CN105129016B - Battery-operated motor cycle pendant bends conical pendulm formula self-adapting automatic gear shift drive assembly - Google Patents
Battery-operated motor cycle pendant bends conical pendulm formula self-adapting automatic gear shift drive assembly Download PDFInfo
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Abstract
本发明公开了一种电动摩托车侧挂弓锥摆式自适应自动变速驱动总成,包括箱体、传动轴、慢挡传动机构和、机械智能化自适应变速总成,慢档传动机构的超越离合器外圈轴向端面形成环形凹陷,内圈转动配合设置于该环形凹陷内且啮合空间形成于内圈外圆与环形凹陷径向外侧的内壁之间,慢挡传动机构通过摆式端面凸轮啮合副将动力输出和锁住变速弹性元件;本发明避免传统结构上内圈直接支撑于传动轴的结构,也避免了传动误差在超越离合器上被放大的问题,不但保证超越离合器的整体稳定性,还使得变速器长周期运行依然保证稳定支撑,降低运行噪声,保证运行舒适性并提高传动效率,从而降低能耗;还提高使用寿命和运行精度,适用于重载和高速的使用环境。
The invention discloses a side-hanging bow-cone pendulum type self-adaptive automatic variable speed drive assembly of an electric motorcycle, which includes a box body, a transmission shaft, a slow gear transmission mechanism, a mechanically intelligent self-adaptive speed change assembly, and a slow gear transmission mechanism. An annular depression is formed on the axial end surface of the outer ring of the overrunning clutch, and the inner ring is rotatably fitted in the annular depression and the meshing space is formed between the outer circle of the inner ring and the radially outer inner wall of the annular depression. The meshing pair outputs the power and locks the variable speed elastic element; the invention avoids the structure in which the inner ring is directly supported on the transmission shaft in the traditional structure, and also avoids the problem of the transmission error being amplified on the overrunning clutch, not only ensuring the overall stability of the overrunning clutch, It also enables the transmission to maintain stable support during long-term operation, reduce operating noise, ensure operating comfort and improve transmission efficiency, thereby reducing energy consumption; it also improves service life and operating accuracy, and is suitable for heavy-duty and high-speed environments.
Description
技术领域technical field
本发明涉及一种机动车变速器,特别涉及一种电动摩托车侧挂弓锥摆式自适应自动变速驱动总成。The invention relates to a motor vehicle transmission, in particular to a side-mounted bow-cone-pendulum self-adaptive automatic transmission drive assembly of an electric motorcycle.
背景技术Background technique
现有技术中,汽车、摩托车、电动自行车基本上都是通过调速手柄或加速踏板直接控制节气门或电流控制速度,或采用手控机械自动变速机构方式实现变速。手柄或加速踏板的操作完全取决于驾驶人员的操作,常常会造成操作与车行状况不匹配,致使电机或发动机运行不稳定,出现堵转现象。In the prior art, automobiles, motorcycles, and electric bicycles basically directly control the throttle or current control speed through a speed control handle or an accelerator pedal, or use a manual mechanical automatic transmission mechanism to realize speed change. The operation of the handle or accelerator pedal depends entirely on the driver's operation, which often causes a mismatch between the operation and the driving conditions, resulting in unstable operation of the motor or engine, and stalling.
机动车在由乘骑者在不知晓行驶阻力的情况下,仅根据经验操作控制的变速装置,难免存在以下问题:1.在启动、上坡和大负载时、由于行驶阻力增加,迫使电机或发动机转速下降在低效率区工作。2.由于没有机械变速器调整扭矩和速度,只能在平原地区推广使用,不能满足山区、丘陵和重负荷条件下使用,缩小了使用范围;3.驱动轮处安装空间小,安装了发动机或电机后很难再容纳自动变速器和其它新技术;4.不具备自适应的功能,不能自动检测、修正和排除驾驶员的操作错误;5.在车速变化突然时,必然造成电机或发动机功率与行驶阻力难以匹配。6.续行距离短、爬坡能力差,适应范围小。When the motor vehicle is operated and controlled by the rider only based on experience without knowing the driving resistance, the following problems inevitably exist: 1. When starting, going uphill and with a large load, the motor or motor is forced to The engine speed drops to work in the low efficiency area. 2. Since there is no mechanical transmission to adjust the torque and speed, it can only be used in plain areas, and cannot be used in mountainous, hilly and heavy-load conditions, which reduces the scope of use; 3. The installation space at the drive wheel is small, and an engine or motor is installed It is difficult to accommodate automatic transmission and other new technologies in the future; 4. It does not have the function of self-adaptation, and cannot automatically detect, correct and eliminate the driver's operation errors; Resistance is hard to match. 6. The continuation distance is short, the climbing ability is poor, and the adaptability range is small.
为了解决以上问题,本申请发明人发明了一系列的凸轮自适应自动变速装置,利用行驶阻力驱动凸轮,达到自动换挡和根据行驶阻力自适应匹配车速输出扭矩的目的,具有较好的应用效果;前述的凸轮自适应自动变速器虽然具有上述优点,稳定性和高效性较现有技术有较大提高,但是部分零部件结构较为复杂,变速器体积较大,长周期运行零部件变形明显,没有稳定支撑,导致运行噪声较大,影响运行舒适性并影响传动效率,从而能耗较高;并且,由于采用了多个凸轮结构,稳定性依然不够理想;在使用寿命上虽然较现有技术有所提高,但根据结构上的分析,使用寿命仍有改进空间;同时,慢挡传动由于采用凸轮副传动,虽然能够锁住变速弹性元件2,但在在回位过程中会有顿挫感以及出现噪声,增加加成的不舒适感。In order to solve the above problems, the inventors of the present application have invented a series of cam adaptive automatic transmission devices, which use driving resistance to drive the cam to achieve the purpose of automatic gear shifting and adaptive matching of vehicle speed output torque according to driving resistance, which has a good application effect ; Although the aforementioned cam adaptive automatic transmission has the above-mentioned advantages, its stability and high efficiency are greatly improved compared with the prior art, but the structure of some parts is relatively complicated, the volume of the transmission is large, and the deformation of the long-term running parts is obvious, and there is no stability. support, resulting in greater operating noise, affecting operating comfort and affecting transmission efficiency, resulting in higher energy consumption; and, due to the use of multiple cam structures, the stability is still not ideal; although the service life is somewhat better than that of the existing technology However, according to the structural analysis, there is still room for improvement in the service life; at the same time, because the slow gear transmission adopts the cam pair transmission, although the variable speed elastic element 2 can be locked, there will be frustration and noise during the return process , increasing the added discomfort.
因此,需要一种对上述凸轮自适应自动变速装置进行改进,不但能够自适应随行驶阻力变化不切断驱动力的情况下自动进行换挡变速,解决扭矩一转速变化小不能满足复杂条件下道路使用的问题;长周期运行依然保证稳定支撑,降低运行噪声,并且在慢挡传动回位释放变速弹性件时具有较好的平稳性和顺畅性,消除顿挫感和噪声,利于进一步提高工作效率,具有更好的节能降耗效果,并提高使用寿命。Therefore, there is a need for an improvement to the above-mentioned cam adaptive automatic transmission device, which can not only automatically perform gear shifting without cutting off the driving force according to the change of driving resistance, but also solve the problem that the torque-rotational speed change is small and cannot be used on roads under complex conditions. problems; long-term operation still guarantees stable support, reduces operating noise, and has better stability and smoothness when the slow transmission is returned to release the variable speed elastic member, eliminating frustration and noise, which is conducive to further improving work efficiency. Better energy-saving and consumption-reducing effect, and prolong service life.
