CN105241359B - The survey cone device of quick measurement male cone (strobilus masculinus) taper - Google Patents
The survey cone device of quick measurement male cone (strobilus masculinus) taper Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于测量技术,涉及一种快速测量外锥面锥度的测锥器。The invention belongs to the measurement technology, and relates to a cone measuring device for quickly measuring the taper of an outer cone surface.
背景技术Background technique
一些航空零件的批生产在线检测零件上外锥面的锥度时,其检测过程耗用时间长,导致检测效率很低。目前对零件上外锥面锥度的测量通常是制作标准的环规,在零件上的锥面表面涂抹显示剂,通过两者接触,观察被测锥面上残留的显示剂状况来判断锥度的加工质量。这些方法检测过程复杂、周期长、效率低,难以适用批生产中的在线实时快速测量。因此,生产实践中急需一种能够快速便捷地检测零件上外锥面锥度的测量工具。When the taper of the outer tapered surface on the part is detected in the batch production of some aviation parts, the detection process takes a long time, resulting in low detection efficiency. At present, the measurement of the taper of the outer cone surface on the part is usually to make a standard ring gauge, apply the revealing agent on the surface of the cone surface of the part, and judge the processing of the taper by observing the condition of the remaining revealing agent on the measured cone surface through the contact between the two. quality. The detection process of these methods is complicated, the cycle is long, and the efficiency is low, so it is difficult to apply to online real-time rapid measurement in batch production. Therefore, in production practice, there is an urgent need for a measuring tool that can quickly and conveniently detect the taper of the outer taper surface on the part.
发明内容Contents of the invention
本发明的目的是:提出一种能快速测量外锥面锥度的测锥器,以便简化检测过程,缩短周期,提高检测效率。The object of the present invention is to propose a cone measuring device capable of quickly measuring the taper of the outer cone surface, so as to simplify the detection process, shorten the cycle and improve the detection efficiency.
本发明的技术方案是:一种用于测量外锥面锥度的测锥器,其特征在于,它由内测筒7、弹簧2、外测筒3和限位销4组成;The technical solution of the present invention is: a cone measuring device for measuring the taper of the outer cone surface, which is characterized in that it is composed of an inner measuring cylinder 7, a spring 2, an outer measuring cylinder 3 and a limit pin 4;
A、内测筒7具有台阶轴的外形,内测筒7的左段是实心圆柱体构成的测量柄7a,内测筒7的右段是空心圆筒7b,测量柄7a的外径小于空心圆筒7b的外径,空心圆筒7b的中心内孔7c是开口于内测筒7右端面的盲孔,在空心圆筒7b的外圆柱面上有沿径向贯通的、沿轴向伸展的、长圆形的限位槽7d,限位槽7d与空心圆筒7b的中心内孔7c垂直贯通;A. The inner measuring cylinder 7 has the shape of a stepped shaft. The left section of the inner measuring cylinder 7 is a measuring handle 7a made of a solid cylinder, and the right section of the inner measuring cylinder 7 is a hollow cylinder 7b. The outer diameter of the measuring handle 7a is smaller than the hollow cylinder. The outer diameter of the cylinder 7b, the central inner hole 7c of the hollow cylinder 7b is a blind hole opened on the right end surface of the inner measuring cylinder 7, and there is a hole extending radially and axially on the outer cylindrical surface of the hollow cylinder 7b. An oblong limiting groove 7d, the limiting groove 7d is vertically connected with the central inner hole 7c of the hollow cylinder 7b;
B、外测筒3是一个右端敞开的圆筒,外测筒3左端面带有中心孔,该中心孔的孔径小于外测筒3内孔的孔径,内测筒7右段的空心圆筒7b位于外测筒3的内孔中并保持间隙配合,内测筒7左段的测量柄7a从外测筒3左端面的中心孔向左穿出,测量柄7a与外测筒3左端面的中心孔间隙配合,在外测筒3的外圆柱面上有沿径向贯通的限位销孔,限位销4的中部穿在内测筒7的限位槽7d内并保持滑动间隙,限位销4的两端位于外测筒3的限位销孔内并保持过盈配合;B. The outer measuring cylinder 3 is a cylinder with an open right end. The left end of the outer measuring cylinder 3 has a central hole. The aperture of the central hole is smaller than the aperture of the inner hole of the outer measuring cylinder 3. 