CN105465322A - Random-tooth-difference inner gear driving double-roller block type automobile differential - Google Patents
Random-tooth-difference inner gear driving double-roller block type automobile differential Download PDFInfo
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- CN105465322A CN105465322A CN201610023334.XA CN201610023334A CN105465322A CN 105465322 A CN105465322 A CN 105465322A CN 201610023334 A CN201610023334 A CN 201610023334A CN 105465322 A CN105465322 A CN 105465322A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/12—Differential gearings without gears having orbital motion
- F16H48/14—Differential gearings without gears having orbital motion with cams
- F16H48/147—Differential gearings without gears having orbital motion with cams with driven cam followers or balls engaging two opposite cams
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/38—Constructional details
- F16H48/42—Constructional details characterised by features of the input shafts, e.g. mounting of drive gears thereon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/38—Constructional details
- F16H48/42—Constructional details characterised by features of the input shafts, e.g. mounting of drive gears thereon
- F16H2048/423—Constructional details characterised by features of the input shafts, e.g. mounting of drive gears thereon characterised by bearing arrangement
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Abstract
任意齿差内齿轮驱动双滚子块式汽车差速器,属于机械传动技术领域。本发明提供一种新型汽车差速器,其外齿内中心轮的外部是直齿圆锥齿轮、内部是内齿轮。动力由外齿内中心轮外部的锥齿轮输入,经外齿内中心轮的内齿轮传给双滚子块,双滚子块再将动力传给与左车轮固连的左半轴架和与右车轮固连的右半轴多相外凸轮,从而使左、右后车轮实现差速。该差速器省去了传统汽车差速器中的行星齿轮系统,双滚子块与外齿内中心轮、左半轴架及右半轴多相外凸轮之间均为多齿啮合,双滚子块与左半轴架间为纯滚动接触,故该差速器结构紧凑,体积小,重量轻,多齿啮合,重合度大,承载能力强,传动效率高,可广泛用于需差速器的各种轮式车辆,如汽车、工程车辆等。
The utility model relates to an internal gear with arbitrary tooth difference driving a double-roller block type automobile differential, which belongs to the technical field of mechanical transmission. The invention provides a new type of automobile differential gear. The outer tooth inner center wheel of the outer gear is a straight bevel gear and the inner gear is an inner gear. The power is input from the bevel gear outside the inner center wheel with outer teeth, and transmitted to the double roller block through the inner gear of the inner center wheel with outer teeth, and then the double roller block transmits the power to the left axle frame fixedly connected with the left wheel and the The right half-shaft multi-phase outer cam fixedly connected to the right wheel enables the left and right rear wheels to realize differential speed. The differential eliminates the planetary gear system in the traditional automotive differential, and the double roller blocks are in multi-tooth mesh with the external tooth inner center wheel, left half shaft frame and right half shaft multi-phase outer cam. The pure rolling contact between the roller blocks and the left axle frame makes the differential compact in structure, small in size, light in weight, multi-tooth meshed, large in overlap, strong in bearing capacity and high in transmission efficiency, and can be widely used in differential applications. Various wheeled vehicles with gearboxes, such as automobiles, engineering vehicles, etc.
Description
技术领域technical field
本发明涉及一种任意齿差内齿轮驱动双滚子块式汽车差速器,用于轮式车辆的差速,属于机械传动技术领域。The invention relates to a double-roller block type automobile differential driven by an internal gear with any tooth difference, which is used for the differential speed of wheeled vehicles and belongs to the technical field of mechanical transmission.
背景技术Background technique
目前常用的汽车差速器均采用由多个直齿圆锥齿轮组成的行星齿轮系统来实现差速的目的,虽然该系统能够实现汽车左、右半轴差速的功能,但该系统构件较多,轴向及径向尺寸都大、体积大、重量较重,特别是对于重型汽车而言,为了能实现差速并传递足够的动力,则体积和重量会进一步增加;直齿圆锥齿轮传动还具有重合度低,故承载能力低,传动效率不高,直齿圆锥齿轮加工困难,工艺性较差等缺点。At present, the commonly used automotive differentials use a planetary gear system composed of multiple straight-toothed bevel gears to achieve the purpose of differential speed. Although this system can realize the differential speed of the left and right axle shafts of the car, there are many components in the system. , the axial and radial dimensions are large, the volume is large, and the weight is heavy, especially for heavy-duty vehicles, in order to achieve differential speed and transmit sufficient power, the volume and weight will be further increased; straight bevel gear transmission is also It has the disadvantages of low coincidence, low bearing capacity, low transmission efficiency, difficult processing of straight bevel gears, and poor manufacturability.
