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CN107298525B - A glass curved surface forming heating device - Google Patents

A glass curved surface forming heating device Download PDF

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Publication number
CN107298525B
CN107298525B CN201710617710.2A CN201710617710A CN107298525B CN 107298525 B CN107298525 B CN 107298525B CN 201710617710 A CN201710617710 A CN 201710617710A CN 107298525 B CN107298525 B CN 107298525B
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heating
heating coil
heating device
glass
temperature sensor
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CN107298525A (en
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候立新
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Guangdong Fxd Intelligent Equipment Co ltd
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Guangdong Fxd Intelligent Equipment Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/03Re-forming glass sheets by bending by press-bending between shaping moulds
    • C03B23/0302Re-forming glass sheets by bending by press-bending between shaping moulds between opposing full-face shaping moulds

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Resistance Heating (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention relates to the technical field of glass heating equipment, in particular to a glass curved surface forming and heating device which comprises a controller and a heating cavity, wherein a plurality of groups of heating coils are arranged in the heating cavity, two adjacent groups of heating coils are arranged in a staggered mode, a mold lifting mechanism is correspondingly arranged below the heating coils, the mold lifting mechanism is installed in the heating cavity, and the controller is electrically connected with the heating coils. The heating device has a simple structure, can heat a plurality of products simultaneously, reduces the mutual influence among the electromagnetic coils, ensures that the heating temperature is more stable, and has higher use stability by lifting the products to the heating position of the heating coil through the die lifting mechanism.

Description

一种玻璃曲面成型加热装置A glass curved surface forming heating device

技术领域technical field

本发明涉及玻璃加热设备技术领域,尤其涉及一种玻璃曲面成型加热装置。The invention relates to the technical field of glass heating equipment, in particular to a glass curved surface forming heating device.

背景技术Background technique

在3C制造业中,手机屏幕或外壳一般采用通过模具进行压铸成型,在此过程中,一般步骤是:现在模具上放上毛坯件,再将放有毛坯件的模具放入压铸装置中进行压铸成型。In the 3C manufacturing industry, the mobile phone screen or shell is generally die-casted through a mold. In this process, the general steps are: now put a blank on the mold, and then put the mold with the blank into the die-casting device for die-casting forming.

现有技术中,主要是通过加热压铸装置的压模,通过压模将温度传递到产品,使产品在压模的压力下逐渐变型获得所需的形状,但是这样的加工方法效率较低,在压铸装置压铸的过程中,需要等待压模将热量传递到产品,不能快速进行压铸成型,且由于压模的形状不一,压模各个位置的温度也不相同,导致产品受热不均,压模容易出现不良品。In the prior art, mainly by heating the die of the die-casting device, the temperature is transferred to the product through the die, so that the product is gradually deformed to obtain the desired shape under the pressure of the die. During the die-casting process of the die-casting device, it is necessary to wait for the die to transfer heat to the product, and the die-casting cannot be performed quickly. Moreover, due to the different shapes of the die, the temperature of each position of the die is also different, resulting in uneven heating of the product and the die. Defective products are prone to occur.

发明内容SUMMARY OF THE INVENTION

为解决上述问题,本发明提供能有效提高加工效率,使用方便,且加工精度高的一种玻璃曲面成型加热装置。In order to solve the above problems, the present invention provides a glass curved surface forming heating device which can effectively improve processing efficiency, is convenient to use, and has high processing precision.

本发明所采用的技术方案是:The technical scheme adopted in the present invention is:

一种玻璃曲面成型加热装置,包括控制器和加热腔体,其特征在于,所述加热腔体内设有若干组加热线圈,相邻两组加热线圈呈错位布置,所述加热线圈下方对应设有模具举升机构,所述模具举升机构安装于加热腔体,所述控制器与加热线圈电连接。A glass curved surface forming heating device, comprising a controller and a heating cavity. The mold lifting mechanism is installed in the heating cavity, and the controller is electrically connected with the heating coil.

其中,相邻两组加热线圈之间通过隔离板进行隔离。Wherein, the adjacent two groups of heating coils are isolated by isolation plates.

其中,所述加热线圈的螺旋高度大于或等于物料的厚度,物料移动到加热线圈的加热位置后,所述加热线圈的下表面与被加热物料的上表面之间的距离大于加热线圈的下表面与被加热物料的下表面之间的距离。Wherein, the spiral height of the heating coil is greater than or equal to the thickness of the material, and after the material moves to the heating position of the heating coil, the distance between the lower surface of the heating coil and the upper surface of the heated material is greater than the lower surface of the heating coil The distance from the lower surface of the heated material.

