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CN104278234A - Preparation technology for self-lubricating coating with wide temperature range of room temperature to 800 DEG C - Google Patents

Preparation technology for self-lubricating coating with wide temperature range of room temperature to 800 DEG C Download PDF

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Publication number
CN104278234A
CN104278234A CN201310274061.2A CN201310274061A CN104278234A CN 104278234 A CN104278234 A CN 104278234A CN 201310274061 A CN201310274061 A CN 201310274061A CN 104278234 A CN104278234 A CN 104278234A
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coating
chromium
room temperature
transition layer
ion plating
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CN104278234B (en
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李红轩
卢小伟
吉利
刘晓红
周惠娣
陈建敏
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Lanzhou Institute of Chemical Physics LICP of CAS
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08Oxides
    • C23C14/083Oxides of refractory metals or yttrium
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • C23C14/32Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

本发明公开了一种室温到800℃宽温域自润滑涂层的制备技术。本发明采用电弧离子镀的方法制备氧化铬涂层,制备的氧化铬涂层在室温到800℃宽温域范围内均具有较小的摩擦系数(0.15-0.4)和较低的磨损率,尤其是在800℃摩擦系数在0.15左右,磨损率也在10-7mm3/Nm左右。鉴于其良好的机械性能和摩擦学性能,氧化铬涂层可应用于航空发动机的箔片密封,气体轴承等工作在室温到800℃宽温域范围内的摩擦运动部件。The invention discloses a preparation technology of a self-lubricating coating in a wide temperature range from room temperature to 800°C. The present invention adopts the method of arc ion plating to prepare chromium oxide coating, and the prepared chromium oxide coating has a small friction coefficient (0.15-0.4) and a low wear rate in a wide temperature range from room temperature to 800°C, especially The friction coefficient is about 0.15 at 800°C, and the wear rate is about 10 -7 mm 3 /Nm. In view of its good mechanical properties and tribological properties, chromium oxide coatings can be applied to foil seals of aeroengines, gas bearings and other frictional moving parts that work in a wide temperature range from room temperature to 800 °C.

