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CN105702722A - Low on-resistance power semiconductor components - Google Patents

Low on-resistance power semiconductor components Download PDF

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CN105702722A
CN105702722A CN201410687912.0A CN201410687912A CN105702722A CN 105702722 A CN105702722 A CN 105702722A CN 201410687912 A CN201410687912 A CN 201410687912A CN 105702722 A CN105702722 A CN 105702722A
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layer
electrode
gate
power semiconductor
epitaxial layer
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CN105702722B (en
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李柏贤
杨国良
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Sinopower Semiconductor Inc
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Sinopower Semiconductor Inc
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Abstract

A low-on-resistance power semiconductor component comprises a substrate with an epitaxial layer, a grid structure, a terminal structure and a patterned conducting layer, wherein the epitaxial layer is provided with a first ditch and a second ditch, the grid structure is arranged in the first ditch and comprises a grid electrode and a shielding electrode arranged below the grid electrode, the terminal structure is arranged in the second ditch and comprises a terminal electrode, and the patterned conducting layer is arranged on an interlayer dielectric layer. The invention is characterized in that the shielding electrode and the terminal electrode are designed to apply a gate voltage, the patterned conductive layer is arranged above the epitaxial layer and electrically contacts the gate electrode of the gate structure and the terminal electrode of the terminal structure by means of a first conductive plug and a second conductive plug, respectively.

Description

低导通电阻功率半导体组件Low on-resistance power semiconductor components

技术领域technical field

本发明涉及一种功率半导体组件,且特别涉及一种低导通电阻功率半导体组件。The invention relates to a power semiconductor component, and in particular to a low conduction resistance power semiconductor component.

背景技术Background technique

半导体封装在半导体领域内已被大家所熟知,这类的半导体封装可包括一个或多个半导体组件,例如一集成电路组件、晶粒或芯片。一般来说,集成电路组件包括以半导体材料并利用如沉积、蚀刻、黄光微影、退火、掺杂及扩散等半导体工艺而形成于基板上的电子电路,其中的基板通常为硅晶圆,以便于纳米集成电路形成于其上。Semiconductor packages are well known in the semiconductor field, and such semiconductor packages may include one or more semiconductor components, such as an integrated circuit component, die or chip. Generally speaking, an integrated circuit component includes an electronic circuit formed on a substrate using semiconductor materials and semiconductor processes such as deposition, etching, lithography, annealing, doping, and diffusion. The substrate is usually a silicon wafer to facilitate Nano integrated circuits are formed thereon.

金属氧化物半导体场效晶体管(MOSFET)是一种常见的半导体组件,最长被使用在电源供应器、移动式电子装置或像是手机之类的电池电源装置。举例来说,金氧半场效晶体管组件可用于连接一电源供应器至一电子负载装置并当作开关使用,当具体实施时,金氧半场效晶体管组件可配置于基板中的沟渠或位在基板上的外延层中的沟渠内。Metal-oxide-semiconductor field-effect transistors (MOSFETs) are a common semiconductor component that is most commonly used in power supplies, mobile electronic devices, or battery-powered devices such as mobile phones. For example, a metal oxide semiconductor field effect transistor device can be used to connect a power supply to an electronic load device and be used as a switch. In the trenches in the epitaxial layer on the substrate.

进一步而言,金属氧化物半导体场效晶体管组件的操作是通过施加适当的电压到其中的栅极电极,借此形成连接于源极与漏极之间的通道以使电流流通。当金属氧化物半导体场效晶体管组件启动时,电流与电压的关系有如一线性方程式,也就是说此组件的功能类似一电阻器。对于金属氧化物半导体场效晶体管组件而言,较高的漏极-源极导通电阻(Rdson)可能造成较大的功率损耗,基于漏极-源极导通电阻通常可以被模拟和计算,所以对金氧半场效晶体管组件最理想的情况是具有很低的Rdson。Further, the mosfet device operates by applying an appropriate voltage to its gate electrode, thereby forming a channel connected between the source and drain to allow current to flow. When the Mosfet device is turned on, the relationship between current and voltage is like a linear equation, which means that the device functions like a resistor. For Mosfet components, higher drain-source on-resistance (Rdson) may cause greater power loss, based on the drain-source on-resistance can usually be simulated and calculated, Therefore, the most ideal situation for metal oxide semiconductor field effect transistor components is to have a very low Rdson.

综上所述,为了更进一步降低金氧半场效晶体管组件的Rdson,本领域的技术人员都对现有的金氧半场效晶体管组件提出改良的结构设计。To sum up, in order to further reduce the Rdson of the MOS field effect transistor assembly, those skilled in the art have proposed improved structural designs for the existing MOS field effect transistor assembly.

发明内容Contents of the invention

本发明的主要目的在于提供一种低导通电阻功率半导体组件,其中,相邻的两个沟渠式栅极结构之间可形成一较宽的电流通道,以降低栅极与漏极的重叠堆积的电阻值(Racc)。The main purpose of the present invention is to provide a low on-resistance power semiconductor component, in which a wider current channel can be formed between two adjacent trench gate structures to reduce the overlapping accumulation of gate and drain resistance value (Racc).

为达上述的目的及功效,本发明采用的技术手段如下:一种低导通电阻功率半导体组件,包括一基板、一外延层、一栅极结构、一终端结构、一层间介电层、一基体区以及一图案化导电层。其中,该基板上定义有一栅极导通区域,该外延层设置于该基板上,并具有至少一第一沟渠及至少一第二沟渠;该栅极结构设置于该第一沟渠,并包括一栅极电极、一设置于该栅极电极的下方的遮蔽电极及一完全覆盖该栅极电极及该遮蔽电极的隔离介电质;该终端结构设置于该第二沟渠,并包括一终端电极及一完全覆盖该终端电极的隔离介电质,其中,该栅极结构的栅极电极及该终端结构的终端电极电连接一栅极电压;该基体区形成于该外延层中且环绕该第一沟渠及第二沟渠,该层间介电层设置于该基体区上;该图案化导电层设置于该层间介电层上,其中,该图案化导电层借助一第一导电插塞及一第二导电插塞分别电接触该栅极结构的栅极电极及该终端结构的终端电极。In order to achieve the above-mentioned purpose and effect, the technical means adopted in the present invention are as follows: a low on-resistance power semiconductor component, comprising a substrate, an epitaxial layer, a gate structure, a terminal structure, an interlayer dielectric layer, A base region and a patterned conductive layer. Wherein, a gate conducting region is defined on the substrate, the epitaxial layer is disposed on the substrate, and has at least one first trench and at least one second trench; the gate structure is disposed on the first trench, and includes a a gate electrode, a shielding electrode disposed below the gate electrode, and an isolation dielectric completely covering the gate electrode and the shielding electrode; the terminal structure is disposed on the second trench and includes a terminal electrode and an isolation dielectric completely covering the terminal electrode, wherein the gate electrode of the gate structure and the terminal electrode of the terminal structure are electrically connected to a gate voltage; the base region is formed in the epitaxial layer and surrounds the first trenches and second trenches, the interlayer dielectric layer is disposed on the base region; the patterned conductive layer is disposed on the interlayer dielectric layer, wherein the patterned conductive layer is provided by means of a first conductive plug and a The second conductive plugs electrically contact the gate electrode of the gate structure and the terminal electrode of the terminal structure respectively.

