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CN105483581B - A rectification method for residual deformation of magnesium alloy thin flat casting - Google Patents

A rectification method for residual deformation of magnesium alloy thin flat casting Download PDF

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CN105483581B
CN105483581B CN201510980655.4A CN201510980655A CN105483581B CN 105483581 B CN105483581 B CN 105483581B CN 201510980655 A CN201510980655 A CN 201510980655A CN 105483581 B CN105483581 B CN 105483581B
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reference plate
adjustment block
guide post
magnesium alloy
alloy thin
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CN105483581A (en
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赵宇宏
陈利文
侯华
丁志兵
靳玉春
康永生
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Kang Mei Technology Development Co ltd
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North University of China
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/06Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of magnesium or alloys based thereon

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Abstract

本发明涉及一种镁合金薄平板铸件残余变形的矫正方法,是针对镁合金薄平板铸件残余变形的弊端,采用矫正夹具和远红外隧道炉相结合的方法进行矫正,将镁合金薄平板铸件安装在矫正夹具内,放入远红外隧道炉中,经过预热、恒温处理、冷却时效处理,使镁合金薄平板铸件的残余变形得到矫正,残余应力得以消除,有效提高了镁合金薄平板铸件形状的稳定性与可靠性,矫正后,镁合金薄平板铸件平面度误差≦0.05mm,有效消除了镁合金薄平板铸件的残余变形,此矫正方法工艺先进,数据精确翔实,矫正夹具先进可靠,结构紧凑,精度高,是十分先进的镁合金薄平板铸件残余变形的矫正方法。

The invention relates to a method for rectifying the residual deformation of a magnesium alloy thin flat casting. Aiming at the drawbacks of the residual deformation of the magnesium alloy thin flat casting, the correction method is carried out by combining a correction fixture and a far-infrared tunnel furnace, and the magnesium alloy thin flat casting is installed. In the correction fixture, put it into the far-infrared tunnel furnace, after preheating, constant temperature treatment, cooling and aging treatment, the residual deformation of the magnesium alloy thin flat casting can be corrected, the residual stress can be eliminated, and the shape of the magnesium alloy thin flat casting can be effectively improved. Stability and reliability, after correction, the flatness error of the magnesium alloy thin flat casting is ≦0.05mm, which effectively eliminates the residual deformation of the magnesium alloy thin flat casting. This correction method has advanced technology, accurate and detailed data, advanced and reliable correction fixtures, and a Compact and high precision, it is a very advanced rectification method for residual deformation of magnesium alloy thin flat castings.

Description

一种镁合金薄平板铸件残余变形的矫正方法A rectification method for residual deformation of magnesium alloy thin flat casting

技术领域technical field

本发明涉及一种镁合金薄平板铸件残余变形的矫正方法,属镁合金板材铸造加工成型的技术领域。The invention relates to a method for rectifying the residual deformation of a magnesium alloy thin flat casting, which belongs to the technical field of magnesium alloy sheet casting processing.

背景技术Background technique

镁合金薄平板铸件作为壳形结构零部件广泛应用于电子产品,例如在笔记本电脑、平板电脑、数码相机、数码摄影机、LED显示器、手机零部件中应用。Magnesium alloy thin plate castings are widely used in electronic products as shell-shaped structural parts, such as notebook computers, tablet computers, digital cameras, digital cameras, LED displays, and mobile phone parts.

在成型时,镁合金薄平板铸件在凝固与冷却的过程中,由于各部位的温度和冷却速度不同,铸件在同一时段的收缩量不同,铸件各部是一个相互连接的整体,从而导致铸件内部互相制约而产生应力;在铸件脱模冷却至室温时,由于线收缩受阻产生热应力,使铸件内部形成了残余应力,当残余应力超过材料的屈服强度时,即会产生残余变形;残余变形会使镁合金薄平板铸件改变原来的设计尺寸,失去原来的精度,也影响产品的美观,尤其在批量生产时,存在残余变形的铸件在机械加工时会形成废品。When forming, during the solidification and cooling process of magnesium alloy thin flat castings, due to the different temperatures and cooling rates of various parts, the shrinkage of the castings at the same time is different. Stress is generated due to constraints; when the casting is demoulded and cooled to room temperature, thermal stress is generated due to the resistance of linear shrinkage, which causes residual stress to form inside the casting. When the residual stress exceeds the yield strength of the material, residual deformation will occur; residual deformation will make Magnesium alloy thin flat castings change the original design size, lose the original precision, and also affect the appearance of the product, especially in mass production, castings with residual deformation will form waste products during machining.

目前,镁合金薄平板铸件的残余变形大都采用手工矫正,劳动强度大,生产效率低,而且矫正力度不好掌握,容易造成铸件报废;也有的采用机械矫正,将铸件放入加热的模具中,依靠模具给铸件施加反变形来消除残余变形,这种方法只能矫正四条边变形,对弯曲变形、波浪变形、扭曲变形的矫正效果不佳,且生产效率低;采用手工和机械矫正残余变形,只是强制性的暂时消除残余变形,铸件内部仍存在残余应力,在铸件放置一段时间,或是后续的加工过程中,残余变形会逐渐反弹。At present, the residual deformation of magnesium alloy thin flat castings is mostly corrected by hand, which is labor-intensive, low in production efficiency, and the correction force is not easy to control, which may easily cause castings to be scrapped; some mechanical corrections are also used to put the castings into a heated mold. Relying on the mold to apply anti-deformation to the casting to eliminate residual deformation, this method can only correct the deformation of four sides, and the correction effect on bending deformation, wave deformation, and twisting deformation is not good, and the production efficiency is low; the residual deformation is corrected manually and mechanically. It is only mandatory to temporarily eliminate the residual deformation, and there is still residual stress inside the casting. After the casting is placed for a period of time, or during the subsequent processing, the residual deformation will gradually rebound.