Description

A kind of room temperature is to the technology of preparing of 800 DEG C wide temperature range self-lubricating coat in use
Technical field
The present invention relates to the technology of preparing all in a kind of room temperature to 800 DEG C of wide temperature ranges with the chromium oxide coating of self-lubricating property.
Background technology
Consider that the hi-tech industries such as aerospace, smelting chemical, thermonuclear are to the demand of wide temperature range solid lubricant coating, the exploration of researchist to it increases gradually, but up to the present also do not find that a kind of single coating can meet all have lower wear rate and less frictional coefficient in room temperature to the wide temperature range of high temperature, therefore carries out research and development to it and has important scientific value and application prospect.The deposition technique of coating mainly comprises gas phase deposition technology, hot-spraying techniques, laser melting and coating technique etc., especially comparatively ripe with the application of gas phase deposition technology and hot-spraying techniques.
Arc ion plating is the technology that a kind of typical physical gas-phase deposite method prepares film.Its principle is in vacuum chamber, substrate and evaporation source apply an electric field, when chamber pressure is suitable, glow discharge or arc discharge can be produced between evaporation source and substrate, with in electronic impact process, can form the ion of gaseous ion and target, these ions are accelerated in the electric field flies to substrate, so condensation occur under ion bombardment impact and form film.Compared with magnetron sputtering, it has the following advantages: (1) film and substrate in conjunction with better; (2) film deposition rate is very fast; (3) film is better around plating property; (4) film density improves; (5) metal ionization level is high, is conducive to the homogeneity of film; (6) one arcs are multiplex, are heating source and bombard purification source and ionization source in advance, and (7) target utilization is more high.
Chromic oxide is considered to one of the hardest oxide compound for a long time always, and it has good erosion resistance and distinctive optical property simultaneously, is widely used in sunlight absorbing material and photocopy mould etc.But at present adopt non-magnetically controlled sputter method to prepare chromium oxide coating, its poor around plating property for complicated shape part, its oxygen level is lower, thus have impact on the tribological property of coating, limits the application of chromium oxide coating in wide temperature range more simultaneously.
Summary of the invention
Main purpose of the present invention is to provide the technology of preparing all in a kind of room temperature to 800 DEG C of wide temperature ranges with the coated material of self-lubricating property.
Object of the present invention realizes by following technical scheme:
Room temperature is to a technology of preparing for 800 DEG C wide temperature range self-lubricating coat in use, and adopt the method preparation of arc ion plating, it is characterized in that the deposition process of the method coating completes in the vacuum cavity of the coating equipment being furnished with electric arc, concrete steps are:
A, activation clean surface: smooth, clean metal base is placed within cavity, vacuumizes 1.5 × 10 -2below Pa, passes into argon gas as ionization of gas, opens pulsed bias power supply, and glow discharge produces plasma body, carries out activation cleaning to substrate surface;
Prepared by B, transition layer: after cleaning, utilize the method first deposition chromium transition layer of arc ion plating, select chromium post target as arc ion plating target, using argon gas as ionization of gas, matrix adds negative bias, closes after deposition chromium transition layer;
C, deposited oxide chromiumcoating: it is still chromium post target that arc ion plating target is selected, then passes into oxygen, execute by controlling the throughput ratio of nitrogen and oxygen and electric current and substrate the structure that biased size controls coating;
D, coating aftertreatment: carry out anneal, then naturally cool to room temperature.
In step, metal base is selected from M2 rapid steel, Nickel-Based Steel, stainless steel or aluminium alloy, and plasma-activated process parameters range is: cavity air pressure 0.4 ~ 2.0Pa, bias voltage-100V ~-1000V.
In stepb, chromium transition layer process parameters range is: cavity air pressure 0.2 ~ 1.0Pa, sputtering current 1 ~ 200 A, pulsed bias-50 ~-500V, transition region thickness 30 ~ 500 nm.
In step C, chromium oxide layer process parameters range is: cavity air pressure 0.2 ~ 1.0Pa, and O2/Ar throughput ratio is 1:5 ~ 5:1, sputtering current 1 ~ 200 A, pulsed bias-50 ~-500V, coat-thickness 0.5 ~ 5um.
In step D, parameter and annealing scope is: annealing temperature 200 ~ 1000 DEG C, heat-up rate 1 ~ 20 DEG C/min, and soaking time is 0.5 ~ 5h.
The main component of this film is Cr and Cr 2o 3, its section structure as shown in Figure 1.Cr transition layer is mainly in order to increase film and the bonding force of matrix within the scope of wide temperature range, and Cr2O3 is the wear-resisting phase of its anti-attrition.