通过上述技术手段的具体实施,本发明的低导通电阻功率半导体组件适合被应用在可充电的电池组件,不仅如此,所述导通电阻功率半导体组件通过其新颖独特的组件布局设计,可满足微型化的需求。Through the specific implementation of the above technical means, the low on-resistance power semiconductor component of the present invention is suitable for being applied to a rechargeable battery component. Not only that, the on-resistance power semiconductor component can meet the requirements of The need for miniaturization.

本发明的其他目的和优点可以从本发明所揭露的技术内容得到进一步的了解。为了让本发明的上述和其他目的、特征和优点能更明显易懂,下文特举实施例并配合附图作详细说明如下。Other purposes and advantages of the present invention can be further understood from the technical contents disclosed in the present invention. In order to make the above and other objects, features and advantages of the present invention more comprehensible, specific embodiments and accompanying drawings are described in detail below.

附图说明Description of drawings

图1为本发明的低导通电阻功率半导体组件的布局图。FIG. 1 is a layout diagram of a low on-resistance power semiconductor component of the present invention.

图2为沿图1的剖线A-A的剖面示意图。FIG. 2 is a schematic cross-sectional view along the section line A-A in FIG. 1 .

图3为沿图1的剖线B-B的剖面示意图。FIG. 3 is a schematic cross-sectional view along the section line B-B in FIG. 1 .

图4为沿图1的剖线C-C的剖面示意图。FIG. 4 is a schematic cross-sectional view along the section line C-C in FIG. 1 .

图5为沿图1的剖线D-D的剖面示意图。FIG. 5 is a schematic cross-sectional view along the line D-D in FIG. 1 .

图6为沿图1的剖线E-E的剖面示意图。FIG. 6 is a schematic cross-sectional view along line E-E of FIG. 1 .

图7为本发明的低导通电阻功率半导体组件的使用状态示意图。FIG. 7 is a schematic view of the usage state of the low on-resistance power semiconductor component of the present invention.

图8至图11为本发明形成栅极结构及终端结构的方法的工艺示意图。8 to 11 are process schematic diagrams of the method for forming the gate structure and the terminal structure of the present invention.

图12至图14为本发明形成基体区、源极区及重度基体区的方法的工艺示意图。12 to 14 are process schematic diagrams of the method for forming the body region, the source region and the heavy body region of the present invention.

具体实施方式detailed description

本发明所公开的内容涉及一种创新的功率半导体组件,为使其达到微型化的目的,其组件布局以一矩形的沟渠式终端结构以及至少两直条状的沟渠式栅极结构所建置而成。The disclosed content of the present invention relates to an innovative power semiconductor component. In order to achieve the purpose of miniaturization, the component layout is constructed with a rectangular trench-type terminal structure and at least two straight strip-shaped trench-type gate structures. made.

再者,所述沟渠式终端结构包括一终端电极及一配置于终端电极与对应的沟渠之间的隔离介电质,每一所述沟渠式栅极结构包括一栅极电极及一配置于栅极电极的下方的遮蔽电极;据此,在不导通状态下,沟渠底部厚的氧化绝缘层可承受更高的电场,因此可提高击穿电压,且可调整高外延层浓度,达到降低导通电阻的效果。Furthermore, the trench-type terminal structure includes a terminal electrode and an isolation dielectric disposed between the terminal electrode and the corresponding trench, and each trench-type gate structure comprises a gate electrode and a gate electrode disposed between the gate electrode and the corresponding trench. Therefore, in the non-conducting state, the thick oxide insulating layer at the bottom of the trench can withstand a higher electric field, so the breakdown voltage can be increased, and the concentration of the high epitaxial layer can be adjusted to reduce the conductivity. The effect of on-resistance.

最重要的是,所述沟渠式栅极结构的遮蔽电极及所述沟渠式终端结构的终端电极被设计成施加栅极电压,以使得当功率半导体组件启动时,电流的流动可几乎贴近于栅极结构,借此在相邻的两个栅极结构之间形成一较宽的电流通道。Most importantly, the shielding electrode of the trenched gate structure and the terminal electrode of the trenched termination structure are designed to apply a gate voltage, so that when the power semiconductor device starts, the current can flow close to the gate. pole structure, thereby forming a wider current channel between two adjacent gate structures.

请参考图1并配合参考图2至图6,图1所示出的为本发明的较佳实施例的低导通电阻功率半导体组件的布局图,图2至图6分别代表在图1上沿不同的剖面线的剖面示意图。Please refer to FIG. 1 and refer to FIG. 2 to FIG. 6 together. FIG. 1 shows a layout diagram of a low on-resistance power semiconductor component according to a preferred embodiment of the present invention, and FIG. 2 to FIG. 6 are respectively represented on FIG. 1 Schematic cross-section along different section lines.

