CN105478285B - A kind of irregular curved tube inwall thick coating method for planning track of aerial spraying - Google Patents
A kind of irregular curved tube inwall thick coating method for planning track of aerial spraying Download PDFInfo
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- 238000005507 spraying Methods 0.000 title claims abstract description 262
- 230000001788 irregular Effects 0.000 title claims abstract description 55
- 238000000576 coating method Methods 0.000 title claims abstract description 52
- 239000007921 spray Substances 0.000 claims abstract description 149
- 239000011248 coating agent Substances 0.000 claims abstract description 44
- 238000000034 method Methods 0.000 claims abstract description 35
- 238000010408 sweeping Methods 0.000 claims description 9
- 239000003973 paint Substances 0.000 abstract description 18
- 238000012546 transfer Methods 0.000 abstract description 16
- 238000013461 design Methods 0.000 abstract description 13
- 238000010276 construction Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 7
- 238000004364 calculation method Methods 0.000 description 3
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- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
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Abstract
本发明提供了一种空气喷涂非规则曲管内壁厚涂层轨迹规划方法,其不仅通过优化搭接宽度和错位距离,借助错位喷涂法在喷扫路径的规划上较好地确保涂层的纵向均匀性,并且借助横行断续轨迹喷涂法可以断续施工作业、无需喷涂机器人的喷枪喷涂时始终在单一方向上连续转动,因此无需复杂的机械结构,使得喷涂作业轨迹的规划能够有利于简化喷涂机器人的结构设计;与此同时,还进一步的考虑了喷枪的喷扫移动速率与不同曲率形面的喷枪涂料转移率之间的相对关系,在喷扫移动速率的规划上进一步提升了对不同形面区域上的涂层横向均匀性;因此,本发明的轨迹规划方法既有利于简化喷涂机器人的结构设计,又能够大幅提高厚涂层的均匀性。
The invention provides a method for planning the trajectory of the inner wall thickness of the air spraying irregular curved pipe, which not only optimizes the overlap width and dislocation distance, but also ensures the longitudinal direction of the coating in the planning of the spraying path by means of the dislocation spraying method. Uniformity, and with the help of the horizontal intermittent track spraying method, intermittent construction operations can be performed, and the spray gun of the spraying robot does not need to rotate continuously in a single direction when spraying, so there is no need for complicated mechanical structures, which makes the planning of the spraying track can help simplify the spraying The structural design of the robot; at the same time, the relative relationship between the spraying movement rate of the spray gun and the spray gun paint transfer rate of different curvature surfaces is further considered, and the planning of the spraying movement rate is further improved. The lateral uniformity of the coating on the surface area; therefore, the trajectory planning method of the present invention is not only conducive to simplifying the structural design of the spraying robot, but also can greatly improve the uniformity of the thick coating.
Description
技术领域technical field
本发明涉及机器人喷涂控制技术领域,尤其涉及一种空气喷涂非规则曲管内壁厚涂层轨迹规划方法。The invention relates to the technical field of robot spraying control, in particular to an air spraying method for planning a coating track with an inner wall thickness of an irregularly curved pipe.
背景技术Background technique
在制造业中,空气喷涂非规则曲管内壁厚涂层是一项重要的工艺过程。非规则曲管是指由多种不同曲率形面和平面组合而成的曲管,非规则曲管具有中心线弯曲、变截面以及空间狭窄的特性,一些飞机进气道即是典型的非规则曲管。厚涂层是指厚度以毫米为单位计量的涂层,需要多遍空气喷涂才能达到厚度要求。由于非规则曲管内部空间狭小,只能采用空气喷涂其内壁。采用传统的手工喷涂方式有三个明显缺点:一是狭窄空间人工作业困难,喷涂完后涂层均匀性差;二是喷涂作业效率低,严重影响生产进度;三是涂料含有重金属和有毒有机溶剂,施工的恶劣环境对喷涂工人健康危害很大。采用机器人喷涂工艺替代手工喷涂能很好地解决以上问题。In the manufacturing industry, air spraying the inner wall thickness coating of irregular curved pipe is an important process. Irregular curved pipe refers to a curved pipe composed of a variety of different curvature surfaces and planes. Irregular curved pipe has the characteristics of curved center line, variable cross-section and narrow space. Some aircraft inlets are typical irregular Curved pipe. Thick coatings are coatings whose thickness is measured in millimeters and require multiple passes of air spray to achieve the required thickness. Due to the narrow internal space of the irregular curved pipe, only air can be used to spray its inner wall. The traditional manual spraying method has three obvious disadvantages: first, it is difficult to do manual work in a narrow space, and the coating uniformity after spraying is poor; second, the efficiency of spraying operation is low, which seriously affects the production progress; third, the coating contains heavy metals and toxic organic solvents, The harsh environment of construction is very harmful to the health of spraying workers. Using robot spraying process instead of manual spraying can solve the above problems well.
