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CN104400372A - Arc rear angle forming blade machining method - Google Patents

Arc rear angle forming blade machining method Download PDF

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Publication number
CN104400372A
CN104400372A CN201410602198.0A CN201410602198A CN104400372A CN 104400372 A CN104400372 A CN 104400372A CN 201410602198 A CN201410602198 A CN 201410602198A CN 104400372 A CN104400372 A CN 104400372A
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CN
China
Prior art keywords
blade
angle forming
arc
processing
relief angle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410602198.0A
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Chinese (zh)
Inventor
张子明
宋松民
贾延磊
段冲
杨帆
李伟奇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
State Grid Corp of China SGCC
Pinggao Group Co Ltd
Henan Pinggao Electric Co Ltd
Original Assignee
State Grid Corp of China SGCC
Pinggao Group Co Ltd
Henan Pinggao Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by State Grid Corp of China SGCC, Pinggao Group Co Ltd, Henan Pinggao Electric Co Ltd filed Critical State Grid Corp of China SGCC
Priority to CN201410602198.0A priority Critical patent/CN104400372A/en
Publication of CN104400372A publication Critical patent/CN104400372A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/28Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Heat Treatment Of Articles (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)
  • Milling Processes (AREA)

Abstract

本发明涉及机械加工刀具制造领域,特别是涉及到了一种圆弧后角成形刀片加工方法。该圆弧后角成形刀片加工方法包括以下步骤:(1)将刀片加工成外周面为三个圆弧沿其径向相接的环柱体;(2)热处理:使刀片达到设定硬度;(3)对曲面表面进行抛光,抛光只改变刀片的粗糙度,不改变刀片的形状和尺寸;(4)线切割:加工出三个带前面的容屑槽;(5)磨削前面。由于本发明的圆弧后角成形刀片加工方法取消了圆弧曲线后面的磨削(操作麻烦,成本高),增加了抛光(零件表面是三个圆弧相接的环柱体,所以抛光操作非常容易);线切割操作也比较容易,因此大大地简化了对刀片的制造工艺,减少了加工成本,提高了对刀片的加工效率。

The invention relates to the field of machining tool manufacturing, in particular to a machining method for arc relief angle forming blades. The processing method of the circular-arc relief angle forming blade includes the following steps: (1) processing the blade into a ring cylinder whose outer peripheral surface is three circular arcs connected along its radial direction; (2) heat treatment: making the blade reach a set hardness; (3) Polish the surface of the curved surface. Polishing only changes the roughness of the blade, but does not change the shape and size of the blade; (4) Wire cutting: process three chip pockets with fronts; (5) Grind the front. Because the arc relief angle forming blade processing method of the present invention cancels the grinding behind the arc curve (troublesome operation, high cost), increases polishing (the surface of the part is a ring cylinder connected by three arcs, so the polishing operation It is very easy); the wire cutting operation is also relatively easy, so the manufacturing process of the blade is greatly simplified, the processing cost is reduced, and the processing efficiency of the blade is improved.

Description

圆弧后角成形刀片加工方法The processing method of arc relief angle forming insert

技术领域 technical field

本发明涉及机械加工刀具制造领域,特别是涉及到了一种圆弧后角成形刀片加工方法。 The invention relates to the field of machining tool manufacturing, in particular to a machining method for arc relief angle forming blades.

背景技术 Background technique

  在机械加工过程中,经常会遇到用圆弧后角成形刀片加工零件的情况,如高压断路器中的关键零件拉杆(如图1所示)就是需要用圆弧后角成形刀片加工的零件,它的螺纹牙形是R圆弧形,螺纹外径和底径公差精度要求又很高,因此必须采用带圆弧后角成形加工用刀片,即圆弧后角成形刀片,如图2所示,圆弧后角成形刀片包括前面101和后面102,其中前面101为平面,后面102由三个沿刀片径向相接的圆弧面构成。 In the process of machining, it is often encountered that the arc relief angle forming blade is used to process parts. For example, the key part of the high-voltage circuit breaker, the tie rod (as shown in Figure 1), is a part that needs to be processed by the arc relief angle forming blade. , its thread tooth profile is R circular arc shape, and the tolerance precision of the thread outer diameter and bottom diameter is very high, so it is necessary to use an insert with an arc relief angle forming process, that is, an arc relief angle forming insert, as shown in Figure 2 As shown, the arc relief forming blade includes a front surface 101 and a rear surface 102, wherein the front surface 101 is a plane, and the rear surface 102 is composed of three circular arc surfaces connected radially along the blade.

