CN104120465B - A kind of Electroplate liquid of alkaline zinc-nickel alloy and its preparation method and application - Google Patents
A kind of Electroplate liquid of alkaline zinc-nickel alloy and its preparation method and application Download PDFInfo
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- CN104120465B CN104120465B CN201310155442.9A CN201310155442A CN104120465B CN 104120465 B CN104120465 B CN 104120465B CN 201310155442 A CN201310155442 A CN 201310155442A CN 104120465 B CN104120465 B CN 104120465B
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- 229910000990 Ni alloy Inorganic materials 0.000 title claims abstract description 58
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 title claims abstract description 58
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 239000007788 liquid Substances 0.000 title 1
- 238000009713 electroplating Methods 0.000 claims abstract description 84
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 45
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 42
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000008139 complexing agent Substances 0.000 claims abstract description 28
- 239000011248 coating agent Substances 0.000 claims abstract description 26
- 238000000576 coating method Methods 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000011787 zinc oxide Substances 0.000 claims abstract description 18
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 14
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 claims abstract description 11
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 claims abstract description 11
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 8
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 20
- ZRSNZINYAWTAHE-UHFFFAOYSA-N p-methoxybenzaldehyde Chemical compound COC1=CC=C(C=O)C=C1 ZRSNZINYAWTAHE-UHFFFAOYSA-N 0.000 claims description 20
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 claims description 20
- 235000010234 sodium benzoate Nutrition 0.000 claims description 20
- 239000004299 sodium benzoate Substances 0.000 claims description 20
- LJCNRYVRMXRIQR-OLXYHTOASA-L potassium sodium L-tartrate Chemical compound [Na+].[K+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O LJCNRYVRMXRIQR-OLXYHTOASA-L 0.000 claims description 15
- 235000011006 sodium potassium tartrate Nutrition 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 13
- 239000001509 sodium citrate Substances 0.000 claims description 12
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 claims description 12
- 229940038773 trisodium citrate Drugs 0.000 claims description 12
- 229940074439 potassium sodium tartrate Drugs 0.000 claims description 11
- 239000001211 (E)-4-phenylbut-3-en-2-one Substances 0.000 claims description 10
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 claims description 10
- FPYUJUBAXZAQNL-UHFFFAOYSA-N 2-chlorobenzaldehyde Chemical compound ClC1=CC=CC=C1C=O FPYUJUBAXZAQNL-UHFFFAOYSA-N 0.000 claims description 10
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 claims description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- 229930008407 benzylideneacetone Natural products 0.000 claims description 10
- 229930016911 cinnamic acid Natural products 0.000 claims description 10
- 235000013985 cinnamic acid Nutrition 0.000 claims description 10
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 claims description 10
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 claims description 10
- BWHOZHOGCMHOBV-BQYQJAHWSA-N trans-benzylideneacetone Chemical compound CC(=O)\C=C\C1=CC=CC=C1 BWHOZHOGCMHOBV-BQYQJAHWSA-N 0.000 claims description 10
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 9
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- 239000011701 zinc Substances 0.000 claims description 6
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 claims description 4
- 239000001476 sodium potassium tartrate Substances 0.000 claims description 4
- 239000002893 slag Substances 0.000 claims description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- 229960001484 edetic acid Drugs 0.000 claims 1
- 229910052708 sodium Inorganic materials 0.000 claims 1
- 239000011734 sodium Substances 0.000 claims 1
- 238000005260 corrosion Methods 0.000 abstract description 12
- 230000007797 corrosion Effects 0.000 abstract description 11
- 238000012360 testing method Methods 0.000 abstract description 9
- 150000003839 salts Chemical class 0.000 abstract description 4
- 239000007921 spray Substances 0.000 abstract description 4
- 229910045601 alloy Inorganic materials 0.000 abstract description 2
- 239000000956 alloy Substances 0.000 abstract description 2
- 238000009826 distribution Methods 0.000 abstract description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 2
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 230000007935 neutral effect Effects 0.000 abstract description 2