发明内容Contents of the invention
有鉴于此,本发明的目的是提供一种电动摩托车侧挂弓锥摆式自适应自动变速驱动总成,不但能够自适应随行驶阻力变化不切断驱动力的情况下自动进行换挡变速,解决扭矩一转速变化小不能满足复杂条件下道路使用的问题;长周期运行依然保证稳定支撑,降低运行噪声,并且在慢挡传动回位释放变速弹性件时具有较好的平稳性和顺畅性,消除顿挫感和噪声,利于进一步提高工作效率,具有更好的节能降耗效果,并提高使用寿命。In view of this, the object of the present invention is to provide a side-mounted bow-cone pendulum adaptive automatic transmission drive assembly of an electric motorcycle, which can not only automatically perform gear shifting without cutting off the driving force when the driving resistance changes, Solve the problem that small torque-rotational speed changes cannot meet the problem of road use under complex conditions; long-term operation can still ensure stable support, reduce operating noise, and have better stability and smoothness when the slow gear transmission returns to release the variable speed elastic member, Elimination of frustration and noise is conducive to further improving work efficiency, has better energy saving and consumption reduction effects, and improves service life.
本发明的电动摩托车侧挂弓锥摆式自适应自动变速驱动总成,包括箱体和与箱体转动配合且将动力输出的传动轴,所述箱体具有用于侧挂安装于轮毂侧的安装部,还包括慢挡传动机构和设置在传动轴上的机械智能化自适应变速总成;The side-hanging bow-cone pendulum type self-adaptive automatic variable speed drive assembly of the electric motorcycle of the present invention includes a box body and a transmission shaft that rotates with the box body and outputs the power, and the box body has a device for side-hanging and being installed on the wheel hub side. The installation part also includes the slow gear transmission mechanism and the mechanical intelligent adaptive transmission assembly arranged on the transmission shaft;
机械智能化自适应变速总成包括圆环体轴向外锥套、圆环体轴向内锥套和变速弹性元件2;The mechanical intelligent adaptive speed change assembly includes the axial outer tapered sleeve of the annular body, the axial inner tapered sleeve of the annular body and the variable speed elastic element 2;
圆环体轴向内锥套内圆为轴向锥面,圆环体轴向外锥套外圆为轴向锥面,圆环体轴向内锥套以锥面互相配合的方式套在圆环体轴向外锥套外圆周形成传递快档的锥面传动副;变速弹性元件2施加使圆环体轴向外锥套的锥面与圆环体轴向内锥套的内锥面贴合传动的预紧力;所述圆环体轴向外锥套外套于传动轴且与其通过主传动凸轮副传动配合;The inner circle of the axially inner taper sleeve of the torus is an axial cone surface, the outer circle of the axially outer taper sleeve of the torus is an axial taper surface, and the axially inner taper sleeve of the torus is set on the circle in a manner that the cone surfaces cooperate with each other. The outer circumference of the axial outer taper sleeve of the ring body forms a conical surface transmission pair for transmitting fast gear; the variable speed elastic element 2 is applied so that the tapered surface of the axial outer taper sleeve of the annular body is in close contact with the inner tapered surface of the axial inner taper sleeve of the annular body The pretightening force of the combined transmission; the axial outer taper sleeve of the annular body is overlaid on the transmission shaft and matched with it through the main transmission cam pair;
所述慢挡传动机构包括超越离合器和中间减速传动机构,所述超越离合器包括外圈、内圈和滚动体,所述外圈和内圈之间形成用于通过滚动体啮合或分离的啮合空间,所述外圈轴向端面形成环形凹陷,所述内圈转动配合设置于该环形凹陷内且啮合空间形成于内圈外圆与环形凹陷径向外侧的内壁之间;所述圆环体轴向内锥套通过中间减速机构将动力输入至超越离合器外圈,所述超越离合器内圈将慢档动力传递输出至圆环体轴向外锥套;The slow gear transmission mechanism includes an overrunning clutch and an intermediate reduction transmission mechanism, the overrunning clutch includes an outer ring, an inner ring and rolling elements, and an engagement space for engaging or separating through the rolling elements is formed between the outer ring and the inner ring , the axial end surface of the outer ring forms an annular depression, the inner ring is rotatably fitted in the annular depression and the engagement space is formed between the outer circle of the inner ring and the radially outer inner wall of the annular depression; the shaft of the annular body The inward taper sleeve inputs power to the outer ring of the overrunning clutch through the intermediate reduction mechanism, and the inner ring of the overrunning clutch outputs the slow gear power transmission to the axial outer taper sleeve of the annular body;
所述超越离合器通过慢档凸轮啮合副将慢档动力传递输出;所述慢档凸轮啮合副至少包括一个摆式端面凸轮啮合副,摆式端面凸轮啮合副由具有双向端面凸轮形线的双向端面凸轮构成。The overrunning clutch transmits and outputs slow gear power through the slow gear cam engagement pair; the slow gear cam engagement pair includes at least one pendulum end face cam engagement pair, and the pendulum end face cam engagement pair consists of a bidirectional end cam with a bidirectional end cam shape line. constitute.
