CN105562662A - Method for preparing bimetallic composite through combination of solid-liquid compounding and drawing of solid aluminum materials - Google Patents
Method for preparing bimetallic composite through combination of solid-liquid compounding and drawing of solid aluminum materials Download PDFInfo
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Abstract
本发明公开了一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法;所述方法包括固液复合铸造制备双金属拉拔坯料的步骤、拉拔所述坯料制备双金属复合材料的步骤。本发明特征在于利用表面锌层保护后固液连接的工艺手段,解决了传统焊接方法连接铝和其他材料时容易出现的氧化夹渣、吸气、热裂、成分偏析等一系列的问题,克服了铝材在高温下表面易形成氧化膜阻碍铝和其他材料之间冶金结合形成的难题,然后通过拉拔方法成型,破碎固液复合过程中界面上形成的中间化合物,提高了双金属复合材料以及基体材料的力学性能和物理性能。本发明方无需气体保护、复合技术简单、工艺条件宽泛易操作、工艺设备要求简单、界面结合强度高、导电性能好。
The invention discloses a method for preparing a bimetallic composite material through solid-liquid compounding and drawing combination of solid aluminum materials; the method includes the steps of preparing a bimetallic drawing blank by solid-liquid composite casting, and drawing the blank to prepare a bimetallic composite material. Material steps. The present invention is characterized in that it utilizes the technological means of solid-liquid connection after surface zinc layer protection, which solves a series of problems such as oxidized slag inclusion, gas absorption, thermal cracking, and component segregation that are easy to occur when traditional welding methods are used to connect aluminum and other materials, and overcomes It solves the problem that an oxide film is easily formed on the surface of aluminum to hinder the formation of metallurgical bonding between aluminum and other materials, and then it is formed by drawing to break the intermediate compound formed on the interface during the solid-liquid composite process, improving the bimetallic composite material. And the mechanical and physical properties of the matrix material. The invention requires no gas protection, simple composite technology, wide process conditions and easy operation, simple process equipment requirements, high interface bonding strength and good electrical conductivity.
Description
技术领域technical field
本发明属于双金属复合材料的制备领域,具体是一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,特别是一种通过固液复合铸造后拉拔组合工艺制备双金属复合材料的方法。The invention belongs to the field of preparation of bimetallic composite materials, in particular to a method for preparing bimetallic composite materials through solid-liquid composite and drawing combination of solid aluminum materials, especially a method for preparing bimetallic composite materials through solid-liquid composite casting and drawing combination process Composite method.
背景技术Background technique
随着现代工业技术的发展,对材料综合性能的要求越来越高,在很多工况条件下,单一组元的金属材料已经很难满足要求。双金属复合材料是通过各种复合技术使两种性能不同的金属复合在一起而制备的一种新型复合材料。与单一组元的金属材料相比,双金属复合材料可以综合利用两种金属材料各自的物理化学特性,获得单一组元金属不能同时具有的综合性能,可以较好地满足工业与科技的快速发展对于材料越来越高的要求。With the development of modern industrial technology, the requirements for the comprehensive performance of materials are getting higher and higher. Under many working conditions, it is difficult for a single component metal material to meet the requirements. Bimetallic composite material is a new type of composite material prepared by combining two metals with different properties through various composite technologies. Compared with single-element metal materials, bimetallic composite materials can comprehensively utilize the physical and chemical properties of the two metal materials to obtain comprehensive properties that single-element metals cannot have at the same time, which can better meet the rapid development of industry and technology. Higher and higher requirements are placed on materials.
铝合金材料是工业中应用最为广泛的轻金属材料之一。由于其导电、导热性好、比强度高、耐蚀性好等一系列的优点,被广泛应用在航空航天、军工制造、船舶制造、冶金化工、能源动力、包装防腐及日常生活用品等领域。经调研发现铝合金材料与其他材料之间,如镁合金、锌合金、铝合金之间的双金属复合材料也同样受到了广泛的重视。如铝镁双金属复合材料被应用于汽车结构件及汽车发动机组,利用铝合金强度、耐蚀性及质轻,以及镁合金材料的质量轻的优点。铝铝双金属复合材料被应用于汽车结构件,综合各体系铝合金之间不同的物理化学性质。Aluminum alloy material is one of the most widely used light metal materials in industry. Due to a series of advantages such as good electrical conductivity, thermal conductivity, high specific strength, and good corrosion resistance, it is widely used in aerospace, military manufacturing, shipbuilding, metallurgy, chemical industry, energy power, packaging anticorrosion, and daily necessities. After investigation, it is found that bimetallic composite materials between aluminum alloy materials and other materials, such as magnesium alloys, zinc alloys, and aluminum alloys, have also received extensive attention. For example, aluminum-magnesium bimetallic composite materials are applied to automobile structural parts and automobile engine blocks, taking advantage of the strength, corrosion resistance and light weight of aluminum alloys, as well as the advantages of light weight of magnesium alloy materials. Aluminum-aluminum bimetallic composites are used in automotive structural parts to integrate the different physical and chemical properties of aluminum alloys in various systems.