其中,所述加热线圈的内圈轮廓与被加热物料的外轮廓相同,所述加热线圈的内侧面与被加热物料的外侧面之间的距离为0.5~20mm。The inner contour of the heating coil is the same as the outer contour of the material to be heated, and the distance between the inner surface of the heating coil and the outer surface of the material to be heated is 0.5-20 mm.

其中,所述加热线圈的四个方向分别通过固定杆与加热腔体连接。Wherein, the four directions of the heating coil are respectively connected with the heating cavity through the fixing rod.

其中,所述加热腔体设有用于感应产品两端温度的第一温度感应器和第二温度感应器,所述控制器与第一温度感应器和第二温度感应器电连接。Wherein, the heating cavity is provided with a first temperature sensor and a second temperature sensor for sensing the temperature at both ends of the product, and the controller is electrically connected with the first temperature sensor and the second temperature sensor.

其中,所述第一温度感应器和第二温度感应器为红外温度检测器。Wherein, the first temperature sensor and the second temperature sensor are infrared temperature detectors.

其中,所述模具举升机构包括安装架,所述安装架与加热腔体固定连接,所述安装架安装有举升气缸,所述举升气缸的输出端连接有滑动单元,所述滑动单元连接有连接杆,所述连接杆一端连接有模具定位机构。Wherein, the mold lifting mechanism includes an installation frame, the installation frame is fixedly connected with the heating cavity, the installation frame is installed with a lifting cylinder, the output end of the lifting cylinder is connected with a sliding unit, and the sliding unit A connecting rod is connected, and one end of the connecting rod is connected with a mold positioning mechanism.

其中,所述模具定位机构包括定位平台,所述定位平台开设有定位孔,所述定位孔内滑设有定位柱,所述定位平台面向安装架的一侧连接有用于使定位柱顶起的弹性顶升机构。Wherein, the mold positioning mechanism includes a positioning platform, the positioning platform is provided with a positioning hole, a positioning column is slidably arranged in the positioning hole, and a side of the positioning platform facing the mounting frame is connected with a positioning column for lifting the positioning column. Elastic jacking mechanism.

其中,所述加热线圈连接有水冷管道。Wherein, the heating coil is connected with a water cooling pipe.

本发明的有益效果为:The beneficial effects of the present invention are:

一种玻璃曲面成型加热装置,包括控制器和加热腔体,加热腔体内设有若干组加热线圈,相邻两组加热线圈呈错位布置,加热线圈下方对应设有模具举升机构,模具举升机构安装于加热腔体,控制器与加热线圈电连接。本发明结构简单,能同时对多个产品进行加热,同时减少各电磁线圈之间相互的影响,使加热温度更稳定,通过模具举升机构将产品举升到加热线圈的加热位置,使用稳定性更高。A glass curved surface forming heating device, comprising a controller and a heating cavity, several groups of heating coils are arranged in the heating cavity, the adjacent two groups of heating coils are arranged in dislocation, a mold lifting mechanism is correspondingly arranged under the heating coils, and the mold is lifted The mechanism is installed in the heating cavity, and the controller is electrically connected with the heating coil. The invention has a simple structure, can heat a plurality of products at the same time, reduces the mutual influence between the electromagnetic coils, and makes the heating temperature more stable. higher.

附图说明Description of drawings

附图1为本发明的立体图;Accompanying drawing 1 is the perspective view of the present invention;

附图2为本发明的模具举升机构的立体图。FIG. 2 is a perspective view of the mold lifting mechanism of the present invention.

具体实施方式Detailed ways

下面结合实施例对本发明做进一步说明:Below in conjunction with embodiment, the present invention is further described:

如图1所示,在本实施例中,一种玻璃曲面成型加热装置,包括控制器和加热腔体1,加热腔体1内设有两组加热线圈2,相邻两组加热线圈2呈错位布置,加热线圈2下方对应设有模具举升机构4,模具举升机构4安装于加热腔体1,控制器与加热线圈2电连接。本发明结构简单,能同时对多个产品进行加热,同时减少各电磁线圈之间相互的影响,使加热温度更稳定,通过模具举升机构4将产品举升到加热线圈2的加热位置,使用稳定性更高。As shown in FIG. 1 , in this embodiment, a glass curved surface forming heating device includes a controller and a heating cavity 1 . The heating cavity 1 is provided with two sets of heating coils 2 , and the adjacent two sets of heating coils 2 are arranged in a Displaced arrangement, a mold lifting mechanism 4 is correspondingly arranged below the heating coil 2 , the mold lifting mechanism 4 is installed in the heating cavity 1 , and the controller is electrically connected to the heating coil 2 . The present invention has a simple structure, can heat a plurality of products at the same time, reduces the mutual influence between the electromagnetic coils, and makes the heating temperature more stable. Higher stability.