进一步,摆式端面凸轮啮合副包括摆式凸轮盘I和摆式凸轮盘II,摆式端面凸轮啮合副由摆式凸轮盘I和摆式凸轮盘II通过设有的具有双向端面凸轮形线的双向端面凸轮啮合构成;Further, the pendulum end cam engagement pair includes a pendulum cam disc I and a pendulum cam disc II, and the pendulum end cam disc I and the pendulum cam disc II are provided with a bidirectional end cam-shaped line. Two-way end face cam meshing structure;
进一步,摆式凸轮盘I和摆式凸轮盘II均设有沿圆周方向的双向凸轮槽,所述双向凸轮槽为由中间向两端逐渐变浅的结构,所述摆式凸轮盘I和摆式凸轮盘II之间通过双向凸轮槽内设有的凸轮滚动体啮合传动;Further, both the pendulum cam disc I and the pendulum cam disc II are provided with two-way cam grooves along the circumferential direction, and the two-way cam grooves are gradually shallower from the middle to both ends, and the pendulum cam disc I and the pendulum cam disc The two-way cam rollers in the two-way cam grooves are engaged and driven between the two-type cam discs II;
进一步,所述超越离合器的内圈和摆式凸轮盘I在圆周方向传动配合,圆环体轴向外锥套和摆式凸轮盘II之间通过凸轮副在圆周方向传动配合;所述超越离合器的内圈在使变速器动力输出旋转方向上与外圈之间超越;Further, the inner ring of the overrunning clutch and the pendulum cam disc I are driven and matched in the circumferential direction, and the axial outer tapered sleeve of the annular body and the pendulum cam disc II are driven and matched in the circumferential direction through a cam pair; the overrunning clutch The inner ring of the transmission exceeds the outer ring in the direction of rotation of the power output of the transmission;
进一步,所述超越离合器还包括支撑辊组件,所述支承辊组件至少包括平行于超越离合器轴线并与滚动体间隔设置的支承辊,所述支承辊外圆与相邻的滚动体外圆接触,所述支承辊以在超越离合器的圆周方向可运动的方式设置;Further, the overrunning clutch also includes a support roller assembly, the support roller assembly at least includes a support roller parallel to the axis of the overrunning clutch and spaced from the rolling body, the outer circle of the support roller is in contact with the outer circle of the adjacent rolling body, so The supporting roller is arranged in a movable manner in the circumferential direction of the overrunning clutch;
进一步,所述内圈轴向延伸出外圈的环形凹陷且延伸部内圆具有可与传动轴配合的内圈支撑部,所述外圈内圆具有可与传动轴配合的外圈支撑部;所述摆式凸轮盘I一体成型于内圈支撑部;Further, the inner ring axially extends out of the annular depression of the outer ring and the inner circle of the extension part has an inner ring support part that can cooperate with the transmission shaft, and the inner circle of the outer ring has an outer ring support part that can cooperate with the transmission shaft; The pendulum cam disc I is integrally formed on the inner ring support part;
进一步,所述支承辊组件还包括支承辊支架,所述支承辊以可沿超越离合器圆周方向滑动和绕自身轴线转动的方式通过支承辊支架支撑于外圈的环形凹陷径向外侧的内壁和内圈外圆之间;Further, the backup roller assembly also includes a backup roller bracket, and the backup roller is supported on the inner wall and the inner wall of the radially outer side of the annular depression of the outer ring through the backup roller bracket in such a manner that it can slide along the circumferential direction of the overrunning clutch and rotate around its own axis. between the outer circles;
进一步,所述支承辊支架包括对应于支承辊两端设置的撑环I和撑环II,所述撑环I和撑环II分别设有用于供支承辊两端穿入的沿撑环I和撑环II圆周方向的环形槽,所述支承辊两端与对应的环形槽滑动配合;所述外圈的环形凹陷轴向底部设有用于通过润滑油的过油孔,所述撑环I位于环形凹陷轴向底部且撑环I的环形槽槽底设有轴向通孔;Further, the support roll bracket includes a support ring I and a support ring II corresponding to the two ends of the support roll, and the support ring I and the support ring II are respectively provided with the support ring I and the support ring II for the two ends of the support roll to penetrate. There is an annular groove in the circumferential direction of the support ring II, and the two ends of the support roller are slidably fitted with the corresponding annular grooves; the axial bottom of the annular depression of the outer ring is provided with an oil hole for passing lubricating oil, and the support ring I is located at The axial bottom of the annular depression and the bottom of the annular groove of the support ring I are provided with an axial through hole;
进一步,所述主传动凸轮副由所述圆环体轴向外锥套内圆设有的内螺旋凸轮和传动轴设有的内螺旋凸轮相互配合形成;所述传动轴延伸出箱体的轴段传动配合设有用于与轮毂传动配合的传动件;Further, the main transmission cam pair is formed by the mutual cooperation of the internal helical cam provided on the inner circle of the outer tapered sleeve of the annular body and the internal helical cam provided on the transmission shaft; the transmission shaft extends out of the shaft of the box body The segment transmission is equipped with a transmission part used to cooperate with the hub transmission;
进一步,与圆环体轴向内锥套固定连接设置有筒状结构的支撑架,该支撑架远离圆环体轴向内锥套的一端转动配合支撑于变速箱体,所述变速弹性元件2位于支撑架与传动轴之间的空间且外套于外套于传动轴。Further, a support frame of a cylindrical structure is fixedly connected with the axial inner taper sleeve of the annular body, and the end of the support frame away from the axial inner taper sleeve of the annular body is rotatably supported on the gearbox body, and the variable speed elastic element 2 It is located in the space between the support frame and the transmission shaft, and is covered with the transmission shaft.
本发明的有益效果是:本发明的电动摩托车侧挂弓锥摆式自适应自动变速驱动总成,具有现有凸轮自适应自动变速装置的全部优点,如能根据行驶阻力检测驱动扭矩一转速以及行驶阻力一车速信号,使电机或发动机输出功率与车辆行驶状况始终处于最佳匹配状态,实现车辆驱动力矩与综合行驶阻力的平衡控制,在不切断驱动力的情况下自适应随行驶阻力变化自动进行换挡变速;可以满足山区、丘陵和重负荷条件下使用,使电机或发动机负荷变化平缓,机动车辆运行平稳,提高安全性;The beneficial effects of the present invention are: the side-hanging bow-cone pendulum type self-adaptive automatic transmission drive assembly of the electric motorcycle of the present invention has all the advantages of the existing cam self-adaptive automatic transmission device, such as being able to detect the driving torque-rotational speed according to the running resistance And driving resistance-vehicle speed signal, so that the output power of the motor or engine and the driving condition of the vehicle are always in the best matching state, realizing the balance control of the vehicle's driving torque and comprehensive driving resistance, and adapting to changes in driving resistance without cutting off the driving force Automatic gear shifting; it can be used in mountainous areas, hills and heavy load conditions, so that the motor or engine load changes smoothly, the motor vehicle runs smoothly, and improves safety;
同时,本变速器的慢档传动机构的超越离合器采用内圈位于内圈所形成的环形凹陷内的结构,内圈从结构上嵌入外圈,使内圈和外圈之间形成相互支撑的影响,避免传统结构上内圈直接支撑于传动轴的结构,也避免了传动误差在超越离合器上被放大的问题,不但保证超越离合器的整体稳定性,还使得变速器长周期运行依然保证稳定支撑,降低运行噪声,保证运行舒适性并提高传动效率,提高使用寿命和运行精度,适用于重载和高速的使用环境;慢挡传动和锁住弹性元件采用由双向端面凸轮构成的摆式端面凸轮啮合副,且在换挡过程中具有摆动缓冲,释放变速弹性件时具有较好的平稳性和顺畅性,消除顿挫感和噪声,利于进一步提高工作效率;降低换挡过程中的传动能耗,具有更好的节能降耗效果,并提高使用寿命,大大提高车辆的动力性、经济性、驾驶安全性和舒适性。At the same time, the overrunning clutch of the slow gear transmission mechanism of this transmission adopts a structure in which the inner ring is located in the annular depression formed by the inner ring, and the inner ring is embedded in the outer ring from the structure, so that the inner ring and the outer ring form a mutual support effect, It avoids the structure in which the inner ring is directly supported on the transmission shaft in the traditional structure, and also avoids the problem that the transmission error is magnified on the overrunning clutch. It not only ensures the overall stability of the overrunning clutch, but also ensures stable support for the long-term operation of the transmission, reducing running time. Noise, ensure running comfort and improve transmission efficiency, improve service life and running accuracy, suitable for heavy-duty and high-speed environments; slow gear transmission and locking elastic elements adopt pendulum-type end-face cam engagement pairs composed of two-way end-face cams, And it has a swing buffer during the shifting process, and it has better stability and smoothness when releasing the shifting elastic member, eliminating frustration and noise, which is conducive to further improving work efficiency; reducing transmission energy consumption during the shifting process, and has better performance. The energy-saving and consumption-reducing effect of the vehicle can be improved, and the service life can be improved, and the power, economy, driving safety and comfort of the vehicle can be greatly improved.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本发明的轴向剖面结构示意图;Fig. 1 is the axial sectional structure schematic diagram of the present invention;
图2为双向端面凸轮结构示意图;Fig. 2 is a structural schematic diagram of a two-way end face cam;
图3为超越离合器结构示意图;Fig. 3 is a structural schematic diagram of an overrunning clutch;
图4为超越离合器轴向剖面示意图。Fig. 4 is a schematic diagram of an axial section of an overrunning clutch.
