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CN105300821A - Method and device for simply, conveniently and quickly identifying off-the-road tyre hardness - Google Patents

Method and device for simply, conveniently and quickly identifying off-the-road tyre hardness Download PDF

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Publication number
CN105300821A
CN105300821A CN201510843425.3A CN201510843425A CN105300821A CN 105300821 A CN105300821 A CN 105300821A CN 201510843425 A CN201510843425 A CN 201510843425A CN 105300821 A CN105300821 A CN 105300821A
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standard
detection
depth
hardness
pressure weight
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CN201510843425.3A
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孙捷
杨伟
庞敏娟
王芹
朱绍严
叶晓江
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Guizhou University
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Guizhou University
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Abstract

The invention discloses a method and device for simply, conveniently and quickly identifying the off-the-road tyre hardness. A standard pressure weight is adopted to detect a standard sample to obtain a standard depth, and whether a product is qualified or not can be judged only through comparing the detected depth with the standard depth when the to-be-detected product is quickly detected. According to the method and the device, the structure that the standard pressure weight is arranged in a detection cylinder is adopted, so that the standard pressure weight is guaranteed to press downwards in the vertical direction, and the test accuracy is guaranteed; besides, a detection marking rod is arranged, so that the detection result can be quickly and accurately known, and the operation procedures are greatly simplified; the device is quite suitable for on-site on-line use, and the detection accuracy is good; the method provided by the invention is easy and feasible, and the adopted device is simple in structure, low in production cost, and good in use effect.

Description

简便快捷鉴别工程机械轮胎硬度的方法及装置Simple and quick method and device for identifying the hardness of construction machinery tires

技术领域 technical field

本发明涉及检测技术领域,尤其是一种简便快捷鉴别工程机械轮胎硬度的方法及装置。 The invention relates to the technical field of detection, in particular to a method and device for easily and quickly identifying the hardness of engineering machinery tires.

背景技术 Background technique

通常工程机械轮胎在生产线上制成成品后都要进行硬度测试,以便分辨出硬度不合格的产品,由于在工业化生产中产量很大,如果能用一种简便实用的装置直接在生产线上对产品进行快捷地分辨其硬度是否合格,将对提高产品的合格率及生产效率都有着显著的使用价值和经济效益。 Usually, OTR tires are tested for hardness after they are finished on the production line, so as to distinguish products with unqualified hardness. Due to the large output in industrial production, if a simple and practical device can be used to test the product directly on the production line Quickly distinguishing whether the hardness is qualified or not will have significant use value and economic benefits for improving the qualified rate of products and production efficiency.

发明内容 Contents of the invention

本发明的目的是:提供一种简便快捷鉴别工程机械轮胎硬度的方法及装置,它结构简单、操作简便、快速高效、可靠性好。 The purpose of the present invention is to provide a simple and fast method and device for identifying the hardness of engineering machinery tires, which has a simple structure, easy operation, fast efficiency and good reliability.

本发明是这样实现的:简便快捷鉴别工程机械轮胎硬度的方法,设置一个重量恒定的标准压砝,将标准压砝置于硬度合格的工程机械轮胎标准样品表面,利用标准压砝的自重对工程机械轮胎标准样品进行挤压,获得一个挤压深度,记为标准深度,再利用同样的方法,将标准压砝对待测的工程机械轮胎进行检测,获得检测深度,将检测深度与标准深度进行对比,若检测深度大于标准深度,则鉴别该待测的工程机械轮胎硬度不合格,若检测深度小于或等于标准深度,则鉴别该待测的工程机械轮胎硬度合格。 The present invention is realized as follows: a simple and quick method for identifying the hardness of engineering machinery tires, setting a standard pressure weight with a constant weight, placing the standard pressure weight on the surface of a standard sample of engineering machinery tires with qualified hardness, and using the self-weight of the standard pressure weight to adjust the hardness of the engineering machinery tire. Extrude the standard sample of the mechanical tire to obtain an extrusion depth, which is recorded as the standard depth, and then use the same method to test the standard pressure weight of the OTR tire to be tested to obtain the detection depth, and compare the detection depth with the standard depth , if the detection depth is greater than the standard depth, then it is identified that the hardness of the OTR tire to be tested is unqualified, and if the detection depth is less than or equal to the standard depth, then it is identified that the hardness of the OTR tire to be tested is qualified.

简便快捷鉴别工程机械轮胎硬度的装置,包括检测筒体,检测筒体的两端敞口、其中部为圆柱形空腔,在检测筒体的空腔内设有圆柱形的标准压砝,在标准压砝的顶部设有检测标记杆,在检测标记杆上设有标识块。 The device for easily and quickly identifying the hardness of construction machinery tires includes a detection cylinder, the two ends of the detection cylinder are open, the middle of which is a cylindrical cavity, and a cylindrical standard pressure weight is arranged in the cavity of the detection cylinder. A detection mark rod is arranged on the top of the standard pressure weight, and an identification block is arranged on the detection mark rod.

