CN102250689A - Equipment and method for extracting perfume plant essential oil by reduced pressure steam distillation - Google Patents
Equipment and method for extracting perfume plant essential oil by reduced pressure steam distillation Download PDFInfo
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Abstract
本发明提供了一种采用减压水蒸气提取技术从天然香料植物中提取挥发性精油的设备和方法。本发明所提供的设备包括水蒸气蒸馏系统和真空系统,其中水蒸气蒸馏系统是由水蒸气发生器、物料蒸馏罐、冷凝器、油水分离器和连接管路组成;真空系统由真空机组或抽气泵、压力调节阀和连接管路等组成。物料罐中待提取精油的植物原料控制相应的温度和压力以尽量减少香料植物的香气成分在提取过程中发生变化,提取出的精油类挥发性成分与水蒸气形成水和油的混合蒸气,经冷凝器冷凝后进入油水分离器,分离收集油相即为植物精油;分离后的水相为花水。该提取方法所得的精油和花水香气纯正、头香部分损失少,可以适用于香料、香精、化妆品和日用化学品等行业。The invention provides a device and a method for extracting volatile essential oils from natural spice plants by adopting a decompression steam extraction technology. The equipment provided by the present invention includes a steam distillation system and a vacuum system, wherein the steam distillation system is composed of a steam generator, a material distillation tank, a condenser, an oil-water separator and connecting pipelines; the vacuum system is composed of a vacuum unit or a vacuum pump Composed of air pump, pressure regulating valve and connecting pipelines. The plant raw materials to be extracted essential oils in the material tank control the corresponding temperature and pressure to minimize the change of the aroma components of the spice plants during the extraction process. The volatile components of the extracted essential oils and water vapor form a mixed vapor of water and oil. After condensing in the condenser, it enters the oil-water separator, and the oil phase is separated and collected to be plant essential oil; the separated water phase is flower water. The essential oil and flower water obtained by the extraction method have pure aroma and less loss of top notes, and can be applied to industries such as spices, flavors, cosmetics and daily chemicals.
Description
技术领域 technical field
本发明涉及一种提取香料植物精油的设备和方法。更具体地,本发明涉及一种采用减压水蒸气提取技术,从天然香料植物中提取挥发性精油的设备和方法。The invention relates to a device and a method for extracting spice plant essential oil. More specifically, the present invention relates to a device and method for extracting volatile essential oils from natural spice plants by using a decompression steam extraction technique.
背景技术 Background technique
香料植物精油加工是一个古老的行业。古代埃及人从草本植物、水果、蔬菜、木本植物类及花朵等植物中萃取出香精油治病、祭神,也应用在制造木乃伊的防腐剂;希腊人师承埃及,将精油大量使用在化妆品、医疗及预防传染病;公元前一百年,罗马人已在按摩时使用植物精油,随十字军东征,将香料、精油知识也开始向欧洲传播。但由于精油本身的极其稀有而弥足珍贵,相当长一段历史中精油也仅仅是贵族阶层的专享的奢侈品。近年来,随着人们对于天然食品添加剂的需求的增加,以及人们对于芳香疗法的认知程度的加深,香料植物精油越来越多地引起了人们的关注。取自大自然的植物香料精油具有强大杀菌功能,能极大减少和消灭空气中的细菌和病毒。用精油防细菌、病毒,不仅没有普通药物的毒副作用,而且原始的植物味道会让人有无限的美好感受,更重要的是在老人和孩子中都是可以安全使用的,并且方法简单可行。Spice plant essential oil processing is an ancient industry. The ancient Egyptians extracted essential oils from herbs, fruits, vegetables, woody plants, flowers and other plants to treat diseases and worship gods, and also used them as preservatives for making mummies; the Greeks learned from Egypt and used essential oils in large quantities in cosmetics, Medical treatment and prevention of infectious diseases; In 100 BC, the Romans used plant essential oils in massage, and with the Crusades, knowledge of spices and essential oils also began to spread to Europe. However, due to the extremely rare and precious nature of essential oils, for a long period of history, essential oils were only exclusive luxury items for the aristocracy. In recent years, with the increase of people's demand for natural food additives and the deepening of people's awareness of aromatherapy, spice plant essential oils have attracted more and more attention. The essential oils of plant spices taken from nature have a strong bactericidal function, which can greatly reduce and eliminate bacteria and viruses in the air. Using essential oils to prevent bacteria and viruses not only does not have the side effects of common drugs, but also the original plant flavor will make people feel infinitely better. More importantly, it is safe to use among the elderly and children, and the method is simple and feasible.
