CN105605186A - Inner biphasic shock wave roller pin and roller block type automobile differential - Google Patents
Inner biphasic shock wave roller pin and roller block type automobile differential Download PDFInfo
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- CN105605186A CN105605186A CN201610047901.5A CN201610047901A CN105605186A CN 105605186 A CN105605186 A CN 105605186A CN 201610047901 A CN201610047901 A CN 201610047901A CN 105605186 A CN105605186 A CN 105605186A
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- 230000035939 shock Effects 0.000 title claims abstract description 11
- 230000002051 biphasic effect Effects 0.000 title 1
- 238000005096 rolling process Methods 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims description 5
- 230000009347 mechanical transmission Effects 0.000 abstract description 2
- 239000012071 phase Substances 0.000 description 65
- 239000003638 chemical reducing agent Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009699 differential effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008384 inner phase Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/12—Differential gearings without gears having orbital motion
- F16H48/14—Differential gearings without gears having orbital motion with cams
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/021—Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
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Abstract
内双相激波滚针滚子块式汽车差速器,属于机械传动技术领域。本发明提供一种新型的汽车差速器,其外齿内保持架的外部是锥齿轮,内部是套筒结构,动力由外齿内保持架外部的锥齿轮输入,经外齿内保持架传给滚针滚子块,滚针滚子块再将动力传给与左车轮相连的左半轴中心轮和与右车轮相连的右半轴双相内凸轮,从而使左、右车轮实现差速。该汽车差速器省去了传统汽车差速器中的行星齿轮系统,滚针滚子块与左半轴中心轮、外齿内保持架及右半轴双相内凸轮之间均为多齿啮合、均为纯滚动接触连接,故该汽车差速器结构紧凑、体积小、重量轻、多齿啮合、重合度大、承载能力强、传动效率高,可广泛用于需要差速器的各种轮式车辆,如汽车、工程车辆等。
The utility model relates to an inner two-phase shock wave needle roller block type automobile differential, which belongs to the technical field of mechanical transmission. The invention provides a new type of automobile differential. The outside of the outer tooth inner cage is a bevel gear, and the inside is a sleeve structure. The power is input from the bevel gear outside the outer tooth inner cage and transmitted through the outer tooth inner cage To the needle roller block, the needle roller block then transmits the power to the left half shaft center wheel connected to the left wheel and the right half shaft dual-phase inner cam connected to the right wheel, so that the left and right wheels realize differential speed . The automotive differential eliminates the planetary gear system in the traditional automotive differential, and there are multiple teeth between the needle roller block and the center wheel of the left half shaft, the inner cage of the outer teeth and the double-phase inner cam of the right half shaft. The meshing and meshing are all pure rolling contact connections, so the automobile differential has compact structure, small size, light weight, multi-tooth meshing, large coincidence, strong bearing capacity, and high transmission efficiency. It can be widely used in various applications that require differentials. Wheeled vehicles, such as automobiles, engineering vehicles, etc.
Description
技术领域 technical field
本发明涉及一种内双相激波滚针滚子块式汽车差速器,用于轮式车辆的差速,属于机械传动技术领域。 The invention relates to an inner two-phase shock wave needle roller block type automobile differential, which is used for the differential speed of wheeled vehicles and belongs to the technical field of mechanical transmission.
背景技术 Background technique
目前常用的汽车差速器均采用由多个直齿圆锥齿轮组成的行星齿轮系统来实现差速的目的,虽然该系统能够实现汽车左、右半轴差速的功能,但该系统构件较多,轴向及径向尺寸都大、体积大、重量较重,特别是对于重型汽车而言,为了能实现差速并传递足够的动力,则体积和重量会进一步增加;直齿圆锥齿轮传动还具有重合度低,故承载能力低,传动效率不高,直齿圆锥齿轮加工困难,工艺性较差等缺点。 At present, the commonly used automotive differentials use a planetary gear system composed of multiple straight-toothed bevel gears to achieve the purpose of differential speed. Although this system can realize the differential speed of the left and right axle shafts of the car, there are many components in the system. , the axial and radial dimensions are large, the volume is large, and the weight is heavy, especially for heavy-duty vehicles, in order to achieve differential speed and transmit sufficient power, the volume and weight will be further increased; straight bevel gear transmission is also It has the disadvantages of low coincidence, low bearing capacity, low transmission efficiency, difficult processing of straight bevel gears, and poor manufacturability.
发明内容 Contents of the invention
本发明的目的是:为克服现有汽车差速器存在的上述缺点,本发明提供一种结构简单紧凑、轴向和径向尺寸小、重量轻、重合度高、承载能力大、传动效率高的新型的汽车差速器——内双相激波滚针滚子块式汽车差速器。 The object of the present invention is: in order to overcome the above-mentioned shortcomings existing in the existing automobile differential, the present invention provides a simple and compact structure, small axial and radial dimensions, light weight, high coincidence degree, large bearing capacity, and high transmission efficiency. A new type of automotive differential - inner two-phase shock needle roller block type automotive differential.