发明内容Contents of the invention
本发明的目的是:为克服现有汽车差速器存在的上述缺点,本发明提供一种结构简单紧凑、轴向和径向尺寸小、重量轻、重合度高、承载能力大、传动效率高的新型的汽车差速器一一任意齿差内齿轮驱动双滚子块式汽车差速器。The object of the present invention is: in order to overcome the above-mentioned shortcomings existing in the existing automobile differential, the present invention provides a simple and compact structure, small axial and radial dimensions, light weight, high coincidence degree, large bearing capacity, and high transmission efficiency. A new type of automotive differential - an internal gear with any tooth difference drives a double roller block type automotive differential.
本发明为解决其技术问题所采取的技术方案是:一种任意齿差内齿轮驱动双滚子块式汽车差速器,主要由外齿内中心轮(1)、左半轴架(2)、圆锥滚子轴承(3)、右半壳(4)、双滚子块(5)、右半轴多相外凸轮(6)、深沟球轴承(7)、螺钉(8)、深沟球轴承(9)、套筒垫圈(11)、深沟球轴承(12)组成,其特征在于:摒弃了传统汽车差速器的行星齿轮系统,代之以“外齿内中心轮一一双滚子块一一多相外凸轮”系统,该系统主要包括外齿内中心轮(1)、左半轴架(2)、双滚子块(5)、右半轴多相外凸轮(6),以此系统实现差速,构成差速器;外齿内中心轮(1)的外部是直齿圆锥齿轮、内部是具有多个凸出部分的内齿轮,其凸出部分的个数即为外齿内中心轮(1)的齿数,记为Z1,故外齿内中心轮(1)既是主减速器的一个锥齿轮,又是差速器机构中的内齿轮,外齿内中心轮(1)将主减速器和差速器有机地合为一体,外齿内中心轮(1)与右半壳(4)通过螺钉(8)固定连接成一个整体并由一对圆锥滚子轴承(3)支撑在机架上;左半轴架(2)为套筒结构,该套筒结构装于外齿内中心轮(1)的内齿轮中,沿该套筒结构的周向开有Z2个径向导槽,在该导槽内装有双滚子块(5),左半轴架(2)的左端为左半轴,左半轴架(2)通过左半轴与左边后车轮(13)相固连,左半轴架(2)由一对深沟球轴承(12)支撑在外齿内中心轮(1)中;右半轴多相外凸轮(6)是具有三个互成120°夹角且轴心对称的凸出部分的三相外凸轮,其自身质量完全平衡,其轮廓曲线为余弦曲线,右半轴多相外凸轮(6)内嵌于左半轴架(2)的套筒结构内,右半轴多相外凸轮(6)的右端为右半轴,右半轴多相外凸轮(6)通过右半轴与右边后车轮(14)固连在一起,右半轴多相外凸轮(6)的左端通过深沟球轴承(9)支承于左半轴架(2)之内、右端通过深沟球轴承(7)支承于右半壳(4)之内;上述双滚子块(5)由支架块(15)、销(16)、滚针(17)、滚针套筒(18)组成,销(16)的两端与支架块(15)两侧的孔之间均为紧配合,两个滚针套筒(18)均由销(16)支承并通过滚针(17)与支架块(15)组成滚动联接关系;双滚子块(5)的两个滚针套筒(18)可在左半轴架(2)的套筒结构的径向导槽内壁上沿径向滚动,从而使双滚子块(5)与左半轴架(2)之间构成滚动联接,双滚子块(5)的两端弧形外表面分别与右半轴多相外凸轮(6)的外凸轮轮廓和外齿内中心轮(1)的内齿轮齿廓相啮合各组成一个高副;外齿内中心轮(1)的内齿轮齿廓曲线是双滚子块(5)一方面随左半轴架(2)转动,另一方面又在左半轴架(2)的径向导槽中移动的过程中,其内端弧形外表面所处一系列位置的包络线;外齿内中心轮(1)的齿数Z1和双滚子块(5)的数目Z2相差为3。The technical solution adopted by the present invention to solve the technical problem is: a kind of arbitrary tooth difference internal gear drive double roller block type automobile differential, mainly composed of external tooth inner center wheel (1), left axle frame (2) , tapered roller bearing (3), right half shell (4), double roller block (5), right half shaft multi-phase outer cam (6), deep groove ball bearing (7), screw (8), deep groove The ball bearing (9), the sleeve washer (11), and the deep groove ball bearing (12) are characterized in that: the planetary gear system of the traditional automobile differential is abandoned and replaced by "outer tooth inner center wheel one pair Roller block—multi-phase external cam” system, which mainly includes external gear inner center wheel (1), left half shaft frame (2), double roller block (5), right half shaft multi-phase external cam (6 ), realize the differential speed with this system, and constitute the differential gear; the outside of the external tooth inner center wheel (1) is a straight bevel gear, and the inside is an internal gear with a plurality of protruding parts, and the number of the protruding parts is is the number of teeth of the external tooth inner center wheel (1), denoted as Z 1 , so the external tooth inner center wheel (1) is not only a bevel gear of the final reducer, but also an inner gear in the differential mechanism, and the outer tooth inner center The wheel (1) organically integrates the main reducer and the differential, and the outer gear inner center wheel (1) and the right half shell (4) are fixedly connected into a whole by screws (8) and are formed by a pair of tapered rollers. The bearing (3) is supported on the frame; the left axle frame (2) is a sleeve structure, which is installed in the internal gear of the external gear inner center wheel (1), and there is a Z along the circumference of the sleeve structure. 