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CN105058626A - Waste plastic bottle processing system with high cleanliness and method thereof - Google Patents

Waste plastic bottle processing system with high cleanliness and method thereof Download PDF

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Publication number
CN105058626A
CN105058626A CN201510481647.5A CN201510481647A CN105058626A CN 105058626 A CN105058626 A CN 105058626A CN 201510481647 A CN201510481647 A CN 201510481647A CN 105058626 A CN105058626 A CN 105058626A
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plastic
bottle
plastic bottle
fragments
washing
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CN105058626B (en
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杨传荣
宋现涛
姜永俊
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ANHUI HUANJIA TIANYI REGENERATION RESOURCE CO LTD
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ANHUI HUANJIA TIANYI REGENERATION RESOURCE CO LTD
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

本发明公开了一种洁净度高的废旧塑料瓶处理系统及其方法,包括塑料瓶输入机构、洗涤机构、人工分拣台、去标机、瓶标分离机、多个风机、拦网、钢板墙、粉碎机、冷水沉淀池、内加热碱水或高效清洗剂的清洗锅炉、离心脱水机、水力分离池和多个螺旋式输送机;人工分拣台包括第一人工分拣台、第二人工分拣台和第三人工分拣台;所述离心脱水机包括第一离心脱水机和第二离心脱水机。经过洗涤、分拣、去标、粉碎、沉淀、甩干等工序后,将塑料瓶加工成干净的塑料片,包装成袋。本发明的一种洁净度高的废旧塑料瓶处理系统,具有塑料瓶碎片白亮洁净度高、塑料瓶在现场传送便捷快速、塑料瓶碎片甩干效果好且等优点。

The invention discloses a waste plastic bottle processing system with high cleanliness and a method thereof, comprising a plastic bottle input mechanism, a washing mechanism, a manual sorting table, a label removing machine, a bottle label separating machine, multiple fans, a net block, and a steel plate wall , pulverizer, cold water sedimentation tank, cleaning boiler with internal heating alkaline water or high-efficiency cleaning agent, centrifugal dehydrator, hydraulic separation tank and multiple screw conveyors; the manual sorting table includes the first manual sorting table, the second artificial A sorting platform and a third manual sorting platform; the centrifugal dehydrator includes a first centrifugal dehydrator and a second centrifugal dehydrator. After washing, sorting, delabeling, crushing, sedimentation, drying and other processes, the plastic bottles are processed into clean plastic sheets and packed into bags. The waste plastic bottle processing system with high cleanliness of the present invention has the advantages of high whiteness and cleanliness of plastic bottle fragments, convenient and fast transport of plastic bottles on site, good drying effect of plastic bottle fragments and the like.

Description

一种洁净度高的废旧塑料瓶处理系统及其方法A waste plastic bottle processing system and method thereof with high cleanliness

技术领域technical field

本发明涉及一种洁净度高的废旧塑料瓶处理系统,尤其是一种用于清洗、去标、粉碎废弃塑料瓶的一种洁净度高的废旧塑料瓶处理系统。The invention relates to a waste plastic bottle processing system with high cleanliness, in particular to a waste plastic bottle processing system with high cleanliness for cleaning, removing labels and crushing waste plastic bottles.

背景技术Background technique

目前,市场上大多数饮料瓶都是塑料瓶。塑料瓶主要是由聚乙烯或聚丙烯等材料并添加了多种有机溶剂后制成的。塑料瓶广泛使用聚酯(PET)、聚乙烯(PE)、聚丙烯(PP)为原料,添加了相应的有机溶剂后,经过高温加热后,通过塑料模具经过吹塑、挤吹、或者注塑成型的塑料容器。主要用于饮料、食品、酱菜、蜂蜜、干果、食用油、农兽药等液体或者固体一次性塑料包装容器。塑料瓶具有不易破碎、成本低廉、透明度高、食品级原料等特点。At present, most beverage bottles on the market are plastic bottles. Plastic bottles are mainly made of materials such as polyethylene or polypropylene with the addition of various organic solvents. Polyester (PET), polyethylene (PE) and polypropylene (PP) are widely used as raw materials for plastic bottles. After adding corresponding organic solvents, after high temperature heating, they are blown, extruded, or injection molded through plastic molds. plastic container. It is mainly used for liquid or solid disposable plastic packaging containers for beverages, food, pickles, honey, dried fruits, edible oil, agricultural and veterinary drugs, etc. Plastic bottles have the characteristics of unbreakable, low cost, high transparency, and food-grade raw materials.

众所周知,废旧的塑料瓶可以回收再利用。一个废旧塑料瓶回收的产业链,可以反映出一个社会在垃圾分类、废品回收、环保法治、政策扶持力度和民众认识程度等多方面的综合情况。当回收再利用企业的日子好起来,才是一个低碳社会的根基走向稳固之时。目前,塑料瓶回收工厂多采用现代化的流水线对废弃塑料瓶进行清洗、去标(剥掉塑料瓶外壳的塑料标签)和粉碎等过程,将塑料瓶的瓶身、商标皮、瓶盖等分离开,将瓶身粉碎后送回给出进行再加工。As we all know, waste plastic bottles can be recycled and reused. An industrial chain of waste plastic bottle recycling can reflect the comprehensive situation of a society in many aspects such as garbage classification, waste recycling, environmental protection law, policy support and public awareness. When the life of recycling companies improves, it will be the time when the foundation of a low-carbon society will be stabilized. At present, plastic bottle recycling factories mostly use modern assembly lines to clean, delabel (peel off the plastic label of the plastic bottle shell) and crush the waste plastic bottles, and separate the bottle body, trademark skin, bottle cap, etc. of the plastic bottle , crush the bottle body and send it back for further processing.

申请号为200510119025.4的中国发明专利提出了一种塑料瓶回收处理系统,包括一解包及洗涤单元;一PVC标签刮除单元,连接该解包及洗涤单元;一粉碎单元,连接该PVC标签刮除单元;以及一水媒介重力分离单元,连接该粉碎单元,优点在于:整体结构简单,便于操作,透过该系统的引入,可以最少的人力,甚至以自动化流程来完成塑料瓶的回收,以符合回收利用的经济原则。但是,在实际的工作过程中,塑料瓶回收的过程中,存在有去标困难、去标时容易将瓶身和瓶盖一起刮破、粉碎后的碎片在分离机中甩干脱水时碎片容易粘结等问题。瓶盖一旦被刮破,容易提前脱落,和瓶身混在一起,很难再分拣。The Chinese invention patent with the application number 200510119025.4 proposes a plastic bottle recycling system, which includes an unpacking and washing unit; a PVC label scraping unit connected to the unpacking and washing unit; a crushing unit connected to the PVC label scraping unit. In addition to the unit; and a water medium gravity separation unit connected to the crushing unit, the advantages are: the overall structure is simple, easy to operate, through the introduction of the system, the recycling of plastic bottles can be completed with the least manpower, and even with an automated process, so as to Comply with the economic principles of recycling. However, in the actual work process, in the process of plastic bottle recycling, there are difficulties in removing the label, the bottle body and the bottle cap are easily scratched together when removing the label, and the crushed fragments are easy to dry when dehydrated in the separator. Bonding and other issues. Once the bottle cap is scratched, it is easy to fall off early and mix with the bottle body, making it difficult to sort.

另外,在塑料瓶回收工厂中,一般都设有多个堆放地。而回收处理系统的入口一般都有固定位置,从堆放地搬运至回收系统的入口,需要大量的人力物力,生成成本较高。In addition, in plastic bottle recycling factories, there are generally multiple stacking places. However, the entrance of the recycling system generally has a fixed position, and it requires a lot of manpower and material resources to transport it from the stacking place to the entrance of the recycling system, and the production cost is relatively high.

现有的塑料瓶粉碎后,常常需要多次清洗,如果清洗的效果不好,会使得碎片上遗留有油污,或者碎片污染有其他颜色,发黄或发黑,洁净度不高。After the existing plastic bottles are crushed, they often need to be cleaned many times. If the cleaning effect is not good, there will be oil stains left on the fragments, or the fragments may be polluted with other colors, yellow or black, and the cleanliness is not high.

发明内容Contents of the invention

本发明是为避免上述已有技术中存在的不足之处,提供一种洁净度高的废旧塑料瓶处理系统,以解决现有塑料瓶回收系统清洗不干净、塑料碎片容易出现发黄或发黑、粉碎后的塑料片脱水甩干时容易粘结等问题。The present invention is to avoid the disadvantages of the above-mentioned prior art and provide a waste plastic bottle processing system with high cleanliness to solve the problem that the existing plastic bottle recycling system is not clean and the plastic fragments tend to turn yellow or black , The crushed plastic sheets are easy to stick when dehydrated and dried.

本发明为解决技术问题采用以下技术方案。The present invention adopts the following technical solutions to solve the technical problems.

一种洁净度高的废旧塑料瓶处理系统,其结构特点是,包括塑料瓶输入机构1、洗涤机构3、人工分拣台、去标机5、瓶标分离机6、多个风机20、粉碎机12、冷水沉淀池13、清洗锅炉14、离心脱水机、水力分离池和多个螺旋式输送机21;所述人工分拣台包括第一人工分拣台4、第二人工分拣台9和第三人工分拣台11;所述离心脱水机包括第一离心脱水机15和第二离心脱水机18;A waste plastic bottle processing system with high cleanliness. Its structural features include a plastic bottle input mechanism 1, a washing mechanism 3, a manual sorting table, a label removal machine 5, a bottle label separator 6, multiple fans 20, and a crushing machine. machine 12, cold water sedimentation tank 13, cleaning boiler 14, centrifugal dehydrator, hydraulic separation tank and a plurality of screw conveyors 21; the manual sorting platform includes the first manual sorting platform 4, the second manual sorting platform 9 And the 3rd manual sorting table 11; Described centrifugal dehydrator comprises first centrifugal dehydrator 15 and second centrifugal dehydrator 18;

所述塑料瓶输入机构1与所述洗涤机构3之间通过一个螺旋式输送机21相连接,所述洗涤机构3的出口位于所述第一人工分拣台4的输送带的输入端头的上方;所述第一人工分拣台4与所述去标机5通过一个螺旋式输送机21和输送管道相连接,所述去标机5与瓶标分离机6直接连接;所述瓶标分离机6与所述上部设置有一个用于将商标纸吹出的水平风力风机,所述瓶标分离机6的下部设置有用于将瓶标分离机6内落下的塑料瓶吹向卸风笼7的风机20;The plastic bottle input mechanism 1 is connected with the washing mechanism 3 through a screw conveyor 21, and the outlet of the washing mechanism 3 is located at the input end of the conveyor belt of the first manual sorting platform 4. Above; the first manual sorting station 4 is connected to the label removing machine 5 through a screw conveyor 21 and a conveying pipeline, and the label removing machine 5 is directly connected to the bottle label separator 6; the bottle label The separator 6 and the upper part are provided with a horizontal wind blower for blowing out the label paper, and the lower part of the bottle label separator 6 is provided with a blower for blowing the plastic bottles falling in the bottle label separator 6 to the unloading cage 7 fan 20;

所述卸风笼7的远离所述瓶标分离机6的一侧下方设置有第一落瓶口701;第一落瓶口701下方设置有一个用于将第一落瓶口701落下的塑料瓶送往第二人工分拣台9的螺旋式输送机21;所述第二人工分拣台9的出口端下方设置有一个用于将第二人工分拣台9的出口端落下的塑料瓶通过送料筒23吹向卸风仓10的风机20,所述送料筒23的送料筒出口2301插入于所述卸风仓10之内,所述卸风仓10的远离所述第二人工分拣台9的一侧的侧壁为钢板墙1002,所述钢板墙1002与所述送料筒出口2301之间设置有拦网1001;A first drop bottle opening 701 is provided below the side of the wind unloading cage 7 away from the bottle label separator 6; a plastic box for dropping the first drop bottle opening 701 is provided below the first drop bottle opening 701. The bottle is sent to the screw conveyor 21 of the second manual sorting platform 9; a plastic bottle for dropping the outlet end of the second manual sorting platform 9 is provided below the outlet end of the second manual sorting platform 9 The blower fan 20 blowing to the air discharge bin 10 through the feeding cylinder 23, the feeding cylinder outlet 2301 of the feeding cylinder 23 is inserted in the air discharging bin 10, and the air discharging bin 10 is far away from the second manual sorting The side wall on one side of the table 9 is a steel plate wall 1002, and a block 1001 is provided between the steel plate wall 1002 and the outlet 2301 of the feeding cylinder;