使用传统焊接方法制备双金属复合材料时,经常出现各种缺陷。如焊接制备铝铝双金属复合材料时,经常出现氧化夹渣、吸气、热裂、成分偏析等一系列的问题。利用焊接方法制备铝镁双金属复合材料时,经常出现中间化合物过厚而影响双金属复合材料性能的现象。经对现有技术的检索发现,除焊接方法外常见的方法按照材料状态的不同可以分为固液复合、固固复合及液液复合。对于固固连接方法,如挤压,生产效率较高,不过由于铝在大气环境下非常容易氧化,尤其是高温条件下,两种金属之间都会形成致密的氧化膜,氧化膜的存在会严重阻碍两种金属之间的相互作用,恶化连接质量,不容易形成良好的冶金结合。对于液液连接则经常受到设备的限制,对于材料的外形、尺寸都有非常严格的要求,这也在一定程度上限制了铜铝双金属材料的推广和应用。相比于固固复合及液液复合,固液复合技术工序简单、受外形条件约束小、工艺设备要求简单、生产效率较高,正受到越来越多的关注。不过固液复合同样存在一定的不足,经检索发现,Zhang等人在《MetallurgicalandMaterialsTransactionsB》期刊2014,45(6):2495-2503上发表的ImprovedInterfacialBondinginMagnesium/AluminumOvercastingSystemsbyAluminumSurfaceTreatments(通过铝合金表面处理优化铝镁双金属材料的界面连接)提到,在液固复合过程中,浇注温度较高时容易在界面上生成较厚的中间化合物,影响铜铝双金属复合材料的结合强度和物理性能。可见,每一种方法都有其特有的优势,但又有一定的局限性。Various defects often occur when bimetallic composites are fabricated using traditional welding methods. For example, when preparing aluminum-aluminum bimetallic composite materials by welding, a series of problems such as oxidation slag inclusion, gas absorption, thermal cracking, and composition segregation often occur. When aluminum-magnesium bimetallic composites are prepared by welding, it often occurs that the intermediate compound is too thick to affect the properties of bimetallic composites. According to the retrieval of the prior art, it is found that the common methods besides the welding method can be divided into solid-liquid composite, solid-solid composite and liquid-liquid composite according to the state of the material. For the solid connection method, such as extrusion, the production efficiency is high, but because aluminum is very easy to oxidize in the atmosphere, especially under high temperature conditions, a dense oxide film will be formed between the two metals, and the existence of the oxide film will be serious. It hinders the interaction between the two metals, deteriorates the quality of the connection, and makes it difficult to form a good metallurgical bond. The liquid-liquid connection is often limited by the equipment, and there are very strict requirements on the shape and size of the material, which also limits the promotion and application of copper-aluminum bimetallic materials to a certain extent. Compared with solid-solid composite and liquid-liquid composite, solid-liquid composite technology has simple procedures, less constraints on shape conditions, simple process equipment requirements, and higher production efficiency, and is receiving more and more attention. However, solid-liquid composites also have certain deficiencies. After searching, it was found that Zhang et al. published Improved Interfacial Bonding in Magnesium/Aluminum Overcasting Systems by Aluminum Surface Treatments (optimizing aluminum-magnesium bimetallic materials through aluminum alloy surface treatment) in the journal "Metallurgical and Materials Transactions B" 2014,45(6):2495-2503. Interface connection) mentioned that in the liquid-solid composite process, when the pouring temperature is high, it is easy to generate a thicker intermediate compound on the interface, which affects the bonding strength and physical properties of the copper-aluminum bimetallic composite. It can be seen that each method has its unique advantages, but also has certain limitations.
使用传统焊接方法制备双金属复合材料时,由于铜合金和铝合金之间物理性能如熔点、比热容、线膨胀系数等相差很大,同时两种金属的导热性都很好,所以焊接过程中经常出现氧化夹渣、吸气、热裂、成分偏析等一系列的问题。经对现有技术的检索发现,除焊接方法外铜铝间复合常见的方法按照材料状态的不同可以分为固液复合、固固复合及液液复合。对于固固连接方法,如拉拔,生产效率较高,不过由于铝和铜在大气环境下都非常容易氧化,尤其是高温条件下,两种金属之间都会形成致密的氧化膜,氧化膜的存在会严重阻碍两种金属之间的相互作用,恶化连接质量,不容易形成良好的冶金结合。对于液液连接则经常受到设备的限制,对于材料的外形、尺寸都有非常严格的要求,这也在一定程度上限制了铜铝双金属材料的推广和应用。固液复合受外形条件约束小、工艺设备要求简单,不过浇注温度较高时容易在界面上生成较厚的中间化合物,影响铜铝双金属复合材料的结合强度和物理性能。每一种方法都有其特有的优势,但又有一定的局限性。When using the traditional welding method to prepare bimetallic composite materials, due to the great difference in physical properties between copper alloy and aluminum alloy, such as melting point, specific heat capacity, linear expansion coefficient, etc. A series of problems such as oxidation slag inclusion, gas absorption, thermal cracking, and composition segregation appear. According to the search of the prior art, it is found that, in addition to the welding method, the common methods of copper-aluminum compounding can be divided into solid-liquid compounding, solid-solid compounding and liquid-liquid compounding according to the state of the material. For the solid connection method, such as drawing, the production efficiency is high, but because aluminum and copper are very easy to oxidize in the atmosphere, especially under high temperature conditions, a dense oxide film will be formed between the two metals, and the oxide film The presence of it will seriously hinder the interaction between the two metals, deteriorate the quality of the connection, and make it difficult to form a good metallurgical bond. The liquid-liquid connection is often limited by the equipment, and there are very strict requirements on the shape and size of the material, which also limits the promotion and application of copper-aluminum bimetallic materials to a certain extent. Solid-liquid composite is less restricted by shape conditions and requires simple process equipment, but when the pouring temperature is high, it is easy to form a thicker intermediate compound on the interface, which affects the bonding strength and physical properties of copper-aluminum bimetallic composites. Each method has its own unique advantages, but also certain limitations.