2 radial guide grooves, double roller blocks (5) are housed in the guide grooves, the left end of the left half shaft frame (2) is the left half shaft, and the left half shaft frame (2) passes through the left half shaft and the left rear wheel ( 13) are fixedly connected, the left axle frame (2) is supported by a pair of deep groove ball bearings (12) in the inner center wheel (1) of the outer teeth; the right axle multi-phase outer cam (6) has three mutually forming The three-phase external cam with an included angle of 120° and the axially symmetrical convex part is completely balanced in its own mass, and its contour curve is a cosine curve. The multi-phase external cam (6) of the right half shaft is embedded in the left half shaft frame (2 ) in the sleeve structure, the right end of the right half shaft multi-phase outer cam (6) is the right half shaft, and the right half shaft multi-phase outer cam (6) is fixedly connected with the right rear wheel (14) through the right half shaft, The left end of the multi-phase outer cam (6) on the right half shaft is supported in the left half shaft frame (2) through the deep groove ball bearing (9), and the right end is supported on the right half shell (4) through the deep groove ball bearing (7). Inside; the above-mentioned double roller block (5) is made up of bracket block (15), pin (16), needle roller (17), needle roller sleeve (18), and the two ends of pin (16) and bracket block (15) The holes on both sides are tightly fitted, and the two needle roller sleeves (18) are supported by pins (16) and form a rolling connection relationship with the support block (15) through the needle rollers (17); the double roller blocks ( The two needle roller sleeves (18) of 5) can roll radially on the inner wall of the radial guide groove of the sleeve structure of the left axle frame (2), so that the double roller blocks (5) and the left axle frame (2) form a rolling connection, and the arc-shaped outer surfaces of the two ends of the double roller block (5) are respectively connected with the multi-phase outer cam (6) of the right half shaft. The outer cam profile of the external tooth inner center wheel (1) meshes with the inner gear tooth profile of the outer tooth inner center wheel (1) to form a high pair; the inner gear tooth profile curve of the outer tooth inner center wheel (1) is the double roller block (5) on the one hand Rotating with the left half shaft frame (2), on the other hand, during the process of moving in the radial guide groove of the left half shaft frame (2), the envelope line of a series of positions on the arc-shaped outer surface of the inner end; the outer tooth The difference between the number of teeth Z1 of the inner center wheel ( 1 ) and the number Z2 of the double roller blocks (5) is 3.
本发明差速器其它未提及的地方,如左半轴架(2)、右半轴多相外凸轮(6)与车辆车轮的联接等均采用现有技术。Other unmentioned places of differential gear of the present invention, all adopt prior art as the connection etc. of left axle frame (2), right half axle multi-phase outer cam (6) and vehicle wheel.
与已有技术相比本发明的主要发明点在于:Compared with prior art, main inventive point of the present invention is:
①本发明用“外齿内中心轮一一双滚子块一一多相外凸轮”系统代替传统汽车差速器的行星齿轮系统,该系统主要包括外齿内中心轮、左半轴架、双滚子块、右半轴多相外凸轮,以此系统实现差速,构成差速器。① The present invention replaces the planetary gear system of the traditional automobile differential with the system of "external tooth inner center wheel-double roller blocks-multiphase outer cam". The system mainly includes outer tooth inner center wheel, left axle frame, Double roller blocks, multi-phase outer cams on the right half shaft, this system realizes the differential speed and constitutes the differential gear.