随着现代萃取技术的日益进步,花卉农业的长足发展,人们经济收入的逐步增加,精油也慢慢走进寻常百姓家。香料植物中含有挥发性香气成分能够通过化学和物理的方法被提取出来,并被广泛地应用于化工、医药、保健、化妆品、食品添加剂、洗涤剂、园林香化等领域。全世界拥有香料植物3000多种,人工种植的达400种以上,近年来香料植物的世界贸易额也呈稳定上升趋势。现代研究表明,香料植物除具有怡人的香气成分以外,还含有重要的药用成分和丰富的营养成分,还有不少香料植物具有很高的观赏价值。尤其是草本香料植物在欧美以及日本,近几年在韩国、中国台湾备受青睐,发展速度极快。由于抑郁症患者的剧增和呼吸道病毒性传染病的泛滥,现代医学研究给香料植物寄予厚望,再加上香料植物独特的杀菌和抗氧化功效,国外的许多研究机构对香料植物研究加大了研发力度。中国地大物博,拥有丰富的香料植物资源,但被有效开发利用的仅占少数,除少数品种被加工利用外,很多都是以原料形式销售,产品的附加值难以体现。With the increasing progress of modern extraction technology, the rapid development of flower agriculture, and the gradual increase of people's economic income, essential oils have gradually entered the homes of ordinary people. The volatile aroma components contained in spice plants can be extracted by chemical and physical methods, and are widely used in chemical industry, medicine, health care, cosmetics, food additives, detergents, garden fragrances and other fields. There are more than 3,000 species of spice plants in the world, and more than 400 species are artificially planted. In recent years, the world trade volume of spice plants has also shown a steady upward trend. Modern research shows that in addition to pleasant aroma components, spice plants also contain important medicinal components and rich nutritional components, and many spice plants have high ornamental value. In particular, herbs and spices have been favored in Europe, America and Japan, and in South Korea and Taiwan, China in recent years, and their development speed is extremely fast. Due to the sharp increase in depression patients and the spread of respiratory viral infectious diseases, modern medical research has placed high hopes on spice plants. Coupled with the unique bactericidal and antioxidant effects of spice plants, many foreign research institutions have increased their research on spice plants. Research and development efforts. China has a vast land and rich resources, and is rich in spice plant resources, but only a small number of them are effectively developed and utilized. Except for a few varieties that are processed and utilized, most of them are sold in the form of raw materials, and the added value of products is difficult to reflect.
精油也称挥发油,是存在于植物体中的一类具有芳香气味,在常温下能挥发,可随水蒸气蒸馏出来的油状液体的总称。植物精油在植物界分布极广泛,我国野生与栽培的含精油的香料和药用植物有300多种。植物精油存在于植物的腺毛、油室、油管、分泌细胞或树脂道等各种组织和器官中,大多数成油滴存在,也有与树脂、粘液质共存者。植物中含精油的量一般在1%以下,也有少数含量高达20%左右。植物精油多具有祛痰、止咳、平喘、驱风、健胃、解热、镇痛、抗菌消炎等作用:例如,香柠檬油对淋球菌、葡萄糖球菌、大肠杆菌和白喉菌均有抑制作用;丁香油有局部麻醉、止痛作用;薄荷油有清凉、驱风、消炎作用;茉莉花油具有兴奋的作用等。临床上早已应用的有樟脑、冰片、薄荷脑、丁香酚等。目前国际上比较流行的芳香疗法主要指的就是利用香料植物中提取的精油,借助按摩、吸嗅、水浴等手段来进行养生、美容及调节情绪的一种治疗疾病的方法。植物精油是天然香精、香料的重要组成部分,由于天然香料有着合成香料无法替代的、独特的香韵,且大多不存在毒副作用等原因,其生产畅销不衰。此外,植物精油在医药、护理等方面应用广泛,在化妆品、日用品、食品工业及化学工业中也是十分重要的原料。为此,植物精油提取分离已成为研究植物精油的热点,对植物精油的需求量也在逐年攀升,质量要求也越来越高。Essential oil, also known as volatile oil, is a general term for a class of oily liquids that exist in plants with an aromatic odor, can volatilize at room temperature, and can be distilled with water vapor. Plant essential oils are widely distributed in the plant kingdom. There are more than 300 kinds of wild and cultivated spices and medicinal plants containing essential oils in my country. Plant essential oils exist in various tissues and organs such as glandular hairs, oil chambers, oil ducts, secretory cells or resin ducts of plants. Most of them exist in oil droplets, and some coexist with resin and mucus. The amount of essential oil contained in plants is generally below 1%, and there are also a few as high as about 20%. Most plant essential oils have the effects of expectorant, cough, asthma, wind, stomach, antipyretic, analgesic, antibacterial and anti-inflammatory: for example, bergamot oil has inhibitory effects on gonorrhea, staphylococcus, Escherichia coli and diphtheria Clove oil has local anesthesia and analgesic effects; peppermint oil has cooling, carminative, and anti-inflammatory effects; jasmine oil has exciting effects, etc. Camphor, borneol, menthol, and eugenol have long been used clinically. At present, aromatherapy, which is more popular in the world, mainly refers to a method of treating diseases by using essential oils extracted from spice plants, with the help of massage, inhalation, water bath and other means to maintain health, beautify and regulate emotions. Plant essential oils are an important part of natural flavors and fragrances. Because natural fragrances have a unique fragrance that cannot be replaced by synthetic fragrances, and most of them do not have toxic and side effects, their production is not bad. In addition, plant essential oils are widely used in medicine and nursing, and are also very important raw materials in cosmetics, daily necessities, food industry and chemical industry. For this reason, the extraction and separation of plant essential oils has become a hot spot in the study of plant essential oils. The demand for plant essential oils is also increasing year by year, and the quality requirements are also getting higher and higher.