- ZGTMUACCHSMWAC-UHFFFAOYSA-L EDTA disodium salt (anhydrous) Chemical compound [Na+].[Na+].OC(=O)CN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O ZGTMUACCHSMWAC-UHFFFAOYSA-L 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000654 additive Substances 0.000 description 4
- 239000012153 distilled water Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 229940124274 edetate disodium Drugs 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 2
- YWYZEGXAUVWDED-UHFFFAOYSA-N triammonium citrate Chemical compound [NH4+].[NH4+].[NH4+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O YWYZEGXAUVWDED-UHFFFAOYSA-N 0.000 description 2
- MWOOGOJBHIARFG-UHFFFAOYSA-N vanillin Chemical compound COC1=CC(C=O)=CC=C1O MWOOGOJBHIARFG-UHFFFAOYSA-N 0.000 description 2
- FGQOOHJZONJGDT-UHFFFAOYSA-N vanillin Natural products COC1=CC(O)=CC(C=O)=C1 FGQOOHJZONJGDT-UHFFFAOYSA-N 0.000 description 2
- 235000012141 vanillin Nutrition 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- IMQLKJBTEOYOSI-GPIVLXJGSA-N Inositol-hexakisphosphate Chemical compound OP(O)(=O)O[C@H]1[C@H](OP(O)(O)=O)[C@@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@@H]1OP(O)(O)=O IMQLKJBTEOYOSI-GPIVLXJGSA-N 0.000 description 1
- IMQLKJBTEOYOSI-UHFFFAOYSA-N Phytic acid Natural products OP(O)(=O)OC1C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C1OP(O)(O)=O IMQLKJBTEOYOSI-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- FENRSEGZMITUEF-ATTCVCFYSA-E [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].OP(=O)([O-])O[C@@H]1[C@@H](OP(=O)([O-])[O-])[C@H](OP(=O)(O)[O-])[C@H](OP(=O)([O-])[O-])[C@H](OP(=O)(O)[O-])[C@H]1OP(=O)([O-])[O-] Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].OP(=O)([O-])O[C@@H]1[C@@H](OP(=O)([O-])[O-])[C@H](OP(=O)(O)[O-])[C@H](OP(=O)([O-])[O-])[C@H](OP(=O)(O)[O-])[C@H]1OP(=O)([O-])[O-] FENRSEGZMITUEF-ATTCVCFYSA-E 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000467 phytic acid Substances 0.000 description 1
- 229940068041 phytic acid Drugs 0.000 description 1
- 235000002949 phytic acid Nutrition 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- CVHZOJJKTDOEJC-UHFFFAOYSA-N saccharin Chemical compound C1=CC=C2C(=O)NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-N 0.000 description 1
- 229940081974 saccharin Drugs 0.000 description 1
- 235000019204 saccharin Nutrition 0.000 description 1
- 239000000901 saccharin and its Na,K and Ca salt Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229940083982 sodium phytate Drugs 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
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- Electroplating And Plating Baths Therefor (AREA)
Abstract
本发明公开了一种碱性锌镍合金电镀液及其制备方法和应用,属于电镀技术领域。每升电镀液包含以下组分:氢氧化钠100.0~150.0g,氧化锌10.0~16.0g,硫酸镍6.0~12.0g,四乙烯五胺6.0~15.0ml,络合剂10.0~30.0g,A剂2.5~3.5g,B剂4.0~7.0g,余量为水。本发明碱性锌镍合金电镀液具有金属分布均匀、合金组成稳定的特性,在电流密度2.5~5.0A/dm2的范围内镀层镍含量稳定在12~15%;同时镀层具备良好的耐蚀性和较强的耐磨性,中性盐雾试验表明镀层产生红锈的时间≥1000h,且镀层厚度≥12μm,且电镀液的制备方法简单、易操作,成本低,适于大规模生产应用。The invention discloses an alkaline zinc-nickel alloy electroplating solution and its preparation method and application, belonging to the technical field of electroplating. Each liter of electroplating solution contains the following components: sodium hydroxide 100.0-150.0g, zinc oxide 10.0-16.0g, nickel sulfate 6.0-12.0g, tetraethylenepentamine 6.0-15.0ml, complexing agent 10.0-30.0g, A agent 2.5~3.5g, B agent 4.0~7.0g, the balance is water. The alkaline zinc-nickel alloy electroplating solution of the present invention has the characteristics of uniform metal distribution and stable alloy composition, and the nickel content of the coating is stable at 12-15% in the range of current density 2.5-5.0A/dm2; at the same time, the coating has good corrosion resistance And strong wear resistance, the neutral salt spray test shows that the red rust time of the coating is ≥ 1000h, and the thickness of the coating is ≥ 12μm, and the preparation method of the electroplating solution is simple, easy to operate, low cost, and suitable for large-scale production applications.
Description
技术领域technical field
本发明具体涉及一种碱性锌镍合金电镀液,同时还涉及一种碱性锌镍合金电镀液的制备方法和应用,属于电镀技术领域。The invention specifically relates to an alkaline zinc-nickel alloy electroplating solution, and also relates to a preparation method and application of an alkaline zinc-nickel alloy electroplating solution, belonging to the technical field of electroplating.
背景技术Background technique
锌镍合金镀层是一种新型优良的防护性镀层,主要应用于航空航天、汽车工业和机械电子产品中。在电气领域零部件表面防腐及防护中,锌镍合金膜层作为最终的防护膜层,要求其具备优良的耐蚀性、耐磨性及硬度等。Zinc-nickel alloy coating is a new type of excellent protective coating, which is mainly used in aerospace, automobile industry and mechanical and electronic products. In the anticorrosion and protection of parts in the electrical field, the zinc-nickel alloy film layer is used as the final protective film layer, which is required to have excellent corrosion resistance, wear resistance and hardness.