首先如图1所示,一半导体基底10上定义有一栅极导通区域11、一源极导通区域12、多个主动区域13以及多个接触区域14等,这些区域主要是为了在下文中清楚说明本发明的较佳实施例的低导通电阻功率半导体组件中的栅极和源极金属层、源极和重度基体区及接触插塞的特定设置位置。此外,图1中的两直条状的沟渠为元件沟渠15(Celltrench),一环绕于所述两直条状的沟渠的矩形沟渠为终端沟渠16(Terminationtrench);值得说明的是,元件沟渠15用来容纳栅极结构,终端沟渠16用来容纳终端结构。First, as shown in FIG. 1 , a semiconductor substrate 10 defines a gate conduction region 11, a source conduction region 12, a plurality of active regions 13, and a plurality of contact regions 14, etc., these regions are mainly for clarity in the following The specific arrangement positions of gate and source metal layers, source and heavy body regions, and contact plugs in the low on-resistance power semiconductor component of the preferred embodiment of the present invention are illustrated. In addition, the two straight trenches in FIG. 1 are element trenches 15 (Celltrench), and a rectangular trench surrounding the two straight strip trenches is a terminal trench 16 (Terminationtrench); it is worth noting that the element trenches 15 Used to accommodate the gate structure, the terminal trench 16 is used to accommodate the terminal structure.

为清楚了解本发明的较佳实施例的低导通电阻功率半导体组件的结构特征,接着请参考图2至图4,图2为沿图1的剖线A-A的剖面示意图,图3为沿图1的剖线B-B的剖面示意图,图4为沿图1的剖线C-C的剖面示意图。如以上附图所示,所述低导通电阻功率半导体组件大致包括一基板20、一外延层21、至少一栅极结构22、至少一终端结构23、一层间介电层24、一图案化导电层25以及一保护层26。In order to clearly understand the structural characteristics of the low on-resistance power semiconductor component of the preferred embodiment of the present invention, please refer to FIG. 2 to FIG. 1 is a schematic cross-sectional view of the section line B-B, and FIG. 4 is a schematic cross-sectional view along the section line C-C of FIG. 1 . As shown in the above figures, the low on-resistance power semiconductor component generally includes a substrate 20, an epitaxial layer 21, at least one gate structure 22, at least one terminal structure 23, an interlayer dielectric layer 24, a pattern conductive layer 25 and a protective layer 26.

具体而言,基板20上定义有一栅极导通区域11及一与栅极导通区域11平行间隔排列的源极导通区域12(如图1所示),基板20的材质可为半导体材料,而且可当作功率半导体组件中的漏极电极层。外延层21形成于基板20上,所述外延层21与基板20两者都具有第一导电类型(如N型或P型),其中,基板20的掺杂浓度高于外延层21的掺杂浓度;虽然本发明的较佳实施例是以N型外延层21与N型基板20为例,但本发明并不限制于此。Specifically, a gate conduction region 11 and a source conduction region 12 (as shown in FIG. 1 ) arranged parallel to and spaced from the gate conduction region 11 are defined on the substrate 20, and the material of the substrate 20 may be a semiconductor material. , and can be used as the drain electrode layer in power semiconductor components. The epitaxial layer 21 is formed on the substrate 20, both of the epitaxial layer 21 and the substrate 20 have a first conductivity type (such as N-type or P-type), wherein the doping concentration of the substrate 20 is higher than that of the epitaxial layer 21 concentration; although the preferred embodiment of the present invention takes the N-type epitaxial layer 21 and the N-type substrate 20 as an example, the present invention is not limited thereto.

进一步而言,在外延层21中又可分为一位于基板20上的第一外延层211及一位于第一外延层211上的第二外延层212,其中,基板20、第一外延层211及第二外延层212同样为N型半导体;值得注意的是,基板20的掺杂浓度(如N+)须高于第一外延层211的掺杂浓度(如N),而且第一外延层211的掺杂浓度须高于第二外延层212的掺杂浓度(如N-)。据此,当本发明应用于双向导通的串联组件时,可减少横向导通电阻,并增进侧向电流流通。Furthermore, the epitaxial layer 21 can be divided into a first epitaxial layer 211 located on the substrate 20 and a second epitaxial layer 212 located on the first epitaxial layer 211, wherein the substrate 20, the first epitaxial layer 211 and the second epitaxial layer 212 are also N-type semiconductors; it should be noted that the doping concentration (such as N+) of the substrate 20 must be higher than the doping concentration (such as N) of the first epitaxial layer 211, and the first epitaxial layer 211 The doping concentration of N must be higher than the doping concentration of the second epitaxial layer 212 (eg, N−). Accordingly, when the present invention is applied to bidirectional conductive series components, the lateral conduction resistance can be reduced and the lateral current flow can be improved.

请参考图5及图6,图2为沿图5的剖线D-D的的剖面示意图,图6为沿图1的剖线E-E的剖面示意图。如以上附图所示,所述外延层21具有至少一第一沟渠213及至少一第二沟渠214,其中,第一沟渠213延伸贯穿第二外延层212和部分的第一外延层211,第一沟渠213的两末端与第二沟渠214相连通,而且第二沟渠214的宽度可大于第一沟渠213的宽度。Please refer to FIG. 5 and FIG. 6 , FIG. 2 is a schematic cross-sectional view along line D-D in FIG. 5 , and FIG. 6 is a schematic cross-sectional view along line E-E in FIG. 1 . As shown in the above figures, the epitaxial layer 21 has at least one first trench 213 and at least one second trench 214, wherein the first trench 213 extends through the second epitaxial layer 212 and part of the first epitaxial layer 211, the second Both ends of a ditch 213 communicate with the second ditch 214 , and the width of the second ditch 214 may be greater than that of the first ditch 213 .

进一步说明形成第一沟渠213及第二沟渠214的方法,首先在外延层21上旋转涂布一光阻材料,接着对光阻材料进行曝光及图案化显影以形成一图案化光阻层,此后通过图案化光阻层对外延层21进行蚀刻以形成第一及第二沟渠213、214。上述的相关工艺步骤皆为本领域的普通技术人员所熟知的,故在此不予赘述。To further illustrate the method for forming the first trench 213 and the second trench 214, first spin-coat a photoresist material on the epitaxial layer 21, then expose and pattern the photoresist material to form a patterned photoresist layer, and then The epitaxial layer 21 is etched through the patterned photoresist layer to form the first and second trenches 213 , 214 . The above-mentioned relevant process steps are well known to those skilled in the art, so they will not be repeated here.