所述的标准压砝的底部为倒锥形结构,其底端为圆弧面。这样的结构可以增加标准压砝对轮胎表面的压强,但是又不会损伤轮胎,有利于减轻装置的整体重量。 The bottom of the standard pressure weight is an inverted cone structure, and its bottom end is an arc surface. Such a structure can increase the pressure of the standard pressure weight on the surface of the tire without damaging the tire, which is beneficial to reducing the overall weight of the device.

在所述的检测筒体的顶部设有环形的筒体限位凸台,筒体限位凸台的内径大于检测标记杆的外径,但小于标准压砝的外径;在检测标记杆的顶端设有圆形的标记杆限位凸台,标记杆限位凸台的外径大于筒体限位凸台的内径。这样的结构可以保证标准压砝不会脱离检测筒体,方便携带,也避免部件丢失。 The top of the detection cylinder is provided with an annular cylinder limit boss, the inner diameter of the cylinder limit boss is greater than the outer diameter of the detection mark rod, but smaller than the outer diameter of the standard pressure weight; The top end is provided with a circular marking rod limiting boss, and the outer diameter of the marking rod limiting boss is larger than the inner diameter of the barrel limiting boss. Such a structure can ensure that the standard pressure weight will not be separated from the detection cylinder, which is convenient to carry and avoids the loss of parts.

由于采用了上述技术方案,与现有技术相比,本发明采用标准压砝检测标准样品,以获得标准深度,再快速检测待测产品时,只需要将测出的深度与标准深度进行对比,即可判断产品是否合格。而将标准压砝设置在检测筒体内的结构,能保证标准压砝能沿垂直方向下压,保证了测试的准确性,并且设置了检测标记杆,能快速、准确的得知检测结果,极大了简化了操作流程,非常适合现场在线使用,且检测的准确性好。本发明的方法简单易行,所采用的装置结构简单,制作成本低,使用效果好。 Due to the adoption of the above technical solution, compared with the prior art, the present invention uses a standard pressure weight to detect a standard sample to obtain a standard depth, and then quickly detects the product to be tested, only needing to compare the measured depth with the standard depth, You can judge whether the product is qualified. The structure of setting the standard pressure weight in the detection cylinder can ensure that the standard pressure weight can be pressed down in the vertical direction, ensuring the accuracy of the test, and the detection mark rod is set, so that the detection result can be quickly and accurately known, which is extremely It greatly simplifies the operation process, is very suitable for on-site online use, and has good detection accuracy. The method of the invention is simple and easy to implement, the adopted device has simple structure, low manufacturing cost and good use effect.

附图说明 Description of drawings

附图1为本发明的结构示意图; Accompanying drawing 1 is a structural representation of the present invention;

附图2为本发明的使用示意图。 Accompanying drawing 2 is the use schematic diagram of the present invention.

具体实施方式 detailed description

本发明的实施例:简便快捷鉴别工程机械轮胎硬度的方法,设置一个重量恒定的标准压砝,将标准压砝置于硬度合格的工程机械轮胎标准样品表面,利用标准压砝的自重对工程机械轮胎标准样品进行挤压,获得一个挤压深度,记为标准深度,再利用同样的方法,将标准压砝对待测的工程机械轮胎进行检测,获得检测深度,将检测深度与标准深度进行对比,若检测深度大于标准深度,则鉴别该待测的工程机械轮胎硬度不合格,若检测深度小于或等于标准深度,则鉴别该待测的工程机械轮胎硬度合格。 Embodiments of the present invention: a simple and quick method for identifying the hardness of engineering machinery tires, setting a standard pressure weight with a constant weight, placing the standard pressure weight on the surface of a standard sample of engineering machinery tires with qualified hardness, and using the self-weight of the standard pressure weight to adjust the hardness of the engineering machinery Extrude the standard sample of the tire to obtain an extrusion depth, which is recorded as the standard depth, and then use the same method to test the standard pressure weight of the construction machinery tire to be tested to obtain the detection depth, and compare the detection depth with the standard depth. If the detection depth is greater than the standard depth, it is identified that the hardness of the construction machinery tire to be tested is unqualified, and if the detection depth is less than or equal to the standard depth, then the hardness of the construction machinery tire to be tested is identified as qualified.

