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CN103959152B - Method for producing liquid crystal alignment film, liquid crystal alignment film, and liquid crystal display element - Google Patents

Method for producing liquid crystal alignment film, liquid crystal alignment film, and liquid crystal display element Download PDF

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CN103959152B
CN103959152B CN201280058353.6A CN201280058353A CN103959152B CN 103959152 B CN103959152 B CN 103959152B CN 201280058353 A CN201280058353 A CN 201280058353A CN 103959152 B CN103959152 B CN 103959152B
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liquid crystal
side chain
chain type
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film
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CN103959152A (en
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后藤耕平
川月喜弘
近藤瑞穗
安藤昌幸
北川大桂夫
椿幸树
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Public University Corp Hyogo Prefecture University
Osaka Organic Chemical Industry Co Ltd
Nissan Chemical Corp
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Osaka Organic Chemical Industry Co Ltd
Nissan Chemical Corp
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Abstract

本发明提供一种不通过摩擦就能高效地向膜中引入各向异性的液晶取向膜的制造方法,提供一种液晶取向膜和液晶显示元件。液晶取向膜的制造方法包括:[I]在基板上形成在规定的温度范围内体现出液晶性的感光性的侧链型高分子膜的工序;[II]对所述侧链型高分子膜照射偏振紫外线的工序;以及[III]对经所述紫外线照射的侧链型高分子膜加热的工序;其特征在于,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内,ΔA是所述侧链型高分子膜的、与所述偏振紫外线的偏振方向平行的方向的紫外线吸光度和与所述偏振紫外线的偏振方向垂直的方向的紫外线吸光度之差。

The invention provides a method for manufacturing a liquid crystal alignment film capable of efficiently introducing anisotropy into a film without rubbing, and provides a liquid crystal alignment film and a liquid crystal display element. The manufacturing method of the liquid crystal aligning film comprises: [I] the operation of forming on the substrate the photosensitive side chain type polymer film that embodies liquid crystallinity in the specified temperature range; A step of irradiating polarized ultraviolet rays; and [III] a step of heating the side chain type polymer film irradiated by said ultraviolet rays; it is characterized in that the ultraviolet irradiation amount of the [II] step reaches 1% of the maximum ultraviolet irradiation amount at ΔA In the range of ~70%, ΔA is the difference between the ultraviolet absorbance of the side chain type polymer film in the direction parallel to the polarization direction of the polarized ultraviolet rays and the ultraviolet absorbance in the direction perpendicular to the polarization direction of the polarized ultraviolet rays .

Description

液晶取向膜的制造方法、液晶取向膜及液晶显示元件Method for producing liquid crystal alignment film, liquid crystal alignment film, and liquid crystal display element

技术领域technical field

本发明涉及液晶取向膜的制造方法、液晶取向膜及液晶显示元件,特别是涉及液晶显示元件中使用的液晶取向膜的制造方法、通过该制造方法而得的液晶取向膜、以及使用该液晶取向膜的液晶显示元件。The present invention relates to a method for manufacturing a liquid crystal alignment film, a liquid crystal alignment film, and a liquid crystal display element, in particular to a method for manufacturing a liquid crystal alignment film used in a liquid crystal display element, a liquid crystal alignment film obtained by the manufacturing method, and a liquid crystal alignment film using the liquid crystal alignment film. Film liquid crystal display element.

背景技术Background technique

液晶显示元件作为轻量、薄型且低耗电的显示器件众所周知,近年来被应用于大型的电视机用途等,已取得了惊人的发展。液晶显示元件例如用具有电极的透明的一对基板将液晶层夹住而构成。于是,在液晶显示元件中,为使液晶在基板间呈所需的取向状态,使用由有机材料构成的有机膜作为液晶取向膜。Liquid crystal display elements are well known as light-weight, thin, and low-power-consumption display devices, and in recent years they have been used in large-scale television sets and the like, and have achieved remarkable development. The liquid crystal display element is constituted, for example, by sandwiching a liquid crystal layer between a pair of transparent substrates having electrodes. Then, in a liquid crystal display element, an organic film made of an organic material is used as a liquid crystal aligning film in order to make a liquid crystal in a desired alignment state between substrates.

即,液晶取向膜是液晶显示元件的构成构件,形成在将液晶夹住的基板的与液晶接触的面上,起到在该基板间使液晶朝一定方向取向的作用。于是,对于液晶取向膜,除了使液晶朝例如与基板平行的方向等一定方向取向的作用以外,有时还要求控制液晶的预倾角的作用。这样的液晶取向膜的控制液晶取向的能力(下称取向控制能力)是通过对构成液晶取向膜的有机膜进行取向处理来赋予的。That is, the liquid crystal aligning film is a constituent member of the liquid crystal display element, and is formed on the surfaces of the substrates sandwiching the liquid crystal that are in contact with the liquid crystal, and functions to align the liquid crystal in a certain direction between the substrates. Therefore, in addition to the function of orienting the liquid crystal in a certain direction such as a direction parallel to the substrate, the liquid crystal aligning film may also require the function of controlling the pretilt angle of the liquid crystal. The ability (henceforth orientation control ability) of such a liquid crystal aligning film to control the liquid crystal orientation is provided by performing an orientation process to the organic film which comprises a liquid crystal aligning film.

作为用于赋予取向控制能力的液晶取向膜的取向处理方法,一直以来已知摩擦法。摩擦法是指如下方法:对于基板上的聚乙烯醇、聚酰胺、聚酰亚胺等有机膜,将其表面用棉、尼龙、聚酯等的布朝一定方向擦拭(摩擦),使液晶朝擦拭的方向(摩擦方向)取向。该摩擦法能简便地实现较为稳定的液晶的取向状态,因此在现有的液晶显示元件的制造工艺中一直都有使用。于是,作为液晶取向膜中使用的有机膜,以往主要选择耐热性等可靠性和电特性优异的聚酰亚胺类的有机膜。Conventionally, a rubbing method is known as an orientation processing method for the liquid crystal aligning film for providing orientation control ability. The rubbing method refers to the following method: For organic films such as polyvinyl alcohol, polyamide, and polyimide on the substrate, wipe (rub) the surface with cotton, nylon, polyester, etc. in a certain direction, so that the liquid crystal faces The direction of wiping (rubbing direction) is oriented. This rubbing method can easily realize a relatively stable liquid crystal alignment state, so it has always been used in the existing manufacturing process of liquid crystal display elements. Then, as an organic film used for a liquid crystal aligning film, the polyimide-type organic film excellent in reliability, such as heat resistance, and electric characteristic is conventionally mainly selected.

然而,对由聚酰亚胺等构成的液晶取向膜表面进行摩擦的摩擦法中,扬尘和静电的产生有时成为问题。此外,由于近年来的液晶显示元件的高精细化、由对应的基板上的电极或液晶驱动用的开关有源元件所导致的凹凸,有时无法用布对液晶取向膜表面进行均匀地摩擦,无法实现均匀的液晶取向。However, in the rubbing method which rubs the liquid crystal aligning film surface which consists of polyimide etc., generation|occurrence|production of dust and static electricity may become a problem. In addition, due to the high-definition of liquid crystal display elements in recent years, the unevenness caused by the electrodes on the corresponding substrate or the switching active elements for liquid crystal driving, it is sometimes impossible to rub the surface of the liquid crystal alignment film uniformly with a cloth, and it is impossible to Achieve uniform liquid crystal alignment.

于是,作为不进行摩擦的液晶取向膜的其它取向处理方法,对光取向法进行了大量研究。Then, as another orientation treatment method of the liquid crystal aligning film which does not perform rubbing, many studies have been conducted on the photo-alignment method.

光取向法有各种各样的方法,但都是利用直线偏振光或准直的光在构成液晶取向膜的有机膜内形成各向异性,沿着该各向异性使液晶取向。There are various photo-alignment methods, but all of them use linearly polarized light or collimated light to form anisotropy in the organic film constituting the liquid crystal alignment film, and align the liquid crystal along the anisotropy.

作为主要的光取向法,已知分解型的光取向法。例如对聚酰亚胺膜照射偏振紫外线,利用分子结构的紫外线吸收的偏振方向依赖性使其发生各向异性的分解。然后,利用未分解而残留的聚酰亚胺使液晶取向(参照专利文献1)。As a main photo-alignment method, a decomposition-type photo-alignment method is known. For example, a polyimide film is irradiated with polarized ultraviolet rays to cause anisotropic decomposition using the polarization direction dependence of ultraviolet absorption of molecular structure. Then, the liquid crystal is aligned by the polyimide which remains without decomposing (refer patent document 1).

此外,也已知光交联型或光异构化型的光取向法。例如使用聚肉桂酸乙烯酯,照射偏振紫外线,在与偏振光平行的2条侧链的双键部分发生二聚化反应(交联反应)。然后,使液晶朝与偏振方向正交的方向取向(参照非专利文献1)。此外,使用侧链具有偶氮苯的侧链型高分子的情况下,照射偏振紫外线,在与偏振光平行的侧链的偶氮苯部分发生异构化反应,使液晶朝与偏振方向正交的方向取向(参照非专利文献2)。In addition, photo-crosslinking-type or photo-isomerization-type photo-alignment methods are also known. For example, when polarized ultraviolet rays are irradiated using polyvinyl cinnamate, a dimerization reaction (crosslinking reaction) occurs at double bond portions of two side chains parallel to the polarized light. Then, the liquid crystal is aligned in a direction perpendicular to the polarization direction (see Non-Patent Document 1). In addition, in the case of using a side-chain type polymer having azobenzene in the side chain, when polarized ultraviolet rays are irradiated, an isomerization reaction occurs in the azobenzene part of the side chain parallel to the polarized light, and the liquid crystal is oriented perpendicular to the polarization direction. orientation (see Non-Patent Document 2).

如以上例子所述,采用光取向法的液晶取向膜的取向处理方法中,不需要摩擦,不用担心扬尘和静电的产生。于是,即使对于表面有凹凸的液晶显示元件的基板也能实施取向处理,是适合于工业领域的生产工艺的液晶取向膜的取向处理方法。As described in the above example, in the alignment treatment method of the liquid crystal alignment film using the photo-alignment method, no rubbing is required, and there is no need to worry about the generation of dust and static electricity. Therefore, alignment treatment can be performed even on a substrate of a liquid crystal display element having irregularities on the surface, and it is an alignment treatment method of a liquid crystal alignment film suitable for a production process in the industrial field.

现有技术文献prior art literature

专利文献patent documents

专利文献1:日本专利第3893659号公报Patent Document 1: Japanese Patent No. 3893659

非专利文献non-patent literature

非专利文献1:M.Shadt等,Jpn.J.Appl.Phys.31,2155(1992)Non-Patent Document 1: M.Shadt et al., Jpn.J.Appl.Phys.31, 2155 (1992)

非专利文献2:K.Ichimura等,Chem.Rev.100,1847(2000)Non-Patent Document 2: K. Ichimura et al., Chem. Rev. 100, 1847 (2000)

发明内容Contents of the invention

发明所要解决的技术问题The technical problem to be solved by the invention

如上所述,光取向法与一直以来作为液晶显示元件的取向处理方法在工业领域应用的摩擦法相比,不需要摩擦工序本身,因此具有很大优点。而且,与通过摩擦的取向控制能力大致恒定的摩擦法相比,光取向法能改变偏振光的照射量来控制取向控制能力。然而,光取向法中,欲实现与采用摩擦法时相同程度的取向控制能力的情况下,有时需要大量的偏振光的照射量,或是无法实现稳定的液晶取向。As described above, the photo-alignment method has a great advantage in that it does not require the rubbing process itself, compared with the rubbing method conventionally used in the industrial field as an alignment treatment method for liquid crystal display elements. Furthermore, compared with the rubbing method in which the orientation control ability by rubbing is substantially constant, the photo-alignment method can control the orientation control ability by changing the irradiation amount of polarized light. However, in the photo-alignment method, in order to realize the same degree of alignment control ability as when using the rubbing method, a large amount of polarized light irradiation may be required, or stable liquid crystal alignment may not be achieved.

例如上述专利文献1中记载的分解型的光取向法中,需要对聚酰亚胺膜照射来源于输出功率500W的高压汞灯的紫外光60分钟等,需要长时间且大量的紫外线照射。此外,二聚化型或光异构化型的光取向法的情况下,有时也需要数J(焦耳)~数十J左右的大量的紫外线照射。还有,光交联型或光异构化型的光取向法的情况下,液晶的取向的热稳定性和光稳定性差,因此制成液晶显示元件时存在发生取向不良或显示烧屏的问题。For example, in the decomposition-type photo-alignment method described in the above-mentioned Patent Document 1, it is necessary to irradiate the polyimide film with ultraviolet light from a high-pressure mercury lamp with an output of 500 W for 60 minutes, which requires a long time and a large amount of ultraviolet irradiation. In addition, in the case of a dimerization-type or photo-isomerization-type photo-alignment method, a large amount of ultraviolet irradiation of about several J (joules) to several tens of J may be required. In addition, in the case of photo-crosslinking or photo-isomerization photo-alignment methods, the alignment of liquid crystals has poor thermal stability and photostability, and thus there is a problem of poor alignment or display burn-in when manufactured into a liquid crystal display element.

因此,光取向法中,要求实现取向处理的高效率化和稳定的液晶取向,要求开发出能高效地赋予液晶取向膜以高取向控制能力的液晶取向膜的制造方法。Therefore, in the photo-alignment method, high-efficiency alignment treatment and stable liquid crystal alignment are required, and development of a liquid crystal alignment film manufacturing method capable of efficiently imparting high alignment control ability to the liquid crystal alignment film is required.

于是,本发明的目的是提供一种能用光高效地进行良好的液晶取向控制的液晶取向膜的制造方法。Then, the object of this invention is to provide the manufacturing method of the liquid crystal aligning film which can perform favorable liquid-crystal orientation control efficiently with light.

此外,本发明的目的是提供一种采用该液晶取向膜的制造方法来实现使用光的高效率的取向处理而制成的液晶取向膜。Moreover, the object of this invention is to provide the liquid crystal aligning film which realized the efficient orientation process using light using the manufacturing method of this liquid crystal aligning film.

本发明的目的还提供一种具有实现使用光的高效率的取向处理而制成的液晶取向膜的液晶显示元件。Another object of the present invention is to provide a liquid crystal display element having a liquid crystal aligning film produced by realizing efficient orientation treatment using light.

解决技术问题所采用的技术方案Technical solutions adopted to solve technical problems

本发明人进行了认真研究,结果获得以下发现,从而完成了本发明。The inventors of the present invention have conducted earnest studies, and as a result, have obtained the following findings, thereby completing the present invention.

本发明的液晶取向膜的制造方法采用的是使用能体现出液晶性的感光性的侧链型高分子膜、不进行摩擦处理、而是通过偏振光照射进行取向处理的方法。然后,在偏振光照射后,设置对该侧链型高分子膜加热的工序,制造液晶取向膜。此时,通过优化偏振光的照射量和偏振光照射后的加热工序中的加热温度,可通过液晶取向膜实现高效率的取向处理,能以高效率赋予良好的取向控制能力。The manufacturing method of the liquid crystal aligning film of this invention employ|adopts the method of using the photosensitive side chain type polymer film which can express liquid crystallinity, and performing an orientation process by polarized light irradiation, without performing a rubbing process. Then, after polarized light irradiation, the process of heating this side chain type polymer film is provided, and a liquid crystal aligning film is manufactured. At this time, by optimizing the irradiation amount of polarized light and the heating temperature in the heating step after polarized light irradiation, efficient alignment treatment can be realized by the liquid crystal alignment film, and good alignment control ability can be imparted with high efficiency.

本发明具有以下技术内容。The present invention has the following technical content.

(1)一种液晶取向膜的制造方法,其包括:(1) a manufacture method of liquid crystal alignment film, it comprises:

[I]在基板上形成在规定的温度范围内体现出液晶性的感光性的侧链型高分子膜的工序;[1] A step of forming a photosensitive side chain type polymer film that exhibits liquid crystallinity within a predetermined temperature range on a substrate;

[II]对所述侧链型高分子膜照射偏振紫外线的工序;以及[II] a step of irradiating polarized ultraviolet rays to the side chain type polymer film; and

[III]对经所述紫外线照射的侧链型高分子膜加热的工序;[III] A step of heating the side-chain type polymer film irradiated with the ultraviolet rays;

其特征在于,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内,ΔA是所述侧链型高分子膜的、与所述偏振紫外线的偏振方向平行的方向的紫外线吸光度和与所述偏振紫外线的偏振方向垂直的方向的紫外线吸光度之差。It is characterized in that the ultraviolet irradiation amount in the step [II] is in the range of 1% to 70% of the ultraviolet irradiation amount at which ΔA reaches the maximum, and ΔA is the polarization direction of the side chain type polymer film relative to the polarized ultraviolet rays. The difference between the ultraviolet absorbance in the parallel direction and the ultraviolet absorbance in the direction perpendicular to the polarization direction of the polarized ultraviolet rays.

