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CN104568985A - A kind of AOI optical detection equipment - Google Patents

A kind of AOI optical detection equipment Download PDF

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Publication number
CN104568985A
CN104568985A CN201410839397.3A CN201410839397A CN104568985A CN 104568985 A CN104568985 A CN 104568985A CN 201410839397 A CN201410839397 A CN 201410839397A CN 104568985 A CN104568985 A CN 104568985A
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module
image
file
coordinate
pcb
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王庆富
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Dongguan Heyi Automation Technology Co ltd
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Dongguan Heyi Automation Technology Co ltd
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Abstract

The invention relates to AOI optical detection equipment, which comprises an image acquisition module, a detection module and a control module, wherein the image acquisition module is used for photographing a PCB to acquire a surface image of the PCB; the coordinate analysis module is used for carrying out coordinate division on the acquired surface image; the PCB comprises an image analysis module, a storage module and a control module, wherein the image analysis module is used for analyzing a surface image and finding out a bad welding point on the PCB and a coordinate area corresponding to the bad welding point; the signal transmitting module is used for transmitting the surface image information, the image coordinate information and the coordinate information of the bad welding spots of the PCB outwards; and the processor is in signal connection with the image acquisition module, the coordinate analysis module, the image analysis module, the storage module and the signal transmission module respectively. The invention can accurately position bad welding spots and send signals outwards in a carrier time sequence control mode, thereby saving labor cost and improving production efficiency and quality of products.

Description

一种AOI光学检测设备A kind of AOI optical detection equipment

技术领域 technical field

本发明涉及PCB板制作技术领域,具体的说,涉及一种AOI光学检测设备。 The invention relates to the technical field of PCB board production, in particular to an AOI optical detection device.

背景技术 Background technique

随着社会的发展,电子产品越来越多,电子产品与我们的日常生活息息相关,电子产品中的PCB板在生产过程中,电子元件的插接焊接过程中,一般会出现不良品焊点,因此需要对PCB板进行检测,对不良品的焊点进行再次加工,以提高良品率,目前,很多的厂家采用AOI装置对PCB板进行检测,如果发现有坏的焊点,则对有坏的焊点PCB板进行标记,然后再由人工进行修复;由于PCB板的焊接工艺要求较高,采用人工修复,质量难以保证,且效率较低。 With the development of society, there are more and more electronic products, and electronic products are closely related to our daily life. During the production process of PCB boards in electronic products, and during the plug-in welding process of electronic components, defective solder joints generally appear. Therefore, it is necessary to inspect the PCB board and reprocess the solder joints of defective products to improve the yield rate. At present, many manufacturers use AOI devices to inspect PCB boards. Solder spot PCB boards are marked, and then manually repaired; due to the high requirements of the welding process of PCB boards, manual repairs are used, the quality is difficult to guarantee, and the efficiency is low.

发明内容 Contents of the invention

本发明的目的在于解决现有技术的不足,提供一种能够对不良焊点能够精确定位的AOI光学检测设备。 The purpose of the present invention is to solve the deficiencies of the prior art, and provide an AOI optical inspection device capable of accurately locating defective solder joints.

为实现上述目的而采用的技术方案为: The technical scheme adopted for realizing the above purpose is:

一种AOI光学检测设备,包括: An AOI optical inspection equipment, comprising:

图像采集模块,用于对PCB板进行拍照,获取PCB板的表面图像; The image acquisition module is used to take pictures of the PCB board and obtain the surface image of the PCB board;

坐标分析模块,对获取的表面图像进行坐标划分; The coordinate analysis module is used to divide the obtained surface image into coordinates;

图像分析模块,对表面图像进行分析,找出PCB板上不良焊点以及不良焊点所对应的坐标区域, The image analysis module analyzes the surface image to find out the bad solder joints on the PCB and the coordinate areas corresponding to the bad solder joints.

