CN107899711A - A kind of waste metal is torn up and sorter and its processing method - Google Patents
A kind of waste metal is torn up and sorter and its processing method Download PDFInfo
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- CN107899711A CN107899711A CN201711371448.4A CN201711371448A CN107899711A CN 107899711 A CN107899711 A CN 107899711A CN 201711371448 A CN201711371448 A CN 201711371448A CN 107899711 A CN107899711 A CN 107899711A
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- iron charge
- conveyer belt
- cutter
- sorter
- torn
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- 239000002184 metal Substances 0.000 title claims abstract description 79
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 79
- 239000002699 waste material Substances 0.000 title claims abstract description 67
- 238000003672 processing method Methods 0.000 title claims abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 288
- 229910052742 iron Inorganic materials 0.000 claims abstract description 145
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 137
- 239000002245 particle Substances 0.000 claims description 61
- 239000007921 spray Substances 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 6
- 238000007598 dipping method Methods 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 1
- 238000001179 sorption measurement Methods 0.000 description 18
- 238000010008 shearing Methods 0.000 description 10
- 230000006872 improvement Effects 0.000 description 8
- BYACHAOCSIPLCM-UHFFFAOYSA-N 2-[2-[bis(2-hydroxyethyl)amino]ethyl-(2-hydroxyethyl)amino]ethanol Chemical group OCCN(CCO)CCN(CCO)CCO BYACHAOCSIPLCM-UHFFFAOYSA-N 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000007599 discharging Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 238000013461 design Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000005389 magnetism Effects 0.000 description 3
- 239000002985 plastic film Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000005060 rubber Substances 0.000 description 3
- 238000002955 isolation Methods 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 235000009854 Cucurbita moschata Nutrition 0.000 description 1
- 240000001980 Cucurbita pepo Species 0.000 description 1
- 235000009852 Cucurbita pepo Nutrition 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000007885 magnetic separation Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
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- 238000012545 processing Methods 0.000 description 1
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- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 235000020354 squash Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2216—Discharge means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of waste metal tear up with sorter and its processing method, belong to metal and crush techniques for post-classification field.The present invention includes transmitting the shredding equipment and sorter of band connection by array of procedures and by feeding, the feeding mouth that shredding equipment includes the rack of frame shape and frame upper end Middle face is fixed, further include and tear up mechanism, be symmetrical arranged in feeding mouth both sides, intermesh engagement；The bottom that mechanism is torn up in the bottom of feeding mouth is provided with lower hopper；The beginning of feeding conveyer belt is arranged in lower hopper；The magnetic pulley that sorter includes the fixed frame of frame shape and is fixed on by bearing on fixed frame, the cylinder face both sides of magnetic pulley are provided with the feeding conveyer belt and discharge belt being individually fixed on fixed frame；Non- iron charge blanking gap is left close to a side neck face of magnetic pulley in the end of feeding conveyer belt；Another side neck face of the unlimited proximate magnetic roller in beginning of discharge belt.It is time-consuming and laborious to solve the problems, such as that metal tears up rear manual sort.
Description
Technical field
Crush techniques for post-classification field the invention belongs to metal, more particularly to a kind of waste metal tear up with sorter and
Its processing method.
Background technology
With the development of domestic economy, the improvement of people's living standards, also accelerates the superseded speed of article, such as waste and old family
Electricity, junked-auto, the speed of update are getting faster.At present, the domestic processing mode to these old and useless articles, generally takes
Mutual disassembly, not only time-consuming cost is big, and pollutes environment.
Shredder be exactly it is a kind of be used as machine in small, broken bits, be generally used for handling crude raw material or leftover pieces, make
Its size is more tiny.It is a kind of heavy machine for being suitable for recycling industry and crushing the waste materials such as film, plastics, rubber tyre, timber
Tool equipment, the recycling available for materials such as bulk solid material, plastic containers, plastic film, fiber and paper, it is also possible to
Common waste material is torn up, dependable performance is easy to maintain, and security is good.Representative example is the corner by plastics or rubber
Material is pelletized after being melted after tearing up as raw material, for remaking plastic bottle, tire or dustbin etc..Shredder is applied to
Plastics recovery regenerates industry, is usually used in waste product heavy caliber PE plastic pipes, bundled packing plastic film, big pile plastic sheet and head
Crushing for material, it is relatively fewer applied to the device for tearing up metal since metal quality is harder.Moreover, also needed to after tearing up manually
Classify, it is time-consuming and laborious.
Through retrieval, Chinese Patent Application No.：201510825739.0 publication date：2016.02.24, invention and created name is
A kind of large-scale waste metal shredder, including material feeding box, tear up mechanism, conveying mechanism；The mechanism of tearing up is installed on institute
The exit of material feeding box is stated, the material feeding box is placed on base, and the exit of the material feeding box, which is additionally provided with, cuts somebody's hair, the use of cutting somebody's hair
Material in by material feeding box, which is got into, to be torn up in mechanism, and the conveying mechanism is placed in discharge outlet, for the metal torn up to be transported
Output is gone；The mechanism of tearing up includes stationary knife tool and cutter, stationary knife tool by determine knives rack be fixedly mounted on it is described
Material feeding box exit, the cutter include roller, and the roller is fixedly mounted on roller bearing, along axis on the outer surface of cylinder
Line direction is equipped with six row's tool aprons, wherein, non-conterminous three tool aprons are pacified on the same cross section of the roller on the tool apron
Equipped with cutter block, the roller with described to determine knives rack parallel.The invention is discharged in roller by squash type, can not be to tearing up material
Classify.
