CN104696761B - LED heat dissipation lamp - Google Patents
LED heat dissipation lamp Download PDFInfo
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- CN104696761B CN104696761B CN201510142301.2A CN201510142301A CN104696761B CN 104696761 B CN104696761 B CN 104696761B CN 201510142301 A CN201510142301 A CN 201510142301A CN 104696761 B CN104696761 B CN 104696761B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2101/00—Point-like light sources
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Abstract
Description
技术领域technical field
本发明涉及散热技术领域,特别是涉及一种LED散热灯具。The invention relates to the technical field of heat dissipation, in particular to an LED heat dissipation lamp.
背景技术Background technique
LED产业的快速发展,大大拉动了上游材料业的发展,也进一步促进了高端材料领域的突破。其中,LED灯具中会用到大量的散热材料,包括LED晶片的封装元件、LED光学透镜、光散射元件、高效散热元件、光反射和光漫射板等。The rapid development of the LED industry has greatly stimulated the development of the upstream material industry and further promoted breakthroughs in the field of high-end materials. Among them, a large number of heat dissipation materials are used in LED lamps, including LED chip packaging components, LED optical lenses, light scattering components, high-efficiency heat dissipation components, light reflection and light diffusion plates, etc.
一直以来,散热不良会导致电源损坏、光衰加快、寿命减短等问题,始终是LED照明系统性能提升的重中之重。For a long time, poor heat dissipation will lead to problems such as power supply damage, accelerated light decay, and shortened lifespan. It has always been the top priority for improving the performance of LED lighting systems.
例如,中国专利201110178768.4公开了一种LED散热器及LED灯具,具体公开本发明适用于照明灯具散热器生产技术领域,提供了一种LED散热器及LED灯具。该LED散热器包括一铝基本体,所述铝基本体具有一中空部的中间部,其表面分布有多个散热筋;在所述铝基本体中还嵌设有铜件。该LED灯具包括包括灯壳、设于所述灯壳内的LED光源、安装有LED光源的铝基板、以及与所述铝基板固定连接的散热器,所述散热器为上述所述的LED散热器。本发明提供的LED散热器及LED灯具,采用在传统的铝基散热体中嵌设导热率更高的铜件,使得散热器在不增加散热片面积及体积的情况下散热效果得到大大提升,从而保证了灯具内的LED的寿命。For example, Chinese patent 201110178768.4 discloses an LED radiator and LED lamp, specifically discloses that the present invention is applicable to the technical field of radiator production for lighting lamps, and provides an LED radiator and LED lamp. The LED radiator includes an aluminum basic body, the aluminum basic body has a middle part of a hollow part, and a plurality of cooling ribs are distributed on the surface; copper parts are also embedded in the aluminum basic body. The LED lamp includes a lamp housing, an LED light source arranged in the lamp housing, an aluminum substrate on which the LED light source is installed, and a radiator fixedly connected to the aluminum substrate, and the radiator is for dissipating heat from the above-mentioned LED. device. The LED radiator and LED lamps provided by the present invention adopt copper parts with higher thermal conductivity to be embedded in the traditional aluminum-based heat sink, so that the heat dissipation effect of the radiator is greatly improved without increasing the area and volume of the heat sink. Thus, the lifespan of the LED in the lamp is guaranteed.
又如,中国专利201310061315.2公开了一种高散热LED灯具,具体公开本发明公开了本发明公开了LED灯具。该LED灯具包括外套管、LED光源板及散热热管,外套管与散热热管连接,散热热管与所述LED光源板的底面连接,LED光源板的底面朝向向上,使散热热管的吸热侧贴合LED光源板的底面,向外传导LED光源板的电路热量。本发明的LED灯具采用热管传热散热的方式,散热效率高,有效的降低了LED灯具内温度的持续升高,延长了LED灯具的使用寿命。As another example, Chinese patent 201310061315.2 discloses a high heat dissipation LED lamp, and specifically discloses that the present invention discloses that the present invention discloses an LED lamp. The LED lamp comprises an outer casing, an LED light source board, and a heat dissipation heat pipe. The outer casing is connected to the heat dissipation heat pipe, and the heat dissipation heat pipe is connected to the bottom surface of the LED light source board. The bottom surface of the LED light source board conducts the circuit heat of the LED light source board outward. The LED lamp of the present invention adopts the mode of heat transfer and heat dissipation of the heat pipe, has high heat dissipation efficiency, effectively reduces the continuous rise of the temperature inside the LED lamp, and prolongs the service life of the LED lamp.
又如,中国专利201310215665.X公开了一种散热板及LED灯具,具体公开本发明涉及到LED灯具散热的技术领域,公开了一种散热板及LED灯具。所述散热板为金属散热板,所述金属散热板具有多个隆起且间隔设置的散热栅网。本发明有益效果如下:通过采用隆起且间隔设置的多个散热栅网将LED灯具照明时产生的热量传导散发出去,增大了散热板的散热面积,降低了LED的温升,从而提高了LED灯具的使用寿命。As another example, Chinese patent 201310215665.X discloses a heat sink and an LED lamp, specifically discloses that the present invention relates to the technical field of heat dissipation of an LED lamp, and discloses a heat sink and an LED lamp. The heat dissipation plate is a metal heat dissipation plate, and the metal heat dissipation plate has a plurality of raised heat dissipation grids arranged at intervals. The beneficial effects of the present invention are as follows: by adopting a plurality of heat dissipation grids arranged at intervals to dissipate the heat generated by the LED lamp lighting, the heat dissipation area of the heat dissipation plate is increased, the temperature rise of the LED is reduced, and the temperature rise of the LED is improved. The service life of lamps.
然而,上述专利公开的LED灯具依然存在散热效果不佳的缺陷,导致LED灯具会出现电源损坏、光衰加快、寿命减短等问题。However, the LED lamp disclosed in the above-mentioned patent still has the defect of poor heat dissipation effect, which leads to problems such as power supply damage, accelerated light decay, and shortened lifespan of the LED lamp.
发明内容Contents of the invention
基于此,有必要提供一种散热效果较好的LED散热灯具。Based on this, it is necessary to provide an LED heat dissipation lamp with better heat dissipation effect.
一种LED散热灯具,包括:散热柱、灯头、基板、多个散热弧片和LED灯,An LED heat dissipation lamp, comprising: a heat dissipation column, a lamp holder, a base plate, a plurality of heat dissipation arcs and an LED lamp,
所述灯头设置于所述散热柱的第一端;The lamp head is arranged at the first end of the heat dissipation column;
所述基板设置于所述散热柱的第二端;The substrate is disposed at the second end of the heat dissipation column;
所述散热柱开设有多个散热沟槽,所述散热沟槽与所述第一端及所述第二端连接,每一所述散热沟槽内开设有多个散热孔;The heat dissipation column is provided with a plurality of heat dissipation grooves, the heat dissipation grooves are connected with the first end and the second end, and each heat dissipation groove is provided with a plurality of heat dissipation holes;
多个所述散热弧片呈放射状设置于所述基板的边缘,所述散热弧片的两侧面分别设置凹形曲面和凸形曲面,所述散热弧片由位于所述基板上的一端到另一端逐渐向靠近所述散热柱的轴心弯曲;A plurality of the heat dissipation arcs are arranged radially on the edge of the substrate, and the two sides of the heat dissipation arcs are respectively provided with concave curved surfaces and convex curved surfaces, and the heat dissipation arcs are arranged from one end on the substrate to the other. One end gradually bends towards the axis of the cooling column;
所述LED灯设置于所述凸形曲面。The LED lamp is arranged on the convex curved surface.
在其中一个实施例中,所述散热孔为圆形。In one of the embodiments, the heat dissipation holes are circular.
在其中一个实施例中,所述散热孔为方形。In one of the embodiments, the heat dissipation holes are square.
在其中一个实施例中,相邻的两个所述散热孔之间的距离相等。In one of the embodiments, the distance between two adjacent heat dissipation holes is equal.
在其中一个实施例中,所述散热弧片包括依次叠加设置的绝缘层、导热层、传热层、散热层和保护层。In one of the embodiments, the heat dissipation arc includes an insulating layer, a heat conduction layer, a heat transfer layer, a heat dissipation layer and a protection layer which are stacked in sequence.
在其中一个实施例中,所述绝缘层包括如下质量份的各组分:碳化硅40份~70份,三氧化二铝13份~55份和二氧化硅2份~15份。In one embodiment, the insulating layer includes the following components in parts by mass: 40-70 parts of silicon carbide, 13-55 parts of aluminum oxide and 2-15 parts of silicon dioxide.
在其中一个实施例中,所述绝缘层还包括如下质量份的各组分:粘结剂3份~25份,高岭土2份~20份,氧化镁0.5份~2份,东阳土0.5份~2份,轻质钙0.5份~2份和稀土氧化物0.2份~0.5份。In one embodiment, the insulating layer further includes the following components in parts by mass: 3-25 parts of binder, 2-20 parts of kaolin, 0.5-2 parts of magnesium oxide, 0.5-2 parts of Dongyang soil 2 parts, 0.5 to 2 parts of light calcium and 0.2 to 0.5 parts of rare earth oxide.
在其中一个实施例中,所述传热层包括如下质量份的各组分:铜93份~97份、铝2份~4.5份和镍0.1份~0.3份。In one embodiment, the heat transfer layer includes the following components in parts by mass: 93-97 parts of copper, 2-4.5 parts of aluminum and 0.1-0.3 parts of nickel.