(2)上述(1)所述的液晶取向膜的制造方法,其中,[II]工序的紫外线照射量在所述ΔA达到最大的紫外线照射量的1%~50%的范围内。(2) The manufacturing method of the liquid crystal aligning film as described in said (1) whose ultraviolet-ray irradiation amount of [II] process exists in the range of 1% - 50% of the ultraviolet-ray irradiation amount at which the said ΔA becomes a maximum.

(3)上述(1)或(2)所述的液晶取向膜的制造方法,其中,[III]工序的加热温度是比所述侧链型高分子膜体现出液晶性的温度范围的下限高10℃的温度~比该温度范围的上限低10℃的温度的范围内的温度。(3) The method for producing a liquid crystal aligning film as described in (1) or (2) above, wherein the heating temperature in the step [III] is higher than the lower limit of the temperature range in which the side chain type polymer film exhibits liquid crystallinity The temperature within the range of the temperature of 10 degreeC - the temperature 10 degreeC lower than the upper limit of this temperature range.

(4)上述(1)~(3)中任一项所述的液晶取向膜的制造方法,其中,所述体现出液晶性的感光性的侧链型高分子中所含有的感光性基团是偶氮苯、茋、肉桂酸、肉桂酸酯、查耳酮、香豆素、二苯乙炔、苯甲酸苯酯或其衍生物。(4) The method for producing a liquid crystal aligning film according to any one of the above (1) to (3), wherein the photosensitive group contained in the photosensitive side chain type polymer exhibiting liquid crystallinity It is azobenzene, stilbene, cinnamic acid, cinnamate, chalcone, coumarin, tolan, phenyl benzoate or its derivatives.

(5)一种液晶取向膜的制造方法,其包括:(5) a manufacture method of liquid crystal alignment film, it comprises:

[I]在基板上形成在规定的温度范围内体现出液晶性的光交联性的侧链型高分子膜的工序;[1] A step of forming a photocrosslinkable side-chain polymer film that exhibits liquid crystallinity within a predetermined temperature range on a substrate;

[II]对所述光交联性侧链型高分子膜照射偏振紫外线的工序;以及[II] a step of irradiating polarized ultraviolet rays to the photocrosslinkable side chain type polymer film; and

[III]对经所述紫外线照射的侧链型高分子膜加热的工序;[III] A step of heating the side-chain type polymer film irradiated with the ultraviolet rays;

[IV]对照射过所述紫外线、然后经过加热的侧链型高分子膜照射非偏振紫外线的工序;[IV] A step of irradiating a non-polarized ultraviolet ray to the side chain type polymer film irradiated with the ultraviolet ray and then heated;

其特征在于,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内,ΔA是所述侧链型高分子膜的、与所述偏振紫外线的偏振方向平行的方向的紫外线吸光度和与所述偏振紫外线的偏振方向垂直的方向的紫外线吸光度之差。It is characterized in that the ultraviolet irradiation amount in the step [II] is in the range of 1% to 70% of the ultraviolet irradiation amount at which ΔA reaches the maximum, and ΔA is the polarization direction of the side chain type polymer film relative to the polarized ultraviolet rays. The difference between the ultraviolet absorbance in the parallel direction and the ultraviolet absorbance in the direction perpendicular to the polarization direction of the polarized ultraviolet rays.

(6)上述(5)所述的液晶取向膜的制造方法,其中,[II]工序的紫外线照射量在所述ΔA达到最大的紫外线照射量的1%~50%的范围内。(6) The manufacturing method of the liquid crystal aligning film as described in said (5) whose ultraviolet-ray irradiation amount of [II] process exists in the range of 1% - 50% of the ultraviolet-ray irradiation amount which becomes the maximum of the said ΔA.

(7)上述(5)或(6)所述的液晶取向膜的制造方法,其中,[III]工序的加热温度是比所述侧链型高分子膜体现出液晶性的温度范围的下限高10℃的温度~比该温度范围的上限低10℃的温度的范围内的温度。(7) The method for producing a liquid crystal aligning film as described in (5) or (6) above, wherein the heating temperature in the step [III] is higher than the lower limit of the temperature range in which the side chain type polymer film exhibits liquid crystallinity The temperature within the range of the temperature of 10 degreeC - the temperature 10 degreeC lower than the upper limit of this temperature range.

(8)上述(5)~(7)中任一项所述的液晶取向膜的制造方法,其中,通过[IV]工序的紫外线照射,所述侧链型高分子膜所具有的光交联性基团的20摩尔%以上发生反应。(8) The method for producing a liquid crystal aligning film according to any one of the above (5) to (7), wherein the photo-crosslinking of the side chain type polymer film by the ultraviolet irradiation in the step [IV] More than 20 mol% of the active groups react.

(9)上述(5)~(8)中任一项所述的液晶取向膜的制造方法,其中,所述体现出液晶性的光交联性的侧链型高分子中所含有的感光性基团是肉桂酸、肉桂酸酯、查耳酮、香豆素、二苯乙炔或其衍生物。(9) The method for producing a liquid crystal aligning film according to any one of (5) to (8) above, wherein the photosensitivity contained in the photocrosslinkable side chain type polymer exhibiting liquid crystallinity The group is cinnamic acid, cinnamate, chalcone, coumarin, tolan or derivatives thereof.

(10)上述(1)~(9)中任一项所述的液晶取向膜的制造方法,其中,所述侧链型高分子膜是包括主链和侧链的结构,所述主链由选自烃、丙烯酸酯和甲基丙烯酸酯的至少一种构成,所述侧链以下式(1)~(7)中的至少一种表示;(10) The method for producing a liquid crystal aligning film according to any one of the above (1) to (9), wherein the side chain type polymer film has a structure including a main chain and a side chain, and the main chain consists of At least one composition selected from hydrocarbons, acrylates and methacrylates, the side chains are represented by at least one of the following formulas (1) to (7);

[化1][chemical 1]

式(1)中,A1、B1分别独立地表示单键、-O-、-CH2-、-COO-、-OCO-、-CONH-或NH-CO-,Y1是选自苯环、萘环、联苯环、呋喃环、吡咯环和碳数5~8的环状烃的至少一种基团,这些基团上键合的氢原子可以分别独立地被-NO2、-CN、-C=C(CN)2、-C=CH-CN、卤素基团、烷基或烷氧基取代;X1表示单键、-COO-、-OCO-、-N=N-、-C=C-、-C≡C-或C6H4-,l1(也称l1)表示1~12的整数,m1表示1~3的整数,n1表示1~12的整数;式(2)中,A2、B2、D1分别独立地表示单键、-O-、-CH2-、-COO-、-OCO-、-CONH-或NH-CO-,Y2是选自苯环、萘环、联苯环、呋喃环、吡咯环和碳数5~8的环状烃的至少一种基团,这些基团上键合的氢原子可以分别独立地被-NO2、-CN、-C=C(CN)2、-C=CH-CN、卤素基团、烷基或烷氧基取代;X2表示单键、-COO-、-OCO-、-N=N-、-C=C-、-C≡C-或C6H4-,R1表示氢原子或碳数1~6的烷基;l2(也称l2)表示1~12的整数,m2表示1~3的整数,n2表示1~12的整数;式(3)中,A3表示单键、-O-、-CH2-、-COO-、-OCO-、-CONH-或NH-CO-,X3表示单键、-COO-、-OCO-、-N=N-、-C=C-、-C≡C-或C6H4-,R2表示氢原子或碳数1~6的烷基;l3(也称l3)表示1~12的整数,m3表示1~3的整数;式(4)中,l4(也称l4)表示1~12的整数;式(5)中,A4表示单键、-O-、-CH2-、-COO-、-OCO-、-CONH-或NH-CO-,X4表示-COO-,Y3是选自苯环、萘环和联苯环的至少一种基团,这些基团上键合的氢原子可以分别独立地被-NO2、-CN、-C=C(CN)2、-C=CH-CN、卤素基团、烷基或烷氧基取代;l5(也称l5)表示1~12的整数,m4表示1~3的整数;式(6)中,A5表示单键、-O-、-CH2-、-COO-、-OCO-、-CONH-或NH-CO-,R3表示选自氢原子、-NO2、-CN、-C=C(CN)2、-C=CH-CN、卤素基团、碳数1~6的烷基和碳数1~6的烷氧基的至少一种基团;l6(也称l6)表示1~12的整数;式(6)中的苯环上键合的氢原子可以分别独立地被-NO2、-CN、-C=C(CN)2、-C=CH-CN、卤素基团、烷基或烷氧基取代;式(7)中,A6表示单键、-O-、-CH2-、-COO-、-OCO-、-CONH-或NH-CO-,B3表示单键、-COO-、-OCO-、-N=N-、-C=C-、-C≡C-或C6H4-;W1是选自苯环、萘环、联苯环、呋喃环、吡咯环和碳数5~8的环状烃的至少一种基团,这些基团上键合的氢原子可以分别独立地被-NO2、-CN、-C=C(CN)2、-C=CH-CN、卤素基团、烷基或烷氧基取代;l7表示1~12的整数,m5、m6分别表示1~3的整数。In formula (1), A 1 and B 1 independently represent a single bond, -O-, -CH 2 -, -COO-, -OCO-, -CONH- or NH-CO-, and Y 1 is selected from benzene ring, naphthalene ring, biphenyl ring, furan ring, pyrrole ring, and at least one group of cyclic hydrocarbons with 5 to 8 carbons, and the hydrogen atoms bonded to these groups can be independently replaced by -NO 2 , - CN, -C=C(CN) 2 , -C=CH-CN, halogen group, alkyl or alkoxy substitution; X 1 represents a single bond, -COO-, -OCO-, -N=N-, -C=C-, -C≡C- or C 6 H 4 -, l1 (also known as l 1 ) represents an integer from 1 to 12, m1 represents an integer from 1 to 3, and n1 represents an integer from 1 to 12; the formula ( In 2), A 2 , B 2 , and D 1 independently represent a single bond, -O-, -CH 2 -, -COO-, -OCO-, -CONH- or NH-CO-, and Y 2 is selected from At least one group of benzene ring, naphthalene ring, biphenyl ring, furan ring, pyrrole ring and cyclic hydrocarbons with 5 to 8 carbons, the hydrogen atoms bonded to these groups can be independently replaced by -NO 2 , -CN, -C=C(CN) 2 , -C=CH-CN, halogen group, alkyl or alkoxy substitution; X 2 represents a single bond, -COO-, -OCO-, -N=N- , -C=C-, -C≡C- or C 6 H 4 -, R 1 represents a hydrogen atom or an alkyl group with 1 to 6 carbons; l2 (also called l 2 ) represents an integer of 1 to 12, and m2 represents An integer of 1 to 3, n2 represents an integer of 1 to 12; in formula (3), A 3 represents a single bond, -O-, -CH 2 -, -COO-, -OCO-, -CONH- or NH-CO -, X 3 represents a single bond, -COO-, -OCO-, -N=N-, -C=C-, -C≡C- or C 6 H 4 -, R 2 represents a hydrogen atom or a carbon number from 1 to 6 alkyl; l3 (also known as l 3 ) represents an integer of 1 to 12, m3 represents an integer of 1 to 3; in formula (4), l4 (also known as l 4 ) represents an integer of 1 to 12; formula (5 ), A 4 represents a single bond, -O-, -CH 2 -, -COO-, -OCO-, -CONH- or NH-CO-, X 4 represents -COO-, Y 3 is selected from benzene ring, At least one group of naphthalene ring and biphenyl ring, the hydrogen atoms bonded to these groups can be independently represented by -NO 2 , -CN, -C=C(CN) 2 , -C=CH-CN, Halogen group, alkyl or alkoxy substitution; l5 (also known as l 5 ) represents an integer of 1 to 12, m4 represents an integer of 1 to 3; in formula (6), A 5 represents a single bond, -O-, -CH 2 -, -COO-, -OCO-, -CONH- or NH-CO-, R 3 is selected from hydrogen atom, -NO 2 , -CN, -C=C(CN) 2 , -C=CH -CN, halogen group, carbon number At least one group of an alkyl group of 1 to 6 and an alkoxy group with a carbon number of 1 to 6; l6 (also called l 6 ) represents an integer of 1 to 12; the hydrogen bonded to the benzene ring in formula (6) Atoms can be independently substituted by -NO 2 , -CN, -C=C(CN) 2 , -C=CH-CN, halogen groups, alkyl groups or alkoxy groups; in formula (7), A 6 represents Single bond, -O-, -CH 2 -, -COO-, -OCO-, -CONH- or NH-CO-, B3 represents single bond, -COO-, -OCO-, -N=N-, - C=C-, -C≡C- or C 6 H 4 -; W 1 is at least one member selected from benzene ring, naphthalene ring, biphenyl ring, furan ring, pyrrole ring and cyclic hydrocarbons with 5 to 8 carbon atoms groups, the hydrogen atoms bonded to these groups can be independently replaced by -NO 2 , -CN, -C=C(CN) 2 , -C=CH-CN, halogen groups, alkyl groups or alkoxy groups substituent; l7 represents an integer of 1 to 12, and m5 and m6 represent an integer of 1 to 3, respectively.

(11)一种液晶取向膜,其通过上述(1)~(10)中任一项所述的液晶取向膜的制造方法而制成。(11) A liquid crystal aligning film produced by the manufacturing method of the liquid crystal aligning film in any one of said (1)-(10).

(12)一种液晶显示元件,其具有上述(11)所述的液晶取向膜。(12) A liquid crystal display element having the liquid crystal aligning film as described in said (11).

发明的效果The effect of the invention

通过本发明,可提供一种能实现高效率的取向处理的液晶取向膜的制造方法。According to this invention, the manufacturing method of the liquid crystal aligning film which can realize efficient orientation process can be provided.

此外,采用该液晶取向膜的制造方法,可提供一种能实现高效率的取向处理的液晶取向膜。采用该液晶取向膜,还可提供一种具有实现高效率的取向处理而制成的液晶取向膜的液晶显示元件。Moreover, according to the manufacturing method of this liquid crystal aligning film, the liquid crystal aligning film which can realize efficient orientation process can be provided. According to this liquid crystal aligning film, the liquid crystal display element which has a liquid crystal aligning film produced by realizing the orientation process of high efficiency can also be provided.

附图说明Description of drawings

图1是模式地对本发明的第一形态的液晶取向膜的制造方法中的各向异性的引入处理进行说明的一例的图。(a)是模式地表示偏振光照射前的侧链型高分子膜的状态的图,特别是引入的各向异性小的情况、即本发明的包括上述[I]~[IV]工序的液晶取向膜的制造方法中的[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~15%的范围内的情况的模式图。(b)是模式地表示偏振光照射后的侧链型高分子膜的状态的图,(c)是模式地表示加热后的侧链型高分子膜的状态的图,图(d)是模式地表示加热后经非偏振光照射的侧链型高分子膜的状态的图。对上述第一形态如后所述。FIG. 1 is a diagram schematically illustrating an example of an anisotropic introduction process in the method for producing a liquid crystal aligning film according to the first aspect of the present invention. (a) is a diagram schematically showing the state of the side chain type polymer film before polarized light irradiation, especially the case where the introduced anisotropy is small, that is, the liquid crystal including the above steps [I] to [IV] of the present invention A schematic diagram of a case where the ultraviolet irradiation amount in the [II] step in the manufacturing method of the alignment film is in the range of 1% to 15% of the ultraviolet irradiation amount at which ΔA becomes the maximum. (b) is a diagram schematically showing the state of the side chain type polymer film after polarized light irradiation, (c) is a diagram schematically showing the state of the side chain type polymer film after heating, and (d) is a schematic diagram A diagram showing the state of the side chain type polymer film irradiated with non-polarized light after heating. The above-mentioned first form will be described later.

图2是模式地对本发明的第一形态的液晶取向膜的制造方法中的各向异性的引入处理进行说明的一例的图,特别是引入的各向异性大的情况、即本发明的包括上述[I]~[IV]工序的液晶取向膜的制造方法中的[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的15%~70%的范围内的情况的模式图。(a)是模式地表示偏振光照射前的侧链型高分子膜的状态的图,(b)是模式地表示偏振光照射后的侧链型高分子膜的状态的图,(c)是模式地表示加热后的侧链型高分子膜的状态的图,图(d)是模式地表示加热后经非偏振光照射的侧链型高分子膜的状态的图。2 is a diagram schematically illustrating an example of an anisotropy introduction process in the method for producing a liquid crystal alignment film of the first aspect of the present invention, especially when the anisotropy introduced is large, that is, the present invention includes the above-mentioned Schematic diagram of the case where the ultraviolet irradiation amount in the [II] step in the manufacturing method of the liquid crystal aligning film of the [I] to [IV] steps is in the range of 15% to 70% of the ultraviolet irradiation amount at which ΔA becomes the maximum. (a) is a diagram schematically showing the state of the side chain type polymer film before polarized light irradiation, (b) is a diagram schematically showing the state of the side chain type polymer film after polarized light irradiation, and (c) is The figure schematically shows the state of the side-chain type polymer film after heating, and (d) is a view schematically showing the state of the side-chain type polymer film irradiated with non-polarized light after heating.