7b is located in the inner hole of the outer measuring cylinder 3 and maintains a clearance fit. The measuring handle 7a of the left section of the inner measuring cylinder 7 passes through the center hole of the left end surface of the outer measuring cylinder 3 to the left, and the measuring handle 7a and the left end surface of the outer measuring cylinder 3 The center hole of the outer measuring cylinder 3 has clearance fit, and there is a radially penetrating limit pin hole on the outer cylindrical surface of the outer measuring cylinder 3. The middle part of the limiting pin 4 penetrates into the limiting groove 7d of the inner measuring cylinder 7 and maintains a sliding gap. The two ends of the position pin 4 are located in the limit pin hole of the outer measuring cylinder 3 and maintain an interference fit;
C、弹簧2套在内测筒7左段的测量柄7a上,弹簧2的左端顶住外测筒3内孔的底面,弹簧2的右端顶住内测筒7的台阶端面,开始测量前,外测筒3的右端面位于内测筒7右端面的右边;C. The spring 2 is set on the measuring handle 7a of the left section of the inner measuring cylinder 7, the left end of the spring 2 withstands the bottom surface of the inner hole of the outer measuring cylinder 3, and the right end of the spring 2 withstands the step end surface of the inner measuring cylinder 7, before starting the measurement , the right end surface of the outer measuring cylinder 3 is located on the right side of the right end surface of the inner measuring cylinder 7;
D、在测量柄7a的圆柱面上有两条环形的、相互平行的检测标记线,分别是:位于左边的左检测标记线7e和位于右边的右检测标记线7f,左检测标记线7e所在的平面垂直于内测筒7的轴线,按照下面的公式计算左检测标记线7e到内测筒7右端面的距离L4:D. On the cylindrical surface of the measuring handle 7a, there are two annular, mutually parallel detection marking lines, which are respectively: the left detection marking line 7e on the left and the right detection marking line 7f on the right, where the left detection marking line 7e is The plane is perpendicular to the axis of the inner measuring cylinder 7, and the distance L4 from the left detection mark line 7e to the right end surface of the inner measuring cylinder 7 is calculated according to the following formula:
L4=L2-[0.5×(d1-d2)÷tanγ1]…………………………………………[1]L 4 =L 2 -[0.5×(d 1 -d 2 )÷tanγ 1 ]……………………………………[1]
γ1=0.5×(β+λ)………………………………………………………[2]γ 1 =0.5×(β+λ)…………………………………………[2]
式中:d1是外测筒3的内径,d2是内测筒1中心内孔7c的内径,β是被测件6上外锥面6a锥角度的名义值,λ是外锥面6a锥角的上偏差或者下偏差的绝对值,外锥面6a的锥角尺寸表示为β±λ,L2是外测筒3的长度,γ1是被测件6上内锥面6a的锥角角度最大值的二分之一值;In the formula: d 1 is the inner diameter of the outer measuring cylinder 3, d 2 is the inner diameter of the inner hole 7c in the center of the inner measuring cylinder 1, β is the nominal value of the taper angle of the outer tapered surface 6a on the tested piece 6, and λ is the outer tapered surface 6a The absolute value of the upper or lower deviation of the cone angle, the cone angle size of the outer cone surface 6a is expressed as β ± λ, L 2 is the length of the outer measuring cylinder 3, γ 1 is the cone of the inner cone surface 6a on the measured piece 6 One-half of the maximum value of the angle angle;
按照下面的公式计算右检测标记线7f到内测筒7右端面的距离L5:Calculate the distance L 5 from the right detection mark line 7f to the right end surface of the inner cylinder 7 according to the following formula:
L5=L2-[0.5×(d1-d2)÷tanγ2]…………………………………………[3]L 5 =L 2 -[0.5×(d 1 -d 2 )÷tanγ 2 ]……………………………………[3]
γ2=0.5×(β-λ)………………………………………………………[4]γ 2 =0.5×(β-λ)……………………………………………[4]
式中:d1是外测筒3的内径,d2是内测筒1中心内孔7c的内径,β是被测件6上外锥面6a锥角度的名义值,λ是外锥面6a锥角的上偏差或者下偏差的绝对值,外锥面6a的锥角尺寸表示为β±λ,L2是外测筒3的长度,γ2是被测件6上内锥面6a的锥角角度最小值的二分之一值。In the formula: d 1 is the inner diameter of the outer measuring cylinder 3, d 2 is the inner diameter of the inner hole 7c in the center of the inner measuring cylinder 1, β is the nominal value of the taper angle of the outer tapered surface 6a on the tested piece 6, and λ is the outer tapered surface 6a The absolute value of the upper or lower deviation of the cone angle, the cone angle size of the outer cone surface 6a is expressed as β ± λ, L 2 is the length of the outer measuring cylinder 3, and γ 2 is the cone of the inner cone surface 6a on the measured piece 6 Angle One-half the minimum value of the angle.