进一步对现有技术检索发现,研究人员开始通过两种复合方法组合在一起制备铜铝双金属复合材料以克服单一方法的不足。中国专利CN102626854A公布了一种爆炸加轧制生产全包铜铝复合排的方法。该技术利用爆炸焊接加轧制组合的方法制备了铜铝双金属复合材料,工艺中利用两种固固连接方法,表面没有特殊处理,所以两种金属界面上会存在氧化膜,同时对于材料的外形要求较高。中国专利CN101364459A公布了一种铜包铝母线排的生产方法及设备。该技术利用挤压和热轧组合的方法制备铜铝双金属复合材料,不过由于是利用两种固固连接方法,而且为了避免氧化膜的影响,在热处理过程中引入了惰性气体保护,对于设备及制备条件要求较高。A further search of the prior art found that researchers began to prepare copper-aluminum bimetallic composites by combining two composite methods to overcome the shortcomings of a single method. Chinese patent CN102626854A discloses a method for producing all-clad copper-aluminum composite row by explosion and rolling. This technology uses the combination method of explosive welding and rolling to prepare copper-aluminum bimetallic composite materials. Two solid-solid connection methods are used in the process, and the surface is not specially treated, so there will be an oxide film on the interface of the two metals. The shape requirements are higher. Chinese patent CN101364459A discloses a production method and equipment for a copper-clad aluminum busbar. This technology uses extrusion and hot rolling to prepare copper-aluminum bimetallic composite materials, but because it uses two solid connection methods, and in order to avoid the influence of oxide film, inert gas protection is introduced in the heat treatment process. and higher preparation conditions.
发明内容Contents of the invention
针对现有技术中的缺陷,本发明的目的是提供一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,解决现有复合技术经常导致结合区域形成氧化夹渣、吸气、热裂、成分偏析,同时氧化膜的存在严重影响两种金属之间的相互作用以及双金属复合材料的性能较低等一系列的问题,使两种铝合金之间形成冶金结合,具有优良的力学性能。In view of the defects in the prior art, the purpose of the present invention is to provide a method for preparing bimetallic composite materials by solid-liquid composite and drawing combination of solid aluminum materials, so as to solve the problem that the existing composite technology often leads to the formation of oxidized slag inclusions and gas absorption in the bonding area. , thermal cracking, composition segregation, and the existence of oxide film seriously affects the interaction between the two metals and the low performance of bimetallic composites, etc., so that the metallurgical bonding between the two aluminum alloys is formed, which has excellent mechanical properties.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
本发明提供一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,所述方法包括固液复合铸造制备双金属拉拔坯料的步骤、拉拔所述坯料制备双金属复合材料的步骤。The invention provides a method for preparing a bimetal composite material by solid-liquid compounding and drawing combination of a solid aluminum material. The method includes the steps of preparing a bimetal drawing blank by solid-liquid composite casting, and drawing the blank to prepare a bimetal composite material. A step of.
优选地,固液复合铸造制备双金属拉拔坯料的步骤具体包括:Preferably, the step of preparing a bimetallic drawing blank by solid-liquid composite casting specifically includes:
处理预置:对待连接固态铝预置材料进行表面处理,处理后预置在模具型腔内;Treatment and preset: Surface treatment is performed on the solid aluminum preset material to be connected, and it is preset in the mold cavity after treatment;
铸造结合:将液态待浇注材料浇注入所述模具型腔内,铸造形成双金属拉拔坯料。Casting combination: pour the liquid material to be poured into the cavity of the mold, and cast to form a bimetallic drawing blank.
优选地,所述预置固态铝材料包括纯铝、铸造铝合金、变形铝合金,所述浇注材料为熔点低于或等于固态铝材料的金属或所述金属的合金;其中,所述金属包括铝、镁、锌等。当浇注材料为铝材时,因为铝材的种类非常多,虽然都为铝材,但是可以选择不同种类的铝材,同样可以综合不同铝材之间不同的性能优势从而得到具有优良性能的双金属复合材料。Preferably, the preset solid aluminum material includes pure aluminum, cast aluminum alloy, and deformed aluminum alloy, and the casting material is a metal or an alloy of the metal whose melting point is lower than or equal to the solid aluminum material; wherein, the metal includes Aluminum, magnesium, zinc, etc. When the pouring material is aluminum, because there are many types of aluminum, although they are all aluminum, you can choose different types of aluminum, and you can also combine the different performance advantages of different aluminum to obtain a dual-purpose aluminum alloy with excellent performance. metal composites.
优选地,处理预置的步骤中,所述表面处理具体指镀锌保护层;Preferably, in the pre-treatment step, the surface treatment specifically refers to a galvanized protective layer;
优选地,所述镀锌保护层的实现方式包括电镀、化学镀、热浸镀、热喷涂、气相沉积等;所述锌保护层的厚度为0.1~50μm。锌层太薄在浇注前会气化,表面继而氧化,不能起到保护作用。过厚锌层不能完全溶入到浇注材料中去,导致不能形成冶金结合。或者形成冶金结合界面处有锌聚集,锌的聚集会影响双金属复合材料的性能。Preferably, the implementation of the galvanized protective layer includes electroplating, chemical plating, hot-dip galvanizing, thermal spraying, vapor deposition, etc.; the thickness of the zinc protective layer is 0.1-50 μm. If the zinc layer is too thin, it will vaporize before pouring, and the surface will then oxidize, which cannot play a protective role. An excessively thick zinc layer cannot completely dissolve into the castable material, resulting in a failure to form a metallurgical bond. Or there is zinc aggregation at the metallurgical bonding interface, which will affect the performance of the bimetallic composite.
优选地,铸造结合的步骤中,所述铸造的方法包括砂型铸造、金属型铸造、低压铸造、高压铸造、真空铸造、挤压铸造、离心铸造等。Preferably, in the step of combining casting, the casting method includes sand casting, metal casting, low pressure casting, high pressure casting, vacuum casting, squeeze casting, centrifugal casting and the like.