发明内容Contents of the invention

发明目的purpose of invention

本发明的目的是针对背景技术不足和落后,对镁合金薄平板铸件残余变形的矫正采用矫正夹具和远红外隧道炉相结合的方法进行,将镁合金薄平板铸件装卡在矫正夹具上面,放入远红外隧道炉中,经过预热、恒温处理、冷却时效过程,使镁合金薄壁平板铸件的残余变形得到矫正,残余应力得以消除,以提高镁合金薄平板铸件形状的稳定性。The purpose of the present invention is to address the deficiency and backwardness of the background technology, adopt the method of combining the correction fixture and the far-infrared tunnel furnace to rectify the residual deformation of the magnesium alloy thin flat casting, and place the magnesium alloy thin flat casting on the correction fixture. In the far-infrared tunnel furnace, after preheating, constant temperature treatment, and cooling aging process, the residual deformation of the magnesium alloy thin-walled flat casting is corrected, and the residual stress is eliminated to improve the shape stability of the magnesium alloy thin-walled flat casting.

技术方案Technical solutions

本发明使用的设备和材料为:远红外隧道炉、矫正夹具、无水乙醇;The equipment and materials used in the present invention are: far-infrared tunnel furnace, correction fixture, absolute ethanol;

(1)制备矫正夹具(1) Preparation of correction jigs

矫正夹具分为下夹具和上夹具两部分;The correction jig is divided into two parts, the lower jig and the upper jig;

下夹具主要结构包括:下底板、下基准板、下平面调整块、定位销、导柱支座、弹簧、导柱;The main structure of the lower fixture includes: lower base plate, lower reference plate, lower plane adjustment block, positioning pin, guide post support, spring, guide post;

下底板、下基准板、下平面调整块用热作模具钢制作,并经过热处理、磨制,表面粗糙度均为:Ra0.08-0.16μm;下底板平面度误差≦0.01mm,下基准板组成平面的平面度误差≦0.01mm,下平面调整块组成平面的平面度误差≦0.01mm;The lower base plate, lower reference plate, and lower plane adjustment block are made of hot work die steel, and after heat treatment and grinding, the surface roughness is Ra0.08-0.16μm; the flatness error of the lower base plate is ≦0.01mm, and the lower reference plate The flatness error of the composed plane is ≦0.01mm, and the flatness error of the composed plane of the lower plane adjustment block is ≦0.01mm;

上夹具主要结构包括:上压板、上基准板、上平面调整块、导套、锁紧销、内弹簧;The main structure of the upper fixture includes: upper pressure plate, upper reference plate, upper plane adjustment block, guide sleeve, locking pin, inner spring;

上压板、上基准板、上平面调整块用热作模具钢制作,并经过热处理、磨制,表面粗糙度均为:Ra0.08-0.16μm;上压板平面度误差≦0.01mm,上基准板组成平面的平面度误差≦0.01mm,上平面调整块组成平面的平面度误差≦0.01mm;The upper platen, upper reference plate, and upper plane adjustment block are made of hot work die steel, and after heat treatment and grinding, the surface roughness is Ra0.08-0.16μm; the flatness error of the upper platen is ≦0.01mm, and the upper reference plate The flatness error of the composed plane is ≦0.01mm, and the flatness error of the plane composed of the upper plane adjustment block is ≦0.01mm;

下夹具与上夹具的基准板、平面调整块对称设置;The reference plate and plane adjustment block of the lower fixture and the upper fixture are set symmetrically;

下夹具与上夹具由导柱与导套配合连接,各导柱上安装推力弹簧,导柱与导套同轴度误差≦Φ0.01mm;The lower fixture and the upper fixture are connected by the guide post and the guide sleeve, and the thrust spring is installed on each guide post, and the coaxiality error of the guide post and the guide sleeve is ≦Φ0.01mm;

(2)安装镁合金薄平板铸件(2) Install magnesium alloy thin flat castings

①将镁合金薄平板铸件用无水乙醇清洗,使正反表面洁净,清洗后晾干;①Clean the magnesium alloy thin flat casting with absolute ethanol to clean the front and back surfaces, and dry it after cleaning;

②将镁合金薄平板铸件对准下夹具上的第一定位销、第二定位销,平行安装在下夹具上部的9个下调整块上,镁合金薄平板铸件的第一定位孔、第二定位孔分别与下夹具上的第一定位销、第二定位销配合连接;② Align the magnesium alloy thin plate casting with the first positioning pin and the second positioning pin on the lower fixture, and install them in parallel on the 9 lower adjustment blocks on the upper part of the lower fixture. The first positioning hole and the second positioning hole of the magnesium alloy thin plate casting The holes are respectively connected with the first positioning pin and the second positioning pin on the lower fixture;

③将上夹具压下,上夹具上的第一导套、第二导套、第三导套、第四导套分别对准下夹具上的第一导柱、第二导柱、第三导柱、第四导柱,上夹具上的9个上调整块均匀平行压住镁合金薄平板铸件,并分别由导套上的锁紧销锁紧;③ Press down the upper fixture, and the first guide bush, the second guide bush, the third guide bush and the fourth guide bush on the upper fixture are respectively aligned with the first guide post, the second guide post and the third guide post on the lower fixture. Column, the fourth guide column, the 9 upper adjustment blocks on the upper fixture evenly press the magnesium alloy thin plate casting in parallel, and are locked by the locking pins on the guide sleeve respectively;

(3)镁合金薄平板铸件残余变形的矫正(3) Correction of residual deformation of magnesium alloy thin flat castings

镁合金薄平板铸件残余变形的矫正是在远红外隧道炉内进行的,是在远红外加热、恒温、冷却时效过程中完成的;The rectification of the residual deformation of the magnesium alloy thin flat casting is carried out in the far infrared tunnel furnace, and is completed in the process of far infrared heating, constant temperature and cooling aging;

①清理炉腔,使炉内洁净;① Clean the furnace cavity to make the furnace clean;