在其中一个实施例中,所述传热层还包括如下质量份的各组分:钒0.2份~1.2份、锰0.1份~0.4份、钛0.1份~0.3份、铬0.1份~0.3份和铌0.1份~0.3份。In one embodiment, the heat transfer layer further includes the following components in parts by mass: 0.2-1.2 parts of vanadium, 0.1-0.4 parts of manganese, 0.1-0.3 parts of titanium, 0.1-0.3 parts of chromium and 0.1 to 0.3 parts of niobium.
在其中一个实施例中,所述保护层包括如下质量份的各组分:石墨20份~40份,碳纤维20份~30份和聚酰胺40份~60份,水溶性硅酸盐10份~20份。In one of the embodiments, the protective layer includes the following components by mass: 20-40 parts of graphite, 20-30 parts of carbon fiber, 40-60 parts of polyamide, 10-40 parts of water-soluble silicate 20 servings.
上述LED散热灯具通过设置散热柱、基板和多个散热弧片,且多个散热弧片与基板围成一散热腔,可以极大地提高散热效果。此外,LED灯安装在散热弧片上可以使出光方向更加均匀。The above-mentioned LED heat dissipation lamp can greatly improve the heat dissipation effect by providing a heat dissipation column, a base plate and a plurality of heat dissipation arcs, and the plurality of heat dissipation arcs and the base plate form a heat dissipation cavity. In addition, the LED lights installed on the cooling arc can make the light emitting direction more uniform.
附图说明Description of drawings
图1为本发明一实施方式的LED散热灯具的结构示意图;1 is a schematic structural view of an LED heat dissipation lamp according to an embodiment of the present invention;
图2为图1所示的LED散热灯具的另一角度的结构示意图;FIG. 2 is a structural schematic diagram of another angle of the LED heat dissipation lamp shown in FIG. 1;
图3为本发明另一实施方式的LED散热灯具的结构示意图;3 is a schematic structural view of an LED heat dissipation lamp according to another embodiment of the present invention;
图4为本发明另一实施方式的LED散热灯具的结构示意图;4 is a schematic structural view of an LED heat dissipation lamp according to another embodiment of the present invention;
图5为本发明另一实施方式的LED散热灯具的结构示意图;5 is a schematic structural view of an LED heat dissipation lamp according to another embodiment of the present invention;
图6为本发明另一实施方式的LED散热灯具的结构示意图;6 is a schematic structural view of an LED heat dissipation lamp according to another embodiment of the present invention;
图7为本发明一实施方式的LED散热灯具的散热弧片的结构示意图;Fig. 7 is a schematic structural view of a heat dissipation arc of an LED heat dissipation lamp according to an embodiment of the present invention;
图8为本发明另一实施方式的LED散热灯具的散热弧片的结构示意图。FIG. 8 is a schematic structural view of a heat dissipation arc of an LED heat dissipation lamp according to another embodiment of the present invention.
具体实施方式detailed description
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
例如,一种LED散热灯具,包括:散热柱、灯头、基板、多个散热弧片和LED灯,所述灯头设置于所述散热柱的第一端;所述基板设置于所述散热柱的第二端;所述散热柱开设有多个散热沟槽,所述散热沟槽与所述第一端及所述第二端连接,每一所述散热沟槽内开设有多个散热孔;多个所述散热弧片呈放射状设置于所述基板的边缘,所述散热弧片的两侧面分别设置凹形曲面和凸形曲面,所述散热弧片由位于所述基板上的一端到另一端逐渐向靠近所述散热柱的轴心弯曲,且平缓过渡;所述LED灯设置于所述凸形曲面。For example, an LED heat dissipation lamp includes: a heat dissipation column, a lamp holder, a substrate, a plurality of heat dissipation arcs and an LED lamp, the lamp holder is arranged at the first end of the heat dissipation column; the substrate is arranged at the first end of the heat dissipation column The second end; the heat dissipation column is provided with a plurality of heat dissipation grooves, the heat dissipation grooves are connected with the first end and the second end, and each heat dissipation groove is provided with a plurality of heat dissipation holes; A plurality of the heat dissipation arcs are arranged radially on the edge of the substrate, and the two sides of the heat dissipation arcs are respectively provided with concave curved surfaces and convex curved surfaces, and the heat dissipation arcs are arranged from one end on the substrate to the other. One end gradually bends towards the axis of the cooling column with a gentle transition; the LED lamp is arranged on the convex curved surface.
请参阅图1,其为本发明一实施方式的LED散热灯具10的结构示意图。Please refer to FIG. 1 , which is a schematic structural diagram of an LED heat dissipation lamp 10 according to an embodiment of the present invention.
LED散热灯具10包括:散热柱100、灯头200、基板300、多个散热弧片400和LED灯500。灯头200和基板300均设置于散热柱100,多个散热弧片400设置于基板300,LED灯500设置于散热弧片400。The LED heat dissipation lamp 10 includes: a heat dissipation column 100 , a lamp holder 200 , a substrate 300 , a plurality of heat dissipation arcs 400 and an LED lamp 500 . Both the lamp holder 200 and the base plate 300 are disposed on the heat dissipation column 100 , a plurality of heat dissipation arcs 400 are disposed on the base plate 300 , and the LED lamp 500 is disposed on the heat dissipation arcs 400 .
请参阅图1,散热柱100为圆柱状结构,且散热柱100具有两端小,中间粗的结构。散热柱100还具有第一端110和第二端120,且第一端110和第二端120的端面设置为平面,以提高平整性,如此,可以更好地安装灯头200和基板300。Please refer to FIG. 1 , the heat dissipation column 100 is a cylindrical structure, and the heat dissipation column 100 has a structure with small ends and a thick middle. The cooling column 100 also has a first end 110 and a second end 120 , and the end surfaces of the first end 110 and the second end 120 are set as planes to improve flatness, so that the lamp holder 200 and the substrate 300 can be better installed.
请参阅图1,灯头200设置于散热柱100的第一端110。例如,灯头200可以安装在位于天花板或者墙壁上灯座内,从而给LED散热灯具10的正常工作提供电能。Please refer to FIG. 1 , the lamp cap 200 is disposed on the first end 110 of the heat dissipation column 100 . For example, the lamp holder 200 can be installed in a lamp socket on the ceiling or wall, so as to provide electric energy for the normal operation of the LED cooling lamp 10 .
请参阅图1,基板300设置于散热柱100的第二端120。例如,基板300为圆盘状结构。Please refer to FIG. 1 , the substrate 300 is disposed on the second end 120 of the heat dissipation column 100 . For example, the substrate 300 is a disk-shaped structure.
请一并参阅图1及图2,多个散热弧片400呈放射状设置于基板300的边缘,这样,多个散热弧片400与基板300就可以围成一散热腔600,该散热腔600可以使散热弧片400更好地将热量传递至该散热腔600内的空气介质中,提高对流传热的程度。例如,散热弧片400为四个,当然,散热弧片400不局限于四个,根据实际情况,散热弧片400可以根据LED灯的数量和散热的负荷进行调整。Please refer to FIG. 1 and FIG. 2 together. A plurality of heat dissipation arcs 400 are arranged radially on the edge of the substrate 300. In this way, the plurality of heat dissipation arcs 400 and the substrate 300 can form a heat dissipation cavity 600. The heat dissipation cavity 600 can The heat dissipation fins 400 can better transfer heat to the air medium in the heat dissipation chamber 600 , thereby increasing the degree of convective heat transfer. For example, there are four cooling arcs 400. Of course, the cooling arcs 400 are not limited to four. According to the actual situation, the cooling arcs 400 can be adjusted according to the number of LED lamps and the heat dissipation load.
为了更好地优化散热弧片400的安装结构,提高散热效果,请参阅图2,例如,多个散热弧片400呈放射状均匀设置于基板300的边缘,又如,相邻的两个散热弧片400之间设置有间隔,如此,可以更好地优化散热弧片400的安装结构,提高散热效果。In order to better optimize the installation structure of the heat dissipation arcs 400 and improve the heat dissipation effect, please refer to FIG. Spaces are provided between the fins 400, so that the installation structure of the heat dissipation arc fins 400 can be better optimized and the heat dissipation effect can be improved.
请参阅图1,散热弧片400的两侧面分别设置凹形曲面410和凸形曲面420,散热弧片400由位于基板300上的一端到另一端逐渐向靠近散热柱100的轴心弯曲,且平缓过渡。Please refer to FIG. 1 , the two sides of the heat dissipation arc 400 are respectively provided with a concave curved surface 410 and a convex curved surface 420 , and the heat dissipation arc 400 gradually bends toward the axis of the heat dissipation column 100 from one end to the other end on the base plate 300 , and Smooth transition.
为了更好地提高散热弧片400的散热性能,例如,请参阅图2,位于靠近基板300的散热弧片400的横截面面积大于位于远离基板300的散热弧片400的横截面面积。也就是说,位于靠近基板300的散热弧片400的传热截面面积大于位于远离基板300的散热弧片400的传热截面面积,根据热传导公式:In order to better improve the heat dissipation performance of the heat dissipation fins 400 , for example, please refer to FIG. 2 , the cross-sectional area of the heat dissipation fins 400 located close to the substrate 300 is larger than the cross-sectional area of the heat dissipation fins 400 located away from the substrate 300 . That is to say, the heat transfer cross-sectional area of the heat dissipation arc 400 located close to the substrate 300 is larger than the heat transfer cross-sectional area of the heat dissipation arc 400 located away from the substrate 300, according to the heat conduction formula:
其中,定义Q为单位时间内的传热量,定义k为导热系数,定义A为传热截面面积,定义T为温度,定义D为导热层厚度。Among them, define Q as the heat transfer per unit time, define k as the thermal conductivity, define A as the heat transfer cross-sectional area, define T as the temperature, and define D as the thickness of the heat conduction layer.