请再次参考图2至图6,栅极结构22设置于第一沟渠213,并包括一栅极电极221、一设置于栅极电极221的下方的遮蔽电极222及一完全覆盖栅极电极221及遮蔽电极222的隔离介电质。值得注意的是,本较佳实施例的栅极结构22可进一步包括一电极盖体226,所述电极盖体226的材料可为但不限于氮化硅(Si3N4),其设置位置是在栅极电极221的上方,除了可防止栅极电极221受到过度蚀刻及其他任何伤害,还可当作离子注入工艺的自对准罩幕。Please refer to FIG. 2 to FIG. 6 again, the gate structure 22 is disposed on the first trench 213, and includes a gate electrode 221, a shielding electrode 222 disposed below the gate electrode 221, and a completely covering gate electrode 221 and The isolating dielectric that shields the electrode 222 . It should be noted that the gate structure 22 of this preferred embodiment may further include an electrode cover 226, and the material of the electrode cover 226 may be, but not limited to, silicon nitride (Si 3 N 4 ). It is above the gate electrode 221, in addition to preventing the gate electrode 221 from being over-etched and any other damage, it can also be used as a self-aligned mask for the ion implantation process.

进一步而言,栅极电极221及其下方的遮蔽电极222嵌入在第一沟渠213内,栅极电极221及遮蔽电极222之材质可为但不限于掺杂的多晶硅,其中,栅极电极221及遮蔽电极222之间配置有一极间介电层223,用以使所述两者彼此绝缘;再者,栅极电极221与第一沟渠213的侧壁上半部之间配置有一栅极介电层224,而且遮蔽电极222与第一沟渠213的侧壁下半部之间配置有一遮蔽介电层225,用以隔绝栅极及遮蔽电极221、222与周围的N型外延层21。Furthermore, the gate electrode 221 and the shielding electrode 222 below it are embedded in the first trench 213, and the material of the gate electrode 221 and the shielding electrode 222 can be but not limited to doped polysilicon, wherein the gate electrode 221 and An inter-electrode dielectric layer 223 is disposed between the shielding electrodes 222 to insulate the two from each other; moreover, a gate dielectric layer is disposed between the gate electrode 221 and the upper half of the sidewall of the first trench 213. layer 224 , and a shielding dielectric layer 225 is arranged between the shielding electrode 222 and the lower half of the sidewall of the first trench 213 to isolate the gate and shielding electrodes 221 , 222 from the surrounding N-type epitaxial layer 21 .

终端结构23设置于第二沟渠214,并包括一终端电极231及一完全覆盖终端电极231的隔离介电质,其中,终端电极231嵌入在第二沟渠214内,其材质可为但不限于掺杂的多晶硅,隔离介电质配置于终端电极231与第二沟渠214之间。进一步而言,终端结构23中的终端电极231与栅极结构22中的遮蔽电极222彼此电连接(如图5所示),而且所述两者主要被设计成施加栅极电压。据此,如图7所示,当功率半导体组件启动时,相邻的两个栅极结构22之间可形成一较宽的电流通道T,其中,电流的流动几乎是贴近于栅极结构22,进而可避免窄通道现象(又称夹止现象)的发生。The terminal structure 23 is disposed in the second trench 214, and includes a terminal electrode 231 and an isolation dielectric completely covering the terminal electrode 231, wherein the terminal electrode 231 is embedded in the second trench 214, and its material can be but not limited to doped Doped polysilicon, the isolation dielectric is disposed between the terminal electrode 231 and the second trench 214 . Furthermore, the terminal electrode 231 in the terminal structure 23 and the shielding electrode 222 in the gate structure 22 are electrically connected to each other (as shown in FIG. 5 ), and the two are mainly designed to apply a gate voltage. Accordingly, as shown in FIG. 7, when the power semiconductor device is started, a wider current channel T can be formed between two adjacent gate structures 22, wherein the flow of current is almost close to the gate structures 22. , which in turn can avoid the occurrence of narrow channel phenomenon (also known as pinch phenomenon).

进一步说明形成栅极结构22及终端结构23的方法,请参考图8至图11,所示出的为所述方法的工艺示意图。如图8所示,首先在第一及第二沟渠213、214的侧壁上形成一第一介电层22a,所述第一介电层22a的材质可包括二氧化硅或其他合适的介电材料。To further describe the method of forming the gate structure 22 and the terminal structure 23 , please refer to FIG. 8 to FIG. 11 , which are schematic process diagrams of the method. As shown in FIG. 8, firstly, a first dielectric layer 22a is formed on the sidewalls of the first and second trenches 213, 214. The material of the first dielectric layer 22a may include silicon dioxide or other suitable dielectrics. electrical material.

接着,形成一第一导电层22b以填满第一及第二沟渠213、214,其中第一导电层22b可为一直接沉积于第一及第二沟渠213、214而形成的掺杂多晶硅层,或者,第一导电层22b也可为先沉积一纯质多晶硅层(Intrinsicpolysilicon)于第一及第二沟渠213、214后,再利用一离子注入工艺对所述纯质多晶硅层进行掺杂而形成的掺杂多晶硅层。在实际实施时,第一导电层22b的形成方式不论是何种,都可以在其后选择性地施行一热驱入工艺。Next, a first conductive layer 22b is formed to fill the first and second trenches 213, 214, wherein the first conductive layer 22b can be a doped polysilicon layer formed by directly depositing on the first and second trenches 213, 214 Alternatively, the first conductive layer 22b can also be formed by first depositing an intrinsic polysilicon layer (Intrinsic polysilicon) on the first and second trenches 213, 214, and then using an ion implantation process to dope the intrinsic polysilicon layer. Formed doped polysilicon layer. In practical implementation, no matter what the formation method of the first conductive layer 22b is, a thermal drive-in process can be selectively performed thereafter.

如图9所示,之后形成一图案化光阻层以覆盖第二沟渠214,此后对未被图案化光阻层所覆盖的第一介电层22a及第一导电层22b进行蚀刻,以移除第一沟渠213内部分的第一介电层22a及部分的第一导电层22b,所述图案化光阻层在完成蚀刻后即被移除。在上述的工艺步骤完成后,即可在第一沟渠213内形成遮蔽电极222,同时在第一沟渠213的侧壁下半部上形成遮蔽介电层225以包覆遮蔽电极222;同时,也可在第二沟渠214内形成终端电极231,以及在第二沟渠214的侧壁全部上形成电性隔离层232以包覆终端电极231,借此形成终端结构23。As shown in FIG. 9, a patterned photoresist layer is then formed to cover the second trench 214, and then the first dielectric layer 22a and the first conductive layer 22b not covered by the patterned photoresist layer are etched to remove Except for part of the first dielectric layer 22 a and part of the first conductive layer 22 b inside the first trench 213 , the patterned photoresist layer is removed after the etching is completed. After the above process steps are completed, the shielding electrode 222 can be formed in the first trench 213, and at the same time, a shielding dielectric layer 225 is formed on the lower half of the sidewall of the first trench 213 to cover the shielding electrode 222; The terminal electrode 231 can be formed in the second trench 214 , and the electrical isolation layer 232 can be formed on the entire sidewall of the second trench 214 to cover the terminal electrode 231 , thereby forming the terminal structure 23 .