优选地,铸造结合的步骤中,所述浇注温度为450~800℃;浇注温度低于450℃有可能造成充型困难,同时很难熔化表面锌层,不能形成冶金结合。高于800℃可能会造成铝条的严重熔化,失去作为高性能预置材料的意义;进一步优选地,所述浇注温度为450~720℃。Preferably, in the step of casting bonding, the pouring temperature is 450-800°C; if the pouring temperature is lower than 450°C, it may cause difficulty in filling the mold, and at the same time, it is difficult to melt the surface zinc layer, so metallurgical bonding cannot be formed. Higher than 800°C may cause severe melting of the aluminum strip, which loses its significance as a high-performance pre-material; further preferably, the pouring temperature is 450-720°C.
优选地,拉拔所述坯料制备双金属复合材料的步骤中,所述拉拔的方式包括直拔、连续直拔、盘拔、旋压、轧管加工方法中的一种或者几种的组合;拉拔的温度为-100~浇注材料熔点以下100℃;拉拔的缩径比为1/100~90/100;拉拔的缩径速度为10~400m/min。拉拔温度低于-100℃时,成型性能很差,在拉拔过程中会出现裂纹等缺陷。温度高于上限时浇注材料甚至固态铝预置材料有可能熔化。缩径比低于1/100,基本没有变形效果,对于中间化合物的破损效果很弱,得到的材料界面上会存在较厚的中间化合物,影响性能。缩径比高于90/100,对于设备/材料的成型性能要求很高,而且很容易出现裂纹等缺陷。缩径高于400m/min,变形速度较快,很容易出现裂纹等缺陷。而低于10m/min,生产效率较低。进一步优选地,拉拔的温度为200~500℃。Preferably, in the step of drawing the blank to prepare a bimetallic composite material, the drawing method includes one or a combination of straight drawing, continuous straight drawing, coil drawing, spinning, and tube rolling processing methods The drawing temperature is -100 to 100°C below the melting point of the castable material; the drawing diameter reduction ratio is 1/100 to 90/100; the drawing diameter reduction speed is 10 to 400m/min. When the drawing temperature is lower than -100°C, the formability is poor, and defects such as cracks will appear during the drawing process. Castable materials and even solid aluminum prefabricated materials may melt at temperatures above the upper limit. If the diameter reduction ratio is lower than 1/100, there is basically no deformation effect, and the damage effect on the intermediate compound is very weak. There will be a thicker intermediate compound on the interface of the obtained material, which will affect the performance. The diameter reduction ratio is higher than 90/100, which requires high molding performance of equipment/materials, and is prone to defects such as cracks. The diameter reduction is higher than 400m/min, the deformation speed is fast, and defects such as cracks are prone to occur. And below 10m/min, the production efficiency is low. More preferably, the drawing temperature is 200-500°C.
优选地,拉拔所述坯料制备双金属复合材料的步骤还包括对所得双金属复合材料进行拉拔后退火处理、收线。Preferably, the step of drawing the blank to prepare the bimetallic composite material further includes annealing the obtained bimetallic composite material after drawing, and taking up the wire.
优选地,所述退火处理的温度为100~浇注材料熔点以下100℃,退火处理的时间为5~300min。温度低于100℃或者时间少于5min时,不能起到去除应力效果,并且作用较弱,很难发生反应,导致双金属复合材料的性能较差。温度高于上限或者时间长于300min时,两种金属之间剧烈反应,中间化合物层厚度会很厚,中间化合物硬脆的性质会影响双金属复合材料的性能,或者造成浇注材料甚至固态铝预置材料熔化,不能形成所需双金属复合材料。进一步优选地,所述退火处理的温度为100~500℃。Preferably, the temperature of the annealing treatment is 100° C. to 100° C. below the melting point of the casting material, and the time of the annealing treatment is 5 to 300 minutes. When the temperature is lower than 100°C or the time is less than 5 minutes, the effect of stress relief cannot be achieved, and the effect is weak, and it is difficult to react, resulting in poor performance of the bimetallic composite. When the temperature is higher than the upper limit or the time is longer than 300min, the two metals react violently, and the thickness of the intermediate compound layer will be very thick. The hard and brittle nature of the intermediate compound will affect the performance of the bimetallic composite material, or cause the casting material or even the solid aluminum to preset. The material melts and cannot form the desired bimetallic composite. Further preferably, the temperature of the annealing treatment is 100-500°C.
优选地,拉拔所述坯料制备双金属复合材料的步骤还包括对所得双金属拉拔坯料进行拉拔前退火处理。Preferably, the step of drawing the blank to prepare the bimetallic composite material further includes annealing the obtained bimetallic drawn blank before drawing.
优选地,所述退火处理的温度为100~浇注材料熔点以下100℃,退火处理的时间为0~300min。可以不进行拉拔前热处理直接进行拉拔。如进拉拔压前热处理,温度小于100℃时,不能起到去除应力的效果。温度高于上限或者时间长于300min时,两种金属之间剧烈反应,中间化合物层厚度会很厚,可能会出现裂纹等缺陷,同时会影响拉拔过程及得到的双金属复合材料性能,或者造成浇注材料甚至固态铝预置材料熔化,不能形成所需双金属复合材料。Preferably, the temperature of the annealing treatment is 100° C. to 100° C. below the melting point of the casting material, and the time of the annealing treatment is 0 to 300 minutes. Drawing can be performed without heat treatment before drawing. Such as heat treatment before drawing and pressing, when the temperature is less than 100 ℃, the effect of stress relief cannot be achieved. When the temperature is higher than the upper limit or the time is longer than 300min, the two metals react violently, the thickness of the intermediate compound layer will be very thick, and defects such as cracks may appear, which will affect the drawing process and the performance of the obtained bimetallic composite material, or cause Castable materials and even solid aluminum preforms melt and cannot form the desired bimetallic composite.