The content of the invention
1. technical problems to be solved by the inivention
Easily get stuck for metal shredding equipment existing in the prior art and tear up rear manual sort's expense with locking and metal
When it is laborious the problem of, the present invention provides a kind of waste metal to tear up and sorter and its processing method.The present invention is by mutual
Symmetrical and engagement pair is torn up cutter, achievees the purpose that to tear up waste and old frivolous metal, Two axle drive, it is not easy to get stuck and embrace
Extremely, and by the magnetic separation of magnetic pulley, achieve the purpose that to classify to tearing up material.
2. technical solution
To reach above-mentioned purpose, technical solution provided by the invention is：
A kind of waste metal is torn up and sorter, including tears up dress by array of procedures and by feeding transmission band connection
Put and sorter, shredding equipment include the rack of frame shape and the feeding mouth of frame upper end Middle face fixation, further include and tear up
Mechanism, the mechanism of tearing up are symmetrical arranged for 2 sets in feeding mouth both sides, include the motor of driven type connection, deceleration successively
Machine, shaft coupling and cutter is torn up, two are torn up cutter and intermesh and are engaged on the bottom of feeding mouth, and double-shaft driving is torn up, to the greatest extent
Possible to avoid getting stuck when metal charge is torn up and locking, the bottom for tearing up mechanism is provided with lower hopper；The feeding transmission
The beginning of band is arranged in lower hopper；The magnetic that sorter includes the fixed frame of frame shape and is fixed on by bearing on fixed frame
Property roller, the cylinder face both sides of the magnetic pulley are provided with the feeding conveyer belt that is individually fixed on fixed frame and discharging transmits
Band；Wherein：Non- iron charge blanking gap is left close to a side neck face of magnetic pulley in the end of the feeding conveyer belt；Discharging
Another side neck face of the unlimited proximate magnetic roller in beginning of conveyer belt；The width of the feeding conveyer belt and discharge belt is not small
In the width of magnetic pulley.By the rotation of magnetic pulley, irony material and non-ferric material are classified, irony material passes through magnetic pulley
After absorption, transferred after being intercepted by discharge belt, non-ferric material is easy to operate directly by blanking gap blanking, and classification is clear and definite.
Preferably, tearing up cutter includes annular cutter and cutter shaft, and the cutter shaft is connected with shaft coupling driven type, the annular
Cutter is several, uniformly sleeved to be fixed on cutter shaft axial plane, and cutter groove is formed between each two adjacent annular cutter, described two
Tear up in cutter, an annular cutter for tearing up cutter and another cutter groove for tearing up cutter are intermeshed；Annular cutter is sheared
Sheared in wrong face formula, avoid common easily turned and abrasion blade shearing, be suitable for the harder sheet metal shearing of quality, make
With long lifespan, cutter is replaced without frequent；Discharge belt has 2, is arranged in parallel up and down, up and down respectively bulky grain iron charge
Conveyer belt and little particle iron charge conveyer belt；The cylinder face preset clearance of the bulky grain iron charge conveyer belt and magnetic pulley；It is described small
The cylinder face of the unlimited proximate magnetic roller of particle iron charge conveyer belt, and then irony material is carried out to the classification in specification again, reach secondary
The purpose of classification.
Preferably, annular cutter and cutter groove engage for gapless, avoid frivolous metal charge from being caught in gap；Discharge belt
Transfer rate be more than feeding conveyer belt feeding speed, irony material can be transferred as soon as possible, it is secondary to reduce irony material
Absorption.
Preferably, annular cutter and the width and thickness all same of cutter groove, 2 are torn up cutter and rotated in opposite directions, and top is formed
" V " shape tears up mouth, forms material feeding passage, easy to operate, avoids blanking dead angle；The bottom in non-iron charge blanking gap is set described in face
It is equipped with non-iron charge collecting box, the end of the bulky grain iron charge conveyer belt and little particle iron charge conveyer belt sets bulky grain iron respectively
Expect collecting box and little particle iron charge collecting box, three kinds of Classification of materials can be kept in.
Preferably, protection network assembly is provided with around the rack, reduces the operational risk of operating personnel；Bulky grain iron
Material scraping plate is provided between material conveyer belt and little particle iron charge conveyer belt and the cylinder face of magnetic pulley, can be by the irony of second adsorption
Material is transferred to conveyer belt after wiping off.