传统上,分离植物精油最常用的方法即为水蒸气蒸馏法,该法设备和操作简单、投资少,适合在偏远地区和原料比较分散的地区使用,目前仍是我国在精油生产中使用较为普遍的方法。根据其工艺、设备不同,又可将其进一步分为水中蒸馏、水上蒸馏和水蒸气蒸馏。水中蒸馏是将香料植物加水浸泡后,直接加热蒸馏出水和精油,冷却后,分离出精油。此法简单方便,但植物原料直接受热,易使精油的某些成分分解并使部分原料焦化,影响精油的质量。水上蒸馏和水蒸气蒸馏均是将待提取的香料植物粉碎后放入蒸馏器中,随着热的饱和水蒸气不断地从下往上通过植物香料的物料层,精油随水蒸气一起馏出。它避免了蒸馏过程中的过热或焦化。水蒸气蒸馏是目前应用最广泛的一种方法,适用于挥发性的、水中溶解度不大的成分的提取。设备简单、容易操作、成本低。但是,传统的水蒸气蒸馏也存在着操作温度较高,会引起精油中热敏性化合物的热分解和易水解成分的水解等缺点,基于水蒸气蒸馏存在的问题,人们开始致力于改进蒸馏设备,出现了加压串蒸、连续蒸馏、带复馏柱蒸馏、以及蜗轮式快速水蒸气蒸馏等形式,这些设备各有其优势和特点,在一定程度上使所生产精油的质量或生产效率得到了提高,但同样存在着热分解和水蒸气高温接触下的水解问题,同时设备的投资也相应增大。Traditionally, the most commonly used method for separating plant essential oils is steam distillation. This method is simple in equipment and operation, and requires less investment. It is suitable for use in remote areas and areas where raw materials are scattered. At present, it is still widely used in the production of essential oils in my country. Methods. According to different processes and equipment, it can be further divided into water distillation, water distillation and steam distillation. Distillation in water is to soak the spice plants in water, directly heat to distill water and essential oil, and then separate the essential oil after cooling. This method is simple and convenient, but the plant raw materials are directly heated, which will easily decompose some components of the essential oil and coke some raw materials, which will affect the quality of the essential oil. Both water distillation and steam distillation are to crush the spice plant to be extracted and put it into the still. As the hot saturated water vapor continuously passes through the material layer of the plant spice from bottom to top, the essential oil is distilled out together with the water vapor. It avoids overheating or coking during distillation. Steam distillation is currently the most widely used method and is suitable for the extraction of volatile components with low solubility in water. The equipment is simple, easy to operate and low in cost. However, traditional steam distillation also has disadvantages such as high operating temperature, which will cause thermal decomposition of heat-sensitive compounds in essential oils and hydrolysis of easily hydrolyzed components. Based on the problems of steam distillation, people began to devote themselves to improving distillation equipment. Pressurized series distillation, continuous distillation, distillation with double distillation column, and worm gear fast steam distillation have been adopted. These equipments have their own advantages and characteristics, and to a certain extent, the quality or production efficiency of the produced essential oil has been improved. , but there are also problems of thermal decomposition and hydrolysis under high-temperature contact with water vapor, and the investment in equipment also increases accordingly.
发明内容 Contents of the invention
针对现有技术存在着所提取的香料植物精油的质量不稳定、热敏性和易水解的成分损失严重,造成天然香料植物的风味劣变等问题,本发明提供了一套包含有水蒸气蒸馏系统和真空系统的减压水蒸气蒸馏提取香料植物精油的设备,该设备不同于传统的水蒸气蒸馏中采用蒸气由下部进入,通过萃取的物料层,与待萃取的香料植物充分接触、分散和气化,形成的水和挥发性精油的混合蒸气从上部导出,而是采用将来自蒸气发生器的蒸气由蒸馏罐的上部导入,经分布器将气体均匀分散后自上而下均匀、稳定地通过待萃取物料的物料层,所得到的水和挥发性精油的混合蒸气从蒸馏罐的下部蒸气出口导出,经冷凝器冷却后进入油水分离器中分离,得到香料精油。由于蒸馏过程中采用减压工艺,使得相应的提取温度大为降低,因此,该方法克服了传统水蒸气蒸馏的蒸馏温度较高的缺陷,使热敏性香气成分被很好地保留了下来;而且缩短了水和挥发性精油的混合蒸气在较高温度下的接触时间,有效地抑制了精油中易水解成分的水解现象发生;同时,分离出精油后的花水中的氧化、酸败的成分也明显地减少,可用于相关产品的加香中。该方法既提高了所生产精油的风味品质,又改善了分离精油后花水的风味质量,使其可直接用于相关产品的加香,生产过程中没有使用有机溶剂,具备产品无溶剂残留、无污染、生物学活性高等特点,具有生产设备的投资小、单位时间内的生产效率高,能耗低,操作灵活,产品香气品质好,基本保持了天然香料植物的风味等优势。Aiming at the problems in the prior art that the quality of the extracted essential oils of spice plants is unstable, heat-sensitive and easily hydrolyzed components are seriously lost, and the flavor of natural spice plants is deteriorated, the present invention provides a set of steam distillation system and Vacuum system vacuum steam distillation equipment for extracting essential oils of spice plants. This equipment is different from traditional steam distillation in which steam enters from the bottom and passes through the extracted material layer to fully contact, disperse and gasify the spice plants to be extracted. The formed mixed steam of water and volatile essential oil is led out from the upper part, but the steam from the steam generator is introduced from the upper part of the distillation tank, and the gas is evenly dispersed by the distributor, and then passes through the to-be-extracted evenly and stably from top to bottom. In the material layer of the material, the obtained mixed steam of water and volatile essential oil is exported from the lower steam outlet of the distillation tank, cooled by the condenser, and then separated into the oil-water separator to obtain the fragrance essential oil. Because the decompression process is adopted in the distillation process, the corresponding extraction temperature is greatly reduced. Therefore, this method overcomes the defect of high distillation temperature of traditional steam distillation, and the heat-sensitive aroma components are well preserved; and the shortening The contact time of the mixed steam of water and volatile essential oil at a higher temperature is shortened, which effectively inhibits the hydrolysis of the easily hydrolyzed components in the essential oil; at the same time, the oxidized and rancid components in the flower water after the essential oil is separated are also obvious. It can be used in the perfuming of related products. This method not only improves the flavor quality of the produced essential oil, but also improves the flavor quality of the flower water after the essential oil is separated, so that it can be directly used for the perfuming of related products. No organic solvent is used in the production process, and the product has no solvent residue, It has the characteristics of no pollution and high biological activity. It has the advantages of small investment in production equipment, high production efficiency per unit time, low energy consumption, flexible operation, good product aroma quality, and basically maintains the flavor of natural spice plants.