如图10所示,之后沿着第一及第二沟渠213、214的轮廓构型沉积一第二介电层23a,以使得遮蔽电极222和终端电极231和第一沟渠213的侧壁上半部都被第二介电层23a所覆盖,所述第二介电层23a的材质可包括二氧化硅或其他合适的介电材料例如一低温氧化物及一高温氧化物的组合。此后,利用沉积及回蚀等工艺形成一第二导电层23b以填入第一沟渠213,所述第二导电层23b同样可为一掺杂多晶硅层,其形成方式可参考第一导电层22b,故在此不予赘述。在上述的工艺步骤完成后,即可在遮蔽电极222的上方形成栅极电极221,并在栅极电极221与遮蔽电极222之间形成一极间介电层223,同时在第一沟渠213的侧壁上半部上形成栅极介电层224以包覆栅极电极221。As shown in FIG. 10, a second dielectric layer 23a is then deposited along the outline configuration of the first and second trenches 213, 214, so that the upper half of the sidewall of the shielding electrode 222 and the terminal electrode 231 and the first trench 213 All parts are covered by the second dielectric layer 23a, and the material of the second dielectric layer 23a may include silicon dioxide or other suitable dielectric materials such as a combination of a low temperature oxide and a high temperature oxide. Thereafter, a second conductive layer 23b is formed to fill the first trench 213 by using processes such as deposition and etch back. The second conductive layer 23b can also be a doped polysilicon layer, and its formation method can refer to the first conductive layer 22b , so it will not be described here. After the above process steps are completed, the gate electrode 221 can be formed above the shielding electrode 222, and an interelectrode dielectric layer 223 is formed between the gate electrode 221 and the shielding electrode 222, and at the same time, the first trench 213 A gate dielectric layer 224 is formed on the upper half of the sidewall to cover the gate electrode 221 .

如图11所示,之后形成电极盖体226以填满第一沟渠213中由栅极介电层224的上表面所界定出的凹穴,而且所述电极盖体226与第二外延层212呈共平面。进一步说明形成电极盖体226的方法,首先沉积一层半满氧化硅(SiO2)层以覆盖第二外延层212表面,并同时填入上述栅极介电层224之间的凹穴,接着利用干蚀刻(Dryetch)移除外露出第一沟渠213的氧化硅层,此氧化硅层可当作良好的缓冲接合层(Bufferlayer),接着填上一层氮化硅材料(Si3N4),然后再利用(例如但不限于)回蚀移除外露出第一沟渠213(残留于第二外延层212表面)的氮化硅材料,以形成电极盖体226于栅极电极221的上方。在上述的工艺步骤完成后,即可在第一沟渠213内形成栅极结构22。As shown in FIG. 11 , an electrode cover 226 is then formed to fill the cavity defined by the upper surface of the gate dielectric layer 224 in the first trench 213 , and the electrode cover 226 and the second epitaxial layer 212 are coplanar. To further illustrate the method for forming the electrode cover 226, first deposit a layer of half-filled silicon oxide (SiO 2 ) layer to cover the surface of the second epitaxial layer 212, and at the same time fill the cavity between the above-mentioned gate dielectric layers 224, and then Use dry etching (Dryetch) to remove the silicon oxide layer exposing the first trench 213, this silicon oxide layer can be used as a good buffer bonding layer (Bufferlayer), and then fill a layer of silicon nitride material (Si 3 N 4 ) , and then use (for example but not limited to) etch back to remove the silicon nitride material exposing the first trench 213 (remaining on the surface of the second epitaxial layer 212 ), so as to form the electrode cover 226 above the gate electrode 221 . After the above process steps are completed, the gate structure 22 can be formed in the first trench 213 .

请再次参考图1至图3并配合参考图6,第二外延层212中形成有至少一基体区31(Bodyregion),其环绕第一沟渠213及第二沟渠214;所述基体区31具有不同于上述的第一导电类型的第二导电类型,也就是说,上述的第一导电类型的基板20及外延层21为n型半导体,第一导电类型的基体区31则为p型半导体。此外,基体区31中还形成有多个源极区32及多个重度基体区33,其中这些源极区32与第一沟槽213呈间隔排列(如图1及图2所示),这些重度基体区33沿着第一方向与第一沟槽213呈间隔排列,同时沿着垂直于第一方向的第二方向与这些源极区32呈间隔排列(如图3及图6所示)。Please refer to FIG. 1 to FIG. 3 again and refer to FIG. 6, at least one body region 31 (Bodyregion) is formed in the second epitaxial layer 212, which surrounds the first ditch 213 and the second ditch 214; the body region 31 has different In the first conductivity type and the second conductivity type, that is, the substrate 20 and epitaxial layer 21 of the first conductivity type are n-type semiconductors, and the base region 31 of the first conductivity type is p-type semiconductor. In addition, a plurality of source regions 32 and a plurality of heavy body regions 33 are formed in the base region 31, wherein these source regions 32 are arranged at intervals with the first trench 213 (as shown in FIG. 1 and FIG. 2 ), these The heavy body region 33 is spaced apart from the first trenches 213 along the first direction, and is spaced apart from the source regions 32 along the second direction perpendicular to the first direction (as shown in FIG. 3 and FIG. 6 ). .