图3是模式地对本发明的第二形态的液晶取向膜的制造方法中的各向异性的引入处理进行说明的一例的图,特别是侧链型高分子是上式(6)表示的结构的情况、即本发明的包括上述[I]~[III]工序的制造方法中、使用式(6)表示的结构的侧链型高分子膜时、[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内的情况的模式图。(a)是模式地表示偏振光照射前的侧链型高分子膜的状态的图,(b)是模式地表示偏振光照射后的侧链型高分子膜的状态的图,(c)是模式地表示加热后的侧链型高分子膜的状态的图。对上述第二形态如后所述。3 is a diagram schematically illustrating an example of an anisotropic introduction process in a method for producing a liquid crystal aligning film according to a second aspect of the present invention. In particular, the side chain type polymer has a structure represented by the above formula (6). In the case, that is, in the production method including the steps [I] to [III] of the present invention, when using a side chain type polymer film having a structure represented by formula (6), the amount of ultraviolet irradiation in the step [II] reaches the maximum at ΔA A schematic diagram of the situation in the range of 1% to 70% of the ultraviolet radiation dose. (a) is a diagram schematically showing the state of the side chain type polymer film before polarized light irradiation, (b) is a diagram schematically showing the state of the side chain type polymer film after polarized light irradiation, and (c) is A diagram schematically showing the state of a side chain type polymer film after heating. The above-mentioned second form will be described later.

图4是模式地对本发明的第二形态的液晶取向膜的制造方法中的各向异性的引入处理进行说明的一例的图,特别是侧链型高分子是上式(7)表示的结构的情况、即本发明的包括上述[I]~[III]工序的制造方法中、使用式(7)表示的结构的侧链型高分子时、[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内的情况的模式图。(a)是模式地表示偏振光照射前的侧链型高分子膜的状态的图,(b)是模式地表示偏振光照射后的侧链型高分子膜的状态的图,(c)是模式地表示加热后的侧链型高分子膜的状态的图。Fig. 4 is a diagram schematically illustrating an example of an anisotropic introduction process in a method for producing a liquid crystal aligning film according to a second aspect of the present invention, especially a side chain type polymer having a structure represented by the above formula (7). In the case, that is, in the production method including the steps [I] to [III] of the present invention, when a side chain type polymer having a structure represented by formula (7) is used, the amount of ultraviolet irradiation in the step [II] reaches the maximum at ΔA Schematic diagram of the situation in the range of 1% to 70% of the ultraviolet radiation dose. (a) is a diagram schematically showing the state of the side chain type polymer film before polarized light irradiation, (b) is a diagram schematically showing the state of the side chain type polymer film after polarized light irradiation, and (c) is A diagram schematically showing the state of a side chain type polymer film after heating.

具体实施方式detailed description

本发明的液晶取向膜的制造方法中使用的、能体现出液晶性的感光性的侧链型高分子膜是在规定的温度范围内体现出液晶性的感光性的侧链型高分子膜。而且,主链上键合的侧链具有感光性,能感应到光而发生交联反应、异构化反应或光弗利斯重排。主链上键合的具有感光性的基团无特别限定,优选感应到光而发生交联反应或光弗利斯重排的结构。此时,即使暴露于热等外部压力,也能长期稳定地保持所实现的取向控制能力。能体现出液晶性的感光性的侧链型高分子膜的结构只要满足该特性就没有特别限定,优选侧链结构中具有刚性的基元成分(日文:メソゲン成分)。The photosensitive side chain type polymer film capable of expressing liquid crystallinity used in the manufacturing method of the liquid crystal aligning film of the present invention is a photosensitive side chain type polymer film expressing liquid crystallinity in a predetermined temperature range. Moreover, the side chains bonded to the main chain are photosensitive, and can sense light to undergo cross-linking reactions, isomerization reactions or photo-Friesian rearrangements. The photosensitive group bonded to the main chain is not particularly limited, but a structure in which a crosslinking reaction or photo-Friesian rearrangement occurs in response to light is preferred. In this case, even when exposed to external pressure such as heat, the achieved orientation control ability can be stably maintained for a long period of time. The structure of the photosensitive side chain type polymer film capable of exhibiting liquid crystallinity is not particularly limited as long as it satisfies this property, but a rigid unit component (Japanese: メソゲン component) in the side chain structure is preferable.

此时,将该侧链型高分子制成液晶取向膜时,可获得稳定的液晶取向。该高分子的结构例如可以是包括主链和与其键合的侧链、该侧链具有联苯基、联三苯基、苯基环己基、苯甲酸苯酯基、偶氮苯基等基元成分以及键合在前端部、感应到光而进行交联反应或异构化反应的感光性基团的结构,或者可以是包括主链和与其键合的侧链、该侧链也是基元成分、且具有进行光弗利斯重排反应的苯甲酸苯酯基的结构。At this time, when the side chain type polymer is used as a liquid crystal aligning film, stable liquid crystal orientation can be obtained. The structure of the polymer can include, for example, a main chain and a side chain bonded to it, and the side chain has basic units such as biphenyl, terphenyl, phenylcyclohexyl, phenylbenzoate, and azophenyl The structure of the component and the photosensitive group that is bonded to the front end and undergoes a crosslinking reaction or isomerization reaction in response to light, or may include a main chain and a side chain bonded to it, and the side chain is also a basic component , and has the structure of a phenylbenzoate group undergoing a photofries rearrangement reaction.

作为能体现出液晶性的感光性的侧链型高分子膜的结构的更具体的例子,优选包括由选自烃、丙烯酸酯、甲基丙烯酸酯、马来酰亚胺和环己烷的至少一种构成的主链以及由下式(1)~(7)中的至少一种构成的侧链的结构。As a more specific example of the structure of the photosensitive side chain type polymer film that can exhibit liquid crystallinity, it is preferable to include at least A main chain composed of one type and a side chain composed of at least one of the following formulas (1) to (7).

[化2][Chem 2]

(式(1)中的A1、B1、X1、Y1、l1、m1、n1如上文中定义,式(2)中的A2、B2、D1、X2、Y2、R1、l2、m2、n2如上文中定义,式(3)中的A3、X3、R2、l3、m3如上文中定义,式(4)中的l4如上文中定义,式(5)中的A4、X4、Y3、l5、m4如上文中定义,式(6)中的A5、R3、l6如上文中定义。式(7)中的A6、B3、W1、l7、m5、m6如上文中定义。)(A 1 , B 1 , X 1 , Y 1 , l1, m1, n1 in formula (1) are as defined above, A 2 , B 2 , D 1 , X 2 , Y 2 , R in formula (2) 1 , l2, m2, n2 are as defined above, A 3 , X 3 , R 2 , l3, m3 in formula (3) are as defined above, l4 in formula (4) is as defined above, and in formula (5) A 4 , X 4 , Y 3 , I5, and m4 are as defined above, and A 5 , R 3 , and I6 in formula (6) are as defined above. A 6 , B 3 , W 1 , l7, m5, m6 are as defined above.)

上式(1)~(7)表示的侧链包括具有联苯、联三苯、苯基环己基、苯甲酸苯酯、偶氮苯等基团作为基元成分的结构。而且,其前端部具有下述结构中的至少任一者,即,具有感应到光而发生二聚化反应、进行交联反应的感光性基团,或者包括主链和与其键合的侧链、该侧链也是基元成分、且具有进行光弗利斯重排反应的苯甲酸苯酯基。The side chains represented by the above formulas (1) to (7) include structures having groups such as biphenyl, terphenyl, phenylcyclohexyl, phenylbenzoate, and azobenzene as basic components. Moreover, its front end has at least any one of the following structures, that is, it has a photosensitive group that responds to light and undergoes a dimerization reaction or a crosslinking reaction, or includes a main chain and a side chain bonded thereto. , This side chain is also a basic component, and has a phenylbenzoate group that undergoes a photofries rearrangement reaction.

本发明中,侧链型高分子膜可以在不丧失液晶性和光反应性的范围内与不具有光反应性的侧链结构并用。如果要举例,则可例举下式(8)的结构。In the present invention, the side chain type polymer film may be used in combination with a side chain structure not having photoreactivity as long as the liquid crystallinity and photoreactivity are not lost. If one wants to give an example, the structure of the following formula (8) can be given as an example.

[化3][Chem 3]

上式(8)中,E1表示单键、-O-、-CH2-、-COO、-OCO-、-CONH-、-NH-CO-,Z表示单键、-COO、-OCO-、-N=N-、-C=C-、-C≡C-或C6H4-,k1表示1~12的整数,p1、q1分别独立地表示0~3的整数,R4表示氢原子、-NO2、-CN、-C=C(CN)2、-C=CH-CN、卤素基团、碳数1~6的烷氧基、羧基或由其组合而成的基团。In the above formula (8), E 1 represents a single bond, -O-, -CH 2 -, -COO, -OCO-, -CONH-, -NH-CO-, Z represents a single bond, -COO, -OCO- , -N=N-, -C=C-, -C≡C- or C 6 H 4 -, k1 represents an integer of 1 to 12, p1 and q1 independently represent an integer of 0 to 3, R 4 represents hydrogen Atom, -NO 2 , -CN, -C═C(CN) 2 , -C═CH-CN, halogen group, alkoxy group having 1 to 6 carbons, carboxyl group or a combination thereof.

以下,对于本发明的液晶取向膜的制造方法中使用的、能体现出液晶性的感光性的侧链型高分子膜,将其简称为本发明的侧链型高分子膜。Hereinafter, the photosensitive side chain type polymer film which can express liquid crystallinity used for the manufacturing method of the liquid crystal aligning film of this invention is abbreviated as the side chain type polymer film of this invention.

本发明的液晶取向膜的制造方法中,用本发明的侧链型高分子在基板上形成涂膜后,照射偏振紫外线。接着,通过进行加热来高效地向侧链型高分子膜中引入各向异性,制成具有液晶的取向控制能力的液晶取向膜。本发明的液晶取向膜的制造方法中,利用本发明的侧链型高分子膜的光反应和通过基于液晶性的自组装而诱发的分子重取向的原理,高效地向侧链型高分子膜中引入各向异性。还有,本发明的液晶取向膜的制造方法中,是具有光交联性基团作为光反应性基团的结构的情况下,用本发明的侧链型高分子在基板上形成涂膜后,照射偏振紫外线,接着进行加热后,照射非偏振紫外线,藉此可将引入高分子膜中的各向异性固定化。In the manufacturing method of the liquid crystal aligning film of this invention, polarized ultraviolet-ray is irradiated after forming a coating film on a board|substrate using the side chain type polymer of this invention. Next, anisotropy is efficiently introduced into the side chain type polymer film by heating, and the liquid crystal aligning film which has the orientation control ability of a liquid crystal is produced. In the manufacturing method of the liquid crystal aligning film of the present invention, the photoreaction of the side chain type polymer film of the present invention and the principle of molecular reorientation induced by self-assembly based on liquid crystallinity are used to efficiently align the side chain type polymer film. Introducing anisotropy. In addition, in the production method of the liquid crystal aligning film of the present invention, in the case of a structure having a photocrosslinkable group as a photoreactive group, after forming a coating film on the substrate with the side chain type polymer of the present invention, , by irradiating polarized ultraviolet rays, followed by heating, and then irradiating non-polarized ultraviolet rays, the anisotropy introduced into the polymer film can be fixed.

图1是模式地对本发明的液晶取向膜的制造方法中、使用具有光交联性基团作为光反应性基团的结构的侧链型高分子的液晶取向膜的制造方法中的各向异性的引入处理进行说明的一例的图。图1(a)是模式地表示偏振光照射前的侧链型高分子膜的状态的图,图1(b)是模式地表示偏振光照射后的侧链型高分子膜的状态的图,图1(c)是模式地表示加热后的侧链型高分子膜的状态的图,图1(d)是模式地表示非偏振光照射后的侧链型高分子膜的状态的图,特别是引入的各向异性小的情况、即本发明的包括上述[I]~[IV]工序的液晶取向膜的制造方法中的[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~15%的范围内的情况的模式图。Fig. 1 is a schematic diagram of the anisotropy in the production method of the liquid crystal alignment film using a side chain type polymer having a photocrosslinkable group as a photoreactive group in the production method of the liquid crystal alignment film of the present invention. A diagram illustrating an example of import processing. Fig. 1 (a) is a diagram schematically showing the state of the side chain type polymer film before polarized light irradiation, and Fig. 1 (b) is a diagram schematically showing the state of the side chain type polymer film after polarized light irradiation, Fig. 1 (c) is a diagram schematically showing the state of the side chain type polymer film after heating, and Fig. 1 (d) is a diagram schematically showing the state of the side chain type polymer film after unpolarized light irradiation, particularly In the case where the introduced anisotropy is small, that is, in the method for producing a liquid crystal aligning film including the above-mentioned [I] to [IV] steps of the present invention, the ultraviolet irradiation amount in the [II] step reaches the maximum ultraviolet irradiation amount at ΔA A schematic diagram of the case in the range of 1% to 15%.

图2是模式地对本发明的液晶取向膜的制造方法中、使用具有光交联性基团作为光反应性基团的结构的侧链型高分子的液晶取向膜的制造方法中的各向异性的引入处理进行说明的一例的图。图2(a)是模式地表示偏振光照射前的侧链型高分子膜的状态的图,图2(b)是模式地表示偏振光照射后的侧链型高分子膜的状态的图,图2(c)是模式地表示加热后的侧链型高分子膜的状态的图,图2(d)是模式地表示非偏振光照射后的侧链型高分子膜的状态的图,特别是引入的各向异性大的情况、即本发明的包括上述[I]~[IV]工序的液晶取向膜的制造方法中的[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的15%~70%的范围内的情况的模式图。Fig. 2 is a schematic diagram of the anisotropy in the method for producing a liquid crystal aligning film of the present invention, using a side chain type polymer having a photocrosslinkable group as a structure of a photoreactive group A diagram illustrating an example of import processing. Fig. 2 (a) is a diagram schematically showing the state of the side chain type polymer film before polarized light irradiation, and Fig. 2 (b) is a diagram schematically showing the state of the side chain type polymer film after polarized light irradiation, Fig. 2 (c) is a diagram schematically showing the state of the side chain type polymer film after heating, and Fig. 2 (d) is a diagram schematically showing the state of the side chain type polymer film after unpolarized light irradiation, particularly In the case where the introduced anisotropy is large, that is, in the method for producing a liquid crystal aligning film including the above-mentioned [I] to [IV] steps of the present invention, the ultraviolet irradiation amount in the [II] step reaches the maximum ultraviolet irradiation amount at ΔA A schematic diagram of the case in the range of 15% to 70%.

图3是模式地对本发明的液晶取向膜的制造方法中、使用具有上式(6)表示的光弗利斯重排基团作为光反应性基团的结构的侧链型高分子的液晶取向膜的制造方法中的各向异性的引入处理进行说明的一例的图。图3(a)是模式地表示偏振光照射前的侧链型高分子膜的状态的图,图3(b)是模式地表示偏振光照射后的侧链型高分子膜的状态的图,图3(c)是模式地表示加热后的侧链型高分子膜的状态的图,特别是引入的各向异性小的情况、即本发明的包括上述[I]~[III]工序的制造方法中的[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内的情况的模式图。Fig. 3 schematically shows the liquid crystal alignment of the side chain type polymer having the structure of the photofries rearrangement group represented by the above formula (6) as the photoreactive group in the manufacturing method of the liquid crystal alignment film of the present invention. A diagram illustrating an example of an anisotropy introduction process in a film production method. Fig. 3 (a) is a diagram schematically showing the state of the side chain type polymer film before polarized light irradiation, and Fig. 3 (b) is a diagram schematically showing the state of the side chain type polymer film after polarized light irradiation, Fig. 3(c) is a diagram schematically showing the state of the side chain type polymer film after heating, especially the case where the introduced anisotropy is small, that is, the production including the above-mentioned steps [I] to [III] of the present invention. A schematic diagram of the case where the ultraviolet irradiation dose in the [II] step in the method is in the range of 1% to 70% of the ultraviolet irradiation dose at which ΔA becomes the maximum.