与现有其他技术相比,本发明具有如下的有益效果:Compared with other existing technologies, the present invention has the following beneficial effects:
1、与传统焊接方法相比,避免了氧化夹渣、吸气、热裂、成分偏析等问题的出现;1. Compared with the traditional welding method, it avoids the occurrence of problems such as oxidation slag inclusion, gas absorption, thermal cracking, and composition segregation;
2、与单一液液复合方法相比,对设备要求较低,对于材料的外形、尺寸要求较低;2. Compared with the single liquid-liquid composite method, it has lower requirements for equipment, and lower requirements for the shape and size of materials;
3、与单一固固复合方法相比,解决了表面氧化膜的问题,能够在固态铝预置材料表面形成均匀连续的锌层,使双金属复合材料的物理性能达到较高水平;3. Compared with the single solid-solid composite method, the problem of surface oxide film is solved, and a uniform and continuous zinc layer can be formed on the surface of the solid aluminum prefabricated material, so that the physical properties of the bimetallic composite material can reach a higher level;
4、与单一固液复合方法相比,解决了浇注温度控制不好时界面上会形成较厚的中间化合物的问题,提高了双金属复合材料的力学性能和物理性能,相比于单一固液复合,剪切性能提高了近一倍。同时铝及浇注材料基体材料的性能也得到了提高。4. Compared with the single solid-liquid composite method, it solves the problem that a thicker intermediate compound will be formed on the interface when the pouring temperature is not well controlled, and improves the mechanical and physical properties of the bimetallic composite material. Compared with the single solid-liquid composite method Composite, the shear performance has nearly doubled. At the same time, the properties of aluminum and castable matrix materials have also been improved.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
图1为预置固态铝材后固液复合铸造及拉拔组合制备双金属复合材料的示意图;其中,1为固态铝预置材料,2为浇注材料。Fig. 1 is a schematic diagram of preparing a bimetallic composite material by combining solid-liquid composite casting and drawing after solid aluminum material is preset; wherein, 1 is the solid aluminum preset material, and 2 is the pouring material.
具体实施方式detailed description
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
图1为下述实施例通过预置固态铝材后固液复合铸造及拉拔组合制备双金属复合材料的示意图;其中,1为固态铝预置材料,2为浇注材料。Fig. 1 is a schematic diagram of the preparation of a bimetallic composite material by solid-liquid composite casting and drawing combination in the following embodiment; wherein, 1 is the solid aluminum preset material, and 2 is the pouring material.
实施例1Example 1
本实施例涉及一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,包括如下步骤:This embodiment relates to a method for preparing a bimetallic composite material by solid-liquid compounding and drawing combination of solid aluminum, including the following steps:
步骤一、对待连接固态6101挤压态铝合金材料进行热喷涂锌表面处理,锌层厚度为10μm;Step 1. Perform thermal spraying zinc surface treatment on the solid 6101 extruded aluminum alloy material to be connected, and the thickness of the zinc layer is 10 μm;
步骤二、将表面处理后的固态6101挤压态铝合金预置在模具型腔内所需位置;Step 2. Presetting the surface-treated solid 6101 extruded aluminum alloy at the required position in the mold cavity;
步骤三、在电阻炉内熔化AZ91镁合金后浇入模具型腔内,利用挤压铸造的加工工艺,浇注温度为700℃,挤压铸造压力为60MPa,使铝和镁之间形成冶金结合;Step 3: Melt the AZ91 magnesium alloy in the resistance furnace and pour it into the mold cavity. Using the processing technology of squeeze casting, the pouring temperature is 700 ° C, and the squeeze casting pressure is 60 MPa to form a metallurgical bond between aluminum and magnesium;
步骤四、将得到的6101-AZ91铝镁双金属拉拔坯料进行拉拔前退火处理,退火温度为100℃,退火时间为300min,然后继续进行拉拔加工,工艺为直拔,拉拔温度为200℃,缩径比为30/100,拉拔速度为30m/min;Step 4: Perform annealing treatment on the obtained 6101-AZ91 aluminum-magnesium bimetal drawing blank before drawing, the annealing temperature is 100°C, the annealing time is 300min, and then the drawing process is continued, the process is direct drawing, and the drawing temperature is 200°C, the diameter reduction ratio is 30/100, and the drawing speed is 30m/min;
步骤五、将得到的铝镁双金属复合材料放入退火炉中进行拉拔后退火处理,退火温度为200℃,退火时间为30min,然后进行成品收线。Step 5. Put the obtained aluminum-magnesium bimetallic composite material into an annealing furnace for post-drawing annealing treatment. The annealing temperature is 200° C. and the annealing time is 30 minutes, and then the finished product is taken up.
经检测发现在结合区域没有出现氧化夹渣、吸气、热裂等缺陷。两种材料之间形成冶金结合,界面区域有连续分布的金属间化合物,说明两金属间形成了冶金结合(见图1)。经检测,铝镁双金属复合材料力学性能良好,剪切强度为46MPa。After testing, it was found that there were no defects such as oxidized slag inclusions, air suction, and thermal cracks in the bonding area. A metallurgical bond is formed between the two materials, and there is a continuous distribution of intermetallic compounds in the interface area, indicating that a metallurgical bond is formed between the two metals (see Figure 1). After testing, the mechanical properties of the aluminum-magnesium bimetal composite are good, and the shear strength is 46MPa.
