CN201684931U - A combined trapezoidal internal thread turning tool - Google Patents
A combined trapezoidal internal thread turning tool Download PDFInfo
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- CN201684931U CN201684931U CN2009202585654U CN200920258565U CN201684931U CN 201684931 U CN201684931 U CN 201684931U CN 2009202585654 U CN2009202585654 U CN 2009202585654U CN 200920258565 U CN200920258565 U CN 200920258565U CN 201684931 U CN201684931 U CN 201684931U
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- 230000006835 compression Effects 0.000 claims abstract description 11
- 238000007906 compression Methods 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 abstract description 15
- 230000003746 surface roughness Effects 0.000 abstract description 3
- 238000003754 machining Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
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Abstract
本实用新型公开的是一种用于加工梯形内螺纹组合式车刀,由刀杆(1)、左成形刀具(2)、右成形刀具(3)、开槽刀具(4)、压紧螺钉(5)组成,刀杆上具有装刀孔,左成形刀具、右成形刀具、开槽刀具并排安装在刀杆上的装刀孔中由压紧螺钉5紧固在。其采用组合结构,可在一次进刀过程中完成螺纹的多刀车削,减少切削螺纹时的进刀次数,比普通刀具提高工效2~3倍以上,螺纹精度可以达到3级左右,同时还可以满足梯形螺纹加工精度的需要,螺纹加工表面粗糙度小,加工效率较高。具有结构简单、拆卸方便、硬度高、抗冲击韧性较好、使用寿命长的特点。
The utility model discloses a combined turning tool for processing trapezoidal internal threads, which consists of a tool bar (1), a left forming tool (2), a right forming tool (3), a slotting tool (4), and a compression screw. (5) Composition, on the cutter bar, there is a cutter hole, and the left forming cutter, the right forming cutter, the slotting cutter are installed side by side in the cutter holder hole on the cutter holder and are fastened by the compression screw 5. It adopts a combined structure, which can complete multi-tool turning of threads in one cutting process, reduce the number of cutting times of cutting threads, improve work efficiency by 2 to 3 times compared with ordinary tools, and thread accuracy can reach about 3 grades. At the same time, it can It meets the needs of trapezoidal thread processing precision, the surface roughness of thread processing is small, and the processing efficiency is high. It has the characteristics of simple structure, convenient disassembly, high hardness, good impact toughness and long service life.
Description
技术领域technical field
本实用新型属于金属加工刀具技术领域,主要涉及的是一种组合式梯形内螺纹车刀。The utility model belongs to the technical field of metal processing tools, and mainly relates to a combined trapezoidal internal thread turning tool.
背景技术Background technique
目前,在采用单螺纹刀车削梯形内螺纹时,需要根据梯形内螺纹的公称直径及螺距的不同来确定进刀次数,进行多次切削才能实现螺纹的最终成形,由于每次切削都需要完成径向进刀、轴向进刀车螺纹,反向退刀等步骤,依此反复,因而进刀次数越多,加工螺纹的时间就越长,生产效率也就越低。同时,单螺纹刀车削梯形螺纹时,由于是采用一个刀刃进行切削,虽然可以使刀尖的负荷减小,但螺纹精度及粗糙度较一般。At present, when using a single thread cutter to turn trapezoidal internal threads, it is necessary to determine the number of feeds according to the difference in the nominal diameter and pitch of the trapezoidal internal threads, and to perform multiple cuttings to achieve the final shape of the thread. Steps such as forward feed, axial feed, thread turning, and reverse retraction are repeated in this way. Therefore, the more feed times, the longer the thread processing time, and the lower the production efficiency. At the same time, when the trapezoidal thread is turned by a single thread cutter, since one blade is used for cutting, although the load on the tool tip can be reduced, the thread accuracy and roughness are relatively average.
发明内容Contents of the invention
本实用新型的目的是提出一种组合式梯形内螺纹车刀。可以在一次进刀过程中完成螺纹的多刀车削,减少切削螺纹时的进刀次数,提高生产效率。同时还可以满足梯形螺纹加工精度的需要。The purpose of this utility model is to propose a combined trapezoidal internal thread turning tool. The multi-tool turning of the thread can be completed in one feed process, which reduces the number of feeds when cutting the thread and improves production efficiency. At the same time, it can also meet the needs of trapezoidal thread machining accuracy.