所述卸风仓10的位于所述拦网1001与所述送料筒出口2301之间的位置下方设置有第二落瓶口1003,第二落瓶口1003下方设置有一个螺旋式输送机21,该螺旋式输送机21用于将第二落瓶口1003中落下的塑料瓶传输给第三人工分拣台11;A second bottle dropping port 1003 is provided below the position between the block 1001 and the feeding cylinder outlet 2301 of the air unloading bin 10, and a screw conveyor 21 is provided below the second bottle dropping port 1003. The screw conveyor 21 is used to transfer the plastic bottles dropped from the second bottle drop port 1003 to the third manual sorting table 11;

所述第三人工分拣台11的出口端与所述粉碎机12相连接,将塑料瓶送入粉碎机12;粉碎机12的下方设置有一个用于将粉碎后的塑料瓶碎片送入冷水沉淀池的螺旋式输送机21;所述冷水沉淀池13通过一个螺旋式输送机21和输送管路与所述清洗锅炉14相连接,将冷水沉淀池13中沉淀的塑料瓶碎片送入清洗锅炉14进行洗涤;The outlet end of the third manual sorting table 11 is connected with the pulverizer 12, and the plastic bottle is sent into the pulverizer 12; a bottom of the pulverizer 12 is provided with a plastic bottle fragment for sending the pulverized plastic bottle fragments into the cold water. The screw conveyor 21 of the sedimentation tank; the cold water sedimentation tank 13 is connected with the cleaning boiler 14 through a screw conveyor 21 and a delivery pipeline, and the plastic bottle fragments deposited in the cold water sedimentation tank 13 are sent to the cleaning boiler 14 for washing;

所述清洗锅炉14内的热水中加入有烧碱;所述清洗锅炉14通过一个螺旋式输送机21和输送管道与第一离心脱水机15相连接,所述第一离心脱水机15上设置有用于向所述第一离心脱水机15内加入冷水的冷水管25;所述第一离心脱水机15中脱水后的塑料碎片通过风力送入水力分离池,所述水力分离池通过一个螺旋式输送机21和输送管道与第二离心脱水机18相连接并将经过水力分离池清洗后的塑料碎片送入第二离心脱水机18;所述第二离心脱水机18通过风力将脱水后的碎片送入碎片输出管24,所述碎片输出管24的出口设置有用于收集和包装所述塑料碎片的包装袋19;Caustic soda is added to the hot water in the cleaning boiler 14; the cleaning boiler 14 is connected with the first centrifugal dehydrator 15 through a screw conveyor 21 and a delivery pipeline, and the first centrifugal dehydrator 15 is provided with a useful The cold water pipe 25 for adding cold water to the first centrifugal dehydrator 15; the dehydrated plastic fragments in the first centrifugal dehydrator 15 are sent to the hydraulic separation tank by wind force, and the hydraulic separation tank is conveyed by a screw The machine 21 and the delivery pipeline are connected with the second centrifugal dehydrator 18 and send the plastic fragments cleaned by the hydraulic separation tank into the second centrifugal dehydrator 18; the second centrifugal dehydrator 18 sends the dehydrated fragments to Into the debris output pipe 24, the outlet of the debris output pipe 24 is provided with a packaging bag 19 for collecting and packaging the plastic fragments;

所述水力分离池包括第一水力分离池16和第二水力分离池17;所述第一水力分离池16与所述第二水力分离池17之间通过一个螺旋式输送机21和输送管道相连接。Described hydraulic separation tank comprises first hydraulic separation tank 16 and second hydraulic separation tank 17; Between described first hydraulic separation tank 16 and described second hydraulic separation tank 17, pass a screw conveyer 21 and conveying pipeline to communicate connect.

本发明的一种洁净度高的废旧塑料瓶处理系统的结构特点也在于:The structural features of the waste plastic bottle processing system with high cleanliness of the present invention also lie in:

所述塑料瓶输入机构1为输送带或滚筒式输送机,所述塑料瓶输入机构1与所述洗涤机构3之间设置有轧辊式拆包机2。The plastic bottle input mechanism 1 is a conveyor belt or a roller conveyor, and a roll unpacking machine 2 is arranged between the plastic bottle input mechanism 1 and the washing mechanism 3 .

所述塑料瓶输入机构1的两侧设置有防护栏101。Both sides of the plastic bottle input mechanism 1 are provided with guardrails 101 .

所述清洗锅炉14上设置有一个搅拌机27。A mixer 27 is arranged on the cleaning boiler 14 .

所述水力分离池包括装满清水的池体28,所述池体28的上方靠近碎片入口一端设置有搅拌机27,所述池体28的远离所述碎片入口的一端外侧设置有一个横向螺旋输送杆29;所述池体28的底部设置有一个沿着所述池体28的长度方向延伸和传输的纵向螺旋输送杆30;在池体28之上,在所述搅拌机和所述横向螺旋输送杆29之间设置有多个拨水机构31。The hydraulic separation tank includes a pool body 28 filled with clear water, an agitator 27 is arranged on the top of the pool body 28 close to the fragment inlet, and a horizontal screw conveyor is arranged on the outside of the end of the pool body 28 away from the fragment inlet. Rod 29; the bottom of the pool body 28 is provided with a longitudinal screw conveyor rod 30 extending and transmitting along the length direction of the pool body 28; A plurality of water-repelling mechanisms 31 are arranged between the rods 29 .

所述的洁净度高的废旧塑料瓶处理系统还包括塑料瓶远程传输机构;所述塑料瓶远程传输机构包括多个传输单元,每个传输单元包括一台风机20和传输管道22,前后相邻的传输单元的传输管道22相连接。The waste plastic bottle processing system with high cleanliness also includes a plastic bottle remote transmission mechanism; the plastic bottle remote transmission mechanism includes a plurality of transmission units, each transmission unit includes a fan 20 and a transmission pipeline 22, adjacent to each other The transmission pipe 22 of the transmission unit is connected.

本发明还提供了一种洁净度高的废旧塑料瓶处理系统的处理方法。The invention also provides a processing method of a waste plastic bottle processing system with high cleanliness.

一种所述的洁净度高的废旧塑料瓶处理系统的塑料瓶处理方法,包括如下步骤:A plastic bottle treatment method of the waste plastic bottle treatment system with high cleanliness comprises the following steps:

步骤1:塑料瓶输入步骤;Step 1: plastic bottle input step;

步骤2:塑料瓶热水洗涤步骤;Step 2: Plastic bottle hot water washing step;

步骤3:第一分拣步骤:Step 3: First sorting step:

步骤4:塑料瓶去标分选步骤;Step 4: Plastic bottle delabeling and sorting step;

步骤5:较重杂质去除步骤;Step 5: a heavy impurity removal step;

步骤6:第二人工分拣步骤;Step 6: the second manual sorting step;

步骤7:细小杂质去除步骤;Step 7: a small impurity removal step;

步骤8:第三人工分拣步骤;Step 8: the third manual sorting step;

步骤9:塑料瓶粉碎步骤;Step 9: plastic bottle crushing step;

步骤10:塑料碎片洗涤步骤,包括塑料碎片冷水洗涤步骤101和塑料碎片热水洗涤步骤102;Step 10: a step of washing plastic fragments, including a step 101 of washing plastic fragments in cold water and a step 102 of washing plastic fragments in hot water;

步骤101:塑料碎片冷水洗涤步骤;Step 101: the step of washing plastic fragments in cold water;

步骤102:塑料碎片热水洗涤步骤;Step 102: the step of washing plastic fragments in hot water;

步骤11:塑料碎片一次脱水步骤;Step 11: a dehydration step of the plastic fragments;

步骤12:塑料碎片中轻杂质去除步骤;Step 12: the step of removing light impurities in the plastic fragments;

步骤13:塑料碎片二次脱水和分包步骤。Step 13: Secondary dehydration and subpackaging of plastic chips.

在所述步骤4中,包括通入高温蒸汽过程。In said step 4, the process of introducing high-temperature steam is included.

所述步骤102的塑料碎片热水洗涤步骤中,热水中加入有碱水。In the hot water washing step of the plastic fragments in step 102, alkaline water is added to the hot water.

与已有技术相比,本发明有益效果体现在:Compared with the prior art, the beneficial effects of the present invention are reflected in:

本发明的一种洁净度高的废旧塑料瓶处理系统,包括塑料瓶输入机构、洗涤机构、人工分拣台、去标机、瓶标分离机、多个风机、拦网、钢板墙、粉碎机、冷水沉淀池、清洗锅炉、离心脱水机、水力分离池和多个螺旋式输送机;所述人工分拣台包括第一人工分拣台、第二人工分拣台和第三人工分拣台;所述离心脱水机包括第一离心脱水机和第二离心脱水机。经过洗涤、分拣、去标、粉碎、沉淀、甩干等工序后,将塑料瓶加工成干净的塑料片,包装成袋。A waste plastic bottle treatment system with high cleanliness of the present invention includes a plastic bottle input mechanism, a washing mechanism, a manual sorting table, a label removing machine, a bottle label separator, multiple fans, a net block, a steel plate wall, a shredder, Cold water sedimentation tank, cleaning boiler, centrifugal dehydrator, hydraulic separation tank and multiple screw conveyors; the manual sorting platform includes a first manual sorting platform, a second manual sorting platform and a third manual sorting platform; The centrifuge includes a first centrifuge and a second centrifuge. After washing, sorting, delabeling, crushing, sedimentation, drying and other processes, the plastic bottles are processed into clean plastic sheets and packed into bags.

在清洗锅炉内加入了烧碱,使得清洗锅炉内的PH值保持在9.5-10.5之间,更有利于去除塑料碎片上的油脂和污染色,使得塑料碎片洁净明亮。Caustic soda is added to the cleaning boiler to keep the pH value in the cleaning boiler between 9.5-10.5, which is more conducive to removing the grease and pollution color on the plastic debris, making the plastic debris clean and bright.

通过设置两个水力分离池,进行两次水洗和杂质分离,包括三次人工分拣、两次风选、一次筛选、多次水洗步骤,使得废弃塑料瓶中常见的各种类型(不同尺寸、材料、颜色等)的杂质或杂物都对应有专门清除步骤,塑料瓶清洗采用热碱水清洗,又加多次净水清洗,因此最终获得塑料碎片的含杂质量低,片体的洁净度非常高。By setting up two hydraulic separation pools, two water washings and impurity separation, including three manual sorting, two winnowing, one screening, and multiple water washing steps, the various types (different sizes, materials) commonly found in waste plastic bottles , color, etc.) impurities or sundries are corresponding to special removal steps. Plastic bottles are cleaned with hot alkaline water and washed with clean water several times. Therefore, the final plastic fragments have low impurity content and the cleanliness of the flakes is very high. high.

本发明的一种洁净度高的废旧塑料瓶处理系统,具有塑料瓶碎片白亮洁净度高、塑料瓶在现场传送便捷快速、塑料瓶碎片甩干效果好且等优点。The waste plastic bottle processing system with high cleanliness of the present invention has the advantages of high whiteness and cleanliness of plastic bottle fragments, convenient and fast transport of plastic bottles on site, good drying effect of plastic bottle fragments and the like.

附图说明Description of drawings

图1为本发明的一种洁净度高的废旧塑料瓶处理系统的示意图一。Fig. 1 is a schematic diagram 1 of a waste plastic bottle treatment system with high cleanliness according to the present invention.

图2为本发明的一种洁净度高的废旧塑料瓶处理系统的示意图二。Fig. 2 is a second schematic diagram of a waste plastic bottle processing system with high cleanliness according to the present invention.

图3为本发明的一种洁净度高的废旧塑料瓶处理系统的示意图三。Fig. 3 is a schematic diagram 3 of a waste plastic bottle processing system with high cleanliness according to the present invention.