具体实施方式Detailed ways
图1为本发明的轴向剖面结构示意图,图2为双向端面凸轮结构示意图;Fig. 1 is a schematic view of the axial section structure of the present invention, and Fig. 2 is a schematic view of the structure of a two-way end face cam;
图3为超越离合器结构示意图,图4为超越离合器轴向剖面示意图,如图所示:本发明的电动摩托车侧挂弓锥摆式自适应自动变速驱动总成,包括箱体13和与箱体转动配合且将动力输出的传动轴1,所述箱体13具有用于侧挂安装于轮毂侧的安装部,使用时,电机固定连接于箱体13,箱体13固定连接于轮毂侧的车架上,形成侧挂结构;Fig. 3 is a schematic diagram of the structure of the overrunning clutch, and Fig. 4 is a schematic diagram of the axial section of the overrunning clutch, as shown in the figure: the side-hanging bow cone pendulum type self-adaptive automatic transmission drive assembly of the electric motorcycle of the present invention includes a box body 13 and a box body The transmission shaft 1 that rotates the body and outputs the power. The box 13 has a mounting part for side hanging on the hub side. When in use, the motor is fixedly connected to the box 13, and the box 13 is fixedly connected to the hub side. on the frame to form a side hanging structure;
还包括慢挡传动机构和设置在传动轴上的机械智能化自适应变速总成;It also includes a slow gear transmission mechanism and a mechanical intelligent adaptive transmission assembly arranged on the transmission shaft;
机械智能化自适应变速总成包括圆环体轴向外锥套4、圆环体轴向内锥套5和变速弹性元件2;The mechanical intelligent self-adaptive speed change assembly includes the axial outer taper sleeve 4 of the annular body, the axial inner tapered sleeve 5 of the annular body and the variable speed elastic element 2;
圆环体轴向内锥套5内圆为轴向锥面,圆环体轴向外锥套4外圆为轴向锥面,圆环体轴向内锥套以锥面互相配合的方式套在圆环体轴向外锥套外圆周形成传递快档的锥面传动副;变速弹性元件2施加使圆环体轴向外锥套的锥面与圆环体轴向内锥套的内锥面贴合传动的预紧力,所述圆环体轴向外锥套外套于传动轴且与其通过主传动凸轮副传动配合;The inner circle of the axially inner tapered sleeve 5 of the annular body is an axial cone surface, the outer circle of the axially outer tapered sleeve 4 of the annular body is an axial tapered surface, and the axially inner tapered sleeve of the annular body is set in the way that the tapered surfaces cooperate with each other. A tapered surface transmission pair for transmitting fast gear is formed on the outer circumference of the axially outer tapered sleeve of the annular body; The surface fits the pre-tightening force of the transmission, and the axial outer taper sleeve of the annular body is overlaid on the transmission shaft and matched with it through the main transmission cam pair;
所述慢挡传动机构包括超越离合器和中间减速传动机构,所述超越离合器包括外圈15、内圈14和滚动体23,所述外圈15和内圈14之间形成用于通过滚动体啮合或分离的啮合空间,所述外圈轴向端面形成环形凹陷,所述内圈转动配合设置于该环形凹陷内且啮合空间形成于内圈外圆与环形凹陷径向外侧的内壁之间;所述圆环体轴向内锥套通过中间减速机构将动力输入至超越离合器外圈,所述超越离合器内圈将慢档动力传递输出至圆环体轴向外锥套;超越离合器的滚动体和啮合空间的结构属于现有技术,在此不再赘述;由于外圈轴向端面形成环形凹陷,其经向剖视图则形成类似于弓状结构,安装内圈后对内圈形成径向的支撑;采用内圈位于外圈所形成的环形凹陷内的结构,内圈从结构上嵌入外圈,使内圈和外圈之间形成相互支撑的影响,避免传统结构上内圈直接支撑于传动轴的结构,也避免了传动误差在超越离合器上被放大的问题,不但保证超越离合器的整体稳定性,还提高使用寿命和运行精度,适用于重载和高速的使用环境;中间减速传动机构可以是一级齿轮减速传动或者其他减速传动结构,该中间减速传动机构能够保证圆环体轴向内锥套传递至超越离合器的外圈的转速低于圆环体轴向内锥套的转速;为实现本发明的发明目的,所述超越离合器的内圈在动力输出件输出旋转方向上与外圈之间超越;如图所示,所述中间减速传动机构包括慢档中间轴19、设置于慢档中间轴19与其传动配合的第一慢档齿轮21和第二慢档齿轮16,慢档中间轴19通过径向滚动轴承转动配合于变速器箱体;与所述圆环体轴向内锥套的外齿圈传动配合(花键等传动结构)设有慢档主动齿轮,所述慢档主动齿轮与第一慢档齿轮啮合传动配合,第二慢档齿轮与超越离合器的外圈啮合传动;结构简单紧凑,实现慢档的动力传递;所述超越离合器通过慢档凸轮啮合副将慢档动力传递输出;所述慢档凸轮啮合副至少包括一个摆式端面凸轮啮合副,摆式端面凸轮啮合副由具有双向端面凸轮形线的双向端面凸轮构成;双向端面凸轮指的是能够实现双向啮合的端面凸轮;利于在慢档传动转为快档过程中消除换挡顿挫,可使慢档和快档从同轴的两个方向输入至动力输出件,具有较好的适应性,并且节约驱动效率。The slow gear transmission mechanism includes an overrunning clutch and an intermediate reduction transmission mechanism, and the overrunning clutch includes an outer ring 15, an inner ring 14 and a rolling element 23, and the outer ring 15 and the inner ring 14 are formed between the outer ring 15 and the inner ring 14 for engagement by rolling elements. Or a separate meshing space, the axial end surface of the outer ring forms an annular depression, the inner ring is rotatably fitted in the annular depression and the meshing space is formed between the outer circle of the inner ring and the radially outer inner wall of the annular depression; The axial inner tapered sleeve of the toroidal body transmits power to the outer ring of the overrunning clutch through the intermediate reduction mechanism, and the inner ring of the overrunning clutch transmits the slow gear power to the outer tapered sleeve in the axial direction of the toroidal body; the rolling body of the overrunning clutch and the The structure of the meshing space belongs to the prior art, and will not be repeated here; since the axial end surface of the outer ring forms an annular depression, its longitudinal section view forms a bow-like structure, which forms a radial support for the inner ring after the inner ring is installed; The structure in which the inner ring is located in the annular depression formed by the outer ring is adopted, and the inner ring is embedded in the outer ring from the structure, so that the inner ring and the outer ring form a mutual support effect, avoiding the traditional structure where the inner ring is directly supported on the drive shaft The structure also avoids the problem that the transmission error is magnified on the overrunning clutch, which not only ensures the overall stability of the overrunning clutch, but also improves the service life and operating accuracy, and is suitable for heavy-duty and high-speed environments; the intermediate reduction transmission mechanism can be a Stage gear reduction transmission or other reduction transmission structures, the intermediate reduction transmission mechanism can ensure that the rotational speed of the axial inner taper sleeve of the annular body to the outer ring of the overrunning clutch is lower than the rotational speed of the axial inner taper sleeve of the annular body; in order to realize this The purpose of the invention is that the inner ring of the overrunning clutch overruns between the outer ring and the output rotation direction of the power output member; Shaft 19 and the first slow gear 21 and the second slow gear 16 that are matched with its transmission, the slow gear intermediate shaft 19 is rotated and matched with the transmission case through the radial rolling bearing; Ring transmission cooperation (transmission structure such as splines) is provided with a slow gear driving gear, the slow gear driving gear meshes with the first slow gear for transmission, and the second slow gear meshes with the outer ring of the overrunning clutch for transmission; the structure is simple and compact , to realize the power transmission of slow gear; the overrunning clutch transmits the power of slow gear through the slow gear cam meshing pair; The two-way end cam of the end cam shape line is formed; the two-way end cam refers to the end cam that can realize two-way meshing; it is beneficial to eliminate the shifting frustration in the process of shifting from slow gear transmission to fast gear, and can make slow gear and fast gear coaxial The two directions are input to the power output member, which has better adaptability and saves driving efficiency.