图4是模式地对本发明的液晶取向膜的制造方法中、使用具有上式(7)表示的光弗利斯重排基团作为光反应性基团的结构的侧链型高分子的液晶取向膜的制造方法中的各向异性的引入处理进行说明的一例的图。图4(a)是模式地表示偏振光照射前的侧链型高分子膜的状态的图,图4(b)是模式地表示偏振光照射后的侧链型高分子膜的状态的图,图4(c)是模式地表示加热后的侧链型高分子膜的状态的图,特别是引入的各向异性大的情况、即本发明的包括上述[I]~[III]工序的制造方法中的[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内的情况的模式图。Fig. 4 schematically shows the liquid crystal alignment of a side-chain polymer having a photoreactive group represented by the photofries rearrangement group represented by the above formula (7) in the method for producing a liquid crystal alignment film of the present invention. A diagram illustrating an example of an anisotropy introduction process in a film production method. Fig. 4 (a) is a diagram schematically showing the state of the side chain type polymer film before polarized light irradiation, and Fig. 4 (b) is a diagram schematically showing the state of the side chain type polymer film after polarized light irradiation, Fig. 4(c) is a diagram schematically showing the state of the side chain type polymer film after heating, especially the case where the introduced anisotropy is large, that is, the production including the above-mentioned steps [I] to [III] of the present invention. A schematic diagram of the case where the ultraviolet irradiation dose in the [II] step in the method is in the range of 1% to 70% of the ultraviolet irradiation dose at which ΔA becomes the maximum.

以下,将使用具有光交联性基团作为光反应性基团的结构的侧链型高分子的实施方式称为第一形态,将使用具有光弗利斯重排基团作为光反应性基团的结构的侧链型高分子的实施方式称为第二形态,进行说明。Hereinafter, the embodiment using a side chain type polymer having a photocrosslinkable group as a photoreactive group will be referred to as the first aspect, and the use of a photofries rearrangement group as a photoreactive group will be referred to as the first embodiment. An embodiment of a side chain type polymer having a group structure is referred to as the second embodiment and will be described.

通过本发明的第一形态的液晶取向膜的制造方法中的侧链型高分子膜中的各向异性的引入处理,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~15%的范围内的情况下,首先在基板上形成本发明的侧链型高分子膜1。如图1(a)所示,形成在基板上的本发明的侧链型高分子膜1具有侧链2随机排列的结构。顺着侧链型高分子膜1的侧链2的随机排列,侧链2的基元成分和感光性基团也随机取向,该侧链型高分子膜1呈各向同性。By introducing anisotropy into the side chain type polymer film in the method for producing a liquid crystal aligning film according to the first aspect of the present invention, the amount of ultraviolet irradiation in the step [II] reaches 1% of the maximum ultraviolet irradiation amount at ΔA In the case of a range of -15%, first, the side chain type polymer film 1 of the present invention is formed on a substrate. As shown in FIG. 1( a ), the side chain type polymer film 1 of the present invention formed on a substrate has a structure in which side chains 2 are randomly arranged. Along with the random arrangement of the side chains 2 of the side chain type polymer film 1, the elementary components of the side chain 2 and the photosensitive groups are also randomly oriented, and the side chain type polymer film 1 is isotropic.

通过本发明的第一形态的液晶取向膜的制造方法中的侧链型高分子膜中的各向异性的引入处理,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的15%~70%的范围内的情况下,首先在基板上形成本实施方式的侧链型高分子膜3。如图2(a)所示,形成在基板上的本发明的侧链型高分子膜3具有侧链4随机排列的结构。顺着侧链型高分子膜3的侧链4的随机排列,侧链4的基元成分和感光性基团也随机取向,该侧链型高分子膜2呈各向同性。By introducing anisotropy into the side chain type polymer film in the method for producing a liquid crystal aligning film according to the first aspect of the present invention, the amount of ultraviolet irradiation in the step [II] reaches 15% of the maximum ultraviolet irradiation amount at ΔA In the case of the range of -70%, first, the side chain type polymer film 3 of the present embodiment is formed on the substrate. As shown in FIG. 2( a ), the side chain type polymer film 3 of the present invention formed on a substrate has a structure in which side chains 4 are randomly arranged. Along with the random arrangement of the side chains 4 of the side chain type polymer film 3, the elementary components and photosensitive groups of the side chain type 4 are also randomly oriented, and the side chain type polymer film 2 is isotropic.

通过本发明的第二形态的液晶取向膜的制造方法中的侧链型高分子膜中的各向异性的引入处理,采用使用具有上式(6)表示的光弗利斯重排基团的结构的侧链型高分子的液晶取向膜的情况下,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内的情况下,首先在基板上形成本发明的侧链型高分子膜5。如图3(a)所示,形成在基板上的本发明的侧链型高分子膜5具有侧链6随机排列的结构。顺着侧链型高分子膜5的侧链6的随机排列,侧链6的基元成分和感光性基团也随机取向,该侧链型高分子膜5呈各向同性。Through the introduction treatment of anisotropy in the side chain type polymer film in the manufacturing method of the liquid crystal aligning film of the second aspect of the present invention, the method using the photofries rearrangement group represented by the above formula (6) is adopted. In the case of a liquid crystal aligning film of a side-chain type polymer having a structure, when the ultraviolet irradiation dose in the [II] step is within the range of 1% to 70% of the ultraviolet irradiation dose at which ΔA reaches the maximum, first form this film on the substrate. Invented side chain type polymer membrane 5. As shown in FIG. 3( a ), the side chain type polymer film 5 of the present invention formed on a substrate has a structure in which side chains 6 are randomly arranged. Along with the random arrangement of the side chains 6 of the side chain type polymer film 5, the elementary components of the side chain 6 and the photosensitive groups are also randomly oriented, and the side chain type polymer film 5 is isotropic.

通过本发明的第二形态的液晶取向膜的制造方法中的侧链型高分子膜中的各向异性的引入处理,采用使用具有上式(7)表示的光弗利斯重排基团作为的结构的侧链型高分子的液晶取向膜的情况下,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内的情况下,首先在基板上形成本发明的侧链型高分子膜7。如图4(a)所示,形成在基板上的本发明的侧链型高分子膜7具有侧链8随机排列的结构。顺着侧链型高分子膜7的侧链8的随机排列,侧链8的基元成分和感光性基团也随机取向,该侧链型高分子膜7呈各向同性。Through the introduction treatment of anisotropy in the side chain type polymer film in the manufacturing method of the liquid crystal aligning film of the second aspect of the present invention, adopt the photofries rearrangement group represented by the above formula (7) as In the case of a liquid crystal aligning film of a side-chain type polymer having a structure of , when the ultraviolet irradiation amount in the [II] step is within the range of 1% to 70% of the ultraviolet irradiation amount at which ΔA reaches the maximum, first form a The side chain type polymer membrane 7 of the present invention. As shown in FIG. 4( a ), the side chain type polymer film 7 of the present invention formed on a substrate has a structure in which side chains 8 are randomly arranged. Along with the random arrangement of the side chains 8 of the side chain type polymer film 7, the elementary components and photosensitive groups of the side chain type 8 are also randomly oriented, and the side chain type polymer film 7 is isotropic.

本发明的第一形态中,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~15%的范围内的情况下,对该各向同性的本发明的侧链型高分子膜1照射偏振紫外线。于是,如图1(b)所示,在与紫外线的偏振方向平行的方向上排列的侧链2中的具有感光性基团的侧链2a的感光性基团优先发生二聚化反应等光反应。其结果是,光反应后的侧链2a的密度在照射紫外线的偏振方向上略微升高,结果赋予本发明的侧链型高分子膜1以非常小的各向异性。In the first aspect of the present invention, when the ultraviolet irradiation amount in the [II] step is in the range of 1% to 15% of the ultraviolet irradiation amount at which ΔA reaches the maximum, the isotropic side chain type of the present invention is highly effective. The molecular film 1 is irradiated with polarized ultraviolet rays. Then, as shown in FIG. 1(b), the photosensitive group of the side chain 2a having a photosensitive group among the side chains 2 arranged in a direction parallel to the polarization direction of ultraviolet rays preferentially undergoes light such as a dimerization reaction. reaction. As a result, the density of the photoreacted side chains 2a slightly increases in the polarization direction of the irradiated ultraviolet rays, and as a result, very small anisotropy is imparted to the side chain type polymer film 1 of the present invention.

本发明的第一形态中,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的15%~70%的范围内的情况下,对该各向同性的本发明的侧链型高分子膜3照射偏振紫外线。于是,如图2(b)所示,在与紫外线的偏振方向平行的方向上排列的侧链4中的具有感光性基团的侧链4a的感光性基团优先发生二聚化反应等光反应。其结果是,光反应后的侧链4a的密度在照射紫外线的偏振方向上升高,结果赋予本发明的侧链型高分子膜3以较小的各向异性。In the first aspect of the present invention, when the ultraviolet irradiation amount in the [II] step is in the range of 15% to 70% of the ultraviolet irradiation amount at which ΔA reaches the maximum, the isotropic side chain type of the present invention is highly effective. The molecular film 3 is irradiated with polarized ultraviolet rays. Then, as shown in FIG. 2(b), the photosensitive group of the side chain 4a having a photosensitive group among the side chains 4 arranged in a direction parallel to the polarization direction of the ultraviolet rays preferentially undergoes light such as a dimerization reaction. reaction. As a result, the density of the photoreacted side chains 4a increases in the polarization direction of the irradiated ultraviolet rays, and as a result, the side chain type polymer film 3 of the present invention is given a small anisotropy.

本发明的第二形态中,采用使用具有上式(6)表示的光弗利斯重排基团的结构的侧链型高分子的液晶取向膜的情况下,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内的情况下,对该各向同性的本发明的侧链型高分子膜5照射偏振紫外线。于是,如图3(b)所示,在与紫外线的偏振方向平行的方向上排列的侧链6中的具有感光性基团的侧链6a的感光性基团优先发生光弗利斯重排等光反应。其结果是,光反应后的侧链6a的密度在照射紫外线的偏振方向上略微升高,结果赋予本发明的侧链型高分子膜5以非常小的各向异性。In the second aspect of the present invention, in the case of using a liquid crystal aligning film using a side chain polymer having a structure represented by the above formula (6) of the photofries rearrangement group, the amount of ultraviolet irradiation in the step [II] When ΔA is in the range of 1% to 70% of the maximum ultraviolet irradiation amount, the isotropic side chain type polymer film 5 of the present invention is irradiated with polarized ultraviolet rays. Then, as shown in FIG. 3( b), the photosensitive group of the side chain 6a having a photosensitive group among the side chains 6 arranged in a direction parallel to the polarization direction of ultraviolet rays preferentially undergoes photo-Fries rearrangement. Wait for the light reaction. As a result, the density of side chains 6a after the photoreaction slightly increases in the polarization direction of the irradiated ultraviolet rays, and as a result, very small anisotropy is imparted to the side chain type polymer film 5 of the present invention.

本发明的第二形态中,采用使用具有上式(7)表示的光弗利斯重排基团的结构的侧链型高分子的液晶取向膜的情况下,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内的情况下,对该各向同性的本发明的侧链型高分子膜7照射偏振紫外线。于是,如图4(b)所示,在与紫外线的偏振方向平行的方向上排列的侧链8中的具有感光性基团的侧链8a的感光性基团优先发生光弗利斯重排等光反应。其结果是,光反应后的侧链8a的密度在照射紫外线的偏振方向上升高,结果赋予本发明的侧链型高分子膜7以较小的各向异性。In the second aspect of the present invention, in the case of using a liquid crystal aligning film using a side chain type polymer having a structure represented by the photo-Friesian rearrangement group represented by the above formula (7), the amount of ultraviolet irradiation in the step [II] When ΔA is in the range of 1% to 70% of the maximum ultraviolet irradiation amount, the isotropic side chain type polymer film 7 of the present invention is irradiated with polarized ultraviolet rays. Then, as shown in FIG. 4( b), the photosensitive group of the side chain 8a having a photosensitive group among the side chains 8 arranged in a direction parallel to the polarization direction of the ultraviolet rays preferentially undergoes photo-Fries rearrangement. Wait for the light reaction. As a result, the density of side chains 8a after the photoreaction increases in the polarization direction of the irradiated ultraviolet rays, and as a result, small anisotropy is imparted to the side chain type polymer film 7 of the present invention.

接着,本发明的第一形态中,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~15%的范围内的情况下,对偏振光照射后的本发明的侧链型高分子膜1加热,使其呈液晶状态。于是,如图1(c)所示,侧链型高分子膜1中,在与照射紫外线的偏振方向平行的方向和垂直的方向之间,发生的交联反应的量是不同的。此时,与照射紫外线的偏振方向平行的方向上发生的交联反应的量非常小,因此该交联反应部位起到增塑剂的作用。因此,与照射紫外线的偏振方向垂直的方向的液晶性比平行方向的液晶性高,在与照射紫外线的偏振方向平行的方向上自组装,包含基元成分的侧链2发生重取向。其结果是,由光交联反应诱发的本发明的侧链型高分子膜1的非常小的各向异性在热量的作用下被放大,从而赋予本发明的侧链型高分子膜1以更大的各向异性。Next, in the first aspect of the present invention, when the ultraviolet irradiation dose in the [II] step is within the range of 1% to 15% of the ultraviolet irradiation dose at which ΔA becomes the maximum, the side chain of the present invention after irradiation with polarized light Type polymer film 1 is heated to make it in a liquid crystal state. Then, as shown in FIG. 1( c ), in the side chain type polymer film 1 , the amount of crosslinking reaction that occurs is different between the direction parallel to the polarization direction of the irradiated ultraviolet rays and the direction perpendicular to it. At this time, the amount of crosslinking reaction occurring in a direction parallel to the polarization direction of the irradiated ultraviolet rays is very small, so the crosslinking reaction site functions as a plasticizer. Therefore, the liquid crystallinity in the direction perpendicular to the polarization direction of the irradiated ultraviolet rays is higher than that in the parallel direction, self-assembles in the direction parallel to the polarization direction of the irradiated ultraviolet rays, and the side chains 2 including the elementary components are reoriented. As a result, the very small anisotropy of the side chain type polymer film 1 of the present invention induced by the photocrosslinking reaction is amplified under the effect of heat, thereby giving the side chain type polymer film 1 of the present invention more large anisotropy.

同样地,本发明的第一形态中,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的15%~70%的范围内的情况下,对偏振光照射后的本发明的侧链型高分子膜3加热,使其呈液晶状态。于是,如图2(c)所示,侧链型高分子膜3中,在与照射紫外线的偏振方向平行的方向和垂直的方向之间,发生的交联反应的量是不同的。因此,在与照射紫外线的偏振方向平行的方向上自组装,包含基元成分的侧链4发生重取向。其结果是,由光交联反应诱发的本发明的侧链型高分子膜3的较小的各向异性在热量的作用下被放大,从而赋予本发明的侧链型高分子膜3以更大的各向异性。Similarly, in the first aspect of the present invention, when the ultraviolet irradiation amount in the [II] step is in the range of 15% to 70% of the ultraviolet irradiation amount at which ΔA reaches the maximum, the side of the present invention after polarized light irradiation The chain polymer film 3 is heated to make it into a liquid crystal state. Then, as shown in FIG. 2( c ), in the side chain type polymer film 3 , the amount of crosslinking reaction that occurs is different between the direction parallel to the polarization direction of the irradiated ultraviolet rays and the direction perpendicular to it. Therefore, self-assembly occurs in a direction parallel to the polarization direction of the irradiated ultraviolet rays, and the side chains 4 including the elementary components are reorientated. As a result, the less anisotropy of the side chain type polymer film 3 of the present invention induced by the photocrosslinking reaction is amplified under the effect of heat, thereby giving the side chain type polymer film 3 of the present invention more large anisotropy.

同样地,本发明的第二形态中,采用使用具有上式(6)表示的光弗利斯重排基团的结构的侧链型高分子的液晶取向膜的情况下,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内的情况下,对偏振光照射后的本发明的侧链型高分子膜5加热,使其呈液晶状态。于是,如图3(c)所示,侧链型高分子膜5中,在与照射紫外线的偏振方向平行的方向和垂直的方向之间,发生的光弗利斯重排反应的量是不同的。此时,与照射紫外线的偏振方向垂直的方向上生成的光弗利斯重排体的液晶取向力比反应前的侧链的液晶取向力强,因此在与照射紫外线的偏振方向垂直的方向上自组装,包含基元成分的侧链6发生重取向。其结果是,由光弗利斯重排反应诱发的本发明的侧链型高分子膜5的非常小的各向异性在热量的作用下被放大,从而赋予本发明的侧链型高分子膜5以更大的各向异性。Similarly, in the second aspect of the present invention, when a liquid crystal aligning film using a side chain type polymer having a structure of the photofries rearrangement group represented by the above formula (6) is used, the step of [II] When the ultraviolet irradiation amount is in the range of 1% to 70% of the ultraviolet irradiation amount at which ΔA becomes the maximum, the side chain type polymer film 5 of the present invention after polarized light irradiation is heated to make it into a liquid crystal state. Then, as shown in FIG. 3(c), in the side chain type polymer film 5, the amount of photo-Fries rearrangement reaction that occurs is different between the direction parallel to the polarization direction of the irradiated ultraviolet rays and the direction perpendicular to it. of. At this time, the liquid crystal alignment force of the optical Fries rearrangement body generated in the direction perpendicular to the polarization direction of the irradiated ultraviolet rays is stronger than that of the side chain before the reaction, so in the direction perpendicular to the polarization direction of the irradiated ultraviolet rays Self-assembly, reorientation of the side chains 6 comprising the primitive components occurs. As a result, the very small anisotropy of the side chain type polymer film 5 of the present invention induced by the photo-Friesian rearrangement reaction is amplified under the action of heat, thereby giving the side chain type polymer film of the present invention 5 with greater anisotropy.