Preferably, the side of rack is additionally provided with upper and lower escalator, is connected with escalator top, the end face of rack is also put down
Anti- slideway is covered with, facilitates the charging of operating personnel and avoids the risk that slips；Material scraping plate is non-ferric material, isolates magnetic as far as possible
Property, avoid second adsorption, folding has alice to biside plate upwards, plays the role of rewinding, avoids passing into others' hands, alice can also be designed to
The shape gradually to close up down, achievees the purpose that to collapse material, the width design of conveyer belt is reduced accordingly.
Preferably, bulky grain iron charge conveyer belt and little particle iron charge conveyer belt are in the scraper-type transmission for dipping down ramp-like
Band, makes full use of the self gravitation effect of irony material and the buffer action of scraper plate, further reduces the second adsorption of irony material.
Feeding mouth and lower hopper are the prismatoid of closing in shape gradually downward, and charging and discharging are convenient.
Preferably, the waste and old frivolous metal charge applied to thickest 3mm, when thickness is excessive, required power of motor is larger,
Cost is higher；Sorter further includes the spray tube being arranged in parallel with magnetic pulley, and the spray tube is fixed on the magnetic pulley right side
On the fixed frame of oblique upper, and communicated with high-pressure water.By the spray of water, the magnetism of discharge feed side is reduced, reduces irony material
Second adsorption, moreover, there is the double action effect for rinsing material.
A kind of waste metal tears up the processing method with sorter, and step is：
Step 1: tear up：Waste metal is sent into shredding equipment by feeding mouth, two are torn up cutter and material is carried out
It is staggeredly engagement type to tear up；
Step 2: blanking：Material after tearing up passes through lower hopper blanking to feeding conveyer belt；
Step 3: non-iron charge is collected：When feeding conveyer belt is by material transmission to end, magnetic that irony material is rotated clockwise
Property roller absorption, non-ferric material fallen in non-iron charge collecting box by non-iron charge blanking gap；
Step 4: bulky grain iron charge is collected：When irony material turns to another side with magnetic pulley, between specification is more than reserving
The bulky grain iron charge of gap is dropped down onto on bulky grain iron charge conveyer belt by the beginning gear of bulky grain iron charge conveyer belt, and is transferred into end
After fall in bulky grain iron charge collecting box；
Step 5: little particle iron charge is collected：Specification be less than preset clearance little particle iron charge by preset clearance after, it is big
The beginning gear of the little particle iron charge conveyer belt of particle iron charge conveyer belt bottom is dropped down onto on little particle iron charge conveyer belt, and is transferred into
Fallen to behind end in little particle iron charge collecting box；
So far, after waste metal is torn up, it is divided into non-ferric material, bulky grain iron charge and little particle iron charge.
Further sorting technique, while starting magnetic pulley rotation, opens spray tube and tiltedly magnetic pulley is sprayed
Leaching.
3. beneficial effect
Using technical solution provided by the invention, compared with prior art, have the advantages that：
(1) a kind of waste metal of the invention is torn up and sorter, is torn up by double-shaft driving, avoided as far as possible
Getting stuck when metal charge is torn up and locking；Two tear up cutter intermesh it is engagement type tear material, be directed to waste and old frivolous metal
It is particularly effective, discharging is in uniformly fine strip shape, easy to the classification of next step；By the rotation of magnetic pulley, by irony material and non-ferric
Material is classified, and after irony material is adsorbed by magnetic pulley, is transferred after being intercepted by discharge belt, non-ferric material directly passes through blanking
Gap blanking, easy to operate, classification is clear and definite；
(2) a kind of waste metal of the invention is torn up and sorter, annular cutter shearing are avoided in the formula shearing of wrong face
The turned and abrasion of usual blade shearing, is suitable for the harder sheet metal shearing of quality, service life length, without frequently replacing
Cutter；The setting of double-deck discharge belt, achievees the purpose that material secondary classification；
(3) a kind of waste metal of the invention is torn up and sorter, annular cutter and cutter groove engage for gapless, is avoided
Frivolous metal charge is caught in gap；The transfer rate of discharge belt is more than the feeding speed of feeding conveyer belt, can be by irony
Material transfers as soon as possible, to reduce the second adsorption of irony material；
(4) a kind of waste metal of the invention is torn up and sorter, " V " shape tear up mouth and form material feeding passage, operation side
Just, blanking dead angle is avoided；Three kinds of collecting boxs, three kinds of Classification of materials are kept in, and achieve the purpose that thoroughly to classify；
(5) a kind of waste metal of the invention is torn up and sorter, protection network surround the bottom of whole device rack, drop
The operational risk of low operating personnel；The setting of material scraping plate, is transferred to conveyer belt, further after can the irony material of second adsorption be wiped off
Reduce the irony material of second adsorption；
(6) a kind of waste metal of the invention is torn up and sorter, and the setting of escalator and anti-slideway, facilitates operator
The charging of member simultaneously avoids the risk that slips；Material scraping plate is non-ferric material, and isolation as far as possible is magnetic, avoids second adsorption, biside plate
Folding has alice upwards, plays the role of rewinding, avoids passing into others' hands, and alice can also be designed to the shape gradually to close up downwards, reach
The purpose of material is collapsed, the width design of conveyer belt is reduced accordingly；
(7) a kind of waste metal of the invention is torn up and the prismatoid of sorter, gradually downward closing in shape, is fed and is gone out
Material is convenient；Iron charge conveyor belt design makes full use of the self gravitation of irony material to make into the scraper-type conveyer belt for dipping down ramp-like
With the buffer action with scraper plate, the second adsorption of irony material is further reduced；
(8) a kind of waste metal of the invention is torn up and sorter, for the waste and old frivolous metal of thickest 3mm
Material, when thickness is excessive, required power of motor is larger, and cost is higher；Pass through the spray of water, the magnetic of reduction magnetic pulley discharge feed side
Property, irony material is washed away to conveyer belt, reduces the second adsorption of irony material, moreover, there is the double action effect for rinsing material.