实施例2Example 2
本实施例涉及一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,包括如下步骤:This embodiment relates to a method for preparing a bimetallic composite material by solid-liquid compounding and drawing combination of solid aluminum, including the following steps:
步骤一、对待连接固态A356铸造铝合金预置材料进行电镀锌表面处理,锌层厚度为0.1μm;Step 1. Electrogalvanizing surface treatment is performed on the solid A356 cast aluminum alloy preset material to be connected, and the thickness of the zinc layer is 0.1 μm;
步骤二、将表面处理后的固态A356铸造铝合金预置在模具型腔内所需位置;Step 2, presetting the surface-treated solid A356 cast aluminum alloy in the required position in the mold cavity;
步骤三、在电阻炉内熔化AZ31镁合金后浇入模具型腔内,利用挤压铸造的加工工艺,浇注温度为660℃,挤压铸造压力为30MPa,使铝和镁之间形成冶金结合;Step 3: Melt the AZ31 magnesium alloy in the resistance furnace and pour it into the mold cavity. Using the processing technology of squeeze casting, the pouring temperature is 660°C, and the squeeze casting pressure is 30MPa, so that the metallurgical bond between aluminum and magnesium is formed;
步骤四、将得到的A356-AZ31铝镁双金属拉拔坯料进行拉拔前退火处理,退火温度为300℃,退火时间为50min,然后继续进行拉拔加工,工艺为连续直拔,拉拔温度为200℃,缩径比为60/100,拉拔度为20m/min;Step 4: Perform annealing treatment on the obtained A356-AZ31 aluminum-magnesium bimetallic drawing blank before drawing, the annealing temperature is 300°C, the annealing time is 50min, and then continue the drawing process, the process is continuous straight drawing, the drawing temperature The temperature is 200℃, the diameter reduction ratio is 60/100, and the drawing degree is 20m/min;
步骤五、将得到的铝镁双金属复合材料放入退火炉中进行拉拔后退火处理,退火温度为100℃,退火时间为50min,然后进行成品收线。Step 5. Put the obtained aluminum-magnesium bimetallic composite material into an annealing furnace for post-drawing annealing treatment. The annealing temperature is 100° C. and the annealing time is 50 minutes, and then the finished product is taken up.
经检测发现在结合区域没有出现氧化夹渣、吸气、热裂等缺陷。两种材料之间形成冶金结合,界面区域有连续分布的金属间化合物,说明两金属间形成了冶金结合。经检测,铝镁双金属复合材料力学性能良好,剪切强度为56MPa。After testing, it was found that there were no defects such as oxidized slag inclusions, air suction, and thermal cracks in the bonding area. A metallurgical bond is formed between the two materials, and there is a continuous distribution of intermetallic compounds in the interface area, indicating that a metallurgical bond is formed between the two metals. After testing, the mechanical properties of the aluminum-magnesium bimetal composite are good, and the shear strength is 56MPa.
实施例3Example 3
本实施例涉及一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,包括如下步骤:This embodiment relates to a method for preparing a bimetallic composite material by solid-liquid compounding and drawing combination of solid aluminum, including the following steps:
步骤一、对待连接固态纯铝预置材料进行热喷涂锌表面处理,锌层厚度为15μm;Step 1. Perform thermal spraying zinc surface treatment on the solid pure aluminum preset material to be connected, and the thickness of the zinc layer is 15 μm;
步骤二、将表面处理后的固态固态纯铝预置在模具型腔内所需位置;Step 2. Presetting the surface-treated solid solid pure aluminum at the required position in the mold cavity;
步骤三、在电阻炉内熔化ZA-12锌合金后浇入模具型腔内,利用金属型铸造的加工工艺,浇注温度为700℃,使铝和锌之间形成冶金结合;Step 3: Melt the ZA-12 zinc alloy in the resistance furnace and pour it into the mold cavity. Using the metal mold casting process, the pouring temperature is 700 ° C to form a metallurgical bond between aluminum and zinc;
步骤四、将得到的纯铝-ZA-12铝锌双金属进行拉拔加工,工艺为直拔,拉拔温度为250℃,缩径比为10/100,拉拔速度为20m/min;Step 4, drawing the obtained pure aluminum-ZA-12 aluminum-zinc bimetal, the process is direct drawing, the drawing temperature is 250°C, the diameter reduction ratio is 10/100, and the drawing speed is 20m/min;
步骤五、将得到的铝锌双金属复合材料放入退火炉中进行拉拔后退火处理,退火温度为300℃,退火时间为20min,然后进行成品收线。Step 5. Put the obtained Al-Zn bimetallic composite material into an annealing furnace for post-drawing annealing treatment. The annealing temperature is 300° C. and the annealing time is 20 minutes, and then the finished product is taken up.
经检测发现在结合区域没有出现氧化夹渣、吸气、热裂等缺陷。两种材料之间形成冶金结合,界面区域有连续分布的金属间化合物,说明两金属间形成了冶金结合。经检测,铝锌双金属复合材料力学性能良好,剪切强度为34MPa。After testing, it was found that there were no defects such as oxidized slag inclusions, air suction, and thermal cracks in the bonding area. A metallurgical bond is formed between the two materials, and there is a continuous distribution of intermetallic compounds in the interface area, indicating that a metallurgical bond is formed between the two metals. After testing, the mechanical properties of the aluminum-zinc bimetallic composite material are good, and the shear strength is 34MPa.