本发明为解决其技术问题所采取的技术方案是:一种内双相激波滚针滚子块式汽车差速器,主要由外齿内保持架(1)、左半轴中心轮(2)、圆锥滚子轴承(3)、右半壳(4)、滚针滚子块(5)、右半轴双相内凸轮(6)、深沟球轴承(7)、螺钉(8)、深沟球轴承(9)、滚针(10)、套筒垫片(12)、深沟球轴承(13)组成,其特征在于:摒弃了传统汽车差速器的行星齿轮系统,代之以“外齿内保持架-滚针滚子块-左半轴中心轮-右半轴双相内凸轮”系统,该系统主要包括外齿内保持架(1)、滚针滚子块(5)、左半轴中心轮(2)、右半轴双相内凸轮(6),以此系统实现差速,构成差速器;外齿内保持架(1)的外部是主减速器的从动直齿圆锥齿轮、内部是套筒结构,沿该套筒结构的周向开有Z1个径向导槽,在该导槽内装有滚针滚子块(5),故称该套筒结构为保持架,所以外齿内保持架(1)既是主减速器的一个锥齿轮,又是差速器机构中的一个构件,外齿内保持架(1)将主减速器和差速器有机地合为一体,外齿内保持架(1)与右半壳(4)通过螺钉(8)固定连接成一个整体并由一对圆锥滚子轴承(3)支撑在机架上;上述滚针滚子块(5)由支架块(16)、销(17)、滚针(18)、滚针套筒(19)组成,销(17)的两端与支架块(16)两侧的孔之间均为紧配合,安装在支架块(16)两端的滚针套筒(19)由销(17)支承并通过滚针(18)与支架块(16)组成滚动联接关系;在外齿内保持架(1)的套筒结构的径向导槽内壁上沿径向开有用以装滚针(10)的沟槽,在该沟槽内装有若干根滚针(10),滚针滚子块(5)装在外齿内保持架(1)的套筒结构的径向导槽内并可在该导槽中径向移动,滚针滚子块(5)的支架块(16)通过导槽内的若干根滚针(10)与外齿内保持架(1)的径向导槽组成滚动联接关系,即导槽内的滚针(10)使滚针滚子块(5)与外齿内保持架(1)之间的接触由滑动摩擦变为滚动摩擦;左半轴中心轮(2)为多相外凸轮,该多相外凸轮是具有多个外凸部分的外凸轮,其外凸部分的个数称为左半轴中心轮(2)的齿数,记为Z2,该多相外凸轮的轮廓曲线是滚针滚子块(5)一方面随外齿内保持架(1)转动,另一方面又在外齿内保持架(1)的径向导槽中移动的过程中,其内端滚针套筒(19)所处一系列位置的包络线,左半轴中心轮(2)内嵌于外齿内保持架(1)的套筒结构内,左半轴中心轮(2)的左端为左半轴,左半轴中心轮(2)通过左半轴与左边后车轮(14)相连,左半轴中心轮(2)的右端通过深沟球轴承(9)支承于右半轴双相内凸轮(6)之内,左端通过深沟球轴承(13)支承于外齿内保持架(1)之内;右半轴双相内凸轮(6)是双相内凸轮,该双相内凸轮的内部是双偏心圆或椭圆形两相内凸轮,其自身质量完全平衡,外齿内保持架(1)的套筒结构内嵌于右半轴双相内凸轮(6)之内,右半轴双相内凸轮(6)由一对深沟球轴承(7)支撑在右半壳(4)中,右半轴双相内凸轮(6)的右端为右半轴,右半轴双相内凸轮(6)通过右半轴与右边后车轮(15)相连在一起;滚针滚子块(5)两端的滚针套筒(19)分别与右半轴双相内凸轮(6)的内凸轮轮廓和左半轴中心轮(2)的外凸轮轮廓相啮合各组成一个纯滚动高副;左半轴中心轮(2)的齿数Z2和滚针滚子块(5)的数目Z1相差为2。 The technical solution adopted by the present invention to solve the technical problem is: an inner two-phase shock wave needle roller block type automobile differential, which is mainly composed of an outer tooth inner cage (1), a left half shaft center wheel (2 ), tapered roller bearing (3), right half shell (4), needle roller block (5), right half shaft dual-phase internal cam (6), deep groove ball bearing (7), screw (8), Deep groove ball bearings (9), needle rollers (10), sleeve gaskets (12), and deep groove ball bearings (13), are characterized in that the planetary gear system of the traditional automotive differential is abandoned and replaced by "External gear inner cage - needle roller block - left half shaft center wheel - right half shaft dual-phase inner cam" system, this system mainly includes outer gear inner cage (1), needle roller block (5) , left half-shaft center wheel (2), right half-shaft two-phase inner cam (6), this system realizes the differential speed and constitutes the differential gear; the outside of the outer gear inner cage (1) is the driven drive of the main reducer Straight-toothed bevel gears have a sleeve structure inside, and there are Z 1 radial guide grooves along the circumference of the sleeve structure, and needle roller blocks (5) are installed in the guide grooves, so the sleeve structure is called a cage , so the outer tooth inner cage (1) is not only a bevel gear of the final drive, but also a component of the differential mechanism, and the outer tooth inner cage (1) organically combines the final drive and the differential into a In one body, the inner cage (1) of the outer teeth and the right half shell (4) are fixedly connected by screws (8) to form a whole and supported on the frame by a pair of tapered roller bearings (3); the above-mentioned needle roller block (5) It is composed of bracket block (16), pin (17), needle roller (18) and needle roller sleeve (19). For tight fit, the needle roller sleeve (19) installed at both ends of the bracket block (16) is supported by the pin (17) and forms a rolling connection with the bracket block (16) through the needle roller (18); 1) On the inner wall of the radial guide groove of the sleeve structure, there is a groove for accommodating needle rollers (10) in the radial direction, and several needle rollers (10) are installed in the groove, and the needle roller block (5) It is installed in the radial guide groove of the sleeve structure of the outer tooth inner cage (1) and can move radially in the guide groove. The bracket block (16) of the needle roller block (5) passes through several The needle roller (10) and the radial guide groove of the outer tooth inner cage (1) form a rolling connection relationship, that is, the needle roller (10) in the guide groove makes the needle roller block (5) and the outer tooth inner cage (1) ) is changed from sliding friction to rolling friction; the left half shaft center wheel (2) is a multi-phase outer cam, and the multi-phase