图4为本发明的一种洁净度高的废旧塑料瓶处理系统的示意图四。Fig. 4 is a schematic diagram 4 of a waste plastic bottle processing system with high cleanliness according to the present invention.

图5为本发明的一种洁净度高的废旧塑料瓶处理系统的水力分离池的示意图。Fig. 5 is a schematic diagram of a hydraulic separation tank of a waste plastic bottle treatment system with high cleanliness according to the present invention.

图6为图5的水力分离池的纵向螺旋输送杆的主视图。Fig. 6 is a front view of the longitudinal screw conveying rod of the hydraulic separation tank in Fig. 5 .

图7为图6的水力分离池的纵向螺旋输送杆的左视图。Fig. 7 is a left side view of the longitudinal screw conveying rod of the hydraulic separation tank in Fig. 6 .

图8为本发明的一种洁净度高的废旧塑料瓶处理系统的塑料瓶远程传输机构的示意图。Fig. 8 is a schematic diagram of a plastic bottle remote transmission mechanism of a waste plastic bottle processing system with high cleanliness according to the present invention.

附图1-8中标号:1塑料瓶输入机构,101防护栏,2轧辊式拆包机,3洗涤机构,4第一人工分拣台,5去标机,501高温蒸汽输入管,6瓶标分离机,7卸风笼,701第一落瓶口,8滚动筛,9第二人工分拣台,10卸风仓,1001拦网,1002钢板墙,1003第二落瓶口,11第三人工分拣台,12粉碎机,13冷水沉淀池,14清洗锅炉,15第一离心脱水机,16第一水力分离池,17第二水力分离池,18第二离心脱水机,19包装袋,20风机,21螺旋式输送机,22传输管道,23送料筒,2301送料筒出口,24碎片输出管,25冷水管,26蓄水槽,27搅拌机,28池体,29横向螺旋输送杆,30纵向螺旋输送杆,31拨水机构,3101转轴,3102拨水片,32杆体,33螺旋片,34大块较重杂质池,35细小杂物池。Numbers in attached drawings 1-8: 1 plastic bottle input mechanism, 101 protective fence, 2 roll unpacking machine, 3 washing mechanism, 4 first manual sorting table, 5 delabeling machine, 501 high temperature steam input pipe, 6 bottle label Separator, 7 air unloading cage, 701 first bottle drop, 8 rolling screen, 9 second manual sorting table, 10 unloading bin, 1001 block, 1002 steel plate wall, 1003 second bottle drop, 11 third manual Sorting table, 12 pulverizer, 13 cold water sedimentation tank, 14 cleaning boiler, 15 first centrifugal dehydrator, 16 first hydraulic separation tank, 17 second hydraulic separation tank, 18 second centrifugal dehydrator, 19 packing bag, 20 Fan, 21 screw conveyor, 22 transmission pipe, 23 feeding barrel, 2301 feeding barrel outlet, 24 debris output pipe, 25 cold water pipe, 26 water storage tank, 27 mixer, 28 pool body, 29 horizontal screw conveying rod, 30 vertical screw Conveying rod, 31 water-repelling mechanism, 3101 rotating shaft, 3102 water-repelling sheet, 32 rod body, 33 helical sheet, 34 large and heavy impurity pools, 35 small impurity pools.

以下通过具体实施方式,并结合附图对本发明作进一步说明。The present invention will be further described below through specific embodiments and in conjunction with the accompanying drawings.

具体实施方式Detailed ways

参见图1-8,本发明的一种洁净度高的废旧塑料瓶处理系统,包括塑料瓶输入机构1、洗涤机构3、人工分拣台、去标机5、瓶标分离机6、多个风机20、粉碎机12、冷水沉淀池13、清洗锅炉14、离心脱水机、水力分离池和多个螺旋式输送机21;所述人工分拣台包括第一人工分拣台4、第二人工分拣台9和第三人工分拣台11;所述离心脱水机包括第一离心脱水机15和第二离心脱水机18;Referring to Figures 1-8, a waste plastic bottle processing system with high cleanliness of the present invention includes a plastic bottle input mechanism 1, a washing mechanism 3, a manual sorting table, a label removing machine 5, a bottle label separator 6, a plurality of Fan 20, pulverizer 12, cold water sedimentation tank 13, cleaning boiler 14, centrifugal dehydrator, hydraulic separation tank and a plurality of screw conveyors 21; described manual sorting platform includes the first manual sorting platform 4, the second artificial sorting platform Sorting platform 9 and the third artificial sorting platform 11; the centrifugal dehydrator includes a first centrifugal dehydrator 15 and a second centrifugal dehydrator 18;

所述塑料瓶输入机构1与所述洗涤机构3之间通过一个螺旋式输送机21相连接,所述洗涤机构3的出口位于所述第一人工分拣台4的输送带的输入端头的上方;所述第一人工分拣台4与所述去标机5通过一个螺旋式输送机21和输送管道相连接,所述去标机5与瓶标分离机6直接连接;所述瓶标分离机6与所述上部设置有一个用于将商标纸吹出的水平风力风机,所述瓶标分离机6的下部设置有用于将瓶标分离机6内落下的塑料瓶吹向卸风笼7的风机20;The plastic bottle input mechanism 1 is connected with the washing mechanism 3 through a screw conveyor 21, and the outlet of the washing mechanism 3 is located at the input end of the conveyor belt of the first manual sorting platform 4. Above; the first manual sorting station 4 is connected to the label removing machine 5 through a screw conveyor 21 and a conveying pipeline, and the label removing machine 5 is directly connected to the bottle label separator 6; the bottle label The separator 6 and the upper part are provided with a horizontal wind blower for blowing out the label paper, and the lower part of the bottle label separator 6 is provided with a blower for blowing the plastic bottles falling in the bottle label separator 6 to the unloading cage 7 fan 20;

所述卸风笼7的远离所述瓶标分离机6的一侧下方设置有第一落瓶口701;第一落瓶口701下方设置有一个用于将第一落瓶口701落下的塑料瓶送往第二人工分拣台9的螺旋式输送机21;所述第二人工分拣台9的出口端下方设置有一个用于将第二人工分拣台9的出口端落下的塑料瓶通过送料筒23吹向卸风仓10的风机20,所述送料筒23的送料筒出口2301插入于所述卸风仓10之内,所述卸风仓10的远离所述第二人工分拣台9的一侧的侧壁为钢板墙1002,所述钢板墙1002与所述送料筒出口2301之间设置有拦网1001;A first drop bottle opening 701 is provided below the side of the wind unloading cage 7 away from the bottle label separator 6; a plastic box for dropping the first drop bottle opening 701 is provided below the first drop bottle opening 701. The bottle is sent to the screw conveyor 21 of the second manual sorting platform 9; a plastic bottle for dropping the outlet end of the second manual sorting platform 9 is provided below the outlet end of the second manual sorting platform 9 The blower fan 20 blowing to the air discharge bin 10 through the feeding cylinder 23, the feeding cylinder outlet 2301 of the feeding cylinder 23 is inserted in the air discharging bin 10, and the air discharging bin 10 is far away from the second manual sorting The side wall on one side of the table 9 is a steel plate wall 1002, and a block 1001 is provided between the steel plate wall 1002 and the outlet 2301 of the feeding cylinder;

所述卸风仓10的位于所述拦网1001与所述送料筒出口2301之间的位置下方设置有第二落瓶口1003,第二落瓶口1003下方设置有一个螺旋式输送机21,该螺旋式输送机21用于将第二落瓶口1003中落下的塑料瓶传输给第三人工分拣台11;A second bottle dropping port 1003 is provided below the position between the block 1001 and the feeding cylinder outlet 2301 of the air unloading bin 10, and a screw conveyor 21 is provided below the second bottle dropping port 1003. The screw conveyor 21 is used to transfer the plastic bottles dropped from the second bottle drop port 1003 to the third manual sorting table 11;

所述第三人工分拣台11的出口端与所述粉碎机12相连接,将塑料瓶送入粉碎机12;粉碎机12的下方设置有一个用于将粉碎后的塑料瓶碎片送入冷水沉淀池的螺旋式输送机21;所述冷水沉淀池13通过一个螺旋式输送机21和输送管路与所述清洗锅炉14相连接,将冷水沉淀池13中沉淀的塑料瓶碎片送入清洗锅炉14进行洗涤;The outlet end of the third manual sorting table 11 is connected with the pulverizer 12, and the plastic bottle is sent into the pulverizer 12; a bottom of the pulverizer 12 is provided with a plastic bottle fragment for sending the pulverized plastic bottle fragments into the cold water. The screw conveyor 21 of the sedimentation tank; the cold water sedimentation tank 13 is connected with the cleaning boiler 14 through a screw conveyor 21 and a delivery pipeline, and the plastic bottle fragments deposited in the cold water sedimentation tank 13 are sent to the cleaning boiler 14 for washing;

所述清洗锅炉14内的热水中加入有烧碱;所述清洗锅炉14通过一个螺旋式输送机21和输送管道与第一离心脱水机15相连接,所述第一离心脱水机15上设置有用于向所述第一离心脱水机15内加入冷水的冷水管25;所述第一离心脱水机15中脱水后的塑料碎片通过风力送入水力分离池,所述水力分离池通过一个螺旋式输送机21和输送管道与第二离心脱水机18相连接并将经过水力分离池清洗后的塑料碎片送入第二离心脱水机18;所述第二离心脱水机18通过风力将脱水后的碎片送入碎片输出管24,所述碎片输出管24的出口设置有用于收集和包装所述塑料碎片的包装袋19;Caustic soda is added to the hot water in the cleaning boiler 14; the cleaning boiler 14 is connected with the first centrifugal dehydrator 15 through a screw conveyor 21 and a delivery pipeline, and the first centrifugal dehydrator 15 is provided with a useful The cold water pipe 25 for adding cold water to the first centrifugal dehydrator 15; the dehydrated plastic fragments in the first centrifugal dehydrator 15 are sent to the hydraulic separation tank by wind force, and the hydraulic separation tank is conveyed by a screw The machine 21 and the delivery pipeline are connected with the second centrifugal dehydrator 18 and send the plastic fragments cleaned by the hydraulic separation tank into the second centrifugal dehydrator 18; the second centrifugal dehydrator 18 sends the dehydrated fragments to Into the debris output pipe 24, the outlet of the debris output pipe 24 is provided with a packaging bag 19 for collecting and packaging the plastic fragments;

所述水力分离池包括第一水力分离池16和第二水力分离池17;所述第一水力分离池16与所述第二水力分离池17之间通过一个螺旋式输送机21和输送管道相连接。Described hydraulic separation tank comprises first hydraulic separation tank 16 and second hydraulic separation tank 17; Between described first hydraulic separation tank 16 and described second hydraulic separation tank 17, pass a screw conveyer 21 and conveying pipeline to communicate connect.

如图1-4为本发明的洁净度高的废旧塑料瓶处理系统的示意图,图1-4的结构前后相连。洁净度高的废旧塑料瓶处理系统包括前后依次呈串联方式布置的塑料瓶输入机构、洗涤机构、人工分拣台、去标机、瓶标分离机、多个风机、拦网、钢板墙、粉碎机、冷水沉淀池、清洗锅炉、离心脱水机、水力分离池和多个螺旋式输送机,相邻的设备之间或通过风力相互传输,或通过螺旋式输送机传输,直至最后将回收的塑料瓶变成洁净的塑料碎片进行包装。Fig. 1-4 is a schematic diagram of the waste plastic bottle processing system with high cleanliness of the present invention, and the structures in Fig. 1-4 are connected front and back. The waste plastic bottle processing system with high cleanliness includes a plastic bottle input mechanism, a washing mechanism, a manual sorting table, a label removing machine, a bottle label separator, multiple fans, a screen block, a steel plate wall, and a shredder arranged in series in sequence. , cold water sedimentation tank, cleaning boiler, centrifugal dehydrator, hydraulic separation tank and multiple screw conveyors, the adjacent equipment is transmitted to each other by wind or through screw conveyors, until finally the recycled plastic bottles are transformed into Packaged in clean plastic shreds.