本发明的优点是:提出了一种能快速测量外锥面锥度的测锥器,简化了检测过程,缩短了周期,大大提高了检测效率。本发明的一个实施例,经试验证明,检测效率提高了10倍以上。The invention has the advantages of providing a cone measuring device capable of quickly measuring the taper of the outer cone surface, which simplifies the detection process, shortens the period and greatly improves the detection efficiency. According to an embodiment of the present invention, the test proves that the detection efficiency is increased by more than 10 times.
附图说明Description of drawings
图1是用于外锥面测量的测锥器的结构示意图。Figure 1 is a schematic diagram of the structure of a cone measuring instrument used for measuring the outer cone surface.
图2是实施例中具有外锥面的被测零件结构示意图。Fig. 2 is a schematic diagram of the structure of the tested part with the outer tapered surface in the embodiment.
具体实施方式detailed description
下面对本发明做进一步详细说明。参见图1,一种用于测量外锥面锥度的测锥器,其特征在于,它由内测筒7、弹簧2、外测筒3和限位销4组成;The present invention will be described in further detail below. Referring to Fig. 1, a kind of cone measuring device for measuring the conicity of the outer cone surface is characterized in that it is composed of an inner measuring cylinder 7, a spring 2, an outer measuring cylinder 3 and a limit pin 4;
A、内测筒7具有台阶轴的外形,内测筒7的左段是实心圆柱体构成的测量柄7a,内测筒7的右段是空心圆筒7b,测量柄7a的外径小于空心圆筒7b的外径,空心圆筒7b的中心内孔7c是开口于内测筒7右端面的盲孔,在空心圆筒7b的外圆柱面上有沿径向贯通的、沿轴向伸展的、长圆形的限位槽7d,限位槽7d与空心圆筒7b的中心内孔7c垂直贯通;A. The inner measuring cylinder 7 has the shape of a stepped shaft. The left section of the inner measuring cylinder 7 is a measuring handle 7a made of a solid cylinder, and the right section of the inner measuring cylinder 7 is a hollow cylinder 7b. The outer diameter of the measuring handle 7a is smaller than the hollow cylinder. The outer diameter of the cylinder 7b, the central inner hole 7c of the hollow cylinder 7b is a blind hole opened on the right end surface of the inner measuring cylinder 7, and there is a hole extending radially and axially on the outer cylindrical surface of the hollow cylinder 7b. 7d, oblong limiting groove 7d, the limiting groove 7d is vertically connected with the central inner hole 7c of the hollow cylinder 7b;
B、外测筒3是一个右端敞开的圆筒,外测筒3左端面带有中心孔,该中心孔的孔径小于外测筒3内孔的孔径,内测筒7右段的空心圆筒7b位于外测筒3的内孔中并保持间隙配合,内测筒7左段的测量柄7a从外测筒3左端面的中心孔向左穿出,测量柄7a与外测筒3左端面的中心孔间隙配合,在外测筒3的外圆柱面上有沿径向贯通的限位销孔,限位销4的中部穿在内测筒7的限位槽7d内并保持滑动间隙,限位销4的两端位于外测筒3的限位销孔内并保持过盈配合;B. The outer measuring cylinder 3 is a cylinder with an open right end. The left end of the outer measuring cylinder 3 has a central hole. The aperture of the central hole is smaller than the aperture of the inner hole of the outer measuring cylinder 3. 7b is located in the inner hole of the outer measuring cylinder 3 and maintains a clearance fit. The measuring handle 7a of the left section of the inner measuring cylinder 7 passes through the center hole of the left end surface of the outer measuring cylinder 3 to the left, and the measuring handle 7a and the left end surface of the outer measuring cylinder 3 The center hole of the outer measuring cylinder 3 has clearance fit, and there is a radially penetrating limit pin hole on the outer cylindrical surface of the outer measuring cylinder 3. The middle part of the limiting pin 4 penetrates into the limiting groove 7d of the inner measuring cylinder 7 and maintains a sliding gap. The two ends of the position pin 4 are located in the limit pin hole of the outer measuring cylinder 3 and maintain an interference fit;