存储模块,对表面图像信息、图像坐标信息以及不良焊点的坐标信息进行对应存储; The storage module stores the surface image information, image coordinate information and coordinate information of bad solder joints correspondingly;

 信号发射模块,将PCB板的表面图像信息、图像坐标信息以及不良焊点的坐标信息向外发射; The signal transmitting module transmits the surface image information of the PCB board, the image coordinate information and the coordinate information of bad solder joints;

处理器,处理器分别与图像采集模块、坐标分析模块、图像分析模块、存储模块以及信号发射模块信号连接。 The processor is respectively connected with the image acquisition module, the coordinate analysis module, the image analysis module, the storage module and the signal transmission module in signal connection.

本技术方案工作时,图像采集模块先采集一块良品PCB板图像作为对比基础图片;然后图像采集模块分别采集要修正的PCB板图像,并将该图像存储于存储模块内,处理器调取图像分析模块对采集的PCB板图像以及良品PCB板图像进行分析对比,并找出不良点;接着处理器调取坐标分析模块对PCB板图像进行划分坐标,分析出不良焊点对应的坐标;并将不良焊点的坐标信息存储于存储器。 When the technical solution is working, the image acquisition module first collects an image of a good PCB board as a basic image for comparison; The module analyzes and compares the collected PCB board image and the good product PCB board image, and finds the bad points; then the processor calls the coordinate analysis module to divide the coordinates of the PCB board image, and analyzes the coordinates corresponding to the bad solder joints; The coordinate information of the welding spot is stored in the memory.

图像采集模块相对PCB板进行图像采集,图像分析模块分析出表面的焊点;根据焊点的图像特征找出没锡、少锡、联锡等不良焊点,再结合坐标分析模块,对PCB板进行划分坐标,找出不良焊点的对应坐标区域;坐标区域可以是坐标点、一定封闭范围等;然后处理器将不良焊点的坐标信息存储于存储模块内,并通过信号发射模块对外发射,以便后续工艺的设备接收。 The image acquisition module performs image acquisition relative to the PCB board, and the image analysis module analyzes the solder joints on the surface; according to the image characteristics of the solder joints, it finds out bad solder joints such as no tin, less tin, and combined tin, and then combines the coordinate analysis module to analyze the solder joints on the PCB board. Divide the coordinates to find out the corresponding coordinate area of the bad solder joint; the coordinate area can be a coordinate point, a certain closed range, etc.; then the processor stores the coordinate information of the bad solder joint in the storage module, and transmits it externally through the signal transmitting module. In order to receive the equipment of the subsequent process.

进一步地,还包括设备DPR,所述存储模块设有A文件和B文件,PCB板的不良焊点坐标信息以一定格式写入A文件,设备DPR按顺序读取A文件,并按记录加载文件开始工作,结束后按格式写入文件B。 Further, it also includes a device DPR, the storage module is provided with an A file and a B file, and the bad solder joint coordinate information of the PCB board is written into the A file in a certain format, and the device DPR reads the A file in order, and loads the file according to the record Start working, and write to file B in format when finished.

进一步地,还包括设备DPS,设备DPS从B文件按顺序读取1行记录(先判断C文件已经写到的流水号),并按记录加载文件开始工作, 结束后按格式写入C文件。 Further, it also includes the device DPS. The device DPS reads a line of records from the B file in sequence (first judge the serial number that has been written to the C file), and loads the file according to the record to start working, and writes the C file according to the format after the end.

本发明的有益效果为:本发明可对不良焊点进行准确定位,并按照搬运工时序控制方式的方式对外发送信号,节约人工成本,提高产品生产效率及其品质。 The beneficial effects of the present invention are: the present invention can accurately locate bad solder joints, and send signals externally according to the porter sequence control mode, save labor costs, and improve product production efficiency and quality.

附图说明 Description of drawings

图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

实施例: Example:

一种AOI光学检测设备,包括: An AOI optical inspection equipment, comprising:

图像采集模块,用于对PCB板进行拍照,获取PCB板的表面图像; The image acquisition module is used to take pictures of the PCB board and obtain the surface image of the PCB board;

坐标分析模块,对获取的表面图像进行坐标划分; The coordinate analysis module is used to divide the obtained surface image into coordinates;

图像分析模块,对表面图像进行分析,找出PCB板上不良焊点以及不良焊点所对应的坐标区域, The image analysis module analyzes the surface image to find out the bad solder joints on the PCB and the coordinate areas corresponding to the bad solder joints.