机器人喷涂的基本原则是喷枪轴线垂直于平面或位于曲面法线方向上,喷枪与平面或曲面的距离(喷涂距离)保持不变。目前设计的灵巧喷涂机器人喷枪单向旋转角度可以超过360度,但不能在单一方向上任意角度连续转动。在机器人喷涂直管道内壁时,可采用螺旋线轨迹连续喷涂。但是螺旋线轨迹连续喷涂方法需要喷涂机器人的喷枪喷涂时始终在单一方向上连续转动,这样的喷涂技术要求喷涂机器人具有较为复杂的机械结构,导致机器人的结构设计难、设备制造成本高,且整体尺寸过大,过于笨重,灵活性差,难以用于喷涂中心线弯曲的非规则曲管内壁。此外,采用传统的仅仅优化搭接宽度的方法喷涂厚涂层(搭接宽度是指在单遍喷涂过程中,两个相邻喷涂行程的喷雾图形的重叠区域宽度),将导致涂层均匀性不理想。因此,喷涂非规则曲管内壁厚涂层,如果要求既有利于简化喷涂机器人的结构设计,又保证涂层均匀性较好,就必须首先解决机器人喷涂作业的轨迹规划难题。The basic principle of robotic spraying is that the axis of the spray gun is perpendicular to the plane or in the normal direction of the surface, and the distance between the spray gun and the plane or surface (spraying distance) remains constant. The unidirectional rotation angle of the currently designed dexterous spraying robot spray gun can exceed 360 degrees, but it cannot continuously rotate at any angle in a single direction. When the robot sprays the inner wall of the straight pipe, it can use the spiral trajectory for continuous spraying. However, the continuous spraying method of the helical trajectory requires the spray gun of the spraying robot to continuously rotate in a single direction when spraying. Such a spraying technology requires the spraying robot to have a relatively complicated mechanical structure, resulting in difficult structural design of the robot and high equipment manufacturing costs. The size is too large, too bulky and poor in flexibility, so it is difficult to spray the inner wall of irregularly curved pipes with curved centerlines. In addition, spraying thick coatings using the traditional method of only optimizing the overlap width (overlap width refers to the width of the overlapping area of the spray pattern of two adjacent spray strokes in a single spraying process), will lead to coating uniformity not ideal. Therefore, if it is necessary to simplify the structural design of the spraying robot and ensure better coating uniformity when spraying the coating with an irregular curved pipe inner wall thickness, the trajectory planning problem of the robot spraying operation must be solved first.
发明内容Contents of the invention
针对现有技术中存在的上述不足,本发明的目的在于提供一种空气喷涂非规则曲管内壁厚涂层轨迹规划方法,其用于对喷涂机器人的喷涂控制进行喷涂轨迹规划,不仅有利于简化喷涂机器人的结构设计,并且能够大幅提高厚涂层的均匀性。In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a method for planning the trajectory of the inner wall thickness of the air spraying irregular curved pipe, which is used to plan the spraying trajectory of the spraying control of the spraying robot, which not only helps to simplify the The structural design of the spraying robot can greatly improve the uniformity of thick coatings.
为解决上述技术问题,本发明采用了如下的技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种空气喷涂非规则曲管内壁厚涂层轨迹规划方法,用于规划确定喷涂机器人的喷枪对非规则曲管内壁的喷涂作业轨迹;其包括如下步骤:A method of air spraying the coating track planning method for the inner wall thickness of irregular curved pipes, which is used to plan and determine the spraying trajectory of the spray gun of the spraying robot on the inner wall of irregular curved pipes; it includes the following steps:
A)建立空间模型:利用计算机对待喷涂的非规则曲管内壁进行三维空间建模,得到非规则曲管内壁三维空间模型;A) Establish a space model: use a computer to carry out three-dimensional space modeling on the inner wall of the irregular curved pipe to be sprayed, and obtain a three-dimensional space model of the inner wall of the irregular curved pipe;
B)规划喷扫路径:设定喷扫路径规划的搭接宽度Sd和错位距离Sc,并按如下方式规划确定喷枪的喷扫路径:B) Planning the spraying path: set the overlap width S d and the misalignment distance S c of the spraying path planning, and plan and determine the spraying path of the spray gun as follows:
b1)沿非规则曲管内壁三维空间模型的中轴延伸线每间隔(W-Sd)的距离设置一个垂直于所述中轴延伸线的横截面,将该一系列横截面作为第一组横截面,W表示喷枪对平面进行喷涂的喷幅宽度,将所述第一组横截面分别与非规则曲管内壁相交得到的一系列截面线作为第一组喷扫路径;b1) Set a cross-section perpendicular to the extension line of the central axis at every interval (WS d ) along the extension line of the central axis of the three-dimensional space model of the inner wall of the irregular curved pipe, and use this series of cross-sections as the first group of cross-sections , W represents the spray width of the spray gun spraying on the plane, and a series of section lines obtained by intersecting the first group of cross-sections with the inner wall of the irregular curved pipe respectively are used as the first group of spraying paths;
b2)沿非规则曲管内壁三维空间模型中轴延伸线,将所述第一组横截面向后或向前移动距离Sc的位置处所得到的一系列横截面,作为第二组横截面,将所述第二组横截面分别与非规则曲管内壁相交得到的一系列截面线作为第二组喷扫路径; b2 ) A series of cross-sections obtained by moving the first group of cross-sections backwards or forwards along the central axis of the three-dimensional space model of the irregularly curved pipe wall, as the second group of cross-sections, A series of section lines obtained by intersecting the second group of cross-sections with the inner wall of the irregular curved pipe respectively are used as the second group of spraying paths;