Brief description of the drawings
The waste metal that Fig. 1 is the present invention is torn up and sorter structure diagram；
Fig. 2 is the shredding equipment front view in the present invention；
Fig. 3 is the shredding equipment top view in the present invention
Fig. 4 is the sorter top view in the present invention；
Fig. 5 is the spray pipe structure schematic diagram in the present invention.
Label declaration in schematic diagram：1st, shredding equipment；3rd, sorter；11st, rack；12nd, feeding mouth；13rd, motor；
14th, gear reducer；15th, shaft coupling；16th, cutter is torn up；17th, lower hopper；18th, mouth is torn up；111st, protection network assembly；112nd, it is hand steered
Ladder；113rd, anti-slideway；161st, annular cutter；162nd, cutter groove；163rd, cutter shaft；31st, feeding conveyer belt；32nd, magnetic pulley；33rd, it is big
Particle iron charge conveyer belt；34th, little particle iron charge conveyer belt；36th, spray tube；37th, fixed frame；321st, non-iron charge collecting box；331、
Bulky grain iron charge collecting box；341st, little particle iron charge collecting box；361st, spray apertures.
Embodiment
To further appreciate that present disclosure, with reference to attached drawing, the present invention is described in detail.
Embodiment 1
A kind of waste metal is torn up and sorter, as shown in Figure 1,2,3, 4, including passes by array of procedures and by feeding
The shredding equipment 1 and sorter 3 for sending band 31 to connect, shredding equipment are included in the middle part of rack 11 and 11 upper surface of rack of frame shape
Fixed feeding mouth 12,12 specification 1600*1200mm of feeding mouth, 11 specification of rack is 4500*2200*3850mm, further includes and tears
Broken mechanism, the mechanism of tearing up are symmetrical arranged in 12 both sides of feeding mouth for 2 sets, include driven type connects successively motor 13,
Gear reducer 14, shaft coupling 15 and cutter 16 is torn up, motor 13 is 7.5KW, adjustable motor；Two are torn up cutter 16 and intermeshed
The bottom of feeding mouth 12 is engaged on, double-shaft driving is torn up, and avoids getting stuck when metal charge is torn up and locking, pin as far as possible
It is particularly effective for waste and old frivolous metal, discharging is in uniformly fine strip shape, easy to the broken of next step.The bottom for tearing up mechanism is set
There is lower hopper 17；The beginning of the feeding conveyer belt 31 is arranged in lower hopper 17；Sorter includes the fixed frame of frame shape
37 and the magnetic pulley 32 that is fixed on by bearing on fixed frame 37, the cylinder face both sides of the magnetic pulley 32 are provided with solid respectively
Due to the feeding conveyer belt 31 and discharge belt on fixed frame 37；Wherein：The end of the feeding conveyer belt 31 is close to magnetic
One side neck face of roller 32, and leave non-iron charge blanking gap；The unlimited proximate magnetic roller 32 in beginning of discharge belt it is another
One side neck face, can be close to a face, for example be intercepted between the two at a distance of 1mm, the convenient irony material by after absorption；The feeding passes
The width of band 31 and discharge belt is sent to be not less than the width of magnetic pulley 32.
The waste metal of the present embodiment is torn up and sorter, and in concrete application, waste metal is sent by feeding mouth 12
Enter in shredding equipment 1, two are torn up cutter 16 and staggeredly engagement type tear up is carried out to material；Material after tearing up passes through lower hopper 17
Blanking is to feeding conveyer belt 31；When material is sent to close to magnetic pulley 32 by feeding conveyer belt 31, pass through magnetic pulley 32
Rotate clockwise, irony material and non-ferric material are classified, after irony material is adsorbed by magnetic pulley 32, intercepted by discharge belt
After transfer, and non-ferrous material separates both irony material and non-ferric material directly by blanking gap blanking.