本实用新型实现上述目的采取的技术方案是:其主要由刀杆、左成形刀具、右成形刀具、开槽刀具、压紧螺钉组成,在刀杆上具有一长方形装刀孔,左成形刀具、右成形刀具及开槽刀具并排安装在刀杆上的装刀孔中,由压紧螺钉紧固在刀杆上。The technical scheme adopted by the utility model to realize the above-mentioned purpose is: it is mainly composed of a cutter bar, a left forming cutter, a right forming cutter, a slotting cutter, and a compression screw. There is a rectangular cutter hole on the cutter rod, and the left forming cutter, The right forming tool and the slotting tool are installed side by side in the tool hole on the knife bar, and are fastened on the knife bar by compression screws.
本实用新型采用组合结构,可以在一次进刀过程中完成螺纹的多刀车削,减少切削螺纹时的进刀次数,可以比普通刀具提高工效2~3倍以上,螺纹精度可以达到3级左右,可在确保螺纹加工精度的前提下,极大的提高梯形内螺纹的加工效率,特别适合直径、大螺距梯形内螺纹的加工。同时还可以满足梯形螺纹加工精度的需要,螺纹加工表面粗糙度小,加工效率较高。具有结构简单、拆卸方便、硬度高、抗冲击韧性较好、使用寿命长的特点。The utility model adopts a combined structure, which can complete the multi-tool turning of the thread in one cutting process, reduce the number of times of cutting the thread, improve the work efficiency by more than 2 to 3 times compared with ordinary cutting tools, and the thread precision can reach about 3 grades. On the premise of ensuring the precision of thread processing, the processing efficiency of trapezoidal internal thread can be greatly improved, especially suitable for the processing of trapezoidal internal thread with diameter and large pitch. At the same time, it can also meet the needs of trapezoidal thread processing accuracy, the surface roughness of thread processing is small, and the processing efficiency is high. It has the characteristics of simple structure, convenient disassembly, high hardness, good impact toughness and long service life.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为图1的左视图。Fig. 2 is a left side view of Fig. 1 .
图3为图1的仰视图。。Fig. 3 is a bottom view of Fig. 1 . .
图中:1.刀杆,2.左成形刀具,3.右成形刀具,4.开槽刀具,5.压紧螺钉。In the figure: 1. Tool bar, 2. Left forming tool, 3. Right forming tool, 4. Slotting tool, 5. Compression screw.
具体实施方式Detailed ways
结合附图,给出本实用新型的具体实施例如下:In conjunction with accompanying drawing, provide the specific embodiment of the present utility model as follows:
如图1所示,本实施例由刀杆1、左成形刀具2、右成形刀具3、开槽刀具4、压紧螺钉5组成。刀杆1为四方形形状,为提高刀具的刚性,减小加工过程中的振动,提高加工效率,刀杆采用优质45钢材料并经调质处理,硬度要求为HRC26-32,也可采用40Cr作为刀杆材料,可进一步提高刀具刚性。刀具材料为W18Cr4V,硬度为HRC63-66左右,为提高刀具的使用寿命,也可采用红硬性及耐磨性更好的W6MO5Cr4V2高速钢,以减少磨刀次数,提高生产效率。在刀杆1前端右上角部位加工有一定长度1\4圆弧槽(如图2所示),其主要作用是减小切削振动的连续性。在刀杆1右侧加工有一平面(如图3所示),目的是在切削内螺纹时防止刀杆碰工件孔壁,避免产生加工干涉。在刀杆1上加工有一贯通的长方形装刀槽,为提高刀具在刀杆上的安装精度,刀杆上装刀槽采用数控线切割的方式加工成型,尺寸精度误差可控制在0.1mm以内。开槽刀具4、右成形刀具3、左成形刀具2由左向右依次安装在此装刀槽中,校正后,由压紧螺钉5将左成形刀具2、右成形刀具3、开槽刀具4紧固在刀杆1上,压紧螺钉5采用螺纹连接的方式装配在刀杆1最左侧,通过旋紧压紧螺钉5可以将左成形刀具2、右成形刀具3、开槽刀具4紧固在刀杆1上,需要拆卸刀具时,只需要松开压紧螺钉5即可,因此刀具的拆装非常方便,非常适合梯形内螺纹的高效加工。各刀具都要按照样板刃磨成形,以确保刀具的形状,为提高加工效率,并确保螺纹加工精度,开槽刀具2具体几何参数为:前角γ=15°,后角α=8°,副后角α右=1°13′副后角α左=4°;成形刀具3、4具体几何参数为:前角γ=12°,右侧刃后角α=4°,左侧刃后角α=8°,成形角为30°As shown in Figure 1, the present embodiment is made up of