b3)规划喷枪按照先完成第一组喷扫路径、再完成第二组喷扫路径的顺序执行喷涂作业;其中,对喷枪执行任一组喷扫路径的喷扫方向规划方法为,喷枪对同一组喷扫路径中的相邻两条喷扫路径进行喷涂时的喷扫运动方向相反,且在喷扫完一条喷扫路径后执行关枪操作,平移到同一组喷扫路径中的下一条喷扫路径位置后再执行开枪操作进行喷涂作业,直至完成该组喷扫路径中各条喷扫路径上的喷涂作业;b3) Plan the spraying gun to execute the spraying operation in the order of completing the first group of spraying paths first, and then complete the second group of spraying paths; wherein, the method of planning the spraying direction of any group of spraying paths for the spray gun is that the spray gun is used for the same The two adjacent spraying paths in a group of spraying paths are sprayed in the opposite direction of the spraying movement, and after one spraying path is sprayed, the gun is turned off, and the next spraying path in the same group of spraying paths is translated. After sweeping the position of the path, execute the gun operation to carry out the spraying operation until the spraying operation on each spraying path in the group of spraying paths is completed;
C)规划喷扫移动速率:设定喷枪的喷雾图形中心在平面区域的喷扫路径上的喷扫移动速率VP,并按如下方式规划确定在第一组喷扫路径和第二组喷扫路径上的喷扫移动速率:C) Planned spraying movement rate: set the spraying movement rate V P of the spray pattern center of the spray gun on the spraying path of the plane area, and plan and determine the first group of spraying paths and the second group of spraying paths as follows Speed of sweep movement on path:
c1)计算所述第一组喷扫路径和第二组喷扫路径中每一条喷扫路径上各部分的线条曲率,将每条喷扫路径上线条连续且曲率相同的部分划分为一个喷扫区域,进而根据线条曲率的不同将每条喷扫路径划分为若干个不同的喷扫区域;c1) Calculate the curvature of the lines on each part of the first group of spraying paths and the second group of spraying paths, and divide the part of each spraying path with continuous lines and the same curvature into one spraying path area, and then divide each spraying path into several different spraying areas according to the curvature of the lines;
c2)针对第一组喷扫路径和第二组喷扫路径中任一条喷扫路径上的任意第y个喷扫区域,规划对所述第y个喷扫区域的喷扫移动速率Vy=βy·VP;其中,βy表示所述第y个喷扫区域的涂料转移率比,为喷涂第y个喷扫区域时的喷枪涂料转移率ηy与喷涂平面区域时的喷枪涂料转移率ηP之比,即由此,分别确定在第一组喷扫路径和第二组喷扫路径中各条喷扫路径上各个喷扫区域的喷扫移动速率;c2) For any y-th spraying area on any one of the first group of spraying paths and the second group of spraying paths, plan the sweeping movement rate V y of the y-th spraying area = β y V P ; Wherein, β y represents the paint transfer rate ratio of the yth spray area, which is the spray gun paint transfer rate η y when spraying the yth spray area and the spray gun paint transfer when spraying the plane area The ratio of the rate η P , that is Thereby, respectively determine the spraying movement rate of each spraying area on each spraying path in the first group of spraying paths and the second group of spraying paths;
D)确定喷枪作业轨迹:按照上述确定的喷扫路径和喷扫移动速率规划结果,并根据喷枪与非规则曲管工件的位姿关系,通过坐标变换计算确定喷枪对非规则曲管内壁的喷涂作业轨迹。D) Determining the trajectory of the spray gun: According to the planning results of the above-mentioned spraying path and spraying movement rate, and according to the relationship between the spray gun and the workpiece of the irregular curved pipe, determine the spraying of the spray gun on the inner wall of the irregular curved pipe through coordinate transformation calculation job track.
上述的空气喷涂非规则曲管内壁厚涂层轨迹规划方法中,作为优选方案,所述步骤B)中,喷扫路径规划的搭接宽度Sd和错位距离Sc按照如下方式进行设定:In the above-mentioned air spraying irregular curved pipe inner wall thickness coating trajectory planning method, as a preferred solution, in the step B), the lap width S d and the misalignment distance S c of the spraying path planning are set as follows:
Sd=d·W,Sc=c·W;S d = d · W, S c = c · W;
其中,d为搭接宽度比例系数,c为错位距离比例系数,且二者按照下列任意一组的取值范围进行取值:Among them, d is the proportional coefficient of the overlap width, c is the proportional coefficient of the dislocation distance, and the two values are selected according to any of the following value ranges:
①、d∈[0.1800,0.1925],c∈[0.495(1-d),0.505(1-d)];①, d∈[0.1800,0.1925], c∈[0.495(1-d),0.505(1-d)];
②、d∈[0.2950,0.3075],c∈[0.22(1-d),0.27(1-d)];②, d∈[0.2950,0.3075], c∈[0.22(1-d),0.27(1-d)];
③、d∈[0.2950,0.3075],c∈[0.730(1-d),0.780(1-d)];③, d∈[0.2950,0.3075], c∈[0.730(1-d),0.780(1-d)];
④、d∈[0.4100,0.4375],c∈[0.475(1-d),0.525(1-d)]。④, d∈[0.4100,0.4375], c∈[0.475(1-d),0.525(1-d)].
上述的空气喷涂非规则曲管内壁厚涂层轨迹规划方法中,作为进一步改进方案,所述步骤B)的b3)中,规划喷枪按照先完成第一组喷扫路径、再完成第二组喷扫路径的顺序执行喷涂作业,且该作业过程重复执行多次。In the above-mentioned trajectory planning method for air spraying the inner wall thickness of irregular curved pipes, as a further improvement, in b3) of the step B), the spray gun is planned to complete the first group of spraying paths first, and then complete the second group of spraying paths. The spraying operation is performed in the order of scanning paths, and the operation process is repeated many times.