同样地,本发明的第二形态中,采用使用具有上式(7)表示的光弗利斯重排基团的结构的侧链型高分子的液晶取向膜的情况下,[II]工序的紫外线照射量在ΔA达到最大的紫外线照射量的1%~70%的范围内的情况下,对偏振光照射后的本发明的侧链型高分子膜7加热,使其呈液晶状态。于是,如图4(c)所示,侧链型高分子膜7中,在与照射紫外线的偏振方向平行的方向和垂直的方向之间,发生的光弗利斯重排反应的量是不同的。光弗利斯重排体8(a)的锚固力比重排前的侧链8强,因此如果生成某个规定量以上的光弗利斯重排体,则在与照射紫外线的偏振方向平行的方向上自组装,包含基元成分的侧链8发生重取向。其结果是,由光弗利斯重排反应诱发的本发明的侧链型高分子膜7的较小的各向异性在热量的作用下被放大,从而赋予本发明的侧链型高分子膜7以更大的各向异性。Similarly, in the second aspect of the present invention, when a liquid crystal aligning film using a side chain type polymer having a structure of the photofries rearrangement group represented by the above formula (7) is used, the step of [II] When the ultraviolet irradiation amount is in the range of 1% to 70% of the ultraviolet irradiation amount at which ΔA becomes the maximum, the side chain type polymer film 7 of the present invention after polarized light irradiation is heated to make it into a liquid crystal state. Then, as shown in FIG. 4(c), in the side chain type polymer film 7, the amount of the photo-Fries rearrangement reaction that occurs is different between the direction parallel to the polarization direction of the irradiated ultraviolet rays and the direction perpendicular to it. of. The photo-Fries rearrangement body 8 (a) has stronger anchoring force than the side chain 8 before rearrangement, so if a certain amount or more of the photo-Fries rearrangement body is produced, it will be in a direction parallel to the polarization direction of the irradiated ultraviolet rays. Direction self-assembly, reorientation of the side chain 8 containing the primitive components occurs. As a result, the small anisotropy of the side chain type polymer film 7 of the present invention induced by the photo-Friesian rearrangement reaction is amplified under the action of heat, thereby giving the side chain type polymer film of the present invention 7 with greater anisotropy.

还有,本发明的第一形态中,如图1(d)和图2(d)所示,本发明的侧链型高分子的光反应性基团是光交联性基团的情况下,如图1(c)和图2(c)所示通过基元的自组装而在侧链高分子膜中诱发各向异性后,进行非偏振光照射,藉此将诱发的较大程度的各向异性固定化。In addition, in the first aspect of the present invention, as shown in Fig. 1(d) and Fig. 2(d), when the photoreactive group of the side chain type polymer of the present invention is a photocrosslinkable group , as shown in Figure 1(c) and Figure 2(c), after the anisotropy is induced in the polymer film of the side chain through the self-assembly of the primitives, non-polarized light irradiation is performed, whereby a large degree of Anisotropic immobilization.

因此,本发明的液晶取向膜的制造方法中,通过依次进行对本发明的侧链型高分子膜的偏振紫外线照射和加热处理、以及本发明的第一形态的情况下的加热处理后的非偏振光照射。可高效地获得引入了各向异性的液晶取向膜。Therefore, in the manufacturing method of the liquid crystal aligning film of the present invention, by sequentially performing polarized ultraviolet ray irradiation and heat treatment on the side chain type polymer film of the present invention, and non-polarization after the heat treatment in the case of the first aspect of the present invention, light exposure. An anisotropic liquid crystal aligning film can be efficiently obtained.

而且,本发明的液晶取向膜的制造方法中,优化对本发明的侧链型高分子膜的偏振紫外线的照射量和加热处理中的加热温度。藉此,能高效地向侧链型高分子膜中引入各向异性。And in the manufacturing method of the liquid crystal aligning film of this invention, the irradiation amount of the polarized ultraviolet-ray with respect to the side chain type polymer film of this invention, and the heating temperature in heat processing are optimized. Thereby, anisotropy can be efficiently introduced into the side chain type polymer film.

本发明人经认真研究后,得到了如下知识。即,高效地向本发明的侧链型高分子膜引入各向异性的最佳偏振紫外线的照射量与使该侧链型高分子膜中的感光性基团进行光交联反应、光异构化反应或光弗利斯重排反应的量达到最佳的偏振紫外线的照射量相对应。对本发明的侧链型高分子膜照射偏振紫外线的结果是,进行光交联反应、光异构化反应或光弗利斯重排反应的侧链的感光性基团如果少,则达不到足够的光反应量。此时,即使随后进行加热也无法进行充分的自组装。After earnest research, the inventor has obtained the following knowledge. That is, the irradiation amount of the optimal polarized ultraviolet ray that efficiently introduces anisotropy to the side chain type polymer film of the present invention and makes the photosensitive group in the side chain type polymer film carry out photocrosslinking reaction, photoisomerization The amount of chemical reaction or photofries rearrangement reaction corresponds to the amount of optimally polarized ultraviolet radiation. As a result of irradiating polarized ultraviolet rays to the side chain type polymer film of the present invention, if there are few photosensitive groups in the side chains that undergo photocrosslinking reaction, photoisomerization reaction or photofries rearrangement reaction, it will not reach Sufficient amount of photoreaction. In this case, sufficient self-assembly cannot be performed even if subsequent heating is performed.

另一方面,本发明的侧链型高分子膜中,对具有光交联性基团的结构照射偏振紫外线的结果是,进行交联反应的侧链的感光性基团如果过量,则侧链上的交联反应过度进行。此时,所得的膜呈刚性,有时会妨碍随后通过加热实施的自组装的进行。此外,本发明的侧链型高分子膜中,对具有光弗利斯重排基团的结构照射偏振紫外线的结果是,进行光弗利斯重排反应的侧链的感光性基团如果过量,则侧链型高分子膜的液晶性过度降低。此时,所得的膜的液晶性也降低,有时会妨碍随后通过加热实施的自组装的进行。而且,对具有光弗利斯重排基团的结构照射偏振紫外线的情况下,紫外线的照射量如果过多,则本发明的侧链型高分子发生光解,有时会妨碍随后通过加热实施的自组装的进行。On the other hand, in the side chain type polymer film of the present invention, as a result of irradiating polarized ultraviolet rays to a structure having a photocrosslinkable group, if the photosensitive group of the side chain undergoing a crosslinking reaction is excessive, the side chain The cross-linking reaction on the In this case, the obtained film is rigid, which may hinder the subsequent self-assembly by heating. In addition, in the side chain type polymer film of the present invention, as a result of irradiating polarized ultraviolet rays to the structure having the photo-Fries rearrangement group, if the photosensitive group of the side chain that undergoes the photo-Fries rearrangement reaction is excessive , the liquid crystallinity of the side chain type polymer film decreases excessively. In this case, the liquid crystallinity of the obtained film is also lowered, which may hinder the subsequent self-assembly by heating. Furthermore, when irradiating polarized ultraviolet rays to a structure having a photo-Friesian rearrangement group, if the irradiation amount of ultraviolet rays is too high, the side chain type polymer of the present invention may be photolyzed, which may hinder subsequent subsequent heating. Self-assembly proceeds.

因此,本发明的侧链型高分子膜中,通过偏振紫外线的照射,侧链的感光性基团进行光交联反应、光异构化反应或光弗利斯重排反应的最佳的量优选为该侧链型高分子膜所具有的感光性基团的0.1摩尔%~40摩尔%,更优选为0.1摩尔%~20摩尔%。本发明中,通过使进行光反应的侧链的感光性基团的量在该范围内,随后的藉由加热处理的自组装高效地进行,能高效地在膜中形成各向异性。Therefore, in the side chain type polymer film of the present invention, the photosensitive group of the side chain undergoes photocrosslinking reaction, photoisomerization reaction or photofries rearrangement reaction by irradiation of polarized ultraviolet rays. Preferably it is 0.1 mol% - 40 mol% of the photosensitive group which this side chain type polymer film has, More preferably, it is 0.1 mol% - 20 mol%. In the present invention, by setting the amount of the photosensitive group of the side chain that undergoes photoreaction within this range, self-assembly by the subsequent heat treatment proceeds efficiently, and anisotropy can be efficiently formed in the film.

本发明的液晶取向膜的制造方法中,通过偏振紫外线的照射量的优化,来优化侧链型高分子膜的侧链上的感光性基团的光交联反应、光异构化反应或光弗利斯重排反应的量。于是,再加上随后的加热处理,能高效地向侧链型高分子膜中引入各向异性。此时,关于合适的偏振紫外线的量,可基于本发明的侧链型高分子膜的紫外吸收的评价来进行。In the manufacture method of the liquid crystal aligning film of the present invention, optimize the photocrosslinking reaction, photoisomerization reaction or photosensitive group on the side chain of the side chain type polymer film by optimizing the irradiation amount of the polarized ultraviolet ray. The amount of the Fries rearrangement reaction. Thus, together with subsequent heat treatment, anisotropy can be efficiently introduced into the side chain type polymer film. At this time, the amount of suitable polarized ultraviolet rays can be determined based on the evaluation of the ultraviolet absorption of the side chain type polymer film of the present invention.

即,对于本发明的侧链型高分子膜,分别测定偏振紫外线照射后的、与偏振紫外线的偏振方向平行的方向的紫外线吸收和与偏振紫外线的偏振方向垂直的方向的紫外线吸收。根据紫外吸收的测定结果来评价ΔA,该ΔA是该侧链型高分子膜的、与偏振紫外线的偏振方向平行的方向的紫外线吸光度和与偏振紫外线的偏振方向垂直的方向的紫外线吸光度之差。接着,求出本发明的侧链型高分子膜中所实现的ΔA的最大値(ΔAmax)和实现该最大值的偏振紫外线的照射量。本发明的液晶取向膜的制造方法中,可以以实现该ΔAmax的偏振紫外线照射量为基准来确定液晶取向膜的制造过程中照射的优选的偏振紫外线量。That is, for the side chain type polymer film of the present invention, the ultraviolet absorption in the direction parallel to the polarization direction of the polarized ultraviolet rays and the ultraviolet absorption in the direction perpendicular to the polarization direction of the polarized ultraviolet rays after irradiation with polarized ultraviolet rays were measured. ΔA, which is the difference between the ultraviolet absorbance in the direction parallel to the polarization direction of the polarized ultraviolet rays and the ultraviolet absorbance in the direction perpendicular to the polarization direction of the polarized ultraviolet rays, of the side chain type polymer film, was evaluated from the measurement results of ultraviolet absorption. Next, the maximum value (ΔAmax) of ΔA realized in the side chain type polymer film of the present invention and the irradiation amount of polarized ultraviolet rays to realize the maximum value were obtained. In the manufacturing method of the liquid crystal aligning film of this invention, the preferable amount of polarized ultraviolet rays irradiated in the manufacturing process of a liquid crystal aligning film can be determined based on the irradiation amount of polarized ultraviolet rays which realizes this ΔAmax.

本发明的液晶取向膜的制造方法中,对本发明的侧链型高分子膜的偏振紫外线的照射量优选在实现ΔAmax的偏振紫外线的量的1%~70%的范围内,更优选在1%~50%的范围内。本发明的侧链型高分子膜中,实现ΔAmax的偏振紫外线的量的1%~50%的范围内的偏振紫外线的照射量相当于使该侧链型高分子膜所具有的所有感光性基团的0.1摩尔%~20摩尔%进行光交联反应的偏振紫外线的量。In the manufacturing method of the liquid crystal aligning film of the present invention, the amount of irradiation of polarized ultraviolet rays to the side chain type polymer film of the present invention is preferably in the range of 1% to 70% of the amount of polarized ultraviolet rays that realizes ΔAmax, more preferably 1%. ~50% range. In the side chain type polymer film of the present invention, the amount of irradiation of polarized ultraviolet light within the range of 1% to 50% of the amount of polarized ultraviolet light that realizes ΔAmax is equivalent to making all the photosensitive groups that the side chain type polymer film has. 0.1 mol% to 20 mol% of the group undergoes the amount of polarized ultraviolet light for photocrosslinking reaction.

接着,本发明的液晶取向膜的制造方法中,对本发明的侧链型高分子膜照射偏振紫外线后,进行该侧链型高分子膜的加热。本发明的侧链型高分子膜是能在规定的温度范围内体现出液晶性的高分子膜。偏振紫外线照射后的加热处理可以以体现出该侧链型高分子膜的液晶性的温度为基准来确定。即,偏振紫外线照射后的加热温度优选比本发明的侧链型高分子膜体现出液晶性的温度范围(下称液晶温度范围)的下限高10℃的温度~比该液晶温度范围的上限低10℃的温度的范围内的温度。Next, in the manufacturing method of the liquid crystal aligning film of this invention, after irradiating polarized ultraviolet-ray to the side chain type polymer film of this invention, heating of this side chain type polymer film is performed. The side chain type polymer film of the present invention is a polymer film capable of exhibiting liquid crystallinity within a predetermined temperature range. The heat treatment after polarized ultraviolet irradiation can be determined based on the temperature at which the liquid crystallinity of the side chain type polymer film is exhibited. That is, the heating temperature after polarized ultraviolet irradiation is preferably 10°C higher than the lower limit of the temperature range in which the side chain type polymer film of the present invention exhibits liquid crystallinity (hereinafter referred to as the liquid crystal temperature range) to a temperature lower than the upper limit of the liquid crystal temperature range. temperature within the temperature range of 10°C.

本发明的侧链型高分子膜在偏振紫外线的照射后被加热,成为液晶状态,在与偏振方向平行的方向上自组装,发生重取向。其结果是,由光交联反应、光异构化反应和光弗利斯重排反应诱发的本发明的侧链型高分子膜的较小的各向异性在热量的作用下被放大。但是,即使本发明的侧链型高分子膜通过加热而呈液晶状态的情况下,如果加热温度低,则液晶状态的侧链型高分子膜的粘度高,难以通过自组装而重取向。例如,加热温度在最高不超过比本发明的侧链型高分子膜的液晶温度范围的下限高10℃的温度的范围内的情况下,无法产生足够的本发明的侧链型高分子膜中的由热量导致的各向异性的放大效果。The side chain type polymer film of the present invention is heated after being irradiated with polarized ultraviolet rays, becomes a liquid crystal state, self-assembles in a direction parallel to the polarization direction, and undergoes reorientation. As a result, the small anisotropy of the side chain type polymer film of the present invention induced by photocrosslinking reaction, photoisomerization reaction and photofries rearrangement reaction is amplified by heat. However, even when the side chain type polymer film of the present invention is heated to a liquid crystal state, if the heating temperature is low, the viscosity of the side chain type polymer film in the liquid crystal state is high, and reorientation by self-assembly becomes difficult. For example, when the heating temperature is within the range of a temperature that is 10° C. higher than the lower limit of the liquid crystal temperature range of the side chain type polymer film of the present invention, it is not possible to generate sufficient heat in the side chain type polymer film of the present invention. The anisotropic amplification effect caused by heat.

此外,即使本发明的侧链型高分子膜通过加热而呈液晶状态,如果加热温度高,则侧链型高分子膜的状态接近于各向同性的液体状态,难以通过自组装而朝一个方向重取向。例如,加热温度是与比本发明的侧链型高分子膜的液晶温度范围的上限低10℃的温度相比更高的温度的情况下,无法产生足够的本发明的侧链型高分子膜中的由热量导致的各向异性的放大效果。In addition, even if the side chain type polymer film of the present invention is in a liquid crystal state by heating, if the heating temperature is high, the state of the side chain type polymer film is close to an isotropic liquid state, and it is difficult to self-assemble in one direction. Reorientation. For example, when the heating temperature is higher than the temperature 10° C. lower than the upper limit of the liquid crystal temperature range of the side chain type polymer film of the present invention, a sufficient amount of the side chain type polymer film of the present invention cannot be produced. Amplifying effects of heat-induced anisotropy in .