塑料瓶输入机构用于传输塑料瓶,是整个处理系统的入口和开始端。单只塑料瓶或成包的塑料瓶输入进去,然后经过拆包后分成单只,进入洗涤机构进行洗涤。The plastic bottle input mechanism is used to transport plastic bottles, which is the entrance and beginning of the whole processing system. A single plastic bottle or a package of plastic bottles is input, and then divided into individual bottles after unpacking, and then enters the washing mechanism for washing.

所述洗涤机构为滚筒式洗涤机构,其内设置有多个沿着所述滚筒的内壁向内延伸的凸片。所述凸片具有一定的厚度,因此不具备切割功能,但是由于设置了凸片,可使得提高凸片与塑料瓶之间的撞击,去除塑料瓶身外壁上的粘附杂物。所述滚筒式洗涤机构内加入的水为热水,所述热水用于洗涤所述塑料瓶身外壁上的杂物或油污等。The washing mechanism is a drum washing mechanism, in which a plurality of tabs extending inward along the inner wall of the drum are arranged. The protruding piece has a certain thickness, so it does not have a cutting function, but because the protruding piece is provided, the impact between the convex piece and the plastic bottle can be improved, and the adhesion sundries on the outer wall of the plastic bottle body can be removed. The water added in the drum washing mechanism is hot water, and the hot water is used for washing sundries or oil stains on the outer wall of the plastic bottle body.

滚筒式洗涤机构下方设置有一个具有保温性能的蓄水池。滚筒式洗涤机构中使用的洗涤后的热水流入所述蓄水池。在滚筒式洗涤机构的一侧设置有一个热水炉,所述热水炉设置有外层和内层。所述热水炉的内层中设置有加热装置。所述蓄水池内的废热水通过一个管路输入至热水炉的内外层之间,与加热装置一同为内层中的冷水加热,实现了热水的循环利用,节约了能源,提高了本发明的洁净度高的废旧塑料瓶处理系统的环保性能。图1中的箭头A2为热水加入方向。A water reservoir with thermal insulation performance is arranged below the drum type washing mechanism. Washed hot water used in the drum washing mechanism flows into the reservoir. A water heater is provided on one side of the drum washing mechanism, and the water heater is provided with an outer layer and an inner layer. A heating device is arranged in the inner layer of the water heater. The waste hot water in the reservoir is input into the inner and outer layers of the water heater through a pipeline, and together with the heating device, it heats the cold water in the inner layer, realizing the recycling of hot water, saving energy, and improving the The environmental protection performance of the waste plastic bottle treatment system with high cleanliness of the present invention. Arrow A2 in Fig. 1 is the hot water adding direction.

第一人工分拣台的输送带两侧有工作人员进行第一次人工分拣工序:粗检工序,用于分拣铁丝、大瓶等明显的杂物。在第一人工分拣台与所述去标机之间的输送管道上设置有高温蒸汽输入管,将输送管路中塑料瓶加热软化。图1中的箭头A3为高温蒸汽通入方向。There are staff on both sides of the conveyor belt of the first manual sorting station to carry out the first manual sorting process: the rough inspection process is used to sort obvious sundries such as iron wires and large bottles. A high-temperature steam input pipe is provided on the conveying pipeline between the first manual sorting table and the delabeling machine to heat and soften the plastic bottles in the conveying pipeline. Arrow A3 in Figure 1 is the direction in which high-temperature steam is introduced.

所述第一人工分拣台4与所述去标机5之间的输送管道上设置有高温蒸汽输入管501,用于将输入塑料瓶及瓶盖加热软化。输送管路上设置有保温层。通过高温蒸汽加热并软化塑料瓶盖,避免硬质的瓶盖与去标机中的刀刃相撞击而使得瓶盖被割裂而从瓶体脱落。一旦瓶盖脱落,将会影响下一步的瓶标分离工序。如不加热,剥标机刀具间隙用作剥标作用,而瓶盖直径大于刀距会造成瓶口打碎引起原材料浪费,而加热软化后,瓶盖不易打碎。A high-temperature steam input pipe 501 is provided on the delivery pipeline between the first manual sorting table 4 and the delabeling machine 5 for heating and softening input plastic bottles and bottle caps. An insulation layer is arranged on the conveying pipeline. The plastic bottle cap is heated and softened by high-temperature steam, so as to prevent the hard bottle cap from colliding with the blade in the demarking machine, causing the bottle cap to be cut and fall off from the bottle body. Once the bottle cap falls off, it will affect the next bottle label separation process. If it is not heated, the gap between the cutters of the label stripping machine is used for label stripping, and the diameter of the bottle cap is larger than the distance between the cutters, which will cause the bottle mouth to break and cause waste of raw materials. After heating and softening, the bottle cap is not easy to break.

瓶标分离机用于将扒下的商标纸与瓶体分离开来,其采用的是风力分离方式。由于商标纸和瓶体之间重量差异比较大,在所述去标机的出口设置一个水平的横向风力,该风力根据具体情况设定好,能够恰好吹走商标纸使得商标纸横向移动,而使得瓶体在自重下向下掉落,被吹走的商标纸落入商标纸包装袋或者容纳池。图2中的箭头A4为横向风力的风向,图2中的箭头A5为瓶体的掉落方向。瓶标分离机下方设置了强力风机,该风机将瓶标分离机中掉落的去标后的塑料瓶吹入卸风笼。图2中的箭头A6为强力风机的吹风方向。卸风笼的正下方设置有大块的较重杂质池34。The bottle label separator is used to separate the stripped label paper from the bottle body, and it adopts the wind separation method. Because the weight difference between the label paper and the bottle body is relatively large, a horizontal horizontal wind force is set at the outlet of the label removing machine. The bottle body falls down under its own weight, and the blown away label paper falls into the label paper packaging bag or holding pool. The arrow A4 in Fig. 2 is the wind direction of the horizontal wind force, and the arrow A5 in Fig. 2 is the falling direction of the bottle body. A powerful blower is installed under the bottle label separator, which blows the delabeled plastic bottles falling from the bottle label separator into the unloading cage. Arrow A6 among Fig. 2 is the blowing direction of powerful blower. Just below the unloading cage is provided with a chunky heavier impurity pool 34.

卸风笼内,风力是预先设定的,塑料瓶被吹向远离管路入口的一侧铁丝网上,然后从第一落瓶口处下落。比较重的杂质由于风力有限而使得没有吹到落瓶口处就掉下,从杂质出口落入较重杂质池34内。从第一落瓶口掉下的塑料瓶进入一个滚动筛8,通过滚动筛8的转动,筛除塑料瓶内的小杂质。滚动筛8的出口设置有螺旋式输送机和输送管道,螺旋式输送机将塑料瓶送上第二人工分拣台,在第二人工分拣台上由工作人员对塑料瓶进行第二人工分拣工序,该工序主要是分拣商标纸或没有剥掉商标纸的塑料瓶,将商标纸拣出或将没有去标的塑料瓶再送回塑料瓶输入机构处,再进行处理。In the air unloading cage, the wind force is preset, and the plastic bottle is blown to the barbed wire on the side away from the pipeline inlet, and then falls from the first bottle drop. The heavier impurities do not blow to the drop bottle mouth and fall down due to the limited wind force, and fall into the heavier impurities pool 34 from the impurity outlet. The plastic bottle that falls from the first bottle drop enters a rolling sieve 8, and by the rotation of the rolling sieve 8, small impurities in the plastic bottle are screened out. The outlet of the rolling screen 8 is provided with a screw conveyor and a conveying pipeline, and the screw conveyor sends the plastic bottles to the second manual sorting table, and the plastic bottles are manually sorted by the staff on the second manual sorting table. Sorting process, this process is mainly to sort out the label paper or the plastic bottle without the label paper, pick out the label paper or send the plastic bottle without the label back to the plastic bottle input mechanism for further processing.

经第二次人工分拣后的塑料瓶从第二人工分拣台的传输带的出口下落到一个风力传输机构出,由强风将塑料瓶吹起后进入卸风仓内。图2中的箭头A7为吹风方向,将塑料瓶吹入卸风仓内。卸风仓内设置有拦网,将塑料瓶拦下后下落。细小的杂物就从拦网中通过,然后被钢板墙挡住下落,落入细小杂物池35。从卸风仓内落下的塑料瓶经过螺旋式输送机和输送管道输送至第三人工分拣台,在第三人工分拣台上由工作人员对塑料瓶进行第三人工分拣工序,该工序主要是分拣材质和颜色不符合要求的塑料瓶,使得进入下一步的粉碎工序的是材质和颜色都相同的塑料瓶。After the second manual sorting, the plastic bottles fall from the exit of the conveyor belt of the second manual sorting station to a wind transmission mechanism, and the plastic bottles are blown up by strong wind and then enter the unloading bin. The arrow A7 in Fig. 2 is the direction of blowing, and the plastic bottle is blown into the unloading chamber. There is a block in the unloading chamber, which stops the plastic bottle and then falls. Tiny sundries just pass through the block, are blocked by the steel plate wall and fall, and fall into the tiny sundries pool 35. The plastic bottles falling from the air unloading bin are transported to the third manual sorting table through the screw conveyor and the conveying pipeline, and the third manual sorting process is performed on the plastic bottles by the staff on the third manual sorting table. It is mainly to sort out plastic bottles whose material and color do not meet the requirements, so that the plastic bottles with the same material and color will enter the next step of crushing process.

经过第三次人工分拣后的塑料瓶进入粉碎机,由粉碎机将塑料瓶粉碎成塑料片。然后通过螺旋式输送机和输送管道输送至冷水沉淀池,对碎片进行洗涤和沉淀,较轻的杂物和未分拣的商标纸会漂浮于水面上而被分离出来。洗涤后的碎片再经螺旋式输送机和输送管道输送至清洗锅炉,在清洗锅炉内采用80-100℃的热水对碎片进行洗涤,热水中加入有碱水;图3中的箭头A8为碱水加入方向。在清洗锅炉中加火碱NaOH和高效清洗剂而达到清洗的目的,能够对塑料碎片进行去色和去污。火碱的效果是使有污垢的瓶子达到彻底去油效果;如不加火碱,有污垢的瓶子会发黄而影响质量,两者配比使用可使生产的产品洁白、透亮。具体用量由工作人员根据目测和烘烤后的产品适量增减用量。如原料较脏,可适量增加,以保证产品的质量。高效清洗剂为市场上常见的液体洗涤剂或洗衣剂。After the third manual sorting, the plastic bottles enter the shredder, which crushes the plastic bottles into plastic pieces. Then it is transported to the cold water sedimentation tank through the screw conveyor and the conveying pipeline, and the fragments are washed and settled, and the lighter sundries and unsorted label paper will float on the water surface and be separated. The washed fragments are transported to the cleaning boiler through the screw conveyor and the conveying pipeline, and the hot water of 80-100 ℃ is used to wash the fragments in the cleaning boiler, and alkaline water is added to the hot water; the arrow A8 in Fig. 3 is Alkaline water addition directions. Add caustic soda NaOH and high-efficiency cleaning agent to the cleaning boiler to achieve the purpose of cleaning, and can decolorize and decontaminate plastic fragments. The effect of caustic soda is to completely degrease the dirty bottles; if no caustic soda is added, the dirty bottles will turn yellow and affect the quality. The combination of the two can make the produced products white and translucent. The specific amount is increased or decreased by the staff according to the visual inspection and the baked product. If the raw material is dirty, it can be increased appropriately to ensure the quality of the product. High-efficiency cleaning agents are common liquid detergents or laundry detergents on the market.