outer cam is an outer cam with a plurality of outer convex parts, and the number of outer convex parts It is called the number of teeth of the left half shaft center wheel (2), denoted as Z 2 , the contour curve of the multi-phase outer cam is that the needle roller block (5) rotates with the outer tooth inner cage (1) on the one hand, and the other On the other hand, in the process of moving in the radial guide groove of the inner cage (1) of the outer teeth, the envelope of a series of positions of the needle roller sleeve (19) at the inner end, the center wheel of the left half shaft (2) is embedded in the In the sleeve structure of the outer tooth inner cage (1), the left end of the center wheel of the left half shaft (2) is the left half shaft , the left half shaft center wheel (2) is connected with the left rear wheel (14) through the left half shaft, and the right end of the left half shaft center wheel (2) is supported on the right half shaft dual-phase inner cam ( 6), the left end is supported in the outer tooth inner cage (1) through the deep groove ball bearing (13); It is a double eccentric circle or ellipse two-phase inner cam, and its own mass is completely balanced. The sleeve structure of the outer tooth inner cage (1) is embedded in the right half-shaft double-phase inner cam (6), and the right half-shaft double-phase The inner phase cam (6) is supported in the right half shell (4) by a pair of deep groove ball bearings (7). (6) Connect with the right rear wheel (15) through the right half shaft; the needle roller sleeves (19) at both ends of the needle roller block (5) are respectively connected with the inner cam of the right half shaft dual-phase inner cam (6) The profile meshes with the outer cam profile of the left half-shaft center wheel (2) to form a pure rolling high pair; the number of teeth Z 2 of the left half-shaft center wheel (2) is different from the number Z 1 of the needle roller blocks (5) for 2.
本发明差速器其它未提及的地方,如左半轴中心轮(2)、右半轴双相内凸轮(6)与车辆车轮的联接等均采用现有技术。 Other unmentioned places of differential of the present invention, all adopt prior art as the connection etc. of left axle center wheel (2), right axle dual-phase inner cam (6) and vehicle wheel.
与已有技术相比本发明的主要发明点在于: Compared with prior art, main inventive point of the present invention is:
①本发明用“外齿内保持架-滚针滚子块-左半轴中心轮-右半轴双相内凸轮”系统代替传统汽车差速器的行星齿轮系统,该系统主要包括外齿内保持架、滚针滚子块、左半轴中心轮、右半轴双相内凸轮,以此系统实现差速,构成差速器。 ①The present invention replaces the planetary gear system of the traditional automobile differential with the system of "external gear inner cage-needle roller block-left half shaft center wheel-right half shaft dual-phase inner cam". The cage, the needle roller block, the center wheel of the left half shaft, and the double-phase inner cam of the right half shaft, realize the differential speed with this system, and constitute the differential gear.
②外齿内保持架的外部是主减速器的从动直齿圆锥齿轮、内部是套筒结构,沿该套筒结构的周向开有Z1个径向导槽,在该导槽内装有滚针滚子块,故称该套筒结构为保持架,所以外齿内保持架既是主减速器的一个锥齿轮,又是差速器机构中的一个构件,外齿内保持架将主减速器和差速器有机地合为一体,外齿内保持架与右半壳通过螺钉固定连接成一个整体并由一对圆锥滚子轴承支撑在机架上;上述滚针滚子块由支架块、销、滚针、滚针套筒组成,销的两端与支架块两侧的孔之间均为紧配合,安装在支架块两端的滚针套筒由销支承并通过滚针与支架块组成滚动联接关系;在外齿内保持架的套筒结构的径向导槽内壁上沿径向开有用以装滚针的沟槽,在该沟槽内装有若干根滚针,滚针滚子块装在外齿内保持架的套筒结构的径向导槽内并可在该导槽中径向移动,滚针滚子块的支架块通过导槽内的若干根滚针与外齿内保持架的径向导槽组成滚动联接关系,即导槽内的滚针使滚针滚子块与外齿内保持架之间的接触由滑动摩擦变为滚动摩擦;左半轴中心轮为多相外凸轮,该多相外凸轮是具有多个外凸部分的外凸轮,其外凸部分的个数称为左半轴中心轮的齿数,该多相外凸轮的轮廓曲线是滚针滚子块一方面随外齿内保持架转动,另一方面又在外齿内保持架的径向导槽中移动的过程中,其内端滚针套筒所处一系列位置的包络线,左半轴中心轮内嵌于外齿内保持架的套筒结构内,左半轴中心轮的左端为左半轴,左半轴中心轮通过左半轴与左边后车轮相连,左半轴中心轮的右端通过深沟球轴承支承于右半轴双相内凸轮之内,左端通过深沟球轴承支承于外齿内保持架之内;右半轴双相内凸轮是双相内凸轮,该双相内凸轮的内部是双偏心圆或椭圆形两相内凸轮,其自身质量完全平衡,外齿内保持架的套筒结构内嵌于右半轴双相内凸轮之内,右半轴双相内凸轮由一对深沟球轴承支撑在右半壳中,右半轴双相内凸轮的右端为右半轴,右半轴双相内凸轮通过右半轴与右边后车轮相连在一起;滚针滚子块两端的滚针套筒分别与右半轴双相内凸轮的内凸轮轮廓和左半轴中心轮的外凸轮轮廓相啮合各组成一个纯滚动高副;左半轴中心轮的齿数Z2和滚针滚子块的数目Z1相差为2。 ②The outside of the outer tooth inner cage is the driven straight bevel gear of the main reducer, and the inside is a sleeve structure. There are Z 1 radial guide grooves along the circumference of the sleeve structure, and needle rollers are installed in the guide grooves. Therefore, the sleeve structure is called a cage, so the outer tooth inner cage is not only a bevel gear of the final reducer, but also a component of the differential mechanism, and the outer tooth inner cage connects the final reducer and the differential The gearbox is organically integrated, the inner cage of the outer teeth and the right half shell are fixed and connected into a whole by screws and supported on the frame by a pair of tapered roller bearings; Composed of needle roller and needle roller sleeve, the two ends of the pin are closely fitted with the holes on both sides of the bracket block, and the needle roller sleeve installed at both ends of the bracket block is supported by the pin and is rollingly connected with the bracket block through the needle roller Relationship; on the inner wall of the radial guide groove of the sleeve structure of the inner cage of the outer teeth, there are grooves for accommodating needle rollers in the radial direction, and several needle rollers are installed in the grooves, and the needle roller blocks are installed in the outer teeth The radial guide groove of the sleeve structure of the cage can move radially in the guide groove. The support block of the needle roller block is composed of several needle rollers in the guide groove and the radial guide groove of the inner cage of the outer teeth. The rolling connection relationship, that is, the needle roller in the guide groove makes the contact between the needle roller block and the inner cage of the outer teeth change from sliding friction to rolling friction; the center wheel of the left half shaft is a multi-phase outer cam, and the multi-phase outer The cam is an external cam with multiple protruding parts. The number of protruding parts is called the number of teeth of the center wheel of the left half shaft. During the rotation of the frame and the movement in the radial guide groove of the inner cage of the outer teeth, the envelope line of a series of positions of the needle roller sleeve at the inner end, the center wheel of the left half shaft is embedded in the outer teeth and held In the sleeve structure of the frame, the left end of the center wheel of the left half shaft is the left half shaft, the center wheel of the left half shaft is connected with the left rear wheel through the left half shaft, and the right end of the center wheel of the left half shaft is supported on the right half shaft The shaft is inside the dual-phase internal cam, and the left end is supported in the external tooth internal cage through deep groove ball bearings; the right half-shaft dual-phase internal cam is a dual-phase internal cam, and the interior of the dual-phase internal cam is a double eccentric circle or ellipse Shaped two-phase inner cam, its own mass is completely balanced, the sleeve structure of the outer tooth inner cage is embedded in the right half-shaft double-phase inner cam, and the right half-shaft double-phase inner cam is supported by a pair of deep groove ball bearings In the right half shell, the right end of the double-phase inner cam of the right half shaft is the right half shaft, and the double-phase inner cam of the right half shaft is connected with the right rear wheel through the right half shaft; the needle roller sleeves at both ends of the needle roller block are respectively Mesh with the inner cam profile of the double-phase inner cam of the right half shaft and the outer cam profile of the left half shaft center wheel to form a pure rolling high pair; the number of teeth of the left half shaft center wheel Z 2 and the number of needle roller blocks Z 1 differs by 2.
③驱动力传递给外齿内保持架后经滚针滚子块传给左半轴中心轮和右半轴双相内凸轮,从而传递给左、右后车轮,而滚针滚子块与外齿内保持架、左半轴中心轮、右半轴双相内凸轮之间均为纯滚动摩擦联接,故本发明差速器的传动效率高。 ③The driving force is transmitted to the inner cage of the external teeth, and then transmitted to the center wheel of the left half shaft and the double-phase inner cam of the right half shaft through the needle roller block, so as to be transmitted to the left and right rear wheels, and the needle roller block and the outer shaft The gear inner cage, the center wheel of the left half shaft, and the two-phase inner cam of the right half shaft are all connected by pure rolling friction, so the transmission efficiency of the differential gear of the present invention is high.
④滚针滚子块与左半轴中心轮、外齿内保持架及右半轴双相内凸轮之间均为多齿啮合,故重合度大,承载能力大,可实现大功率、大扭矩差速传动。 ④Multi-tooth engagement between the needle roller block and the center wheel of the left half shaft, the inner cage of the outer teeth and the double-phase inner cam of the right half shaft, so the overlap degree is large, the load capacity is large, and high power and torque can be realized Differential drive.
