CN105202028A - Pressure-feed air bearing provided with elastic damping air chambers - Google Patents
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Abstract
本发明公开了一种带有弹性阻尼气室的静压空气轴承,该静压空气轴承内设置有一空腔,所述空腔内设置有弹性薄板并且通过所述弹性薄板形成上下两个相对独立的阻尼气室,上阻尼气室的内壁上设置有第一环形垫圈,下阻尼气室的内壁上设置有第二环形垫圈。本发明增加了弹性薄板的柔性变化来调剂阻尼气室的体积变化比,这种自适应的调节方式简单,效率高,能够大幅降低外界冲击和气锤的影响,增加静压空气轴承的刚度和稳定性,适用于各种超精密测试领域。
The invention discloses a static pressure air bearing with an elastic damping air chamber. A cavity is arranged in the static pressure air bearing, an elastic thin plate is arranged in the cavity, and two upper and lower relatively independent bearings are formed by the elastic thin plate. The damping air chamber is provided with a first annular gasket on the inner wall of the upper damping air chamber, and a second annular gasket is arranged on the inner wall of the lower damping air chamber. The invention increases the flexible change of the elastic thin plate to adjust the volume change ratio of the damping air chamber. This self-adaptive adjustment method is simple and efficient, can greatly reduce the impact of external impact and air hammer, and increase the stiffness and stability of the static pressure air bearing. It is suitable for various ultra-precision testing fields.
Description
技术领域 technical field
本发明属于超精密设备及测试技术领域,具体涉及一种带有弹性阻尼气室的静压空气轴承。 The invention belongs to the technical field of ultra-precision equipment and testing, and in particular relates to a static pressure air bearing with an elastic damping air chamber.
背景技术 Background technique
精密和超精密加工与测量设备的性能是衡量一个国家精密和超精密机械制造能力的重要指标,具有带动全局的战略意义。轴系、导轨是决定精密和超精密机械设备性能的基础性关键部件,而轴承又是轴系、导轨的核心。为了提高精密和超精密机械设备的性能,气体润滑轴承的应用日益广泛,对气体润滑轴承的研究越来越受到重视。 The performance of precision and ultra-precision machining and measuring equipment is an important indicator to measure a country's precision and ultra-precision machinery manufacturing capabilities, and it has strategic significance to drive the overall situation. Shafting and guide rails are the basic key components that determine the performance of precision and ultra-precision mechanical equipment, and bearings are the core of shafting and guide rails. In order to improve the performance of precision and ultra-precision mechanical equipment, the application of gas-lubricated bearings is becoming more and more extensive, and the research on gas-lubricated bearings has been paid more and more attention.
由于气体具有明显的可压缩性和极小的黏度,这类轴承的性能如刚度、阻尼和承载能力则远低于液体润滑轴承。因此,在精密机械、光学零件和集成电路芯片等加工及制造设备中气体润滑轴承的性能弱点成为限制相关设备广泛应用的瓶颈。所以,如何创造性地提高气体润滑轴承的刚度、阻尼和稳定性,成为气体轴承研究中越来越受到重视的关键科学问题。 Due to the significant compressibility and extremely low viscosity of gas, the properties of such bearings such as stiffness, damping and load carrying capacity are much lower than those of liquid lubricated bearings. Therefore, the performance weakness of gas-lubricated bearings in processing and manufacturing equipment such as precision machinery, optical parts, and integrated circuit chips has become a bottleneck that limits the wide application of related equipment. Therefore, how to creatively improve the stiffness, damping and stability of gas-lubricated bearings has become a key scientific issue that has received more and more attention in the research of gas-lubricated bearings.
发明内容 Contents of the invention
有鉴于此,本发明的主要目的在于提供一种带有弹性阻尼气室的静压空气轴承。 In view of this, the main purpose of the present invention is to provide a static pressure air bearing with an elastic damping air chamber.
为达到上述目的,本发明的技术方案是这样实现的: In order to achieve the above object, technical solution of the present invention is achieved in that way:
本发明实施例提供一种带有弹性阻尼气室的静压空气轴承,该静压空气轴承内设置有一空腔,所述空腔内设置有弹性薄板并且通过所述弹性薄板形成上下两个相对独立的阻尼气室,上阻尼气室的内壁上设置有第一环形垫圈,下阻尼气室的内壁上设置有第二环形垫圈。 An embodiment of the present invention provides a static pressure air bearing with an elastic damping air chamber. A cavity is arranged in the static pressure air bearing, and an elastic thin plate is arranged in the cavity, and two upper and lower opposite sides are formed by the elastic thin plate. An independent damping air chamber, a first annular gasket is arranged on the inner wall of the upper damping air chamber, and a second annular gasket is arranged on the inner wall of the lower damping air chamber.