目前,锌镍合金电镀技术在国外已经投入实际应用,而国内生产线上的锌镍合金电镀液主要依靠国外进口。由于锌镍合金膜层的工业领域在近些年来得到拓展,使其成为防腐、装饰等不可缺少的重要工艺技术,因此,研究一种碱性锌镍合金电镀液及其制备方法显得尤为重要,特别是对于增加中高压开关产品轴类零部件等的耐蚀能力有着重要的意义。At present, zinc-nickel alloy electroplating technology has been put into practical application abroad, while the zinc-nickel alloy electroplating solution on the domestic production line mainly relies on foreign imports. Because the industrial field of the zinc-nickel alloy coating has been expanded in recent years, it has become an indispensable important process technology such as anti-corrosion and decoration. Therefore, it is particularly important to study a kind of alkaline zinc-nickel alloy electroplating solution and its preparation method. In particular, it is of great significance to increase the corrosion resistance of shaft parts of medium and high voltage switch products.
中国专利(公告号:CN 101240437 B)公开了一种电镀液配方,每升电镀液中含有以下组分:氧化锌10~30g,硫酸镍5~13g,氢氧化钠100~140g,络合剂为柠檬酸铵5~40g、三乙醇胺38~80ml、乙二胺25~40ml、二乙烯三胺3~20ml、四乙烯五胺3ml以上、酒石酸钾钠15~25g、EDTA8~15g、氨水10~20ml中的两种或多种,添加剂为环氧氯丙烷与胺类的反应产物1.5~15ml以及植酸0.05~15ml、植酸钠0.1~5g、CTAB0.1~5g中的任意一种,光亮剂为ZB1~10ml、香兰素0.2~2g、硫脲1~2g、糖精1~5g中的一种或多种,余量为水。然而,上述方法中使用的添加剂和光亮剂较为单一,难以满足镀层综合性能的要求,比如其电镀效率低,20min只有6μm,膜层较薄,很难达到较高的耐蚀性,另外没有镀层硬度的性能参数,无法适用于高压电器轴类零件的耐磨性要求。Chinese patent (notification number: CN 101240437 B) discloses a formula of electroplating solution, each liter of electroplating solution contains the following components: zinc oxide 10-30g, nickel sulfate 5-13g, sodium hydroxide 100-140g, complexing agent Ammonium citrate 5~40g, triethanolamine 38~80ml, ethylenediamine 25~40ml, diethylenetriamine 3~20ml, tetraethylenepentamine 3ml or more, potassium sodium tartrate 15~25g, EDTA8~15g, ammonia water 10~ Two or more in 20ml, the additive is 1.5-15ml of the reaction product of epichlorohydrin and amines, 0.05-15ml of phytic acid, 0.1-5g of sodium phytate, 0.1-5g of CTAB, bright The agent is one or more of ZB 1-10ml, vanillin 0.2-2g, thiourea 1-2g, saccharin 1-5g, and the balance is water. However, the additives and brighteners used in the above method are relatively single, and it is difficult to meet the requirements of the comprehensive performance of the coating. For example, the electroplating efficiency is low, only 6 μm in 20 minutes, and the film is thin, so it is difficult to achieve high corrosion resistance. In addition, there is no coating The performance parameters of hardness cannot be applied to the wear resistance requirements of shaft parts of high-voltage electrical appliances.
发明内容Contents of the invention
本发明的目的是提供一种碱性锌镍合金电镀液。The purpose of this invention is to provide a kind of alkaline zinc-nickel alloy electroplating solution.
同时,本发明还提供一种碱性锌镍合金电镀液的制备方法。At the same time, the invention also provides a preparation method of the alkaline zinc-nickel alloy electroplating solution.
再者,本发明还提供一种碱性锌镍合金电镀液的应用。Furthermore, the present invention also provides an application of an alkaline zinc-nickel alloy electroplating solution.
为了实现以上目的,本发明所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the present invention is:
一种碱性锌镍合金电镀液,每升电镀液包含以下组分:A kind of alkaline zinc-nickel alloy electroplating solution, every liter of electroplating solution comprises following components:
氢氧化钠 100.0~150.0g,Sodium hydroxide 100.0~150.0g,
氧化锌 10.0~16.0g,Zinc oxide 10.0~16.0g,
硫酸镍 6.0~12.0g,Nickel sulfate 6.0~12.0g,
四乙烯五胺 6.0~15.0ml,Tetraethylenepentamine 6.0~15.0ml,
络合剂 10.0~30.0g,Complexing agent 10.0~30.0g,
A剂 2.5~3.5g,Agent A 2.5~3.5g,
B剂 4.0~7.0g,Agent B 4.0~7.0g,
余量为水;The remainder is water;
所述的A剂由按照质量比为苄叉丙酮:苯甲酸钠:吡啶:肉桂酸=(1.1~1.3):(0.55~0.65):(0.35~0.45):(0.55~0.65)的组分组成;The agent A is composed of components according to the mass ratio of benzylideneacetone: sodium benzoate: pyridine: cinnamic acid = (1.1-1.3): (0.55-0.65): (0.35-0.45): (0.55-0.65);
所述的B剂由按照质量比为大茴香醛:酒精:苯甲酸钠:邻氯苯甲醛=(3.4~3.6):(0.75~0.85):(1.1~1.3):(1.1~1.3)的组分组成。The B agent is composed of anisaldehyde: alcohol: sodium benzoate: o-chlorobenzaldehyde = (3.4-3.6): (0.75-0.85): (1.1-1.3): (1.1-1.3) according to the mass ratio composition.