本发明与现有常用汽车差速器相比,具有以下有益的技术效果: Compared with the existing conventional automobile differential, the present invention has the following beneficial technical effects:
1.结构紧凑,轴向和径向尺寸小,体积小,重量轻 1. Compact structure, small axial and radial dimensions, small volume and light weight
本发明采用“外齿内保持架-滚针滚子块-左半轴中心轮-右半轴双相内凸轮”系统代替传统汽车差速器的行星齿轮系统,传动装置的轴向和径向尺寸都小,因而本发明差速器的结构紧凑、体积小,重量轻。 The present invention adopts the system of "external gear inner cage-needle roller block-left half-shaft center wheel-right half-shaft dual-phase inner cam" system to replace the planetary gear system of the traditional automobile differential, the axial and radial direction of the transmission device The dimensions are all small, so the differential of the present invention has compact structure, small volume and light weight.
2.重合度大,承载能力高 2. Large coincidence degree and high carrying capacity
本发明中滚针滚子块与左半轴中心轮的外凸轮轮廓、外齿内保持架及右半轴双相内凸轮的内轮廓之间均为多齿啮合,最多可以有50%的滚针滚子块同时参与啮合工作,重合度高,承载能力高,可实现大功率、大扭矩差速传动。 In the present invention, the needle roller block and the outer cam profile of the center wheel of the left half shaft, the inner cage of the outer teeth, and the inner profile of the dual-phase inner cam of the right half shaft are all meshed with multiple teeth, and there can be 50% of the rolling at most. The needle and roller blocks participate in the meshing work at the same time, with high coincidence and high bearing capacity, which can realize high-power and high-torque differential transmission.
3.传动效率高 3. High transmission efficiency
滚针滚子块与外齿内保持架、右半轴双相内凸轮、左半轴中心轮之间均为纯滚动摩擦联接,故本发明差速器的传动效率高。 The needle roller block is connected with the inner cage of the outer teeth, the double-phase inner cam of the right half shaft, and the center wheel of the left half shaft are all connected by pure rolling friction, so the transmission efficiency of the differential gear of the present invention is high.
4.工艺性好、生产成本低 4. Good manufacturability and low production cost
本发明差速器中的零件多为圆形,形状简单,比行星齿轮系统中的锥齿轮更容易加工,工艺性好,生产成本低。 Most of the parts in the differential gear of the present invention are circular, simple in shape, easier to process than bevel gears in the planetary gear system, good in manufacturability and low in production cost.
附图说明 Description of drawings
下面结合附图和实施例对本发明作进一步说明。但要特别指出的是,本发明的具体实施方式不限于下面实施例所描述的形式,所属领域的技术人员在不付出创造性劳动的情况下,还可很容易地设计出其他的具体实施方式,因此不应将下面给出的具体实施方式的实施例理解为本发明的保护范围,将本发明的保护范围限制在所给出的实施例。 The present invention will be further described below in conjunction with drawings and embodiments. However, it should be pointed out that the specific implementation modes of the present invention are not limited to the forms described in the following examples, and those skilled in the art can easily design other specific implementation modes without paying creative efforts. Therefore, the examples of specific implementations given below should not be understood as the protection scope of the present invention, and the protection scope of the present invention is limited to the given examples.
图1是内双相激波滚针滚子块式汽车差速器的结构示意图; Fig. 1 is a schematic diagram of the structure of the inner two-phase shock needle roller block type automobile differential;
图2是图1的A-A剖视图; Fig. 2 is A-A sectional view of Fig. 1;
图3是图2的局部放大图; Fig. 3 is a partial enlarged view of Fig. 2;
图4是右半轴双相内凸轮的结构示意图; Fig. 4 is a structural schematic diagram of the dual-phase internal cam of the right half shaft;
图5是左半轴中心轮的结构示意图; Fig. 5 is a structural schematic diagram of the center wheel of the left half shaft;
图6是外齿内保持架的结构示意图; Fig. 6 is a schematic structural view of the inner cage of the outer teeth;
图7是滚针滚子块的装配示意图; Figure 7 is a schematic diagram of the assembly of the needle roller block;
图8是支架块的结构示意图; Fig. 8 is the structural representation of support block;
图9是内双相激波滚针滚子块式汽车差速器的差动传动原理图; Fig. 9 is a schematic diagram of the differential transmission of the inner two-phase shock needle roller block type automobile differential;
图10是汽车左转弯时各车轮及差速器的相对位置关系示意图。 Fig. 10 is a schematic diagram of the relative positional relationship between the wheels and the differential when the car turns left.
上述各附图中图识标号的标识对象是:1外齿内保持架;2左半轴中心轮;3圆锥滚子轴承;4右半壳;5滚针滚子块;6右半轴双相内凸轮;7深沟球轴承;8螺钉;9深沟球轴承;10滚针;11主减速器的主动直齿圆锥齿轮;12套筒垫片;13深沟球轴承;14左边后车轮;15右边后车轮;16支架块;17销;18滚针;19滚针套筒。 The identification objects of the graphic symbols in the above drawings are: 1. The inner cage of the external teeth; 2. The center wheel of the left half shaft; 3. The tapered roller bearing; 4. The right half shell; In-phase cam; 7 deep groove ball bearing; 8 screw; 9 deep groove ball bearing; 10 needle roller; 11 driving spur bevel gear of final reducer; ; 15 right rear wheel; 16 bracket block; 17 pin; 18 needle roller; 19 needle roller sleeve.