为了实现上述目的,本发明所提供的一种减压水蒸气蒸馏提取香料植物精油的设备是采用如下技术方案来予以实现的。In order to achieve the above object, a device for extracting spice plant essential oil by vacuum steam distillation provided by the present invention is realized by adopting the following technical scheme.
一种减压水蒸气蒸馏提取香料植物精油的设备,其特征在于包括:A device for extracting spice plant essential oils by steam distillation under reduced pressure, characterized in that it comprises:
水蒸气蒸馏系统,由蒸气发生器、物料蒸馏罐、冷凝器、油水分离器和连接管路组成,用于根据待提取精油的香料植物原料的性质,控制相应的温度和压力以减少香料植物的香气成分在提取过程中发生变化,蒸馏开始后,原料被来自蒸气发生器的蒸气加热,在加热过程中,热的水蒸气不断渗入到原料组织中进行水散作用,使其中精油类挥发性成分与水蒸气形成水和油的混合蒸气,该蒸气经冷凝器冷凝后,馏出液进入油水分离器,即可分离收集得到相应的植物精油;分离出精油后的馏出水经过滤后即为所得的花水;The steam distillation system consists of a steam generator, a material distillation tank, a condenser, an oil-water separator and connecting pipelines, and is used to control the corresponding temperature and pressure according to the properties of the spice plant raw materials from which the essential oil is to be extracted to reduce the aroma of the spice plants. The aroma components change during the extraction process. After the distillation starts, the raw material is heated by the steam from the steam generator. During the heating process, the hot water vapor continuously penetrates into the raw material tissue for water dispersion, making the volatile components of essential oils It forms a mixed steam of water and oil with water vapor. After the steam is condensed by the condenser, the distillate enters the oil-water separator, where it can be separated and collected to obtain the corresponding plant essential oil; the distilled water obtained after the essential oil is separated is filtered. flower water;
真空系统,由真空机组或抽气泵、压力调节阀和连接管路等组成,用于控制系统的蒸气压力和相应的温度。The vacuum system is composed of a vacuum unit or an air pump, a pressure regulating valve and connecting pipelines, etc., and is used to control the vapor pressure and corresponding temperature of the system.
所述的减压水蒸气蒸馏系统的蒸气发生器为蒸气锅炉或具有加热装置的蒸锅。The steam generator of the vacuum steam distillation system is a steam boiler or a steamer with a heating device.
所述的减压水蒸气蒸馏系统的物料蒸馏罐上部为蒸气进入口,下部为蒸气出口,且蒸馏罐的底部呈圆锥形,用于存放蒸馏过程中冷凝下来的少量冷凝水;所述的减压水蒸气蒸馏系统的蒸气发生器所产生的蒸气通过连接管从上部进入到物料蒸馏罐中,且通过开孔的蒸气盘管或筛板使蒸气能够均匀地进入到物料罐里所装填的物料中;经蒸馏物料后的蒸气经冷凝器冷凝后进入油水分离器中。The upper part of the material distillation tank of the described vacuum steam distillation system is a steam inlet, and the lower part is a steam outlet, and the bottom of the distillation tank is conical, which is used to store a small amount of condensed water condensed during the distillation process; The steam generated by the steam generator of the pressurized steam distillation system enters the material distillation tank from the upper part through the connecting pipe, and the steam can evenly enter the material filled in the material tank through the open steam coil or sieve plate Middle; the vapor after distilling the material enters the oil-water separator after being condensed by the condenser.
所述的减压水蒸气蒸馏系统的真空系统由真空机组、压力调节阀和连接管路组成;为减少物料中的挥发性成分损失,保护真空机组,需要在真空机组和冷凝器连接的管路中间安装冷阱、干燥塔、酸吸收塔和烃类物质吸收塔。The vacuum system of the decompression steam distillation system is composed of a vacuum unit, a pressure regulating valve and a connecting pipeline; in order to reduce the loss of volatile components in the material and protect the vacuum unit, the pipeline connected between the vacuum unit and the condenser is required A cold trap, a drying tower, an acid absorption tower and a hydrocarbon absorption tower are installed in the middle.