相邻两组加热线圈2之间通过隔离板3进行隔离,减少加热线圈2之间的电磁干扰,提高加热线圈2加热的稳定性。The adjacent two groups of heating coils 2 are isolated by the isolation plate 3 , which reduces the electromagnetic interference between the heating coils 2 and improves the heating stability of the heating coils 2 .

加热线圈2的螺旋高度大于或等于物料的厚度,物料移动到加热线圈2的加热位置后,加热线圈2的下表面与被加热物料的上表面之间的距离大于加热线圈2的下表面与被加热物料的下表面之间的距离,加热线圈2的电磁效应能全方位覆盖物料,使物料受热更均匀,加热更稳定。The spiral height of the heating coil 2 is greater than or equal to the thickness of the material. After the material moves to the heating position of the heating coil 2, the distance between the lower surface of the heating coil 2 and the upper surface of the heated material is greater than the distance between the lower surface of the heating coil 2 and the heated material. The distance between the lower surfaces of the heating material, the electromagnetic effect of the heating coil 2 can cover the material in all directions, so that the material is heated more evenly and the heating is more stable.

加热线圈2的内圈轮廓与被加热物料的外轮廓相同,加热线圈2的内侧面与被加热物料的外侧面之间的距离为6mm,使加热线圈2产生的电磁效应与物料形状相似,进一步提高加热的均匀,同时提高加热效率。The inner contour of the heating coil 2 is the same as the outer contour of the material to be heated, and the distance between the inner side of the heating coil 2 and the outer side of the material to be heated is 6mm, so that the electromagnetic effect generated by the heating coil 2 is similar to the shape of the material, and further Improve the uniformity of heating and improve the heating efficiency at the same time.

加热线圈2的四个方向分别通过固定杆与加热腔体1连接,加热线圈2安装更稳定。The four directions of the heating coil 2 are respectively connected with the heating cavity 1 through the fixing rods, and the installation of the heating coil 2 is more stable.

加热腔体1设有用于感应产品两端温度的第一温度感应器11和第二温度感应器12,控制器与第一温度感应器11和第二温度感应器12电连接,方便测量物料两端的温度,同时,通过控制器可由物料两端的温度计算物料的平均温度,计算更准确,物料加热更均匀。The heating chamber 1 is provided with a first temperature sensor 11 and a second temperature sensor 12 for sensing the temperature at both ends of the product, and the controller is electrically connected with the first temperature sensor 11 and the second temperature sensor 12, which is convenient for measuring the two temperature of the material. At the same time, the controller can calculate the average temperature of the material from the temperature at both ends of the material, the calculation is more accurate, and the material is heated more evenly.

第一温度感应器11和第二温度感应器12为红外温度检测器,无须直接与物料接触进行测量,方便快捷,且测量精度高。The first temperature sensor 11 and the second temperature sensor 12 are infrared temperature detectors, which do not need to be in direct contact with the material for measurement, which is convenient and quick, and has high measurement accuracy.

如图2所示,模具举升机构4包括安装架41,安装架41与加热腔体1固定连接,安装架41安装有举升气缸42,举升气缸42的输出端连接有滑动单元43,滑动单元43连接有连接杆44,连接杆44一端连接有模具定位机构45,通过举升气缸42驱动滑动单元43移动,带动连接杆44升降,结构简单,驱动方便,升降稳定性好。As shown in FIG. 2 , the mold lifting mechanism 4 includes an installation frame 41, which is fixedly connected with the heating cavity 1, the installation frame 41 is installed with a lifting cylinder 42, and the output end of the lifting cylinder 42 is connected with a sliding unit 43, The sliding unit 43 is connected with a connecting rod 44, and one end of the connecting rod 44 is connected with a mold positioning mechanism 45. The lifting cylinder 42 drives the sliding unit 43 to move, and drives the connecting rod 44 to rise and fall. The structure is simple, the drive is convenient, and the lifting stability is good.