实施例4Example 4
本实施例涉及一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,包括如下步骤:This embodiment relates to a method for preparing a bimetallic composite material by solid-liquid compounding and drawing combination of solid aluminum, including the following steps:
步骤一、对待连接固态6101挤压态铝合金预置材料进行热浸镀锌表面处理,锌层厚度为50μm;Step 1. Perform hot-dip galvanizing surface treatment on the solid 6101 extruded aluminum alloy preset material to be connected, and the thickness of the zinc layer is 50 μm;
步骤二、将表面处理后的固态6101挤压态铝合金预置在模具型腔内所需位置;Step 2. Presetting the surface-treated solid 6101 extruded aluminum alloy at the required position in the mold cavity;
步骤三、在电阻炉内熔化Zn-0.08Pb锌合金后浇入模具型腔内,利用挤压铸造的加工工艺,浇注温度为540℃,挤压铸造压力为30MPa,使铝和锌之间形成冶金结合;Step 3. Melt the Zn-0.08Pb zinc alloy in the resistance furnace and pour it into the mold cavity. Using the processing technology of squeeze casting, the pouring temperature is 540°C, and the squeeze casting pressure is 30MPa, so that the aluminum and zinc are formed metallurgical bonding;
步骤四、将得到的6101-Zn-0.08Pb铝锌双金属拉拔坯料进行拉拔前退火处理,退火温度为350℃,退火时间为5min,然后继续进行拉拔加工,工艺为直拔,拉拔温度为200℃,缩径比为90/100,拉拔速度为5m/min;Step 4. Perform annealing treatment on the obtained 6101-Zn-0.08Pb aluminum-zinc bimetallic drawing blank before drawing. The annealing temperature is 350° C., and the annealing time is 5 minutes. The drawing temperature is 200°C, the diameter reduction ratio is 90/100, and the drawing speed is 5m/min;
步骤五、将得到的铝锌双金属复合材料放入退火炉中进行拉拔后退火处理,退火温度为100℃,退火时间为20min,然后进行成品收线。Step 5. Put the obtained Al-Zn bimetallic composite material into an annealing furnace for post-drawing annealing treatment. The annealing temperature is 100° C. and the annealing time is 20 minutes, and then the finished product is taken up.
经检测发现在结合区域没有出现氧化夹渣、吸气、热裂等缺陷。两种材料之间形成冶金结合,界面区域有连续分布的金属间化合物,说明两金属间形成了冶金结合。经检测,铝锌双金属复合材料力学性能良好,剪切强度为90MPa。After testing, it was found that there were no defects such as oxidized slag inclusions, air suction, and thermal cracks in the bonding area. A metallurgical bond is formed between the two materials, and there is a continuous distribution of intermetallic compounds in the interface area, indicating that a metallurgical bond is formed between the two metals. After testing, the mechanical properties of the aluminum-zinc bimetallic composite material are good, and the shear strength is 90MPa.
实施例5Example 5
本实施例涉及一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,包括如下步骤:This embodiment relates to a method for preparing a bimetallic composite material by solid-liquid compounding and drawing combination of solid aluminum, including the following steps:
步骤一、对待连接固态6101铝合金预置材料进行热喷涂锌表面处理,锌层厚度为25μm;Step 1. Perform thermal spraying zinc surface treatment on the solid 6101 aluminum alloy preset material to be connected, and the thickness of the zinc layer is 25 μm;
步骤二、将表面处理后的固态6101铝合金预置在模具型腔内所需位置;Step 2, presetting the surface-treated solid 6101 aluminum alloy at the required position in the mold cavity;
步骤三、在电阻炉内熔化工业纯铝后浇入模具型腔内,利用砂型铸造的加工工艺,浇注温度为700℃,使铝和铝之间形成冶金结合;Step 3: Melt commercially pure aluminum in a resistance furnace and pour it into the mold cavity. Using the sand casting process, the pouring temperature is 700°C to form a metallurgical bond between aluminum and aluminum;
步骤四、将得到的6101-纯铝铝铝双金属拉拔坯料进行拉拔前退火处理,退火温度为200℃,退火时间为20min,然后继续进行拉拔加工,工艺为连续直拔,拉拔温度为500℃,缩径比为1/100,拉拔速度为5m/min;Step 4. Perform annealing treatment on the obtained 6101-pure aluminum-aluminum-aluminum bimetallic drawing blank before drawing. The annealing temperature is 200°C, and the annealing time is 20 minutes. The temperature is 500°C, the diameter reduction ratio is 1/100, and the drawing speed is 5m/min;
步骤五、将得到的铝铝双金属复合材料放入退火炉中进行拉拔后退火处理,退火温度为500℃,退火时间为10min,然后进行成品收线。Step 5. Put the obtained aluminum-aluminum bimetallic composite material into an annealing furnace for post-drawing annealing treatment. The annealing temperature is 500° C. and the annealing time is 10 minutes, and then the finished product is taken up.
6101铝合金和纯铝固液结合后在结合区域没有出现氧化夹渣、吸气、热裂等缺陷;两种铝合金之间没有明显的界面,形成了冶金结合,利用表面保护锌层很好的解决了氧化膜阻碍冶金结合形成的难题。经检测,铝铝双金属复合材料力学性能良好,剪切强度为36MPa。After the solid-liquid combination of 6101 aluminum alloy and pure aluminum, there are no defects such as oxidized slag, gas absorption, thermal cracking, etc. in the bonding area; there is no obvious interface between the two aluminum alloys, forming a metallurgical bond, and the use of the surface to protect the zinc layer is very good It solves the problem that the oxide film hinders the formation of metallurgical bonding. After testing, the mechanical properties of the aluminum-aluminum bimetal composite are good, and the shear strength is 36MPa.
实施例6Example 6
本实施例涉及一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,包括如下步骤:This embodiment relates to a method for preparing a bimetallic composite material by solid-liquid compounding and drawing combination of solid aluminum, including the following steps:
步骤一、对待连接固态6101挤压铝合金预置材料进行电镀锌表面处理,锌层厚度为15μm;Step 1. Electrogalvanizing surface treatment is performed on the solid 6101 extruded aluminum alloy preset material to be connected, and the thickness of the zinc layer is 15 μm;
步骤二、将表面处理后的固态6101挤压铝合金预置在模具型腔内所需位置;Step 2. Presetting the surface-treated solid 6101 extruded aluminum alloy at the required position in the mold cavity;
步骤三、在电阻炉内熔化A356铸造铝合金后浇入模具型腔内,利用挤压铸造的加工工艺,浇注温度为720℃,挤压铸造压力为120MPa,使铝和铝之间形成冶金结合;Step 3. Melt the A356 cast aluminum alloy in the resistance furnace and pour it into the mold cavity. Using the extrusion casting process, the pouring temperature is 720°C and the extrusion casting pressure is 120MPa to form a metallurgical bond between aluminum and aluminum. ;
步骤四、将得到的6101-A356铝铝双金属拉拔坯料进行拉拔前退火处理,退火温度为100℃,退火时间为50min,然后继续进行拉拔加工,工艺为直拔,拉拔温度为300℃,缩径比为40/100,拉拔速度为50m/min;Step 4: Perform annealing treatment on the obtained 6101-A356 aluminum-aluminum bimetallic drawing blank before drawing, the annealing temperature is 100°C, the annealing time is 50min, and then continue the drawing process, the process is direct drawing, and the drawing temperature is 300°C, the diameter reduction ratio is 40/100, and the drawing speed is 50m/min;
步骤五、将得到的铝铝双金属复合材料放入退火炉中进行拉拔后退火处理,退火温度为150℃,退火时间为20min,然后进行成品收线。Step 5. Put the obtained aluminum-aluminum bimetallic composite material into an annealing furnace for post-drawing annealing treatment. The annealing temperature is 150° C. and the annealing time is 20 minutes, and then the finished product is taken up.