Embodiment 2
The waste metal of the present embodiment is torn up and sorter, its basic structure is theed improvement is that with embodiment 1：Tear
Broken cutter 16 includes annular cutter 161 and cutter shaft 163, and 161 specification of annular cutter is Φ 620*98mm；The cutter shaft 163 and connection
15 driven type of axis device connects, and the annular cutter 161 is several, uniformly sleeved to be fixed on 163 axial plane of cutter shaft, each two phase
Cutter groove 162, described two to tear up in cutter 16 a, annular cutter 161 for tearing up cutter 16 are formed between adjacent annular cutter 161
The cutter groove 162 that cutter 16 is torn up with another is intermeshed；The shearing of annular cutter 16 avoids common easy in the formula shearing of wrong face
Turned and abrasion blade shearing, is suitable for the harder sheet metal shearing of quality, service life length, without frequently more tool changing
Tool.Discharge belt has 2, is arranged in parallel up and down, and respectively bulky grain iron charge conveyer belt 33 and little particle iron charge transmit up and down
Band 34；The cylinder face preset clearance of the bulky grain iron charge conveyer belt 33 and magnetic pulley 32, in the present embodiment, gap size is
15mm；The cylinder face of the 34 unlimited proximate magnetic roller 32 of little particle iron charge conveyer belt, can be close to a face, such as between the two
Apart it is less than 1mm.
The waste metal of the present embodiment is torn up and sorter, in concrete application, in embodiment 1 can be divided into broken material
Specification is more than 15mm ironys material and specification is less than on the basis of 15mm non-ferric materials, further carries out irony material in specification again
Classification, be divided into bulky grain and little particle, achieve the purpose that secondary classification.
Theoretically, as needed, the discharge belt of 3 layers or more than 3 layers can also be set, can not also must be mutually equal
OK, irony material can be divided into the classification of 3 kinds or more than 3 kinds specifications, it is only necessary to set preset clearance successive reduction from top to bottom
Put, such as, 6 layers are arranged to, can set gradually and be slightly larger than 0 for 25mm, 20mm, 15mm, 10mm, 5mm, 0, in this way, point
The irony material of class is more than 25mm, 20mm~25mm, 15mm~20mm, 10mm~15mm, 5mm~10mm, such as the following 6 classes of 5mm
Irony material.
Embodiment 3
The waste metal of the present embodiment is torn up and sorter, its basic structure is theed improvement is that with embodiment 2：Ring
Shape cutter 161 and cutter groove 162 engage for gapless, avoid frivolous metal charge from being caught in gap.Moreover, annular cutter 161 and knife
The width and thickness all same of groove 162,2 are torn up cutter 16 and rotated in opposite directions, and top forms " V " shape and tears up mouth 18, form material feeding
Passage, it is easy to operate, avoid blanking dead angle.The transfer rate of discharge belt is more than the feeding speed of feeding conveyer belt 31, good
Place is after can irony material after absorption be intercepted respectively by bulky grain iron charge conveyer belt 33 and little particle iron charge conveyer belt 34, as early as possible
Be forwarded, to reduce irony material by second adsorption, and as far as possible avoid accumulating in intersection because of second adsorption.It is non-described in face
The bottom in iron charge blanking gap is provided with non-iron charge collecting box 321, and the bulky grain iron charge conveyer belt 33 and little particle iron charge pass
Send the end of band 34 that bulky grain iron charge collecting box 331 and little particle iron charge collecting box 341 are set respectively, can be by three kinds of Classification of materials
It is temporary, achieve the purpose that three is thoroughly separated.
The waste metal of the present embodiment tears up the processing method with sorter, and step is：
Step 1: tear up：Waste metal is sent into shredding equipment 1 by feeding mouth 12, two are torn up cutter 16 to thing
Material carries out staggeredly engagement type tear up；
Step 2: blanking：Material after tearing up passes through 17 blanking of lower hopper to feeding conveyer belt 31；
Step 3: non-iron charge is collected：When feeding conveyer belt 31 is by material transmission to end, what irony material was rotated clockwise
Magnetic pulley 32 adsorbs, and non-ferric material is fallen in non-iron charge collecting box 321 by non-iron charge blanking gap；
Step 4: bulky grain iron charge is collected：When irony material turns to another side with magnetic pulley 32, specification is more than reserved
The bulky grain iron charge in gap is dropped down onto on bulky grain iron charge conveyer belt 33 by the beginning gear of bulky grain iron charge conveyer belt 33, and is transmitted
Fallen to after to end in bulky grain iron charge collecting box 331；
Step 5: little particle iron charge is collected：Specification be less than preset clearance little particle iron charge by preset clearance after, it is big
The beginning gear of the little particle iron charge conveyer belt 34 of 33 bottom of particle iron charge conveyer belt is dropped down onto on little particle iron charge conveyer belt 34, and by
Fallen to after being sent to end in little particle iron charge collecting box 341；
So far, after waste metal is torn up, it is divided into non-ferric material, bulky grain iron charge and little particle iron charge.
Embodiment 4
The waste metal of the present embodiment is torn up and sorter, its basic structure is theed improvement is that with embodiment 3：Institute
State and protection network assembly 111 is provided with around rack 11, reduce the operational risk of operating personnel.The side of rack 11 is additionally provided with
Upper and lower escalator 112, is connected, the end face of rack 11 is also tiled anti-slideway 113, rubber material, side with 112 top of escalator
The charging of convenient to operate personnel simultaneously avoids the risk that slips.Feeding mouth 12 and lower hopper 17 are the prismatoid of closing in shape gradually downward,
Charging and discharging are convenient.Set between bulky grain iron charge conveyer belt 33 and little particle iron charge conveyer belt 34 and the cylinder face of magnetic pulley 32
Material scraping plate is equipped with, conveyer belt is transferred to after can the irony material of second adsorption be wiped off, further reaches and avoid tiring out because of second adsorption
Purpose of the product in intersection.