进一步而言,这些源极区32从装置布局来看主要是当作源极导通区域12内的主动区域13(如图1所示),其中每一源极区32具有第一导电类型,在本较佳实施例中被设计为重掺杂的第一导电类型区域,用以在与图案化导体层25之间形成欧姆接触(Ohmiccontacts);另外,每一重度基体区33具有第二导电类型,在本较佳实施例中被设计为重掺杂的第二导电类型区域,用以调整装置的输入/输出端之间的电位差。Further, these source regions 32 are mainly regarded as the active region 13 in the source conduction region 12 (as shown in FIG. 1 ) from the perspective of device layout, wherein each source region 32 has the first conductivity type, In this preferred embodiment, it is designed as a heavily doped region of the first conductivity type to form Ohmic contacts (Ohmiccontacts) with the patterned conductor layer 25; in addition, each heavily base region 33 has a second conductivity type Type, which is designed as a heavily doped second conductivity type region in this preferred embodiment, is used to adjust the potential difference between the input/output terminals of the device.

进一步说明形成基体区31、源极区32及重度基体区33的方法,请参考图12至图14,所示出的为所述方法的工艺示意图。如图12所示,首先在电极盖体226形成后利用一离子注入工艺在第二外延层21中形成基体区31,所述离子注入工艺的操作条件包括但不限于以硼为掺杂物,并使用6e12at/cm2的掺杂剂量和介于120至180KeV的注入能量。此后,利用一热驱入工艺使基体区31达到预定的接面深度。To further describe the method of forming the body region 31 , the source region 32 and the heavy body region 33 , please refer to FIG. 12 to FIG. 14 , which are schematic process diagrams of the method. As shown in FIG. 12 , first, after the electrode cover 226 is formed, the base region 31 is formed in the second epitaxial layer 21 by an ion implantation process. The operating conditions of the ion implantation process include but are not limited to boron as the dopant, And use the doping dose of 6e12at/cm 2 and the implantation energy between 120 and 180KeV. Thereafter, a thermal drive-in process is used to make the base region 31 reach a predetermined junction depth.

在基体区31形成后,利用另一离子注入工艺在第二外延层21中形成源极区32,所述离子注入工艺的操作条件包括但不限于以砷为掺杂物,并使用1e15~8e15at/cm2的掺杂剂量和介于40至60KeV的注入能量。此后,同样利用一热驱入工艺使源极区32达到预定的接面深度。After the formation of the base region 31, another ion implantation process is used to form the source region 32 in the second epitaxial layer 21. The operating conditions of the ion implantation process include but not limited to using arsenic as the dopant, and using /cm 2 dopant dose and implantation energy between 40 and 60KeV. Thereafter, a thermal drive-in process is also used to make the source region 32 reach a predetermined junction depth.

如图13及图14所示,在源极区32形成后形成一层间介电层24于第二外延层212上,以覆盖栅极及终端结构22、23与源极及重度基体区32、33;所述层间介电层24的材质可包括氧化物、硼磷硅玻璃(BPSG)或其组合,而且可利用高密度电浆化学气相沉积法(HDP-CVD)或一般化学气相沉积法(CVD)形成。As shown in FIGS. 13 and 14 , an interlayer dielectric layer 24 is formed on the second epitaxial layer 212 after the formation of the source region 32 to cover the gate and terminal structures 22 , 23 and the source and heavy body region 32 , 33; the material of the interlayer dielectric layer 24 may include oxide, borophosphosilicate glass (BPSG) or a combination thereof, and may utilize high-density plasma chemical vapor deposition (HDP-CVD) or general chemical vapor deposition method (CVD) formation.

在层间介电层24形成后,首先形成一图案化光阻层(未示出)以覆盖终端结构23,而后对未被图案化光阻层所覆盖的层间介电层24进行蚀刻,使源极导通区域12内的层间界电层24与基体区31中形成有多个通孔34。在通孔34形成后,利用再一离子注入工艺在第二外延层21中形成重度掺杂区33,所述离子注入工艺的操作条件包括但不限于以二氟化硼(BF2)为掺杂物,并使用1e15~3e15at/cm2的掺杂剂量和介于40至60KeV的注入能量。此后,同样可利用一热驱入工艺使重度掺杂区33达到预定的接面深度。值得注意的是,栅极结构22中的226在上述的离子注入工艺中可当作自对准罩幕,借此将源极区32及重度掺杂区33精确定位,使其与第一沟渠213呈间隔设置。After the interlayer dielectric layer 24 is formed, a patterned photoresist layer (not shown) is firstly formed to cover the terminal structure 23, and then the interlayer dielectric layer 24 not covered by the patterned photoresist layer is etched, A plurality of through holes 34 are formed in the interlayer electrical layer 24 and the base region 31 in the source conduction region 12 . After the via hole 34 is formed, a heavily doped region 33 is formed in the second epitaxial layer 21 by another ion implantation process. Impurities, and use 1e15 ~ 3e15at/cm 2 dopant dose and implantation energy between 40 to 60KeV. Thereafter, a thermal drive-in process can also be used to make the heavily doped region 33 reach a predetermined junction depth. It is worth noting that the 226 in the gate structure 22 can be used as a self-aligned mask in the above-mentioned ion implantation process, so that the source region 32 and the heavily doped region 33 are precisely positioned so that they are aligned with the first trench 213 are arranged at intervals.

请再次参考图1至图3并配合参考图5至图6,图案化导电层25形成于层间介电层24上,图案化导电层25的材质可为钛(Ti)、氮化钛(TiN)、钨(W)、铝硅合金(Al-Si)或铝硅铜合金(Al-Si-Cu)等,但本发明并不限制于此,本较佳实施例的图案化导电层25包括沉积在源极导通区域11内的源极金属层251及沉积在栅极导通区域12内的栅极金属层252(如图1、图5及图6所示)。再者,位于源极导通区域12内,这些通孔34填满有所述源极金属层251(如图2及图3所示),据此,源极金属层251可以和源极区32及重度掺杂区33电性导通。Please refer to FIGS. 1 to 3 again and with reference to FIGS. 5 to 6, the patterned conductive layer 25 is formed on the interlayer dielectric layer 24. The material of the patterned conductive layer 25 can be titanium (Ti), titanium nitride ( TiN), tungsten (W), aluminum-silicon alloy (Al-Si) or aluminum-silicon-copper alloy (Al-Si-Cu), etc., but the present invention is not limited thereto, the patterned conductive layer 25 of this preferred embodiment It includes a source metal layer 251 deposited in the source conduction region 11 and a gate metal layer 252 deposited in the gate conduction region 12 (as shown in FIG. 1 , FIG. 5 and FIG. 6 ). Furthermore, in the source conduction region 12, these through holes 34 are filled with the source metal layer 251 (as shown in FIG. 2 and FIG. 3 ), accordingly, the source metal layer 251 can be connected to the source region 32 and the heavily doped region 33 are electrically connected.