如上所述,本发明的液晶取向膜的制造方法中,为了高效地向侧链型高分子膜中引入各向异性,以该侧链型高分子膜的液晶温度范围为基准来确定合适的加热温度。并且如上所述,将偏振紫外线照射后的加热的温度设为以比该侧链型高分子膜的液晶温度范围的下限高10℃的温度为下限、以比液晶温度范围的上限低10℃的温度为上限的范围内的温度。因此,例如本发明的侧链型高分子膜的液晶温度范围为100℃~200℃的情况下,偏振紫外线照射后的加热的温度优选为110℃~190℃。藉此,可赋予本发明的侧链型高分子膜以更大的各向异性。As mentioned above, in the manufacturing method of the liquid crystal aligning film of the present invention, in order to efficiently introduce anisotropy into the side chain type polymer film, the liquid crystal temperature range of the side chain type polymer film is used as a reference to determine the appropriate heating temperature. And as mentioned above, the temperature of the heating after the polarized ultraviolet irradiation is set to a temperature that is 10° C. higher than the lower limit of the liquid crystal temperature range of the side chain type polymer film as the lower limit and 10° C. lower than the upper limit of the liquid crystal temperature range. The temperature is a temperature within the range of the upper limit. Therefore, for example, when the liquid crystal temperature range of the side chain type polymer film of the present invention is 100°C to 200°C, the heating temperature after polarized ultraviolet irradiation is preferably 110°C to 190°C. Thereby, greater anisotropy can be imparted to the side chain type polymer film of the present invention.

上文中对本发明的液晶取向膜的制造方法中的取向处理进行了说明,接着对本发明的液晶取向膜的制造方法进行说明。The orientation process in the manufacturing method of the liquid crystal aligning film of this invention was demonstrated above, and the manufacturing method of the liquid crystal aligning film of this invention is demonstrated next.

本发明的液晶取向膜的制造方法以如下顺序包括下述[I]~[III]的工序或下述[I]~[IV]的工序。能制造以高效率引入了各向异性的液晶取向膜。The manufacturing method of the liquid crystal aligning film of this invention contains the process of following [I]-[III] or the process of following [I]-[IV] in the following order. The liquid crystal aligning film which introduced anisotropy efficiently can be manufactured.

[I]在基板上形成能体现出液晶性的感光性的侧链型高分子膜的工序;[1] A step of forming a photosensitive side chain type polymer film capable of exhibiting liquid crystallinity on a substrate;

[II]对工序[I]中得到的侧链型高分子膜照射偏振紫外线的工序;[II] A step of irradiating polarized ultraviolet rays to the side chain type polymer film obtained in the step [I];

[III]对工序[II]中经偏振紫外线照射的侧链型高分子膜加热的工序;[III] A step of heating the side chain type polymer film irradiated with polarized ultraviolet rays in the step [II];

[IV]对照射过所述紫外线、然后经过加热的侧链型高分子膜照射非偏振紫外线的工序。[IV] A step of irradiating a non-polarized ultraviolet ray to the side chain type polymer film irradiated with the ultraviolet ray and then heated.

以下,对本发明的液晶取向膜的制造方法所包括的[I]~[III]的工序或下述[1]~[IV]的工序的各工序进行说明。Hereinafter, each process of the process of [I]-[III] contained in the manufacturing method of the liquid crystal aligning film of this invention or the process of following [1]-[IV] is demonstrated.

工序[I]中,在基板上形成本发明的侧链型高分子膜。对基板无特别限定。例如,除玻璃基板外,可以使用丙烯酸基板和聚碳酸酯基板等塑料基板等透明基板。考虑到所得液晶取向膜的应用,从液晶显示元件的制造工艺的简化的观点考虑,也可以使用形成有液晶驱动用的ITO(Indium Tin Oxide:氧化铟锡)电极等的基板。另外,考虑到反射型液晶显示元件中的应用,也可以使用硅晶片等不透明的基板,此时的电极也可以使用铝等反射光的材料。In step [I], the side chain type polymer film of the present invention is formed on a substrate. The substrate is not particularly limited. For example, transparent substrates such as plastic substrates such as acrylic substrates and polycarbonate substrates can be used in addition to glass substrates. In consideration of the application of the obtained liquid crystal aligning film, from the viewpoint of simplification of the manufacturing process of the liquid crystal display element, a substrate on which an ITO (Indium Tin Oxide: indium tin oxide) electrode for liquid crystal driving, etc. is formed can also be used. In addition, considering the application in reflective liquid crystal display elements, opaque substrates such as silicon wafers can also be used, and the electrodes at this time can also use light-reflecting materials such as aluminum.

本发明的侧链型高分子膜呈溶解于所需溶剂的溶液状的情况下,基板上的膜形成通过涂布该溶液状的侧链型高分子膜を来进行。对涂布方法没有特别限定,工业领域通常采用通过丝网印刷、胶版印刷、柔版印刷或喷墨法等进行涂布的方法。作为其它涂布方法,有浸涂法、辊涂法、狭缝涂布法、旋涂法(旋转涂布法)或喷涂法等,可以根据目的使用这些方法。When the side chain type polymer film of the present invention is in the form of a solution dissolved in a desired solvent, film formation on the substrate is performed by coating the solution form of the side chain type polymer film. The coating method is not particularly limited, and the industrial field generally adopts a method of coating by screen printing, offset printing, flexographic printing, or an inkjet method. As other coating methods, there are dip coating method, roll coating method, slit coating method, spin coating method (spin coating method), spray coating method, etc., and these methods can be used according to the purpose.

在基板上涂布溶液状的本发明的侧链型高分子膜后,可以通过加热板、热循环式炉或IR(红外线)型炉等加热装置在20℃~180℃、优选在40℃~150℃下使溶剂蒸发,从而得到本发明的侧链型高分子膜。侧链型高分子膜的厚度如果过厚,则在使用液晶取向膜的液晶显示元件的耗电方面不利;如果过薄,则有时液晶显示元件的可靠性降低,因此优选5nm~300nm,更优选10nm~100nm。After coating the solution-like side chain type polymer film of the present invention on the substrate, it can be heated at 20°C to 180°C, preferably at 40°C to The solvent was evaporated at 150° C. to obtain the side chain type polymer film of the present invention. If the thickness of the side chain type polymer film is too thick, then it is disadvantageous in the power consumption of the liquid crystal display element using the liquid crystal alignment film; 10nm ~ 100nm.

另外,也可以在[I]工序之后、后续的[II]工序之前设置将形成有侧链型高分子膜的基板冷却至室温的工序。In addition, after the [I] step and before the subsequent [II] step, a step of cooling the substrate on which the side chain type polymer film is formed to room temperature may be provided.

在工序[II]中,对工序[I]中得到的侧链型高分子膜照射偏振紫外线。对侧链型高分子膜的膜面照射偏振紫外线的情况下,从一定方向隔着偏振片对基板照射偏振紫外线。作为所用的紫外线,可以使用波长100nm~400nm的范围内的紫外线。较好是根据所用的侧链型高分子膜的种类通过滤波器等选择合适的波长。例如,为了能选择性地诱发光交联反应,可以选择使用波长250nm~400nm的范围内的紫外线。作为紫外线,例如可以使用由高压汞灯发射出的光。In step [II], polarized ultraviolet rays are irradiated to the side chain type polymer film obtained in step [I]. In the case of irradiating polarized ultraviolet rays to the film surface of the side chain type polymer film, the substrate is irradiated with polarized ultraviolet rays through a polarizing plate from a certain direction. As the ultraviolet rays to be used, ultraviolet rays within a wavelength range of 100 nm to 400 nm can be used. It is preferable to select an appropriate wavelength through a filter or the like according to the type of side chain type polymer film to be used. For example, in order to selectively induce a photocrosslinking reaction, ultraviolet light within a wavelength range of 250 nm to 400 nm can be selected and used. As the ultraviolet rays, for example, light emitted from a high-pressure mercury lamp can be used.

关于偏振紫外线的照射量,如上所述,优选在所使用的本发明的侧链型高分子膜的实现ΔAmax的偏振紫外线的量的1%~70%的范围内,更优选在1%~50%的范围内。Regarding the amount of irradiation of polarized ultraviolet rays, as described above, it is preferably in the range of 1% to 70% of the amount of polarized ultraviolet rays that realize ΔAmax of the side chain type polymer film of the present invention used, more preferably 1% to 50%. %In the range.

工序[III]中,对工序[II]中经偏振紫外线照射的侧链型高分子膜加热。加热采用加热板、热循环式炉或IR(红外线)型炉等加热装置。关于加热的温度,如上所述,可以考虑到所使用的本发明的侧链型高分子膜体现出液晶性的温度来确定。即,偏振紫外线照射后的加热温度优选以比所使用的本发明的侧链型高分子膜体现出液晶性的液晶温度范围的下限高10℃的温度为下限、以比液晶温度范围的上限低10℃的温度为上限的范围内的温度。In step [III], the side chain type polymer film irradiated with polarized ultraviolet rays in step [II] is heated. For heating, a heating device such as a heating plate, a thermal circulation furnace or an IR (infrared ray) furnace is used. The heating temperature can be determined in consideration of the temperature at which the side chain type polymer film of the present invention to be used exhibits liquid crystallinity as described above. That is, the heating temperature after polarized ultraviolet ray irradiation is preferably a temperature that is 10° C. higher than the lower limit of the liquid crystal temperature range in which the side chain type polymer film of the present invention used exhibits liquid crystallinity, and is lower than the upper limit of the liquid crystal temperature range. The temperature of 10° C. is a temperature within the range of the upper limit.

通过包括以上工序,藉由本发明的液晶取向膜的制造方法,能高效地向侧链型高分子膜中引入各向异性。而且可高效地制造本发明的液晶取向膜。By including the above process, anisotropy can be efficiently introduced into a side chain type polymer film by the manufacturing method of the liquid crystal aligning film of this invention. And the liquid crystal aligning film of this invention can be manufactured efficiently.

工序[IV]中,对照射过所述紫外线、然后经过加热的侧链型高分子膜照射非偏振紫外线。通过该工序,在[II]工序中未反应而残留、在[III]工序中发生重取向的本发明的侧链型高分子膜发生交联反应,取向稳定化。In the step [IV], the side chain type polymer film irradiated with the above-mentioned ultraviolet rays and then heated is irradiated with non-polarized ultraviolet rays. Through this step, the side chain type polymer film of the present invention that remains unreacted in the step [II] and has been reoriented in the step [III] undergoes a crosslinking reaction, thereby stabilizing the orientation.

较好是通过[IV]工序的紫外线照射,使所述侧链型高分子膜所具有的光交联性基团的20摩尔%以上发生反应。换言之,如果在[II]工序中没有20摩尔%以上的光交联性基团残留下来,则该工序中不容易充分实现取向稳定化。其原因在于,重取向的光反应性基团难以保持其取向状态而固定化。上式(6)、(7)的情况下,如果进行该工序,则本发明的效果反而不容易发挥。Preferably, 20 mol% or more of the photocrosslinkable groups contained in the side chain type polymer film are reacted by the ultraviolet irradiation in the step [IV]. In other words, unless 20 mol% or more of photocrosslinkable groups remain in the step [II], it will be difficult to achieve sufficient orientation stabilization in this step. The reason for this is that it is difficult for a re-aligned photoreactive group to be immobilized while maintaining its aligned state. In the case of the above formulas (6) and (7), if this step is carried out, the effect of the present invention will not be easily exerted on the contrary.

实施例Example

举出实施例对本发明的实施方式进行更详细的说明。但是,本发明不应被解释为局限于此。Embodiments of the present invention will be described in more detail with examples given. However, the present invention should not be construed as being limited thereto.

<合成例1><Synthesis Example 1>

将4,4’-联苯二酚和1,6-二溴己烷在碱性条件下加热,从而合成4’-(6-溴己氧基)联苯-4-酚。使该生成物与甲基丙烯酸锂反应,得到2-(4’-羟基联苯-4-基氧基)己氧基甲基丙烯酸酯。接着,在碱性条件下添加4-甲氧基肉桂酰氯,合成下式(9)所示的化合物。4'-(6-bromohexyloxy)biphenyl-4-ol was synthesized by heating 4,4'-biphenyldiphenol and 1,6-dibromohexane under alkaline conditions. This product was reacted with lithium methacrylate to obtain 2-(4'-hydroxybiphenyl-4-yloxy)hexyloxymethacrylate. Next, 4-methoxycinnamoyl chloride was added under basic conditions to synthesize a compound represented by the following formula (9).

<合成例2><Synthesis Example 2>

将1-羟基肉桂酸和1-羟基-6-己醇在碱性条件下加热,从而合成4-(6-羟基己氧基)肉桂酸。使该生成物与甲基丙烯酰氯在碱性条件下反应,得到下式(10)所示的化合物。4-(6-hydroxyhexyloxy)cinnamic acid was synthesized by heating 1-hydroxycinnamic acid and 1-hydroxy-6-hexanol under alkaline conditions. This product is reacted with methacryloyl chloride under basic conditions to obtain a compound represented by the following formula (10).

<合成例3><Synthesis Example 3>

将1-羟基苯甲酸和1-羟基-6-己醇在碱性条件下加热,从而合成4-(6-羟基己氧基)苯甲酸。使该生成物与甲基丙烯酰氯在碱性条件下反应,得到下式(11)所示的化合物。4-(6-hydroxyhexyloxy)benzoic acid was synthesized by heating 1-hydroxybenzoic acid and 1-hydroxy-6-hexanol under basic conditions. This product is reacted with methacryloyl chloride under basic conditions to obtain a compound represented by the following formula (11).

<合成例4><Synthesis Example 4>

将4-碘苯酚和6-氯-1-己醇在碱性条件下加热,从而合成4-(6-羟基己氧基)碘苯酚。使该生成物与2-甲基-3-丁炔-2-醇反应后,在碱性条件下加热,从而得到4-(6-羟基己氧基)乙炔苯(化合物A)。此外,通过别的途径使4-甲氧基肉桂酰氯与4-碘苯酚反应,合成4-碘苯基-3-(4-甲氧基苯基)丙烯酸酯(化合物B)。接着,使化合物A和化合物B在碱性条件下反应,从而得到下式(12)所示的化合物。4-iodophenol and 6-chloro-1-hexanol are heated under basic conditions to synthesize 4-(6-hydroxyhexyloxy)iodophenol. This product was reacted with 2-methyl-3-butyn-2-ol, and then heated under basic conditions to obtain 4-(6-hydroxyhexyloxy)ethynylbenzene (compound A). Furthermore, 4-iodophenyl-3-(4-methoxyphenyl)acrylate (compound B) was synthesized by reacting 4-methoxycinnamoyl chloride and 4-iodophenol by another route. Next, compound A and compound B are reacted under basic conditions to obtain a compound represented by the following formula (12).

<合成例5><Synthesis Example 5>

将1-羟基苯甲酸和1-羟基-6-己醇在碱性条件下加热,从而合成4-(6-羟基己氧基)苯甲酸后,添加亚硫酰氯,从而得到4-(6-羟基己氧基)苯甲酰氯。使该生成物与对甲氧基苯酚在碱性条件下反应,得到下式(13)所示的化合物。1-hydroxybenzoic acid and 1-hydroxy-6-hexanol were heated under basic conditions to synthesize 4-(6-hydroxyhexyloxy)benzoic acid, and thionyl chloride was added to obtain 4-(6- hydroxyhexyloxy)benzoyl chloride. This product was reacted with p-methoxyphenol under basic conditions to obtain a compound represented by the following formula (13).

<合成例6><Synthesis Example 6>

将上式(9)所示的甲基丙烯酸酯溶解在四氢呋喃中,添加偶氮二异丁腈(AIBN)作为反应引发剂进行聚合,从而得到聚合物1。该聚合物1在116℃~315℃的温度范围内显示出液晶性。Polymer 1 was obtained by dissolving the methacrylate represented by the above formula (9) in tetrahydrofuran, adding azobisisobutyronitrile (AIBN) as a reaction initiator, and polymerizing. This polymer 1 exhibited liquid crystallinity in the temperature range of 116°C to 315°C.

<合成例7><Synthesis Example 7>

将上式(10)所示的甲基丙烯酸酯溶解在四氢呋喃中,添加偶氮二异丁腈(AIBN)作为反应引发剂进行聚合,从而得到聚合物2。该聚合物2在135℃~187℃的温度范围内显示出液晶性。Polymer 2 was obtained by dissolving the methacrylate represented by the above formula (10) in tetrahydrofuran, adding azobisisobutyronitrile (AIBN) as a reaction initiator, and polymerizing. This polymer 2 exhibits liquid crystallinity in the temperature range of 135°C to 187°C.

<合成例8><Synthesis Example 8>

将上式(10)所示的甲基丙烯酸酯和上式(11)所示的甲基丙烯酸酯以25比75的比例溶解在四氢呋喃中,添加偶氮二异丁腈(AIBN)作为反应引发剂进行聚合,从而得到聚合物3。该聚合物3在146℃~183℃的温度范围内显示出液晶性。Dissolve the methacrylate represented by the above formula (10) and the methacrylate represented by the above formula (11) in tetrahydrofuran at a ratio of 25 to 75, and add azobisisobutyronitrile (AIBN) as a reaction initiator The agent was polymerized to obtain polymer 3. This polymer 3 exhibited liquid crystallinity in the temperature range of 146°C to 183°C.