本实施例中,还包括电机20和动力输入机构,所述动力输入机构包括动力输入主动齿轮、第一动力输入从动齿轮、动力输入中间轴和第二动力输入从动齿轮,所述动力输入主动齿轮通过电机转子轴驱动,如图所示,电机转子轴传动配合设有转动配合设置于箱体的动力输入轴,所述第一动力输入从动齿轮与动力输入主动齿轮啮合,第一动力输入从动齿轮和第二动力输入从动齿轮6传动配合设置于动力输入中间轴,动力输入中间轴8转动配合支撑于箱体13;所述第二动力输入从动齿轮6将动力输入至圆环体轴向内锥套5,本实施例中,圆环体轴向内锥套设有与第二动力输入从动齿轮啮合的外齿圈7;该结构利于形成初步的减速,同时,结构紧凑,便于侧挂。In this embodiment, a motor 20 and a power input mechanism are also included, and the power input mechanism includes a power input driving gear, a first power input driven gear, a power input intermediate shaft and a second power input driven gear, and the power input The driving gear is driven by the rotor shaft of the motor. As shown in the figure, the rotor shaft transmission of the motor is equipped with a power input shaft that rotates and is arranged in the box. The first power input driven gear meshes with the power input driving gear, and the first power input The input driven gear and the second power input driven gear 6 are arranged on the power input intermediate shaft in transmission cooperation, and the power input intermediate shaft 8 is rotatably supported on the box body 13; the second power input driven gear 6 inputs power to the circle The axial inner tapered sleeve 5 of the ring body, in this embodiment, the axial inner tapered sleeve of the annular body is provided with an outer ring gear 7 meshing with the second power input driven gear; this structure is conducive to forming a preliminary deceleration, and at the same time, the structure Compact and easy to hang on the side.
本实施例中,变速弹性元件2对圆环体轴向外锥套施加使其外锥面与圆环体轴向内锥套的内锥面贴合传动的预紧力;所述传动轴动力输出时,主传动凸轮副对圆环体轴向外锥套施加与变速弹性元件2预紧力相反的轴向分力。In this embodiment, the speed-changing elastic element 2 applies a pretightening force to the axially outer tapered sleeve of the annular body so that the outer tapered surface of the annular body and the inner tapered surface of the axially inner tapered sleeve of the annular body are fitted for transmission; When outputting, the main transmission cam pair exerts an axial component force opposite to the pretightening force of the variable speed elastic element 2 on the axial outer taper sleeve of the annular body.
本实施例中,摆式端面凸轮啮合副包括摆式凸轮盘I和摆式凸轮盘II,摆式端面凸轮啮合副由摆式凸轮盘I和摆式凸轮盘II通过设有的具有双向端面凸轮形线的双向端面凸轮啮合构成;可以是摆式凸轮盘I和摆式凸轮盘II均设有端面凸轮,也可以是其中之一设置端面凸轮,均能实现发明目的。In this embodiment, the pendulum end cam engagement pair includes a pendulum cam disc I and a pendulum cam disc II. The two-way end face cam meshing formation of profile line; Can be that pendulum cam disc I and pendulum cam disc II are all provided with end cam, also can be that one of them is provided with end cam, all can realize the purpose of the invention.
本实施例中,摆式凸轮盘I和摆式凸轮盘II17均设有沿圆周方向的双向凸轮槽,所述双向凸轮槽为由中间向两端逐渐变浅的结构,所述摆式凸轮盘I和摆式凸轮盘II17之间通过双向凸轮槽内设有的凸轮滚动体18啮合传动;通过凸轮滚动体18形成双向啮合,具有较好的导向性,同时,减小凸轮啮合摩擦,降低能耗;凸轮滚动体18一般为滚珠。In this embodiment, both the pendulum cam disc I and the pendulum cam disc II17 are provided with two-way cam grooves along the circumferential direction. I and the pendulum cam plate II17 are engaged and driven through the cam rolling element 18 provided in the two-way cam groove; the two-way meshing is formed by the cam rolling element 18, which has better guiding performance, and at the same time, reduces the cam engagement friction and reduces energy consumption. Consumption; cam rolling element 18 is generally a ball.