存储模块,对表面图像信息、图像坐标信息以及不良焊点的坐标信息进行对应存储; The storage module stores the surface image information, image coordinate information and coordinate information of bad solder joints correspondingly;

 信号发射模块,将PCB板的表面图像信息、图像坐标信息以及不良焊点的坐标信息向外发射; The signal transmitting module transmits the surface image information of the PCB board, the image coordinate information and the coordinate information of bad solder joints;

处理器,处理器分别与图像采集模块、坐标分析模块、图像分析模块、存储模块以及信号发射模块信号连接。 The processor is respectively connected with the image acquisition module, the coordinate analysis module, the image analysis module, the storage module and the signal transmission module in signal connection.

本技术方案工作时,图像采集模块相对PCB板进行图像采集,分析出表面的焊点,根据焊点的图像特征找出没锡、少锡、联锡等不良焊点,再结合坐标分析模块,对PCB板进行划分坐标,找出不良焊点的对应坐标区域;坐标区域可以是坐标点、一定封闭范围等;然后处理器将不良焊点的坐标信息存储于存储模块内,并通过信号发射模块对外发射,以便后续工艺的设备接收。 When this technical solution works, the image acquisition module performs image acquisition relative to the PCB board, analyzes the solder joints on the surface, and finds out bad solder joints such as no tin, less tin, and joint tin according to the image characteristics of the solder joints, and then combines the coordinate analysis module, Divide the coordinates of the PCB board to find out the corresponding coordinate area of the bad solder joint; the coordinate area can be a coordinate point, a certain closed range, etc.; then the processor stores the coordinate information of the bad solder joint in the storage module, and transmits it It is transmitted externally so that the equipment in the subsequent process can receive it.

进一步地,还包括设备DPR,所述存储模块设有A文件和B文件,PCB板的图像信息以一定格式写入A文件,设备DPR按顺序读取A文件,并按记录加载文件开始工作,结束后按格式写入文件B; Further, it also includes a device DPR, the storage module is provided with an A file and a B file, the image information of the PCB board is written into the A file in a certain format, the device DPR reads the A file in sequence, and loads the file according to the record to start working, After the end, write to file B according to the format;

进一步地,还包括设备DPS,设备DPS从B文件按顺序读取1行记录(先判断C文件已经写到的流水号),并按记录加载文件开始工作, 结束后按格式写入C文件。 Further, it also includes the device DPS. The device DPS reads a line of records from the B file in sequence (first judge the serial number that has been written to the C file), and loads the file according to the record to start working, and writes the C file according to the format after the end.

本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围,如简单的形状改变。 The present invention has been described in detail, and those skilled in the art should understand that the technical solution of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention, such as simple shape changes.

Claims (3)

1.一种AOI光学检测设备,其特征在于:包括: 1. An AOI optical detection device, characterized in that: comprising: 图像采集模块,用于对PCB板进行拍照,获取PCB板的表面图像; The image acquisition module is used to take pictures of the PCB board and obtain the surface image of the PCB board; 坐标分析模块,对获取的表面图像进行坐标划分; The coordinate analysis module is used to divide the obtained surface image into coordinates; 图像分析模块,对表面图像进行分析,找出PCB板上不良焊点以及不良焊点所对应的坐标区域, The image analysis module analyzes the surface image to find out the bad solder joints on the PCB and the coordinate areas corresponding to the bad solder joints. 存储模块,对表面图像信息、图像坐标信息以及不良焊点的坐标信息进行对应存储; The storage module stores the surface image information, image coordinate information and coordinate information of bad solder joints correspondingly;  信号发射模块,将PCB板的表面图像信息、图像坐标信息以及不良焊点的坐标信息向外发射; The signal transmitting module transmits the surface image information of the PCB board, the image coordinate information and the coordinate information of bad solder joints; 处理器,处理器分别与图像采集模块、坐标分析模块、图像分析模块、存储模块以及信号发射模块信号连接。 The processor is respectively connected with the image acquisition module, the coordinate analysis module, the image analysis module, the storage module and the signal transmission module in signal connection. 2.根据权利要求1所述的一种AOI光学检测设备,其特征在于:还包括设备DPR,所述存储模块设有A文件和B文件,PCB板的图像信息写入A文件,设备DPR按顺序读取A文件,并按记录记载文件开始工作,结束后按格式写入文件B。 2. A kind of AOI optical detection equipment according to claim 1, it is characterized in that: also comprise equipment DPR, described memory module is provided with A file and B file, the image information of PCB board is written into A file, equipment DPR presses Read the A file sequentially, start working according to the records recorded in the file, and write the file B according to the format after the end. 3.根据权利要求1所述的一种AOI光学检测设备,其特征在于:还包括设备DPS,设备DPS从B文件按顺序读取1行记录,并按记录加载文件开始工作, 结束后按格式写入C文件。 3. A kind of AOI optical detection equipment according to claim 1, it is characterized in that: also comprise equipment DPS, equipment DPS reads 1 line of record from B file in order, and starts working by record loading file, press format after finishing Write the C file.
CN201410839397.3A 2014-12-30 2014-12-30 A kind of AOI optical detection equipment Pending CN104568985A (en)

