管24一定高度,然后再加热物料瓶28。物料瓶28用电热套加热,温度控制在90~100℃之间,保持水沸腾产生蒸汽,溶剂瓶29用恒温水浴加热,温度控制在60~65℃之间,连续蒸馏萃取6小时。蒸馏萃取结束后,冷却30分钟,取下溶剂瓶29,缓慢打开出料阀25,收集U形冷凝液收集管24中下层的二氯甲烷相液体。在收集到的二氯甲烷相液体中加入5g的无水硫酸钠进行干燥,静置3小时后离心取上清液,最后蒸馏浓缩至无二氯甲烷的气味,得到黄色透明液体0.46g,即为沉香叶挥发油,计算沉香叶挥发油得率为0.92%。The agarwood leaves are crushed and passed through a 20-mesh sieve, sealed for later use. Accurately weigh 50.00 g of the sieved Agarwood leaf powder, place it in the 3L material bottle 28, add 400 mL of water, soak for 8 hours, add a little zeolite, as shown in Figure 2, connect to the left side of the simultaneous distillation extraction device, and Get 25mL dichloromethane and place in 100mL solvent bottle 29, be connected to the right side of simultaneous distillation extraction device, open condenser 23, close discharge valve 25, then heat solvent bottle 29, make the dichloromethane liquid after the condensation fill U Shape the condensate collecting pipe 24 to a certain height, and then heat the material bottle 28. The material bottle 28 is heated with an electric heating mantle, the temperature is controlled between 90-100°C, and the water is kept boiling to generate steam. The solvent bottle 29 is heated with a constant temperature water bath, and the temperature is controlled between 60-65°C, and continuous distillation and extraction are carried out for 6 hours. After the distillation extraction is finished, cool for 30 minutes, take off the solvent bottle 29, slowly open the discharge valve 25, and collect the methylene chloride phase liquid in the lower layer of the U-shaped condensate collection pipe 24. Add 5g of anhydrous sodium sulfate to the collected dichloromethane phase liquid to dry, leave it to stand for 3 hours and get the supernatant by centrifugation, finally distill and concentrate to no smell of dichloromethane to obtain 0.46g of yellow transparent liquid, namely It is the volatile oil of agarwood leaves, and the calculated yield of the volatile oil of agarwood leaves is 0.92%.
具体实例2:Specific example 2:
将沉香叶粉碎后过20目筛,密封备用。准确称过筛后的沉香叶粉末75.00g,置于3L物料瓶28中,加入水550mL,浸泡10小时,加入少许沸石,如图2所示,接至同时蒸馏萃取装置的左侧,另取25mL二氯甲烷置于100mL溶剂瓶29中,接在同时蒸馏萃取装置的右侧,打开冷凝器23,关闭出料阀25,开始加热溶剂瓶29,使冷凝后的二氯甲烷液体填充U形冷凝液收集管24一定高度,然后再加热物料瓶28。物料瓶28用电热套加热,温度控制在90~100℃之间,保持水沸腾产生蒸汽,溶剂瓶29用恒温水浴加热,温度控制在60~65℃之间,连续蒸馏萃取7小时。蒸馏萃取结束后,冷却30分钟,取下溶剂瓶29,缓慢打开出料阀25,用溶剂瓶29收集U形冷凝液收集管24中下层的二氯甲烷相液体。在收集到的二氯甲烷相液体中加入5g的无水硫酸钠进行干燥,静置3小时后离心取上清液,最后蒸馏浓缩至无二氯甲烷的气味,得到黄色透明液体0.80g,即为沉香叶挥发油,计算沉香叶挥发油得率为1.07%。The agarwood leaves are crushed and passed through a 20-mesh sieve, sealed for later use. Accurately weigh 75.00 g of the sieved Agarwood leaf powder, place it in the 3L material bottle 28, add 550 mL of water, soak for 10 hours, add a little zeolite, as shown in Figure 2, connect to the left side of the simultaneous distillation and extraction device, and take another 25mL of dichloromethane is placed in a 100mL solvent bottle 29, connected to the right side of the simultaneous distillation extraction device, the condenser 23 is opened, the discharge valve 25 is closed, and the solvent bottle 29 is started to be heated, so that the condensed dichloromethane liquid fills a U-shaped The condensate collecting pipe 24 has a certain height, and then the material bottle 28 is heated. The material bottle 28 is heated with an electric heating mantle, the temperature is controlled between 90-100°C, and the water is kept boiling to generate steam. The solvent bottle 29 is heated with a constant temperature water bath, and the temperature is controlled between 60-65°C, and continuous distillation and extraction are carried out for 7 hours. After the distillation extraction was finished, cool for 30 minutes, take off the solvent bottle 29, slowly open the discharge valve 25, and use the solvent bottle 29 to collect the methylene chloride phase liquid in the lower floor of the U-shaped condensate collection pipe 24. Add 5g of anhydrous sodium sulfate to the collected dichloromethane phase liquid and dry it, leave it to stand for 3 hours and get the supernatant by centrifugation, finally distill and concentrate to no smell of dichloromethane to obtain 0.80g of yellow transparent liquid, namely It is the volatile oil of agarwood leaves, and the calculated yield of the volatile oil of agarwood leaves is 1.07%.