The main performance index of product of the present invention is as shown in the table:
The present invention adopts the method for arc ion plating to prepare chromium oxide coating.The method is compared with the chromium oxide coating adopting magnetron sputtering to prepare, chromium oxide coating prepared by arc ions electroplating method, add for complex sample around plating property, the bonding force of coating and substrate is stronger, the oxygen level of coating also increases, thus improves mechanical property, the antioxidant property and tribological property etc. of coating.Through investigating, the chromium oxide coating adopting arc ions electroplating method to prepare all has less frictional coefficient (0.15-0.4) and lower wear rate within the scope of room temperature to 800 DEG C of wide temperature ranges, especially at 800 DEG C of frictional coefficient about 0.15, wear rate is also 10 -7mm 3about/Nm.The mechanical property good in view of it and tribological property, chromium oxide coating can be applicable to the foil seal of aircraft engine, and gas bearing etc. are operated in room temperature to the fricting movement parts within the scope of 800 DEG C of wide temperature ranges.
Accompanying drawing explanation
Fig. 1 is Cr 2o 3the scanning electron microscope shape appearance figure of the section of film.
Fig. 2 is Cr 2o 3coating room temperature is to the frictional coefficient of 800 DEG C.
Embodiment
Embodiment 1:
A. sample pretreatment: the stainless steel distilled water, the acetone that are polished to minute surface are carried out ultrasonic cleaning 10 min respectively, dries up with nitrogen immediately, be placed in sediment chamber.Vacuum chamber internal gas pressure is evacuated to 1.5 × 10 -2below Pa, passing into high-purity argon gas to air pressure is 1.5 Pa.Open pulsed bias power supply, regulation voltage level is-500 V, carries out argon plasma Bombardment and cleaning 20min.
B. deposition chromium transition layer: regulate argon flow amount, make cavity air pressure maintain about 0.45Pa, open post arc power, adjustment electric current is 90A, and bias voltage is-200V, closes when transition layer deposits about 200nm.
C. deposited oxide layers of chrome: the mixed gas passing into high-purity argon gas and oxygen, chamber pressure is made to maintain about 0.45Pa, the throughput ratio controlling argon gas and oxygen is 1:2, open post arc power, adjustment electric current is 90A, bias voltage is-200V, cools after depositing about 2h, discharges vacuum begin to speak to sample when temperature is down to below 50 DEG C.
D. sample aftertreatment: sample is incubated 2h at 400 DEG C in retort furnace.
Embodiment 2:
A. sample pretreatment: the aluminium alloy distilled water, the acetone that are polished to minute surface are carried out ultrasonic cleaning 10 min respectively, dries up with nitrogen immediately, be placed in sediment chamber.Vacuum chamber internal gas pressure is evacuated to 1.5 × 10 -2below Pa, passing into high-purity argon gas to air pressure is 1.0 Pa.Open pulsed bias power supply, regulation voltage level is-400 V, carries out argon plasma Bombardment and cleaning 15min.
B. deposition chromium transition layer: regulate argon flow amount, make cavity air pressure maintain about 0.45Pa, open post arc power, adjustment electric current is 100A, and bias voltage is-300V, closes when transition layer deposits about 200nm.
C. deposited oxide layers of chrome: the mixed gas passing into high-purity argon gas and oxygen, chamber pressure is made to maintain about 0.45Pa, the throughput ratio controlling argon gas and oxygen is 1:1, open post arc power, adjustment electric current is 100A, bias voltage is-300V, cools after depositing about 2h, discharges vacuum begin to speak to sample when temperature is down to below 50 DEG C.
D. sample aftertreatment: sample is incubated 3h at 500 DEG C in retort furnace.
Embodiment 3:
A. sample pretreatment: the high-temperature steel distilled water, the acetone that are polished to minute surface are carried out ultrasonic cleaning 10 min respectively, dries up with nitrogen immediately, be placed in sediment chamber.Vacuum chamber internal gas pressure is evacuated to 1.5 × 10 -2below Pa, passing into high-purity argon gas to air pressure is 2.0 Pa.Open pulsed bias power supply, regulation voltage level is-700 V, carries out argon plasma Bombardment and cleaning 50min.
B. deposition chromium transition layer: regulate argon flow amount, make cavity air pressure maintain about 0.45Pa, open post arc power, adjustment electric current is 80A, and bias voltage is-400V, closes when transition layer deposits about 200nm.
C. deposited oxide layers of chrome: the mixed gas passing into high-purity argon gas and oxygen, chamber pressure is made to maintain about 0.45Pa, the throughput ratio controlling argon gas and oxygen is 2:1, open post arc power, adjustment electric current is 50A, bias voltage is-400V, cools after depositing about 2h, discharges vacuum begin to speak to sample when temperature is down to below 50 DEG C.
D. sample aftertreatment: sample is incubated 1h at 800 DEG C in retort furnace.