②外齿内中心轮的外部是直齿圆锥齿轮、内部是具有多个凸出部分的内齿轮,其凸出部分的个数即为外齿内中心轮的齿数,故外齿内中心轮既是主减速器的一个锥齿轮,又是差速器机构中的内齿轮,外齿内中心轮将主减速器和差速器有机地合为一体,外齿内中心轮与右半壳通过螺钉固定连接成一个整体并由一对圆锥滚子轴承支撑在机架上;左半轴架为套筒结构,该套筒结构装于外齿内中心轮的内齿轮中,沿该套筒结构的周向开有Z2个径向导槽,在该导槽内装有双滚子块,左半轴架的左端为左半轴,左半轴架通过左半轴与左边后车轮相固连,左半轴架由一对深沟球轴承支撑在外齿内中心轮中;右半轴多相外凸轮是具有三个互成120°夹角且轴心对称的凸出部分的三相外凸轮,其自身质量完全平衡,其轮廓曲线为余弦曲线,右半轴多相外凸轮内嵌于左半轴架的套筒结构内,右半轴多相外凸轮的右端为右半轴,右半轴多相外凸轮通过右半轴与右边后车轮固连在一起,右半轴多相外凸轮的左端通过深沟球轴承支承于左半轴架之内、右端通过深沟球轴承支承于右半壳之内;上述双滚子块由支架块、销、滚针、滚针套筒组成,销的两端与支架块两侧的孔之间均为紧配合,两个滚针套筒均由销支承并通过滚针与支架块组成滚动联接关系;双滚子块的两个滚针套筒可在左半轴架的套筒结构的径向导槽内壁上沿径向滚动,从而使双滚子块与左半轴架之间构成滚动联接,双滚子块的两端弧形外表面分别与右半轴多相外凸轮的外凸轮轮廓和外齿内中心轮的内齿轮齿廓相啮合各组成一个高副;外齿内中心轮的内齿轮齿廓曲线是双滚子块一方面随左半轴架转动,另一方面又在左半轴架的径向导槽中移动的过程中,其内端弧形外表面所处一系列位置的包络线;外齿内中心轮的齿数Z1和双滚子块的数目Z2相差为3。②The outside of the external tooth inner center wheel is a straight bevel gear, and the inside is an internal gear with multiple protruding parts. The number of the protruding parts is the number of teeth of the external tooth inner center wheel. A bevel gear of the main reducer is also an internal gear in the differential mechanism. The outer-toothed inner center wheel organically integrates the main reducer and the differential. The outer-toothed inner center wheel and the right half shell are fixed by screws It is connected as a whole and supported on the frame by a pair of tapered roller bearings; the left half-shaft frame is a sleeve structure, which is installed in the inner gear of the external tooth inner center wheel and opened along the circumference of the sleeve structure. There are Z 2 radial guide grooves, and double roller blocks are installed in the guide grooves. The left end of the left half shaft frame is the left half shaft, and the left half shaft frame is fixedly connected with the left rear wheel through the left half shaft frame. It is supported by a pair of deep groove ball bearings in the inner center wheel of the external teeth; the right half shaft multi-phase external cam is a three-phase external cam with three mutually symmetrical convex parts at an angle of 120°, and its own mass is completely Balanced, its contour curve is a cosine curve, the right half shaft multi-phase outer cam is embedded in the sleeve structure of the left half shaft frame, the right end of the right half shaft multi-phase outer cam is the right half shaft, and the right half shaft multi-phase outer cam The right half shaft is fixedly connected with the right rear wheel, the left end of the multi-phase outer cam of the right half shaft is supported in the left half shaft frame through a deep groove ball bearing, and the right end is supported in the right half shell through a deep groove ball bearing; The above-mentioned double roller block is composed of a bracket block, pins, needle rollers, and needle roller sleeves. The two ends of the pins are tightly fitted with the holes on both sides of the bracket block. The needle roller and the bracket block form a rolling connection; the two needle roller sleeves of the double roller block can roll radially on the inner wall of the radial guide groove of the sleeve structure of the left axle frame, so that the double roller block and the left The half shaft frames form a rolling connection, and the arc-shaped outer surfaces of the two ends of the double roller blocks mesh with the outer cam profile of the multi-phase outer cam of the right half shaft and the inner gear tooth profile of the outer tooth inner center wheel to form a high pair; the internal gear tooth profile curve of the external tooth inner center wheel is that the double roller block rotates with the left half shaft frame on the one hand, and on the other hand moves in the radial guide groove of the left half shaft frame. The envelope of a series of positions on the outer surface; the difference between the number of teeth Z 1 of the inner center wheel of the outer teeth and the number Z 2 of the double roller blocks is 3.
③驱动力传递给外齿内中心轮后经双滚子块传给左半轴架和右半轴多相外凸轮,从而传递给左、右后车轮,而双滚子块与左半轴架之间为纯滚动摩擦联接,故本发明差速器的传动效率高。③The driving force is transmitted to the inner center wheel of the external teeth, and then transmitted to the left half shaft frame and the right half shaft multi-phase outer cam through the double roller block, so as to be transmitted to the left and right rear wheels, while the double roller block and the left half shaft frame There is a pure rolling friction connection between them, so the transmission efficiency of the differential gear of the present invention is high.
④双滚子块与外齿内中心轮、左半轴架及右半轴多相外凸轮之间均为多齿啮合,故重合度大,承载能力大,可实现大功率、大扭矩差速传动。④Multi-tooth engagement between the double roller block and the external tooth inner center wheel, the left half shaft frame and the right half shaft multi-phase outer cam, so the coincidence degree is large, the bearing capacity is large, and high power and high torque differential speed can be realized transmission.