所述的减压水蒸气蒸馏系统的真空系统由喷射式真空机组,压力调节阀和连接管路组成。The vacuum system of the decompression steam distillation system is composed of a jet vacuum unit, a pressure regulating valve and connecting pipelines.
所述的减压水蒸气蒸馏系统的真空系统由循环水式多用真空泵,压力调节阀和连接管路组成。The vacuum system of the decompression steam distillation system is composed of a circulating water type multi-purpose vacuum pump, a pressure regulating valve and connecting pipelines.
所述的减压水蒸气蒸馏提取香料植物精油的设备可通过真空系统控制阀门的简单调节控制系统的真空度,操作灵活方便,以适应不同性质香料精油的提取,是一个具有广泛适用性的香料植物精油生产的通用设备。The device for extracting essential oils from spice plants by vacuum steam distillation can easily adjust the vacuum degree of the control system through the vacuum system control valve, and is flexible and convenient to operate to adapt to the extraction of spice essential oils with different properties. It is a spice with wide applicability. General equipment for plant essential oil production.
本发明所提供的一种减压水蒸气蒸馏提取香料植物精油的方法是采用如下技术方案予以实现的。A method for extracting spice plant essential oils by vacuum steam distillation provided by the present invention is realized by adopting the following technical scheme.
一种减压水蒸气蒸馏提取香料植物精油的方法,包括有以下步骤:A method for extracting spice plant essential oil by steam distillation under reduced pressure, comprising the following steps:
(1)将待提取的香料植物根据物料的特性进行相应的压碎、切断、磨碎或破碎处理后,均匀地装入物料蒸馏罐中,装料的高度和松紧要考虑到物料本身的特性,蒸后会膨胀的物料应装相当于蒸馏罐体积的70-80%,对新鲜原料一般应装填于物料蒸馏罐体积的80%以上,并注意均匀压紧,防止蒸气短路;(1) After the spice plants to be extracted are crushed, cut, ground or crushed according to the characteristics of the material, they are evenly loaded into the material distillation tank, and the height and tightness of the material should be taken into account. The characteristics of the material itself The material that will expand after steaming should be filled with 70-80% of the volume of the retort. For fresh raw materials, it should generally be filled with more than 80% of the volume of the retort, and be evenly compressed to prevent short circuit of the steam;
(2)通过开孔的蒸气盘管或筛板使水蒸气均匀地逐步由上到下加热料层,同时饱和蒸气也逐步被料层冷凝而形成的热水不断渗入物料组织,物料在蒸气的加热、扩散、冷凝的过程中形成了良好的水散作用;随着水蒸气的不断进入,油水混合蒸气经物料罐下部的蒸气出口导入到冷凝器中,冷却后经油水分离器分离,即得到所需要的精油,分离出的水相即为花水;被冷凝下来的少量含有物料中精油成分的冷凝水经物料罐流入冷凝水接收罐中,待接收到一定体积时从中取出,经油水分离器分离其中的少量精油,经脱色处理后得到所需的精油,分离出的水相即为花水;(2) Through the open steam coil or sieve plate, the water vapor is evenly heated from top to bottom, and at the same time, the saturated steam is gradually condensed by the material layer, and the hot water formed by the material layer continuously penetrates into the material tissue, and the material is in the steam. In the process of heating, diffusion and condensation, a good water dispersion effect is formed; with the continuous entry of water vapor, the oil-water mixed vapor is introduced into the condenser through the steam outlet at the lower part of the material tank, and after cooling, it is separated by the oil-water separator to obtain The required essential oil, the separated water phase is flower water; the condensed small amount of condensed water containing essential oil components in the material flows into the condensed water receiving tank through the material tank, and is taken out when a certain volume is received, and passed through the oil-water separator Separating a small amount of essential oil, and obtaining the required essential oil after decolorization, the separated water phase is flower water;
(3)为了减少香料物质的损失,真空水泵采用循环水式,循环水经6-8小时循环使用后,所得到的循环水中已溶解了大量未经冷凝器完全冷凝下来的香料组分,收集这部分循环水过滤后即得到所需的花水产品。(3) In order to reduce the loss of spice substances, the vacuum water pump adopts a circulating water type. After the circulating water is recycled for 6-8 hours, a large amount of spice components that have not been completely condensed by the condenser have been dissolved in the resulting circulating water. After this part of circulating water is filtered, the required flower water product can be obtained.
所述的减压水蒸气蒸馏提取香料植物精油的方法中,来自蒸气发生器的饱和水蒸气从蒸馏罐的上部导入,与香料植物接触后冷凝下来的少量冷凝水直接进入到了蒸馏罐底部的冷凝水接收器,避免了由于热蒸气从下部进入,先冷却下来的含有物料中的挥发性成分的冷凝水被反复加热而使其中的香气成分发生劣变。In the method for extracting essential oils of spice plants by steam distillation under reduced pressure, the saturated water vapor from the steam generator is introduced from the upper part of the distillation tank, and a small amount of condensed water condensed after contacting the spice plants directly enters the condensate at the bottom of the distillation tank. The water receiver avoids the deterioration of the aroma components in the condensed water containing the volatile components in the material that has been cooled down first due to the hot steam entering from the bottom.