具体实施方式 detailed description
图1至图8所示内双相激波滚针滚子块式汽车差速器,主要由外齿内保持架(1)、左半轴中心轮(2)、圆锥滚子轴承(3)、右半壳(4)、滚针滚子块(5)、右半轴双相内凸轮(6)、深沟球轴承(7)、螺钉(8)、深沟球轴承(9)、滚针(10)、套筒垫片(12)、深沟球轴承(13)组成,其特征在于:摒弃了传统汽车差速器的行星齿轮系统,代之以“外齿内保持架-滚针滚子块-左半轴中心轮-右半轴双相内凸轮”系统,该系统主要包括外齿内保持架(1)、滚针滚子块(5)、左半轴中心轮(2)、右半轴双相内凸轮(6),以此系统实现差速,构成差速器;外齿内保持架(1)的外部是主减速器的从动直齿圆锥齿轮、内部是套筒结构,沿该套筒结构的周向开有Z1个径向导槽,在该导槽内装有滚针滚子块(5),故称该套筒结构为保持架,所以外齿内保持架(1)既是主减速器的一个锥齿轮,又是差速器机构中的一个构件,外齿内保持架(1)将主减速器和差速器有机地合为一体,外齿内保持架(1)与右半壳(4)通过螺钉(8)固定连接成一个整体并由一对圆锥滚子轴承(3)支撑在机架上;上述滚针滚子块(5)由支架块(16)、销(17)、滚针(18)、滚针套筒(19)组成,销(17)的两端与支架块(16)两侧的孔之间均为紧配合,安装在支架块(16)两端的滚针套筒(19)由销(17)支承并通过滚针(18)与支架块(16)组成滚动联接关系;在外齿内保持架(1)的套筒结构的径向导槽内壁上沿径向开有用以装滚针(10)的沟槽,在该沟槽内装有若干根滚针(10),滚针滚子块(5)装在外齿内保持架(1)的套筒结构的径向导槽内并可在该导槽中径向移动,滚针滚子块(5)的支架块(16)通过导槽内的若干根滚针(10)与外齿内保持架(1)的径向导槽组成滚动联接关系,即导槽内的滚针(10)使滚针滚子块(5)与外齿内保持架(1)之间的接触由滑动摩擦变为滚动摩擦;左半轴中心轮(2)为多相外凸轮,该多相外凸轮是具有多个外凸部分的外凸轮,其外凸部分的个数称为左半轴中心轮(2)的齿数,记为Z2,该多相外凸轮的轮廓曲线是滚针滚子块(5)一方面随外齿内保持架(1)转动,另一方面又在外齿内保持架(1)的径向导槽中移动的过程中,其内端滚针套筒(19)所处一系列位置的包络线,左半轴中心轮(2)内嵌于外齿内保持架(1)的套筒结构内,左半轴中心轮(2)的左端为左半轴,左半轴中心轮(2)通过左半轴与左边后车轮(14)相连,左半轴中心轮(2)的右端通过深沟球轴承(9)支承于右半轴双相内凸轮(6)之内,左端通过深沟球轴承(13)支承于外齿内保持架(1)之内;右半轴双相内凸轮(6)是双相内凸轮,该双相内凸轮的内部是椭圆形两相内凸轮,其自身质量完全平衡,外齿内保持架(1)的套筒结构内嵌于右半轴双相内凸轮(6)之内,右半轴双相内凸轮(6)由一对深沟球轴承(7)支撑在右半壳(4)中,右半轴双相内凸轮(6)的右端为右半轴,右半轴双相内凸轮(6)通过右半轴与右边后车轮(15)相连在一起;滚针滚子块(5)两端的滚针套筒(19)分别与右半轴双相内凸轮(6)的内凸轮轮廓和左半轴中心轮(2)的外凸轮轮廓相啮合各组成一个纯滚动高副;左半轴中心轮(2)的齿数Z2和滚针滚子块(5)的数目Z1相差为2。 The inner two-phase shock wave needle roller block type automobile differential shown in Fig. 1 to Fig. 8 is mainly composed of the outer tooth inner cage (1), the left half shaft center wheel (2), and the tapered roller bearing (3) , right half-shell (4), needle roller block (5), right half-shaft dual-phase inner cam (6), deep groove ball bearing (7), screw (8), deep groove ball bearing (9), roller Needle (10), sleeve gasket (12), deep groove ball bearing (13), characterized in that: the planetary gear system of the traditional automotive differential is abandoned, replaced by "outer teeth inner cage-needle roller Roller block-left half-shaft center wheel-right half-shaft dual-phase inner cam" system, the system mainly includes external tooth inner cage (1), needle roller block (5), left half-shaft center wheel (2) 1. Two-phase inner cam (6) on the right half shaft, with this system to realize the differential speed and constitute the differential gear; the outer tooth inner cage (1) is the driven spur bevel gear of the final drive, and the inner is the sleeve There are Z 1 radial guide grooves along the circumference of the sleeve structure, and the needle roller block (5) is installed in the guide grooves, so the sleeve structure is called a cage, so the outer tooth inner cage (1 ) is not only a bevel gear of the main reducer, but also a component of the differential mechanism. The outer tooth inner cage (1) organically integrates the main reducer and the differential, and the outer tooth inner cage (1) ) and the right half shell (4) are fixedly connected as a whole by screws (8) and are supported on the frame by a pair of tapered roller bearings (3); , pin (17), needle roller (18), needle roller sleeve (19), the two ends of the pin (17) and the holes on both sides of the bracket block (16) are tight fit, installed on the bracket block ( 16) The needle roller sleeves (19) at both ends are supported by the pins (17) and form a rolling connection relationship with the bracket block (16) through the needle rollers (18); the radial guide of the sleeve structure of the outer tooth inner cage (1) The inner wall of the groove is radially opened with grooves for accommodating needle rollers (10), and several needle rollers (10) are installed in the grooves, and the needle roller blocks (5) are installed in the inner cage (1) of the outer teeth In the radial guide groove of the sleeve structure and can move radially in the guide groove, the support block (16) of the needle roller block (5) passes through several needle rollers (10) in the guide groove and the inner teeth of the outer teeth The radial guide groove of the cage (1) forms a rolling connection relationship, that is, the needle roller (10) in the guide groove makes the contact between the needle roller block (5) and the outer tooth inner cage (1) change from sliding friction to is rolling friction; the left half-shaft center wheel (2) is a multi-phase outer cam, and the multi-phase outer cam is an outer cam with multiple convex parts, and the number of its convex parts is called the left half-axis center wheel (2 ) number of teeth, denoted as Z 2 , the