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Cited By (8)

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CN105486698A (en) * 2016-01-07 2016-04-13 苏州市璟硕自动化设备有限公司 AOI automatic detection device and detection method
CN105510338A (en) * 2016-01-07 2016-04-20 苏州市璟硕自动化设备有限公司 Solder paste and red glue detection method
WO2017107564A1 (en) * 2015-12-23 2017-06-29 广州视源电子科技股份有限公司 Board image acquisition method and system
CN107917913A (en) * 2017-11-16 2018-04-17 南京日托光伏科技股份有限公司 A kind of detection method of MWT photovoltaic modulies conduction core plate
CN108535896A (en) * 2018-04-04 2018-09-14 郴州市晶讯光电有限公司 Upper PIN classes liquid crystal display production method and the production system suitable for it
CN108882543A (en) * 2018-10-17 2018-11-23 快克智能装备股份有限公司 A kind of automatic AOI repair welding system and method
CN109543665A (en) * 2017-09-22 2019-03-29 凌云光技术集团有限责任公司 Image position method and device
CN109740399A (en) * 2018-12-29 2019-05-10 成都中电熊猫显示科技有限公司 Read method, system and the equipment of substrate identification code

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CN103687328A (en) * 2012-09-26 2014-03-26 光宝电子(广州)有限公司 A soldering tin detecting and automatically-repairing system and a method thereof

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CN1436301A (en) * 2000-06-14 2003-08-13 泰拉丁公司 Optical inspection system
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017107564A1 (en) * 2015-12-23 2017-06-29 广州视源电子科技股份有限公司 Board image acquisition method and system
CN105486698A (en) * 2016-01-07 2016-04-13 苏州市璟硕自动化设备有限公司 AOI automatic detection device and detection method
CN105510338A (en) * 2016-01-07 2016-04-20 苏州市璟硕自动化设备有限公司 Solder paste and red glue detection method
CN109543665A (en) * 2017-09-22 2019-03-29 凌云光技术集团有限责任公司 Image position method and device
CN109543665B (en) * 2017-09-22 2020-10-16 凌云光技术集团有限责任公司 Image positioning method and device
CN107917913A (en) * 2017-11-16 2018-04-17 南京日托光伏科技股份有限公司 A kind of detection method of MWT photovoltaic modulies conduction core plate
CN108535896A (en) * 2018-04-04 2018-09-14 郴州市晶讯光电有限公司 Upper PIN classes liquid crystal display production method and the production system suitable for it
CN108882543A (en) * 2018-10-17 2018-11-23 快克智能装备股份有限公司 A kind of automatic AOI repair welding system and method
CN108882543B (en) * 2018-10-17 2019-01-29 快克智能装备股份有限公司 A kind of automatic AOI repair welding system and method
CN109740399A (en) * 2018-12-29 2019-05-10 成都中电熊猫显示科技有限公司 Read method, system and the equipment of substrate identification code

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Application publication date: 20150429