<合成例9><Synthesis Example 9>

将上式(12)所示的甲基丙烯酸酯溶解在四氢呋喃中,添加偶氮二异丁腈(AIBN)作为反应引发剂进行聚合,从而得到聚合物4。该聚合物4在66℃~320℃的温度范围内显示出液晶性。Polymer 4 was obtained by dissolving the methacrylate represented by the above formula (12) in tetrahydrofuran, adding azobisisobutyronitrile (AIBN) as a reaction initiator, and polymerizing. This polymer 4 showed liquid crystallinity in the temperature range of 66°C to 320°C.

<合成例10><Synthesis Example 10>

将上式(13)所示的甲基丙烯酸酯溶解在四氢呋喃中,添加偶氮二异丁腈(AIBN)作为反应引发剂进行聚合,从而得到聚合物5。该聚合物5在143℃~283℃的温度范围内显示出液晶性。Polymer 5 was obtained by dissolving the methacrylate represented by the above formula (13) in tetrahydrofuran, adding azobisisobutyronitrile (AIBN) as a reaction initiator, and polymerizing. This polymer 5 exhibited liquid crystallinity in the temperature range of 143°C to 283°C.

[化4][chemical 4]

<引入了各向异性的液晶取向膜的制备><Preparation of anisotropy-introduced liquid crystal alignment film>

<实施例1><Example 1>

使用合成例6中得到的聚合物1,溶解于二氯甲烷,以约190nm的厚度旋涂在光学各向同性的基板上,从而在基板上形成侧链型高分子膜。用该基板测定紫外吸收光谱,结果最大吸光度在314nm处为0.89。对所得的基板上的侧链型高分子膜照射用格兰-泰勒棱镜转换成直线偏振光的紫外线。Polymer 1 obtained in Synthesis Example 6 was dissolved in methylene chloride and spin-coated to a thickness of about 190 nm on an optically isotropic substrate to form a side chain type polymer film on the substrate. The ultraviolet absorption spectrum was measured using this substrate, and the maximum absorbance was 0.89 at 314 nm. The side-chain type polymer film on the obtained substrate was irradiated with ultraviolet rays converted into linearly polarized light by a Glan-Taylor prism.

用如上所述得到的基板上的侧链型高分子膜测定紫外吸收光谱,评价ΔA,该ΔA是侧链型高分子膜的、与照射的偏振紫外线的偏振方向平行的方向的紫外线吸光度和与照射的偏振紫外线的偏振方向垂直的方向的紫外线吸光度之差。照射以波长365nm换算为4500mJ的偏振紫外线时,ΔA在314nm处最大为0.2,照射650mJ的偏振紫外线以使ΔA达到0.065(相对于最大值有32%的差),接着将该基板加热至155℃,使侧链型高分子膜呈液晶相,以该状态保持5分钟。然后冷却至室温,得到具有向膜中引入了各向异性的侧链型高分子膜的基板。此时的ΔA放大到1.8,取向度为0.73。接着,对具有引入了各向异性的侧链型高分子膜的基板照射以波长365nm换算为1500mJ的非偏振紫外线,从而得到具有液晶取向膜的基板。Using the side chain type polymer film on the substrate obtained as described above, the ultraviolet absorption spectrum was measured to evaluate ΔA, which is the sum of the ultraviolet absorbance in the direction parallel to the polarization direction of the irradiated polarized ultraviolet light of the side chain type polymer film The difference in ultraviolet absorbance in the direction perpendicular to the polarization direction of the irradiated polarized ultraviolet rays. When 4500mJ of polarized ultraviolet light is irradiated in terms of wavelength 365nm, ΔA reaches a maximum of 0.2 at 314nm, and 650mJ of polarized ultraviolet light is irradiated so that ΔA reaches 0.065 (a difference of 32% from the maximum value), and then the substrate is heated to 155°C , to make the side chain type polymer film into a liquid crystal phase, and maintain this state for 5 minutes. Then, it was cooled to room temperature to obtain a substrate having a side chain type polymer film with anisotropy introduced into the film. At this time, ΔA is enlarged to 1.8, and the degree of orientation is 0.73. Next, a substrate having a liquid crystal aligning film was obtained by irradiating the substrate having the anisotropic side chain type polymer film with 1500 mJ of non-polarized ultraviolet rays in terms of wavelength 365 nm.

<实施例2><Example 2>

除了使用合成例6中得到的聚合物1、偏振紫外线的照射量为500mJ(ΔA达到ΔA最大值的25%的照射量)以外,与实施例1同样地进行偏振紫外线照射和随后的热处理。其结果是,热处理前后的ΔA从0.05放大到1.85,此时的取向度在314nm处为0.74。然后与实施例1同样地照射非偏振紫外线,得到具有液晶取向膜的基板。Polarized ultraviolet irradiation and subsequent heat treatment were carried out in the same manner as in Example 1 except that the polymer 1 obtained in Synthesis Example 6 was used and the irradiation dose of polarized ultraviolet rays was 500 mJ (irradiation dose at which ΔA reaches 25% of the maximum value of ΔA). As a result, ΔA before and after heat treatment was enlarged from 0.05 to 1.85, and the degree of orientation at this time was 0.74 at 314 nm. Then, it irradiated the non-polarized ultraviolet-ray similarly to Example 1, and obtained the board|substrate which has a liquid crystal aligning film.

<实施例3><Example 3>

除了将合成例7中得到的聚合物2溶解于四氢呋喃、以约150nm的厚度旋涂在光学各向同性的基板上、偏振紫外线的照射量为5mJ(ΔA达到ΔA最大值的10%的照射量)、随后的热处理为165℃下5分钟以外,与实施例1同样地进行偏振紫外线照射和随后的热处理。其结果是,热处理前后的ΔA从0.03放大到1.6,此时的取向度在314nm处为0.72。然后与实施例1同样地照射1000mJ的非偏振紫外线,得到具有液晶取向膜的基板。Except that the polymer 2 obtained in Synthesis Example 7 was dissolved in tetrahydrofuran, spin-coated on an optically isotropic substrate with a thickness of about 150 nm, and the irradiation amount of polarized ultraviolet rays was 5 mJ (the irradiation amount at which ΔA reached 10% of the maximum value of ΔA ), the subsequent heat treatment was performed at 165° C. for 5 minutes, and polarized ultraviolet irradiation and subsequent heat treatment were performed in the same manner as in Example 1. As a result, ΔA before and after heat treatment was enlarged from 0.03 to 1.6, and the degree of orientation at this time was 0.72 at 314 nm. Then, it irradiated 1000 mJ of non-polarized ultraviolet rays similarly to Example 1, and obtained the board|substrate which has a liquid crystal aligning film.

<实施例4><Example 4>

除了使用合成例8中得到的聚合物3、偏振紫外线的照射量为20mJ(ΔA达到ΔA最大值的40%的照射量)以外,与实施例3同样地进行偏振紫外线照射和随后的热处理。其结果是,热处理前后的ΔA从0.12放大到1.6,此时的取向度在314nm处为0.62。然后与实施例1同样地照射1000mJ的非偏振紫外线,得到具有液晶取向膜的基板。Polarized ultraviolet irradiation and subsequent heat treatment were carried out in the same manner as in Example 3, except that the polymer 3 obtained in Synthesis Example 8 was used and the irradiation dose of polarized ultraviolet rays was 20 mJ (the irradiation dose at which ΔA reaches 40% of the maximum value of ΔA). As a result, ΔA before and after heat treatment was enlarged from 0.12 to 1.6, and the degree of orientation at this time was 0.62 at 314 nm. Then, it irradiated 1000 mJ of non-polarized ultraviolet rays similarly to Example 1, and obtained the board|substrate which has a liquid crystal aligning film.

<实施例5><Example 5>

除了将合成例9中得到的聚合物4溶解于二氯甲烷、以约220nm的厚度旋涂在光学各向同性的基板上而在基板上形成侧链型高分子膜、偏振紫外线的照射量为300mJ(ΔA达到ΔA最大值的29%的照射量)、随后的热处理为200℃下5分钟以外,与实施例1同样地进行偏振紫外线照射和随后的热处理。其结果是,热处理前后的ΔA从0.04放大到1.4,此时的取向度在294nm处为0.62。然后与实施例1同样地照射5000mJ的非偏振紫外线,得到具有液晶取向膜的基板。In addition to dissolving the polymer 4 obtained in Synthesis Example 9 in dichloromethane and spin-coating it on an optically isotropic substrate with a thickness of about 220 nm to form a side chain type polymer film on the substrate, the irradiation amount of polarized ultraviolet rays was Except for 300 mJ (irradiation dose at which ΔA reaches 29% of the maximum value of ΔA) and subsequent heat treatment at 200° C. for 5 minutes, polarized ultraviolet irradiation and subsequent heat treatment were carried out in the same manner as in Example 1. As a result, ΔA before and after heat treatment was enlarged from 0.04 to 1.4, and the degree of orientation at this time was 0.62 at 294 nm. Then, it irradiated 5000 mJ of non-polarized ultraviolet rays similarly to Example 1, and obtained the board|substrate which has a liquid crystal aligning film.

<实施例6><Example 6>

除了将合成例10中得到的聚合物5溶解于二氯甲烷、以约220nm的厚度旋涂在光学各向同性的基板上而在基板上形成侧链型高分子膜、偏振紫外线的照射量为1000mJ(ΔA达到ΔA最大值的49%的照射量)、随后的热处理为180℃下5分钟以外,与实施例1同样地进行偏振紫外线照射和随后的热处理。其结果是,得到具有热处理前后的ΔA从0.07放大到1.7、此时的取向度在262nm处为0.72的液晶取向膜的基板。In addition to dissolving the polymer 5 obtained in Synthesis Example 10 in dichloromethane and spin-coating it on an optically isotropic substrate with a thickness of about 220 nm to form a side chain type polymer film on the substrate, the irradiation amount of polarized ultraviolet rays was Except for 1000 mJ (irradiation dose at which ΔA reaches 49% of the maximum value of ΔA) and subsequent heat treatment at 180° C. for 5 minutes, polarized ultraviolet irradiation and subsequent heat treatment were carried out in the same manner as in Example 1. As a result, ΔA before and after the heat treatment was enlarged from 0.07 to 1.7, and the orientation degree at this time was obtained as a substrate having a liquid crystal aligning film of 0.72 at 262 nm.

<比较例1><Comparative example 1>

使用合成例6中得到的聚合物1,溶解于二氯甲烷,以约190nm的厚度旋涂在光学各向同性的基板上而在基板上形成侧链型高分子膜。用该基板测定紫外吸收光谱,结果最大吸光度在314nm处为0.89。对所得的基板上的侧链型高分子膜照射用格兰-泰勒棱镜转换成直线偏振光的紫外线。Polymer 1 obtained in Synthesis Example 6 was dissolved in methylene chloride and spin-coated to a thickness of about 190 nm on an optically isotropic substrate to form a side chain type polymer film on the substrate. The ultraviolet absorption spectrum was measured using this substrate, and the maximum absorbance was 0.89 at 314 nm. The side-chain type polymer film on the obtained substrate was irradiated with ultraviolet rays converted into linearly polarized light by a Glan-Taylor prism.

用如上所述得到的基板上的侧链型高分子膜测定紫外吸收光谱,评价ΔA,该ΔA是侧链型高分子膜的、与照射的偏振紫外线的偏振方向平行的方向的紫外线吸光度和与照射的偏振紫外线的偏振方向垂直的方向的紫外线吸光度之差。照射以波长365nm换算为4500mJ的偏振紫外线时,ΔA在314nm处最大为0.2,照射650mJ的偏振紫外线以使ΔA达到0.065(相对于最大值有32%的差),接着将该基板加热至155℃,使侧链型高分子膜呈液晶相,以该状态保持5分钟。然后冷却至室温,得到具有向膜中引入了各向异性的液晶取向膜的基板。此时的ΔA放大到1.8,取向度为0.73。Using the side chain type polymer film on the substrate obtained as described above, the ultraviolet absorption spectrum was measured to evaluate ΔA, which is the sum of the ultraviolet absorbance in the direction parallel to the polarization direction of the irradiated polarized ultraviolet light of the side chain type polymer film The difference in ultraviolet absorbance in the direction perpendicular to the polarization direction of the irradiated polarized ultraviolet rays. When 4500mJ of polarized ultraviolet light is irradiated in terms of wavelength 365nm, ΔA reaches a maximum of 0.2 at 314nm, and 650mJ of polarized ultraviolet light is irradiated so that ΔA reaches 0.065 (a difference of 32% from the maximum value), and then the substrate is heated to 155°C , to make the side chain type polymer film into a liquid crystal phase, and maintain this state for 5 minutes. Then, it cooled to room temperature, and the board|substrate which has the liquid crystal aligning film which introduced anisotropy into a film was obtained. At this time, ΔA is enlarged to 1.8, and the degree of orientation is 0.73.

<比较例2><Comparative example 2>

除了将合成例6中得到的聚合物1溶解于二氯甲烷、以约190nm的厚度旋涂在光学各向同性的基板上而在基板上形成侧链型高分子膜、偏振紫外线的照射量为4500mJ(ΔA达到最大值的照射量)以外,与比较例1同样地进行偏振紫外线照射和随后的热处理,得到向膜中引入了各向异性的液晶取向膜。此时,热处理前后的ΔA未发生变化,仍为0.07,取向度也在314nm处为0.12,未确认到ΔA和取向度的放大。In addition to dissolving the polymer 1 obtained in Synthesis Example 6 in dichloromethane and spin-coating it on an optically isotropic substrate with a thickness of about 190 nm to form a side chain type polymer film on the substrate, the irradiation amount of polarized ultraviolet rays was Except 4500 mJ (the irradiation dose which becomes the maximum value of ΔA), it carried out similarly to the comparative example 1, and performed polarized ultraviolet irradiation and subsequent heat processing, and obtained the liquid crystal aligning film which introduced anisotropy into a film. At this time, ΔA before and after the heat treatment remained unchanged at 0.07, and the degree of orientation was also 0.12 at 314 nm, and amplification of ΔA and degree of orientation was not confirmed.

<比较例3><Comparative example 3>

除了将合成例7中得到的聚合物2溶解于四氢呋喃、以约150nm的厚度旋涂在光学各向同性的基板上而在基板上形成侧链型高分子膜、偏振紫外线的照射量为900mJ(ΔA达到最大值的照射量)、随后的热处理为165℃以外,与比较例1同样地进行偏振紫外线照射和随后的热处理,得到向膜中引入了各向异性的液晶取向膜。此时,热处理前后的ΔA未发生变化,仍为0.07,取向度也在314nm处为0.12,未确认到ΔA和取向度的放大。Except that the polymer 2 obtained in Synthesis Example 7 was dissolved in tetrahydrofuran, spin-coated on an optically isotropic substrate with a thickness of about 150 nm to form a side chain type polymer film on the substrate, and the irradiation amount of polarized ultraviolet rays was 900 mJ ( ΔA reached the maximum irradiation dose) and the subsequent heat treatment were 165° C., polarized ultraviolet irradiation and subsequent heat treatment were performed in the same manner as in Comparative Example 1 to obtain a liquid crystal aligning film in which anisotropy was introduced into the film. At this time, ΔA before and after the heat treatment remained unchanged at 0.07, and the degree of orientation was also 0.12 at 314 nm, and amplification of ΔA and degree of orientation was not confirmed.

<比较例4><Comparative example 4>

除了将合成例7中得到的聚合物2溶解于四氢呋喃、以约150nm的厚度旋涂在光学各向同性的基板上而在基板上形成侧链型高分子膜、偏振紫外线的照射量为5mJ(ΔA达到ΔA最大值的10%的照射量)、随后的热处理为200℃、在聚合物2的液晶温度范围以上以外,与比较例1同样地进行偏振紫外线照射和随后的热处理,得到液晶取向膜。此时,热处理前后的ΔA从0.07减少到0,取向也在314nm处为0,高分子薄膜中的各向异性消失。Except that the polymer 2 obtained in Synthesis Example 7 was dissolved in tetrahydrofuran, spin-coated on an optically isotropic substrate with a thickness of about 150 nm to form a side chain type polymer film on the substrate, and the irradiation amount of polarized ultraviolet rays was 5 mJ ( ΔA reaches 10% of the maximum value of ΔA), the subsequent heat treatment is 200°C, and the liquid crystal temperature range of polymer 2 is not higher than that, and the polarized ultraviolet irradiation and subsequent heat treatment are performed in the same manner as in Comparative Example 1 to obtain a liquid crystal aligning film. . At this time, ΔA before and after heat treatment decreased from 0.07 to 0, and the orientation was also 0 at 314 nm, and the anisotropy in the polymer film disappeared.