由于单位时间内的传热量Q与传热截面面积A成正比,因此,位于靠近基板300的散热弧片400的传热截面面积A越大,那么在一定时间内的传热量也越大,可以更好地将热量传递给基板300,进而传递给散热柱100,如此,散热性能也越好。如此,通过优化散热弧片400的结构,使位于靠近基板300的散热弧片400的横截面面积大于位于远离基板300的散热弧片400的横截面面积,可以更好地提高散热性能。Since the heat transfer quantity Q per unit time is proportional to the heat transfer cross-sectional area A, therefore, the larger the heat transfer cross-sectional area A of the heat dissipation arc 400 located close to the substrate 300, the greater the heat transfer amount within a certain period of time, which can be The better the heat transfer to the substrate 300 , and then to the heat dissipation column 100 , the better the heat dissipation performance. Thus, by optimizing the structure of the heat dissipation fins 400 , the cross-sectional area of the heat dissipation fins 400 located close to the substrate 300 is larger than the cross-sectional area of the heat dissipation fins 400 located far away from the substrate 300 , which can better improve the heat dissipation performance.
请一并参阅图1及图2,LED灯500设置于散热弧片400的凸形曲面420上。可以理解,由于散热弧片400由位于基板300上的一端到另一端逐渐向靠近散热柱100的轴心弯曲,因此,安装在凸形曲面420上的LED灯500发出的光线,可以较大程度地避开其他部件的干扰,且基于凸形曲面420的反射和散射效果,可以使LED灯500的出光方向更均匀,亮度更高。Please refer to FIG. 1 and FIG. 2 together. The LED lamp 500 is disposed on the convex curved surface 420 of the heat dissipation arc 400 . It can be understood that since the heat dissipation arc 400 gradually bends from one end on the base plate 300 to the other end towards the axis of the heat dissipation column 100, the light emitted by the LED lamp 500 installed on the convex curved surface 420 can be larger. Interference from other components can be avoided as much as possible, and based on the reflection and scattering effects of the convex curved surface 420, the light emission direction of the LED lamp 500 can be made more uniform and the brightness higher.
为了进一步提高所述LED散热灯具的散热性能,例如,请参阅图3,LED散热灯具10还设置有散热泡700,散热泡700为半球形结构,散热泡700设置于基板300,且散热泡700的外表面与凹形曲面410抵持;又如,散热泡700内填充冷却剂;又如,所述冷却剂的材质为轻水、重水、液氨或氯氟烃,如此,通过设置散热泡700可以使散热弧片400上聚集的热量快速地传递至散热泡700中,从而进一步提高了所述LED散热灯具的散热性能。In order to further improve the heat dissipation performance of the LED heat dissipation lamp, for example, referring to FIG. 3, the LED heat dissipation lamp 10 is also provided with a heat dissipation bubble 700. The outer surface of the outer surface is opposed to the concave curved surface 410; as another example, the coolant is filled in the cooling bubble 700; as another example, the material of the coolant is light water, heavy water, liquid ammonia or chlorofluorocarbon. The 700 can quickly transfer the heat accumulated on the heat dissipation arc 400 to the heat dissipation bubble 700, thereby further improving the heat dissipation performance of the LED heat dissipation lamp.
为了进一步提高所述LED散热灯具的散热性能,例如,请参阅图4,LED散热灯具10还设置有散热柱800,散热柱800的两端分别设置于凹形曲面410及基板300;又如,散热柱800开设有多个通风孔810,通过设置散热柱800可以使散热弧片400上聚集的热量快速地传递至散热柱800中,且通风孔810还可以提高对流传热的程度,如此,可以进一步提高所述LED散热灯具的散热性能。In order to further improve the heat dissipation performance of the LED heat dissipation lamp, for example, please refer to FIG. 4 , the LED heat dissipation lamp 10 is also provided with a heat dissipation column 800, and the two ends of the heat dissipation column 800 are respectively arranged on the concave curved surface 410 and the substrate 300; The heat dissipation column 800 is provided with a plurality of ventilation holes 810. By setting the heat dissipation column 800, the heat accumulated on the heat dissipation arc 400 can be quickly transferred to the heat dissipation column 800, and the ventilation holes 810 can also improve the degree of convective heat transfer. In this way, The heat dissipation performance of the LED heat dissipation lamp can be further improved.
为了进一步提高所述LED散热灯具的散热性能,例如,请参阅图5,散热柱100开设有多个散热沟槽130,散热沟槽130与第一端110及第二端120连接;又如,每一散热沟槽130内开设有多个散热孔131,当LED灯500的热量传递至散热柱100时,散热沟槽130和散热孔131可以提高散热表面积,从而可以进一步提高所述LED散热灯具的散热性能。又如,所述散热孔为圆形;又如,所述散热孔为方形;又如,相邻的两个所述散热孔之间的距离相等。In order to further improve the heat dissipation performance of the LED heat dissipation lamp, for example, referring to FIG. 5 , the heat dissipation column 100 is provided with a plurality of heat dissipation grooves 130, and the heat dissipation grooves 130 are connected to the first end 110 and the second end 120; Each heat dissipation groove 130 is provided with a plurality of heat dissipation holes 131. When the heat of the LED lamp 500 is transferred to the heat dissipation column 100, the heat dissipation grooves 130 and the heat dissipation holes 131 can increase the heat dissipation surface area, thereby further improving the heat dissipation of the LED heat dissipation lamp. cooling performance. In another example, the heat dissipation holes are circular; in another example, the heat dissipation holes are square; in another example, the distance between two adjacent heat dissipation holes is equal.
为了使所述LED散热灯具可以安装于桌子、柜子和工作台等较低的位置处,且不影响所述LED散热灯具正常的出光方向,例如,请参阅图6,散热弧片400由位于基板300上的一端到另一端逐渐向远离散热柱100的轴心弯曲,且平缓过渡,LED灯500设置于凹形曲面410,如此,凹形曲面410可以将LED灯500发出的光束反射至散热弧片400的下方,从而可以使所述LED散热灯具可以安装于桌子、柜子和工作台等较低的位置处,且不影响所述LED散热灯具正常的出光方向。In order to enable the LED heat dissipation lamps to be installed at lower positions such as tables, cabinets and workbenches without affecting the normal light emitting direction of the LED heat dissipation lamps, for example, please refer to FIG. One end to the other end of the 300 gradually bends away from the axis of the heat dissipation column 100, and the transition is gentle. The LED lamp 500 is arranged on the concave surface 410, so that the concave surface 410 can reflect the light beam emitted by the LED lamp 500 to the heat dissipation arc. The bottom of the sheet 400, so that the LED heat dissipation lamp can be installed at a lower position such as a table, a cabinet, and a workbench, without affecting the normal light emitting direction of the LED heat dissipation lamp.
上述LED散热灯具10通过设置散热柱100、基板300和多个散热弧片400,且多个散热弧片400与基板300围成一散热腔600,可以极大地提高散热效果。此外,LED灯500安装在散热弧片400上可以使出光方向更加均匀。The above-mentioned LED heat dissipation lamp 10 can greatly improve the heat dissipation effect by setting the heat dissipation column 100 , the base plate 300 and a plurality of heat dissipation arcs 400 , and the plurality of heat dissipation arcs 400 and the base plate 300 form a heat dissipation cavity 600 . In addition, the installation of the LED lamp 500 on the heat dissipation arc 400 can make the light emitting direction more uniform.
为了进一步使所述LED散热灯具的散热弧片具有绝缘性好、膨胀系数低、导热系数大、散热效果好和质轻的优点。In order to further make the heat dissipation arc of the LED heat dissipation lamp have the advantages of good insulation, low expansion coefficient, large thermal conductivity, good heat dissipation effect and light weight.
又一个例子是,请参阅图7,其为本发明一实施方式的所述LED散热灯具的散热弧片10a的结构示意图。例如,散热弧片10a包括:依次叠加设置的绝缘层100a、导热层200a、传热层300a、散热层400a和保护层500a,即绝缘层100a、导热层200a、传热层300a、散热层400a和保护层500a依次叠加贴附,也就是说,导热层200a贴附于绝缘层100a上,传热层300a贴附于导热层200a上,散热层400a贴附于传热层300a上,保护层500a贴附于散热层400a上。For another example, please refer to FIG. 7 , which is a schematic structural diagram of the heat dissipation arc 10 a of the LED heat dissipation lamp according to an embodiment of the present invention. For example, the heat dissipation fin 10a includes: an insulating layer 100a, a heat conduction layer 200a, a heat transfer layer 300a, a heat dissipation layer 400a, and a protective layer 500a stacked in sequence, that is, the insulation layer 100a, the heat conduction layer 200a, the heat transfer layer 300a, and the heat dissipation layer 400a and the protective layer 500a in sequence, that is, the heat conduction layer 200a is attached to the insulating layer 100a, the heat transfer layer 300a is attached to the heat conduction layer 200a, the heat dissipation layer 400a is attached to the heat transfer layer 300a, and the protective layer 500a is pasted on the heat dissipation layer 400a.