请再次参考图1及图4,值得注意的是,本发明在栅极导通区域11内并未形成有通孔34,栅极金属层252主要是通过至少一第一接触插塞35与栅极结构22中的栅极电极221有良好的电接触,以及通过至少一第二接触插塞36与终端结构23中的终端电极有良好的电接触。Please refer to FIG. 1 and FIG. 4 again. It is worth noting that the present invention does not form a through hole 34 in the gate conduction region 11, and the gate metal layer 252 is mainly connected to the gate through at least one first contact plug 35. The gate electrode 221 in the pole structure 22 has good electrical contact, and has good electrical contact with the terminal electrode in the terminal structure 23 through at least one second contact plug 36 .

进一步说明形成第一及第二接触插塞35、36的方法,首先在形成通孔34的同时一并在栅极导通区域11内形成有至少一第一接触孔351及至少一第二接触孔361;其中,第一接触孔351延伸贯穿层间界电层24与栅极结构22的电极盖体226与栅极介电层224,用以暴露出栅极电极221,第二接触孔361延伸贯穿层间界电层24与终端结构23的电性隔离层232,用以暴露出终端电极231。此后,使用填洞能力较佳且阻值较低的金属材料(如钨)的接触结构分别填满第一接触孔351及第二接触孔361,值得注意的是,本较佳实施例在填充金属接触结构之前,须先对第一及第二接触孔351、361施行离子注入,借此在第一及第二接触插塞35、36与栅极及终端电极221、231之间形成欧姆接触。To further illustrate the method of forming the first and second contact plugs 35, 36, at least one first contact hole 351 and at least one second contact hole 351 and at least one second contact hole 351 are formed in the gate conduction region 11 at the same time as the through hole 34 is formed. hole 361; wherein, the first contact hole 351 extends through the interlayer electrical layer 24 and the electrode cover 226 and the gate dielectric layer 224 of the gate structure 22 to expose the gate electrode 221, and the second contact hole 361 The electrical isolation layer 232 extending through the interlayer electrical layer 24 and the terminal structure 23 is used to expose the terminal electrode 231 . Thereafter, the first contact hole 351 and the second contact hole 361 are respectively filled with a contact structure of a metal material (such as tungsten) with better hole-filling ability and lower resistance value. Before the metal contact structure, ion implantation must be performed on the first and second contact holes 351, 361, thereby forming ohmic contacts between the first and second contact plugs 35, 36 and the gate and terminal electrodes 221, 231 .

此后,利用一化学机械研磨工艺(CMP)使第一及第二接触孔351、361内的金属接触结构与层间介电层24呈共平面。以此方式,可以在图1所示的这些接触区域14内分别形成第一及第二接触插塞35、36,用以当作栅极金属层252的埋入式汇流线路(如图4所示)。Thereafter, a chemical mechanical polishing process (CMP) is used to make the metal contact structures in the first and second contact holes 351 and 361 coplanar with the interlayer dielectric layer 24 . In this way, the first and second contact plugs 35, 36 can be respectively formed in the contact regions 14 shown in FIG. Show).

综上所述,相较于现有的功率半导体组件,本发明的低导通电阻功率半导体组件利用栅极导通区域内的导电插塞当作埋入式汇流线路,不仅可降低栅极输入电阻,而且在打线封装时完全不需要分割源极金属层,也就是说源极金属层具有较大的有效面积以利于后续的打线封装工艺。To sum up, compared with the existing power semiconductor components, the low on-resistance power semiconductor component of the present invention uses the conductive plug in the gate conduction area as a buried bus line, which can not only reduce the gate input resistance, and there is no need to divide the source metal layer during wire bonding packaging, that is to say, the source metal layer has a larger effective area to facilitate subsequent wire bonding packaging processes.

其次,本发明的组件布局由一矩形的沟渠式终端结构及位于其内侧的至少两直条状的沟渠式栅极结构所建置而成,其中沟渠式终端结构包括一终端电极及一配置于终端电极与对应的沟渠之间的隔离介电质,每一所述沟渠式栅极结构包括一栅极电极及一配置于栅极电极的下方的遮蔽电极;因此,本发明可满足微型化的需求,除此之外,在不导通状态下,沟渠底部较厚的氧化绝缘层可承受更高的电场,故可提高击穿电压,且可调整高外延层浓度,达到降低导通电阻的效果。Secondly, the component layout of the present invention is constructed by a rectangular trench-type terminal structure and at least two straight trench-type gate structures located inside it, wherein the trench-type terminal structure includes a terminal electrode and a The isolation dielectric between the terminal electrode and the corresponding trench, each of the trench gate structures includes a gate electrode and a shielding electrode disposed below the gate electrode; therefore, the present invention can meet the requirements of miniaturization In addition, in the non-conducting state, the thicker oxide insulating layer at the bottom of the trench can withstand a higher electric field, so the breakdown voltage can be increased, and the concentration of the high epitaxial layer can be adjusted to reduce the on-resistance. Effect.

最重要的是,所述沟渠式栅极结构的遮蔽电极及所述沟渠式终端结构的终端电极被设计成施加栅极电压,以使得当功率半导体组件启动时,电流的流动可几乎贴近于栅极结构,借此在相邻的两个栅极结构之间形成一较宽的电流通道,进而可避免窄通道现象(又称夹止现象)的发生。Most importantly, the shielding electrode of the trenched gate structure and the terminal electrode of the trenched termination structure are designed to apply a gate voltage, so that when the power semiconductor device starts, the current can flow close to the gate. pole structure, thereby forming a wider current channel between two adjacent gate structures, thereby avoiding the occurrence of narrow channel phenomenon (also known as pinch phenomenon).

以上所述仅为本发明的实施例,其并非用以限定本发明的专利保护范围。任何本领域技术人员,在不脱离本发明的精神与范围内,所作的更改及修饰的等效替换,仍落入本发明的专利保护范围内。The above descriptions are only examples of the present invention, and are not intended to limit the scope of patent protection of the present invention. Any person skilled in the art, without departing from the spirit and scope of the present invention, the changes and modifications made by equivalent replacements still fall within the patent protection scope of the present invention.