Claims (5)

1.一种室温到800℃宽温域自润滑涂层的制备技术,采用电弧离子镀的方法制备,其特征在于该方法涂层的沉积过程是在配有电弧的镀膜机的真空腔体内完成,具体步骤为: 1. A preparation technology for a self-lubricating coating in a wide temperature range from room temperature to 800°C, which is prepared by arc ion plating, and is characterized in that the deposition process of the coating is completed in a vacuum chamber equipped with an arc coating machine , the specific steps are: A、活化清洗表面:将光滑、洁净的金属基底置于腔体之内,抽真空1.5×10-2Pa以下,通入氩气作为离化气体,打开脉冲偏压电源,辉光放电产生等离子体,对基底表面进行活化清洗; A. Activate and clean the surface: put a smooth and clean metal substrate in the cavity, vacuum below 1.5×10 -2 Pa, pass in argon gas as the ionization gas, turn on the pulse bias power supply, and glow discharge to generate plasma Body, activate and clean the surface of the substrate; B、过渡层制备:清洗完毕后,利用电弧离子镀的方法首先沉积铬过渡层,选用铬柱靶作为电弧离子镀靶材,以氩气作为离化气体,基体附加负偏压,沉积铬过渡层后关闭; B. Preparation of the transition layer: After cleaning, use the method of arc ion plating to deposit the chromium transition layer first, select the chromium column target as the arc ion plating target material, use argon as the ionization gas, add a negative bias to the substrate, and deposit the chromium transition layer Close after layer; C、沉积氧化铬涂层:电弧离子镀靶材选择依然是铬柱靶,再通入氧气,通过控制氮气和氧气的流量比以及电流和基底施加偏压的大小控制涂层的结构; C. Deposition of chromium oxide coating: The arc ion plating target is still a chromium column target, and then oxygen is introduced to control the structure of the coating by controlling the flow ratio of nitrogen and oxygen, as well as the current and the bias voltage applied to the substrate; D、涂层后处理: 进行退火处理,然后自然冷却至室温。 D. Coating post-treatment: Carry out annealing treatment, and then naturally cool to room temperature. 2.如权利要求1所述的方法,其特征在于,在步骤A中,金属基底选自M2高速钢、镍基合金钢、不锈钢或铝合金,等离子体活化工艺参数范围为:腔体气压0.4~2.0Pa,偏压-100V~-1000V。 2. The method according to claim 1, wherein in step A, the metal substrate is selected from M2 high-speed steel, nickel-based alloy steel, stainless steel or aluminum alloy, and the range of plasma activation process parameters is: chamber pressure 0.4 ~2.0Pa, bias voltage -100V~-1000V. 3.如权利要求1所述的方法,其特征在于,在步骤B中,铬过渡层工艺参数范围为:腔体气压0.2~1.0Pa,溅射电流1~200 A,脉冲偏压-50~-500V,过渡层厚度30~500 nm。 3. The method according to claim 1, characterized in that, in step B, the process parameter range of the chromium transition layer is: chamber pressure 0.2-1.0Pa, sputtering current 1-200 A, pulse bias -50- -500V, the thickness of the transition layer is 30-500 nm. 4.如权利要求1所述的方法,其特征在于,在步骤C中,氧化铬层工艺参数范围为:腔体气压0.2~1.0Pa,O2/Ar流量比为1:5~5:1,溅射电流1~200 A,脉冲偏压-50~-500V,涂层厚度0.5~5um。 4. The method according to claim 1, characterized in that, in step C, the process parameter range of the chromium oxide layer is: cavity air pressure 0.2-1.0Pa, O2/Ar flow ratio is 1:5-5:1, Sputtering current 1~200 A, pulse bias voltage -50~-500V, coating thickness 0.5~5um. 5.如权利要求1所述的方法,其特征在于,在步骤D中,退火工艺参数范围为:退火温度200~1000℃,升温速度1~20℃/min,保温时间为0.5~5h。 5 . The method according to claim 1 , wherein in step D, the range of annealing process parameters is: annealing temperature 200-1000°C, heating rate 1-20°C/min, holding time 0.5-5h.
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106282942A (en) * 2016-08-08 2017-01-04 苏州极地实业有限公司 A kind of method at metal material surface deposited oxide nickel thin film
CN106811725A (en) * 2015-11-27 2017-06-09 中国科学院宁波材料技术与工程研究所 Temperature range self adaptation lubricant coating wide and preparation method and application
CN110983275A (en) * 2019-12-25 2020-04-10 南京华塑增材制造有限公司 Low-temperature preparation method of silver-doped titanium dioxide nano antibacterial composite coating on surface of PETG appliance
CN111334769A (en) * 2020-04-02 2020-06-26 中国科学院宁波材料技术与工程研究所 A kind of PbO-Cr2O3 co-doped thin film and its preparation method and application
CN111534799A (en) * 2020-05-29 2020-08-14 四川大学 A kind of anti-oxidation and thermal insulation ceramic coating and preparation method thereof
CN112610608A (en) * 2020-11-26 2021-04-06 东南大学 Wide-temperature-range self-lubricating bearing and preparation method thereof
CN112962066A (en) * 2021-02-04 2021-06-15 中国科学院兰州化学物理研究所 Preparation method of chromium oxide wide-temperature-range self-lubricating self-repairing coating
CN118497675A (en) * 2024-07-22 2024-08-16 苏州芯合半导体材料有限公司 Riving knife coating and preparation method thereof