需要说明的是,所述绝缘层直接与发热源接触,例如,所述绝缘层与所述LED灯接触,即所述LED灯直接安装在所述绝缘层上,以确保所述LED灯发光产生的热量可以直接传递至所述绝缘层。It should be noted that the insulating layer is directly in contact with the heat source, for example, the insulating layer is in contact with the LED lamp, that is, the LED lamp is directly installed on the insulating layer, so as to ensure that the LED lamp emits light. The heat can be transferred directly to the insulating layer.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的绝缘层,具有绝缘效果好,导热系数大和热膨胀系数低的优点,如此,当所述LED灯的热量直接传递到所述绝缘层时,所述绝缘层可以快速且及时地导走所述LED灯附近区域聚集的热量,以确保所述LED灯的正常工作。其次,由于所述绝缘层与所述LED灯之间的距离最近,其承担的导热负荷最大,当所述绝缘层的热膨胀系数低时,就可以避免所述绝缘层与所述导热层之间产生间隙,和避免所述绝缘层自身产生缝隙,进而可以避免该间隙及缝隙填充空气后产生的导热系数降低的问题。最后,由于所述LED灯直接安装在绝缘层上,容易发生电器元件直接与所述绝缘层接触的问题,当所述绝缘层的绝缘效果好时,就可以避免绝缘层通电,从而提高了所述散热弧片的安全性能,安规标准较高。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the insulating layer of the heat dissipation arc has the advantages of good insulation effect, high thermal conductivity and low thermal expansion coefficient, so that when the heat of the LED lamp is directly transferred When reaching the insulating layer, the insulating layer can quickly and timely conduct away the heat accumulated in the vicinity of the LED lamp, so as to ensure the normal operation of the LED lamp. Secondly, since the distance between the insulating layer and the LED lamp is the shortest, it bears the largest heat conduction load. When the thermal expansion coefficient of the insulating layer is low, the gap between the insulating layer and the heat conducting layer can be avoided. The generation of gaps and the avoidance of gaps in the insulating layer itself can further avoid the problem of lower thermal conductivity caused by the gaps and gaps being filled with air. Finally, because the LED lamp is directly installed on the insulating layer, it is easy to cause the problem that the electrical components directly contact the insulating layer. When the insulating effect of the insulating layer is good, the insulating layer can be prevented from being energized, thereby improving the performance of the insulating layer. The safety performance of the above-mentioned heat dissipation arc is relatively high.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的绝缘层,其包括如下质量份的各组分:碳化硅40份~70份,三氧化二铝13份~55份,二氧化硅2份~15份,粘结剂3份~25份,高岭土2份~20份,氧化镁0.5份~2份,东阳土0.5份~2份,轻质钙0.5份~2份和稀土氧化物0.2份~0.5份。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the insulating layer of the heat dissipation arc includes the following components in parts by mass: 40 parts to 70 parts of silicon carbide, 13 parts to 70 parts of aluminum oxide 55 parts, 2-15 parts of silicon dioxide, 3-25 parts of binder, 2-20 parts of kaolin, 0.5-2 parts of magnesium oxide, 0.5-2 parts of Dongyang clay, 0.5-2 parts of light calcium 2 parts and 0.2 to 0.5 parts of rare earth oxides.
上述绝缘层利用碳化硅作为主要原料,并混合其余的可以用于制备陶瓷的原料,从而使得上述绝缘层同时具备了导热系数高、绝缘性能好、热膨胀系数低和耐热性能较好的优点,此外,上述绝缘层还具有易于生产制造和制造成本低的优点。The above-mentioned insulating layer uses silicon carbide as the main raw material and mixes the rest of the raw materials that can be used to prepare ceramics, so that the above-mentioned insulating layer has the advantages of high thermal conductivity, good insulation performance, low thermal expansion coefficient and good heat resistance. In addition, the above insulating layer also has the advantages of easy production and low manufacturing cost.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的绝缘层包括如下质量份的各组分:碳化硅50份~60份,三氧化二铝30份~50份,二氧化硅10份~15份,粘结剂10份~20份,高岭土15份~20份,氧化镁1份~1.5份,东阳土1份~1.5份,轻质钙1份~1.5份和稀土氧化物0.3份~0.4份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the insulating layer of the heat dissipation arc includes the following components in parts by mass: 50 to 60 parts by mass of silicon carbide, 30 to 50 parts by aluminum oxide 10-15 parts of silicon dioxide, 10-20 parts of binder, 15-20 parts of kaolin, 1-1.5 parts of magnesium oxide, 1-1.5 parts of Dongyang soil, 1-1.5 parts of light calcium and 0.3 to 0.4 parts of rare earth oxides.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的绝缘层包括如下质量份的各组分:碳化硅55份,三氧化二铝40份,二氧化硅13份,粘结剂15份,高岭土18份,氧化镁1.5份,东阳土1.5份,轻质钙1.5份和稀土氧化物0.3份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the insulating layer of the heat dissipation arc includes the following components in parts by mass: 55 parts by mass of silicon carbide, 40 parts by aluminum oxide, 13 parts by mass of silicon dioxide 15 parts, 15 parts of binder, 18 parts of kaolin, 1.5 parts of magnesium oxide, 1.5 parts of Dongyang soil, 1.5 parts of light calcium and 0.3 parts of rare earth oxide.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的绝缘层的制备方法,其包括如下步骤:按上述配比将碳化硅,三氧化二铝,二氧化硅,粘结剂,高岭土,氧化镁,东阳土,轻质钙和稀土氧化物混合;经塑化、加压成型、冷却和脱模后得到上述绝缘层。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the method for preparing the insulating layer of the heat dissipation arc includes the following steps: adding silicon carbide, aluminum oxide, silicon dioxide, Binder, kaolin, magnesium oxide, Dongyang clay, light calcium and rare earth oxide are mixed; the above insulating layer is obtained after plasticizing, press molding, cooling and demoulding.
需要说明的是,因上述导热层直接与所述绝缘层贴合,那么所述绝缘层会将从所述LED灯吸收到的热量直接传递给所述导热层,这就要求所述导热层具有极高的导热系数,可以将从所述绝缘层吸收到的热量迅速传递到所述导热层上,此外,也要求所述导热层同时具有较好的散热性能,以及较低的热膨胀系数。It should be noted that, since the above-mentioned heat-conducting layer is directly bonded to the insulating layer, the insulating layer will directly transfer the heat absorbed from the LED lamp to the heat-conducting layer, which requires the heat-conducting layer to have The extremely high thermal conductivity can quickly transfer the heat absorbed from the insulating layer to the heat conduction layer. In addition, the heat conduction layer is also required to have better heat dissipation performance and a lower thermal expansion coefficient.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的导热层,其具有导热系数高,散热性能好和机械性能好的优点,如此,当所述绝缘层将从所述LED灯吸收到的热量直接传递给所述导热层,那么所述绝缘层吸收到的热量就可以迅速传递到所述导热层上,且在导热的过程中,基于所述导热层优良的散热性能,还可以将所述导热层上的热量散失到外界的空气中。其次,由于所述导热层还处于与所述LED灯相对较近的距离,其本身的温度也会较高,但是,基于所述导热层较低的热膨胀系数,就可以避免所述导热层与所述传热层之间产生缝隙,确保了两者贴合的紧密性。For example, in the LED heat dissipation lamp according to one embodiment of the present invention, the heat conduction layer of the heat dissipation arc has the advantages of high thermal conductivity, good heat dissipation performance and good mechanical properties, so when the insulating layer will be removed from The heat absorbed by the LED lamp is directly transferred to the heat conduction layer, then the heat absorbed by the insulating layer can be quickly transferred to the heat conduction layer, and in the process of heat conduction, based on the excellent heat conduction layer The heat dissipation performance can also dissipate the heat on the heat conduction layer to the outside air. Secondly, since the heat conduction layer is still relatively close to the LED lamp, its own temperature will be relatively high. However, based on the low thermal expansion coefficient of the heat conduction layer, it is possible to prevent the heat conduction layer from contacting the LED lamp. A gap is formed between the heat transfer layers to ensure the tightness of the two bonding.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的导热层,其包括如下质量份的各组分:石墨烯80份~95份,碳纳米管0.1份~20份和纳米碳纤维0.1份~20份。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the heat conduction layer of the heat dissipation arc includes the following components in parts by mass: 80 to 95 parts of graphene, 0.1 to 20 parts of carbon nanotubes and 0.1 to 20 parts of carbon nanofibers.
上述导热层通过采用石墨烯为主要原料,使得其导热系数得到了极大地提高,导热效果较佳。此外,再通过添加碳纳米管及碳纤维,可以形成散热通道,散热性能也较佳。By using graphene as the main raw material of the above-mentioned heat conduction layer, its heat conductivity coefficient has been greatly improved, and the heat conduction effect is better. In addition, by adding carbon nanotubes and carbon fibers, heat dissipation channels can be formed, and the heat dissipation performance is also better.
在此需要强调的是,由于上述导热层采用了石墨烯这种导电效果较好的材料,因此,本发明将所述导电层与所述绝缘层贴合,以隔离所述LED散热灯具内部的电路元件,从而避免所述导热层直接带电,进而提高了所述散热弧片的安全性能,安规标准较高。What needs to be emphasized here is that, since the above-mentioned thermal conduction layer adopts graphene, a material with good conduction effect, the present invention adheres the conduction layer to the insulating layer so as to isolate the internal heat of the LED heat dissipation lamp. Circuit elements, so as to avoid the direct electrification of the heat conduction layer, thereby improving the safety performance of the heat dissipation arc, and the safety standard is relatively high.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的导热层包括如下质量份的各组分:石墨烯85份~90份,碳纳米管5份~15份和纳米碳纤维5份~15份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the heat conduction layer of the heat dissipation arc includes the following components in parts by mass: 85 to 90 parts of graphene, 5 to 15 parts of carbon nanotubes and 5-15 parts of carbon nanofiber.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的导热层包括如下质量份的各组分:石墨烯90份,碳纳米管10份和纳米碳纤维10份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the heat conduction layer of the heat dissipation arc includes the following components in parts by mass: 90 parts by mass of graphene, 10 parts by carbon nanotube and 10 parts by mass of carbon nanofiber.