相比于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明的空气喷涂非规则曲管内壁厚涂层轨迹规划方法,在进行喷扫路径的规划时采用了横行断续轨迹喷涂法,可以断续施工作业、无需喷涂机器人的喷枪喷涂时始终在单一方向上连续转动,因此无需复杂的机械结构,使得喷涂作业轨迹的规划能够有利于简化喷涂机器人的结构设计。1. The trajectory planning method of the air spray coating irregular curved pipe inner wall thickness of the present invention adopts the horizontal intermittent trajectory spraying method when planning the spraying path, which can be used intermittently and does not need the spray gun of the spraying robot to spray. Continuous rotation in a single direction does not require a complicated mechanical structure, so that the planning of the spraying operation trajectory can help simplify the structural design of the spraying robot.
2、本发明的空气喷涂非规则曲管内壁厚涂层轨迹规划方法中,通过优化搭接宽度和错位距离的相对关系,借助错位喷涂法在喷扫路径的规划上较好地确保了涂层的纵向均匀性。2. In the air spraying method for planning the coating trajectory of the irregularly curved inner wall thickness of the present invention, by optimizing the relative relationship between the lap width and the dislocation distance, the dislocation spraying method is used to better ensure the coating in the planning of the spraying path. longitudinal uniformity.
3、本发明的空气喷涂非规则曲管内壁厚涂层轨迹规划方法中,还进一步的考虑了喷枪的喷扫移动速率与不同曲率形面的喷枪涂料转移率之间的相对关系,在喷扫移动速率的规划上进一步提升了对不同形面区域上的涂层横向均匀性。3. In the air spraying irregular curved pipe inner wall thickness coating trajectory planning method of the present invention, the relative relationship between the spraying moving rate of the spray gun and the spray gun coating transfer rate of different curvature surfaces is further considered. The planning of the moving rate further improves the lateral uniformity of the coating on different shape areas.
4、采用本发明的空气喷涂非规则曲管内壁厚涂层轨迹规划方法对喷涂机器人的喷涂控制进行喷涂轨迹规划,不仅能够大幅提高厚涂层的均匀性,还克服了螺旋线轨迹连续喷涂方法要求喷枪喷涂时始终在单一方向上连续转动而导致喷涂机器人的结构设计难题,有利于简化喷涂机器人的结构设计。4. The spraying trajectory planning method of the air spraying irregular curved pipe inner wall thickness coating trajectory planning method of the present invention can not only greatly improve the uniformity of the thick coating, but also overcome the spiral trajectory continuous spraying method The spray gun is required to rotate continuously in a single direction all the time when spraying, which leads to the structural design difficulties of the spraying robot, which is conducive to simplifying the structural design of the spraying robot.
附图说明Description of drawings
图1为本发明空气喷涂非规则曲管内壁厚涂层轨迹规划方法中在非规则曲管内壁上规划得到第一组喷扫路径的状态示意图。Fig. 1 is a schematic diagram of the state of the first group of spraying paths planned on the inner wall of an irregular curved pipe in the method of air spraying the inner wall thickness of the irregular curved pipe according to the present invention.
图2为本发明空气喷涂非规则曲管内壁厚涂层轨迹规划方法中在非规则曲管内壁上规划得到第一组喷扫路径和第二组喷扫路径后的状态示意图。Fig. 2 is a schematic diagram of the state after planning and obtaining the first group of spraying paths and the second group of spraying paths on the inner wall of the irregular curved pipe in the method of air spraying the coating track planning method of the irregular curved pipe inner wall thickness according to the present invention.
图3为搭接宽度Sd和错位距离Sc与喷枪的喷幅宽度W之间的相对关系示意图。Fig. 3 is a schematic diagram of the relative relationship between the lap width S d , the dislocation distance S c and the spray width W of the spray gun.
图4为一条喷扫路径上针对不同线条曲率进行喷扫区域划分的一种状态示意图。Fig. 4 is a schematic diagram of a state of dividing the spraying area according to different line curvatures on a spraying path.
具体实施方式detailed description
下面结合实施例对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.
本发明的空气喷涂非规则曲管内壁厚涂层轨迹规划方法,用于规划确定喷涂机器人的喷枪对非规则曲管内壁的喷涂作业轨迹,并且为了能够在有利于简化喷涂机器人结构设计的同时,兼顾提高所喷涂厚涂层的均匀性,采用了以下的规划思路:首先,采用优化搭接宽度和错位距离的错位喷涂法来规划确定喷扫路径,横行断续轨迹喷涂法无需喷涂机器人的喷枪喷涂时始终在单一方向上连续转动,因此无需复杂的机械结构,有利于简化喷涂机器人的结构设计,而错位喷涂法能够帮助提高涂层纵向均匀性,纵向均匀性是指垂直于喷枪运动方向上的涂层均匀性,主要由喷扫路径之间的位置关系决定;其次,利用不同的涂料转移率比来确定针对不同曲率形面的喷扫移动速率,从而提高针对不同曲面和平面的喷涂涂层横向均匀性,横向均匀性是指沿着喷枪运动方向上的涂层均匀性,主要由喷枪的喷扫移动速率和形面曲率决定;最后,利用喷扫路径规划和喷扫移动速率规划结果,来确定喷枪对非规则曲管内壁的喷涂作业轨迹。The air spray coating trajectory planning method for irregularly curved pipe inner wall thickness is used to plan and determine the spraying operation trajectory of the spray gun of the spraying robot on the inner wall of the irregularly curved pipe, and in order to facilitate the simplification of the structure design of the spraying robot, Taking into account the improvement of the uniformity of the sprayed thick coating, the following planning ideas are adopted: First, the misalignment spraying method with optimized lap width and misalignment distance is used to plan and determine the spraying path, and the horizontal intermittent trajectory spraying method does not require the spray gun of the spraying robot When spraying, it always rotates continuously in a single direction, so there is no need for complicated mechanical structures, which is conducive to simplifying the structural design of the spraying robot, and the dislocation spraying method can help improve the longitudinal uniformity of the coating. The uniformity of the coating is mainly determined by the positional relationship between the spraying paths; secondly, using different paint transfer rate ratios to determine the spraying movement rate for different curvature surfaces, so as to improve the spraying effect on different curved surfaces and planes. Horizontal uniformity of the layer, lateral uniformity refers to the uniformity of the coating along the direction of spray gun movement, which is mainly determined by the spray moving rate of the spray gun and the curvature of the shape surface; finally, using the results of spray path planning and spray moving rate planning , to determine the spraying trajectory of the spray gun on the inner wall of the irregular curved pipe.