热碱水洗涤后的碎片经螺旋式输送机和输送管道输送至第一离心脱水机,在第一离心脱水机中进行甩干。在第一离心脱水机上设置有冷水管,加入大量的冷水进去,冷水用于将塑料碎片的温度从80-100℃降低到20-40℃左右进行甩干。冷水管放置在塑料碎片的入口处,先降温再甩干,图4中的箭头A9为冷水加入方向。在第一离心脱水机下方设置出水口,出水口下方设置有蓄水槽26,用于回收第一离心脱水机中洗涤后的药水,图4中A10为药水流出方向。第一离心脱水机将带药物的碎片脱水,从而达到药物水再利用的目的,二次洗涤效果更佳。The fragments washed with hot alkaline water are transported to the first centrifugal dehydrator through the screw conveyor and the conveying pipeline, and are spin-dried in the first centrifugal dehydrator. A cold water pipe is arranged on the first centrifugal dehydrator, and a large amount of cold water is added into it, and the cold water is used to reduce the temperature of the plastic fragments from 80-100°C to about 20-40°C for drying. The cold water pipe is placed at the entrance of the plastic fragments, the temperature is lowered first and then dried. The arrow A9 in Figure 4 is the direction of adding cold water. A water outlet is provided below the first centrifugal dehydrator, and a water storage tank 26 is arranged below the water outlet for recovering the medicinal solution after washing in the first centrifugal dehydrator. A10 in FIG. 4 is the outflow direction of the medicinal solution. The first centrifugal dehydrator dehydrates the fragments with drugs, so as to achieve the purpose of reusing the drug water, and the second washing effect is better.

在清洗锅炉的热水中加火碱、高效清洗剂的效果是能去除塑料碎片上的污染色和油脂,使得塑料碎片白亮洁净,而达到清洗的目的。热水的PH以9.5-10.5为宜,以10±0.2左右为最佳。或者,同时加入市场上购入的液体洗涤剂。火碱和清洗剂配比使用:火碱的效果是使有污垢的瓶子达到彻底去油效果;如不加火碱,有污垢的瓶子会发黄而影响质量,两者配比使用可使生产的产品洁白、透亮。用量根据目测和烘烤后的产品适量增减用量。用法是在生产中分时段添加,以保证药物的浓度而达到清洗的目的。The effect of adding caustic soda and high-efficiency cleaning agent to the hot water for cleaning the boiler is to remove the stain and grease on the plastic fragments, making the plastic fragments white and clean, and achieving the purpose of cleaning. The pH of hot water is preferably 9.5-10.5, and about 10±0.2 is the best. Alternatively, add commercially available liquid detergent at the same time. Proportional use of caustic soda and cleaning agent: the effect of caustic soda is to completely degrease the dirty bottle; if no caustic soda is added, the dirty bottle will turn yellow and affect the quality. The ratio of the two can make the production The product is white and translucent. The dosage should be increased or decreased according to the visual inspection and the product after baking. The usage is to add it in time intervals during production to ensure the concentration of the drug and achieve the purpose of cleaning.

甩干后的塑料碎片由风力输送至水力分离池。在水里分离池内设置有搅拌机、横向螺旋输送杆、纵向螺旋输送杆和多个拨水机构,除了清洗并传输塑料碎片外,还能有效清除水面上的漂浮杂物。The dried plastic fragments are transported by wind to the hydraulic separation tank. In the water separation tank, there are mixers, horizontal screw conveying rods, vertical screw conveying rods and multiple water-draining mechanisms. In addition to cleaning and transporting plastic debris, it can also effectively remove floating debris on the water surface.

经过一个或两个水力分离池处理后的塑料碎片,进入第二离心脱水机。所述第二离心脱水机上可以设置有冷水管,加入大量的冷水进去,冷水用于将冲洗塑料碎片,图4中A12为洗涤废水流出方向。甩干后的塑料碎片由风力经过一个输送管道输出,用包装袋进行分包、封包后运往待检区。图4中A11为碎片被风力的吹出方向。The plastic fragments processed by one or two hydraulic separation tanks enter the second centrifugal dehydrator. The second centrifugal dehydrator can be provided with a cold water pipe, and a large amount of cold water can be added into it, and the cold water is used to wash the plastic fragments. A12 in FIG. 4 is the direction in which the washing wastewater flows out. The dried plastic fragments are output by wind power through a conveying pipeline, and then packed and packed in packaging bags before being transported to the waiting area for inspection. A11 in Fig. 4 is the blown direction of debris by wind force.

如图4中设置了两个水力分离池,水力分离池的个数可根据实际情况设置一个、两个或两个以上,以确保将碎片洗涤干净和将漂浮物去除干净。通过设置相互串联的两个水力分离池,对第一次脱水后的塑料碎片进行两次洗涤和沉淀,两个水力分离池中均为干净的冷水,从而提高塑料碎片的洁净度,提高产品的品质。As shown in Figure 4, two hydraulic separation tanks are set, and the number of hydraulic separation tanks can be set to one, two or more according to the actual situation, so as to ensure that the debris is cleaned and the floating matter is removed. By setting up two hydraulic separation pools connected in series, the plastic fragments after the first dehydration are washed and precipitated twice, and the two hydraulic separation pools are clean cold water, thereby improving the cleanliness of plastic fragments and improving product quality. quality.

本发明的洁净度高的废旧塑料瓶处理系统,经过洗涤、分拣、去标、粉碎、沉淀、甩干等工序后,将塑料瓶加工成干净的塑料片,包装成袋。本发明的一种洁净度高的废旧塑料瓶处理系统,具有去标效果好、分拣效率高、塑料瓶在现场传送便捷快速、塑料瓶碎片甩干效果好且洁净度高等优点。The waste plastic bottle treatment system with high cleanliness of the present invention processes the plastic bottles into clean plastic sheets and packs them into bags after washing, sorting, demarking, crushing, sedimentation, drying and other processes. The waste plastic bottle processing system with high cleanliness of the present invention has the advantages of good demarking effect, high sorting efficiency, convenient and fast transport of plastic bottles on site, good drying effect of plastic bottle fragments, and high cleanliness.

所述塑料瓶输入机构1为输送带或滚筒式输送机,所述塑料瓶输入机构1与所述洗涤机构3之间设置有轧辊式拆包机2。The plastic bottle input mechanism 1 is a conveyor belt or a roller conveyor, and a roll unpacking machine 2 is arranged between the plastic bottle input mechanism 1 and the washing mechanism 3 .

在塑料瓶处理工厂中,需要送入生产线的有单只的塑料瓶,也有压扁后捆绑塑料瓶或袋装塑料瓶。在塑料瓶输入机构的入口处,由工作人员将单只的塑料瓶送上塑料瓶输入机构。而用打包带捆绑的塑料瓶包或者由蛇皮袋包装的塑料瓶袋则由吊机吊装,直接送入轧辊式拆包机中,进行拆包后将单只塑料瓶送入洗涤机构。图1中的箭头A1表示塑料瓶包的下落方向。单只的塑料瓶可以从轧辊式拆包机中通过,但是包装袋就被拆包机撕碎,将成包的塑料瓶分开成单只。In the plastic bottle processing factory, there are single plastic bottles that need to be sent to the production line, and there are also plastic bottles that are bundled or bagged after being flattened. At the entrance of the plastic bottle input mechanism, the staff will send a single plastic bottle to the plastic bottle input mechanism. The plastic bottle bags bundled with packing belts or the plastic bottle bags packed in snakeskin bags are hoisted by a crane and directly sent to the roller unpacking machine. After unpacking, a single plastic bottle is sent to the washing mechanism. Arrow A1 among Fig. 1 represents the falling direction of plastic bottle bag. Individual plastic bottles can pass through the roller unpacking machine, but the bags are shredded by the unpacking machine, separating the bales of plastic bottles into individual ones.

现有技术中,采用输送带直接将塑料瓶送入洗涤机构中的方式,当需要打包的塑料瓶包装时,需要工作人员额外解包后才能送入,工作效率较低。本发明中将塑料瓶输入机构和轧辊式拆包机前后设置,可输入单只塑料瓶,也可输入整包塑料瓶,提高了通用性和工作效率。In the prior art, the conveyor belt is used to directly send the plastic bottle into the washing mechanism. When the packaged plastic bottle needs to be packaged, the staff needs to unpack it before sending it in, and the work efficiency is low. In the present invention, the plastic bottle input mechanism and the roller type unpacking machine are arranged in front and behind, so that a single plastic bottle or a whole package of plastic bottles can be input, which improves the versatility and work efficiency.

所述塑料瓶输入机构1的两侧设置有防护栏101。Both sides of the plastic bottle input mechanism 1 are provided with guardrails 101 .

在实际的工作过程中,有时吊装的塑料瓶包从高处掉落于塑料瓶输入机构上,时常发生塑料瓶飞起伤人的事故。在所述塑料瓶输入机构两侧设置防护栏,可防止在塑料瓶添加过程中塑料瓶飞起伤人,提高工作的安全可靠性。In the actual work process, sometimes the hoisted plastic bottle bag falls from a height on the plastic bottle input mechanism, and accidents of plastic bottles flying up and hurting people often occur. Protective fences are set on both sides of the plastic bottle input mechanism, which can prevent the plastic bottles from flying up and hurting people during the plastic bottle adding process, and improve the safety and reliability of the work.

所述清洗锅炉14上设置有一个搅拌机27。在热水中添加纯碱配成的药水,用于除去塑料瓶碎片上的油污等脏污,以保持碎片的洁净。搅拌机用于将碎片和药水均匀搅拌,使得洗涤更为彻底。A mixer 27 is arranged on the cleaning boiler 14 . Add a potion made of soda ash to hot water to remove oil and other dirt on plastic bottle fragments to keep the fragments clean. The blender is used to mix the debris and potion evenly, making the washing more thorough.

所述水力分离池包括装满清水的池体28,所述池体28的上方靠近碎片入口一端设置有搅拌机27,所述池体28的远离所述碎片入口的一端外侧设置有一个横向螺旋输送杆29;所述池体28的底部设置有一个沿着所述池体28的长度方向延伸和传输的纵向螺旋输送杆30;在池体28之上,在所述搅拌机和所述横向螺旋输送杆29之间设置有多个拨水机构31。The hydraulic separation tank includes a pool body 28 filled with clear water, an agitator 27 is arranged on the top of the pool body 28 close to the fragment inlet, and a horizontal screw conveyor is arranged on the outside of the end of the pool body 28 away from the fragment inlet. Rod 29; the bottom of the pool body 28 is provided with a longitudinal screw conveyor rod 30 extending and transmitting along the length direction of the pool body 28; A plurality of water-repelling mechanisms 31 are arranged between the rods 29 .

如图5所示,所述纵向螺旋输送杆沿着池体的长度方向L延伸并伸出池体,将塑料碎片传输给下一个水力分离池或者第二离心脱水机。所述横向螺旋输送杆沿着所述池体的宽度方向设置,用于将从池体内冲出的瓶盖碎片、商标纸碎片等漂浮杂物传输出去。As shown in FIG. 5 , the longitudinal screw conveying rod extends along the length direction L of the tank body and protrudes out of the tank body, and transmits the plastic fragments to the next hydraulic separation tank or the second centrifugal dehydrator. The horizontal spiral conveying rod is arranged along the width direction of the pool body, and is used for transporting out floating sundries such as bottle cap fragments and trademark paper fragments flushed out of the pool body.

所述拨水机构包括转轴3101和固定于转轴上的拨水片3102。所述转轴由电机带动,进而带动拨水片拨水,从而使得水面上的水向前波动,带动水面上的漂浮物进入横向螺旋输送杆,再由横向螺旋输送杆将漂浮物输出。如图5,方向A13为拨水片的转动方向。The water-repelling mechanism includes a rotating shaft 3101 and a water-repelling sheet 3102 fixed on the rotating shaft. The rotating shaft is driven by the motor, and then drives the water-repelling sheet to repel water, so that the water on the water surface fluctuates forward, and the floating objects on the water surface are driven into the horizontal screw conveying rod, and then the floating objects are output by the horizontal screw conveying rod. As shown in FIG. 5 , the direction A13 is the rotation direction of the water-repellent piece.

横向螺旋输送杆和纵向螺旋输送杆的结构是相同的,都是由杆体32和螺旋片33构成。螺旋片33固定于杆体32的外周面上,由电机驱动杆体32转动,进而带动塑料瓶或碎片向前输送。The structures of the horizontal screw conveying rod and the longitudinal screw conveying rod are the same, and both are composed of a rod body 32 and a spiral piece 33 . The spiral piece 33 is fixed on the outer peripheral surface of the rod body 32, and the motor drives the rod body 32 to rotate, and then drives the plastic bottle or fragments to be transported forward.