C、弹簧2套在内测筒7左段的测量柄7a上,弹簧2的左端顶住外测筒3内孔的底面,弹簧2的右端顶住内测筒7的台阶端面,开始测量前,外测筒3的右端面位于内测筒7右端面的右边;C. The spring 2 is set on the measuring handle 7a of the left section of the inner measuring cylinder 7, the left end of the spring 2 withstands the bottom surface of the inner hole of the outer measuring cylinder 3, and the right end of the spring 2 withstands the step end surface of the inner measuring cylinder 7, before starting the measurement , the right end surface of the outer measuring cylinder 3 is located on the right side of the right end surface of the inner measuring cylinder 7;
D、在测量柄7a的圆柱面上有两条环形的、相互平行的检测标记线,分别是:位于左边的左检测标记线7e和位于右边的右检测标记线7f,左检测标记线7e所在的平面垂直于内测筒7的轴线,按照下面的公式计算左检测标记线7e到内测筒7右端面的距离L4:D. On the cylindrical surface of the measuring handle 7a, there are two annular, mutually parallel detection marking lines, which are respectively: the left detection marking line 7e on the left and the right detection marking line 7f on the right, where the left detection marking line 7e is The plane is perpendicular to the axis of the inner measuring cylinder 7, and the distance L4 from the left detection mark line 7e to the right end surface of the inner measuring cylinder 7 is calculated according to the following formula:
L4=L2-[0.5×(d1-d2)÷tanγ1]…………………………………………[1]L 4 =L 2 -[0.5×(d 1 -d 2 )÷tanγ 1 ]……………………………………[1]
γ1=0.5×(β+λ)………………………………………………………[2]γ 1 =0.5×(β+λ)…………………………………………[2]
式中:d1是外测筒3的内径,d2是内测筒1中心内孔7c的内径,β是被测件6上外锥面6a锥角度的名义值,λ是外锥面6a锥角的上偏差或者下偏差的绝对值,外锥面6a的锥角尺寸表示为β±λ,L2是外测筒3的长度,γ1是被测件6上内锥面6a的锥角角度的最大值的二分之一值;In the formula: d 1 is the inner diameter of the outer measuring cylinder 3, d 2 is the inner diameter of the inner hole 7c in the center of the inner measuring cylinder 1, β is the nominal value of the taper angle of the outer tapered surface 6a on the tested piece 6, and λ is the outer tapered surface 6a The absolute value of the upper or lower deviation of the cone angle, the cone angle size of the outer cone surface 6a is expressed as β ± λ, L 2 is the length of the outer measuring cylinder 3, γ 1 is the cone of the inner cone surface 6a on the measured piece 6 half the value of the maximum value of the angle angle;
按照下面的公式计算右检测标记线7f到内测筒7右端面的距离L5:Calculate the distance L 5 from the right detection mark line 7f to the right end surface of the inner cylinder 7 according to the following formula:
L5=L2-[0.5×(d1-d2)÷tanγ2]…………………………………………[3]L 5 =L 2 -[0.5×(d 1 -d 2 )÷tanγ 2 ]……………………………………[3]
γ2=0.5×(β-λ)………………………………………………………[4]γ 2 =0.5×(β-λ)……………………………………………[4]
式中:d1是外测筒3的内径,d2是内测筒1中心内孔7c的内径,β是被测件6上外锥面6a锥角度的名义值,λ是外锥面6a锥角的上偏差或者下偏差的绝对值,外锥面6a的锥角尺寸表示为β±λ,L2是外测筒3的长度,γ2是被测件6上内锥面6a的锥角角度的最小值的二分之一值。In the formula: d 1 is the inner diameter of the outer measuring cylinder 3, d 2 is the inner diameter of the inner hole 7c in the center of the inner measuring cylinder 1, β is the nominal value of the taper angle of the outer tapered surface 6a on the tested piece 6, and λ is the outer tapered surface 6a The absolute value of the upper or lower deviation of the cone angle, the cone angle size of the outer cone surface 6a is expressed as β ± λ, L 2 is the length of the outer measuring cylinder 3, and γ 2 is the cone of the inner cone surface 6a on the measured piece 6 The half value of the minimum value of the angle angle.