基于上述思路,本发明的空气喷涂非规则曲管内壁厚涂层轨迹规划方法具体包括如下步骤:Based on the above ideas, the air spraying method for planning the inner wall thickness coating track of the irregular curved pipe of the present invention specifically includes the following steps:
A)建立空间模型:利用计算机对待喷涂的非规则曲管内壁进行三维空间建模,得到非规则曲管内壁三维空间模型。建立非规则曲管内壁三维空间模型,是用以作为喷涂作业轨迹规划的数据基础。现有技术中,应用成熟的三维空间建模手段和相关计算机软件非常多,均可以应用于本发明方案中实现对非规则曲管内壁三维空间模型的建模。A) Building a space model: use a computer to carry out three-dimensional space modeling on the inner wall of the irregular curved pipe to be sprayed, and obtain a three-dimensional space model of the inner wall of the irregular curved pipe. The establishment of a three-dimensional space model of the inner wall of the irregular curved pipe is used as the data basis for the trajectory planning of the spraying operation. In the prior art, there are many well-applied three-dimensional space modeling means and related computer software, all of which can be applied to the solution of the present invention to realize the modeling of the three-dimensional space model of the inner wall of the irregular curved pipe.
B)规划喷扫路径:设定喷扫路径规划的搭接宽度Sd和错位距离Sc,并按如下b1)~b3)所述的方式规划确定喷枪的喷扫路径:B) Planning the spraying path: set the overlap width S d and the misalignment distance S c of the spraying path planning, and plan and determine the spraying path of the spray gun as described in b1) to b3) below:
b1)沿非规则曲管内壁三维空间模型的中轴延伸线每间隔(W-Sd)的距离设置一个垂直于所述中轴延伸线的横截面,将该一系列横截面作为第一组横截面,W表示喷枪对平面进行喷涂的喷幅宽度,将所述第一组横截面分别与非规则曲管内壁相交得到的一系列截面线作为第一组喷扫路径。b1) Set a cross-section perpendicular to the extension line of the central axis at every interval (WS d ) along the extension line of the central axis of the three-dimensional space model of the inner wall of the irregular curved pipe, and use this series of cross-sections as the first group of cross-sections , W represents the spray width of the spray gun to spray on the plane, and a series of section lines obtained by intersecting the first group of cross sections with the inner wall of the irregular curved pipe respectively are used as the first group of spraying paths.
在本发明中,非规则曲管内壁三维空间模型的中轴延伸线,是指由非规则曲管内壁三维空间模型在其曲管延展方向上的各不同横截面的几何中心点所连接形成的连线。图1示出了由步骤b1)的方法在非规则曲管内壁上规划得到第一组喷扫路径的一种状态示意图;其中,m1、m2、m3表示该第一组喷扫路径之中的三条喷扫路径,每条喷扫路径均由一个垂直于中轴延伸线的横截面与非规则曲管内壁相交而得到;n1表示喷扫路径m1与m2的间隔距离,n2表示喷扫路径m2与m3的间隔距离,并且n1=n2=(W-Sd)。In the present invention, the central axis extension line of the three-dimensional space model of the inner wall of the irregular curved pipe refers to the line formed by connecting the geometric center points of the different cross-sections of the three-dimensional space model of the inner wall of the irregular curved pipe in the extension direction of the curved pipe. connection. Fig. 1 shows a schematic diagram of the state of the first group of spraying paths planned on the inner wall of the irregular curved pipe by the method of step b1); wherein, m 1 , m 2 , and m 3 represent the first group of spraying paths Among the three spraying paths, each spraying path is obtained by intersecting a cross section perpendicular to the extension line of the central axis and the inner wall of the irregular curved pipe; n 1 represents the distance between the spraying paths m 1 and m 2 , n 2 represents the distance between the spraying paths m 2 and m 3 , and n 1 =n 2 =(WS d ).
b2)沿非规则曲管内壁三维空间模型中轴延伸线,将所述第一组横截面向后或向前移动距离Sc的位置处所得到的一系列横截面,作为第二组横截面,将所述第二组横截面分别与非规则曲管内壁相交得到的一系列截面线作为第二组喷扫路径。 b2 ) A series of cross-sections obtained by moving the first group of cross-sections backwards or forwards along the central axis of the three-dimensional space model of the irregularly curved pipe wall, as the second group of cross-sections, A series of cross-sectional lines obtained by intersecting the second group of cross-sections with the inner wall of the irregular curved pipe are used as the second group of spraying paths.