简便快捷鉴别工程机械轮胎硬度的装置,包括检测筒体1,检测筒体1的两端敞口、其中部为圆柱形空腔,在检测筒体1的空腔内设有圆柱形的标准压砝2,在标准压砝2的顶部设有检测标记杆3,在检测标记杆3上设有标识块4;所述的标准压砝2的底部为倒锥形结构,其底端为圆弧面;在所述的检测筒体1的顶部设有环形的筒体限位凸台5,筒体限位凸台5的内径大于检测标记杆3的外径,但小于标准压砝2的外径;在检测标记杆3的顶端设有圆形的标记杆限位凸台6,标记杆限位凸台6的外径大于筒体限位凸台5的内径。 A simple and quick device for identifying the hardness of construction machinery tires, including a detection cylinder 1, the two ends of the detection cylinder 1 are open, the middle of which is a cylindrical cavity, and a cylindrical standard pressure gauge is arranged in the cavity of the detection cylinder 1. The weight 2 is provided with a detection mark rod 3 on the top of the standard pressure weight 2, and an identification block 4 is arranged on the detection mark rod 3; the bottom of the standard pressure weight 2 is an inverted cone structure, and its bottom end is an arc Surface; the top of the detection cylinder 1 is provided with an annular cylinder limit boss 5, the inner diameter of the cylinder limit boss 5 is larger than the outer diameter of the detection mark rod 3, but smaller than the outer diameter of the standard pressure weight 2 diameter; the top of the detection mark rod 3 is provided with a circular mark rod limit boss 6, and the outer diameter of the mark rod limit boss 6 is greater than the inner diameter of the cylinder limit boss 5.

在使用时,先检测硬度合格的工程机械轮胎标准样品,在标准压砝2压入标准样品且稳定的条件下,将标识块4定位到检测标记杆3上,让使用者从水平位置可以观察到标识块4,观察到的标识块4高度约为1mm(本实施例中,标识块4可采用带有颜色的贴纸,其大小只要满足使用者能清晰的观察到即可),确定了标识块4的位置后,将本实施例的装置采用上述方法检测待测产品,在检测步骤完成后,使用者只要在水平位置能观察到标识块4即说明待测产品的硬度是符合要求的,而如果在水平位置上不能看到标识块4,则说明产品的硬度不合格。 When in use, first test the standard sample of OTR tires with qualified hardness, and under the condition that the standard weight 2 is pressed into the standard sample and is stable, the marking block 4 is positioned on the detection marking rod 3, so that the user can observe from the horizontal position To the identification block 4, the observed height of the identification block 4 is about 1 mm (in this embodiment, the identification block 4 can use a colored sticker, as long as the size is sufficient for the user to clearly observe), and the identification is determined After the position of the block 4, the device of the present embodiment adopts the above method to detect the product to be tested. After the detection step is completed, as long as the user can observe the identification block 4 at the horizontal position, it means that the hardness of the product to be tested meets the requirements. And if the identification block 4 cannot be seen on the horizontal position, then the hardness of the product is unqualified.

本发明中,检测筒体1的空腔与标准压砝2之间为间隙配合,且在涂刷有润滑剂。 In the present invention, the cavity of the detection cylinder 1 and the standard pressure weight 2 are in clearance fit, and are coated with a lubricant.

申请人为了验证本发明的技术效果,从贵州轮胎厂,抽取了100枚生产好的、但是未经检验的工程机械轮胎,采用本发明的方法及装置对这100个工程机械轮胎进行检测,并记录检测结果;之后将这100个工程机械轮胎采用目前常规的硬度检测方法进行检测,并记录检测结果,两种方法的检测结果进行对比,本方法与常规检测方法检测的结果完全一致,而采用本发明的方案所用的时间不到原来方法的一半,且该装置结构简单、成本低廉、检测结果快捷有效。 In order to verify the technical effect of the present invention, the applicant selected 100 produced but untested OTR tires from Guizhou Tire Factory, and used the method and device of the present invention to detect these 100 OTR tires, and Record the test results; then these 100 engineering machinery tires are tested by the current conventional hardness test method, and the test results are recorded, and the test results of the two methods are compared. This method is completely consistent with the results of the conventional test method. The time used by the solution of the invention is less than half of that of the original method, and the device has simple structure, low cost and fast and effective detection results.

Claims (4)