所述的络合剂为酒石酸钾钠、柠檬酸三钠、乙二胺四乙酸二钠中的一种或其任意组合。The complexing agent is one of sodium potassium tartrate, trisodium citrate, disodium edetate or any combination thereof.
优选的,所述的络合剂由按照质量比为酒石酸钾钠:柠檬酸三钠:乙二胺四乙酸二钠=(9.1~12.1):(5.7~10.9):(2.7~3.9)的组分组成。Preferably, the complexing agent is composed of potassium sodium tartrate: trisodium citrate: disodium edetate = (9.1-12.1): (5.7-10.9): (2.7-3.9) according to the mass ratio grouped.
优选的,所述的A剂由按照质量比为苄叉丙酮:苯甲酸钠:吡啶:肉桂酸=1.2:0.6:0.4:0.6的组分组成。Preferably, the A agent is composed of components according to the mass ratio of benzylidene acetone: sodium benzoate: pyridine: cinnamic acid=1.2:0.6:0.4:0.6.
优选的,所述的B剂由按照质量比为大茴香醛:酒精:苯甲酸钠:邻氯苯甲醛=3.5:0.8:1.2:1.2的组分组成。Preferably, the B agent is composed of anisaldehyde in mass ratio: alcohol: sodium benzoate: o-chlorobenzaldehyde=3.5:0.8:1.2:1.2.
一种碱性锌镍合金电镀液的制备方法,具体步骤如下:A kind of preparation method of alkaline zinc-nickel alloy electroplating solution, concrete steps are as follows:
(1)准确称取配方量的氧化锌和氢氧化钠,先将氧化锌加入2~5%的水中调成糊状,再将氢氧化钠加入15~20%的水中溶解完全后加入到糊状的氧化锌中,搅拌,待氧化锌溶解完全后加水至设定体积的45~50%,冷却至室温,加入2.0~3.5g/L的锌粉,搅拌1.5~2.0小时后过滤除渣备用;(1) Accurately weigh the zinc oxide and sodium hydroxide of the formula, first add zinc oxide to 2-5% water to make a paste, then add sodium hydroxide to 15-20% water to dissolve completely and then add to the paste After the zinc oxide is completely dissolved, add water to 45-50% of the set volume, cool to room temperature, add 2.0-3.5g/L zinc powder, stir for 1.5-2.0 hours, filter and remove the slag for later use ;
(2)准确称取配方量的硫酸镍、四乙烯五胺和络合剂,加入15~20%的水中搅拌,溶解完全后将其加入步骤(1)制得的溶液中搅拌均匀备用;(2) Accurately weigh the nickel sulfate, tetraethylenepentamine and complexing agent in the formula, add 15-20% water and stir, after the dissolution is complete, add it to the solution prepared in step (1) and stir evenly for later use;
(3)准确称取配方量的A剂和B剂,在步骤(2)制得的溶液中加入A剂、B剂搅拌均匀,补充水至所需体积即得。(3) Accurately weigh the doses of Agent A and Agent B in the formula, add Agent A and Agent B to the solution prepared in step (2), stir evenly, and add water to the required volume.
所述的A剂由按照质量比为苄叉丙酮:苯甲酸钠:吡啶:肉桂酸=(1.1~1.3):(0.55~0.65):(0.35~0.45):(0.55~0.65)的组分组成;优选的,所述的A剂由按照质量比为苄叉丙酮:苯甲酸钠:吡啶:肉桂酸=1.2:0.6:0.4:0.6的组分组成。The agent A is composed of components according to the mass ratio of benzylideneacetone: sodium benzoate: pyridine: cinnamic acid = (1.1-1.3): (0.55-0.65): (0.35-0.45): (0.55-0.65); Preferably, the A agent is composed of components according to the mass ratio of benzylidene acetone: sodium benzoate: pyridine: cinnamic acid=1.2:0.6:0.4:0.6.
所述的B剂由按照质量比为大茴香醛:酒精:苯甲酸钠:邻氯苯甲醛=(3.4~3.6):(0.75~0.85):(1.1~1.3):(1.1~1.3)的组分组成;优选的,所述的B剂由按照质量比为大茴香醛:酒精:苯甲酸钠:邻氯苯甲醛=3.5:0.8:1.2:1.2的组分组成。The B agent is composed of anisaldehyde: alcohol: sodium benzoate: o-chlorobenzaldehyde = (3.4-3.6): (0.75-0.85): (1.1-1.3): (1.1-1.3) according to the mass ratio Composition; Preferably, described B agent is made up of the component that is anisaldehyde according to mass ratio: alcohol: sodium benzoate: o-chlorobenzaldehyde=3.5:0.8:1.2:1.2.