图2示出了由此在非规则曲管内壁上规划得到第一组喷扫路径和第二组喷扫路径后的一种状态示意图;其中,m1、m2、m3表示第一组喷扫路径之中的三条喷扫路径,a1、a2、a3则表示第二组喷扫路径之中分别与m1、m2、m3相对应的三条喷扫路径;n1表示喷扫路径m1与m2的间隔距离,n2表示喷扫路径m2与m3的间隔距离,而b1表示喷扫路径a1与a2的间隔距离,b2表示喷扫路径a2与a3的间隔距离,并且有n1=n2=b1=b2=(W-Sd),但a1与m1、a2与m2、a2与m3的间隔距离均为Sc。Figure 2 shows a schematic diagram of the state after the first group of spraying paths and the second group of spraying paths are planned on the inner wall of the irregular curved pipe; where m 1 , m 2 , and m 3 represent the first group The three spraying paths in the spraying path, a 1 , a 2 , and a 3 represent the three spraying paths corresponding to m 1 , m 2 , and m 3 in the second group of spraying paths; n 1 represents The distance between the spraying path m 1 and m 2 , n 2 represents the distance between the spraying path m 2 and m 3 , and b 1 represents the distance between the spraying path a 1 and a 2 , b 2 represents the distance between the spraying path a 2 and a 3 , and there is n 1 =n 2 =b 1 =b 2 =(WS d ), but the distances between a 1 and m 1 , a 2 and m 2 , and a 2 and m 3 are all S c .
b3)规划喷枪按照先完成第一组喷扫路径、再完成第二组喷扫路径的顺序多次循环执行喷涂作业;其中,对喷枪执行任一组喷扫路径的喷扫方向规划方法为,喷枪对同一组喷扫路径中的相邻两条喷扫路径进行喷涂时的喷扫运动方向相反,且在喷扫完一条喷扫路径后执行关枪操作,平移到同一组喷扫路径中的下一条喷扫路径位置后再执行开枪操作进行喷涂作业,直至完成该组喷扫路径中各条喷扫路径上的喷涂作业。b3) Planning the spraying gun to execute the spraying operation multiple times in the order of completing the first group of spraying paths first, and then completing the second group of spraying paths; wherein, the spraying direction planning method for performing any group of spraying paths on the spray gun is, When the spray gun sprays two adjacent spray paths in the same group of spray paths, the direction of the spraying movement is opposite, and after one spray path is finished, the gun is turned off, and the gun is moved to the same group of spray paths. After the position of the next spraying path, the shooting operation is performed to carry out the spraying operation until the spraying operation on each spraying path in the group of spraying paths is completed.
由此,喷枪执行其中任一组喷扫路径的喷涂作业方法即为横行断续轨迹喷涂法,而喷枪按照先完成第一组喷扫路径、再完成第二组喷扫路径的顺序执行喷涂作业的操作过程即构成错位喷涂法。在该过程中,所设定的搭接宽度Sd和错位距离Sc是错位喷涂法的主要参数,而搭接宽度Sd和错位距离Sc与喷枪的喷幅宽度W之间的相对关系如图3所示,图3中横轴x方向为喷涂面延展的方向,纵轴h方向为涂层厚度方向,搭接宽度Sd是指在单遍横行断续轨迹喷涂法过程中在同一组喷扫路径内的两个相邻喷扫路径上喷扫的喷雾图形的重叠区域宽度,而错位距离Sc是指在错位喷涂法过程中第一组喷扫路径的一个喷扫路径与第二组喷扫路径之中相对应一个喷扫路径上喷扫的喷雾图形的错位区域(非重叠区域)宽度。从中也可以看到,喷涂涂层的纵向均匀性受到搭接宽度Sd和错位距离Sc的影响,同时搭接宽度Sd和错位距离Sc又与喷枪的喷幅宽度W密切相关。Therefore, the spraying operation method in which the spray gun executes any set of spraying paths is the horizontal intermittent trajectory spraying method, and the spray gun performs the spraying operation in the order of completing the first set of spraying paths first, and then completing the second set of spraying paths The operation process constitutes the dislocation spraying method. In this process, the set overlap width S d and dislocation distance S c are the main parameters of the dislocation spraying method, and the relative relationship between the overlap width S d and dislocation distance S c and the spray width W of the spray gun As shown in Figure 3, the x direction of the horizontal axis in Figure 3 is the direction of the extension of the sprayed surface, and the direction of the vertical axis h is the direction of the coating thickness. The overlapping area width of the spray patterns on two adjacent spraying paths in the group spraying path, and the misalignment distance Sc refers to the distance between one spraying path and the second spraying path of the first group of spraying paths in the process of the misalignment spraying method. The width of the misaligned area (non-overlapping area) of the spray patterns sprayed on one of the two sets of spraying paths. It can also be seen that the longitudinal uniformity of the sprayed coating is affected by the overlap width S d and the dislocation distance Sc, while the overlap width S d and the dislocation distance Sc are closely related to the spray width W of the spray gun.