图6和图7是横向螺旋输送杆和纵向螺旋输送杆的主视图和左视图。横向螺旋输送杆和纵向螺旋输送杆的杆体都是水平放置的,二者的轴向相互垂直,二者的轴线为异面垂直线。纵向螺旋输送杆用于将洗涤后的塑料碎片向前输送。横向螺旋输送杆用于将漂浮物从池体一侧送出,避免漂浮物的累计而影响水力分离池的正常工作。Fig. 6 and Fig. 7 are the front view and the left side view of the transverse screw conveying rod and the longitudinal screw conveying rod. The rod bodies of the horizontal screw conveying rod and the longitudinal screw conveying rod are all placed horizontally, the axes of the two are perpendicular to each other, and the axes of the two are vertical lines of different planes. The longitudinal screw conveying rod is used to convey the washed plastic chips forward. The horizontal screw conveying rod is used to send the floating matter out from one side of the pool body, so as to avoid the accumulation of floating matter and affect the normal operation of the hydraulic separation pool.

相邻两个拨水机构的拨水片的位置相差180°,即:如图5所示,当其中一个拨水片处于竖直位置且位于水上时,相邻的两个拨水片也处于竖直位置但却位于水下。如此的设置,可使得前后的拨水动作恰好一前一后,能够更有效地使得水波向前运动,将漂浮物更有效地送入横向螺旋输送杆中,从而提高漂浮物的清理效率和效果。The positions of the water-repelling sheets of two adjacent water-repelling mechanisms differ by 180°, that is, as shown in Figure 5, when one of the water-repelling sheets is in a vertical position and is on the water, the adjacent two water-repelling sheets are also in the vertical position. Upright position but underwater. Such a setting can make the front and rear water-removing actions exactly one in front and one in the back, which can make the water wave move forward more effectively, and send the floating objects into the horizontal screw conveying rod more effectively, thereby improving the cleaning efficiency and effect of floating objects .

所述的洁净度高的废旧塑料瓶处理系统还包括塑料瓶远程传输机构;所述塑料瓶远程传输机构包括多个传输单元,每个传输单元包括一台风机20和传输管道22,前后相邻的传输单元的传输管道22相连接。The waste plastic bottle processing system with high cleanliness also includes a plastic bottle remote transmission mechanism; the plastic bottle remote transmission mechanism includes a plurality of transmission units, each transmission unit includes a fan 20 and a transmission pipeline 22, adjacent to each other The transmission pipe 22 of the transmission unit is connected.

如图8所示,塑料瓶远程传输机构是由前后串联成的多个传输单元构成,每个传输单元能够将塑料瓶传输一定的里程,然后通过多个传输单元的接力传输,将塑料瓶在加工厂内传输。传输单元由一个风机和相应的传输管道构成,通过风机的出风口设置一个用于容纳塑料瓶的容纳池,风力将容纳池内的塑料瓶吹起后从传输管道中飞出,然后从出口掉落到下一个传输单元的容纳池中,从而形成接力式的风力传输系统。As shown in Figure 8, the long-distance transmission mechanism for plastic bottles is composed of multiple transmission units connected in series. Transmission within the processing plant. The transmission unit is composed of a fan and the corresponding transmission pipeline. A storage tank for plastic bottles is set through the air outlet of the fan. The wind blows the plastic bottles in the storage tank and flies out of the transmission pipeline, and then falls from the outlet. to the holding pool of the next transmission unit, thus forming a relay-type wind power transmission system.

在处理厂内,常常堆积着大量的塑料瓶。有时会根据不同的类别分别堆放。当需要将某类塑料瓶传输至相应的塑料瓶输入机构时,需要大量的人力物力进行运输。如图6,采用塑料瓶远程传输机构进行运输,只需配备风机和相应的管路即可。当行程较远时,还可配备多个传输单元串联构成多单元的传输机构,能够节约大量的人力物力,节约传输时间,提高传输效率。只需一个人或两人给初始端的风机输入塑料瓶即可实现传输,降低了劳动强度,也避免了运输过程中可能存在的危险,提高了本洁净度高的废旧塑料瓶处理系统的安全可靠性。In the processing plant, there are often a large number of plastic bottles piled up. Sometimes they are stacked separately according to different categories. When a certain type of plastic bottle needs to be transported to the corresponding plastic bottle input mechanism, a lot of manpower and material resources are required for transportation. As shown in Figure 6, the long-distance transmission mechanism for plastic bottles is used for transportation, and it only needs to be equipped with fans and corresponding pipelines. When the journey is far away, it can also be equipped with multiple transmission units in series to form a multi-unit transmission mechanism, which can save a lot of manpower and material resources, save transmission time, and improve transmission efficiency. Only one or two people need to input plastic bottles to the fan at the initial end to realize the transmission, which reduces the labor intensity and avoids possible dangers in the transportation process, improving the safety and reliability of the waste plastic bottle processing system with high cleanliness sex.

一种所述的洁净度高的废旧塑料瓶处理系统的塑料瓶处理方法,包括如下步骤:A plastic bottle treatment method of the waste plastic bottle treatment system with high cleanliness comprises the following steps:

步骤1:塑料瓶输入步骤;步骤1中,由工作人员将单个塑料瓶用铁锨等工具将单个瓶子放置到塑料瓶输入机构,如滚筒式输送机或输送带上,单个瓶子由滚筒式输送机或输送带通过螺旋式输送机输送给洗涤机构中。如果塑料瓶输入机构与洗涤机构之间还设置有轧辊式拆包机,由工作人员通过吊机等装置,将打包的塑料瓶送入轧辊式拆包机。从轧辊式拆包机流出的,只有单只塑料瓶,然后由螺旋式输送机输送给洗涤机构中。Step 1: Plastic bottle input step; in step 1, the staff will use a shovel and other tools to place a single plastic bottle on a plastic bottle input mechanism, such as a roller conveyor or a conveyor belt, and a single bottle will be transported by the roller conveyor. Or the conveyor belt is transported to the washing mechanism by a screw conveyor. If a roll-type unpacking machine is also arranged between the plastic bottle input mechanism and the washing mechanism, the staff will send the packed plastic bottles into the roll-type unpacking machine through devices such as cranes. Only a single plastic bottle flows out of the roller unpacking machine, and then it is transported to the washing mechanism by the screw conveyor.

步骤2:塑料瓶热水洗涤步骤;步骤1的螺旋式输送机将单只塑料瓶送入洗涤机构,洗涤机构优选滚筒式洗涤机。滚筒式洗涤机加入的水为热水,滚筒式洗涤机通过转动洗涤塑料瓶,将塑料瓶的瓶身、瓶盖和商标纸上的脏污洗掉。步骤2中包括热水回收再利用过程:从洗涤机构中流出的废热水,经过重新导入加热炉中对冷水进行重新加热,从而实现热能重复利用的效果。Step 2: The step of hot water washing of plastic bottles; the screw conveyor in step 1 sends a single plastic bottle into the washing mechanism, and the washing mechanism is preferably a drum washing machine. The water added to the drum washing machine is hot water, and the drum washing machine washes the plastic bottles by rotating to wash off the dirt on the body, cap and label paper of the plastic bottles. Step 2 includes the hot water recovery and reuse process: the waste hot water flowing out from the washing mechanism is re-introduced into the heating furnace to reheat the cold water, so as to achieve the effect of heat energy reuse.

步骤3:第一分拣步骤:步骤2中洗涤后的塑料瓶,从洗涤机构的出口掉落入第一人工分拣台上,由工作人员手动分拣,将塑料瓶中的铁丝、大瓶等杂物分拣出来。第一人工分拣台包括输送带,输送带将分拣后的塑料瓶通过螺旋式输送机送入去标机。Step 3: The first sorting step: the plastic bottles washed in step 2 will fall from the outlet of the washing mechanism onto the first manual sorting table, and the staff will sort them manually, and the iron wires, large bottles, etc. in the plastic bottles will be sorted manually. The debris is sorted out. The first manual sorting station includes a conveyor belt, which sends the sorted plastic bottles to the demarking machine through a screw conveyor.

步骤4:塑料瓶去标分选步骤;步骤3中螺旋式输送机送入的塑料瓶输入至去标机,在去标机中将瓶身上的商标纸去除,然后去除商标纸后的瓶子和商标纸一起送入瓶标分选机,采用风选的方式分离商标纸和瓶身;风力将较轻的商标纸从瓶标分选机的上端吹出,瓶身自由下落至一个容纳池中,容纳池中有一个风机,将去标后的塑料瓶吹起到卸风笼中以去除较重杂质;Step 4: Plastic bottle delabeling and sorting step; the plastic bottle sent by the screw conveyor in step 3 is input to the delabeling machine, and the label paper on the bottle body is removed in the delabeling machine, and then the bottle and the bottle after the label paper is removed The label paper is fed into the bottle label sorting machine together, and the label paper and the bottle body are separated by winnowing; the wind blows the lighter label paper from the upper end of the bottle label sorter, and the bottle body falls freely into a holding pool. There is a fan in the holding tank, which blows the demarked plastic bottles into the unloading cage to remove heavy impurities;

步骤5:较重杂质去除步骤;步骤4中去标后的塑料瓶和大量杂物被风机吹起,通过管道进入卸风笼,在卸风笼中将风力降低,塑料瓶和杂物被吹入卸风笼。卸风笼为四面封闭的铁丝框,下方设置有两个出口。靠近瓶标分选机的一侧为较重杂质出口,远离瓶标分选机的一侧为瓶子出口。塑料瓶被风吹的较远,击打到卸风笼的铁丝网上后速度降低为0后掉落,从第一落瓶口掉落到滚动筛中。由于风力有限,比较重的杂质就无法吹到铁丝网上,中途从较重杂质出口落下到较重杂质池34中。Step 5: The heavy impurity removal step; the plastic bottles and a large number of sundries removed in step 4 are blown up by the fan, and enter the air discharge cage through the pipe, and the wind force is reduced in the air discharge cage, and the plastic bottles and sundries are blown Enter and unload the air cage. The unloading cage is a wire frame closed on all sides, and there are two outlets below. The side close to the bottle label sorter is the outlet for heavier impurities, and the side away from the bottle label sorter is the bottle outlet. The plastic bottle is blown far away by the wind, and after hitting the wire mesh of the unloading cage, the speed is reduced to 0 and then falls, falling from the first bottle drop into the rolling sieve. Due to the limited wind power, heavier impurities just cannot be blown onto the barbed wire, and fall in the heavier impurity pool 34 from the heavier impurity outlet on the way.

步骤6:第二人工分拣步骤;步骤5中落下的塑料瓶落入滚动筛8,滚动筛出口处的螺旋式输送机将塑料瓶送上第二人工分拣台;所述步骤5和步骤6之间包括一个滚动筛选步骤,由滚动筛8来完成,直径小于滚动筛的筛孔的杂质,会被过滤掉后落入杂质池。在第二人工分拣,由工作人员检查出没有被剥掉商标纸的塑料瓶,分拣出来后,再送入步骤4中重新去标。第二人工分拣台包括输送带,输送带将分拣后的塑料瓶通过风机送入卸风仓,去除细小杂质;Step 6: the second manual sorting step; the plastic bottles dropped in step 5 fall into the rolling screen 8, and the screw conveyor at the outlet of the rolling screen sends the plastic bottles to the second manual sorting table; the steps 5 and 6 includes a rolling screening step, which is completed by the rolling screen 8, and the impurities whose diameter is smaller than the sieve hole of the rolling screen will be filtered out and then fall into the impurity pool. In the second manual sorting, the staff checks out the plastic bottles that have not been stripped of the label paper, and after sorting, they are sent to step 4 to remove the label again. The second manual sorting station includes a conveyor belt, which sends the sorted plastic bottles to the unloading bin through the fan to remove fine impurities;

步骤7:细小杂质去除步骤;步骤6中的塑料瓶被风机高速吹动,经过送料筒吹入卸风仓;塑料瓶被风后击打到拦网上下落,细小杂质穿过拦网击打到钢板墙上掉落。拦网的网孔尺寸大于滚动筛8的筛孔尺寸。塑料瓶经过拦网下方的第二落瓶口掉落由螺旋式输送机将塑料瓶送上第三人工分拣台。细小杂质则落入细小杂质池35内。Step 7: Fine impurities removal step; the plastic bottle in step 6 is blown by the fan at high speed, blown into the air discharge bin through the feeding cylinder; the plastic bottle is hit by the wind and falls on the block, and the fine impurities pass through the block and hit the steel plate Falling off the wall. The mesh size of blocking net is greater than the mesh size of rolling screen 8. The plastic bottles fall through the second bottle drop below the block, and the plastic bottles are sent to the third manual sorting table by the screw conveyor. The fine impurities then fall into the fine impurity pool 35 .