需要说明的是,因所述LED灯发光产生的热量经过前两层,即经过所述绝缘层及所述导热层后,会有一部分的热量散失到外界的空气中。此外,由于所述导热层的成本较高,其主要原因在于,所述导热层的主要原料为制备成本较高的石墨烯,因此,基于所述传热层的传热及散热负担相对较小的情况下,所述传热层可以使用当今市场最常用的金属散热材料,以达到降低成本和获得较好传热性能的效果。It should be noted that, after passing through the first two layers, that is, the insulating layer and the heat conducting layer, part of the heat generated by the LED light will be lost to the outside air. In addition, due to the high cost of the heat conduction layer, the main reason is that the main raw material of the heat conduction layer is graphene, which has a relatively high production cost. Therefore, the heat transfer and heat dissipation burden based on the heat transfer layer is relatively small. In some cases, the heat transfer layer can use the most commonly used metal heat dissipation material in the market today, so as to achieve the effect of reducing cost and obtaining better heat transfer performance.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的传热层,其具有导热系数高,散热性能好、机械性能好以及成本较低的优点,如此,当所述导热层的热量传递给所述传热层时,那么所述导热层吸收到的热量就可以较迅速地传递到所述传热层上,且在传热的过程中,所述传热层也可以将部分的热量直接传递到外界的空气中。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the heat transfer layer of the heat dissipation arc has the advantages of high thermal conductivity, good heat dissipation performance, good mechanical performance, and low cost. When the heat of the heat-conducting layer is transferred to the heat-transfer layer, the heat absorbed by the heat-conducting layer can be transferred to the heat-transfer layer more quickly, and in the process of heat transfer, the heat-transfer layer It is also possible to transfer part of the heat directly to the outside air.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的传热层,其包括如下质量份的各组分:铜93份~97份、铝2份~4.5份、镍0.1份~0.3份、钒0.2份~1.2份、锰0.1份~0.4份、钛0.1份~0.3份、铬0.1份~0.3份和铌0.1份~0.3份。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the heat transfer layer of the heat dissipation arc includes the following components in parts by mass: 93 to 97 parts of copper, 2 to 4.5 parts of aluminum, 0.1-0.3 parts of nickel, 0.2-1.2 parts of vanadium, 0.1-0.4 parts of manganese, 0.1-0.3 parts of titanium, 0.1-0.3 parts of chromium, and 0.1-0.3 parts of niobium.
上述传热层含有铜(Cu)可以使传热层的导热性能保持在一个比较高的水准。当铜的质量份为93份~97份时,所述传热层的热传导系数可以达到380W/mK以上,可以较快速地将所述导热层上传递而来的热量传走,进而均匀地分散在所述传热层整体的结构上,以防止热量在所述导热层与所述传热层之间的接触位置上积累,造成局部过热现象的产生。而且,所述传热层的密度却仅有8.0kg/m3~8.1kg/m3,远远小于纯铜的密度,这样可以有效地减轻所述传热层的重量,更利于安装制造,同时也极大地降低了成本。此外,所述传热层含有质量份为2份~4.5份的铝、0.1份~0.3份的镍、0.2份~1.2份的钒、0.1份~0.4份的锰、0.1份~0.3份的钛、0.1份~0.3份的铬以及的铌0.1份~0.3份的钒。相对于纯铜,传热层的延展性能、韧性、强度以及耐高温性能均大大得到改善,且不易烧结。The heat transfer layer containing copper (Cu) can maintain the thermal conductivity of the heat transfer layer at a relatively high level. When the mass part of copper is 93 to 97 parts, the thermal conductivity of the heat transfer layer can reach more than 380W/mK, and the heat transferred from the heat transfer layer can be quickly transferred away, and then evenly dispersed On the overall structure of the heat transfer layer, heat is prevented from accumulating at the contact position between the heat transfer layer and the heat transfer layer, resulting in local overheating. Moreover, the density of the heat transfer layer is only 8.0kg/m 3 to 8.1kg/m 3 , which is much smaller than that of pure copper, which can effectively reduce the weight of the heat transfer layer and is more convenient for installation and manufacture. At the same time, the cost is also greatly reduced. In addition, the heat transfer layer contains 2-4.5 parts by mass of aluminum, 0.1-0.3 parts of nickel, 0.2-1.2 parts of vanadium, 0.1-0.4 parts of manganese, 0.1-0.3 parts of titanium , 0.1-0.3 parts of chromium and 0.1-0.3 parts of niobium of vanadium. Compared with pure copper, the ductility, toughness, strength and high temperature resistance of the heat transfer layer are greatly improved, and it is not easy to sinter.
为了使所述传热层具有更好地性能,例如,所述传热层含有质量份为0.1份~0.3份的镍(Ni),可以提高传热层的耐高温性能。又如,传热层含有质量份为0.2份~1.2份的钒(V)可以抑制传热层晶粒长大,获得较均匀细小的晶粒组织,以减小所述传热层的脆性,改善所述传热层整体的力学性能,以提高韧性和强度。又如,所述传热层含有质量份为0.1份~0.3份的钛(Ti),可以使得所述传热层的晶粒微细化,以提高所述传热层的延展性能;又如,所述传热层还包括质量份为1份~2.5份的硅(Si),当所述传热层含有适量的硅时,可以在不影响所述传热层导热性能的前提下,有效提升所述传热层的硬度与耐磨度。但是,经多次理论分析和实验佐证发现,当传热层中硅的质量太多,例如质量百分比超过15份以上时,会使传热层的外表分布黑色粒子,且延展性能降低,不利于所述传热层的生产成型。In order to make the heat transfer layer have better performance, for example, the heat transfer layer contains 0.1-0.3 parts by mass of nickel (Ni), which can improve the high temperature resistance of the heat transfer layer. As another example, the heat transfer layer contains 0.2-1.2 parts by mass of vanadium (V), which can inhibit the grain growth of the heat transfer layer and obtain a relatively uniform and fine grain structure, so as to reduce the brittleness of the heat transfer layer. Improve the overall mechanical properties of the heat transfer layer to increase toughness and strength. As another example, the heat transfer layer contains 0.1-0.3 parts by mass of titanium (Ti), which can make the grains of the heat transfer layer finer, so as to improve the ductility of the heat transfer layer; as another example, The heat transfer layer also includes 1 to 2.5 parts by mass of silicon (Si). When the heat transfer layer contains an appropriate amount of silicon, the thermal conductivity of the heat transfer layer can be effectively improved without affecting the thermal conductivity of the heat transfer layer. The hardness and wear resistance of the heat transfer layer. However, after many times of theoretical analysis and experimental evidence, it is found that when the mass of silicon in the heat transfer layer is too much, for example, when the mass percentage exceeds 15 parts, black particles will be distributed on the surface of the heat transfer layer, and the ductility will be reduced, which is not conducive to Production molding of the heat transfer layer.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述传热层包括如下质量份的各组分:铜94份~96份、铝3份~4份、镍0.2份~0.3份、钒0.5份~1份、锰0.2份~0.3份、钛0.2份~0.3份、铬0.2份~0.3份和铌0.2份~0.3份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the heat transfer layer of the heat dissipation arc includes the following components in parts by mass: 94 to 96 parts of copper, 3 to 4 parts of aluminum , 0.2 to 0.3 parts of nickel, 0.5 to 1 part of vanadium, 0.2 to 0.3 parts of manganese, 0.2 to 0.3 parts of titanium, 0.2 to 0.3 parts of chromium and 0.2 to 0.3 parts of niobium.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述传热层包括如下质量份的各组分:铜95份、铝3.5份、镍0.3份、钒0.8份、锰0.2份~0.3份、钛0.2份~0.3份、铬0.2份~0.3份和铌0.2份~0.3份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the heat transfer layer of the heat dissipation arc includes the following components in parts by mass: 95 parts by mass of copper, 3.5 parts of aluminum, 0.3 parts of nickel, vanadium 0.8 parts, 0.2 to 0.3 parts of manganese, 0.2 to 0.3 parts of titanium, 0.2 to 0.3 parts of chromium, and 0.2 to 0.3 parts of niobium.