6101铝合金和A356铝合金固液结合后在结合区域没有出现氧化夹渣、吸气、热裂等缺陷;两种铝合金之间没有明显的界面,形成了冶金结合,A356枝晶直接从6101基体上开始生长;利用表面保护锌层很好的解决了氧化膜阻碍冶金结合形成的难题。经检测,铝铝双金属复合材料力学性能良好,剪切强度为86MPa。After the solid-liquid combination of 6101 aluminum alloy and A356 aluminum alloy, there are no defects such as oxidized slag, gas absorption, thermal cracking, etc. in the bonding area; there is no obvious interface between the two aluminum alloys, forming a metallurgical bond, A356 dendrites directly from 6101 The growth begins on the substrate; the use of the surface protection zinc layer solves the problem that the oxide film hinders the formation of metallurgical bonding. After testing, the mechanical properties of the aluminum-aluminum bimetal composite are good, and the shear strength is 86MPa.
对比例1Comparative example 1
本实施例涉及一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,技术方案与实施例1相同,不同之处仅在于镀锌层厚度为70μm。This embodiment relates to a method for preparing a bimetallic composite material by solid-liquid compounding and drawing combination of solid aluminum material. The technical solution is the same as that of embodiment 1, except that the thickness of the galvanized layer is 70 μm.
经检测发现在结合区域出现了氧化夹渣、气孔等缺陷。两种材料之间不能形成冶金结合,界面区域没有形成连续均匀的金属间化合物,且锌元素在界面处聚集,在界面上有明显的裂纹出现。经检测,铝镁双金属复合材料力学性能较差,剪切强度为6MPa。After testing, it was found that defects such as oxidized slag inclusions and pores appeared in the bonding area. No metallurgical bond can be formed between the two materials, no continuous and uniform intermetallic compound is formed in the interface area, and zinc elements gather at the interface, and obvious cracks appear on the interface. After testing, the mechanical properties of aluminum-magnesium bimetallic composites are poor, and the shear strength is 6MPa.
对比例2Comparative example 2
本实施例涉及一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,技术方案与实施例1相同,不同之处仅在于固液复合铸造之后不进行拉拔工序。This embodiment relates to a method for preparing a bimetallic composite material by combining solid-liquid composite and drawing of a solid aluminum material. The technical solution is the same as that of Embodiment 1, except that the drawing process is not performed after solid-liquid composite casting.
经检测发现在结合区域没有出现氧化夹渣、吸气、热裂等缺陷。两种材料之间形成冶金结合,界面区域有连续分布的金属间化合物,说明两金属间形成了冶金结合,但是两种金属之间形成硬厚的中间化合物,严重影响连接性能。经检测,铝镁双金属复合材料力学性能较差,剪切强度为12MPa。After testing, it was found that there were no defects such as oxidized slag inclusions, air suction, and thermal cracks in the bonding area. A metallurgical bond is formed between the two materials, and intermetallic compounds are continuously distributed in the interface area, indicating that a metallurgical bond is formed between the two metals, but a hard and thick intermediate compound is formed between the two metals, which seriously affects the connection performance. After testing, the mechanical properties of aluminum-magnesium bimetallic composites are poor, and the shear strength is 12MPa.
对比例3Comparative example 3
本实施例涉及一种固态铝材固液复合及拉拔组合制备双金属复合材料的方法,技术方案与实施例1相同,不同之处仅在于拉拔坯料是未经固液复合铸造连接的铝材和镁材,机械拼合在一起进行拉拔工序。This embodiment relates to a method for preparing a bimetallic composite material through solid-liquid compounding and drawing combination of solid aluminum materials. Material and magnesium material, mechanically spliced together for drawing process.
经检测发现在结合区域没有出现夹渣、吸气、热裂等缺陷。两种材料之间形成冶金结合,界面区域有金属间化合物,说明两金属间形成了冶金结合,但是金属间化合物并不连续,且两种金属之间存在氧化皮,正是由于氧化皮的存在影响了两种金属之间形成连续的金属间化合物,导致连接性能及导电性能比实施例一中结果差。经检测,铝镁双金属复合材料力学性能较差,剪切强度为5MPa。After testing, it was found that there were no defects such as slag inclusions, air suction, and thermal cracks in the bonding area. A metallurgical bond is formed between the two materials, and there is an intermetallic compound in the interface area, indicating that a metallurgical bond is formed between the two metals, but the intermetallic compound is not continuous, and there is an oxide scale between the two metals, which is precisely due to the presence of the oxide scale The formation of a continuous intermetallic compound between the two metals is affected, resulting in poorer connection performance and conductivity than in Example 1. After testing, the mechanical properties of aluminum-magnesium bimetallic composites are poor, and the shear strength is 5MPa.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention.
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