步骤8:第三人工分拣步骤;步骤7中的塑料瓶送上第三人工分拣台的传输带,由工作人员根据塑料瓶的颜色和材质进行分拣,以使得流入步骤9进行粉碎的塑料瓶为同一材质和同一颜色的塑料瓶。Step 8: The third manual sorting step; the plastic bottles in step 7 are sent to the conveyor belt of the third manual sorting station, and the staff sorts them according to the color and material of the plastic bottles, so that the plastic bottles that flow into step 9 for crushing Plastic bottles are plastic bottles of the same material and color.

步骤9:塑料瓶粉碎步骤;将塑料瓶进行粉碎送入冷水沉淀池和清洗锅炉进行沉淀和初步洗涤;Step 9: plastic bottle crushing step; crush the plastic bottle and send it to the cold water sedimentation tank and cleaning boiler for sedimentation and preliminary washing;

步骤10:塑料碎片洗涤步骤,包括塑料碎片冷水洗涤步骤101和塑料碎片热水洗涤步骤102;步骤9中得到的塑料碎片进行冷水洗涤和热水洗涤;Step 10: the step of washing the plastic fragments, including the step 101 of washing the plastic fragments in cold water and the step 102 of washing the plastic fragments in hot water; the plastic fragments obtained in step 9 are washed in cold water and hot water;

步骤101:塑料碎片冷水洗涤步骤;步骤9中得到的塑料碎片在冷水沉淀池中进行沉淀和洗涤,冷水沉淀池的底部设置有螺旋式输送机,将沉淀的底部的塑料碎片传输至清洗锅炉;Step 101: the step of washing plastic fragments in cold water; the plastic fragments obtained in step 9 are precipitated and washed in a cold water sedimentation tank, and the bottom of the cold water sedimentation tank is provided with a screw conveyor, and the plastic fragments at the bottom of the sedimentation are transferred to the cleaning boiler;

步骤102:塑料碎片热水洗涤步骤;在清洗锅炉内采用80-100℃的热水对碎片进行洗涤,热水中加入有碱水,通过搅拌机将塑料碎片和碱水进行搅拌混合,采用碱水对塑料碎片进行洗涤和去色。Step 102: hot water washing step for plastic fragments; wash the fragments with 80-100°C hot water in the cleaning boiler, add alkaline water to the hot water, stir and mix the plastic fragments and alkaline water with a mixer, and use alkaline water Wash and decolorize plastic debris.

步骤11:塑料碎片一次脱水步骤;对步骤10中洗涤后的塑料碎片进行脱水,然后通过风力将塑料碎片吹入水力分离池。步骤102的热水洗涤步骤中,加入有纯碱配成的药水。第一离心脱水机的塑料片入口处中加入冷水,对进入第一离心脱水机的塑料碎片冷却、洗涤和脱水,将热水洗涤步骤中加入的药物洗净并进行药水回收。通过加入冷水,将清洗锅炉中出来的80-100℃的塑料碎片的温度降低到20-40℃左右,提高脱水效果。如果不加入热水,80-100℃的塑料碎片容易粘结在第一离心脱水机的内壁上,从而影响脱水效果。在第一离心脱水机下方设置出水口,出水口下方设置有蓄水槽26,用于回收第一离心脱水机中洗涤后的药水,从而达到药物水再利用的目的。Step 11: A dehydration step of the plastic fragments; dehydrating the plastic fragments washed in step 10, and then blowing the plastic fragments into the hydraulic separation tank by wind. In the hot water washing step of step 102, a liquid medicine made of soda ash is added. Add cold water to the entrance of the plastic sheet of the first centrifugal dehydrator, cool, wash and dehydrate the plastic fragments entering the first centrifugal dehydrator, wash the medicine added in the hot water washing step and recover the medicine. By adding cold water, the temperature of the 80-100°C plastic fragments coming out of the cleaning boiler is reduced to about 20-40°C to improve the dehydration effect. If no hot water is added, plastic fragments at 80-100°C will easily stick to the inner wall of the first centrifugal dehydrator, thereby affecting the dehydration effect. A water outlet is provided under the first centrifugal dehydrator, and a water storage tank 26 is arranged under the water outlet for recovering the medicinal solution after washing in the first centrifugal dehydrator, so as to achieve the purpose of reusing the medicinal water.

步骤12:塑料碎片中轻杂质去除步骤;步骤11中脱水后的塑料碎片,可能有瓶盖碎片、商标纸碎片或较轻杂物碎片等。轻杂质为密度较小杂质,其密度比水小,漂浮在水面上成为水面漂浮物。而塑料碎片的密度,则比水的密度大,塑料碎片沉积在水底。通过水力分离池的水力分选,去除塑料碎片中轻杂质。在水面上通过拨水机构将漂浮物更有效地送入横向螺旋输送杆中清理掉。而沉积在水底的塑料碎片则由纵向螺旋输送杆输出给下一个水力分离池或者第二离心脱水机。步骤12中,可以包括一次或两次及以上的塑料碎片中轻杂质去除,可通过设置水力分离池的个数实现多次塑料碎片中轻杂质去除的目的,直至塑料碎片的洁净度达到要求。Step 12: The step of removing light impurities in the plastic chips; the plastic chips after dehydration in step 11 may contain bottle cap chips, trademark paper chips or lighter sundry chips, etc. Light impurities are impurities with low density, whose density is lower than that of water, and they float on the water surface and become surface floats. The density of plastic debris is higher than that of water, and plastic debris is deposited on the bottom of the water. The light impurities in the plastic fragments are removed by hydraulic separation in the hydraulic separation tank. On the water surface, the floating matter is more effectively sent into the horizontal screw conveying rod by the water-removing mechanism to be cleaned up. The plastic fragments deposited at the bottom of the water are output to the next hydraulic separation tank or the second centrifugal dehydrator by the longitudinal screw conveying rod. In step 12, the removal of light impurities in plastic chips can be included once or twice or more, and the purpose of removing light impurities in plastic chips can be achieved multiple times by setting the number of hydraulic separation tanks until the cleanliness of plastic chips meets the requirements.

步骤13:塑料碎片二次脱水和分包步骤;步骤11中水力分离池一次或多次分离和清洗后的塑料碎片,洁净度达到了预设的要求后,送入第二离心脱水机进行脱水甩干后进行分包。分包后塑料碎片送入待检区进行检测,检测合格后的塑料碎片出厂。Step 13: Secondary dehydration and subpackaging of plastic fragments; the plastic fragments after one or more separations and cleanings in the hydraulic separation tank in step 11, after the cleanliness meets the preset requirements, are sent to the second centrifugal dehydrator for dehydration Packed after drying. After subpackaging, the plastic fragments are sent to the waiting area for inspection, and the plastic fragments that pass the inspection leave the factory.

在所述步骤4中,包括通入高温蒸汽过程。步骤4中,螺旋式输送机将送入的塑料瓶输入至去标机之前的输送管道中,通入有高温蒸汽,以将塑料瓶的瓶盖软化。如此,可避免硬质的瓶盖与去标机中的刀刃相撞击而使得瓶盖被割裂而从瓶体脱落。In said step 4, the process of introducing high-temperature steam is included. In step 4, the screw conveyor feeds the incoming plastic bottles into the conveying pipeline before the delabeling machine, and high-temperature steam is introduced to soften the caps of the plastic bottles. In this way, the hard bottle cap can be avoided from colliding with the blade in the demarking machine, causing the bottle cap to be cut and fall off from the bottle body.

所述步骤102的塑料碎片热水洗涤步骤中,热水中加入有碱水。In the hot water washing step of the plastic fragments in step 102, alkaline water is added to the hot water.

在清洗锅炉中加火碱NaOH和高效清洗剂而达到清洗的目的,能够对塑料碎片进行去色和去污。火碱的效果是使有污垢的瓶子达到彻底去油效果;如不加火碱,有污垢的瓶子会发黄而影响质量,两者配比使用可使生产的产品洁白、透亮。具体用量由工作人员根据目测和烘烤后的产品适量增减用量。如原料较脏,可适量增加,以保证产品的质量。高效清洗剂为市场上常见的液体洗涤剂或洗衣剂。Add caustic soda NaOH and high-efficiency cleaning agent to the cleaning boiler to achieve the purpose of cleaning, and can decolorize and decontaminate plastic fragments. The effect of caustic soda is to completely degrease the dirty bottles; if no caustic soda is added, the dirty bottles will turn yellow and affect the quality. The combination of the two can make the produced products white and translucent. The specific amount is increased or decreased by the staff according to the visual inspection and the baked product. If the raw material is dirty, it can be increased appropriately to ensure the quality of the product. High-efficiency cleaning agents are common liquid detergents or laundry detergents on the market.

本发明的一种洁净度高的废旧塑料瓶处理系统,通过塑料瓶输入机构、洗涤机构、人工分拣台、去标机、瓶标分离机、多个风机、拦网、钢板墙、粉碎机、冷水沉淀池、清洗锅炉、离心脱水机、水力分离池和多个螺旋式输送机等设备,对塑料瓶进行洗涤、分拣、去标、粉碎、沉淀、甩干等工序后,将塑料瓶加工成干净的塑料片,包装成袋。A waste plastic bottle processing system with high cleanliness of the present invention, through plastic bottle input mechanism, washing mechanism, manual sorting table, delabeling machine, bottle label separator, multiple fans, block net, steel plate wall, shredder, Cold water sedimentation tank, cleaning boiler, centrifugal dehydrator, hydraulic separation tank and multiple screw conveyors and other equipment, after washing, sorting, delabeling, crushing, sedimentation, drying and other processes for plastic bottles, the plastic bottles are processed Into clean plastic sheets, packed into bags.

本发明的一种洁净度高的废旧塑料瓶处理系统,具有去标效果好、分拣效率高、塑料瓶在现场传送便捷快速、塑料瓶碎片甩干效果好且洁净度高等优点。The waste plastic bottle processing system with high cleanliness of the present invention has the advantages of good demarking effect, high sorting efficiency, convenient and fast transport of plastic bottles on site, good drying effect of plastic bottle fragments, and high cleanliness.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (9)