The waste metal of the present embodiment tears up the processing method with sorter, and step is：
Step 1: tear up：Waste metal is sent into shredding equipment 1 by feeding mouth 12, two are torn up cutter 16 to thing
Material carries out staggeredly engagement type tear up；
Step 2: blanking：Material after tearing up passes through 17 blanking of lower hopper to feeding conveyer belt 31；
Step 3: non-iron charge is collected：When feeding conveyer belt 31 is by material transmission to end, what irony material was rotated clockwise
Magnetic pulley 32 adsorbs, and non-ferric material is fallen in non-iron charge collecting box 321 by non-iron charge blanking gap；
Step 4: bulky grain iron charge is collected：When irony material turns to another side with magnetic pulley 32, specification is more than reserved
The bulky grain iron charge in gap is dropped down onto on bulky grain iron charge conveyer belt 33 by the material scraping plate gear on bulky grain iron charge conveyer belt 33, and by
Fallen to after being sent to end in bulky grain iron charge collecting box 331；
Step 5: little particle iron charge is collected：Specification be less than preset clearance little particle iron charge by preset clearance after, it is big
Material scraping plate gear on the little particle iron charge conveyer belt 34 of 33 bottom of particle iron charge conveyer belt is dropped down onto on little particle iron charge conveyer belt 34,
And fallen to after being transferred into end in little particle iron charge collecting box 341；
So far, after waste metal is torn up, it is divided into non-ferric material, bulky grain iron charge and little particle iron charge.
Embodiment 5
The waste metal of the present embodiment is torn up and sorter, its basic structure is theed improvement is that with embodiment 4：It is main
To be applied to the waste and old frivolous metal charge of thickest 3mm, when thickness is excessive, required power of motor is larger, and cost is higher.Scraper
Plate is non-ferric material, and isolation as far as possible is magnetic, avoids second adsorption, and folding has alice to biside plate upwards, plays the role of rewinding,
Avoid passing into others' hands, alice can also be designed to the shape gradually to close up downwards, achieve the purpose that to collapse material, and can make conveyer belt
Width design reduce accordingly.
Embodiment 6
The waste metal of the present embodiment is torn up and sorter, its basic structure is theed improvement is that with embodiment 6：Greatly
Particle iron charge conveyer belt 33 and little particle iron charge conveyer belt 34 make full use of irony in the scraper-type conveyer belt for dipping down ramp-like
The self gravitation effect of material and the buffer action of scraper plate, further reduce the second adsorption of irony material.
The waste metal of the present embodiment tears up the processing method with sorter, and step is：
Step 1: tear up：Waste metal is sent into shredding equipment 1 by feeding mouth 12, two are torn up cutter 16 to thing
Material carries out staggeredly engagement type tear up；
Step 2: blanking：Material after tearing up passes through 17 blanking of lower hopper to feeding conveyer belt 31；
Step 3: non-iron charge is collected：When feeding conveyer belt 31 is by material transmission to end, what irony material was rotated clockwise
Magnetic pulley 32 adsorbs, and non-ferric material is fallen in non-iron charge collecting box 321 by non-iron charge blanking gap；
Step 4: bulky grain iron charge is collected：When irony material turns to another side with magnetic pulley 32, specification is more than reserved
The bulky grain iron charge in gap is dropped down onto on scraper-type conveyer belt by scraper-type conveyer belt gear, and falls to big after being transferred into end
In granulated iron material collecting box 331；
Step 5: little particle iron charge is collected：Specification be less than preset clearance little particle iron charge by preset clearance after, it is big
The scraper-type conveyer belt gear of 33 bottom of particle iron charge conveyer belt is dropped down onto on scraper-type conveyer belt, and is fallen to after being transferred into end
In little particle iron charge collecting box 341；
So far, after waste metal is torn up, it is divided into non-ferric material, bulky grain iron charge and little particle iron charge.
Embodiment 7
The waste metal of the present embodiment is torn up and sorter, its basic structure is theed improvement is that with embodiment 6：Such as
Shown in Fig. 1 and 5, the spray tube 36 being arranged in parallel with magnetic pulley 32 is further included, the spray tube 36 is fixed on magnetic pulley 32
On the fixed frame 37 of right oblique upper, and communicated with high-pressure water.By the spray of water, the magnetism of discharge feed side is reduced, reduces irony
The second adsorption of material, moreover, there is the double action effect for rinsing material.