所述的络合剂为酒石酸钾钠、柠檬酸三钠、乙二胺四乙酸二钠中的一种或其任意组合;优选的,所述的络合剂由按照质量比为酒石酸钾钠:柠檬酸三钠:乙二胺四乙酸二钠=(9.1~12.1):(5.7~10.9):(2.7~3.9)的组分组成。Described complexing agent is one or its arbitrary combination in sodium potassium tartrate, trisodium citrate, disodium edetate; Preferably, described complexing agent is potassium sodium tartrate by mass ratio: Trisodium citrate: disodium edetate = (9.1~12.1): (5.7~10.9): (2.7~3.9) composition.
一种碱性锌镍合金电镀液的应用,具体步骤如下:将电镀液加入电镀槽中,阳极板采用面积比为1:(1.5~4.0)的锌板和镍板,待镀件作为阴极,设置电流密度为2.5~5.0A/dm2,温度为25~35℃,电镀20~40min即得锌镍合金镀层。An application of an alkaline zinc-nickel alloy electroplating solution, the specific steps are as follows: the electroplating solution is added to the electroplating tank, the anode plate adopts a zinc plate and a nickel plate with an area ratio of 1: (1.5-4.0), and the piece to be plated is used as the cathode, Set the current density at 2.5-5.0A/dm2, the temperature at 25-35°C, and electroplating for 20-40 minutes to obtain the zinc-nickel alloy coating.
本发明的有益效果:Beneficial effects of the present invention:
本发明碱性锌镍合金电镀液具有以下优点:Alkaline zinc-nickel alloy electroplating solution of the present invention has the following advantages:
(1)电镀液具有金属分布均匀、合金组成稳定的特性,在电流密度2.5~5.0A/dm2的范围内镀层镍含量稳定在12~15%,镀层中超过80%的锌含量使得该镀层具有与镀锌层相似的钝化性能;(1) The electroplating solution has the characteristics of uniform metal distribution and stable alloy composition. In the range of current density 2.5-5.0A/dm2, the nickel content of the coating is stable at 12-15%, and the zinc content of more than 80% in the coating makes the coating have Passivation properties similar to galvanized coating;
(2)同时镀层具备良好的耐蚀性,中性盐雾试验表明镀层钝化后产生红锈的时间≥1000h;(2) At the same time, the coating has good corrosion resistance, and the neutral salt spray test shows that the red rust generation time of the coating after passivation is ≥ 1000h;
(3)镀液电镀效率高,在选定的电流密度范围内,30min镀层厚度≥12μm;(3) The electroplating efficiency of the plating solution is high, and within the selected current density range, the coating thickness is ≥12 μm in 30 minutes;
(4)通过测试镀层表面显微硬度(维氏硬度)可以达到480以上(HV0.025),从而保证镀层具有较高的耐磨性,适用于高压电器轴类零件的耐磨性要求;(4) By testing the surface microhardness (Vickers hardness) of the coating can reach more than 480 (HV0.025), so as to ensure that the coating has high wear resistance, which is suitable for the wear resistance requirements of high-voltage electrical shaft parts;
本发明碱性锌镍合金电镀液的制备方法简单、易操作,成本低,适于大规模生产应用。The preparation method of the alkaline zinc-nickel alloy electroplating solution of the invention is simple, easy to operate, low in cost and suitable for large-scale production and application.
具体实施方式detailed description
下述实施例仅对本发明作进一步详细说明,但不构成对本发明的任何限制。The following examples only illustrate the present invention in further detail, but do not constitute any limitation to the present invention.
实施例1Example 1
本实施例中的碱性锌镍合金电镀液,每升电镀液包含以下组分:氢氧化钠150.0g,氧化锌12.0g,硫酸镍8.0g,四乙烯五胺10.0ml,络合剂22.7g,A剂2.5g,B剂5.5g,余量为水;所述的络合剂中酒石酸钾钠9.1g,柠檬酸三钠10.9g,乙二胺四乙酸二钠2.7g;所述的A剂由按照质量比为苄叉丙酮:苯甲酸钠:吡啶:肉桂酸=1.3:0.55:0.4:0.6组成;所述的B剂由按照质量比为大茴香醛:酒精:苯甲酸钠:邻氯苯甲醛=3.5:0.8:1.3:1.3组成。In the alkaline zinc-nickel alloy electroplating solution in the present embodiment, every liter of electroplating solution comprises the following components: 150.0 g of sodium hydroxide, 12.0 g of zinc oxide, 8.0 g of nickel sulfate, 10.0 ml of tetraethylenepentamine, and 22.7 g of complexing agent , A agent 2.5g, B agent 5.5g, and the balance is water; 9.1g of potassium sodium tartrate, 10.9g of trisodium citrate, and 2.7g of disodium edetate in the complexing agent; The agent is composed of benzylidene acetone according to the mass ratio: sodium benzoate: pyridine: cinnamic acid=1.3:0.55:0.4:0.6; the described B agent is composed of anisaldehyde according to the mass ratio: alcohol: sodium benzoate: o-chlorobenzaldehyde =3.5:0.8:1.3:1.3 composition.