本实施例中,所述超越离合器的内圈14和摆式凸轮盘I在圆周方向传动配合,结构简单紧凑,制作、使用和维护成本较低,且传动稳定;圆环体轴向外锥套4和摆式凸轮盘II17之间通过凸轮副在圆周方向传动配合,增加传动的柔顺性;当然,在空间条件具备的情况下,也可为多个凸轮副;所述超越离合器的内圈在使变速器动力输出旋转方向上与外圈之间超越;In this embodiment, the inner ring 14 of the overrunning clutch and the pendulum cam disc I are driven and matched in the circumferential direction, the structure is simple and compact, the production, use and maintenance costs are low, and the transmission is stable; 4 and the pendulum cam plate II17 through the cam pair in the circumferential direction to increase the flexibility of the transmission; of course, in the case of space conditions, it can also be a plurality of cam pairs; the inner ring of the overrunning clutch is in the Overrun between the power output of the transmission and the outer ring in the direction of rotation;
本实施例中,所述主传动凸轮副由所述圆环体轴向外锥套4内圆设有的内螺旋凸轮4a和传动轴1设有的外螺旋凸轮1a相互配合形成,慢档形成传动时,利用摆式端面凸轮啮合副、凸轮副、内螺旋凸轮4a和外螺旋凸轮1a构成的螺旋凸轮副的轴向分力压紧弹性元件形成锁住,并且形成慢档传动;所述传动轴延伸出箱体的轴段传动配合设有用于与轮毂传动配合的传动件11,如图所示,该传动件11为用于与轮毂连接的传动盘结构;如图所示,圆环体轴向内锥套5外缘设有用于输入动力的外齿圈7;所述圆环体轴向外锥套4外套于传动轴1且内圆设有内螺旋凸轮4a,传动轴1设有与内螺旋凸轮4a相配合的外螺旋凸轮10共同形成螺旋凸轮副;螺旋凸轮副即为相互配合的螺纹结构,二者均为螺旋槽,并内嵌滚珠形成啮合传动结构;圆环体轴向外锥套转动时,通过螺旋凸轮副对传动轴产生轴向和圆周方向两个分力,其中圆周方向分力驱动传动轴转动并输出动力,轴向分力被传动轴的安装结构抵消,其反作用力作用于圆环体轴向外锥套并施加于变速弹性元件2;在轴向分力达到设定数值时对弹性元件形成压缩,使得圆环体轴向外锥套和圆环体轴向内锥套分离,形成变速的条件,属于现有技术的结构,在此不再赘述;当然,螺旋凸轮副是本实施例的优选结构,也可采用现有的其它凸轮副驱动,比如端面凸轮等等,但螺旋凸轮副能够使本结构更为紧凑,制造、安装以及维修更为方便,并且螺旋结构传动平稳,受力均匀,具有无可比拟的稳定性和顺滑性,进一步提高工作效率,具有更好的节能降耗效果,较大的控制车辆排放,更适用于轻便的两轮车等轻便车辆使用。In this embodiment, the main transmission cam pair is formed by the mutual cooperation of the inner helical cam 4a provided on the inner circle of the outer tapered sleeve 4 of the annular body and the outer helical cam 1a provided on the transmission shaft 1, and the slow gear forms During transmission, the axial component force of the helical cam pair composed of the pendulum end face cam pair, the cam pair, the inner helical cam 4a and the outer helical cam 1a is used to press the elastic element to lock and form a slow gear transmission; The transmission of the shaft section where the shaft extends out of the box is provided with a transmission member 11 for transmission cooperation with the hub. As shown in the figure, the transmission member 11 is a transmission disc structure used to connect with the hub; as shown in the figure, the ring body The outer edge of the axial inner tapered sleeve 5 is provided with an outer ring gear 7 for power input; the axial outer tapered sleeve 4 of the annular body is overlaid on the transmission shaft 1 and the inner circle is provided with an internal helical cam 4a, and the transmission shaft 1 is provided with The outer helical cam 10 matched with the inner helical cam 4a jointly forms a helical cam pair; the helical cam pair is a thread structure that cooperates with each other, both of which are helical grooves, and embedded with balls to form an meshing transmission structure; the annular body axially When the outer tapered sleeve rotates, two component forces in the axial and circumferential directions are generated on the transmission shaft through the spiral cam pair, and the component force in the circumferential direction drives the transmission shaft to rotate and output power. The axial component force is offset by the installation structure of the transmission shaft. The reaction force acts on the axial outer tapered sleeve of the annular body and is applied to the variable speed elastic element 2; when the axial component force reaches the set value, the elastic element is compressed, so that the axial outer tapered sleeve of the annular body and the shaft of the annular body The inward taper sleeve is separated to form the condition for shifting, which belongs to the structure of the prior art and will not be repeated here; of course, the spiral cam pair is the preferred structure of this embodiment, and other existing cam pairs can also be used to drive, such as end face Cams, etc., but the spiral cam pair can make the structure more compact, more convenient to manufacture, install and maintain, and the spiral structure has stable transmission, uniform force, unparalleled stability and smoothness, and further improves work efficiency. , has better energy-saving and consumption-reducing effects, greater control of vehicle emissions, and is more suitable for light vehicles such as light two-wheeled vehicles.
本实施例中,超越离合器还包括支撑辊组件,所述支承辊组件至少包括平行于超越离合器轴线并与滚动体间隔设置的支承辊,所述支承辊外圆与相邻的滚动体外圆接触,所述支承辊以在超越离合器的圆周方向可运动的方式设置;独立于外圈和内圈的支承辊结构,并采用随动的结构,用于保持滚动体之间的间距,取消现有技术的弹性元件和限位座,避免在外圈或内圈上直接加工限位座,简化加工过程,提高工作效率,降低加工成本,保证加工及装配精度,延长使用寿命并保证传动效果,并且相关部件损坏后容易更换,降低维修和使用成本;由于采用支承辊24结构,不采用单独的弹性元件,可以理论上无限延长超越离合器和滚动体的轴向长度,增加啮合长度,也就是说,能够根据承重需要增加超越离合器的轴向长度,从而增加超越离合器的承载能力,并减小在较高承载能力下的超越离合器径向尺寸,延长超越离合器的使用寿命;同时,由于支承辊直接与滚动体接触,特别是采用滚柱结构时,消除现有技术的对滚柱的点接触施加预紧力所产生的不平衡的可能,保证在较长轴向尺寸的前提下对滚动体的限位平衡性,使其不偏离与内圈轴线的平行,从而保证超越离合器的稳定运行,避免机械故障;采用支撑辊结构,滚动体一般采用滚柱结构;In this embodiment, the overrunning clutch further includes a backing roller assembly, the backing roller assembly at least includes a backing roller parallel to the axis of the overrunning clutch and spaced apart from the rolling body, the outer circle of the backing roller is in contact with the outer circle of the adjacent rolling body, The backup rollers are arranged in a movable manner in the circumferential direction of the overrunning clutch; the backup roller structure is independent of the outer ring and the inner ring, and adopts a follow-up structure to maintain the distance between the rolling elements, canceling the prior art The elastic element and the limit seat avoid directly processing the limit seat on the outer ring or the inner ring, simplify the processing process, improve work efficiency, reduce processing cost, ensure processing and assembly accuracy, prolong service life and ensure transmission effect, and related components It is easy to replace after damage, reducing maintenance and use costs; due to the use of the supporting roller 24 structure, without using a separate elastic element, the axial length of the overrunning clutch and rolling elements can be theoretically extended infinitely, and the meshing length can be increased. That is to say, it can be used according to Load-bearing needs to increase the axial length of the overrunning clutch, thereby increasing the load-bearing capacity of the overrunning clutch, and reducing the radial dimension of the overrunning clutch under higher load-bearing capacity, prolonging the service life of the overrunning clutch; Contact, especially when the roller structure is used, eliminates the possibility of unbalance caused by applying pretightening force to the point contact of the roller in the prior art, and ensures the limit balance of the rolling element under the premise of a long axial dimension Sex, so that it does not deviate from the parallel axis of the inner ring, so as to ensure the stable operation of the overrunning clutch and avoid mechanical failure; the support roller structure is adopted, and the rolling body generally adopts a roller structure;
所述支承辊组件还包括支承辊支架,所述支承辊以可沿超越离合器圆周方向滑动和绕自身轴线转动的方式通过支承辊支架支撑于外圈的环形凹陷径向外侧的内壁和内圈外圆之间;本结构保证支承辊的转动或者滑动自由度,从而进一步保证支承辊的随动性,使得滚动体23与支承辊24之间在超越离合器运行时形成滚动摩擦,减少功耗,并使得超越离合器的稳定性较好;The backup roller assembly also includes a backup roller bracket, and the backup roller is supported on the inner wall of the radially outer side of the annular depression of the outer ring and outside the inner ring through the backup roller bracket in a manner that can slide along the circumferential direction of the overrunning clutch and rotate around its own axis. between circles; this structure guarantees the freedom of rotation or sliding of the support roller, thereby further ensuring the follow-up of the support roller, so that rolling friction is formed between the rolling element 23 and the support roller 24 when the overrunning clutch is running, reducing power consumption, and Make the stability of the overrunning clutch better;
本实施例中,所述支承辊支架包括对应于支承辊两端设置的撑环I22和撑环II21,所述撑环I22和撑环II21分别设有用于供支承辊24两端穿入的沿撑环I22和撑环II21圆周方向的环形槽(图中表示出了撑环I22上的环形槽22a,撑环II21上的环形槽21a与撑环I上的环形槽结构类似并均向内),所述支承辊两端与对应的环形槽滑动配合,即支承辊的一端穿入撑环I上的环形槽,另一端穿入撑环II上的环形槽;采用环形槽的安装结构,结构简单,装配容易,进一步使得超越离合器的结构简化,降低成本。In this embodiment, the support roll bracket includes a support ring I22 and a support ring II21 corresponding to the two ends of the support roll. Annular grooves in the circumferential direction of the support ring I22 and the support ring II21 (the figure shows the annular groove 22a on the support ring I22, and the annular groove 21a on the support ring II21 is similar in structure to the annular groove on the support ring I and both are inward) , the two ends of the support roller are slidingly matched with the corresponding annular grooves, that is, one end of the support roller penetrates into the annular groove on the support ring I, and the other end penetrates into the annular groove on the support ring II; the installation structure of the annular groove is adopted, and the structure It is simple and easy to assemble, which further simplifies the structure of the overrunning clutch and reduces the cost.