上述方案中,所述弹性薄板上设置有阻尼孔,所述阻尼孔设置1~2个,其外形为矩形或圆形。 In the above solution, damping holes are provided on the elastic thin plate, and 1-2 damping holes are provided, and the shape of the damping holes is rectangular or circular.
上述方案中,所述静压空气轴承的底面设置有4-12个节流器,每个节流器上设置有节流孔,所述节流器之间通过均压槽连接,所述均压槽采用直线或者曲线。 In the above scheme, the bottom surface of the static pressure air bearing is provided with 4-12 restrictors, and each restrictor is provided with an orifice, and the restrictors are connected by a pressure equalizing groove, and the equalizing The pressure groove adopts a straight line or a curve.
上述方案中,所述上阻尼气室的体积大于等于下阻尼气室的体积。 In the above solution, the volume of the upper damping air chamber is greater than or equal to the volume of the lower damping air chamber.
与现有技术相比,本发明的有益效果: Compared with prior art, the beneficial effect of the present invention:
本发明增加了弹性薄板的柔性变化来调剂阻尼气室的体积变化比,这种自适应的调节方式简单,效率高,能够大幅降低外界冲击和气锤的影响,增加静压空气轴承的刚度和稳定性,适用于各种超精密测试领域。 The invention increases the flexible change of the elastic thin plate to adjust the volume change ratio of the damping air chamber. This self-adaptive adjustment method is simple and efficient, can greatly reduce the impact of external impact and air hammer, and increase the stiffness and stability of the static pressure air bearing. It is suitable for various ultra-precision testing fields.
附图说明 Description of drawings
图1为本发明实施例提供一种带有弹性阻尼气室的静压空气轴承的结构示意图; Fig. 1 is a schematic structural view of a static pressure air bearing with an elastic damping air chamber provided by an embodiment of the present invention;
图2为图中A-A向剖视图; Fig. 2 is A-A to sectional view among the figure;
图3为平衡状态下的B局部放大图; Figure 3 is a partial enlarged view of B in an equilibrium state;
图4为当空气静压轴承受外界正向冲击状态下的B局部放大图; Figure 4 is a partial enlarged view of B when the aerostatic bearing is subjected to an external positive impact;
图5为当空气静压轴承受外界反向冲击状态下的B局部放大图。 Fig. 5 is a partial enlarged view of B when the aerostatic bearing is subjected to external reverse impact.
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。 The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明实施例提供一种带有弹性阻尼气室的静压空气轴承,如图1、2所示,该静压空气轴承1内设置有一空腔,所述空腔内设置有弹性薄板3并且通过所述弹性薄板3形成上下两个相对独立的阻尼气室,上阻尼气室的内壁上设置有第一环形垫圈2,下阻尼气室的内壁上设置有第二环形垫圈4。 The embodiment of the present invention provides a static pressure air bearing with an elastic damping air chamber. As shown in Figures 1 and 2, a cavity is arranged in the static pressure air bearing 1, and an elastic thin plate 3 is arranged in the cavity and Two upper and lower relatively independent damping air chambers are formed by the elastic thin plate 3 , a first annular gasket 2 is arranged on the inner wall of the upper damping air chamber, and a second annular gasket 4 is arranged on the inner wall of the lower damping air chamber.
所述第一环形垫圈2、第二环形垫圈4及弹性薄板3整体固定后,安装进静压空气轴承1内。 After the first annular gasket 2 , the second annular gasket 4 and the elastic thin plate 3 are integrally fixed, they are installed into the static pressure air bearing 1 .
所述弹性薄板3上设置有阻尼孔8,所述阻尼孔8设置1-2个,其外形为矩形或圆形。 The elastic thin plate 3 is provided with a damping hole 8, and the said damping hole 8 is provided with 1-2 pieces, and its shape is rectangular or circular.