⑤右半轴多相外凸轮的三个凸出部分互成120°夹角关于轴心对称布置,惯性力及所受外力合力为零,故差速器受力自动平衡,运转平稳。⑤The three protruding parts of the multi-phase outer cam on the right half shaft form an angle of 120° with each other and are arranged symmetrically with respect to the axis.
本发明与现有常用汽车差速器相比,具有以下有益的技术效果:Compared with the existing conventional automobile differential, the present invention has the following beneficial technical effects:
1.结构紧凑,轴向和径向尺寸小,体积小,重量轻1. Compact structure, small axial and radial dimensions, small volume and light weight
本发明采用“外齿内中心轮一一双滚子块一一多相外凸轮”系统代替传统汽车差速器的行星齿轮系统,传动装置的轴向和径向尺寸都小,因而本发明差速器的结构紧凑、体积小,重量轻。The present invention adopts the system of "external tooth inner center wheel-double roller block-multiphase outer cam" system to replace the planetary gear system of traditional automobile differential, and the axial and radial dimensions of the transmission device are small, so the present invention is inferior The gearbox is compact in structure, small in size and light in weight.
2.重合度大,承载能力高2. Large coincidence degree and high carrying capacity
本发明中双滚子块与右半轴多相外凸轮、外齿内中心轮、左半轴架之间同时实现多对齿啮合,最多可以有50%的双滚子块同时参与啮合工作,重合度高,承载能力高,可实现大功率、大扭矩差速传动。In the present invention, the meshing of multiple pairs of teeth is simultaneously realized between the double-roller block and the multi-phase outer cam of the right half-shaft, the inner center wheel of the outer tooth, and the left half-axle frame, and at most 50% of the double-roller blocks can participate in the meshing work at the same time. High coincidence, high load capacity, can realize high power, high torque differential transmission.
3.传动效率高3. High transmission efficiency
双滚子块与左半轴架之间为纯滚动啮合,故本发明差速器传动效率高。The pure rolling engagement between the double roller blocks and the left axle frame makes the transmission efficiency of the differential gear of the present invention high.
4.工艺性好、生产成本低4. Good manufacturability and low production cost
本发明差速器中的零件多为圆形,形状简单,比行星齿轮系统中的锥齿轮更容易加工,工艺性好,生产成本低。Most of the parts in the differential gear of the present invention are circular, simple in shape, easier to process than bevel gears in the planetary gear system, good in manufacturability and low in production cost.
5.受力均衡,运转平稳5. Balanced force, stable operation
右半轴多相外凸轮的三个凸出部分互成120°夹角关于轴心对称布置,惯性力及所受外力合力为零,故差速器受力自动平衡,运转平稳。The three protruding parts of the multi-phase outer cam on the right half shaft form an angle of 120° with each other and are arranged symmetrically with respect to the axis. The resultant force of inertial force and external force is zero, so the force of the differential is automatically balanced and the operation is stable.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步说明。但要特别指出的是,本发明的具体实施方式不限于下面实施例所描述的形式,所属领域的技术人员在不付出创造性劳动的情况下,还可很容易地设计出其他的具体实施方式,因此不应将下面给出的具体实施方式的实施例理解为本发明的保护范围,将本发明的保护范围限制在所给出的实施例。The present invention will be further described below in conjunction with drawings and embodiments. However, it should be pointed out that the specific implementation modes of the present invention are not limited to the forms described in the following examples, and those skilled in the art can easily design other specific implementation modes without paying creative efforts. Therefore, the examples of specific implementations given below should not be understood as the protection scope of the present invention, and the protection scope of the present invention is limited to the given examples.
图1是任意齿差内齿轮驱动双滚子块式汽车差速器的结构示意图;Fig. 1 is a schematic diagram of the structure of a double-roller block type automobile differential driven by an internal gear with any tooth difference;
图2是图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3是图2的局部放大图;Fig. 3 is a partial enlarged view of Fig. 2;
图4是外齿内中心轮的结构示意图;Fig. 4 is a schematic structural view of the external gear inner center wheel;
图5是右半轴多相外凸轮的结构示意图;Fig. 5 is a structural schematic diagram of the multi-phase outer cam of the right half shaft;
图6是左半轴架的结构示意图;Fig. 6 is a schematic structural view of the left axle frame;
图7是双滚子块的装配图;Fig. 7 is the assembly drawing of double roller block;
图8是支架块的结构示意图;Fig. 8 is the structural representation of support block;
图9是任意齿差内齿轮驱动双滚子块式汽车差速器的差动传动原理图;Fig. 9 is a schematic diagram of the differential transmission of the double roller block type automobile differential driven by the internal gear with any tooth difference;
图10是汽车左转弯时各车轮及差速器的相对位置关系示意图。Fig. 10 is a schematic diagram of the relative positional relationship between the wheels and the differential when the car turns left.