本实施例中碱性锌镍合金电镀液的制备步骤如下:The preparation steps of alkaline zinc-nickel alloy electroplating solution are as follows in the present embodiment:
(1)准确称取配方量的氧化锌和氢氧化钠,先将氧化锌加入100ml蒸馏水中调成糊状,再将氢氧化钠加入400ml蒸馏水中溶解完全后缓慢加入到糊状的氧化锌中,机械搅拌至氧化锌溶解完全后加蒸馏水至1000ml,冷却至室温,加入2.5g锌粉,搅拌2.0小时后过滤除渣备用;(1) Accurately weigh the zinc oxide and sodium hydroxide in the formula, first add zinc oxide to 100ml distilled water to make a paste, then add sodium hydroxide to 400ml distilled water to dissolve completely, then slowly add it to the paste zinc oxide , stir mechanically until zinc oxide is completely dissolved, add distilled water to 1000ml, cool to room temperature, add 2.5g zinc powder, stir for 2.0 hours, filter and remove slag for later use;
(2)准确称取配方量的硫酸镍、四乙烯五胺和络合剂,加入300ml蒸馏水中搅拌,溶解完全后将其加入步骤(1)制得的溶液中搅拌均匀备用;(2) Accurately weigh the formula quantity of nickel sulfate, tetraethylenepentamine and complexing agent, add it into 300ml of distilled water and stir, after the dissolution is complete, add it to the solution prepared in step (1) and stir evenly for later use;
(3)准确称取配方量的A剂和B剂,在步骤(2)制得的溶液中加入A剂、B剂搅拌均匀,补充水至2000ml即得电镀液。(3) Accurately weigh the amount of agent A and agent B in the formula, add agent A and agent B to the solution prepared in step (2) and stir evenly, add water to 2000ml to obtain the electroplating solution.
本实施例中碱性锌镍合金电镀液的应用,具体步骤如下:将上述电镀液加入电镀槽中,阳极板采用面积比为1:4.0的锌板和镍板,待镀件作为阴极,设置电流密度为3.0A/dm2,温度为30℃,电镀25min即得锌镍合金镀层。The application of the alkaline zinc-nickel alloy electroplating solution in the present embodiment, the specific steps are as follows: the above-mentioned electroplating solution is added in the electroplating tank, the anode plate adopts a zinc plate and a nickel plate with an area ratio of 1:4.0, and the piece to be plated is used as the cathode, and the The current density is 3.0A/dm2, the temperature is 30°C, and the zinc-nickel alloy coating is obtained after electroplating for 25 minutes.
实施例2Example 2
本实施例中的碱性锌镍合金电镀液,每升电镀液包含以下组分:氢氧化钠100.0g,氧化锌10.0g,硫酸镍6.0g,四乙烯五胺6.0ml,络合剂21.5g,A剂3.0g,B剂7.0g,余量为水;所述的络合剂中酒石酸钾钠10.8g,柠檬酸三钠7.4g,乙二胺四乙酸二钠3.3g;所述的A剂由按照质量比为苄叉丙酮:苯甲酸钠:吡啶:肉桂酸=1.2:0.6:0.45:0.65组成;所述的B剂由按照质量比为大茴香醛:酒精:苯甲酸钠:邻氯苯甲醛=3.4:0.85:1.2:1.1组成。In the alkaline zinc-nickel alloy electroplating solution in the present embodiment, every liter of electroplating solution comprises the following components: 100.0 g of sodium hydroxide, 10.0 g of zinc oxide, 6.0 g of nickel sulfate, 6.0 ml of tetraethylenepentamine, and 21.5 g of complexing agent , A agent 3.0g, B agent 7.0g, the balance is water; In the complexing agent, potassium sodium tartrate 10.8g, trisodium citrate 7.4g, edetate disodium 3.3g; The agent is composed of benzylidene acetone according to the mass ratio: sodium benzoate: pyridine: cinnamic acid=1.2:0.6:0.45:0.65; the described B agent is composed of anisaldehyde according to the mass ratio: alcohol: sodium benzoate: o-chlorobenzaldehyde =3.4:0.85:1.2:1.1 composition.
本实施例中碱性锌镍合金电镀液的配制步骤同实施例1。The preparation steps of the alkaline zinc-nickel alloy electroplating solution are the same as in Example 1 in this embodiment.
本实施例中碱性锌镍合金电镀液的应用,具体步骤如下:将上述电镀液加入电镀槽中,阳极板采用面积比为1:1.5的锌板和镍板,待镀件作为阴极,设置电流密度为2.5A/dm2,温度为25℃,电镀40min即得锌镍合金镀层。The application of the alkaline zinc-nickel alloy electroplating solution in the present embodiment, the specific steps are as follows: the above-mentioned electroplating solution is added in the electroplating tank, the anode plate adopts a zinc plate and a nickel plate with an area ratio of 1:1.5, and the piece to be plated is used as the cathode, and the The current density is 2.5A/dm 2 , the temperature is 25°C, and the zinc-nickel alloy coating is obtained by electroplating for 40 minutes.