②开启远红外隧道炉,打开第一远红外加热器、第二远红外加热器、冷却风机,将预热区温度设置为180℃±2℃,恒温区温度设置为200℃±2℃,冷却区温度设置为15℃±2℃;② Turn on the far-infrared tunnel furnace, turn on the first far-infrared heater, the second far-infrared heater, and the cooling fan, set the temperature in the preheating zone to 180°C±2°C, set the temperature in the constant temperature zone to 200°C±2°C, and cool down Zone temperature is set to 15°C±2°C;

③将安装了镁合金薄平板铸件的矫正夹具平行移放在远红外隧道炉的传送带上面;③Place the rectifying jig installed with the magnesium alloy thin flat casting in parallel on the conveyor belt of the far-infrared tunnel furnace;

④开启传送带,将矫正夹具及其内的镁合金薄平板铸件送入远红外隧道炉内;④ Turn on the conveyor belt, and send the rectifying fixture and the magnesium alloy thin flat casting into the far-infrared tunnel furnace;

⑤矫正夹具及其内的镁合金薄平板铸件在预热区运行时间为30min,在恒温区运行时间为90min,进入冷却区后关闭传送带,并关闭第一远红外加热器、第二远红外加热器,使其在冷却区冷却时效处理72h;⑤ The straightening jig and the magnesium alloy thin flat casting in the preheating zone run for 30 minutes, and the running time in the constant temperature zone is 90 minutes. After entering the cooling zone, the conveyor belt is closed, and the first far-infrared heater and the second far-infrared heater are turned off. device, so that it is cooled and aged in the cooling zone for 72h;

⑥矫正夹具出炉,取出镁合金薄平板铸件,平面置于厚度为1mm的洁净不锈钢平板上,整体用软质材料包装,从而完成了矫正的全过程;⑥The straightening jig is out of the oven, the magnesium alloy thin plate casting is taken out, the plane is placed on a clean stainless steel plate with a thickness of 1mm, and the whole is packaged with soft materials, thus completing the whole process of straightening;

(4)检测、分析、表征(4) Detection, analysis, characterization

对矫正后的镁合金薄平板铸件的形貌、色泽、平面度进行检测、分析、表征;Detect, analyze and characterize the shape, color and flatness of rectified magnesium alloy thin flat castings;

用三坐标测量仪进行平面度检测;Use a three-coordinate measuring instrument for flatness testing;

结论:矫正后的镁合金薄平板铸件为银灰色、平板型,平面度误差≦0.05mm。Conclusion: The rectified magnesium alloy thin flat casting is silver gray and flat, and the flatness error is ≦0.05mm.

有益效果Beneficial effect

本发明与背景技术相比具有明显的先进性,是针对镁合金薄平板铸件残余变形的弊端,采用矫正夹具和远红外隧道炉相结合的方法进行矫正,将镁合金薄平板铸件安装在矫正夹具内,放入远红外隧道炉中,经过预热、恒温处理、冷却时效处理,使镁合金薄平板铸件的残余变形得到矫正,残余应力得以消除,有效提高了镁合金薄平板铸件形状的稳定性与可靠性;矫正后,镁合金薄平板铸件平面度误差≦0.05mm,有效消除了镁合金薄平板铸件的残余变形,此矫正方法工艺先进,数据精确翔实,矫正夹具先进可靠,结构紧凑,精度高,是十分先进的镁合金薄平板铸件残余变形的矫正方法。Compared with the background technology, the present invention has obvious advances. It aims at the disadvantages of residual deformation of magnesium alloy thin flat castings. It adopts the method of combining the straightening fixture and far-infrared tunnel furnace for correction, and installs the magnesium alloy thin flat castings on the straightening fixture. In the far-infrared tunnel furnace, after preheating, constant temperature treatment and cooling aging treatment, the residual deformation of the magnesium alloy thin flat casting is corrected, the residual stress is eliminated, and the shape stability of the magnesium alloy thin flat casting is effectively improved. and reliability; after rectification, the flatness error of the magnesium alloy thin flat casting is ≦0.05mm, which effectively eliminates the residual deformation of the magnesium alloy thin flat casting. It is a very advanced rectification method for residual deformation of magnesium alloy thin flat castings.

附图说明Description of drawings

图1、镁合金薄平板铸件主视图;Figure 1. Front view of magnesium alloy thin flat casting;

图2、图1的A-A剖面图;Fig. 2, A-A sectional view of Fig. 1;

图3、图1的B-B剖面图;Fig. 3, B-B sectional view of Fig. 1;

图4、矫正夹具整体结构图;Figure 4. The overall structure of the correction fixture;

图5、下夹具结构图;Figure 5, the structure diagram of the lower fixture;

图6、上夹具结构图;Figure 6. The structure diagram of the upper fixture;

图7、导套结构图;Figure 7. Structural diagram of the guide sleeve;

图8、导套锁紧状态图;Figure 8. The locking state diagram of the guide sleeve;

图9、安装镁合金薄平板铸件后的矫正夹具状态图;Figure 9. The state diagram of the correction fixture after installing the magnesium alloy thin flat casting;

图10、镁合金薄平板铸件残余变形矫正状态图;Fig. 10. Rectification state diagram of residual deformation of magnesium alloy thin flat casting;

图中所示,附图标记清单如下:As shown in the figure, the list of reference signs is as follows:

1、矫正夹具,2、下底板,3、第一下基准板,4、第二下基准板,5、第三下基准板,6、第四下基准板,7、第五下基准板,8、第六下基准板,9、第七下基准板,10、第八下基准板,11、第九下基准板,12、第一下调整块,13、第二下调整块,14、第三下调整块,15、第四下调整块,16、第五下调整块,17、第六下调整块,18、第七下调整块,19、第八下调整块,20、第九下调整块,21、第一定位销,22、第二定位销,23、内弹簧,24、上压板,25、第一上基准板,26、第二上基准板,27、第三上基准板,28、第四上基准板,29、第五上基准板,30、第六上基准板,31、第七上基准板,32、第八上基准板,33、第九上基准板,34、第一上调整块,35、第二上调整块,36、第三上调整块,37、第四上调整块,38、第五上调整块,39、第六上调整块,40、第七上调整块,41、第八上调整块,42、第九上调整块,43、第一导柱支座,44、第二导柱支座,45、第三导柱支座,46、第四导柱支座,47、第一导柱,48、第二导柱,49、第三导柱,50、第四导柱,51、第一导套,52、第二导套,53、第三导套,54、第四导套,55、第一锁紧销,56、第二锁紧销,57、第三锁紧销,58、第四锁紧销,59、第一推力弹簧,60、第二推力弹簧,61、第三推力弹簧,62、第四推力弹簧,63、镁合金薄平板铸件,64、第一定位孔,65、第二定位孔,66、远红外隧道炉,67、保温层,68、第一排气孔,69、第二排气孔,70、冷却风机,71、炉座,72、传送带,73、第一远红外加热器,74、第二远红外加热器,75、电控箱,76、显示屏,77、指示灯,78、温度控制器,79、传送带控制器,80、冷却风机控制器,81、炉腔。1. Correction jig, 2. Lower base plate, 3. First lower reference plate, 4. Second lower reference plate, 5. Third lower reference plate, 6. Fourth lower reference plate, 7. Fifth lower reference plate, 8. The sixth lower reference plate, 9. The seventh lower reference plate, 10. The eighth lower reference plate, 11. The ninth lower reference plate, 12. The first lower adjustment block, 13. The second lower adjustment block, 14, The third lower adjustment block, 15, the fourth lower adjustment block, 16, the fifth lower adjustment block, 17, the sixth lower adjustment block, 18, the seventh lower adjustment block, 19, the eighth lower adjustment block, 20, the ninth Lower adjustment block, 21, first positioning pin, 22, second positioning pin, 23, inner spring, 24, upper pressing plate, 25, first upper reference plate, 26, second upper reference plate, 27, third upper reference Plate, 28, the fourth upper reference plate, 29, the fifth upper reference plate, 30, the sixth upper reference plate, 31, the seventh upper reference plate, 32, the eighth upper reference plate, 33, the ninth upper reference plate, 34, the first upper adjustment block, 35, the second upper adjustment block, 36, the third upper adjustment block, 37, the fourth upper adjustment block, 38, the fifth upper adjustment block, 39, the sixth upper adjustment block, 40, The seventh upper adjustment block, 41, the eighth upper adjustment block, 42, the ninth upper adjustment block, 43, the first guide post support, 44, the second guide post support, 45, the third guide post support, 46 , the fourth guide post support, 47, the first guide post, 48, the second guide post, 49, the third guide post, 50, the fourth guide post, 51, the first guide sleeve, 52, the second guide sleeve, 53, the third guide sleeve, 54, the fourth guide sleeve, 55, the first locking pin, 56, the second locking pin, 57, the third locking pin, 58, the fourth locking pin, 59, the first Thrust spring, 60, the second thrust spring, 61, the third thrust spring, 62, the fourth thrust spring, 63, magnesium alloy thin plate casting, 64, the first positioning hole, 65, the second positioning hole, 66, far infrared Tunnel furnace, 67, insulation layer, 68, first exhaust hole, 69, second exhaust hole, 70, cooling fan, 71, furnace seat, 72, conveyor belt, 73, first far-infrared heater, 74, the first Two far-infrared heaters, 75, electric control box, 76, display screen, 77, indicator light, 78, temperature controller, 79, conveyor belt controller, 80, cooling fan controller, 81, furnace chamber.

具体实施方式detailed description

以下结合附图对本发明做进一步说明:The present invention will be further described below in conjunction with accompanying drawing:

图1、2、3所示,为镁合金薄平板铸件结构图,镁合金薄平板铸件63平面尺寸长度≦300mm,宽度≦200mm,平面部厚度≦3mm,在上部设有第一定位孔64、第二定位孔65。Shown in Figures 1, 2 and 3 are the structural diagrams of the magnesium alloy thin flat casting. The magnesium alloy thin flat casting 63 has a plane size length≦300mm, a width≦200mm, and a flat part thickness≦3mm. The upper part is provided with a first positioning hole 64, The second positioning hole 65 .

图4、5、6所示,为矫正夹具结构图,矫正夹具1由下夹具和上夹具组成;As shown in Figures 4, 5, and 6, they are structural diagrams of the correction fixture, and the correction fixture 1 is composed of a lower fixture and an upper fixture;

下夹具主要结构包括:下底板、下基准板、下平面调整块、定位销、导柱支座、推力弹簧、导柱;The main structure of the lower fixture includes: lower base plate, lower reference plate, lower plane adjustment block, positioning pin, guide post support, thrust spring, guide post;