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US3535006A (en) * 1969-01-29 1970-10-20 Kaman Aerospace Corp Bearing construction
CN1506492A (en) * 2002-12-06 2004-06-23 中国科学院金属研究所 A kind of chromium oxide coating preparation technology

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US3535006A (en) * 1969-01-29 1970-10-20 Kaman Aerospace Corp Bearing construction
CN1506492A (en) * 2002-12-06 2004-06-23 中国科学院金属研究所 A kind of chromium oxide coating preparation technology

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106811725A (en) * 2015-11-27 2017-06-09 中国科学院宁波材料技术与工程研究所 Temperature range self adaptation lubricant coating wide and preparation method and application
CN106811725B (en) * 2015-11-27 2019-02-15 中国科学院宁波材料技术与工程研究所 Wide temperature range adaptive lubricating coating and its preparation method and application
CN106282942A (en) * 2016-08-08 2017-01-04 苏州极地实业有限公司 A kind of method at metal material surface deposited oxide nickel thin film
CN110983275A (en) * 2019-12-25 2020-04-10 南京华塑增材制造有限公司 Low-temperature preparation method of silver-doped titanium dioxide nano antibacterial composite coating on surface of PETG appliance
CN110983275B (en) * 2019-12-25 2022-02-01 南京华塑增材制造有限公司 Low-temperature preparation method of silver-doped titanium dioxide nano antibacterial composite coating on surface of PETG appliance
CN111334769A (en) * 2020-04-02 2020-06-26 中国科学院宁波材料技术与工程研究所 A kind of PbO-Cr2O3 co-doped thin film and its preparation method and application
CN111534799A (en) * 2020-05-29 2020-08-14 四川大学 A kind of anti-oxidation and thermal insulation ceramic coating and preparation method thereof
CN112610608A (en) * 2020-11-26 2021-04-06 东南大学 Wide-temperature-range self-lubricating bearing and preparation method thereof
CN112610608B (en) * 2020-11-26 2022-07-15 东南大学 A kind of wide temperature range self-lubricating bearing and preparation method thereof
CN112962066A (en) * 2021-02-04 2021-06-15 中国科学院兰州化学物理研究所 Preparation method of chromium oxide wide-temperature-range self-lubricating self-repairing coating
CN118497675A (en) * 2024-07-22 2024-08-16 苏州芯合半导体材料有限公司 Riving knife coating and preparation method thereof

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