上述各附图中图识标号的标识对象是:1外齿内中心轮;2左半轴架;3圆锥滚子轴承;4右半壳;5双滚子块;6右半轴多相外凸轮;7深沟球轴承;8螺钉;9深沟球轴承;10主减速器的主动直齿圆锥齿轮;11套筒垫圈;12深沟球轴承;13左边后车轮;14右边后车轮;15支架块;16销;17滚针;18滚针套筒。The identification objects of the symbols in the above drawings are: 1. the inner center wheel with external teeth; 2. the left half shaft frame; 3. tapered roller bearing; 4. the right half shell; Cam; 7 deep groove ball bearing; 8 screw; 9 deep groove ball bearing; 10 driving straight bevel gear of final reducer; 11 sleeve washer; 12 deep groove ball bearing; 13 left rear wheel; 14 right rear wheel; 15 Bracket block; 16 pins; 17 needle rollers; 18 needle roller sleeves.
具体实施例specific embodiment
图1至图8所示任意齿差内齿轮驱动双滚子块式汽车差速器,主要由外齿内中心轮(1)、左半轴架(2)、圆锥滚子轴承(3)、右半壳(4)、双滚子块(5)、右半轴多相外凸轮(6)、深沟球轴承(7)、螺钉(8)、深沟球轴承(9)、套筒垫圈(11)、深沟球轴承(12)组成,其特征在于:摒弃了传统汽车差速器的行星齿轮系统,代之以“外齿内中心轮一一双滚子块一一多相外凸轮”系统,该系统主要包括外齿内中心轮(1)、左半轴架(2)、双滚子块(5)、右半轴多相外凸轮(6),以此系统实现差速,构成差速器;外齿内中心轮(1)的外部是直齿圆锥齿轮、内部是具有多个凸出部分的内齿轮,其凸出部分的个数即为外齿内中心轮(1)的齿数,记为Z1,故外齿内中心轮(1)既是主减速器的一个锥齿轮,又是差速器机构中的内齿轮,外齿内中心轮(1)将主减速器和差速器有机地合为一体,外齿内中心轮(1)与右半壳(4)通过螺钉(8)固定连接成一个整体并由一对圆锥滚子轴承(3)支撑在机架上;左半轴架(2)为套筒结构,该套筒结构装于外齿内中心轮(1)的内齿轮中,沿该套筒结构的周向开有Z2个径向导槽,在该导槽内装有双滚子块(5),左半轴架(2)的左端为左半轴,左半轴架(2)通过左半轴与左边后车轮(13)相固连,左半轴架(2)由一对深沟球轴承(12)支撑在外齿内中心轮(1)中;右半轴多相外凸轮(6)是具有三个互成120°夹角且轴心对称的凸出部分的三相外凸轮,其自身质量完全平衡,其轮廓曲线为余弦曲线,右半轴多相外凸轮(6)内嵌于左半轴架(2)的套筒结构内,右半轴多相外凸轮(6)的右端为右半轴,右半轴多相外凸轮(6)通过右半轴与右边后车轮(14)固连在一起,右半轴多相外凸轮(6)的左端通过深沟球轴承(9)支承于左半轴架(2)之内、右端通过深沟球轴承(7)支承于右半壳(4)之内;上述双滚子块(5)由支架块(15)、销(16)、滚针(17)、滚针套筒(18)组成,销(16)的两端与支架块(15)两侧的孔之间均为紧配合,两个滚针套筒(18)均由销(16)支承并通过滚针(17)与支架块(15)组成滚动联接关系;双滚子块(5)的两个滚针套筒(18)可在左半轴架(2)的套筒结构的径向导槽内壁上沿径向滚动,从而使双滚子块(5)与左半轴架(2)之间构成滚动联接,双滚子块(5)的两端弧形外表面分别与右半轴多相外凸轮(6)的外凸轮轮廓和外齿内中心轮(1)的内齿轮齿廓相啮合各组成一个高副;外齿内中心轮(1)的内齿轮齿廓曲线是双滚子块(5)一方面随左半轴架(2)转动,另一方面又在左半轴架(2)的径向导槽中移动的过程中,其内端弧形外表面所处一系列位置的包络线;外齿内中心轮(1)的齿数Z1和双滚子块(5)的数目Z2相差为3。As shown in Figures 1 to 8, the internal gear with any tooth difference drives the double roller block type automobile differential, which is mainly composed of the external gear inner center wheel (1), the left axle frame (2), the tapered roller bearing (3), Right half shell (4), double roller block (5), right half shaft multi-phase outer cam (6), deep groove ball bearing (7), screw (8), deep groove ball bearing (9), sleeve washer (11), composed of deep groove ball bearings (12), characterized in that: the planetary gear system of the traditional automobile differential is abandoned, and replaced by "external teeth, inner center wheel, double roller block, multi-phase outer cam ” system, the system mainly includes the external gear inner center wheel (1), the left axle frame (2), the double roller block (5), the right axle multi-phase outer cam (6), and the differential speed is realized by this system, Constitutes a differential; the outer tooth inner center wheel (1) is a straight bevel gear on the outside, and the inner is an inner gear with multiple protruding parts, and the number of the protruding parts is the outer tooth inner center wheel (1) The number of teeth is denoted as Z 1 , so the external tooth inner center wheel (1) is not only a bevel gear of the final reducer, but also an internal gear in the differential mechanism, and the external tooth inner center wheel (1) connects the final drive and the The differential is organically integrated, the outer tooth inner center wheel (1) and the right half shell (4) are fixedly connected by screws (8) to form a whole and are supported on the frame by a pair of tapered roller bearings (3) ; The left axle frame (2) is a sleeve structure, and the sleeve structure is installed in the internal gear of the external tooth inner center wheel (1), and there are Z 2 radial guide grooves along the circumference of the sleeve structure, and in the guide Double roller blocks (5) are housed in the groove, and the left end of the left semi-axle frame (2) is the left half shaft, and the left half shaft frame (2) is fixedly connected with the left rear wheel (13) by the