实施例3Example 3
本实施例中的碱性锌镍合金电镀液,每升电镀液包含以下组分:氢氧化钠120.0g,氧化锌16.0g,硫酸镍12.0g,四乙烯五胺15.0ml,络合剂21.7g,A剂3.5g,B剂4.0g,余量为水;所述的络合剂中酒石酸钾钠12.1g,柠檬酸三钠5.7g,乙二胺四乙酸二钠3.9g;所述的A剂由按照质量比为苄叉丙酮:苯甲酸钠:吡啶:肉桂酸=1.1:0.65:0.35:0.55组成;所述的B剂由按照质量比为大茴香醛:酒精:苯甲酸钠:邻氯苯甲醛=3.6:0.75:1.1:1.2组成。In the alkaline zinc-nickel alloy electroplating solution in the present embodiment, every liter of electroplating solution comprises the following components: 120.0g of sodium hydroxide, 16.0g of zinc oxide, 12.0g of nickel sulfate, 15.0ml of tetraethylenepentamine, and 21.7g of complexing agent , A agent 3.5g, B agent 4.0g, the balance is water; In the complexing agent, potassium sodium tartrate 12.1g, trisodium citrate 5.7g, edetate disodium 3.9g; The agent is composed of benzylidene acetone according to the mass ratio: sodium benzoate: pyridine: cinnamic acid=1.1:0.65:0.35:0.55; the described B agent is composed of anisaldehyde according to the mass ratio: alcohol: sodium benzoate: o-chlorobenzaldehyde =3.6:0.75:1.1:1.2 composition.
本实施例中碱性锌镍合金电镀液的配制步骤同实施例1。The preparation steps of the alkaline zinc-nickel alloy electroplating solution are the same as in Example 1 in this embodiment.
本实施例中碱性锌镍合金电镀液的应用,具体步骤如下:将上述电镀液加入电镀槽中,阳极板采用面积比为1:1.5的锌板和镍板,待镀件作为阴极,设置电流密度为2.5A/dm2,温度为25℃,电镀40min即得锌镍合金镀层。The application of the alkaline zinc-nickel alloy electroplating solution in the present embodiment, the specific steps are as follows: the above-mentioned electroplating solution is added in the electroplating tank, the anode plate adopts a zinc plate and a nickel plate with an area ratio of 1:1.5, and the piece to be plated is used as the cathode, and the The current density is 2.5A/dm 2 , the temperature is 25°C, and the zinc-nickel alloy coating is obtained by electroplating for 40 minutes.
实施例4Example 4
本实施例中的碱性锌镍合金电镀液除络合剂与实施例1不同外,其他均与实施例1相同。其中,络合剂由酒石酸钾钠12.1g和乙二胺四乙酸二钠2.7g组成。The alkaline zinc-nickel alloy electroplating solution in the present embodiment is all the same as the embodiment 1 except that the complexing agent is different from the embodiment 1. Wherein, the complexing agent is composed of 12.1 g of potassium sodium tartrate and 2.7 g of disodium edetate.
本实施例中碱性锌镍合金电镀液的配制步骤同实施例1。The preparation steps of the alkaline zinc-nickel alloy electroplating solution are the same as in Example 1 in this embodiment.
本实施例中碱性锌镍合金电镀液的应用,具体步骤同实施例1。The application of alkaline zinc-nickel alloy electroplating solution in the present embodiment, concrete steps are the same as embodiment 1.
实施例5Example 5
本实施例中的碱性锌镍合金电镀液除络合剂与实施例1不同外,其他均与实施例1相同。其中,络合剂由柠檬酸三钠10.9g和乙二胺四乙酸二钠3.9g组成。The alkaline zinc-nickel alloy electroplating solution in the present embodiment is all the same as the embodiment 1 except that the complexing agent is different from the embodiment 1. Wherein, the complexing agent is composed of 10.9 g of trisodium citrate and 3.9 g of disodium edetate.
本实施例中碱性锌镍合金电镀液的配制步骤同实施例1。The preparation steps of the alkaline zinc-nickel alloy electroplating solution are the same as in Example 1 in this embodiment.
本实施例中碱性锌镍合金电镀液的应用,具体步骤同实施例1。The application of alkaline zinc-nickel alloy electroplating solution in the present embodiment, concrete steps are the same as embodiment 1.
实施例6Example 6
本实施例中的碱性锌镍合金电镀液除络合剂与实施例1不同外,其他均与实施例1相同。其中,络合剂由酒石酸钾钠9.1g和柠檬酸三钠5.7g组成。The alkaline zinc-nickel alloy electroplating solution in the present embodiment is all the same as the embodiment 1 except that the complexing agent is different from the embodiment 1. Wherein, complexing agent is made up of potassium sodium tartrate 9.1g and trisodium citrate 5.7g.