本发明的使用方法是:当测量被测件6上的外锥面6a的锥角β(±λ)时,通过外测筒3的内孔、空心圆筒7b的内孔与待检测外锥面6a的相应直径处分别接触,对接触时两者端面距离差的监测,即可实现锥度测量。The using method of the present invention is: when measuring the cone angle β (±λ) of the outer cone surface 6a on the measured piece 6, pass through the inner hole of the outer measuring cylinder 3, the inner hole of the hollow cylinder 7b and the outer cone to be detected. The corresponding diameters of the surfaces 6a are in contact with each other, and the taper measurement can be realized by monitoring the distance difference between the two end surfaces during contact.
本发明的测量过程是:The measurement process of the present invention is:
测量外锥度尺寸β(±λ)时,当待测件6上的外锥面6a进入测量位置时,首先内测筒7的空心圆筒7b右端面的内孔与外锥面6a相应(与空心圆筒7b右端面的内孔尺寸相同)处接触,用手推动外测筒3,使其右端面内孔与外锥面6a相应(与外测筒3右端内孔尺寸相同)处接触,此时外测筒3再无法向右移动。观察外测筒3左端面与左检测标记线7e、右检测标记线7f的相对位置,当外测筒3左端面在左检测标记线7e、右检测标记线7f之间时,可判定待测外锥面6a的锥度尺寸值符合β(±λ)要求,即锥度合格。当外测筒3左端面在左检测标记线7e、右检测标记线7f一侧时,可判定待测外锥面6a的锥度尺寸值不符合β(±λ)要求,即锥度不合格;当外测筒3左端面在左检测标记线7e左侧时,实际锥度尺寸值大于(β+λ);当外测筒3左端面在右检测标记线7f右侧时,实际锥度尺寸值小于(β-λ)。When measuring the outer taper size β (±λ), when the outer tapered surface 6a on the test piece 6 enters the measurement position, first the inner hole on the right end surface of the hollow cylinder 7b of the inner measuring cylinder 7 corresponds to the outer tapered surface 6a (with The inner hole of the right end surface of the hollow cylinder 7b has the same size), and the outer measuring cylinder 3 is pushed by hand so that the inner hole of the right end surface is in contact with the corresponding outer cone surface 6a (the same size as the inner hole of the right end of the outer measuring cylinder 3). This moment outer measuring tube 3 can't move to the right again. Observe the relative position of the left end surface of the outer measuring cylinder 3 and the left detection mark line 7e and the right detection mark line 7f, when the left end surface of the outer measurement cylinder 3 is between the left detection mark line 7e and the right detection mark line 7f, it can be determined The taper size value of the outer tapered surface 6a meets the requirement of β(±λ), that is, the taper is qualified. When the left end surface of the outer measuring cylinder 3 is on the side of the left detection mark line 7e and the right detection mark line 7f, it can be determined that the taper size value of the outer tapered surface 6a to be tested does not meet the requirements of β (±λ), that is, the taper is unqualified; When the left end face of the outer measuring cylinder 3 is on the left side of the left detection mark line 7e, the actual taper size value is greater than (β+λ); when the left end face of the outer measuring cylinder 3 is on the right side of the right detection mark line 7f, the actual taper size value is less than ( β-λ).