<液晶晶胞的制备和评价><Preparation and Evaluation of Liquid Crystal Cell>

<实施例7><Example 7>

用两块实施例1中制成的具有液晶取向膜的基板将默克日本株式会社(メルクジャパン)制的液晶ZLI-4792夹住,得到反平行型液晶晶胞。在正交尼科耳下观察所得液晶晶胞,结果观察到无取向不良的均匀的液晶取向。此外,制作两块带有该引入了各向异性的液晶取向膜的ITO基板,将液晶ZLI-4792夹在它们之间,再用一对直线偏振片将所得液晶晶胞夹住,从而制成液晶的厚度为6μm的TN(Twisted Nematic:扭曲向列)型液晶显示元件。该TN型液晶显示元件中,通过对ITO电极施加电压,能确认到液晶的驱动。确认液晶显示元件在整面上都没有取向缺陷,通过施加电压确认到均匀的液晶的取向变化。使用本实施方式的液晶取向膜,可制成本实施方式的液晶显示元件。评价结果汇总于表1。Liquid crystal ZLI-4792 manufactured by Merck Japan was sandwiched between two substrates having a liquid crystal aligning film prepared in Example 1 to obtain an antiparallel liquid crystal cell. When the obtained liquid crystal cell was observed under crossed Nicols, uniform liquid crystal orientation without orientation defect was observed. In addition, two ITO substrates with the anisotropic liquid crystal alignment film were made, the liquid crystal ZLI-4792 was sandwiched between them, and the obtained liquid crystal unit cell was sandwiched by a pair of linear polarizers, thus making A TN (Twisted Nematic: twisted nematic) type liquid crystal display element in which the thickness of the liquid crystal is 6 μm. In this TN type liquid crystal display element, the drive of the liquid crystal was confirmed by applying a voltage to the ITO electrode. It was confirmed that there was no alignment defect on the entire surface of the liquid crystal display element, and uniform orientation changes of liquid crystals were confirmed by voltage application. The liquid crystal display element of this embodiment can be produced using the liquid crystal aligning film of this embodiment. The evaluation results are summarized in Table 1.

<实施例8><Embodiment 8>

使用两块实施例2中制成的具有液晶取向膜的基板,通过与实施例7同样的方法制成液晶晶胞。结果示于表1。A liquid crystal cell was produced by the same method as in Example 7 using two substrates having a liquid crystal alignment film produced in Example 2. The results are shown in Table 1.

<实施例9><Example 9>

使用两块实施例3中制成的具有液晶取向膜的基板,通过与实施例7同样的方法制成液晶晶胞。结果示于表1。A liquid crystal cell was produced by the same method as in Example 7 using two substrates having a liquid crystal alignment film produced in Example 3. The results are shown in Table 1.

<实施例10><Example 10>

使用两块实施例4中制成的具有液晶取向膜的基板,通过与实施例7同样的方法制成液晶晶胞。结果示于表1。A liquid crystal cell was produced by the same method as in Example 7 using two substrates having a liquid crystal alignment film produced in Example 4. The results are shown in Table 1.

<实施例11><Example 11>

使用两块实施例5中制成的具有液晶取向膜的基板,通过与实施例7同样的方法制成液晶晶胞。结果示于表1。A liquid crystal cell was produced by the same method as in Example 7 using two substrates having a liquid crystal alignment film produced in Example 5. The results are shown in Table 1.

<实施例12><Example 12>

使用两块实施例6中制成的具有液晶取向膜的基板,通过与实施例7同样的方法制成液晶晶胞。结果示于表1。A liquid crystal cell was produced by the same method as in Example 7 using two substrates having a liquid crystal alignment film produced in Example 6. The results are shown in Table 1.

<比较例5><Comparative example 5>

使用两块比较例1中制成的具有液晶取向膜的基板,通过与实施例7同样的方法制成液晶晶胞。结果示于表1。A liquid crystal cell was produced by the method similar to Example 7 using the board|substrate with the liquid crystal aligning film produced in the comparative example 1 of two pieces. The results are shown in Table 1.

<比较例6><Comparative example 6>

使用两块比较例2中制成的具有液晶取向膜的基板,通过与实施例7同样的方法制成液晶晶胞。结果示于表1。A liquid crystal cell was produced by the method similar to Example 7 using the board|substrate with the liquid crystal aligning film produced in the comparative example 2 of two pieces. The results are shown in Table 1.

<比较例7><Comparative example 7>

使用两块比较例3中制成的具有液晶取向膜的基板,通过与实施例7同样的方法制成液晶晶胞。结果示于表1。A liquid crystal cell was produced by the method similar to Example 7 using the board|substrate with the liquid crystal aligning film produced in the comparative example 3 of two pieces. The results are shown in Table 1.

<比较例8><Comparative example 8>

使用两块比较例4中制成的具有液晶取向膜的基板,通过与实施例7同样的方法制成液晶晶胞。结果示于表1。A liquid crystal cell was produced by the method similar to Example 7 using the board|substrate with the liquid crystal aligning film produced in the comparative example 4 of two pieces. The results are shown in Table 1.

由以上评价结果可知,采用本发明的液晶取向膜的制造方法、以较少的紫外线照射量制得的本发明的液晶取向膜可提供液晶显示元件。From the above evaluation results, it can be seen that the liquid crystal aligning film of the present invention produced by the manufacturing method of the liquid crystal aligning film of the present invention with a small amount of ultraviolet irradiation can provide a liquid crystal display element.

[表1][Table 1]

实施例和比较例Examples and Comparative Examples 液晶的取向性Orientation of liquid crystal 实施例7Example 7 良好good 实施例8Example 8 良好good 实施例9Example 9 良好good 实施例10Example 10 良好good 实施例11Example 11 良好good 实施例12Example 12 良好good 比较例5Comparative Example 5 大量取向缺陷large number of orientation defects 比较例6Comparative Example 6 无取向no orientation 比较例7Comparative Example 7 无取向no orientation 比较例8Comparative Example 8 无取向no orientation

产业上利用的可能性Possibility of industrial use

本发明的制造方法可用于能实现高效率的取向处理的液晶取向膜的制造。The manufacturing method of this invention can be used for manufacture of the liquid crystal aligning film which can realize efficient orientation process.

另外,在这里引用2011年11月29提出申请的日本专利申请2011-260180号的说明书、权利要求书、附图和摘要的所有内容作为本发明说明书的揭示。In addition, all the contents of the specification, claims, drawings, and abstract of Japanese Patent Application No. 2011-260180 filed on November 29, 2011 are incorporated herein as disclosure of the specification of the present invention.

符号的说明Explanation of symbols

1 侧链型高分子膜1 Side chain type polymer membrane

2、2a 侧链2. 2a side chain

3 侧链型高分子膜3 side chain type polymer membrane

4、4a 侧链4. 4a side chain

5 侧链型高分子膜5 side chain type polymer membrane

6、6a 侧链6. 6a side chain

7 侧链型高分子膜7 side chain type polymer membrane

8、8a 侧链8. 8a side chain

Claims (12)

1. a manufacture method for liquid crystal orientation film, comprising:
[I] embodies the work of the photosensitive side chain type polymeric membrane of liquid crystal liquid crystal property within the temperature range of being formed at regulation on substrate Sequence;
Described side chain type polymeric membrane is irradiated the operation of polarized UV rays by [II];And
The operation of [III] side chain type polymeric membrane heating to irradiating through described ultraviolet;
It is characterized in that, the ultraviolet irradiation amount of [II] operation reaches 1%~the 70% of the ultraviolet irradiation amount of maximum at Δ A In the range of, Δ A is the ultraviolet in parallel direction, the polarization direction with described polarized UV rays of described side chain type polymeric membrane The UV absorbance in the direction that absorbance is vertical with the polarization direction with described polarized UV rays of described side chain type polymeric membrane The difference of degree.
2. the manufacture method of liquid crystal orientation film as claimed in claim 1, it is characterised in that the ultraviolet irradiation amount of [II] operation Reach in the range of the 1%~50% of maximum ultraviolet irradiation amount at described Δ A.
3. the manufacture method of liquid crystal orientation film as claimed in claim 1 or 2, it is characterised in that the heating-up temperature of [III] operation It it is the temperature of the lower limit for height 10 DEG C of the temperature range embodying liquid crystal liquid crystal property than described side chain type polymeric membrane~than this temperature range Low 10 DEG C of the upper limit temperature in the range of temperature.
4. the manufacture method of liquid crystal orientation film as claimed in claim 1 or 2, it is characterised in that described in embody liquid crystal liquid crystal property Photonasty group contained in photosensitive side chain type macromolecule be diphenyl diimide, cinnamic acid, cinnamate, chalcone derivative, perfume (or spice) Legumin, tolan, phenol benzoate or derivatives thereof.
5. a manufacture method for liquid crystal orientation film, comprising:
[I] embodies the side chain type polymeric membrane of the photocrosslinking reaction of liquid crystal liquid crystal property within the temperature range of being formed at regulation on substrate Operation;
Described photocrosslinking reaction side chain type polymeric membrane is irradiated the operation of polarized UV rays by [II];And
The operation of [III] side chain type polymeric membrane heating to irradiating through described ultraviolet;
[IV] is to illuminated described ultraviolet, the work of the side chain type polymeric membrane unpolarized ultraviolet of irradiation being then passed through heating Sequence;
It is characterized in that, the ultraviolet irradiation amount of [II] operation reaches 1%~the 70% of the ultraviolet irradiation amount of maximum at Δ A In the range of, Δ A is the ultraviolet in parallel direction, the polarization direction with described polarized UV rays of described side chain type polymeric membrane The UV absorbance in the direction that absorbance is vertical with the polarization direction with described polarized UV rays of described side chain type polymeric membrane The difference of degree.
6. the manufacture method of liquid crystal orientation film as claimed in claim 5, it is characterised in that the ultraviolet irradiation amount of [II] operation Reach in the range of the 1%~50% of maximum ultraviolet irradiation amount at described Δ A.
7. the manufacture method of the liquid crystal orientation film as described in claim 5 or 6, it is characterised in that the heating-up temperature of [III] operation It it is the temperature of the lower limit for height 10 DEG C of the temperature range embodying liquid crystal liquid crystal property than described side chain type polymeric membrane~than this temperature range Low 10 DEG C of the upper limit temperature in the range of temperature.
8. the manufacture method of the liquid crystal orientation film as described in claim 5 or 6, it is characterised in that by the ultraviolet of [IV] operation Line irradiates, and 20 moles of more than % of the photocrosslinking reaction group that described side chain type polymeric membrane is had react.
9. the manufacture method of the liquid crystal orientation film as described in claim 5 or 6, it is characterised in that described in embody liquid crystal liquid crystal property Photonasty group contained in the side chain type macromolecule of photocrosslinking reaction be cinnamic acid, cinnamate, chalcone derivative, coumarin, two Phenylacetylene or derivatives thereof.
10. the manufacture method of the liquid crystal orientation film as described in claim 5 or 6, it is characterised in that described side chain type polymeric membrane Being the structure including main chain and side chain, described main chain is constituted by selected from least one of hydrocarbon, acrylate and methacrylate, Described side chain represents with at least one in following formula (1)~(7);
[changing 1]
In formula (1), A1、B1Separately represent singly-bound ,-O-,-CH2-,-COO-,-OCO-,-CONH-or NH-CO-, Y1It it is choosing From at least one group of the cyclic hydrocarbon of phenyl ring, naphthalene nucleus, cyclohexyl biphenyl, furan nucleus, pyrrole ring and carbon number 5~8, key on these groups The hydrogen atom closed can be separately by-NO2,-CN ,-C=C (CN)2,-C=CH-CN, halogen group, alkyl or alkoxyl Replace;X1Represent singly-bound ,-COO-,-OCO-,-N=N-,-C=C-,-C ≡ C-or C6H4-, l1 represents the integer of 1~12, m1 table Showing the integer of 1~3, n1 represents the integer of 1~12;In formula (2), A2、B2、D1Separately represent singly-bound ,-O-,-CH2-、- COO-,-OCO-,-CONH-or NH-CO-, Y2Selected from phenyl ring, naphthalene nucleus, cyclohexyl biphenyl, furan nucleus, pyrrole ring and carbon number 5~8 At least one group of cyclic hydrocarbon, on these groups, the hydrogen atom of bonding can be separately by-NO2,-CN ,-C=C (CN)2,-C=CH-CN, halogen group, alkyl or alkoxyl replace;X2Represent singly-bound ,-COO-,-OCO-,-N=N-,-C= C-,-C ≡ C-or C6H4-, R1Represent hydrogen atom or the alkyl of carbon number 1~6;L2 represents the integer of 1~12, m2 represent 1~3 whole Number, n2 represents the integer of 1~12;In formula (3), A3Represent singly-bound ,-O-,-CH2-,-COO-,-OCO-,-CONH-or NH-CO-, X3Represent singly-bound ,-COO-,-OCO-,-N=N-,-C=C-,-C ≡ C-or C6H4-, R2Represent hydrogen atom or the alkane of carbon number 1~6 Base;L3 represents the integer of 1~12, and m3 represents the integer of 1~3;In formula (4), l4 represents the integer of 1~12;In formula (5), A4Table Show singly-bound ,-O-,-CH2-,-COO-,-OCO-,-CONH-or NH-CO-, X4Expression-COO-, Y3It is selected from phenyl ring, naphthalene nucleus and connection At least one group of phenyl ring, on these groups, the hydrogen atom of bonding can be separately by-NO2,-CN ,-C=C (CN)2、- C=CH-CN, halogen group, alkyl or alkoxyl replace;L5 represents the integer of 1~12, and m4 represents the integer of 1~3;Formula (6) In, A5Represent singly-bound ,-O-,-CH2-,-COO-,-OCO-,-CONH-or NH-CO-, R3Represent selected from hydrogen atom ,-NO2、-CN、- C=C (CN)2,-C=CH-CN, halogen group, at least one group of alkoxyl of the alkyl of carbon number 1~6 and carbon number 1~6; L6 represents the integer of 1~12;On phenyl ring in formula (6), the hydrogen atom of bonding can be separately by-NO2,-CN ,-C=C (CN)2,-C=CH-CN, halogen group, alkyl or alkoxyl replace;In formula (7), A6Represent singly-bound ,-O-,-CH2-、-COO-、- OCO-,-CONH-or NH-CO-, B3Represent singly-bound ,-COO-,-OCO-,-N=N-,-C=C-,-C ≡ C-or C6H4-;W1It it is choosing From at least one group of the cyclic hydrocarbon of phenyl ring, naphthalene nucleus, cyclohexyl biphenyl, furan nucleus, pyrrole ring and carbon number 5~8, key on these groups The hydrogen atom closed can be separately by-NO2,-CN ,-C=C (CN)2,-C=CH-CN, halogen group, alkyl or alkoxyl Replace;L7 represents the integer of 1~12, and m5, m6 represent the integer of 1~3 respectively.
11. 1 kinds of liquid crystal orientation films, it is characterised in that by the liquid crystal orientation film according to any one of claim 1~10 Manufacture method and make.
12. 1 kinds of liquid crystal display cells, it is characterised in that there is the liquid crystal orientation film described in claim 11.
CN201280058353.6A 2011-11-29 2012-11-29 Method for producing liquid crystal alignment film, liquid crystal alignment film, and liquid crystal display element Active CN103959152B (en)

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JP2011260180 2011-11-29
JP2011-260180 2011-11-29
PCT/JP2012/080977 WO2013081066A1 (en) 2011-11-29 2012-11-29 Method for manufacturing liquid crystal alignment film, liquid crystal alignment film, and liquid crystal display element

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CN103959152B true CN103959152B (en) 2016-11-30

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CN1576909A (en) * 2003-07-15 2005-02-09 柯尼卡美能达精密光学株式会社 Optical compensation film, polarizer and liquid crystal display device
CN1652927A (en) * 2002-05-21 2005-08-10 新日本石油株式会社 Transferring laminate
JP2007304215A (en) * 2006-05-09 2007-11-22 Hayashi Telempu Co Ltd Photo-alignment material and method for manufacturing optical element and liquid crystal alignment film
CN101408638A (en) * 2007-01-30 2009-04-15 新日本石油株式会社 Method for producing liquid crystal film and laminated film for optical element
CN101781570A (en) * 2009-01-16 2010-07-21 富士胶片株式会社 Liquid crystalline composition and light absorption anisotropic film, a polarizing element and a liquid crystal display device, each employing the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1652927A (en) * 2002-05-21 2005-08-10 新日本石油株式会社 Transferring laminate
CN1576909A (en) * 2003-07-15 2005-02-09 柯尼卡美能达精密光学株式会社 Optical compensation film, polarizer and liquid crystal display device
JP2007304215A (en) * 2006-05-09 2007-11-22 Hayashi Telempu Co Ltd Photo-alignment material and method for manufacturing optical element and liquid crystal alignment film
CN101408638A (en) * 2007-01-30 2009-04-15 新日本石油株式会社 Method for producing liquid crystal film and laminated film for optical element
CN101781570A (en) * 2009-01-16 2010-07-21 富士胶片株式会社 Liquid crystalline composition and light absorption anisotropic film, a polarizing element and a liquid crystal display device, each employing the same

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