为了得到较好的涂层纵向均匀性,在步骤B)中喷扫路径规划的搭接宽度Sd和错位距离Sc优选按照如下方式进行设定:In order to obtain better longitudinal uniformity of the coating, the lap width S d and the dislocation distance S c of the spraying path planning in step B) are preferably set as follows:
Sd=d·W,Sc=c·W;S d = d · W, S c = c · W;
其中,d为搭接宽度比例系数,c为错位距离比例系数,且二者按照下列任意一组的取值范围进行取值:Among them, d is the proportional coefficient of the overlap width, c is the proportional coefficient of the dislocation distance, and the two values are selected according to any of the following value ranges:
①、d∈[0.1800,0.1925],c∈[0.495(1-d),0.505(1-d)];①, d∈[0.1800,0.1925], c∈[0.495(1-d),0.505(1-d)];
②、d∈[0.2950,0.3075],c∈[0.22(1-d),0.27(1-d)];②, d∈[0.2950,0.3075], c∈[0.22(1-d),0.27(1-d)];
③、d∈[0.2950,0.3075],c∈[0.730(1-d),0.780(1-d)];③, d∈[0.2950,0.3075], c∈[0.730(1-d),0.780(1-d)];
④、d∈[0.4100,0.4375],c∈[0.475(1-d),0.525(1-d)]。④, d∈[0.4100,0.4375], c∈[0.475(1-d),0.525(1-d)].
搭接宽度比例系数d和错位距离比例系数c是搭接宽度Sd和错位距离Sc分别与喷幅宽度的W比值,搭接宽度比例系数d和错位距离比例系数c在上述任意一组的取值范围进行取值,可以使得错位喷涂法中搭接宽度Sd和错位距离Sc均调整到适当的值,从而使得规划的喷扫路径能够较好地确保涂层的纵向均匀性。The proportional coefficient d of the overlap width and the proportional coefficient c of the dislocation distance are the W ratios of the width S d of the overlap and the dislocation distance S c to the width of the spray width respectively. The range of values can be used to adjust the overlap width S d and the dislocation distance Sc in the dislocation spraying method to appropriate values, so that the planned spraying path can better ensure the longitudinal uniformity of the coating.
此外,在步骤B)的b3)中,若为了让喷涂的厚涂层达到所设定的较大的涂层厚度值,应规划喷枪按照先完成第一组喷扫路径、再完成第二组喷扫路径的顺序执行喷涂作业的作业过程重复执行多次。由于每次喷涂形成的涂层均能够保证较好的均匀性,因此重复执行多次所喷涂形成的厚涂层依然能够具有优良的均匀性。In addition, in b3) of step B), in order to make the sprayed thick coating reach the set larger coating thickness value, the spray gun should be planned to complete the first group of spraying paths first, and then complete the second group The sequence of spraying paths is to execute the spraying operation process repeatedly for multiple times. Since the coating formed by spraying each time can ensure better uniformity, the thick coating formed by repeated spraying for many times can still have excellent uniformity.
C)规划喷扫移动速率:设定喷枪的喷雾图形中心在平面区域的喷扫路径上的喷扫移动速率VP,并按如下c1)~c3)所述的方式规划确定在第一组喷扫路径和第二组喷扫路径上的喷扫移动速率:C) Planned spraying movement rate: set the spraying movement rate V P of the spray pattern center of the spray gun on the spraying path of the plane area, and plan and determine the spraying rate in the first group of spraying according to the following methods c1)~c3). Sweep movement rate on the sweep path and the second set of sweep paths:
c1)计算所述第一组喷扫路径和第二组喷扫路径中每一条喷扫路径上各部分的线条曲率,将每条喷扫路径上线条连续且曲率相同的部分划分为一个喷扫区域,进而根据线条曲率的不同将每条喷扫路径划分为若干个不同的喷扫区域。c1) Calculate the curvature of the lines on each part of the first group of spraying paths and the second group of spraying paths, and divide the part of each spraying path with continuous lines and the same curvature into one spraying path Each spraying path is divided into several different spraying areas according to the curvature of the lines.
图4示出了一条喷扫路径上针对不同线条曲率进行喷扫区域划分的一种状态示意图,其中,根据水平直线条、圆弧线条、竖直直线条的线条曲率不同,而依次划分形成喷扫区域A、喷扫区域B、喷扫区域C;同时可以相应地看到,喷枪针对该三个不同喷扫区域进行喷扫的移动轨迹也存在明显的不同,并在不同曲率的区域,喷枪涂料转移率也存在差异,因此需要对不同的喷扫区域针对性的规划不同的喷扫移动速率。Fig. 4 shows a schematic diagram of the state of dividing the spraying area according to different line curvatures on a spraying path, wherein, according to the different curvatures of the horizontal straight line, circular arc line, and vertical straight line, the spraying area is sequentially divided to form Scanning area A, spraying area B, and spraying area C; at the same time, it can be seen that the trajectory of the spray gun for the three different spraying areas is also significantly different, and in areas with different curvatures, the spray gun There are also differences in the paint transfer rate, so it is necessary to plan different spraying movement rates for different spraying areas.
c2)针对第一组喷扫路径和第二组喷扫路径中任一条喷扫路径上的任意第y个喷扫区域,规划对所述第y个喷扫区域的喷扫移动速率Vy=βy·VP;其中,βy表示所述第y个喷扫区域的涂料转移率比,为喷涂第y个喷扫区域时的喷枪涂料转移率ηy与喷涂平面区域时的喷枪涂料转移率ηP之比,即由此,分别确定在第一组喷扫路径和第二组喷扫路径中各条喷扫路径上各个喷扫区域的喷扫移动速率。c2) For any y-th spraying area on any one of the first group of spraying paths and the second group of spraying paths, plan the sweeping movement rate V y of the y-th spraying area = β y V P ; Wherein, β y represents the paint transfer rate ratio of the yth spray area, which is the spray gun paint transfer rate η y when spraying the yth spray area and the spray gun paint transfer when spraying the plane area The ratio of the rate η P , that is Thus, the sweeping moving speeds of the respective sweeping regions on the respective sweeping paths in the first group of spraying paths and the second group of spraying paths are respectively determined.