需要说明的是,当所述LED灯产生的热量经过前三层,即分别为所述绝缘层,所述导热层和所述传热层后,会有相对较大一部分热量在传递中散失在空气介质中,此外,由于所述传热层的主要原料为铜,其质量较重,因此,基于所述散热层散热负担相对较小的情况下,所述散热层可以使用散热效果较佳,重量较轻、成本较低的材料,以达到降低成本和重量,以及获得较好散热性能的效果。It should be noted that when the heat generated by the LED lamp passes through the first three layers, namely the insulating layer, the heat conduction layer and the heat transfer layer respectively, a relatively large part of the heat will be lost in the transfer. In the air medium, in addition, since the main raw material of the heat transfer layer is copper, its quality is relatively heavy, therefore, based on the relatively small heat dissipation burden of the heat dissipation layer, the heat dissipation effect of the heat dissipation layer can be better, Lighter weight, lower cost materials to achieve cost and weight reduction, as well as better thermal performance.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的散热层,其具有散热效果较佳,重量较轻和成本较低的优点,如此,当所述传热层的热量传递所述散热层时,那么所述散热层可以将绝大部分的热量散失在空气介质中,以配合所述绝缘层、所述导热层和所述传热层完成梯度传热的效果,这样,可以针对不同的热量区域,即以与所述LED灯距离的远近来度量,实现热量的梯度传递和散失的效果,解决了传统散热器材料绝缘性差,成本高,质量重,导热和散热效果差的问题。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the heat dissipation layer of the heat dissipation arc has the advantages of better heat dissipation effect, lighter weight and lower cost, so when the heat transfer layer When the heat is transferred to the heat dissipation layer, the heat dissipation layer can dissipate most of the heat in the air medium, so as to cooperate with the insulation layer, the heat conduction layer and the heat transfer layer to complete the effect of gradient heat transfer , in this way, the effect of gradient heat transfer and dissipation can be achieved for different heat areas, that is, measured by the distance from the LED lamp, which solves the problem of poor insulation, high cost, heavy weight, heat conduction and heat dissipation of traditional heat sink materials. The problem of poor heat dissipation.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的散热层,其包括如下质量份的各组分:铜47份~50份、铝49份~52份、镁0.2份~0.7份、铁0.2份~0.7份、锰0.2份~0.5份、钛0.1份~0.3份、铬0.05份~0.1份和钒0.1份~0.3份。For example, in the LED heat dissipation lamp according to one embodiment of the present invention, the heat dissipation layer of the heat dissipation arc includes the following components in parts by mass: 47-50 parts of copper, 49-52 parts of aluminum, magnesium 0.2 to 0.7 parts, 0.2 to 0.7 parts of iron, 0.2 to 0.5 parts of manganese, 0.1 to 0.3 parts of titanium, 0.05 to 0.1 parts of chromium, and 0.1 to 0.3 parts of vanadium.
上述散热层含有质量份为47份~50份的铜以及49份~52份的铝,可以使得所述散热层的热传导系数保持在300W/mK~350W/mK,以保证所述散热层可以将由所述传热层传递过来的热量快速地散失在空气介质中,进而防止热量在所述散热层上堆积,造成局部过热现象产生。相对于现有技术,单纯地采用价格较昂贵且质量较大的铜,上述散热层既具有散热效果好,能快速地将热量散失到空气中,又具有质量较轻、便于安装铸造、价格较低廉的优点。同时,相对于现有技术,单纯地采用散热效果较差的铝合金,上述散热层具有更佳的传热性能。此外,散热层含有质量份为0.2份~0.7份的镁、0.2份~0.7份的铁、0.2份~0.5份的锰、0.1份~0.3份的钛、0.05份~0.1份的铬以及0.1份~0.3的钒,改善了散热层的屈服强度、抗拉强度以及耐高温性能。例如,经多次实验佐证和理论分析发现,散热层含有质量份为0.2份~0.7份的镁,可以在一定程度上赋予散热层屈服强度和抗拉强度。The above-mentioned heat dissipation layer contains 47-50 parts by mass of copper and 49-52 parts of aluminum, which can keep the thermal conductivity of the heat dissipation layer at 300W/mK-350W/mK, so as to ensure that the heat dissipation layer can be used by The heat transferred from the heat transfer layer is quickly dissipated in the air medium, thereby preventing heat from accumulating on the heat dissipation layer and causing local overheating. Compared with the prior art, simply using expensive and high-quality copper, the above-mentioned heat dissipation layer not only has a good heat dissipation effect, can quickly dissipate heat into the air, but also has the advantages of light weight, easy installation and casting, and low price. Inexpensive advantage. At the same time, compared with the prior art, simply using aluminum alloy with poor heat dissipation effect, the above heat dissipation layer has better heat transfer performance. In addition, the heat dissipation layer contains 0.2-0.7 parts by mass of magnesium, 0.2-0.7 parts of iron, 0.2-0.5 parts of manganese, 0.1-0.3 parts of titanium, 0.05-0.1 parts of chromium and 0.1 parts ~0.3 vanadium improves the yield strength, tensile strength and high temperature resistance of the heat dissipation layer. For example, it has been found through multiple experiments and theoretical analysis that the heat dissipation layer contains 0.2-0.7 parts by mass of magnesium, which can impart yield strength and tensile strength to the heat dissipation layer to a certain extent.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述散热层包括如下质量份的各组分:铜48份~49份、铝50份~52份、镁0.2份~0.5份、铁0.2份~0.5份、锰0.3份~0.5份、钛0.2份~0.3份、铬0.05份~0.08份和钒0.2份~0.3份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the heat dissipation layer of the heat dissipation arc includes the following components in parts by mass: 48 to 49 parts of copper, 50 to 52 parts of aluminum, 0.2-0.5 parts of magnesium, 0.2-0.5 parts of iron, 0.3-0.5 parts of manganese, 0.2-0.3 parts of titanium, 0.05-0.08 parts of chromium and 0.2-0.3 parts of vanadium.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述散热层包括如下质量份的各组分:铜48份、铝51份、镁0.3份、铁0.3份、锰0.4份、钛0.4份、铬0.08份和钒0.3份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the heat dissipation layer of the heat dissipation arc includes the following components in parts by mass: 48 parts of copper, 51 parts of aluminum, 0.3 parts of magnesium, and 0.3 parts of iron 0.4 parts of manganese, 0.4 parts of titanium, 0.08 parts of chromium and 0.3 parts of vanadium.
为了进一步减轻所述散热层的重量,且获得较好的散热效果,例如,本发明还提供一辅助散热层,所述辅助散热层设置于所述散热层远离所述传热层一侧面。In order to further reduce the weight of the heat dissipation layer and obtain a better heat dissipation effect, for example, the present invention further provides an auxiliary heat dissipation layer, and the auxiliary heat dissipation layer is disposed on a side of the heat dissipation layer away from the heat transfer layer.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的辅助散热层,其包括如下质量份的各组分:铝88份~93份、硅5.5份~10.5份、镁0.3份~0.7份、铜0.05份~0.3份、铁0.2份~0.8份、锰0.2份~0.5份、钛0.05份~0.3份、铬0.05份~0.1份以及钒0.05份~0.3份。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the auxiliary heat dissipation layer of the heat dissipation arc includes the following components in parts by mass: 88-93 parts of aluminum, 5.5-10.5 parts of silicon, 0.3-0.7 parts of magnesium, 0.05-0.3 parts of copper, 0.2-0.8 parts of iron, 0.2-0.5 parts of manganese, 0.05-0.3 parts of titanium, 0.05-0.1 parts of chromium, and 0.05-0.3 parts of vanadium.
上述辅助散热层含有质量份为88份~93份的铝,可以使得辅助散热层的热传导系数保持在200W/mK~220W/mK,散热效果较佳,可以满足将剩余热量传递到空气介质中的需要,同时,其质量更轻,更利于运输。此外,辅助散热层含有质量份为5.5份~10.5份的硅、0.3份~0.7份的镁、0.05份~0.3份的铜、0.2份~0.8份的铁、0.2份~0.5份的锰、0.05份~0.3份的钛、0.05份~0.1份的铬以及0.05份~0.3份的钒,可以极大地改善辅助散热层的散热性能。例如,辅助散热层含有质量份为5.5份~10.5份的硅和0.05份~0.3份的铜,可以确保辅助散热层具有良好机械性能和质量较轻的优点,同时,还可以进一步改善辅助散热层的散热性能。又如,辅助散热层还包括质量份为0.3份~0.6份的铅(Pb),当辅助散热层含有0.3份~0.6份的铅可以改善辅助散热层的抗拉强度,这样,可以防止当将辅助散热层被铸造冲压成片状或膜状的结构时,受到过大的冲压拉扯应力而断裂。又如,辅助散热层还包括质量份为0.02份~0.04份的铌(Nb),当铌的质量份大于0.02份时,可以极大地提高辅助散热层的抗氧化性能,然而,当铌的质量份大于0.04份时,会导致辅助散热层的磁性急剧增加,会对所述LED散热灯具中的其他部件产生影响。又如,辅助散热层还包括质量份为0.02份~0.03份的锗(Ge),当锗的质量份大于0.02份时,会对辅助散热层的散热性能的提高起到意想不到的效果,然而,当锗的质量占比过多,例如锗的质量份大于2份时,又会使辅助散热层的脆度增加。The above-mentioned auxiliary heat dissipation layer contains 88 to 93 parts by mass of aluminum, which can keep the thermal conductivity of the auxiliary heat dissipation layer at 200W/mK to 220W/mK, and the heat dissipation effect is better, which can meet the requirements of transferring the remaining heat to the air medium. It is required, at the same time, that its mass is lighter and easier to transport. In addition, the auxiliary heat dissipation layer contains 5.5-10.5 parts by mass of silicon, 0.3-0.7 parts of magnesium, 0.05-0.3 parts of copper, 0.2-0.8 parts of iron, 0.2-0.5 parts of manganese, 0.05 1-0.3 part of titanium, 0.05-0.1 part of chromium and 0.05-0.3 part of vanadium can greatly improve the heat dissipation performance of the auxiliary heat dissipation layer. For example, the auxiliary heat dissipation layer contains 5.5-10.5 parts by mass of silicon and 0.05-0.3 parts of copper, which can ensure that the auxiliary heat dissipation layer has the advantages of good mechanical properties and light weight, and can further improve the auxiliary heat dissipation layer. cooling performance. As another example, the auxiliary heat dissipation layer also includes 0.3 to 0.6 parts of lead (Pb) by mass. When the auxiliary heat dissipation layer contains 0.3 to 0.6 parts of lead, the tensile strength of the auxiliary heat dissipation layer can be improved. When the auxiliary heat dissipation layer is cast and punched into a sheet-like or film-like structure, it is broken due to excessive punching and pulling stress. As another example, the auxiliary heat dissipation layer also includes niobium (Nb) with a mass fraction of 0.02 to 0.04 parts. When the mass fraction of niobium is greater than 0.02, the oxidation resistance of the auxiliary heat dissipation layer can be greatly improved. However, when the mass of niobium When the part is greater than 0.04 part, the magnetic properties of the auxiliary heat dissipation layer will increase sharply, which will affect other components in the LED heat dissipation lamp. For another example, the auxiliary heat dissipation layer also includes germanium (Ge) with a mass fraction of 0.02 to 0.03 parts. When the mass fraction of germanium is greater than 0.02 parts, it will have an unexpected effect on the improvement of the heat dissipation performance of the auxiliary heat dissipation layer. However, , when the mass proportion of germanium is too much, for example, when the mass fraction of germanium is greater than 2, the brittleness of the auxiliary heat dissipation layer will increase.