所述静压空气轴承1的底面设置有4-12个节流器7,每个节流器7上设置有节流孔6,所述节流器7之间通过均压槽连接,所述均压槽采用直线或者曲线。 The bottom surface of the static pressure air bearing 1 is provided with 4-12 throttles 7, and each throttle 7 is provided with a throttle hole 6, and the throttles 7 are connected by a pressure equalizing groove. The equalizing groove adopts a straight line or a curve.
所述上阻尼气室的体积大于等于下阻尼气室的体积。 The volume of the upper damping air chamber is greater than or equal to the volume of the lower damping air chamber.
实际工作中,高压空气由节流器7流出,与承载面形成一层厚度非常小的气膜间隙,在此气膜间隙中,一部分高压空气流入到外界环境,另一部分高压空气反向进入到下阻尼气室,气体通过阻尼气孔8充满上阻尼气室,其余气流流入外界环境当中。当空气轴承被支撑体受到外界冲击时,所述静压空气轴承1也随之上下振动。本发明中的弹性薄板3对上下阻尼气室的体积比有调节作用。 In actual work, the high-pressure air flows out from the restrictor 7, and forms an air film gap with a very small thickness with the bearing surface. In this air film gap, part of the high-pressure air flows into the external environment, and the other part of the high-pressure air enters in the reverse direction. In the lower damping air chamber, gas fills the upper damping air chamber through the damping air holes 8, and the rest of the air flow flows into the external environment. When the supported body of the air bearing is impacted by the outside, the static pressure air bearing 1 also vibrates up and down accordingly. The elastic thin plate 3 in the present invention can regulate the volume ratio of the upper and lower damping air chambers.
如图3所示,在正常工作中没有受到冲击或者收到冲击达到稳定状态时的示意图,所述弹性薄板3处于平衡位置,没有发生变形,即上下阻尼气室体积没有发生变化,上下阻尼气室体积比不变,上下阻尼气室压力相等。 As shown in FIG. 3 , the schematic diagram when there is no impact in normal work or when the impact reaches a stable state, the elastic thin plate 3 is in a balanced position without deformation, that is, the volume of the upper and lower damping air chambers does not change, and the upper and lower damping air chambers The volume ratio of the chamber remains unchanged, and the pressure of the upper and lower damping chambers is equal.
如图4所示,当空气静压轴承受外界正向冲击时的状态,所述静压空气轴承1和支撑基座间气模间隙快速变小,在下阻尼气室中瞬时形成高压,大于上阻尼气室中的压强,下阻尼气室瞬时压强大于上阻尼气室压强,故压迫弹性薄板3变形,所述弹性薄板3向上凸起,压迫上阻尼气室体积减小,相反,下阻尼气室体积增大,上下阻尼气室体积比减小,在一定程度上可以缓冲外界冲击对空气静压轴承1本身引起的冲击;随着下阻尼气室的空气通过阻尼气孔8进入到上阻尼气室,上阻尼气室的体积增大,上下阻尼气室的压强趋于平衡,故使得上下阻尼气室的体积比恢复到原来平衡位置,所述弹性薄板3变形消失,从而空气静压轴承趋于平衡状态。 As shown in Figure 4, when the air static pressure bearing is positively impacted by the outside world, the air mold gap between the static pressure air bearing 1 and the support base becomes smaller rapidly, and a high pressure is instantaneously formed in the lower damping air chamber, which is greater than that of the upper damping air chamber. The pressure in the damping air chamber, the instantaneous pressure of the lower damping air chamber is greater than the pressure of the upper damping air chamber, so the elastic thin plate 3 is pressed to deform, and the elastic thin plate 3 protrudes upwards, and the volume of the upper damping air chamber is pressed to decrease. On the contrary, the lower damping air chamber The volume of the chamber increases, and the volume ratio of the upper and lower damping chambers decreases, which can buffer the impact of the external impact on the aerostatic bearing 1 itself to a certain extent; as the air in the lower damping chamber enters the upper damping chamber through the damping hole The volume of the upper damping air chamber increases, and the pressure of the upper and lower damping air chambers tends to balance, so the volume ratio of the upper and lower damping air chambers returns to the original equilibrium position, and the deformation of the elastic thin plate 3 disappears, so that the air static pressure bearing tends to in a state of balance.