所述的减压水蒸气蒸馏提取香料植物精油的方法可广泛地用于包括薰衣草、玫瑰、百里香、香青兰、香豆素、啤酒花、当归、新疆藁本、雪莲、麻黄、阿蘶、苦豆子、罗勒、薄荷等在内的各种天然植物的挥发性精油成分的提取。The described method for extracting essential oils of spice plants by steam distillation under reduced pressure can be widely used for the essential oils including lavender, rose, thyme, sweet green orchid, coumarin, hops, angelica, Xinjiang ligusticum, snow lotus, ephedra, acacia, bitter Extraction of volatile essential oil components of various natural plants including beans, basil, mint, etc.
本发明所取得的有益效果是:The beneficial effects obtained by the present invention are:
1.本发明所提供的是一种减压水蒸气蒸馏提取香料植物精油的设备和方法,与传统的水蒸气蒸馏技术相比,该设备和方法所得到的产品能够保证生产成本与其接近,但产品天然品质更好,热敏性和易水解的香料植物香气成分能够更完整的保存,而且分离精油后的花水未出现氧化和酸败的气味,可直接用于相关产品的加香,极大地提高了经济效益。1. What the present invention provides is a kind of equipment and method for extracting spice plant essential oil by vacuum steam distillation. Compared with traditional steam distillation technology, the product obtained by this equipment and method can ensure that the production cost is close to it, but The natural quality of the product is better, and the heat-sensitive and easily hydrolyzed aroma components of spices and plants can be preserved more completely, and the flower water after the separation of essential oils does not have the smell of oxidation and rancidity, and can be directly used for the aromatization of related products, which greatly improves the economic benefits.
2.本发明所提供的是一种减压水蒸气蒸馏提取香料植物精油的设备和方法中,所使用的真空系统如果是采用循环水式真空系统,则循环水中可以溶解和吸收冷凝过程中未完全冷凝下来香料分子,这样在经过一段时间的吸收,能够将循环水排放出来,经过滤和净化处理后作为花水使用,且这部分花水中所含的头香类成分更多,天然香气更充分。2. What the present invention provides is a kind of equipment and the method for extracting spice plants essential oil by steam distillation under reduced pressure, if the used vacuum system adopts the circulating water type vacuum system, then the circulating water can dissolve and absorb the unresolved oil in the condensation process. The fragrance molecules are completely condensed, so that after a period of absorption, the circulating water can be discharged, filtered and purified, and used as flower water, and this part of the flower water contains more top fragrance components, and the natural aroma is more full.
3.本发明是对传统的水蒸气蒸馏的方法的一个改进和提高,生产过程中未使用任何有毒、有害气体和溶剂,产品无溶剂残留,操作简单、生产效率高,符合环保要求。3. The present invention is an improvement and enhancement of the traditional steam distillation method. No poisonous or harmful gases and solvents are used in the production process, and the product has no solvent residue. The operation is simple, the production efficiency is high, and it meets the requirements of environmental protection.
4.本发明所提供的一种减压水蒸气蒸馏提取香料植物精油的设备,投资小,使用灵活,安装简单等特点,而且对不同类型的原料可以通过控制体系的真空度来方便地调节工艺参数,具有适用性广,可根据季节的不同更换产品品种。4. The equipment provided by the present invention for extraction of spice plant essential oils by steam distillation under reduced pressure has the characteristics of small investment, flexible use, simple installation, etc., and the process can be conveniently adjusted by controlling the vacuum degree of the system for different types of raw materials Parameters have wide applicability, and product varieties can be replaced according to different seasons.
具体实施方式 Detailed ways
下面采用具体实施例的方式具体地解释本发明,但本发明不局限于实施例。Below adopt the mode of specific embodiment to specifically explain the present invention, but the present invention is not limited to embodiment.
实施例1Example 1
将300g薰衣草干花粉碎后,均匀地装入物料蒸馏罐中,装料的高度为蒸馏罐的80%,并均匀压紧,防止蒸气短路。通过开孔的蒸气盘管或筛板使来自蒸汽发生器的水蒸气均匀地逐步由上向下加热料层,同时饱和蒸气也逐步被料层冷凝而形成的热水不断渗入物料组织,物料在蒸气扩散、冷凝的过程中形成了良好的水散作用;随着水蒸气的不断进入和真空水泵的作用,油水混合蒸气经物料罐下部的蒸气出口导入到冷凝器中充分冷凝,冷却后的油水混合液接受到油水分离器中,经油水分离器分离后得到精油的粗品;被冷凝下来的少量含有物料中精油成分的冷凝水经物料罐流入冷凝水接收罐中,待接收到一定体积时从中取出,经油水分离器分离其中的少量精油的粗品。如此进行提取1.5h后,合并上述得到的两部分精油粗品,经脱水、脱色和过滤等工艺精制处理后,得到4.37g精油产品。收集经油水分离后的水相约800mL,过滤后即为所得的花水产品。After 300g of dried lavender flowers are crushed, they are evenly packed into the material distillation tank, and the height of the filling is 80% of the distillation tank, and they are evenly compressed to prevent short circuit of steam. Through the open steam coil or sieve plate, the water vapor from the steam generator is evenly heated from top to bottom gradually, and at the same time, the saturated steam is gradually condensed by the material layer and the hot water formed by the material layer continuously penetrates into the material tissue. During the process of steam diffusion and condensation, a good water dispersion effect is formed; with the continuous entry of water vapor and the action of the vacuum water pump, the oil-water mixed steam is introduced into the condenser through the steam outlet at the lower part of the material tank to fully condense, and the cooled oil-water The mixed liquid is received in the oil-water separator, and the crude product of the essential oil is obtained after being separated by the oil-water separator; the condensed small amount of condensed water containing the essential oil components in the material flows into the condensed water receiving tank through the material tank, and when a certain volume is received, it is extracted from it. Take it out, and separate the crude product of a small amount of essential oil therein through an oil-water separator. After 1.5 hours of extraction in this way, the two parts of the crude essential oil obtained above were combined, and refined by dehydration, decolorization and filtration to obtain 4.37 g of the essential oil product. Collect about 800mL of the water phase after oil-water separation, and filter to obtain the flower water product.