由于圆弧后角成形刀片的后面是圆弧曲面,刀片后角的作用是减少刀具后面与被加工零件的接触面积(从而减少切削力),刀片后面粗糙度的好坏直接影响被加工零件表面的好坏,因此要求刀具要有准确的轮廓尺寸的后面又要求有好的粗糙度,另外由于刀片的硬度又很高,因此现有的加工方法是采用曲线磨床磨削加工或用数控磨床磨削加工,其加工方法如图3所示:(1)将刀片加工成三个圆弧相接的环柱体再加工出三个带前面的容屑槽;(2)热处理:淬火(使刀具达到一定硬度);(3)对圆弧后面及前面进行磨削(达到一定的粗糙度;采用曲线磨床磨削加工或用数控磨床磨削)。 Since the back of the arc relief forming insert is a circular arc surface, the function of the insert relief is to reduce the contact area between the back of the tool and the machined part (thus reducing the cutting force), and the roughness of the back of the insert directly affects the surface of the machined part Therefore, the tool is required to have an accurate contour size and good roughness. In addition, because the hardness of the blade is very high, the existing processing method is to use a curved grinding machine or a CNC grinding machine. The processing method is shown in Figure 3: (1) process the blade into three ring cylinders connected by arcs and then process three chip pockets with the front; (2) heat treatment: quenching (to make the tool (3) Grinding the back and front of the arc (reaching a certain roughness; grinding with a curve grinder or with a CNC grinder).

上述加工方法中由于用到了曲线磨床磨削加工或数控磨床磨削加工,因此存在着工艺复杂、生产成本高的问题。 Since the above-mentioned processing method uses the grinding process of the curve grinding machine or the grinding process of the numerical control grinding machine, there are problems of complicated process and high production cost.

发明内容 Contents of the invention

本发明的目的在于提供一种圆弧后角成形刀片加工方法,以简化圆弧后角成形刀片的加工工艺、降低圆弧后角成形刀片的制造成本。 The object of the present invention is to provide a method for processing an arc relief angle forming blade, so as to simplify the processing technology of the arc relief angle forming blade and reduce the manufacturing cost of the arc relief angle forming blade.

为了解决上述问题,本发明的圆弧后角成形刀片加工方法采用以下技术方案:圆弧后角成形刀片加工方法,包括以下步骤:(1)将刀片加工成外周面为三个圆弧沿其径向相接的环柱体;(2)热处理:使刀片达到设定硬度;(3)对曲面表面进行抛光,抛光只改变刀片的粗糙度,不改变刀片的形状和尺寸;(4)线切割:加工出三个带前面的容屑槽;(5)磨削前面。 In order to solve the above problems, the arc relief angle forming blade processing method of the present invention adopts the following technical scheme: the arc relief angle forming blade processing method includes the following steps: (1) processing the blade into three arcs along its outer peripheral surface Radially connected ring cylinders; (2) heat treatment: make the blade reach the set hardness; (3) polish the surface of the curved surface, polishing only changes the roughness of the blade, not the shape and size of the blade; (4) wire Cutting: Process three chip pockets with front; (5) Grind the front.

步骤(2)中对环形柱体的热处理是指淬火处理。 The heat treatment of the annular cylinder in step (2) refers to quenching treatment.

由于本发明的圆弧后角成形刀片加工方法取消了圆弧曲线后面的磨削(操作麻烦,成本高),增加了抛光(零件表面是三个圆弧相接的环柱体,所以抛光操作非常容易);线切割操作也比较容易,因此大大地简化了对刀片的制造工艺,减少了加工成本,提高了对刀片的加工效率。 Because the arc relief angle forming blade processing method of the present invention cancels the grinding behind the arc curve (troublesome operation, high cost), increases polishing (the surface of the part is a ring cylinder connected by three arcs, so the polishing operation It is very easy); the wire cutting operation is also relatively easy, so the manufacturing process of the blade is greatly simplified, the processing cost is reduced, and the processing efficiency of the blade is improved.

附图说明 Description of drawings

图1是高压断路器中的拉杆的结构示意图; Fig. 1 is a structural schematic diagram of a tie rod in a high voltage circuit breaker;

图2是圆弧后角成形刀片的主视图; Fig. 2 is the front view of the arc relief angle forming blade;

图3是圆弧后角成形刀片的俯视图; Fig. 3 is the top view of arc relief angle forming blade;

图4是圆弧后角成形刀片现有加工方法的示意图; Fig. 4 is the schematic diagram of the existing processing method of arc relief forming blade;

图5本发明的圆弧后角成形刀片加工方法的示意图。 Fig. 5 is a schematic diagram of the machining method for arc relief forming inserts of the present invention.