需要说明的是,因所述LED灯发光产生的热量经过前四层,即经过所述绝缘层、所述导热层、所述传热层和所述散热层后,极大一部分的热量已散失到外界的空气中。因此,基于所述保护层的散热负担相对较小,及本身温度较低的情况下,热膨胀系数较大产生的影响极小的情况下,所述传热层可以使用当今市场最常用的塑料材料,以达到降低成本和重量,以及获得较好表面保护性能。It should be noted that after passing through the first four layers of the heat generated by the LED light, that is, the insulating layer, the heat conduction layer, the heat transfer layer and the heat dissipation layer, a large part of the heat has been dissipated. into the outside air. Therefore, based on the fact that the heat dissipation burden of the protective layer is relatively small, and the temperature itself is low, the influence of a large thermal expansion coefficient is minimal, and the heat transfer layer can use the most commonly used plastic material in the market today. , in order to reduce cost and weight, and obtain better surface protection performance.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的保护层,其具有表面保护性能好,重量较轻、成本较低优点,如此,当所述保护层位于所述散热弧片的最外层时,可以具有较好的散热性能,较好的表面保护性能,较轻的重量和较低的成本。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the protective layer of the heat dissipation arc has the advantages of good surface protection performance, light weight and low cost. In this way, when the protective layer is located on the When the outermost layer of the heat dissipation arc is used, it can have better heat dissipation performance, better surface protection performance, lighter weight and lower cost.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的保护层,其包括如下质量份的各组分:所述保护层包括如下质量份的各组分:石墨20份~40份,碳纤维20份~30份,聚酰胺40份~60份,水溶性硅酸盐10份~20份,六方氮化硼1份~8份,双马来酰亚胺2份~5份,硅烷偶联剂0.5份~2份,抗氧剂0.25份~1份。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the protective layer of the heat dissipation arc includes the following components in parts by mass: the protective layer includes the following components in parts by mass: graphite 20 20-30 parts of carbon fiber, 40-60 parts of polyamide, 10-20 parts of water-soluble silicate, 1-8 parts of hexagonal boron nitride, 2-2 parts of bismaleimide 5 parts, 0.5 to 2 parts of silane coupling agent, 0.25 to 1 part of antioxidant.
上述水溶性硅酸盐与石墨及碳纤维混合时,在高温条件下可以与聚酰胺的发生共聚反应,形成散热通道,从而提高散热性能,且较蓬空的结构,质量更轻。此外,由于添加了碳纤维,其表面保护性能和机械性能更好,例如,更抗氧化,更耐酸碱,更耐腐蚀。When the above-mentioned water-soluble silicate is mixed with graphite and carbon fiber, it can undergo copolymerization reaction with polyamide under high temperature conditions to form heat dissipation channels, thereby improving heat dissipation performance, and is lighter in weight than the hollow structure. In addition, due to the addition of carbon fiber, its surface protection performance and mechanical properties are better, for example, it is more resistant to oxidation, acid and alkali, and corrosion.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述保护层包括如下质量份的各组分:石墨30份~35份,碳纤维25份~30份,聚酰胺45份~50份,水溶性硅酸盐15份~20份,六方氮化硼4份~6份,双马来酰亚胺3份~4份,硅烷偶联剂1份~1.5份,抗氧剂0.5份~1份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the protective layer of the heat dissipation arc includes the following components in parts by mass: 30-35 parts of graphite, 25-30 parts of carbon fiber, 45-50 parts of polyamide, 15-20 parts of water-soluble silicate, 4-6 parts of hexagonal boron nitride, 3-4 parts of bismaleimide, 1-1.5 parts of silane coupling agent , 0.5 to 1 part of antioxidant.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述保护层包括如下质量份的各组分:石墨35份,碳纤维28份,聚酰胺45份,水溶性硅酸盐18份,六方氮化硼5份,双马来酰亚胺3.5份,硅烷偶联剂1.8份,抗氧剂0.7份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the protective layer of the heat dissipation arc includes the following components in parts by mass: 35 parts by mass of graphite, 28 parts by carbon fiber, 45 parts by polyamide, water soluble 18 parts of permanent silicate, 5 parts of hexagonal boron nitride, 3.5 parts of bismaleimide, 1.8 parts of silane coupling agent, and 0.7 parts of antioxidant.
为了更好地使得所述绝缘层、所述导热层、所述传热层、所述散热层及所述保护层的的导热和散热途径更加优化,因此,综合考虑成本,重量,导热和散热效果,以及表面保护性能的情况下,本发明一实施方式的所述导热层、所述传热层、所述散热层及所述保护层厚度比为1~1.5:8~12:5~7:6~10:2~2.5,如此,可以使得所述绝缘层、所述导热层、所述传热层、所述散热层及所述保护层的的导热和散热途径更加优化。In order to better optimize the heat conduction and heat dissipation pathways of the insulating layer, the heat conduction layer, the heat transfer layer, the heat dissipation layer and the protective layer, therefore, comprehensively consider cost, weight, heat conduction and heat dissipation Effect, and in the case of surface protection performance, the thickness ratio of the heat conduction layer, the heat transfer layer, the heat dissipation layer, and the protective layer in one embodiment of the present invention is 1 to 1.5:8 to 12:5 to 7 : 6-10: 2-2.5. In this way, the heat conduction and heat dissipation paths of the insulating layer, the heat conduction layer, the heat transfer layer, the heat dissipation layer and the protective layer can be optimized.
为了进一步使得所述绝缘层、所述导热层、所述传热层、所述散热层和所述保护层固定在一起,以进一步提高结构稳定性,且减小对所述LED散热灯具的散热弧片导热和传热性能的影响。In order to further fix the insulating layer, the heat conduction layer, the heat transfer layer, the heat dissipation layer and the protective layer together to further improve the structural stability and reduce the heat dissipation of the LED heat dissipation lamp The influence of arc sheet thermal conductivity and heat transfer performance.
例如,请参阅图8,绝缘层100a与导热层200a之间设置第一填充粘合层600a,导热层200a与传热层300a之间设置第二填充粘合层700a,传热层300a与散热层400a之间设置有第三填充粘合层800a,散热层400a与保护层500a之间设置第四填充粘合层900a。可以理解,绝缘层100a、导热层200a、导热层200a、传热层300a、散热层400a和保护层500a的的两两相邻界面之间存在着结构微小且数量较多的缝隙,其原因主要在于,由于上述各层材料的贴合面不够紧密,而通过设置第一填充粘合层600a、第二填充粘合层700a、第三填充粘合层800a和第四填充粘合层900a可以较好地填充这些缝隙,同时也起到粘合的作用。For example, referring to FIG. 8, a first filling adhesive layer 600a is set between the insulating layer 100a and the heat conducting layer 200a, a second filling adhesive layer 700a is set between the heat conducting layer 200a and the heat transfer layer 300a, and the heat transfer layer 300a and the heat dissipation A third filled adhesive layer 800a is disposed between the layers 400a, and a fourth filled adhesive layer 900a is disposed between the heat dissipation layer 400a and the protective layer 500a. It can be understood that there are small and large number of gaps between the adjacent interfaces of the insulating layer 100a, the heat conduction layer 200a, the heat conduction layer 200a, the heat transfer layer 300a, the heat dissipation layer 400a and the protective layer 500a. The reason is mainly Because the bonding surfaces of the above-mentioned layers of materials are not tight enough, by setting the first filled adhesive layer 600a, the second filled adhesive layer 700a, the third filled adhesive layer 800a and the fourth filled adhesive layer 900a can be more It fills these gaps well and also acts as a bond.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的第一填充粘合层,其包括如下质量份的各组分:纳米氧化铝颗粒300份~1000份,甲基乙烯基硅橡胶5份~30份,乙烯基硅油10份~50份,二甲基硅油10份~100份和MQ硅树脂1份~20份。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the first filling and adhesive layer of the heat dissipation arc includes the following components in parts by mass: 300 parts to 1000 parts of nano-alumina particles, A 5-30 parts of base vinyl silicone rubber, 10-50 parts of vinyl silicone oil, 10-100 parts of dimethyl silicone oil and 1-20 parts of MQ silicone resin.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述第一填充粘合层包括如下质量份的各组分:纳米氧化铝颗粒800份~1000份,甲基乙烯基硅橡胶20份~30份,乙烯基硅油40份~50份,二甲基硅油80份~100份和MQ硅树脂15份~20份。Preferably, the LED heat dissipation lamp according to an embodiment of the present invention, wherein, the first filled adhesive layer of the heat dissipation arc includes the following components in parts by mass: 800 parts to 1000 parts of nano-alumina particles, 20-30 parts of methyl vinyl silicone rubber, 40-50 parts of vinyl silicone oil, 80-100 parts of dimethyl silicone oil and 15-20 parts of MQ silicone resin.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述第一填充粘合层包括如下质量份的各组分:纳米氧化铝颗粒900份,甲基乙烯基硅橡胶25份,乙烯基硅油45份,二甲基硅油85份和MQ硅树脂20份。Preferably, the LED heat dissipation lamp according to an embodiment of the present invention, wherein, the first filled adhesive layer of the heat dissipation arc includes the following components in parts by mass: 900 parts by mass of nano-alumina particles, 900 parts by mass of methyl vinyl 25 parts of base silicone rubber, 45 parts of vinyl silicone oil, 85 parts of dimethyl silicone oil and 20 parts of MQ silicone resin.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的第二填充粘合层,其包括如下质量份的各组分:纳米氧化铝颗粒200份~800份,甲基乙烯基硅橡胶10份~40份,乙烯基硅油10份~50份,二甲基硅油10份~100份和MQ硅树脂1份~20份;For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the second filling and adhesive layer of the heat dissipation arc includes the following components in parts by mass: 200 to 800 parts of nano-alumina particles, and 10-40 parts of base vinyl silicone rubber, 10-50 parts of vinyl silicone oil, 10-100 parts of dimethyl silicone oil and 1-20 parts of MQ silicone resin;