本实施例中碱性锌镍合金电镀液的配制步骤同实施例1。The preparation steps of the alkaline zinc-nickel alloy electroplating solution are the same as in Example 1 in this embodiment.
本实施例中碱性锌镍合金电镀液的应用,具体步骤同实施例1。The application of alkaline zinc-nickel alloy electroplating solution in the present embodiment, concrete steps are the same as embodiment 1.
实施例7Example 7
本实施例中的碱性锌镍合金电镀液除络合剂与实施例1不同外,其他均与实施例1相同。其中,络合剂为酒石酸钾钠12.1g。The alkaline zinc-nickel alloy electroplating solution in the present embodiment is all the same as the embodiment 1 except that the complexing agent is different from the embodiment 1. Wherein, complexing agent is potassium sodium tartrate 12.1g.
本实施例中碱性锌镍合金电镀液的配制步骤同实施例1。The preparation steps of the alkaline zinc-nickel alloy electroplating solution are the same as in Example 1 in this embodiment.
本实施例中碱性锌镍合金电镀液的应用,具体步骤同实施例1。The application of alkaline zinc-nickel alloy electroplating solution in the present embodiment, concrete steps are the same as embodiment 1.
对比例comparative example
本对比例中的碱性锌镍合金电镀液,每升电镀液包含以下组分:氢氧化钠140.0g,氧化锌12.0g,硫酸镍8.0g,四乙烯五胺10.0ml,酒石酸钾钠15.0g,柠檬酸铵15.0g,EDTA10g,添加剂由以下组分组成:CTAB2.0g,DE5ml,光亮剂由以下组分组成:ZB3ml,香兰素0.2g,余量为水。In the alkaline zinc-nickel alloy electroplating solution in this comparative example, every liter of electroplating solution comprises the following components: 140.0g of sodium hydroxide, 12.0g of zinc oxide, 8.0g of nickel sulfate, 10.0ml of tetraethylenepentamine, and 15.0g of sodium potassium tartrate , ammonium citrate 15.0g, EDTA 10g, the additive is composed of the following components: CTAB 2.0g, DE5ml, the brightener is composed of the following components: ZB3ml, vanillin 0.2g, and the balance is water.
本对比例碱性锌镍合金电镀液的配制步骤基本同实施例1,添加剂与光亮剂同时加入。The preparation steps of the alkaline zinc-nickel alloy electroplating solution of this comparative example are basically the same as in Example 1, and the additives and brighteners are added simultaneously.
本对比例中碱性锌镍合金电镀液的应用,具体步骤如实施例1。The application of alkaline zinc-nickel alloy electroplating solution in this comparative example, concrete steps are as embodiment 1.
试验例Test case
取实施例1~7及对比例电镀后的镀件,对镀件镀层进行下述性能测定,实验数据详见下表1。Get the plated parts after electroplating of Examples 1~7 and comparative examples, and carry out following performance measurement to the plated layer of the plated parts, and the experimental data are shown in table 1 below for details.
测定方法:test methods:
镀层耐蚀性测定:按照国家标准GB/T10125-1997《人造气氛腐蚀试验·盐雾试验》进行盐雾试验表征镀层耐蚀性;Determination of coating corrosion resistance: according to the national standard GB/T10125-1997 "Artificial Atmosphere Corrosion Test Salt Spray Test", the salt spray test is carried out to characterize the coating corrosion resistance;
膜厚与镍含量的测定:使用南通费希尔测试仪器有限公司生产的XDL-B型X射线荧光测厚仪进行测定分析;Determination of film thickness and nickel content: use XDL-B X-ray fluorescence thickness gauge produced by Nantong Fisher Testing Instrument Co., Ltd. for measurement and analysis;
结合强度测定:采用热震实验法,以在300℃温度下保温30分钟,然后立即浸入冷水中冷却作为一个实验周期;Determination of bonding strength: adopt thermal shock test method, keep warm at 300°C for 30 minutes, and then immediately immerse in cold water to cool as an experimental cycle;
表面显微硬度的测定:使用上海联尔设备有限公司HV-50型维氏硬度计进行测试。Determination of surface microhardness: use the HV-50 Vickers hardness tester of Shanghai Lianer Equipment Co., Ltd. for testing.
表1实施例1~7及对比例中镀件镀层的性能数据The performance data of plated part coating in table 1 embodiment 1~7 and comparative example
结论:由表1可知,采用实施例1~7的电镀液电镀后,镀件镀层的性能明显优于对比例,具有更高的电镀效率和更好的耐磨性,能满足耐蚀、耐磨性要求。Conclusion: As can be seen from Table 1, after electroplating using the electroplating solutions of Examples 1 to 7, the performance of the coating of the plated parts is obviously better than that of the comparative example, has higher electroplating efficiency and better wear resistance, and can meet the requirements of corrosion resistance, corrosion resistance and corrosion resistance. Abrasive requirements.
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