下夹具的下底板2为基准框架,在下底板2上部设置第一下基准板3、第二下基准板4、第三下基准板5、第四下基准板6、第五下基准板7、第六下基准板8、第七下基准板9、第八下基准板10、第九下基准板11;在下底板2的四角部设有第一导柱支座43、第二导柱支座44、第三导柱支座45、第四导柱支座46;在第一导柱支座43上垂直安装第一导柱47、在第二导柱支座44上垂直安装第二导柱48、在第三导柱支座45上垂直安装第三导柱49、在第四导柱支座46上垂直安装第四导柱50;在第一导柱47上安装第一推力弹簧59、在第二导柱48上安装第二推力弹簧60、在第三导柱49上安装第三推力弹簧61、在第四导柱50上安装第四推力弹簧62;在第一下基准板3上设有第一下调整块12、在第二下基准板4上设有第二下调整块13、在第三下基准板5上设有第三下调整块14、在第四下基准板6上设有第四下调整块15、在第五下基准板7上设有第五下调整块16、在第六下基准板8上设有第六下调整块17、在第七下基准板9上设有第七下调整块18、在第八下基准板10上设有第八下调整块19、在第九下基准板11上设有第九下调整块20;在第七下调整块18上设有第一定位销21、在第九下调整块20上设有第二定位销22;The lower base plate 2 of the lower fixture is a reference frame, and the first lower reference plate 3, the second lower reference plate 4, the third lower reference plate 5, the fourth lower reference plate 6, the fifth lower reference plate 7, The sixth lower reference plate 8, the seventh lower reference plate 9, the eighth lower reference plate 10, and the ninth lower reference plate 11; the four corners of the lower base plate 2 are provided with a first guide post support 43, a second guide post support 44. The third guide post support 45, the fourth guide post support 46; vertically install the first guide post 47 on the first guide post support 43, and vertically install the second guide post on the second guide post support 44 48. Install the third guide post 49 vertically on the third guide post support 45, install the fourth guide post 50 vertically on the fourth guide post support 46; install the first thrust spring 59 on the first guide post 47, The second thrust spring 60 is installed on the second guide post 48, the third thrust spring 61 is installed on the third guide post 49, the fourth thrust spring 62 is installed on the fourth guide post 50; on the first lower reference plate 3 A first lower adjustment block 12 is provided, a second lower adjustment block 13 is provided on the second lower reference plate 4, a third lower adjustment block 14 is provided on the third lower reference plate 5, and a third lower adjustment block 14 is arranged on the fourth lower reference plate 6. The fourth lower adjustment block 15 is arranged on the top, the fifth lower adjustment block 16 is arranged on the fifth lower reference plate 7, the sixth lower adjustment block 17 is arranged on the sixth lower reference plate 8, and the seventh lower reference plate 9 is provided with the seventh lower adjustment block 18, the eighth lower adjustment block 19 is arranged on the eighth lower reference plate 10, the ninth lower adjustment block 20 is arranged on the ninth lower reference plate 11; A first positioning pin 21 is provided on the block 18, and a second positioning pin 22 is provided on the ninth lower adjustment block 20;

上夹具主要结构包括:上压板、上基准板、上平面调整块、导套、锁紧销、内弹簧;The main structure of the upper fixture includes: upper pressure plate, upper reference plate, upper plane adjustment block, guide sleeve, locking pin, inner spring;

上夹具的上压板24为基准框架,在上压板24下部设置第一上基准板25、第二上基准板26、第三上基准板27、第四上基准板28、第五上基准板29、第六上基准板30、第七上基准板31、第八上基准板32、第九上基准板33;在上压板24的四角部设置第一导套51、第二导套52、第三导套53、第四导套54;在第一上基准板25上设有第一上调整块34、在第二上基准板26上设有第二上调整块35、在第三上基准板27上设有第三上调整块36、在第四上基准板28上设有第四上调整块37、在第五上基准板29上设有第五上调整块38、在第六上基准板30上设有第六上调整块39、在第七上基准板31上设有第七上调整块40、在第八上基准板32上设有第八上调整块41、在第九上基准板33上设有第九上调整块42;The upper pressing plate 24 of the upper clamp is a reference frame, and the first upper reference plate 25, the second upper reference plate 26, the third upper reference plate 27, the fourth upper reference plate 28, and the fifth upper reference plate 29 are arranged on the lower part of the upper pressing plate 24. , the sixth upper reference plate 30, the seventh upper reference plate 31, the eighth upper reference plate 32, the ninth upper reference plate 33; the four corners of the upper pressing plate 24 are provided with the first guide sleeve 51, the second guide sleeve 52, the first guide sleeve Three guide sleeves 53, the fourth guide sleeve 54; the first upper reference plate 25 is provided with the first upper adjustment block 34, the second upper reference plate 26 is provided with the second upper adjustment block 35, and the third upper reference plate 26 is provided with the second upper adjustment block 35; The third upper adjustment block 36 is arranged on the plate 27, the fourth upper adjustment block 37 is arranged on the fourth upper reference plate 28, the fifth upper adjustment block 38 is arranged on the fifth upper reference plate 29, and the sixth upper reference plate 29 is provided with the fifth upper adjustment block 38. The reference plate 30 is provided with the sixth upper adjustment block 39, the seventh upper reference plate 31 is provided with the seventh upper adjustment block 40, the eighth upper reference plate 32 is provided with the eighth upper adjustment block 41, and the ninth upper reference plate 32 is provided with the eighth upper adjustment block 41. A ninth upper adjustment block 42 is provided on the upper reference plate 33;

下夹具与上夹具由第一导柱47与第一导套51配合连接、第二导柱48与第二导套52配合连接、第三导柱49与第三导套53配合连接、第四导柱50与第四导套54配合连接。The lower clamp and the upper clamp are connected by the first guide post 47 and the first guide sleeve 51, the second guide post 48 is connected with the second guide sleeve 52, the third guide post 49 is connected with the third guide sleeve 53, and the fourth The guide post 50 is matched with the fourth guide sleeve 54 .

图7、8所示,为导套结构图,内弹簧23分别与第一锁紧销55、第二锁紧销56、第三锁紧销57、第四锁紧销58同轴安装,锁紧时内弹簧23松开。As shown in Figures 7 and 8, they are the structural diagrams of the guide sleeve. The inner spring 23 is coaxially installed with the first locking pin 55, the second locking pin 56, the third locking pin 57, and the fourth locking pin 58 respectively. Inner spring 23 unclamps when tight.