实施例2Example 2
将300g薰衣草半整株截成2-3cm,稍加压碎后均匀地装入物料蒸馏罐中,装料的高度为蒸馏罐的80-90%,并均匀压紧,防止蒸气短路。通过开孔的蒸气盘管或筛板使来自蒸汽发生器的水蒸气均匀地逐步由上向下加热料层,同时饱和蒸气也逐步被料层冷凝而形成的热水不断渗入物料组织,物料在蒸气扩散、冷凝的过程中形成了良好的水散作用;随着水蒸气的不断进入和真空水泵的作用,油水混合蒸气经物料罐下部的蒸气出口导入到冷凝器中充分冷凝,冷却后的油水混合液接受到油水分离器中,经油水分离器分离后得到精油的粗品;被冷凝下来的少量含有物料中精油成分的冷凝水经物料罐流入冷凝水接收罐中,待接收到一定体积时从中取出,经油水分离器分离其中的少量精油的粗品。如此进行提取1.5h后,合并上述得到的两部分精油粗品,经脱水、脱色和过滤等工艺精制处理后,得到3.15g精油产品。收集经油水分离后的水相约800mL,过滤后即为所得的花水产品。Cut 300g of lavender half into 2-3cm, crush it a little and put it evenly into the material distillation tank. Through the open steam coil or sieve plate, the water vapor from the steam generator is evenly heated from top to bottom gradually, and at the same time, the saturated steam is gradually condensed by the material layer and the hot water formed by the material layer continuously penetrates into the material tissue. During the process of steam diffusion and condensation, a good water dispersion effect is formed; with the continuous entry of water vapor and the action of the vacuum water pump, the oil-water mixed steam is introduced into the condenser through the steam outlet at the lower part of the material tank to fully condense, and the cooled oil-water The mixed liquid is received in the oil-water separator, and the crude product of the essential oil is obtained after being separated by the oil-water separator; the condensed small amount of condensed water containing the essential oil components in the material flows into the condensed water receiving tank through the material tank, and when a certain volume is received, it is extracted from it. Take it out, and separate the crude product of a small amount of essential oil therein through an oil-water separator. After 1.5 hours of extraction in this way, the two parts of the crude essential oil obtained above were combined, and after dehydration, decolorization, filtration and other refining processes, 3.15 g of the essential oil product was obtained. Collect about 800mL of the water phase after oil-water separation, and filter to obtain the flower water product.
实施例3Example 3
将5kg薰衣草半整株,均匀地装入物料蒸馏罐中,装料的高度为蒸馏罐的80%,并均匀压紧,防止蒸气短路通过开孔的蒸气盘管或筛板使来自蒸汽发生器的水蒸气均匀地逐步由上向下加热料层,同时饱和蒸气也逐步被料层冷凝而形成的热水不断渗入物料组织,物料在蒸气扩散、冷凝的过程中形成了良好的水散作用;随着水蒸气的不断进入和真空水泵的作用,油水混合蒸气经物料罐下部的蒸气出口导入到冷凝器中充分冷凝,冷却后的油水混合液接受到油水分离器中,经油水分离器分离后得到精油的粗品;被冷凝下来的少量含有物料中精油成分的冷凝水经物料罐流入冷凝水接收罐中,待接收到一定体积时从中取出,经油水分离器分离其中的少量精油的粗品。如此进行提取2h后,合并上述得到的两部分精油粗品,经脱水、脱色和过滤等工艺精制处理后,得到47.5g精油产品。收集经油水分离后的水相约10kg,过滤后即为所得的花水产品。Put 5kg of half whole lavender plants evenly into the material distillation tank, the height of the filling is 80% of the distillation tank, and evenly compress to prevent the short circuit of the steam from the steam generator through the open steam coil or sieve plate The water vapor gradually heats the material layer from top to bottom evenly, and at the same time, the saturated steam is gradually condensed by the material layer, and the hot water formed by the material layer continuously penetrates into the material tissue, and the material forms a good water dispersion effect in the process of steam diffusion and condensation; With the continuous entry of water vapor and the action of the vacuum water pump, the oil-water mixed steam is introduced into the condenser through the steam outlet at the lower part of the material tank to fully condense, and the cooled oil-water mixed liquid is received in the oil-water separator and separated by the oil-water separator. The crude product of essential oil is obtained; the condensed small amount of condensed water containing essential oil components in the material flows into the condensed water receiving tank through the material tank, and is taken out when a certain volume is received, and a small amount of crude product of essential oil is separated by an oil-water separator. After 2 hours of extraction in this way, the two parts of crude essential oil obtained above were combined, and refined by dehydration, decolorization and filtration to obtain 47.5 g of essential oil product. Collect about 10 kg of the water phase after oil-water separation, and filter to obtain the flower water product.