【符号说明】【Symbol Description】

10半导体基底11栅极导通区域10 Semiconductor substrate 11 Gate conduction region

12源极导通区域12 Source conduction region

13主动区域13 active areas

14接触区域14 contact area

15组件沟渠15 component trench

16终端沟渠16 terminal ditch

20基板20 substrates

21外延层211第一外延层21 epitaxial layer 211 first epitaxial layer

212第二外延层212 second epitaxial layer

213第一沟渠213 First Ditch

214第二沟渠214 Second Ditch

22栅极结构221栅极电极22 Gate Structure 221 Gate Electrode

222遮蔽电极222 shaded electrodes

223极间介电层223 interelectrode dielectric layer

224栅极介电层224 gate dielectric layer

225遮蔽介电层225 masking dielectric layer

226电极盖体226 electrode cover

22a第一介电层22a first dielectric layer

22b第一导电层22b first conductive layer

23终端结构231终端电极23 terminal structure 231 terminal electrode

232电性隔离层232 electrical isolation layer

23a第二介电层23a second dielectric layer

23b第二导电层23b second conductive layer

24层间介电层24 interlayer dielectric layers

25图案化导电层251源极金属层25 patterned conductive layer 251 source metal layer

252栅极金属层252 gate metal layer

26保护层26 layers of protection

31基体区31 basal region

32源极区32 source area

33重度基体区33 heavy matrix area

34通孔34 through holes

35第一接触插塞351第一接触孔35 first contact plug 351 first contact hole

36第二接触插塞361第二接触孔36 second contact plug 361 second contact hole

352、362金属接触结构352, 362 metal contact structure

Claims (10)

1. a low on-resistance power semiconductor subassembly, it is characterised in that including:
One substrate, on it, definition has a gate turn-on region;
One epitaxial layer, is arranged on described substrate, and has at least one first irrigation canals and ditches and at least one second irrigation canals and ditches;
One grid structure, is arranged in described first irrigation canals and ditches, and wherein, described grid structure includes a gate electrode, the shielding electrode and of lower section being arranged at described gate electrode is completely covered the isolation dielectric medium of described gate electrode and described shielding electrode;
One terminal structure, is arranged in described second irrigation canals and ditches, and wherein, described terminal structure includes a terminal electrode and and the isolation dielectric medium of described terminal electrode is completely covered;
One matrix area, is formed in described epitaxial layer and around described first irrigation canals and ditches and described second irrigation canals and ditches;
One interlayer dielectric layer, is arranged on described matrix area;And
One patterned conductive layer, is arranged on described interlayer dielectric layer, and wherein, described patterned conductive layer electrically contacts the gate electrode of described grid structure and the terminal electrode of described terminal structure respectively by one first conductive plunger and one second conductive plunger;
Wherein, the gate electrode of described grid structure and the terminal electrode of described terminal structure electrically connect a grid voltage。
2. low on-resistance power semiconductor subassembly according to claim 1, further include plurality of source regions and multiple severe matrix area, the plurality of source area is formed in described matrix area and is distributed in distance with described first groove, the plurality of severe matrix area is distributed in distance along a first direction and described first groove, is distributed in distance along a second direction being perpendicular to described first direction with the plurality of source area simultaneously。
3. low on-resistance power semiconductor subassembly according to claim 1, wherein, described grid structure also includes an electrode lid, and described electrode lid is arranged at the top of described gate electrode, and the material of described electrode lid is silicon nitride (Si3N4)。
4. low on-resistance power semiconductor subassembly according to claim 1, wherein, described epitaxial layer is further separated into first epitaxial layer and being positioned on described substrate and is positioned at the second epitaxial layer on described first epitaxial layer, described substrate, described first epitaxial layer and described second epitaxial layer have the first conductivity type, the doping content of described substrate is higher than the doping content of described first epitaxial layer, and the doping content of described first epitaxial layer is higher than the doping content of described second epitaxial layer。
5. low on-resistance power semiconductor subassembly according to claim 1, wherein, described substrate there is also defined the source conduction region of one and the arrangement of described gate turn-on region parallel interval, it is positioned at described gate turn-on region, the electrode lid of described interlayer circle electric layer and described grid structure and gate dielectric are formed with at least one first contact hole to expose described gate electrode, and are filled with a metal contact structure in described first contact hole to form described first contact plunger。
6. low on-resistance power semiconductor subassembly according to claim 5, wherein, described interlayer circle electric layer and electrically isolating of described terminal structure are formed with at least one second contact hole to expose described terminal electrode in layer, and are filled with a metal contact structure in described second contact hole to form described second contact plunger。
7. low on-resistance power semiconductor subassembly according to claim 1, wherein, the dopant dose forming described matrix area is 6E12 atom/cm2, the dopant dose forming the plurality of source area is 1e15~8e15at/cm2, the dopant dose forming the plurality of severe matrix area is 1e15~3e15at/cm2
8. low on-resistance power semiconductor subassembly according to claim 1, wherein, described substrate can be used as the drain electrode layer of described low on-resistance power semiconductor subassembly。
9. low on-resistance power semiconductor subassembly according to claim 1, wherein, described substrate there is also defined the source conduction region of one and the arrangement of described gate turn-on region parallel interval, described source conduction region is parallel with described gate turn-on region and is spaced, described patterned conductive layer includes source metal layer and a gate metal layer, described source metal is arranged in described source conduction region, and described gate metal layer is arranged in described gate turn-on region。
10. low on-resistance power semiconductor subassembly according to claim 9, wherein, it is positioned at described source conduction region, described interlayer circle electric layer and described matrix area are formed with multiple through hole, the plurality of through hole corresponds to the plurality of source area and the plurality of severe matrix area, and is filled with described source metal in the plurality of through hole。
CN201410687912.0A 2014-11-25 2014-11-25 low on-resistance power semiconductor component Expired - Fee Related CN105702722B (en)

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Publication number Priority date Publication date Assignee Title
CN113990592A (en) * 2020-07-27 2022-01-28 禾伸堂企业股份有限公司 High-power resistor and method of making the same

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CN104022043B (en) * 2014-06-16 2017-06-16 中航(重庆)微电子有限公司 Groove-type power MOSFET and preparation method with splitting bar

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113990592A (en) * 2020-07-27 2022-01-28 禾伸堂企业股份有限公司 High-power resistor and method of making the same

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