图9所示,为安装镁合金薄平板铸件后的矫正夹具状态图,将镁合金薄平板铸件63的第一定位孔64与下夹具上的第一定位销21配合安装、第二定位孔65与下夹具上的第二定位销22配合安装,镁合金薄平板铸件63放入下夹具上,并置于第一下调整块12、第二下调整块13、第三下调整块14、第四下调整块15、第五下调整块16、第六下调整块17、第七下调整块18、第八下调整块19、第九下调整块20上部;As shown in Fig. 9, it is the state diagram of the rectification fixture after the magnesium alloy thin flat casting is installed, the first positioning hole 64 of the magnesium alloy thin flat casting 63 is fitted with the first positioning pin 21 on the lower fixture, and the second positioning hole 65 Fitted with the second positioning pin 22 on the lower fixture, the magnesium alloy thin plate casting 63 is placed on the lower fixture, and placed on the first lower adjustment block 12, the second lower adjustment block 13, the third lower adjustment block 14, the third lower adjustment block Four lower adjustment blocks 15, the fifth lower adjustment block 16, the sixth lower adjustment block 17, the seventh lower adjustment block 18, the eighth lower adjustment block 19, the ninth lower adjustment block 20 top;

将上夹具压下,上夹具和下夹具通过第一导套51、第二导套52、第三导套53、第四导套54夹紧,上夹具的第一上调整块34、第二上调整块35、第三上调整块36、第四上调整块37、第五上调整块38、第六上调整块39、第七上调整块40、第八上调整块41、第九上调整块42平行压紧镁合金薄平板铸件63。The upper clamp is pressed down, and the upper clamp and the lower clamp are clamped by the first guide sleeve 51, the second guide sleeve 52, the third guide sleeve 53, and the fourth guide sleeve 54. The first upper adjustment block 34 of the upper clamp, the second Upper adjustment block 35, third upper adjustment block 36, fourth upper adjustment block 37, fifth upper adjustment block 38, sixth upper adjustment block 39, seventh upper adjustment block 40, eighth upper adjustment block 41, ninth upper adjustment block The adjustment block 42 compresses the magnesium alloy thin plate casting 63 in parallel.

图10所示,为镁合金薄平板铸件残余变形矫正状态图,远红外隧道炉66的底部为炉座71,远红外隧道炉66内部为炉腔81,内壁上部设有保温层67,在保温层67的内壁上设有第一远红外加热器73,在远红外隧道炉66的上部中间部位设有第一排气孔68、第二排气孔69,在远红外隧道炉66的右上部设有冷却风机70,在炉座71内设有第二远红外加热器74,炉座71上部为传送带72,传送带72上部放置矫正夹具1及其内的镁合金薄平板铸件63,在远红外隧道炉66的右部设有电控箱75,在电控箱75上设有显示屏76、指示灯77、温度控制器78、传送带控制器79、冷却风机控制器80。Shown in Fig. 10, it is the residual deformation correction state figure of magnesium alloy thin plate casting, the bottom of far-infrared tunnel furnace 66 is furnace seat 71, and the inside of far-infrared tunnel furnace 66 is furnace chamber 81, and inner wall top is provided with insulation layer 67, in heat preservation The inwall of layer 67 is provided with the first far-infrared heater 73, is provided with the first exhaust hole 68, the second exhaust hole 69 in the upper middle part of far-infrared tunnel furnace 66, and in the upper right part of far-infrared tunnel furnace 66 A cooling fan 70 is provided, and a second far-infrared heater 74 is arranged in the furnace base 71. The upper part of the furnace base 71 is a conveyor belt 72, and the correction fixture 1 and the magnesium alloy thin plate casting 63 inside the conveyor belt 72 are placed on the upper part of the furnace base 71. The right part of tunnel furnace 66 is provided with electric control box 75, is provided with display screen 76, pilot lamp 77, temperature controller 78, conveyor belt controller 79, cooling fan controller 80 on electric control box 75.

Claims (2)