left half shaft, and the left half shaft The frame (2) is supported by a pair of deep groove ball bearings (12) in the center wheel (1) of the external teeth; The three-phase external cam of the protruding part has its own mass completely balanced, and its contour curve is a cosine curve. The right end of the shaft multi-phase outer cam (6) is the right half shaft, and the right half shaft multi-phase outer cam (6) is fixedly connected together with the right rear wheel (14) by the right half shaft, and the right half shaft multi-phase outer cam (6 )’s left end is supported in the left axle frame (2) through a deep groove ball bearing (9), and the right end is supported in the right half shell (4) through a deep groove ball bearing (7); the above-mentioned double roller block (5 ) is composed of bracket block (15), pin (16), needle roller (17), needle roller sleeve (18), the two ends of pin (16) and the holes on both sides of bracket block (15) are tight Cooperate, the two needle roller sleeves (18) are supported by pins (16) and form a rolling connection relationship with the bracket block (15) through the needle rollers (17); the two needle roller sleeves of the double roller block (5) (18) can roll radially on the inner wall of the radial guide groove of the sleeve structure of the left axle frame (2), so that a rolling connection is formed between the double roller block (5) and the left axle frame (2), The arc-shaped outer surfaces at both ends of the double roller block (5) are respectively connected with the outer cam profile of the right half shaft multi-phase outer cam (6) and the outer tooth inner center wheel (1) The tooth profiles of the internal gears mesh with each other to form a high pair; the tooth profile curve of the internal gear of the external tooth inner center wheel (1) is that the double roller block (5) rotates with the left axle frame (2) on the one hand, and on the other hand In the process of moving in the radial guide groove of the left axle frame (2), the envelope of a series of positions on the arc-shaped outer surface of the inner end; The number Z2 of sub-blocks ( 5 ) differs by three.
本发明所述差速器的工作原理是:当主减速器的从动锥齿轮即外齿内中心轮(1)被驱动并以等角速度转动时,由于外齿内中心轮(1)的内齿轮对双滚子块(5)产生推力,迫使双滚子块(5)在左半轴架(2)的径向导槽中移动并推动左半轴架(2)转动,与此同时通过双滚子块(5)与右半轴多相外凸轮(6)的高副接触也要推动右半轴多相外凸轮(6)转动,从而构成一个二自由度差速系统,左半轴架(2)和右半轴多相外凸轮(6)上的运动和动力则分别传给与其相固连的左、右后车轮。右半轴多相外凸轮(6)和左半轴架(2)在驱动力的作用下分别转动,但各自的运动状态是不确定的,由左右后车轮不同的路面、弯道情况决定。当汽车在平直路上直线行驶,左半轴架(2)上的车轮和右半轴多相外凸轮(6)上的车轮无转速差时,左半轴架(2)和右半轴多相外凸轮(6)的转速相同,即差速器没有差速作用。此时,差速器中各部件保持相对静止,转矩由外齿内中心轮(1)输入,经双滚子块(5)平均传给左半轴架(2)和右半轴多相外凸轮(6)。当汽车转弯或在不平道路上行驶,后面左右两轮出现转速差时,双滚子块(5)受外齿内中心轮(1)的驱使,一方面驱动左半轴架(2)和右半轴多相外凸轮(6)转动,另一方面在随左半轴架(2)转动的同时在左半轴架(2)的径向导槽中做径向移动,保证左半轴架(2)和右半轴多相外凸轮(6)得以在不脱离传动的情况下实现差速。而且由于双滚子块(5)对左半轴架(2)和右半轴多相外凸轮(6)的作用力产生的力矩的作用,使转速慢的驱动轮上可以得到比转速快的驱动轮更大的转矩。The working principle of the differential in the present invention is: when the driven bevel gear of the main reducer, that is, the external tooth inner center wheel (1) is driven and rotates at a constant angular velocity, due to the inner gear of the outer tooth inner center wheel (1) Generate thrust on the double roller block (5), forcing the double roller block (5) to move in the radial guide groove of the left half shaft frame (2) and push the left half shaft frame (2) to rotate, at the same time through the double roller The contact between block (5) and the multi-phase outer cam (6) of the right half shaft will also promote the rotation of the multi-phase outer cam (6) of the right half shaft, thereby forming a two-degree-of-freedom differential system, and the left half shaft frame (2 ) and the motion and power on the multi-phase outer cam (6) of the right axle shaft are passed to the left and right rear wheels that are connected with it respectively. The right half-shaft polyphase outer cam (6) and the left half-axle frame (2) rotate respectively under the effect of driving force, but their