实施例4Example 4
将500kg薰衣草粉碎后,均匀地装入物料蒸馏罐中,装料的高度为蒸馏罐的80-90%,并均匀压紧,防止蒸气短路通过开孔的蒸气盘管或筛板使来自蒸汽发生器的水蒸气均匀地逐步由上向下加热料层,同时饱和蒸气也逐步被料层冷凝而形成的热水不断渗入物料组织,物料在蒸气扩散、冷凝的过程中形成了良好的水散作用;随着水蒸气的不断进入和真空水泵的作用,油水混合蒸气经物料罐下部的蒸气出口导入到冷凝器中充分冷凝,冷却后的油水混合液接受到油水分离器中,经油水分离器分离后得到精油的粗品;被冷凝下来的少量含有物料中精油成分的冷凝水经物料罐流入冷凝水接收罐中,待接收到一定体积时从中取出,经油水分离器分离其中的少量精油的粗品。如此进行提取2.5h后,合并上述得到的两部分精油粗品,经脱水、脱色和过滤等工艺精制处理后,得到5.36kg精油产品。收集经油水分离后的水相,过滤后即为所得的1300kg花水。蒸馏结束后,收集循环水系统中的50kg循环水,过滤后即为花水。After crushing 500kg of lavender, put it evenly into the material distillation tank, the height of the filling is 80-90% of the distillation tank, and evenly compress it to prevent the short circuit of the steam from the steam generated by the open steam coil or sieve plate. The water vapor in the device evenly and gradually heats the material layer from top to bottom. At the same time, the saturated steam is gradually condensed by the material layer and the hot water formed by the material layer continuously penetrates into the material tissue. The material forms a good water dispersion effect in the process of steam diffusion and condensation. ;With the continuous entry of water vapor and the action of the vacuum water pump, the oil-water mixed steam is introduced into the condenser through the steam outlet at the lower part of the material tank to fully condense, and the cooled oil-water mixture is received in the oil-water separator and separated by the oil-water separator Finally, the crude product of essential oil is obtained; the condensed small amount of condensed water containing essential oil components in the material flows into the condensed water receiving tank through the material tank, and is taken out when a certain volume is received, and a small amount of crude product of essential oil is separated through the oil-water separator. After 2.5 hours of extraction in this way, the two parts of the crude essential oil obtained above were combined, and refined by dehydration, decolorization and filtration to obtain 5.36 kg of the essential oil product. Collect the water phase after the oil-water separation, and filter to obtain 1300kg flower water. After the distillation ends, collect 50kg of circulating water in the circulating water system, and filter it to become flower water.
实施例5Example 5
将5kg啤酒花粉碎后,均匀地装入物料蒸馏罐中,装料的高度为蒸馏罐的80-90%,并均匀压紧,防止蒸气短路通过开孔的蒸气盘管或筛板使来自蒸汽发生器的水蒸气均匀地逐步由上向下加热料层,同时饱和蒸气也逐步被料层冷凝而形成的热水不断渗入物料组织,物料在蒸气扩散、冷凝的过程中形成了良好的水散作用;随着水蒸气的不断进入和真空水泵的作用,油水混合蒸气经物料罐下部的蒸气出口导入到冷凝器中充分冷凝,冷却后的油水混合液接受到油水分离器中,经油水分离器分离后得到精油的粗品;被冷凝下来的少量含有物料中精油成分的冷凝水经物料罐流入冷凝水接收罐中,待接收到一定体积时从中取出,经油水分离器分离其中的少量精油的粗品。如此进行提取2h后,合并上述得到的两部分精油粗品,经脱水、脱色和过滤等工艺精制处理后,得到139.5g精油产品。收集经油水分离后的水相约11kg,过滤后即为所得的花水产品。After crushing 5kg of hops, put them evenly into the material distillation tank, the height of the filling is 80-90% of the distillation tank, and evenly compress to prevent the short circuit of the steam from the steam generated by the open steam coil or sieve plate The water vapor in the device evenly and gradually heats the material layer from top to bottom. At the same time, the saturated steam is gradually condensed by the material layer and the hot water formed by the material layer continuously penetrates into the material tissue. The material forms a good water dispersion effect in the process of steam diffusion and condensation. ;With the continuous entry of water vapor and the action of the vacuum water pump, the oil-water mixed steam is introduced into the condenser through the steam outlet at the lower part of the material tank to fully condense, and the cooled oil-water mixture is received in the oil-water separator and separated by the oil-water separator Finally, the crude product of essential oil is obtained; the condensed small amount of condensed water containing essential oil components in the material flows into the condensed water receiving tank through the material tank, and is taken out when a certain volume is received, and a small amount of crude product of essential oil is separated through the oil-water separator. After 2 hours of extraction in this way, the two parts of crude essential oil obtained above were combined, and refined by dehydration, decolorization and filtration to obtain 139.5 g of essential oil product. Collect about 11 kg of the water phase after oil-water separation, and filter to obtain the flower water product.
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