1.一种镁合金薄平板铸件残余变形的矫正方法,其特征在于:1. A rectifying method for residual deformation of a magnesium alloy thin flat casting, characterized in that: 使用的设备和材料为:远红外隧道炉、矫正夹具、无水乙醇;The equipment and materials used are: far-infrared tunnel furnace, correction fixture, absolute ethanol; (1)制备矫正夹具(1) Preparation of correction jigs 矫正夹具分为下夹具和上夹具两部分;The correction jig is divided into two parts, the lower jig and the upper jig; 下夹具主要结构包括:下底板、下基准板、下平面调整块、定位销、导柱支座、弹簧、导柱;The main structure of the lower fixture includes: lower base plate, lower reference plate, lower plane adjustment block, positioning pin, guide post support, spring, guide post; 下底板、下基准板、下平面调整块用热作模具钢制作,并经过热处理、磨制,表面粗糙度均为:Ra0.08-0.16μm;下底板平面度误差≦0.01mm,下基准板组成平面的平面度误差≦0.01mm,下平面调整块组成平面的平面度误差≦0.01mm;The lower base plate, lower reference plate, and lower plane adjustment block are made of hot work die steel, and after heat treatment and grinding, the surface roughness is Ra0.08-0.16μm; the flatness error of the lower base plate is ≦0.01mm, and the lower reference plate The flatness error of the composed plane is ≦0.01mm, and the flatness error of the composed plane of the lower plane adjustment block is ≦0.01mm; 上夹具主要结构包括:上压板、上基准板、上平面调整块、导套、锁紧销、内弹簧;The main structure of the upper fixture includes: upper pressure plate, upper reference plate, upper plane adjustment block, guide sleeve, locking pin, inner spring; 上压板、上基准板、上平面调整块用热作模具钢制作,并经过热处理、磨制,表面粗糙度均为:Ra0.08-0.16μm;上压板平面度误差≦0.01mm,上基准板组成平面的平面度误差≦0.01mm,上平面调整块组成平面的平面度误差≦0.01mm;The upper platen, upper reference plate, and upper plane adjustment block are made of hot work die steel, and after heat treatment and grinding, the surface roughness is Ra0.08-0.16μm; the flatness error of the upper platen is ≦0.01mm, and the upper reference plate The flatness error of the composed plane is ≦0.01mm, and the flatness error of the plane composed of the upper plane adjustment block is ≦0.01mm; 下夹具与上夹具的基准板、平面调整块对称设置;The reference plate and plane adjustment block of the lower fixture and the upper fixture are set symmetrically; 下夹具与上夹具由导柱与导套配合连接,各导柱上安装推力弹簧,导柱与导套同轴度误差≦Φ0.01mm;The lower fixture and the upper fixture are connected by the guide post and the guide sleeve, and the thrust spring is installed on each guide post, and the coaxiality error of the guide post and the guide sleeve is ≦Φ0.01mm; 安装镁合金薄平板铸件Installing Magnesium Alloy Thin Flat Castings 将镁合金薄平板铸件用无水乙醇清洗,使正反表面洁净,清洗后晾干; Clean the magnesium alloy thin plate castings with absolute ethanol to clean the front and back surfaces, and dry them after cleaning; ② 将镁合金薄平板铸件对准下夹具上的第一定位销、第二定位销,平行安装在下夹具上部的9个下调整块上,镁合金薄平板铸件的第一定位孔、第二定位孔分别与下夹具上的第一定位销、第二定位销配合连接;② Align the magnesium alloy thin plate casting with the first positioning pin and the second positioning pin on the lower fixture, and install them in parallel on the 9 lower adjustment blocks on the upper part of the lower fixture. The first positioning hole and the second positioning hole of the magnesium alloy thin plate casting The holes are respectively connected with the first positioning pin and the second positioning pin on the lower fixture; ③ 将上夹具压下,上夹具上的第一导套、第二导套、第三导套、第四导套分别对准下夹具上的第一导柱、第二导柱、第三导柱、第四导柱,上夹具上的9个上调整块均匀平行压住镁合金薄平板铸件,并分别由导套上的锁紧销锁紧;③ Press down the upper fixture, the first guide bush, the second guide bush, the third guide bush and the fourth guide bush on the upper fixture are respectively aligned with the first guide post, the second guide post and the third guide post on the lower fixture. Column, the fourth guide column, the 9 upper adjustment blocks on the upper fixture evenly press the magnesium alloy thin plate casting in parallel, and are locked by the locking pins on the guide sleeve respectively; (3)镁合金薄平板铸件残余变形的矫正(3) Correction of residual deformation of magnesium alloy thin flat castings 镁合金薄平板铸件残余变形的矫正是在远红外隧道炉内进行的,是在远红外加热、恒温、冷却时效过程中完成的;The rectification of the residual deformation of the magnesium alloy thin flat casting is carried out in the far infrared tunnel furnace, and is completed in the process of far infrared heating, constant temperature and cooling aging; ① 清理炉腔,使炉内洁净;① Clean the furnace cavity to make the furnace clean; ② 开启远红外隧道炉,打开第一远红外加热器、第二远红外加热器、冷却风机,将预热区温度设置为180℃±2℃,恒温区温度设置为200℃±2℃,冷却区温度设置为15℃±2℃;② Turn on the far-infrared tunnel furnace, turn on the first far-infrared heater, the second far-infrared heater, and the cooling fan, set the temperature in the preheating zone to 180°C±2°C, set the temperature in the constant temperature zone to 200°C±2°C, and cool Zone temperature is set to 15°C±2°C; ③ 将安装了镁合金薄平板铸件的矫正夹具平行移放在远红外隧道炉的传送带上面;③ Move the rectifying jig installed with the magnesium alloy thin flat casting in parallel on the conveyor belt of the far-infrared tunnel furnace; ④ 开启传送带,将矫正夹具及其内的镁合金薄平板铸件送入远红外隧道炉内;④ Turn on the conveyor belt, and send the straightening jig and the magnesium alloy thin flat casting into the far-infrared tunnel furnace; ⑤ 矫正夹具及其内的镁合金薄平板铸件在预热区运行时间为30min,在恒温区运行时间为90min,进入冷却区后关闭传送带,并关闭第一远红外加热器、第二远红外加热器,使其在冷却区冷却时效处理72h;⑤ The straightening jig and the magnesium alloy thin flat casting in the preheating zone run for 30 minutes, and the running time in the constant temperature zone is 90 minutes. After entering the cooling zone, the conveyor belt is turned off, and the first far-infrared heater and the second far-infrared heater are turned off. device, so that it is cooled and aged in the cooling zone for 72h; ⑥ 矫正夹具出炉,取出镁合金薄平板铸件,平面置于厚度为1mm的洁净不锈钢平板上,整体用软质材料包装,从而完成了矫正的全过程;⑥ The correction jig is out of the oven, the magnesium alloy thin plate casting is taken out, the plane is placed on a clean stainless steel plate with a thickness of 1mm, and the whole is packaged with soft materials, thus completing the whole process of correction; (4)检测、分析、表征(4) Detection, analysis, characterization 对矫正后的镁合金薄平板铸件的形貌、色泽、平面度进行检测、分析、表征;Detect, analyze and characterize the shape, color and flatness of rectified magnesium alloy thin flat castings; 用三坐标测量仪进行平面度检测;Use a three-coordinate measuring instrument for flatness testing; 结论:矫正后的镁合金薄平板铸件为银灰色、平板型,平面度误差≦0.05mm。