本实施例中,所述外圈15的环形凹陷轴向底部设有用于通过润滑油的过油孔15a,所述撑环I22位于环形凹陷轴向底部且撑环I22的环形槽22a槽底设有轴向通孔22b;通过过油孔可引入并排出润滑油,与环形凹陷的开口共同形成了润滑油通道,实现较好的润滑和清洗,从而保证超越离合器的运转。In this embodiment, the axial bottom of the annular depression of the outer ring 15 is provided with an oil hole 15a for passing lubricating oil, the support ring I22 is located at the axial bottom of the annular depression and the annular groove 22a of the support ring I22 is provided at the bottom of the groove. There is an axial through hole 22b; through the oil hole, lubricating oil can be introduced and discharged, and together with the opening of the annular depression, a lubricating oil channel is formed to achieve better lubrication and cleaning, thereby ensuring the operation of the overrunning clutch.
本实施例中,所述啮合空间由内圈14外圆加工的楔形槽与外圈的环形凹陷径向外侧的内壁之间形成;简化加工工艺,提高加工效率,并降低加工成本。In this embodiment, the meshing space is formed between the wedge-shaped groove machined on the outer circle of the inner ring 14 and the radially outer inner wall of the annular depression of the outer ring; the manufacturing process is simplified, the processing efficiency is improved, and the processing cost is reduced.
本实施例中,所述撑环I22的环形槽22a槽底的轴向通孔22b的分布与支承辊24和滚动体23对应;能够较好的较为直接的提供润滑。In this embodiment, the distribution of the axial through holes 22b at the bottom of the annular groove 22a of the support ring I22 corresponds to the supporting roller 24 and the rolling element 23; it can better provide lubrication directly.
本实施例中,所述支承辊24的直径小于滚动体的直径的三分之一,滚动体为滚柱。In this embodiment, the diameter of the support roller 24 is less than one-third of the diameter of the rolling body, and the rolling body is a roller.
本实施例中,所述内圈14轴向延伸出外圈的环形凹陷且延伸部内圆具有可与传动轴1配合的内圈支撑部,所述外圈内圆具有可与传动轴配合的外圈支撑部;所述摆式凸轮盘I一体成型于内圈支撑部;即外圈支撑部和内圈支撑部均转动配合设置于传动轴;本结构整个超越离合器通过内圈和外圈共同支撑,增加整体稳定性,保证使用寿命和传动精度。In this embodiment, the inner ring 14 axially extends out of the annular depression of the outer ring and the inner circle of the extension part has an inner ring support part that can cooperate with the transmission shaft 1, and the inner circle of the outer ring has an outer ring that can cooperate with the transmission shaft Support part; the pendulum cam disc I is integrally formed on the inner ring support part; that is, the outer ring support part and the inner ring support part are both rotated and arranged on the transmission shaft; the entire overrunning clutch of this structure is jointly supported by the inner ring and the outer ring, Increase the overall stability to ensure the service life and transmission accuracy.
本实施例中,所述内圈14的内圈支撑部设有用于与传动轴转动配合的内圈滚针轴承,所述外圈15的外圈支撑部设有用于与传动轴转动配合的外圈滚针轴承;采用滚针轴承的结构,适用于安装到传动轴1,整个传动结构适应性较强。In this embodiment, the inner ring supporting part of the inner ring 14 is provided with an inner ring needle roller bearing for rotating with the transmission shaft, and the outer ring supporting part of the outer ring 15 is provided with an outer bearing for rotating with the transmission shaft. Ring needle roller bearing; the structure of the needle roller bearing is adopted, which is suitable for installation on the transmission shaft 1, and the entire transmission structure has strong adaptability.
本实施例中,与圆环体轴向内锥套5固定连接设置有筒状结构的支撑架3,该支撑架3远离圆环体轴向内锥套的一端转动配合支撑于变速箱体13,所述变速弹性元件2位于支撑架3与传动轴1之间的空间且外套于外套于传动轴;如图所示,传动轴上由左到右设有超越离合器外圈15、中间凸轮套20、圆环体轴向外锥套4和变速弹性元件2(本实施例采用变速碟簧),筒状结构的支撑架3对圆环体轴向内锥套形成稳定的支撑,保证传动精度,同时,变速弹性元件2位于支撑架于传动轴之间的空间且外套于外套于传动轴,结构紧凑。In this embodiment, a support frame 3 with a cylindrical structure is fixedly connected with the axial inner taper sleeve 5 of the annular body, and the end of the support frame 3 away from the axial inner taper sleeve of the annular body is rotatably supported on the gearbox body 13 , the variable speed elastic element 2 is located in the space between the support frame 3 and the transmission shaft 1 and is sheathed on the transmission shaft; as shown in the figure, the transmission shaft is provided with an overrunning clutch outer ring 15, an intermediate cam sleeve from left to right 20. The axially outer tapered sleeve 4 of the annular body and the variable speed elastic element 2 (this embodiment adopts a variable speed disc spring), and the support frame 3 of the cylindrical structure forms a stable support for the axially inner tapered sleeve of the annular body to ensure transmission accuracy , at the same time, the variable speed elastic element 2 is located in the space between the support frame and the transmission shaft and is sleeved on the transmission shaft, and has a compact structure.
以上实施例只是本发明的最佳结构,并不是对本发明保护范围的限定;在连接方式上有所调整的方案,而不影响本发发明目的的实现。The above embodiments are only the best structures of the present invention, and are not intended to limit the protection scope of the present invention; the schemes adjusted in the connection mode will not affect the realization of the purpose of the present invention.