实施例Example
某传感器端盖上有一外锥面结构,参见图2,其外锥面的锥度尺寸为60°±30′,对其检测时,测锥器的相关参数如下:There is an outer cone surface structure on the end cover of a certain sensor, see Figure 2, the taper size of the outer cone surface is 60°±30′, when testing it, the relevant parameters of the cone measuring device are as follows:
γ1=0.5×(60°+30′)=30.25°;γ 1 =0.5×(60°+30′)=30.25°;
γ2=0.5×(60°-30′)=29.75°。γ 2 =0.5×(60°−30′)=29.75°.
选用d1=30mm,d2=18mm,L2=50mm,L4和L5值计算如下:Select d 1 =30mm, d 2 =18mm, L 2 =50mm, the values of L 4 and L 5 are calculated as follows:
L4=50-[0.5×(30-18)÷tan(30.25)]=39.712mm;L4=50-[0.5×(30-18)÷tan(30.25)]= 39.712mm ;
L5=L2-[0.5×(30-18)÷tan(29.75)]=39.502mm。L 5 =L 2 -[0.5×(30-18)÷tan(29.75)]=39.502mm.
当测量外锥度尺寸60°±30′时,传感器端盖上的外锥面进入测量位置,首先内测筒7的空心圆筒7b右端面的内孔φ18与外锥面相应(与空心圆筒7b右端面的内孔尺寸相同)处接触,用手推动外测筒3,使其右端面内孔φ30与外锥面相应(与外测筒3右端内孔尺寸相同)处接触,此时外测筒3再无法向右移动。观察外测筒3左端面与左检测标记线7e、右检测标记线7f的相对位置,当外测筒3左端面在左检测标记线7e、右检测标记线7f之间时,可判定待测外锥面锥度尺寸值符合60°±30′要求,即锥度合格。当外测筒3左端面在左检测标记线7e、右检测标记线7f一侧时,可判定待测外锥面锥度尺寸值不符合60°±30′要求,即锥度不合格;当外测筒3左端面在左检测标记线7e左侧时,实际锥度尺寸值大于(60°+30′);当外测筒3左端面在右检测标记线7f右侧时,实际锥度尺寸值小于(60°-30′)。When measuring the outer taper size of 60°±30′, the outer taper surface on the sensor end cover enters the measurement position, first the inner hole φ18 on the right end surface of the hollow cylinder 7b of the inner measuring cylinder 7 corresponds to the outer taper surface (with the hollow cylinder 7b the same size of the inner hole on the right end face), and push the outer measuring cylinder 3 by hand, so that the inner hole φ30 on the right end face is in contact with the corresponding outer cone surface (the same size as the inner hole at the right end of the outer measuring cylinder 3). Cylinder 3 can no longer be moved to the right. Observe the relative positions of the left end surface of the outer measuring cylinder 3 and the left detection mark line 7e and the right detection mark line 7f, when the left end surface of the outer measurement cylinder 3 is between the left detection mark line 7e and the right detection mark line 7f, it can be determined The taper dimension value of the outer taper surface meets the requirement of 60°±30′, that is, the taper is qualified. When the left end surface of the outer measuring cylinder 3 is on the side of the left detection mark line 7e and the right detection mark line 7f, it can be determined that the taper size value of the outer cone surface to be tested does not meet the requirement of 60°±30′, that is, the taper is unqualified; When the left end face of the cylinder 3 is on the left side of the left detection mark line 7e, the actual taper size value is greater than (60°+30′); when the left end face of the outer measuring cylinder 3 is on the right side of the right detection mark line 7f, the actual taper size value is less than ( 60°-30').
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