实例3:Example 3:
将沉香叶粉碎后过20目筛,密封备用。准确称取过筛后的沉香叶粉末100.00g,置于3L物料瓶28中,加入水700mL,浸泡9小时,加入少许沸石,如图2所示,接至同时蒸馏萃取装置的左侧,另取25mL二氯甲烷置于100mL溶剂瓶29中,接在同时蒸馏萃取装置的右侧,打开冷凝器23,关闭出料阀25,开始加热溶剂瓶29,使冷凝后的二氯甲烷液体充满出料管,然后再加热物料瓶28。物料瓶28用电热套加热,温度控制在90~100℃之间,保持水沸腾产生蒸汽,溶剂瓶29用恒温水浴加热,温度控制在60~65℃之间,连续蒸馏萃取6.5小时。蒸馏萃取结束后,冷却30分钟,取下溶剂瓶29,缓慢打开出料阀25,用溶剂瓶29收集U形冷凝液收集管24中下层的二氯甲烷相液体。在收集到的二氯甲烷相液体中加入5g的无水硫酸钠进行干燥,静置3小时后离心取上清液,最后蒸馏浓缩至无二氯甲烷的气味,得到黄色透明液体1.03g,即为沉香叶挥发油,计算沉香叶挥发油得率为1.03%。The agarwood leaves are crushed and passed through a 20-mesh sieve, sealed for later use. Accurately weigh 100.00g of the sieved Agarwood leaf powder, place it in the 3L material bottle 28, add 700mL of water, soak for 9 hours, add a little zeolite, as shown in Figure 2, connect to the left side of the simultaneous distillation extraction device, and Get 25mL of dichloromethane and place it in the 100mL solvent bottle 29, connect it to the right side of the simultaneous distillation and extraction device, open the condenser 23, close the discharge valve 25, start heating the solvent bottle 29, and make the condensed dichloromethane liquid fill the outlet Feed pipe, then heat material bottle 28. The material bottle 28 is heated with an electric heating mantle, the temperature is controlled between 90-100°C, and the water is kept boiling to generate steam. The solvent bottle 29 is heated with a constant temperature water bath, and the temperature is controlled between 60-65°C, and continuous distillation and extraction are carried out for 6.5 hours. After the distillation extraction was finished, cool for 30 minutes, take off the solvent bottle 29, slowly open the discharge valve 25, and use the solvent bottle 29 to collect the methylene chloride phase liquid in the lower floor of the U-shaped condensate collection pipe 24. Add 5g of anhydrous sodium sulfate to the collected dichloromethane phase liquid and dry it, leave it to stand for 3 hours and get the supernatant by centrifugation, finally distill and concentrate to no smell of dichloromethane to obtain 1.03g of yellow transparent liquid, namely It is the volatile oil of agarwood leaves, and the calculated yield of the volatile oil of agarwood leaves is 1.03%.
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