1.一种简便快捷鉴别工程机械轮胎硬度的方法,其特征在于:设置一个重量恒定的标准压砝,将标准压砝置于硬度合格的工程机械轮胎标准样品表面,利用标准压砝的自重对工程机械轮胎标准样品进行挤压,获得一个挤压深度,记为标准深度,再利用同样的方法,将标准压砝对待测的工程机械轮胎进行检测,获得检测深度,将检测深度与标准深度进行对比,若检测深度大于标准深度,则鉴别该待测的工程机械轮胎硬度不合格,若检测深度小于或等于标准深度,则鉴别该待测的工程机械轮胎硬度合格。 1. A method for easily and quickly identifying the hardness of construction machinery tires is characterized in that: a standard pressure weight with a constant weight is set, the standard pressure weight is placed on the surface of a standard sample of construction machinery tires whose hardness is qualified, and the self-weight of the standard pressure weight is used to Extrude the standard sample of OTR tire to obtain an extrusion depth, which is recorded as the standard depth, and then use the same method to test the standard pressure weight of the OTR tire to obtain the detection depth, and compare the detection depth with the standard depth. In contrast, if the detection depth is greater than the standard depth, the hardness of the construction machinery tire to be tested is identified as unqualified, and if the detection depth is less than or equal to the standard depth, the hardness of the construction machinery tire to be tested is identified as qualified. 2.一种实现如权利要求1所述的方法的简便快捷鉴别工程机械轮胎硬度的装置,包括检测筒体(1),其特征在于:检测筒体(1)的两端敞口、其中部为圆柱形空腔,在检测筒体(1)的空腔内设有圆柱形的标准压砝(2),在标准压砝(2)的顶部设有检测标记杆(3),在检测标记杆(3)上设有标识块(4)。 2. A device for realizing the method as claimed in claim 1, which is simple and quick to identify the hardness of construction machinery tires, comprising a detection cylinder (1), characterized in that: both ends of the detection cylinder (1) are open, and the middle It is a cylindrical cavity, and a cylindrical standard pressure weight (2) is arranged in the cavity of the detection cylinder (1), and a detection mark rod (3) is arranged on the top of the standard pressure weight (2). An identification block (4) is provided on the rod (3). 3.根据权利要求2所述的简便快捷鉴别工程机械轮胎硬度的装置,其特征在于:所述的标准压砝(2)的底部为倒锥形结构,其底端为圆弧面。 3. The device for quickly and easily identifying the hardness of construction machinery tires according to claim 2, characterized in that: the bottom of the standard weight (2) is an inverted conical structure, and its bottom end is an arc surface. 4.根据权利要求2所述的简便快捷鉴别工程机械轮胎硬度的装置,其特征在于:在所述的检测筒体(1)的顶部设有环形的筒体限位凸台(5),筒体限位凸台(5)的内径大于检测标记杆(3)的外径、但小于标准压砝(2)的外径;在检测标记杆(3)的顶端设有圆形的标记杆限位凸台(6),标记杆限位凸台(6)的外径大于筒体限位凸台(5)的内径。 4. The simple and quick device for identifying the hardness of construction machinery tires according to claim 2, characterized in that: an annular cylinder limit boss (5) is arranged on the top of the detection cylinder (1), and the cylinder The inner diameter of the body limit boss (5) is larger than the outer diameter of the detection marking rod (3), but smaller than the outer diameter of the standard pressure weight (2); a circular marking rod limiter is arranged on the top of the detection marking rod (3). Position boss (6), the outer diameter of marking rod limit boss (6) is greater than the inner diameter of cylinder body limit boss (5).
CN201510843425.3A 2015-11-27 2015-11-27 Method and device for simply, conveniently and quickly identifying off-the-road tyre hardness Pending CN105300821A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4956994A (en) * 1989-04-10 1990-09-18 Davidson Textron Inc. Method and apparatus for testing the curing characteristics of plastics
GB2327504A (en) * 1997-07-18 1999-01-27 Hampden Test Equipment Ltd Durometer with interchaneable heads
CN201373827Y (en) * 2009-03-25 2009-12-30 常桂元 Tablet hardness detector
CN101893534A (en) * 2009-05-22 2010-11-24 宝山钢铁股份有限公司 Hardness test method
CN104114030A (en) * 2012-03-21 2014-10-22 株式会社明治 Yogurt firmness evaluation method and yogurt firmness evaluation device
CN204789199U (en) * 2015-06-26 2015-11-18 嘉善华森木业有限公司 Measuring device
CN205228979U (en) * 2015-11-27 2016-05-11 贵州大学 Device of simple and efficient differentiation engineering machine tool tire hardness

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4956994A (en) * 1989-04-10 1990-09-18 Davidson Textron Inc. Method and apparatus for testing the curing characteristics of plastics
GB2327504A (en) * 1997-07-18 1999-01-27 Hampden Test Equipment Ltd Durometer with interchaneable heads
CN201373827Y (en) * 2009-03-25 2009-12-30 常桂元 Tablet hardness detector
CN101893534A (en) * 2009-05-22 2010-11-24 宝山钢铁股份有限公司 Hardness test method
CN104114030A (en) * 2012-03-21 2014-10-22 株式会社明治 Yogurt firmness evaluation method and yogurt firmness evaluation device
CN204789199U (en) * 2015-06-26 2015-11-18 嘉善华森木业有限公司 Measuring device
CN205228979U (en) * 2015-11-27 2016-05-11 贵州大学 Device of simple and efficient differentiation engineering machine tool tire hardness

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Application publication date: 20160203