喷枪涂料转移率是指喷涂时粘附在目标壁面上的涂料量与喷枪喷出的涂料量之比,可由喷涂试验或计算流体动力学数值模拟计算而确定。在平面上以及不同曲率的形面上,喷枪涂料转移率是各不相同的;因此,在喷枪喷出的涂料量保持稳定的情况下,由于喷枪涂料转移率的不同,所以在规划喷枪喷涂平面区域与喷涂不同曲率形面区域时的喷扫移动速率时也要求不同,使得喷枪在喷枪涂料转移率较高的区域上有较高的喷扫移动速率,而在喷枪涂料转移率较低的区域上有较低的喷扫移动速率,以保持不同区域上的涂层厚度趋于一致,进一步提升不同形面区域上的涂层均匀性。Spray gun paint transfer rate refers to the ratio of the amount of paint adhered to the target wall during spraying to the amount of paint sprayed out by the spray gun, which can be determined by spraying tests or computational fluid dynamics numerical simulation calculations. On planes and surfaces with different curvatures, the transfer rate of spray gun paint is different; therefore, when the amount of paint sprayed by the spray gun remains stable, due to the difference in transfer rate of spray gun paint, it is important to plan the spraying plane of the spray gun There are also different requirements for the spraying movement rate when spraying areas with different curvature shapes, so that the spray gun has a higher spraying movement rate in areas with a higher spray gun paint transfer rate, and in areas with a lower spray gun paint transfer rate There is a lower speed of spraying and sweeping to keep the coating thickness on different areas tending to be consistent, and to further improve the uniformity of coating on different shape areas.
D)确定喷枪作业轨迹:按照上述确定的喷扫路径和喷扫移动速率规划结果,并根据喷枪与非规则曲管工件的位姿关系,通过坐标变换计算确定喷枪对非规则曲管内壁的喷涂作业轨迹。D) Determining the trajectory of the spray gun: According to the planning results of the above-mentioned spraying path and spraying movement rate, and according to the relationship between the spray gun and the workpiece of the irregular curved pipe, determine the spraying of the spray gun on the inner wall of the irregular curved pipe through coordinate transformation calculation job track.
通过上述流程可以看到,采用本发明方法规划确定喷涂机器人的喷枪对非规则曲管内壁的喷涂作业轨迹,不仅通过优化搭接宽度和错位距离,借助错位喷涂法在喷扫路径的规划上较好地确保涂层的纵向均匀性,并且借助横行断续轨迹喷涂法可以断续施工作业、无需喷涂机器人的喷枪喷涂时始终在单一方向上连续转动,因此无需复杂的机械结构,使得喷涂作业轨迹的规划能够有利于简化喷涂机器人的结构设计;与此同时,还进一步的考虑了喷扫移动速率与不同曲率形面的喷枪涂料转移率之间的相对关系,在喷扫移动速率的规划上进一步提升了对不同形面区域上的涂层横向均匀性;因此,将本发明方法用于对喷涂机器人的喷涂控制进行喷涂轨迹规划,不仅能够大幅提高厚涂层的均匀性,还克服了螺旋线轨迹连续喷涂方法要求喷枪喷涂时始终在单一方向上连续转动而导致喷涂机器人的结构设计难题,有利于简化喷涂机器人的结构设计。并且,本发明的空气喷涂非规则曲管内壁厚涂层轨迹规划方法为国家自然科学基金资助项目(51475469)研究成果,具有很好的技术推广和应用前景。As can be seen from the above process, the method of the present invention is used to plan and determine the spraying trajectory of the spray gun of the spraying robot on the inner wall of the irregular curved pipe, not only by optimizing the overlap width and dislocation distance, but also by means of the dislocation spraying method in the planning of the spraying path. The longitudinal uniformity of the coating is well ensured, and the intermittent construction operation can be carried out by means of the horizontal intermittent trajectory spraying method. The spray gun of the spraying robot does not need to be continuously rotated in a single direction when spraying, so there is no need for a complicated mechanical structure, making the spraying operation trajectory The planning can help to simplify the structural design of the spraying robot; at the same time, the relative relationship between the spraying movement rate and the spray gun paint transfer rate of different curvature surfaces is further considered, and the planning of the spraying movement rate is further improved. The lateral uniformity of the coating on different shape areas is improved; therefore, the method of the present invention is used to plan the spraying trajectory for the spraying control of the spraying robot, which can not only greatly improve the uniformity of the thick coating, but also overcome the spiral The trajectory continuous spraying method requires that the spray gun always rotates continuously in a single direction during spraying, which leads to difficulties in the structural design of the spraying robot, which is conducive to simplifying the structural design of the spraying robot. Moreover, the air spraying method for planning the inner wall thickness coating trajectory of irregularly curved pipes of the present invention is a research achievement of a project funded by the National Natural Science Foundation of China (51475469), and has good technical promotion and application prospects.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or modified. Equivalent replacements without departing from the spirit and scope of the technical solutions of the present invention shall be covered by the scope of the claims of the present invention.
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