respective motion states are uncertain, determined by the different road surfaces and curve conditions of the left and right rear wheels. When the car runs straight on a straight road, the wheels on the left half shaft frame (2) and the wheels on the right half shaft multi-phase outer cam (6) have no speed difference, the left half shaft frame (2) and the right half shaft more The rotating speed of phase outer cam (6) is identical, promptly differential gear does not have differential speed effect. At this time, the components in the differential remain relatively stationary, and the torque is input from the outer gear inner center wheel (1), and is transmitted to the left axle frame (2) and the right half axle multi-phase through the double roller blocks (5) on average. Outer cam (6). When the car is turning or driving on an uneven road, and there is a speed difference between the left and right wheels at the back, the double roller block (5) is driven by the inner center wheel (1) of the outer teeth, and on the one hand drives the left axle frame (2) and the right axle frame (2). The half-shaft polyphase outer cam (6) rotates, and on the other hand, it moves radially in the radial guide groove of the left half-shaft frame (2) while rotating with the left half-shaft frame (2), so as to ensure that the left half-shaft frame ( 2) and the right half-shaft multi-phase outer cam (6) can realize the differential speed without breaking away from the transmission. Moreover, due to the effect of the torque produced by the double roller blocks (5) on the left side axle frame (2) and the multi-phase outer cam (6) of the right half shaft, the driving wheel with a slow speed can obtain a speed faster than that of the speed. More torque on the drive wheels.
为说明本发明差速器的差速特性,设汽车后面左、右轮转速分别为n2、n6,外齿内中心轮(1)的转速为n1,则由图9可得:In order to illustrate the differential speed characteristic of the differential gear of the present invention, assume that the rotational speeds of the left and right wheels behind the automobile are respectively n 2 and n 6 , and the rotational speed of the outer gear inner center wheel (1) is n 1 , then it can be obtained from Fig. 9:
式中,Z2一双滚子块(5)的个数;Z1一外齿内中心轮(1)的齿数。In the formula, Z 2 is the number of double roller blocks (5); Z 1 is the number of teeth of the external tooth inner center wheel (1).
如设汽车要左转弯,汽车的两前轮在转向机构(图10)的作用下,其轴线与汽车两后轮的轴线汇交于P点,此时可视为整个汽车是绕P点回转。在车轮与地面不打滑的情况下,两后轮的转速应与弯道半径成正比,由图10可得:If the car is going to turn left, the axes of the two front wheels of the car and the axes of the two rear wheels of the car meet at point P under the action of the steering mechanism (Fig. 10), and the whole car can be regarded as turning around point P . Under the condition that the wheels and the ground do not slip, the rotational speed of the two rear wheels should be proportional to the radius of the curve, as can be obtained from Figure 10:
式中,r一弯道平均半径;L一后轮距之半。In the formula, r is the average radius of the curve; L is half of the rear track.
联立求解式(1)、式(2),得:Simultaneously solve formula (1) and formula (2), get:
在确定的车辆参数及行驶条件下,n1、Z1、Z2、L均为已知。因此,n2与n6只随转弯半径r而变。故本发明差速器具备差速功能,装备该差速器的车辆能够通过任意半径弯道。Under certain vehicle parameters and driving conditions, n 1 , Z 1 , Z 2 , and L are all known. Therefore, n 2 and n 6 only vary with the turning radius r. Therefore, the differential device of the present invention has a differential function, and a vehicle equipped with the differential device can pass through curves with any radius.
本发明可广泛适用于所有需要差速器的轮式车辆,如汽车、工程车辆等。The present invention can be widely applied to all wheeled vehicles that need a differential, such as automobiles, engineering vehicles and the like.
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CN107461474A (en) * | 2017-09-15 | 2017-12-12 | 四川大学 | Three tooth difference plane steel balls are driven retainer drive-type automobile differential |
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