模具定位机构45包括定位平台451,定位平台451开设有定位孔,定位孔内滑设有定位柱452,定位平台451面向安装架41的一侧连接有用于使定位柱452顶起的弹性顶升机构453,方便产品进入到定位平台451时进行定位,提高加工精度。The mold positioning mechanism 45 includes a positioning platform 451, the positioning platform 451 is provided with a positioning hole, and a positioning column 452 is slidably arranged in the positioning hole. The mechanism 453 facilitates the positioning of the product when it enters the positioning platform 451 and improves the processing accuracy.

加热线圈2连接有水冷水道5,便于对加热线圈2进行冷却,提高工作效率,使设备在不使用的情况下快速冷却。The heating coil 2 is connected with a water and cold water channel 5, which is convenient for cooling the heating coil 2, improves the work efficiency, and enables the equipment to be rapidly cooled when not in use.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as limiting the scope of the patent of the present invention. It should be noted that, for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (8)

1. The utility model provides a glass curved surface shaping heating device, includes controller and heating cavity (1), its characterized in that, be equipped with a plurality of heating coil (2) of group in heating cavity (1), adjacent two sets of heating coil (2) are dislocation arrangement, heating coil (2) below correspondence is equipped with mould lifting mechanism (4), mould lifting mechanism (4) are installed in heating cavity (1), the controller is connected with the heating coil electricity, mould lifting mechanism (4) include mounting bracket (41), mounting bracket (41) and heating cavity (1) fixed connection, lifting cylinder (42) are installed to mounting bracket (41), lifting cylinder's (42) output is connected with sliding element (43), sliding element (43) are connected with connecting rod (44), connecting rod (44) one end is connected with mould positioning mechanism (45), the die positioning mechanism (45) comprises a positioning platform (451), a positioning hole is formed in the positioning platform (451), a positioning column (452) is arranged in the positioning hole in a sliding mode, and an elastic jacking mechanism (453) used for enabling the positioning column (452) to jack up is connected to one side, facing the mounting frame (41), of the positioning platform (451).
2. A glass curve forming heating device according to claim 1, characterized in that the heating coils (2) of two adjacent groups are isolated by an isolation plate (3).
3. The heating device for forming a curved glass surface according to claim 1, wherein the spiral height of the heating coil (2) is greater than or equal to the thickness of the material, and the distance between the lower surface of the heating coil (2) and the upper surface of the material to be heated is greater than the distance between the lower surface of the heating coil (2) and the lower surface of the material to be heated after the material is moved to the heating position of the heating coil (2).
4. The heating device for forming a curved glass surface according to claim 1, wherein the inner contour of the heating coil (2) is identical to the outer contour of the material to be heated, and the distance between the inner side surface of the heating coil (2) and the outer side surface of the material to be heated is 0.5 to 20 mm.
5. The heating device for forming a curved glass surface according to claim 1, wherein the four directions of the heating coil (2) are respectively connected with the heating chamber (1) through fixing rods (21).
6. The heating device for forming the curved surface of the glass according to claim 1, wherein the heating cavity (1) is provided with a first temperature sensor (11) and a second temperature sensor (12) for sensing the temperature of two ends of a product, and the controller is electrically connected with the first temperature sensor (11) and the second temperature sensor (12).
7. A glass curve forming and heating device according to claim 6, characterized in that the first temperature sensor (11) and the second temperature sensor (12) are infrared temperature detectors.
8. The heating device for forming the curved surface of the glass according to claim 1, wherein the heating coil (2) is connected with a water cooling pipeline (5).
CN201710617710.2A 2017-07-26 2017-07-26 A glass curved surface forming heating device Active CN107298525B (en)

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CN108284161A (en) * 2018-02-12 2018-07-17 莱特伟特(苏州)汽配科技有限公司 A kind of thin plate high-temperature electromagnetic heating device
CN110963679B (en) * 2019-12-12 2023-10-24 惠州市赢合智能技术有限公司 Cooling system and method for rapidly cooling 3D curved surface hot bent glass

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CN201039510Y (en) * 2007-05-08 2008-03-19 浙江万丰摩轮有限公司 Mould heating device
CN205740728U (en) * 2016-06-17 2016-11-30 蓝思科技股份有限公司 Induction panel hot bending process equipment
CN106793217B (en) * 2016-12-15 2022-12-09 佛山市宏科瑞纳米热能科技有限公司 Non-interference segmented and non-blind area heating device and control method thereof

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