The waste metal of the present embodiment tears up the processing method with sorter, and step is：
Step 1: tear up：Waste metal is sent into shredding equipment 1 by feeding mouth 12, two are torn up cutter 16 to thing
Material carries out staggeredly engagement type tear up；
Step 2: blanking：Material after tearing up passes through 17 blanking of lower hopper to feeding conveyer belt 31；
Step 3: non-iron charge is collected：When feeding conveyer belt 31 is by material transmission to end, spray tube 36 is opened tiltedly to magnetism
Roller 32, by the spray apertures 361 that are uniformly arranged on spray tube 36 to magnetic pulley 32 close to the cylinder face of scraper-type conveyer belt
Sprayed, the magnetic pulley 32 that irony material is rotated clockwise adsorbs, and non-ferric material is fallen to by non-iron charge blanking gap
In non-iron charge collecting box 321；
Step 4: bulky grain iron charge is collected：When irony material turns to another side with magnetic pulley 32, spray tube 36 is to iron
Material is sprayed, and the bulky grain iron charge that specification is more than preset clearance is fallen and washed away to scraper-type by scraper-type conveyer belt gear to transmit
Take, and fallen to after being transferred into end in bulky grain iron charge collecting box 331；
Step 5: little particle iron charge is collected：Specification be less than preset clearance little particle iron charge by preset clearance after, it is big
The scraper-type conveyer belt gear of 33 bottom of particle iron charge conveyer belt falls and washes away to scraper-type conveyer belt, and after being transferred into end
Fall in little particle iron charge collecting box 341；
So far, after waste metal is torn up, it is divided into non-ferric material, bulky grain iron charge and little particle iron charge.
The waste metal of the present embodiment is torn up and sorter, during concrete application, completely eliminates second adsorption, and to iron
Material is rinsed, and spray tube 36 has reduction magnetic attraction, provides impact force (allowing magnetic cylinder and material to separate) and rinses material
Triple role effect.
Embodiment 8
The waste metal of the present embodiment is torn up and sorter, its basic structure is theed improvement is that with embodiment 7：
The bottom of magnetic pulley 32 sets spray water collection tank, and precipitation process Posterior circle utilizes, and avoids water resource waste.
Schematically the present invention and embodiments thereof are described above, this describes no restricted, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So if common skill of this area
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (10)
1. a kind of waste metal is torn up and sorter, including is torn up by array of procedures and by what feeding conveyer belt (31) connected
Device (1) and sorter (3), it is characterised in that：
In the middle part of the rack (11) of the shredding equipment (1) including frame shape and rack (11) upper surface the feeding mouth (12) of fixation with
And mechanism is torn up, the mechanism of tearing up is symmetrical arranged for 2 sets in feeding mouth (12) both sides, includes driven type connection successively
Motor (13), gear reducer (14), shaft coupling (15) and tear up cutter (16), two tear up cutter (16) intermesh be engaged on into
The bottom of material mouth (12)；The bottom for tearing up mechanism is provided with lower hopper (17)；The beginning of the feeding conveyer belt (31) is set
It is placed in lower hopper (17)；
The magnetic rolling that the sorter (3) includes the fixed frame (37) of frame shape and is fixed on by bearing on fixed frame (37)
Cylinder (32), the cylinder face both sides of the magnetic pulley (32) are provided with the feeding conveyer belt (31) being individually fixed on fixed frame (37)
And discharge belt；Wherein：Left non-close to a side neck face of magnetic pulley (32) end of the feeding conveyer belt (31)
Iron charge blanking gap；Another side neck face of the unlimited proximate magnetic roller (32) in beginning of discharge belt；The feeding conveyer belt
(31) and discharge belt width be not less than magnetic pulley (32) width.
2. waste metal according to claim 1 is torn up and sorter, it is characterised in that：
The cutter (16) that tears up includes annular cutter (161) and cutter shaft (163), and the cutter shaft (163) and shaft coupling (15) pass
Dynamic formula connects, and the annular cutter (161) is several, uniformly sleeved to be fixed on cutter shaft (163) axial plane, each two adjacent ring
Cutter groove (162), described two to tear up in cutter (16) a, endless knife for tearing up cutter (16) are formed between shape cutter (161)
Tool (161) and another cutter groove (162) for tearing up cutter (16) are intermeshed；
The discharge belt has 2, and setting up and down, respectively bulky grain iron charge conveyer belt (33) and little particle iron charge pass up and down
Send band (34)；The bulky grain iron charge conveyer belt (33) and the cylinder face preset clearance of magnetic pulley (32)；The little particle iron charge
The cylinder face of the unlimited proximate magnetic roller (32) of conveyer belt (34).
3. waste metal according to claim 2 is torn up and sorter, it is characterised in that：
The annular cutter (161) and cutter groove (162) engage for gapless；
The transfer rate of the discharge belt is more than the feeding speed of feeding conveyer belt (31).
4. waste metal according to claim 2 is torn up and sorter, it is characterised in that：
The annular cutter (161) and the width and thickness all same of cutter groove (162), 2 are torn up cutter (16) and rotated in opposite directions, on
Portion forms " V " shape and tears up mouth (18)；
The bottom in non-iron charge blanking gap described in face is provided with non-iron charge collecting box (321), the bulky grain iron charge conveyer belt
(33) and the end of little particle iron charge conveyer belt (34) sets bulky grain iron charge collecting box (331) and little particle iron charge to collect respectively
Case (341).