本实施例的快挡动力传递路线:The fast gear power transmission route of the present embodiment:
动力→圆环体轴向内锥套5→圆环体轴向外锥套4→圆环体轴向外锥套的内螺旋凸轮4a→传动轴1的外螺旋凸轮10→传动轴输出动力;Power → the axial inner tapered sleeve 5 of the annular body → the axial outer tapered sleeve 4 of the annular body → the inner helical cam 4a of the axial outer tapered sleeve of the annulus → the outer helical cam 10 of the transmission shaft 1 → the output power of the transmission shaft;
此时超越离合器超越,且阻力传递路线:传动轴→传动轴的外螺旋凸轮→圆环体轴向外锥套的内螺旋凸轮→圆环体轴向外锥套→压缩变速蝶簧;传动轴通过传动轴的外螺旋凸轮对圆环体轴向外锥套的内螺旋凸轮及圆环体轴向外锥套施加轴向力并压缩变速蝶簧,当行驶阻力加大到一定时,该轴向力变速蝶簧,使圆环体轴向内锥套和圆环体轴向外锥套分离,动力通过下述路线传递,即慢挡动力传递路线:At this time, the overrunning clutch is overrunning, and the resistance transmission route: transmission shaft → external helical cam of the transmission shaft → internal helical cam of the axial outer tapered sleeve of the annular body → axial outer tapered sleeve of the annular body → compression variable speed disc spring; transmission shaft Through the external helical cam of the transmission shaft, an axial force is applied to the inner helical cam of the axial outer tapered sleeve of the annular body and the axial outer tapered sleeve of the annular body, and the speed change disc spring is compressed. When the driving resistance increases to a certain level, the shaft The force-shifting butterfly spring separates the axial inner tapered sleeve of the annular body from the axial outer tapered sleeve of the annular body, and the power is transmitted through the following route, that is, the slow gear power transmission route:
动力→圆环体轴向内锥套5→慢挡主动齿轮9→第一慢挡齿轮21→慢挡中间轴19→第二慢挡齿轮16→超越离合器的外圈15→超越离合器内圈14→摆式端面凸轮啮合副→凸轮副→圆环体轴向外锥套4→圆环体轴向外锥套的内螺旋凸轮4a→传动轴1的外螺旋凸轮10→传动轴输出动力。Power → ring body axial inner taper sleeve 5 → slow driving gear 9 → first slow gear 21 → slow intermediate shaft 19 → second slow gear 16 → outer ring 15 of overrunning clutch → inner ring 14 of overrunning clutch → pendulum end face cam meshing pair → cam pair → annulus axial outer tapered sleeve 4 → inner helical cam 4a of annulus axial outer tapered sleeve → outer helical cam 10 of transmission shaft 1 → transmission shaft output power.
慢挡动力传递路线同时还经过下列路线:摆式端面凸轮啮合副→凸轮副→圆环体轴向外锥套4→压缩变速蝶簧,防止慢挡传动过程中出现压缩变速蝶簧往复压缩,从而防止慢档传动时圆环体轴向内锥套和圆环体轴向外锥套贴合。The slow gear power transmission route also passes through the following route: pendulum end face cam meshing pair → cam pair → annular body axial outer tapered sleeve 4 → compression variable speed butterfly spring, to prevent the compression variable speed butterfly spring from reciprocating compression during the slow gear transmission process, In this way, it is prevented that the axial inner taper sleeve of the annular body and the axial outer taper sleeve of the annular body are fitted together during slow gear transmission.
有上述传递路线可以看出,本发明在运行时,圆环体轴向内锥套的内锥面与圆环体轴向外锥套的外锥面在变速蝶簧作用下紧密贴合,形成一个保持一定压力的自动变速机构,并且可以通过增加变速轴套的轴向厚度来调整离合器啮合所需压力,达到传动目的,此时,动力带动圆环体轴向内锥套、圆环体轴向外锥套、传动轴,使传动轴输出动力逆时针旋转;此时慢挡超越离合器处于超越状态。It can be seen from the above-mentioned transmission route that when the present invention is in operation, the inner tapered surface of the axial inner tapered sleeve of the annular body and the outer tapered surface of the axially outer tapered sleeve of the annular body are closely fitted under the action of the variable speed butterfly spring, forming An automatic transmission mechanism that maintains a certain pressure, and can adjust the pressure required for clutch engagement by increasing the axial thickness of the transmission sleeve to achieve the purpose of transmission. Outward taper sleeve, transmission shaft, make the output power of transmission shaft rotate counterclockwise; At this moment, slow gear overrunning clutch is in overrunning state.
机动车启动时阻力大于驱动力,阻力迫使传动轴1顺时针转动一定角度,在传动轴1的外螺旋凸轮10的作用下,圆环体轴向外锥套4压缩变速蝶簧;圆环体轴向外锥套4和圆环体轴向内锥套5分离,同步,慢挡超越离合器啮合,动力带动圆环体轴向内锥套5、第一慢挡齿轮21、慢挡中间轴19、第二慢挡齿轮16、超越离合器的外圈15、内圈14、摆式端面凸轮啮合副、圆环体轴向外锥套4和传动轴1,使传动轴1输出动力以慢挡速度转动;因此,自动实现了低速挡起动,缩短了起动时间,减少了起动力。与此同时,变速蝶簧吸收运动阻力矩能量,为恢复快挡挡位传递动力蓄备势能。When the motor vehicle is started, the resistance is greater than the driving force, and the resistance forces the transmission shaft 1 to rotate clockwise at a certain angle. Under the action of the outer helical cam 10 of the transmission shaft 1, the annular body axially compresses the speed-changing disc spring with the outer tapered sleeve 4; the annular body The axial outer taper sleeve 4 and the annular body axial inner taper sleeve 5 are separated and synchronized, the slow gear overrunning clutch is engaged, and the power drives the annular body axial inner taper sleeve 5, the first slow gear 21, and the slow gear intermediate shaft 19 , the second slow gear 16, the outer ring 15 of the overrunning clutch, the inner ring 14, the pendulum end face cam meshing pair, the axial outer taper sleeve 4 of the annular body and the transmission shaft 1, so that the output power of the transmission shaft 1 is at the slow gear speed Rotation; therefore, low gear starting is automatically realized, the starting time is shortened, and the starting force is reduced. At the same time, the variable speed butterfly spring absorbs the energy of the motion resistance torque, and stores potential energy for restoring the fast gear transmission power.
启动成功后,行驶阻力减少,当分力减少到小于变速蝶簧所产生的压力时,因被运动阻力压缩而产生变速蝶簧压力迅速释放推动下,完成圆环体轴向外锥套4的外锥面和圆环体轴向内锥套5的内锥面恢复紧密贴合状态,慢挡超越离合器处于超越状态。After the start is successful, the driving resistance decreases. When the component force is reduced to less than the pressure generated by the variable speed disc spring, the pressure of the variable speed disc spring is quickly released due to the compression of the movement resistance, and the outer tapered sleeve 4 in the axial direction of the annular body is completed. The tapered surface and the inner tapered surface of the axial inner taper sleeve 5 of the toroidal body recover the tight fit state, and the slow gear overrunning clutch is in the overrunning state.
行驶过程中,随着运动阻力的变化自动换挡原理同上,在不需要剪断驱动力的情况下实现变挡,使整个机车运行平稳,安全低耗,而且传递路线简单化,提高传动效率。During the driving process, the principle of automatic gear shifting with the change of motion resistance is the same as above, and the gear shifting is realized without cutting the driving force, so that the whole locomotive runs smoothly, is safe and low-consumption, and the transmission route is simplified to improve the transmission efficiency.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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CN109910601B (en) * | 2019-04-10 | 2022-06-03 | 西南大学 | Adaptive automatic transmission high-speed electric wheel hub with mechanical double overrunning clutch main shaft output |
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CN110014826B (en) * | 2019-04-18 | 2022-07-08 | 西南大学 | Mechanical double-overrunning clutch self-adaptive automatic speed changing electric drive axle with planetary system input |
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