如图5所示,当空气静压轴承受外界反向冲击时的状态,所述静压空气轴承1和支撑基座间气模间隙快速增大,下阻尼气室压力减少,上阻尼气室瞬时压力大于下阻尼气室的压力,从而压迫弹性薄板3下凹,上阻尼气室与下阻尼气室的体积比增大;随着上阻尼气室的空气通过阻尼气孔8进入到下阻尼气室,上阻尼气室的压力减小,上下阻尼气室的压强趋于平衡,故使得上下阻尼气室的体积比恢复到原来平衡位置,所述弹性薄板3变形消失,从而静压空气轴承1趋于平衡状态。 As shown in Figure 5, when the air static pressure bearing is subjected to external reverse impact, the air mold gap between the static pressure air bearing 1 and the support base increases rapidly, the pressure of the lower damping air chamber decreases, and the pressure of the upper damping air chamber The instantaneous pressure is greater than the pressure of the lower damping air chamber, thereby pressing the elastic thin plate 3 to be concave, and the volume ratio of the upper damping air chamber and the lower damping air chamber increases; as the air in the upper damping air chamber enters the lower damping air chamber through the damping air hole 8 The pressure of the upper damping air chamber decreases, and the pressure of the upper and lower damping air chambers tends to balance, so the volume ratio of the upper and lower damping air chambers returns to the original equilibrium position, and the deformation of the elastic thin plate 3 disappears, so that the static pressure air bearing 1 Tends to a state of balance.
因此,本发明能够动态调节上下阻尼气室的体积比,能够有效增大空气静压轴承的阻尼,增加其工作稳定性。 Therefore, the present invention can dynamically adjust the volume ratio of the upper and lower damping air chambers, can effectively increase the damping of the aerostatic bearing, and increase its working stability.
以上所述,仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention.
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Cited By (6)
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CN111720443A (en) * | 2020-06-30 | 2020-09-29 | 西安工业大学 | A composite variable throttle hydrostatic gas bearing with non-uniform elastic load-bearing structure |
CN111894983A (en) * | 2020-07-30 | 2020-11-06 | 西安工业大学 | Microbore throttled hydrostatic gas thrust bearing |
CN112096739A (en) * | 2020-08-05 | 2020-12-18 | 佛山市华道超精科技有限公司 | Air-floatation guide rail type switchable rigid-flexible coupling motion platform |
CN112481123A (en) * | 2020-11-16 | 2021-03-12 | 大连理工大学 | Microfluidic system and method for researching shear force and biochemical factor gradient regulation and control of cell scratch repair |
CN113090659A (en) * | 2021-03-04 | 2021-07-09 | 湖南大学 | Bionic active static pressure gas bearing |
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CN111720443A (en) * | 2020-06-30 | 2020-09-29 | 西安工业大学 | A composite variable throttle hydrostatic gas bearing with non-uniform elastic load-bearing structure |
CN111894983A (en) * | 2020-07-30 | 2020-11-06 | 西安工业大学 | Microbore throttled hydrostatic gas thrust bearing |
CN112096739A (en) * | 2020-08-05 | 2020-12-18 | 佛山市华道超精科技有限公司 | Air-floatation guide rail type switchable rigid-flexible coupling motion platform |
CN112096739B (en) * | 2020-08-05 | 2021-12-21 | 佛山市华道超精科技有限公司 | Air-floatation guide rail type switchable rigid-flexible coupling motion platform |
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CN112481123A (en) * | 2020-11-16 | 2021-03-12 | 大连理工大学 | Microfluidic system and method for researching shear force and biochemical factor gradient regulation and control of cell scratch repair |
CN112481123B (en) * | 2020-11-16 | 2022-02-15 | 大连理工大学 | Microfluidic system and method for researching shear force and biochemical factor gradient regulation and control of cell scratch repair |
CN113090659A (en) * | 2021-03-04 | 2021-07-09 | 湖南大学 | Bionic active static pressure gas bearing |
CN113090659B (en) * | 2021-03-04 | 2022-03-29 | 湖南大学 | Bionic active static pressure gas bearing |
CN113417940A (en) * | 2021-07-23 | 2021-09-21 | 中国工程物理研究院机械制造工艺研究所 | Vacuum preloading air floatation supporting structure and application thereof |
CN113417940B (en) * | 2021-07-23 | 2022-04-01 | 中国工程物理研究院机械制造工艺研究所 | Vacuum preloading air floatation supporting structure and application thereof |
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Application publication date: 20151230 |