Conclusion: The rectified magnesium alloy thin flat casting is silver gray and flat, and the flatness error is ≦0.05mm. 2.根据权利要求1所述的一种镁合金薄平板铸件残余变形的矫正方法,其特征在于:2. the correction method of residual deformation of a kind of magnesium alloy thin plate casting according to claim 1, is characterized in that: 矫正夹具(1)由下夹具和上夹具组成;The correction jig (1) consists of a lower jig and an upper jig; 下夹具主要结构包括:下底板、下基准板、下平面调整块、定位销、导柱支座、推力弹簧、导柱;The main structure of the lower fixture includes: lower base plate, lower reference plate, lower plane adjustment block, positioning pin, guide post support, thrust spring, guide post; 下夹具的下底板(2)为基准框架,在下底板(2)上部设置第一下基准板(3)、第二下基准板(4)、第三下基准板(5)、第四下基准板(6)、第五下基准板(7)、第六下基准板(8)、第七下基准板(9)、第八下基准板(10)、第九下基准板(11);在下底板(2)的四角部设有第一导柱支座(43)、第二导柱支座(44)、第三导柱支座(45)、第四导柱支座(46);在第一导柱支座(43)上垂直安装第一导柱(47)、在第二导柱支座(44)上垂直安装第二导柱(48)、在第三导柱支座(45)上垂直安装第三导柱(49)、在第四导柱支座(46)上垂直安装第四导柱(50);在第一导柱(47)上安装第一推力弹簧(59)、在第二导柱(48)上安装第二推力弹簧(60)、在第三导柱(49)上安装第三推力弹簧(61)、在第四导柱(50)上安装第四推力弹簧(62);在第一下基准板(3)上设有第一下调整块(12)、在第二下基准板(4)上设有第二下调整块(13)、在第三下基准板(5)上设有第三下调整块(14)、在第四下基准板(6)上设有第四下调整块(15)、在第五下基准板(7)上设有第五下调整块(16)、在第六下基准板(8)上设有第六下调整块(17)、在第七下基准板(9)上设有第七下调整块(18)、在第八下基准板(10)上设有第八下调整块(19)、在第九下基准板(11)上设有第九下调整块(20);在第七下调整块(18)上设有第一定位销(21)、在第九下调整块(20)上设有第二定位销(22);The lower base plate (2) of the lower fixture is the reference frame, and the first lower reference plate (3), the second lower reference plate (4), the third lower reference plate (5), and the fourth lower reference plate are set on the upper part of the lower base plate (2). Plate (6), fifth lower reference plate (7), sixth lower reference plate (8), seventh lower reference plate (9), eighth lower reference plate (10), ninth lower reference plate (11); The four corners of the lower base plate (2) are provided with a first guide post support (43), a second guide post support (44), a third guide post support (45), and a fourth guide post support (46); Install the first guide post (47) vertically on the first guide post support (43), install the second guide post (48) vertically on the second guide post support (44), and install the second guide post (48) vertically on the third guide post support ( 45) Vertically install the third guide post (49), vertically install the fourth guide post (50) on the fourth guide post support (46); install the first thrust spring (59) on the first guide post (47) ), install the second push spring (60) on the second guide post (48), install the third push spring (61) on the third guide post (49), install the fourth push spring (60) on the fourth guide post (50) Thrust spring (62); the first lower adjustment block (12) is arranged on the first lower reference plate (3), the second lower adjustment block (13) is arranged on the second lower reference plate (4), and the second lower adjustment block (13) is arranged on the second lower reference plate (4). The third lower reference plate (5) is provided with the third lower adjustment block (14), the fourth lower reference plate (6) is provided with the fourth lower adjustment block (15), and the fifth lower reference plate (7) There is a fifth lower adjustment block (16), a sixth lower adjustment block (17) on the sixth lower reference plate (8), and a seventh lower adjustment block ( 18). The eighth lower adjustment block (19) is set on the eighth lower reference plate (10), and the ninth lower adjustment block (20) is set on the ninth lower reference plate (11); The first positioning pin (21) is provided on the block (18), and the second positioning pin (22) is provided on the ninth lower adjustment block (20); 上夹具主要结构包括:上压板、上基准板、上平面调整块、导套、锁紧销、内弹簧;The main structure of the upper fixture includes: upper pressure plate, upper reference plate, upper plane adjustment block, guide sleeve, locking pin, inner spring; 上夹具的上压板(24)为基准框架,在上压板(24)下部设置第一上基准板(25)、第二上基准板(26)、第三上基准板(27)、第四上基准板(28)、第五上基准板(29)、第六上基准板(30)、第七上基准板(31)、第八上基准板(32)、第九上基准板(33);在上压板(24)的四角部设置第一导套(51)、第二导套(52)、第三导套(53)、第四导套(54);在第一上基准板(25)上设有第一上调整块(34)、在第二上基准板(26)上设有第二上调整块(35)、在第三上基准板(27)上设有第三上调整块(36)、在第四上基准板(28)上设有第四上调整块(37)、在第五上基准板(29)上设有第五上调整块(38)、在第六上基准板(30)上设有第六上调整块(39)、在第七上基准板(31)上设有第七上调整块(40)、在第八上基准板(32)上设有第八上调整块(41)、在第九上基准板(33)上设有第九上调整块(42);The upper platen (24) of the upper fixture is the reference frame, and the first upper reference plate (25), the second upper reference plate (26), the third upper reference plate (27), the fourth upper Reference plate (28), fifth upper reference plate (29), sixth upper reference plate (30), seventh upper reference plate (31), eighth upper reference plate (32), ninth upper reference plate (33) ; Set the first guide sleeve (51), the second guide sleeve (52), the third guide sleeve (53), and the fourth guide sleeve (54) at the four corners of the upper platen (24); on the first upper reference plate ( 25) There is a first upper adjustment block (34), a second upper adjustment block (35) on the second upper reference plate (26), and a third upper adjustment block (35) on the third upper reference plate (27). The adjustment block (36), the fourth upper adjustment block (37) is arranged on the fourth upper reference plate (28), the fifth upper adjustment block (38) is arranged on the fifth upper reference plate (29), and the The sixth upper reference plate (30) is provided with the sixth upper adjustment block (39), the seventh upper reference plate (31) is provided with the seventh upper adjustment block (40), and the eighth upper reference plate (32) is An eighth upper adjustment block (41) is provided, and a ninth upper adjustment block (42) is provided on the ninth upper reference plate (33); 下夹具与上夹具由第一导柱(47)与第一导套(51)配合连接、第二导柱(48)与第二导套(52)配合连接、第三导柱(49)与第三导套(53)配合连接、第四导柱(50)与第四导套(54)配合连接。The lower fixture and the upper fixture are connected by the first guide post (47) and the first guide sleeve (51), the second guide post (48) is connected with the second guide sleeve (52), the third guide post (49) and the The third guide sleeve (53) is mated and connected, and the fourth guide post (50) is mated and connected with the fourth guide bush (54).
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