使用时,在机床刀架上安装刀具时需要确保各刀刀尖对正工件中心安装,就可以满足螺纹的加工精度要求。切削时,先由最前部开槽刀进行开螺纹槽,从而切除掉首道工序加工余量,然后左成形刀具2、右成形刀具3依次递进车削,可实现一次将梯形内螺纹车削成型,因此可以比普通刀具提高工效2~3倍以上,螺纹精度可以达到3级左右,因而可在确保螺纹加工精度的前提下,极大的提高梯形内螺纹的加工效率,特别适合直径、大螺距梯形内螺纹的加工。由于螺纹两侧分别由两把刀具车削成形,且多刀切削使后面刀具在车削时加工余量依次减小,因而左、右成形刀具均可采用较大的前角,从而使切削轻快,梯形螺纹牙形精度好,螺纹加工表面粗糙度小,加工效率较高。When in use, when installing the tool on the tool holder of the machine tool, it is necessary to ensure that the tip of each tool is aligned with the center of the workpiece, so that the machining accuracy requirements of the thread can be met. When cutting, the frontmost slotting cutter is used to open the thread groove first, so as to remove the machining allowance of the first process, and then the left forming
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102601401A (en) * | 2012-03-16 | 2012-07-25 | 华北水利水电学院 | Combined turning tool for cutting rectangular thread of elastic material |
CN102615362A (en) * | 2012-04-20 | 2012-08-01 | 德阳宝特机械设备有限责任公司 | Internal screw thread processing method |
CN104400372A (en) * | 2014-10-31 | 2015-03-11 | 河南平高电气股份有限公司 | Arc rear angle forming blade machining method |
CN105479270A (en) * | 2016-02-17 | 2016-04-13 | 哈尔滨理工大学 | Experimental method for testing cutting property of tools for turning large-pitch thread |
CN106001643A (en) * | 2016-05-27 | 2016-10-12 | 十堰东森汽车密封件有限公司 | Device for turning machining of threads and machining method |
CN107433340A (en) * | 2016-05-29 | 2017-12-05 | 佳木斯骥驰拖拉机制造有限公司 | High-efficient trapezoidal internal thread combines lathe tool |
CN108453272A (en) * | 2018-05-15 | 2018-08-28 | 杭州世宝汽车方向机有限公司 | Combined type vehicle hole grooving cutter |
-
2009
- 2009-11-27 CN CN2009202585654U patent/CN201684931U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102601401A (en) * | 2012-03-16 | 2012-07-25 | 华北水利水电学院 | Combined turning tool for cutting rectangular thread of elastic material |
CN102601401B (en) * | 2012-03-16 | 2014-10-08 | 华北水利水电学院 | Combined turning tool for cutting rectangular thread of elastic material |
CN102615362A (en) * | 2012-04-20 | 2012-08-01 | 德阳宝特机械设备有限责任公司 | Internal screw thread processing method |
CN102615362B (en) * | 2012-04-20 | 2014-06-25 | 德阳宝特机械设备有限责任公司 | Internal screw thread processing method |
CN104400372A (en) * | 2014-10-31 | 2015-03-11 | 河南平高电气股份有限公司 | Arc rear angle forming blade machining method |
CN105479270A (en) * | 2016-02-17 | 2016-04-13 | 哈尔滨理工大学 | Experimental method for testing cutting property of tools for turning large-pitch thread |
CN105479270B (en) * | 2016-02-17 | 2017-06-30 | 哈尔滨理工大学 | A kind of experimental technique for testing turning steep-pitch thread Tool in Cutting performance |
CN106001643A (en) * | 2016-05-27 | 2016-10-12 | 十堰东森汽车密封件有限公司 | Device for turning machining of threads and machining method |
CN107433340A (en) * | 2016-05-29 | 2017-12-05 | 佳木斯骥驰拖拉机制造有限公司 | High-efficient trapezoidal internal thread combines lathe tool |
CN108453272A (en) * | 2018-05-15 | 2018-08-28 | 杭州世宝汽车方向机有限公司 | Combined type vehicle hole grooving cutter |
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Granted publication date: 20101229 Termination date: 20111127 |