contour curve of the multi-phase outer cam is that the needle roller block (5) rotates with the inner cage (1) of the outer teeth on the one hand, and rotates with the inner cage (1) of the outer teeth on the other hand. ) in the process of moving in the radial guide groove, the envelope of a series of positions of the needle roller sleeve (19) at the inner end, the center wheel of the left half shaft (2) is embedded in the outer tooth inner cage (1) In the sleeve structure, the left end of the left half shaft center wheel (2) is the left half shaft, and the left half shaft center wheel (2) connects with the left half shaft The left rear wheel (14) is connected, the right end of the left half-shaft center wheel (2) is supported in the right half-shaft dual-phase inner cam (6) through a deep groove ball bearing (9), and the left end is passed through a deep groove ball bearing (13) Supported in the inner cage (1) of the outer teeth; the right half-axis dual-phase internal cam (6) is a dual-phase internal cam, and the interior of the dual-phase internal cam is an elliptical two-phase internal cam, and its own mass is completely balanced. The sleeve structure of the outer gear inner cage (1) is embedded in the right half-shaft double-phase inner cam (6), and the right half-shaft double-phase inner cam (6) is supported by a pair of deep groove ball bearings (7). In the right half shell (4), the right end of the right half-shaft dual-phase inner cam (6) is the right half-shaft, and the right half-shaft dual-phase inner cam (6) is connected together with the right rear wheel (15) through the right half-shaft; The needle roller sleeves (19) at both ends of the needle roller block (5) mesh with the inner cam profile of the right half-shaft dual-phase inner cam (6) and the outer cam profile of the left half-shaft center wheel (2) respectively. A pure rolling high pair; the difference between the number of teeth Z 2 of the left half shaft center wheel (2) and the number Z 1 of the needle roller block (5) is 2.
本发明所述差速器的工作原理是:当主减速器的从动锥齿轮即外齿内保持架(1)被驱动并以等角速度转动时,外齿内保持架(1)的径向导槽对滚针滚子块(5)产生推力,滚针滚子块(5)与左半轴中心轮(2)和右半轴双相内凸轮(6)同时接触啮合并推动它们转动,与此同时滚针滚子块(5)还在外齿内保持架(1)的径向导槽中移动,从而构成一个二自由度差速系统,左半轴中心轮(2)和右半轴双相内凸轮(6)上的运动和动力则分别传给与其相连的左、右后车轮。右半轴双相内凸轮(6)和左半轴中心轮(2)在驱动力的作用下分别转动,但各自的运动状态是不确定的,由左右后车轮不同的路面、弯道情况决定。当汽车在平直路上直线行驶,左半轴中心轮(2)上的车轮和右半轴双相内凸轮(6)上的车轮无转速差时,左半轴中心轮(2)和右半轴双相内凸轮(6)的转速相同,即差速器没有差速作用。此时,差速器中各部件保持相对静止,转矩由外齿内保持架(1)输入,经滚针滚子块(5)平均传给左半轴中心轮(2)和右半轴双相内凸轮(6)。当汽车转弯或在不平道路上行驶,后面左右两轮出现转速差时,滚针滚子块(5)受外齿内保持架(1)的驱使,一方面驱动左半轴中心轮(2)和右半轴双相内凸轮(6)转动,另一方面在随外齿内保持架(1)转动的同时在外齿内保持架(1)的径向导槽中做径向运动,保证左半轴中心轮(2)和右半轴双相内凸轮(6)得以在不脱离传动的情况下实现差速。而且由于滚针滚子块(5)对左半轴中心轮(2)和右半轴双相内凸轮(6)的作用力产生的力矩的作用,使转速慢的驱动轮上可以得到比转速快的驱动轮更大的转矩。 The working principle of the differential in the present invention is: when the driven bevel gear of the main reducer, that is, the inner cage (1) of the outer teeth is driven and rotates at a constant angular velocity, the radial guide groove of the inner cage (1) of the outer teeth The needle roller block (5) generates a thrust, and the needle roller block (5) contacts and engages with the center wheel of the left half shaft (2) and the double-phase inner cam (6) of the right half shaft at the same time and pushes them to rotate, and thus At the same time, the needle roller block (5) is also moving in the radial guide groove of the inner cage (1) of the outer teeth, thereby forming a two-degree-of-freedom differential system, the center wheel (2) of the left half shaft and the two-phase inner cam of the right half shaft (6) The motion and power on (6) are passed to the left and right rear wheels connected with it respectively. The dual-phase internal cam (6) of the right half shaft and the center wheel (2) of the left half shaft rotate separately under the action of the driving force, but their respective motion states are uncertain, determined by the different road surfaces and curve conditions of the left and right rear wheels . When the car is running straight on a straight road and there is no speed difference between the wheel on the left half shaft center wheel (2) and the wheel on the right half shaft dual-phase internal cam (6), the left half shaft center wheel (2) and the right half shaft The rotational speeds of the two-phase inner cams (6) of the shaft are the same, that is, the differential does not have a differential effect. At this time, all components in the differential remain relatively stationary, and the torque is input from the outer gear inner cage (1), and is evenly