1.一种洁净度高的废旧塑料瓶处理系统,其特征是,包括塑料瓶输入机构(1)、洗涤机构(3)、人工分拣台、去标机(5)、瓶标分离机(6)、多个风机(20)、粉碎机(12)、冷水沉淀池(13)、清洗锅炉(14)、离心脱水机、水力分离池和多个螺旋式输送机(21);所述人工分拣台包括第一人工分拣台(4)、第二人工分拣台(9)和第三人工分拣台(11);所述离心脱水机包括第一离心脱水机(15)和第二离心脱水机(18);1. A waste plastic bottle treatment system with high cleanliness is characterized in that it comprises a plastic bottle input mechanism (1), a washing mechanism (3), a manual sorting table, a label removal machine (5), a bottle label separator ( 6), multiple fans (20), pulverizers (12), cold water sedimentation tanks (13), cleaning boilers (14), centrifugal dehydrators, hydraulic separation tanks and multiple screw conveyors (21); The sorting platform includes the first manual sorting platform (4), the second manual sorting platform (9) and the third manual sorting platform (11); the centrifugal dehydrator includes the first centrifugal dehydrator (15) and the second Two centrifugal dehydrators (18); 所述塑料瓶输入机构(1)与所述洗涤机构(3)之间通过一个螺旋式输送机(21)相连接,所述洗涤机构(3)的出口位于所述第一人工分拣台(4)的输送带的输入端头的上方;所述第一人工分拣台(4)与所述去标机(5)通过一个螺旋式输送机(21)和输送管道相连接,所述去标机(5)与瓶标分离机(6)直接连接;所述瓶标分离机(6)与所述上部设置有一个用于将商标纸吹出的水平风力风机,所述瓶标分离机(6)的下部设置有用于将瓶标分离机(6)内落下的塑料瓶吹向卸风笼(7)的风机(20);The plastic bottle input mechanism (1) is connected with the washing mechanism (3) through a screw conveyor (21), and the outlet of the washing mechanism (3) is located at the first manual sorting table ( 4) above the input end of the conveyor belt; the first manual sorting platform (4) is connected with the demarking machine (5) through a screw conveyor (21) and the conveying pipeline, The labeling machine (5) is directly connected with the bottle label separator (6); the bottle label separator (6) and the upper part are provided with a horizontal wind blower for label paper blowing out, and the bottle label separator ( The lower part of 6) is provided with a fan (20) for blowing the plastic bottles falling in the bottle label separator (6) to the unloading cage (7); 所述卸风笼(7)的远离所述瓶标分离机(6)的一侧下方设置有第一落瓶口(701);第一落瓶口(701)下方设置有一个用于将第一落瓶口(701)落下的塑料瓶送往第二人工分拣台(9)的螺旋式输送机(21);所述第二人工分拣台(9)的出口端下方设置有一个用于将第二人工分拣台(9)的出口端落下的塑料瓶通过送料筒(23)吹向卸风仓(10)的风机(20),所述送料筒(23)的送料筒出口(2301)插入于所述卸风仓(10)之内,所述卸风仓(10)的远离所述第二人工分拣台(9)的一侧的侧壁为钢板墙(1002),所述钢板墙(1002)与所述送料筒出口(2301)之间设置有拦网(1001);A first drop bottle opening (701) is provided under the side of the unloading cage (7) away from the bottle label separator (6); a first drop bottle opening (701) is provided below the first bottle drop mouth (701). A plastic bottle dropped from the bottle mouth (701) is sent to the screw conveyor (21) of the second manual sorting platform (9); The plastic bottle that the outlet end of the second artificial sorting table (9) is dropped is blown to the blower fan (20) of the air discharge bin (10) by the feeding cylinder (23), and the feeding cylinder outlet of the described feeding cylinder (23) ( 2301) inserted into the air unloading bin (10), the side wall of the unloading bin (10) away from the second manual sorting table (9) is a steel plate wall (1002), so A block (1001) is set between the steel plate wall (1002) and the outlet of the feeding cylinder (2301); 所述卸风仓(10)的位于所述拦网(1001)与所述送料筒出口(2301)之间的位置下方设置有第二落瓶口(1003),第二落瓶口(1003)下方设置有一个螺旋式输送机(21),该螺旋式输送机(21)用于将第二落瓶口(1003)中落下的塑料瓶传输给第三人工分拣台(11);A second bottle drop (1003) is provided below the position between the block (1001) and the outlet of the feeding cylinder (2301) of the air unloading bin (10), and a second bottle drop (1003) is placed below the second bottle drop (1003). A screw conveyor (21) is provided, and the screw conveyor (21) is used to transfer the plastic bottles dropped from the second bottle drop port (1003) to the third manual sorting table (11); 所述第三人工分拣台(11)的出口端与所述粉碎机(12)相连接,将塑料瓶送入粉碎机(12);粉碎机(12)的下方设置有一个用于将粉碎后的塑料瓶碎片送入冷水沉淀池的螺旋式输送机(21);所述冷水沉淀池(13)通过一个螺旋式输送机(21)和输送管路与所述清洗锅炉(14)相连接,将冷水沉淀池(13)中沉淀的塑料瓶碎片送入清洗锅炉(14)进行洗涤;The outlet end of the third manual sorting platform (11) is connected with the pulverizer (12), and the plastic bottle is sent into the pulverizer (12); the bottom of the pulverizer (12) is provided with a The final plastic bottle fragments are sent to the screw conveyor (21) of the cold water sedimentation tank; the cold water sedimentation tank (13) is connected with the cleaning boiler (14) by a screw conveyor (21) and delivery pipeline , sending the plastic bottle fragments deposited in the cold water sedimentation tank (13) into the cleaning boiler (14) for washing; 所述清洗锅炉(14)内的热水中加入有烧碱;所述清洗锅炉(14)通过一个螺旋式输送机(21)和输送管道与第一离心脱水机(15)相连接,所述第一离心脱水机(15)上设置有用于向所述第一离心脱水机(15)内加入冷水的冷水管(25);所述第一离心脱水机(15)中脱水后的塑料碎片通过风力送入水力分离池,所述水力分离池通过一个螺旋式输送机(21)和输送管道与第二离心脱水机(18)相连接并将经过水力分离池清洗后的塑料碎片送入第二离心脱水机(18);所述第二离心脱水机(18)通过风力将脱水后的碎片送入碎片输出管(24),所述碎片输出管(24)的出口设置有用于收集和包装所述塑料碎片的包装袋(19);Caustic soda is added to the hot water in the cleaning boiler (14); the cleaning boiler (14) is connected with the first centrifugal dehydrator (15) through a screw conveyor (21) and a delivery pipeline, and the second A centrifugal dehydrator (15) is provided with a cold water pipe (25) for adding cold water to the first centrifugal dehydrator (15); the dehydrated plastic fragments in the first centrifugal dehydrator (15) are blown by wind Send into the hydraulic separation tank, the hydraulic separation tank is connected with the second centrifugal dehydrator (18) through a screw conveyor (21) and the delivery pipeline and send the plastic fragments cleaned by the hydraulic separation tank into the second centrifuge Dehydrator (18); said second centrifugal dehydrator (18) sends the fragments after dehydration into fragment output pipe (24) by wind force, and the outlet of said fragment output pipe (24) is provided with for collecting and packaging said Bags for plastic fragments (19); 所述水力分离池包括第一水力分离池(16)和第二水力分离池(17);所述第一水力分离池(16)与所述第二水力分离池(17)之间通过一个螺旋式输送机(21)和输送管道相连接。The hydraulic separation tank includes a first hydraulic separation tank (16) and a second hydraulic separation tank (17); between the first hydraulic separation tank (16) and the second hydraulic separation tank (17), a spiral Type conveyor (21) is connected with conveying pipeline. 2.根据权利要求1所述的洁净度高的废旧塑料瓶处理系统,其特征是,所述塑料瓶输入机构(1)为输送带或滚筒式输送机,所述塑料瓶输入机构(1)与所述洗涤机构(3)之间设置有轧辊式拆包机(2)。2. The waste plastic bottle processing system with high cleanliness according to claim 1, characterized in that, the plastic bottle input mechanism (1) is a conveyor belt or a roller conveyor, and the plastic bottle input mechanism (1) A roll-type unpacking machine (2) is arranged between the washing mechanism (3). 3.根据权利要求1所述的洁净度高的废旧塑料瓶处理系统,其特征是,所述塑料瓶输入机构(1)的两侧设置有防护栏(101)。3. The waste plastic bottle processing system with high cleanliness according to claim 1, characterized in that, protective fences (101) are arranged on both sides of the plastic bottle input mechanism (1). 4.根据权利要求1所述的洁净度高的废旧塑料瓶处理系统,其特征是,所述清洗锅炉(14)上设置有一个搅拌机(27)。4. The waste plastic bottle processing system with high cleanliness according to claim 1, characterized in that, the cleaning boiler (14) is provided with a mixer (27). 5.根据权利要求1所述的洁净度高的废旧塑料瓶处理系统,其特征是,所述水力分离池包括装满清水的池体(28),所述池体(28)的上方靠近碎片入口一端设置有搅拌机(27),所述池体(28)的远离所述碎片入口的一端外侧设置有一个横向螺旋输送杆(29);所述池体(28)的底部设置有一个沿着所述池体(28)的长度方向延伸和传输的纵向螺旋输送杆(30);在池体(28)之上,在所述搅拌机和所述横向螺旋输送杆(29)之间设置有多个拨水机构(31)。5. The waste plastic bottle treatment system with high cleanliness according to claim 1, characterized in that, the hydraulic separation pool includes a pool body (28) filled with clear water, and the top of the pool body (28) is close to debris One end of the inlet is provided with a stirrer (27), and a horizontal screw conveying rod (29) is provided on the outside of the end of the pool body (28) away from the debris inlet; the bottom of the pool body (28) is provided with a The lengthwise direction of the pool body (28) extends and transports the longitudinal screw conveyor rod (30); on the pool body (28), there are multiple A water diverting mechanism (31). 6.根据权利要求1所述的洁净度高的废旧塑料瓶处理系统,其特征是,还包括塑料瓶远程传输机构;所述塑料瓶远程传输机构包括多个传输单元,每个传输单元包括一台风机(20)和传输管道(22),前后相邻的传输单元的传输管道(22)相连接。6. The waste plastic bottle treatment system with high cleanliness according to claim 1, further comprising a plastic bottle remote transmission mechanism; the plastic bottle remote transmission mechanism includes a plurality of transmission units, and each transmission unit includes a The typhoon (20) is connected to the transmission pipeline (22), and the transmission pipelines (22) of the front and rear adjacent transmission units are connected. 7.一种根据权利要求1所述的一种洁净度高的废旧塑料瓶处理系统的塑料瓶处理方法,其特征是,包括如下步骤:7. A plastic bottle processing method of a waste plastic bottle processing system with high cleanliness according to claim 1, characterized in that, comprising the steps of: 步骤1:塑料瓶输入步骤;Step 1: plastic bottle input step; 步骤2:塑料瓶热水洗涤步骤;Step 2: Plastic bottle hot water washing step; 步骤3:第一分拣步骤:Step 3: First sorting step: 步骤4:塑料瓶去标分选步骤;Step 4: Plastic bottle delabeling and sorting step; 步骤5:较重杂质去除步骤;Step 5: a heavy impurity removal step; 步骤6:第二人工分拣步骤;Step 6: the second manual sorting step; 步骤7:细小杂质去除步骤;Step 7: a small impurity removal step; 步骤8:第三人工分拣步骤;Step 8: the third manual sorting step; 步骤9:塑料瓶粉碎步骤;Step 9: plastic bottle crushing step; 步骤10:塑料碎片洗涤步骤,包括塑料碎片冷水洗涤步骤101和塑料碎片热水洗涤步骤102;Step 10: a step of washing plastic fragments, including a step 101 of washing plastic fragments in cold water and a step 102 of washing plastic fragments in hot water; 步骤101:塑料碎片冷水洗涤步骤;Step 101: the step of washing plastic fragments in cold water; 步骤102:塑料碎片热水洗涤步骤;Step 102: the step of washing plastic fragments in hot water; 步骤11:塑料碎片一次脱水步骤;Step 11: a dehydration step of the plastic fragments; 步骤12:塑料碎片中轻杂质去除步骤;Step 12: the step of removing light impurities in the plastic fragments; 步骤13:塑料碎片二次脱水和分包步骤。Step 13: Secondary dehydration and subpackaging of plastic chips. 8.根据权利要求7所述的一种塑料瓶处理方法,其特征是,在所述步骤4中,包括通入高温蒸汽过程。8. A kind of plastic bottle processing method according to claim 7, is characterized in that, in said step 4, comprises the process of feeding high-temperature steam. 9.根据权利要求7所述的一种塑料瓶处理方法,其特征是,所述步骤102的塑料碎片热水洗涤步骤中,热水中加入有碱水。9. A method for treating plastic bottles according to claim 7, characterized in that, in the step of washing plastic fragments with hot water in step 102, alkaline water is added to the hot water.
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CN204914322U (en) * 2015-08-03 2015-12-30 安徽环嘉天一再生资源有限公司 Waste plastic bottle processing system that cleanliness factor is high

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CN113680745A (en) * 2021-07-31 2021-11-23 海南海灵化学制药有限公司 XiLin bottle plug self-cleaning system
CN115178457A (en) * 2022-06-14 2022-10-14 三峡大学 Automatic sorting device and method for recyclable plastic fragment and label paper mixture
CN115178457B (en) * 2022-06-14 2024-04-19 三峡大学 Device and method for automatically sorting a mixture of recyclable plastic fragments and label paper

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