5. waste metal according to claim 3 is torn up and sorter, it is characterised in that：
Protection network assembly (111) is provided with around the rack (11)；
Set between the bulky grain iron charge conveyer belt (33) and the cylinder face of little particle iron charge conveyer belt (34) and magnetic pulley (32)
It is equipped with material scraping plate.
6. waste metal according to claim 5 is torn up and sorter, it is characterised in that：The material scraping plate is non-iron material
Matter, folding has alice to biside plate upwards；The side of the rack (11) is additionally provided with upper and lower escalator (112), and escalator
(112) top, which is connected, the end face of rack (11) is also tiled anti-slideway (113).
7. waste metal according to claim 6 is torn up and sorter, it is characterised in that：The bulky grain iron charge transmission
Band (33) and little particle iron charge conveyer belt (34) are in the scraper-type conveyer belt for dipping down ramp-like；The feeding mouth (12) and blanking
Bucket (17) is the prismatoid of closing in shape gradually downward.
8. waste metal according to any one of claims 1 to 7 is torn up and sorter, it is characterised in that：Applied to maximum
The waste and old frivolous metal charge of wall thickness 3mm；The sorter (3) further includes the spray tube being arranged in parallel with magnetic pulley (32)
(36), the spray tube (36) is fixed on the fixed frame (37) of magnetic pulley (32) right oblique upper, and is communicated with high-pressure water.
9. a kind of waste metal tears up the processing method with sorter, it is characterised in that step is：
Step 1: tear up：Waste metal is sent into shredding equipment (1) by feeding mouth (12), two to tear up cutter (16) right
Material carries out staggeredly engagement type tear up；
Step 2: blanking：Material after tearing up passes through lower hopper (17) blanking to feeding conveyer belt (31)；
Step 3: non-iron charge is collected：When feeding conveyer belt (31) is by material transmission to end, magnetic that irony material is rotated clockwise
Property roller (32) absorption, non-ferric material fallen in non-iron charge collecting box (321) by non-iron charge blanking gap；
Step 4: bulky grain iron charge is collected：When irony material turns to another side with magnetic pulley (32), between specification is more than reserving
The bulky grain iron charge of gap is dropped down onto on bulky grain iron charge conveyer belt (33) by the beginning gear of bulky grain iron charge conveyer belt (33), and is passed
Fallen to after sending to end in bulky grain iron charge collecting box (331)；
Step 5: little particle iron charge is collected：Specification be less than preset clearance little particle iron charge by preset clearance after, by bulky grain
The beginning gear of the little particle iron charge conveyer belt (34) of iron charge conveyer belt (33) bottom is dropped down onto on little particle iron charge conveyer belt (34), and
Fallen to after being transferred into end in little particle iron charge collecting box (341)；
So far, after waste metal is torn up, it is divided into non-ferric material, bulky grain iron charge and little particle iron charge.
10. waste metal according to claim 9 tears up the processing method with sorter, it is characterised in that starts magnetic
Property roller (32) rotation while, open spray tube (36) tiltedly magnetic pulley (32) is sprayed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711371448.4A CN107899711A (en) | 2017-12-19 | 2017-12-19 | A kind of waste metal is torn up and sorter and its processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711371448.4A CN107899711A (en) | 2017-12-19 | 2017-12-19 | A kind of waste metal is torn up and sorter and its processing method |
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| Publication Number | Publication Date |
|---|---|
| CN107899711A true CN107899711A (en) | 2018-04-13 |
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ID=61869331
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711371448.4A Withdrawn CN107899711A (en) | 2017-12-19 | 2017-12-19 | A kind of waste metal is torn up and sorter and its processing method |
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| Country | Link |
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| CN (1) | CN107899711A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108554575A (en) * | 2018-07-09 | 2018-09-21 | 上饶市德鑫实业有限公司 | A kind of old and useless battery tears up equipment |
| CN108855523A (en) * | 2018-05-03 | 2018-11-23 | 王栋良 | A kind of escalator manufacture disposed waste processing equipment |
| CN117983380A (en) * | 2024-04-03 | 2024-05-07 | 宝鸡金隆钒钛金属材料有限公司 | Metal cutting breaker |
-
2017
- 2017-12-19 CN CN201711371448.4A patent/CN107899711A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108855523A (en) * | 2018-05-03 | 2018-11-23 | 王栋良 | A kind of escalator manufacture disposed waste processing equipment |
| CN108855523B (en) * | 2018-05-03 | 2020-10-23 | 嘉兴考普诺机械科技有限公司 | Waste garbage treatment equipment for manufacturing escalator |
| CN108554575A (en) * | 2018-07-09 | 2018-09-21 | 上饶市德鑫实业有限公司 | A kind of old and useless battery tears up equipment |
| CN117983380A (en) * | 2024-04-03 | 2024-05-07 | 宝鸡金隆钒钛金属材料有限公司 | Metal cutting breaker |
| CN117983380B (en) * | 2024-04-03 | 2024-06-04 | 宝鸡金隆钒钛金属材料有限公司 | Metal cutting breaker |
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Application publication date: 20180413 |