transmitted to the center wheel of the left half shaft (2) and the right half shaft through the needle roller block (5). Dual-phase internal cam (6). When the car is turning or driving on an uneven road, when there is a speed difference between the left and right wheels at the rear, the needle roller block (5) is driven by the inner cage (1) of the outer teeth, and on the one hand drives the center wheel of the left half shaft (2) and the double-phase inner cam (6) of the right half shaft rotates, and on the other hand, while rotating with the inner cage (1) of the outer teeth, it moves radially in the radial guide groove of the inner cage (1) of the outer teeth to ensure that the left half The shaft center wheel (2) and the right half shaft dual-phase internal cam (6) can realize differential speed without breaking away from the transmission. Moreover, due to the action of the moment produced by the needle roller block (5) on the left half-shaft center wheel (2) and the right half-shaft dual-phase internal cam (6), the specific speed can be obtained on the driving wheel with a slow speed. Faster drive wheels have more torque.
为说明本发明汽车差速器的差速特性,设汽车后面左、右轮转速分别为n2、n6,外齿内保持架(1)的转速为n1,则由图9可得: In order to illustrate the differential speed characteristics of the automobile differential of the present invention, assuming that the rotational speeds of the left and right wheels at the rear of the automobile are respectively n 2 and n 6 , and the rotational speed of the inner cage (1) of the outer teeth is n 1 , then it can be obtained from Fig. 9:
式中,Z1-滚针滚子块的个数;Z2-左半轴中心轮的齿数。 In the formula, Z 1 - the number of needle roller blocks; Z 2 - the number of teeth of the center wheel of the left half shaft.
如设汽车要左转弯,汽车的两前轮在转向机构(图10)的作用下,其轴线与汽车两后轮的轴线汇交于P点,此时可视为整个汽车是绕P点回转。在车轮与地面不打滑的情况下,两后轮的转速应与弯道半径成正比,由图10可得: If the car is going to turn left, the axes of the two front wheels of the car and the axes of the two rear wheels of the car meet at point P under the action of the steering mechanism (Fig. 10), and the whole car can be regarded as turning around point P . Under the condition that the wheels and the ground do not slip, the rotational speed of the two rear wheels should be proportional to the radius of the curve, as can be obtained from Figure 10:
式中,r-弯道平均半径;L-后轮距之半。 In the formula, r-the average radius of the curve; L-half of the rear track.
联立求解式(1)、式(2),得: Simultaneously solve formula (1) and formula (2), get:
在确定的车辆参数及行驶条件下,n1、Z1、Z2、L均为已知。因此,n2与n6只随转弯半径r而变。故本发明差速器具备差速功能,装备该差速器的车辆能够通过任意半径弯道。 Under certain vehicle parameters and driving conditions, n 1 , Z 1 , Z 2 , and L are all known. Therefore, n 2 and n 6 only vary with the turning radius r. Therefore, the differential device of the present invention has a differential function, and a vehicle equipped with the differential device can pass through curves with any radius.
本发明可广泛适用于所有需要差速器的轮式车辆,如汽车、工程车辆等。 The present invention can be widely applied to all wheeled vehicles that need a differential, such as automobiles, engineering vehicles and the like.
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CN107477164A (en) * | 2017-09-28 | 2017-12-15 | 四川大学 | Two-tooth difference plane steel ball driven type automobile differential |
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US2655053A (en) * | 1949-11-21 | 1953-10-13 | Harry M Patch | Torque proportioning differential |
CN102937048A (en) * | 2012-11-05 | 2013-02-20 | 四川大学 | Two-phase outer cam shock wave rolling transmission internal combustion engine |
CN105257802A (en) * | 2015-11-04 | 2016-01-20 | 四川大学 | Internal gear driven type pure rolling automobile differential mechanism with random tooth difference |
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2016
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US1689285A (en) * | 1925-10-06 | 1928-10-30 | Gottfried Weidmann Meier | Differential gear for self-propelled vehicles |
US2655053A (en) * | 1949-11-21 | 1953-10-13 | Harry M Patch | Torque proportioning differential |
CN102937048A (en) * | 2012-11-05 | 2013-02-20 | 四川大学 | Two-phase outer cam shock wave rolling transmission internal combustion engine |
CN105257802A (en) * | 2015-11-04 | 2016-01-20 | 四川大学 | Internal gear driven type pure rolling automobile differential mechanism with random tooth difference |
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CN107477164A (en) * | 2017-09-28 | 2017-12-15 | 四川大学 | Two-tooth difference plane steel ball driven type automobile differential |
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