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述第二填充粘合层包括如下质量份的各组分:纳米氧化铝颗粒500份~700份,甲基乙烯基硅橡胶20份~30份,乙烯基硅油30份~40份,二甲基硅油50份~80份和MQ硅树脂10份~15份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the second filling and adhesive layer of the heat dissipation arc includes the following components in parts by mass: 500 parts to 700 parts of nano-alumina particles, 20-30 parts of methyl vinyl silicone rubber, 30-40 parts of vinyl silicone oil, 50-80 parts of dimethyl silicone oil and 10-15 parts of MQ silicone resin.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述第二填充粘合层包括如下质量份的各组分:纳米氧化铝颗粒600份,甲基乙烯基硅橡胶15份,乙烯基硅油35份,二甲基硅油65份和MQ硅树脂15份。Preferably, the LED heat dissipation lamp according to an embodiment of the present invention, wherein, the second filling adhesive layer of the heat dissipation arc includes the following components in parts by mass: 600 parts by mass of nano-alumina particles, methyl vinyl 15 parts of base silicone rubber, 35 parts of vinyl silicone oil, 65 parts of dimethyl silicone oil and 15 parts of MQ silicone resin.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的第三填充粘合层,其包括如下质量份的各组分:纳米氧化铝颗粒200份~700份,甲基乙烯基硅橡胶10份~40份,乙烯基硅油10份~50份,二甲基硅油10份~100份和MQ硅树脂1份~20份。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the third filling adhesive layer of the heat dissipation arc includes the following components in parts by mass: 200 to 700 parts of nano-alumina particles, and 10-40 parts of base vinyl silicone rubber, 10-50 parts of vinyl silicone oil, 10-100 parts of dimethyl silicone oil and 1-20 parts of MQ silicone resin.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述第三填充粘合层包括如下质量份的各组分:纳米氧化铝颗粒200份~600份,甲基乙烯基硅橡胶20份~40份,乙烯基硅油20份~50份,二甲基硅油30份~100份和MQ硅树脂5份~10份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the third filling and adhesive layer of the heat dissipation arc includes the following components in parts by mass: 200 parts to 600 parts of nano-alumina particles, 20-40 parts of methyl vinyl silicone rubber, 20-50 parts of vinyl silicone oil, 30-100 parts of dimethyl silicone oil and 5-10 parts of MQ silicone resin.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述第三填充粘合层包括如下质量份的各组分:纳米氧化铝颗粒500份,甲基乙烯基硅橡胶25份,乙烯基硅油25份,二甲基硅油30份和MQ硅树脂8份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the third filling and adhesive layer of the heat dissipation arc includes the following components in parts by mass: 500 parts by mass of nano-alumina particles, 500 parts by mass of methyl vinyl 25 parts of base silicone rubber, 25 parts of vinyl silicone oil, 30 parts of dimethyl silicone oil and 8 parts of MQ silicone resin.
例如,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的第四填充粘合层,其包括如下质量份的各组分:纳米氧化铝颗粒150份~700份,甲基乙烯基硅橡胶15份~45份,乙烯基硅油10份~50份,二甲基硅油10份~100份和MQ硅树脂1份~20份。For example, in the LED heat dissipation lamp according to an embodiment of the present invention, the fourth filling adhesive layer of the heat dissipation arc includes the following components in parts by mass: 150 parts to 700 parts of nano-alumina particles, 15-45 parts of vinyl silicone rubber, 10-50 parts of vinyl silicone oil, 10-100 parts of dimethyl silicone oil and 1-20 parts of MQ silicone resin.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述第四填充粘合层包括如下质量份的各组分:纳米氧化铝颗粒150份~450份,甲基乙烯基硅橡胶15份~25份,乙烯基硅油10份~25份,二甲基硅油80份~100份和MQ硅树脂1份~10份。Preferably, in the LED heat dissipation lamp according to an embodiment of the present invention, the fourth filling and adhesive layer of the heat dissipation arc includes the following components in parts by mass: 150 parts to 450 parts of nano-alumina particles, 15-25 parts of methyl vinyl silicone rubber, 10-25 parts of vinyl silicone oil, 80-100 parts of dimethyl silicone oil and 1-10 parts of MQ silicone resin.
优选的,本发明一实施方式的所述LED散热灯具,其中,所述散热弧片的所述第四填充粘合层包括如下质量份的各组分:纳米氧化铝颗粒250份,甲基乙烯基硅橡胶18份,乙烯基硅油20份,二甲基硅油95份和MQ硅树脂5份。Preferably, the LED heat dissipation lamp according to an embodiment of the present invention, wherein, the fourth filled adhesive layer of the heat dissipation arc includes the following components in parts by mass: 250 parts by mass of nano-alumina particles, 250 parts by mass of methyl vinyl 18 parts of base silicone rubber, 20 parts of vinyl silicone oil, 95 parts of dimethyl silicone oil and 5 parts of MQ silicone resin.
上述第一填充粘合层600a、第二填充粘合层700a、第三填充粘合层800a和第四填充粘合层900a均以有机硅树脂为基体材料,并添加具有较好导热效果的纳米氧化铝颗粒。通过在有机硅树脂基体内加入导热粉体纳米氧化铝,从而可以制备出粘接力较强,导热系数高填充粘合材料,进而可以更好地使得所述绝缘层、所述导热层、所述传热层、所述散热层和所述保护层固定在一起,以进一步提高结构稳定性。The first filled adhesive layer 600a, the second filled adhesive layer 700a, the third filled adhesive layer 800a and the fourth filled adhesive layer 900a all use silicone resin as the matrix material, and add nano alumina particles. By adding heat-conducting powder nano-alumina into the silicone resin matrix, a filling adhesive material with strong adhesion and high thermal conductivity can be prepared, and the insulating layer, the heat-conducting layer, and the The heat transfer layer, the heat dissipation layer and the protective layer are fixed together to further improve the structural stability.
需要强调的时,第一填充粘合层600a、第二填充粘合层700a、第三填充粘合层800a和第四填充粘合层900a中纳米氧化铝颗粒的含量依次递减,是因为热量负荷亦是从绝缘层、导热层、传热层、散热层至所述保护层依次递减,这样,可以更好地取到梯度导热和散热的效果。When it needs to be emphasized, the content of nano-alumina particles in the first filled adhesive layer 600a, the second filled adhesive layer 700a, the third filled adhesive layer 800a and the fourth filled adhesive layer 900a decreases successively, because the heat load It also decreases in order from the insulating layer, heat conduction layer, heat transfer layer, heat dissipation layer to the protective layer, so that the effect of gradient heat conduction and heat dissipation can be better obtained.
为了更好地粘持所述绝缘层、所述导热层、所述传热层、所述散热层和所述保护层,同时避免增加过大的厚度,且减少对导热和散热性能的影响,例如,所述第一填充粘合层、所述第二填充粘合层、所述第三填充粘合层和第四填充粘合层的厚度比为1~1.5:2~2.5:3~3.5:4~4.5,又如,所述第一填充粘合层与所述绝缘层的厚度比为1:50~80。In order to better adhere to the insulating layer, the heat conduction layer, the heat transfer layer, the heat dissipation layer and the protective layer, while avoiding increasing the excessive thickness, and reducing the impact on heat conduction and heat dissipation performance, For example, the thickness ratio of the first filled adhesive layer, the second filled adhesive layer, the third filled adhesive layer and the fourth filled adhesive layer is 1-1.5:2-2.5:3-3.5 : 4-4.5, and for another example, the thickness ratio of the first filled adhesive layer to the insulating layer is 1:50-80.
所述LED散热灯具的散热弧片10a通过依次叠加设置绝缘层100a、导热层200a、传热层300a、散热层400a和保护层500a,可以获得绝缘性好、膨胀系数低、导热系数大、散热效果好和质轻的优点,此外,将散热弧片10a应用于所述LED散热灯具中时,也可以使所述LED散热灯具获得绝缘性好、膨胀系数低、导热系数大、散热效果好和质轻的优点。The heat dissipation arc sheet 10a of the LED heat dissipation lamp can obtain good insulation, low expansion coefficient, large thermal conductivity, and heat dissipation by sequentially stacking the insulating layer 100a, the heat conduction layer 200a, the heat transfer layer 300a, the heat dissipation layer 400a, and the protective layer 500a. The advantages of good effect and light weight. In addition, when the heat dissipation arc 10a is applied to the LED heat dissipation lamp, the LED heat dissipation lamp can also obtain good insulation, low expansion coefficient, large thermal conductivity, good heat dissipation effect and The advantage of light weight.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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