具体实施方式 Detailed ways

圆弧后角成形刀片加工方法的实施例,如图5所示,该包括以下步骤:(1)将刀片加工成外周面为三个圆弧沿其径向相接的环柱体;(2)热处理:使刀片达到设定硬度,在本步骤中,对环形柱体的热处理是指淬火处理;(3)对外周面进行抛光,抛光只改变刀片的粗糙度,不改变刀片的形状和尺寸;(4)线切割:加工出三个带前面的容屑槽;(5)磨削前面。 The embodiment of the machining method of the arc relief angle forming blade, as shown in Figure 5, includes the following steps: (1) processing the blade into a ring cylinder whose outer peripheral surface is three circular arcs connected along its radial direction; (2 ) Heat treatment: make the blade reach the set hardness. In this step, the heat treatment of the annular cylinder refers to quenching treatment; (3) Polish the outer peripheral surface. Polishing only changes the roughness of the blade and does not change the shape and size of the blade ; (4) Wire cutting: process three chip pockets with the front; (5) Grinding the front.

Claims (2)

1.圆弧后角成形刀片加工方法,其特征在于,包括以下步骤:(1)将刀片加工成外周面为三个圆弧沿其径向相接的环柱体;(2)热处理:使刀片达到设定硬度;(3)对曲面表面进行抛光,抛光只改变刀片的粗糙度,不改变刀片的形状和尺寸;(4)线切割:加工出三个带前面的容屑槽;(5)磨削前面。 1. The method for processing an arc relief angle forming blade is characterized in that it comprises the following steps: (1) processing the blade into a ring cylinder whose outer peripheral surface is three circular arcs connected along its radial direction; (2) heat treatment: The blade reaches the set hardness; (3) Polish the surface of the curved surface, the polishing only changes the roughness of the blade, not the shape and size of the blade; (4) Wire cutting: process three chip pockets with the front; (5 ) grinding front. 2.根据权利要求1所述的圆弧后角成形刀片加工方法,其特征在于,步骤(2)中对环形柱体的热处理是指淬火处理。 2 . The method for machining an arc relief forming insert according to claim 1 , wherein the heat treatment of the annular cylinder in step (2) refers to quenching treatment. 3 .
CN201410602198.0A 2014-10-31 2014-10-31 Arc rear angle forming blade machining method Pending CN104400372A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publication Number Publication Date
CN104400372A true CN104400372A (en) 2015-03-11

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106216975A (en) * 2016-08-19 2016-12-14 杭州健培科技有限公司 A kind of manufacture method of right angle arcuate blade
CN111037222A (en) * 2019-12-16 2020-04-21 西安航天发动机有限公司 Machining method of six-blade intersection scoring cutter

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US4436006A (en) * 1977-12-29 1984-03-13 Matsushita Electric Industrial Co., Ltd. Method for cutting lead wires
CN201157912Y (en) * 2008-02-01 2008-12-03 王建波 Once-forming trimming rose reamer
CN101626860A (en) * 2007-03-12 2010-01-13 三菱麻铁里亚尔株式会社 Insert for thread cutting
CN201684931U (en) * 2009-11-27 2010-12-29 河南科技学院 A combined trapezoidal internal thread turning tool
CN102049571A (en) * 2011-01-11 2011-05-11 中信重工机械股份有限公司 Hob and molding method thereof
CN102126007A (en) * 2010-09-29 2011-07-20 新兴铸管股份有限公司 Method for manufacturing compound blade of agricultural harvester
CN103551827A (en) * 2013-10-14 2014-02-05 王天波 Turning tool manufacturing method

Patent Citations (7)

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Publication number Priority date Publication date Assignee Title
US4436006A (en) * 1977-12-29 1984-03-13 Matsushita Electric Industrial Co., Ltd. Method for cutting lead wires
CN101626860A (en) * 2007-03-12 2010-01-13 三菱麻铁里亚尔株式会社 Insert for thread cutting
CN201157912Y (en) * 2008-02-01 2008-12-03 王建波 Once-forming trimming rose reamer
CN201684931U (en) * 2009-11-27 2010-12-29 河南科技学院 A combined trapezoidal internal thread turning tool
CN102126007A (en) * 2010-09-29 2011-07-20 新兴铸管股份有限公司 Method for manufacturing compound blade of agricultural harvester
CN102049571A (en) * 2011-01-11 2011-05-11 中信重工机械股份有限公司 Hob and molding method thereof
CN103551827A (en) * 2013-10-14 2014-02-05 王天波 Turning tool manufacturing method

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何增科: "线切割加工成形车刀", 《金属加工》 *
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106216975A (en) * 2016-08-19 2016-12-14 杭州健培科技有限公司 A kind of manufacture method of right angle arcuate blade
CN111037222A (en) * 2019-12-16 2020-04-21 西安航天发动机有限公司 Machining method of six-blade intersection scoring cutter

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Application publication date: 20150311